JP2010269307A - Hollow fiber microporous membrane and membrane oxygenator formed by incorporating the same - Google Patents

Hollow fiber microporous membrane and membrane oxygenator formed by incorporating the same Download PDF

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JP2010269307A
JP2010269307A JP2010148165A JP2010148165A JP2010269307A JP 2010269307 A JP2010269307 A JP 2010269307A JP 2010148165 A JP2010148165 A JP 2010148165A JP 2010148165 A JP2010148165 A JP 2010148165A JP 2010269307 A JP2010269307 A JP 2010269307A
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membrane
hollow fiber
microporous membrane
blood
fiber microporous
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JP5413317B2 (en
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Masayoshi Takatake
正義 高武
Toshikazu Suganuma
俊和 菅沼
Katsuji Kuroki
勝二 黒木
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Nipro Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide hollow fiber microporous membranes demonstrating sufficient plasma leakage resistance and stable and excellent gas exchangeability over a long and continuous use, and an oxygenator incorporated therewith. <P>SOLUTION: The hollow fiber microporous membrane is formed of hydrophobic elements with an oxygen gas flux of 10×10<SP>-5</SP>to 500×10<SP>-5</SP>[cm<SP>3</SP>(STP)/cm<SP>2</SP>/sec/cmHg], an ethanol flux of 2-80 [ml/min/m<SP>2</SP>], and communication holes of an average hole radius of 0.008-0.07 μm. The membrane oxygenator incorporated with the hollow fiber microporous membrane has excellent changeability of oxygen with carbon dioxide compared to conventional microporous membranes and membrane oxygenators incorporated therewith, and has plasma leakage resistance allowing a long term continuous use for more than one week. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、血液体外循環において、血液に酸素を添加し、一酸化炭素又は二酸化炭素等の炭酸ガスを除去するための膜型人工肺に関する。   The present invention relates to a membrane oxygenator for adding oxygen to blood and removing carbon dioxide such as carbon monoxide or carbon dioxide in extracorporeal blood circulation.

現在、人工肺は短時間の使用となる直視下開心術等で広く使用されている。近年、術中術後の連続した心肺補助や、未熟児の呼吸補助、さらには急性心不全患者の心補助用等として長時間の連続使用が可能な人工肺の開発が切に望まれている。また、術中の患者の負荷を軽減するため、血液充填量が少なく、血液と接触する膜面積が少ないガス交換効率に優れた小型でコンパクトな人工肺の実現が求められている。しかしながら前記の先行技術はコンパクト、小型化を実現するために必要な十分なガス交換性能と血漿の漏れが無く長期に亘り使用可能ないわゆる長期耐久性の両方の要求を必ずしも満足するものはなかった。   Currently, artificial lungs are widely used in open-heart surgery under direct vision, which requires a short time. In recent years, there has been a strong demand for the development of an artificial lung that can be used continuously for a long period of time for continuous cardiopulmonary assistance after surgery, respiratory assistance for premature infants, and cardiac assistance for patients with acute heart failure. In addition, in order to reduce the burden on the patient during the operation, there is a demand for the realization of a compact and compact artificial lung with excellent gas exchange efficiency with a small blood filling amount and a small membrane area in contact with blood. However, the above-mentioned prior art does not necessarily satisfy both the requirements of sufficient gas exchange performance necessary for realizing compactness and downsizing and so-called long-term durability that can be used for a long time without leakage of plasma. .

例えば、シリコーン膜に代表される均質膜を組み込んだ人工肺が挙げられるが、該均質膜は血漿漏出の懸念は無いもののガス交換性能に劣り、従って大きな膜面積、即ち大型の人工肺を必要とし、多量のプライミング血液が必要とされることから、生体負荷が大きく、適用範囲が限られていた。   For example, an oxygenator incorporating a homogenous membrane typified by a silicone membrane may be mentioned, but the homogenous membrane has poor gas exchange performance although there is no concern about plasma leakage, and thus requires a large membrane area, that is, a large oxygenator. Since a large amount of priming blood is required, the biological load is large and the application range is limited.

また、ポリプロピレン製微多孔膜を組み込んだ人工肺が開発されているが、該微多孔膜は短時間の使用に於いては優れたガス交換性能を示すものの、血液灌流時間経過とともに微多孔部より血漿成分が漏れだし使用不能となる欠点を有している。   In addition, an artificial lung incorporating a polypropylene microporous membrane has been developed. Although the microporous membrane exhibits excellent gas exchange performance in a short time of use, the microporous portion is gradually removed with the passage of blood perfusion time. The plasma component leaks and cannot be used.

ポリプロピレン製微多孔膜を組み込んだ人工肺としては、例えば、特公平3−21188号公報には溶融法で製造された孔径と空孔率を規定したポリプロピレン多孔性膜の人工肺への適用が開示されている。   As an artificial lung incorporating a polypropylene microporous membrane, for example, Japanese Patent Publication No. 3-21188 discloses the application of a polypropylene porous membrane with a pore size and porosity produced by a melting method to an artificial lung. Has been.

また、特公平4−39371号公報には温度誘発型相分離法(TIPS法)により製造されたポリオレフィンからなる中空糸膜であって、中空糸の内面側に比較的緻密な層を有し、外面側に平均粒径0.1μm〜10μmの独立粒子の集合体状層を有し、且つ膜壁を貫く微細な連通孔径を有し、膜の空孔率と酸素ガスのフラックスを特定した中空糸膜の人工肺への適用が開示されている。 JP-B-4-39371 discloses a hollow fiber membrane made of polyolefin produced by a temperature-induced phase separation method (TIPS method), and has a relatively dense layer on the inner surface side of the hollow fiber, A hollow having an aggregated layer of independent particles having an average particle size of 0.1 μm to 10 μm on the outer surface side, a fine communication hole diameter penetrating the membrane wall, and specifying the membrane porosity and the oxygen gas flux Application of a thread membrane to an artificial lung is disclosed.

さらにまた、特開平5−64663号広報にはTIPS法により製造される多孔質ポリプロピレン中空糸膜であって、中空糸内面の開孔率を10%未満、空孔率が1〜35%、酸素ガスフラックスが10〜1000[ml/min/m2/mmHg]、透水率が0.01〜1.0[ml/min/m2/mmHg]であり、優れたガス交換性能と長期に亘り血漿が漏出せず耐久性に優れた多孔質中空糸膜が開示されている。 Furthermore, JP-A-5-64663 discloses a porous polypropylene hollow fiber membrane produced by the TIPS method, wherein the hollow fiber inner surface has a porosity of less than 10%, a porosity of 1 to 35%, oxygen The gas flux is 10 to 1000 [ml / min / m 2 / mmHg] and the water permeability is 0.01 to 1.0 [ml / min / m 2 / mmHg]. Excellent gas exchange performance and plasma leakage over a long period of time A porous hollow fiber membrane that cannot be released and has excellent durability is disclosed.

しかし、これらは本発明に比べ平均孔径が大きく、短時間の使用に於いては酸素ガス交換性能では優れる点があるものの、血液灌流時間経過とともに微多孔部より血漿成分が漏れだすため長期耐久性に劣っていた。   However, these have a larger average pore size than the present invention, and there is a point that oxygen gas exchange performance is excellent in short-time use, but plasma components leak from the microporous part with the passage of blood perfusion time, so long-term durability It was inferior to.

また、特開昭60−150757号公開広報には溶融法で製造される微多孔中空糸膜の空孔率が30〜90vol%、透水圧が4kg/cm2以上であり、バブルポイントが7kg/cm2〜15kg/cm2の範囲の短冊状に開孔した微小孔径を有するポリエチレン製中空糸膜の人工肺への適用が開示されている。しかし、短冊状に開孔しており本発明とは異なるものである。   JP-A-60-150757 discloses a microporous hollow fiber membrane produced by a melting method having a porosity of 30 to 90 vol%, a water pressure of 4 kg / cm 2 or more, and a bubble point of 7 kg / cm 2. An application of a polyethylene hollow fiber membrane having a micropore diameter opened in a strip shape in a range of ˜15 kg / cm 2 to an artificial lung is disclosed. However, it has a strip shape and is different from the present invention.

一方、これら問題の一部改良を目的として特許公報第2700170号には、膜壁を連通するいわゆる連通孔を実質的に有せず、従ってエタノールを液体として実質的に透過しない非多孔薄膜層を有する中空糸微多孔膜を組み込んだ人工肺が提案されている。該微多孔膜は酸素透過速度が1×10-6 [cm3(STP)/cm2/sec/cmHg]以上でありかつエタノールを実質的に不透過とする遮断層を有し、空孔率が7〜50%であるポリオレフィン系重合体からなる中空糸膜を使用した膜型人工肺が開示されているが、この人工肺は耐血漿リーク性及び血液への酸素の供給能力においては大幅な改善が認められるものの血液からの炭酸ガスの除去性能において必ずしも満足のゆくものではなかった。   On the other hand, for the purpose of partially improving these problems, Japanese Patent Publication No. 2700170 has a non-porous thin film layer that does not substantially have so-called communication holes communicating with the membrane wall and therefore does not substantially transmit ethanol as a liquid. Artificial lungs incorporating hollow fiber microporous membranes have been proposed. The microporous membrane has a barrier layer having an oxygen transmission rate of 1 × 10 −6 [cm 3 (STP) / cm 2 / sec / cm Hg] or more and substantially impervious to ethanol, and has a porosity of 7 Although a membrane oxygenator using a hollow fiber membrane made of a polyolefin-based polymer of ˜50% is disclosed, this oxygenator significantly improves plasma leakage resistance and oxygen supply ability to blood. Although recognized, the performance of removing carbon dioxide from blood was not always satisfactory.

このように現行広く使用されているポリプロピレン樹脂からなる微多孔膜は短期の使用に限り優れた酸素ガス交換性能を示すものの、血漿リークの発生により長時間の連続使用は不可能であった。可使用時間の信頼限界は高々6時間程度であった。術中の血漿リークは患者に重大な結果を引き起こし、術中の人工肺の交換は多大な手間と大きな危険性を伴うものであった。   As described above, the microporous membrane made of polypropylene resin, which is widely used at present, exhibits excellent oxygen gas exchange performance only for short-term use, but cannot be used continuously for a long time due to the occurrence of plasma leak. The reliability limit of usable time was about 6 hours at most. Intraoperative plasma leaks have had serious consequences for patients, and intraoperative oxygenator replacement has been associated with great effort and great risk.

さらには、通常の開心術への適用のみならず長時間に亘る開心術への適用、さらにはECMOやPCPS等の1週間以上の長期の連続使用が必要となる補助循環分野への適用に於いても十分な耐血漿リーク性と安定した優れたガス交換性能を発揮出来る中空糸微多孔膜、それを組み込んだ人工肺は現在までに知られていない。   Furthermore, it is not only applicable to normal open heart surgery but also to open heart surgery over a long period of time, and also to the application of the auxiliary circulation field that requires long-term continuous use such as ECMO and PCPS for more than one week. However, a hollow fiber microporous membrane capable of exhibiting sufficient plasma leakage resistance and stable and excellent gas exchange performance, and an artificial lung incorporating the hollow fiber membrane have not been known to date.

膜を介して行われる血液相と気体相間のガス移動の機構に関し、通常の開心術への適用のみならず長時間に亘る開心術への適用、さらにはECMOやPCPS等の1週間以上の長期の連続使用が必要となる補助循環分野への適用に於いても十分な耐血漿リーク性と安定した優れたガス交換性能を発揮出来る中空糸微多孔膜、それを組み込んだ人工肺を提供することを課題とする。   Regarding the mechanism of gas transfer between the blood phase and the gas phase performed through the membrane, it is applicable not only to normal open heart surgery but also to open heart surgery over a long period of time, and also to ECMO, PCPS, etc. To provide a hollow fiber microporous membrane capable of exhibiting sufficient plasma leakage resistance and stable and excellent gas exchange performance even in applications in the auxiliary circulation field where continuous use is required, and an artificial lung incorporating the same Is an issue.

本発明者らは、血液−気体間のガス交換性能に優れ、かつ長時間の使用においても血漿の漏出を完全に防止できる、微多孔膜について鋭意研究した結果、特定の特性値で特徴付けられたポリオレフィン系重合体からなる膜が従来の微多孔膜に比べて、優れた酸素及び炭酸ガス交換性能を有し、かつ1週間以上の長期の連続使用が可能な耐血漿リーク性を備えた中空糸微多孔膜を見出し、本発明を発見した。   As a result of intensive research on a microporous membrane that is excellent in gas exchange performance between blood and gas and that can completely prevent plasma leakage even during long-term use, the inventors have been characterized by specific characteristic values. Compared to conventional microporous membrane, the membrane made of polyolefin polymer has excellent oxygen and carbon dioxide exchange performance and is hollow with plasma leakage resistance that can be used continuously for a long period of one week or longer. A thread microporous membrane was found and the present invention was discovered.

即ち本発明は、   That is, the present invention

(1)疎水性の素材からなる微多孔中空糸膜の酸素ガスフラックスが10×10?5[cm3(STP)/cm2/s/cmHg]?500×10?5[cm3(STP)/cm2/s/cmHg]であって連通孔の平均孔半径が0.008μm?0.07μmであって、開孔率が0.02〜2%であって、膜のエタノールフラックスが2ml/min/m2?80ml/min/m2であることを特徴とする中空糸微多孔膜、 (1) The oxygen gas flux of the microporous hollow fiber membrane made of a hydrophobic material is 10 × 10 5 [cm 3 (STP) / cm 2 / s / cm Hg] —500 × 10 5 [cm 3 (STP) / cm 2 / s / cmHg], the average pore radius of the communication holes is 0.008 μm to 0.07 μm, the open area ratio is 0.02 to 2%, and the ethanol flux of the membrane is 2 ml / min / m 2? A hollow fiber microporous membrane characterized by being 80 ml / min / m 2;

(2)疎水性の素材がポリ(4−メチルペンテン−1)系ポリマーからなることを特徴とする上記(1)に記載の中空糸微多孔膜、 (2) The hollow fiber microporous membrane according to (1) above, wherein the hydrophobic material comprises a poly (4-methylpentene-1) polymer,

(3)中空糸微多孔膜が溶融紡糸法により製造された膜であることを特徴とする上記(1)又は(2)に記載の中空糸微多孔膜、 (3) The hollow fiber microporous membrane according to (1) or (2) above, wherein the hollow fiber microporous membrane is a membrane produced by a melt spinning method,

(4)上記(1)〜(3)のいずれか一項に記載の中空糸微多孔膜を組み込んだ膜型人工肺、を提供することにある。 (4) To provide a membrane oxygenator in which the hollow fiber microporous membrane according to any one of (1) to (3) is incorporated.

本発明により、優れた酸素及び炭酸ガス交換性能を有し、長期の使用においても血漿成分の漏れの無い、中空糸微多孔膜、及びそれを組み込んだ人工肺を提供することができる。   According to the present invention, it is possible to provide a hollow fiber microporous membrane that has excellent oxygen and carbon dioxide exchange performance and that does not leak plasma components even during long-term use, and an artificial lung incorporating the same.

本発明の人工肺の構成例を示すモデル図である。It is a model figure which shows the structural example of the oxygenator of this invention. 本発明の構成例を示す簾状中空糸シートの積層状態を示すモデル図である。It is a model figure which shows the lamination | stacking state of the saddle-shaped hollow fiber sheet which shows the structural example of this invention.

本発明をさらに詳しく説明する。
本発明に用いる膜は、膜内部に微細な細孔(空隙)を有し、かつ膜の表裏が実質上細孔によって連通している連通孔を有する微多孔膜である。
The present invention will be described in more detail.
The membrane used in the present invention is a microporous membrane having fine pores (voids) inside the membrane and having communication holes in which the front and back of the membrane are substantially communicated by pores.

本発明で用いられる「疎水性の素材」とは、水との接触角が90°以上の素材を意味する。具体的には、ポリプロピレン、ポリエチレン、ポリブチレン、ポリ4−メチル−1−ペンテン等のポリオレフィン系樹脂、4フッ化エチレン、4フッ化エチレンぺルフルオロアルコキシビニルエーテ共重合体、ポリビニリデンフロライド等のフッ素樹脂、又はポリアセタール樹脂等が挙げられる。   The “hydrophobic material” used in the present invention means a material having a contact angle with water of 90 ° or more. Specifically, polyolefin resins such as polypropylene, polyethylene, polybutylene, poly-4-methyl-1-pentene, tetrafluoroethylene, tetrafluoroethylene perfluoroalkoxy vinyl ether copolymer, polyvinylidene fluoride, etc. A fluororesin, a polyacetal resin, etc. are mentioned.

膜素材の疎水性は高いほど好ましく、この点から、疎水性が高くかつ加工が容易である、ポリオレフィン系樹脂が好ましく、その中でもポリ4−メチル−1−ペンテン系樹脂が特に好ましい。   The higher the hydrophobicity of the membrane material, the better. From this point, a polyolefin-based resin that is highly hydrophobic and easy to process is preferable, and among them, a poly-4-methyl-1-pentene-based resin is particularly preferable.

本発明の微多孔膜を人工肺に適用した場合、連通孔径が大きいほど、またその開孔率が高いほど血漿リークの発生の危険性が増す。一方、膜に充分な酸素及び一酸化炭素及び二酸化炭素(以上以下、「炭酸ガス」という)のガス交換性能を賦与するためには膜に連通孔が存在し、かつ膜が適切なガス透過性を有する必要がある。   When the microporous membrane of the present invention is applied to an artificial lung, the risk of plasma leakage increases as the diameter of the communication hole increases and the hole area ratio increases. On the other hand, in order to impart sufficient oxygen, carbon monoxide and carbon dioxide (hereinafter referred to as “carbon dioxide”) gas exchange performance to the membrane, there are communication holes in the membrane and the membrane has an appropriate gas permeability. It is necessary to have.

したがって本発明に用いる膜は、連通孔の平均孔半径が0.008〜0.07μm、好ましくは0.01〜0.045μm、更に好ましくは0.02〜0.040μmのものであり、開孔率は0.02〜2%、好ましくは0.05〜1.5%、更に好ましくは0.3〜1.2%である。   Therefore, the membrane used in the present invention has an average pore radius of communication holes of 0.008 to 0.07 μm, preferably 0.01 to 0.045 μm, more preferably 0.02 to 0.040 μm. The rate is 0.02 to 2%, preferably 0.05 to 1.5%, more preferably 0.3 to 1.2%.

但し、本発明で言う平均連通孔半径は、1974年、ジャーナルオブアプライドポリマーサイエンス(Journal of Applied Polymer Science VOL.18,PP.805-819)第18号805ページ記載の方法により求めることができる。本発明の平均連通孔半径は窒素ガスを使用して測定した値である。   However, the average communication hole radius as referred to in the present invention can be determined by the method described in page 1805 of Journal of Applied Polymer Science VOL.18, PP.805-819, 1974. The average communication hole radius of the present invention is a value measured using nitrogen gas.

即ち、ガスフラックスの圧力依存性より平均連通孔径を求めた。
算出は下の式に基づいて行った。
That is, the average communication hole diameter was determined from the pressure dependency of the gas flux.
The calculation was performed based on the following formula.

J=K×ΔP/L ・・・(1)
J:ガス流量、ΔP:圧力差、L:膜厚
J = K × ΔP / L (1)
J: Gas flow rate, ΔP: Pressure difference, L: Film thickness

K=K0+(B0/η)×ΔP1・・・(2)
K0:クヌーセン透過係数、B0:幾何学的ファクター
η:ガス粘度、ΔP1:平均圧力=(P1+P2)/2
K = K0 + (B0 / η) × ΔP1 (2)
K0: Knudsen permeability coefficient, B0: Geometric factor η: Gas viscosity, ΔP1: Average pressure = (P1 + P2) / 2

r=(B0/K0)(3/16)(2RT/π)1/2M?1/2 ・・・(3)
r:平均連通孔径、M:ガス分子量
r = (B0 / K0) (3/16) (2RT / π) 1 / 2M? 1/2 (3)
r: average communication hole diameter, M: gas molecular weight

圧力を変えてガスフラックスを測定し、(2)よりグラフの傾き(=B0/η)、切片(=K0)を求める。平均連通孔径rはこれらの値を(3)へ代入して求める。 The gas flux is measured while changing the pressure, and the slope (= B0 / η) and intercept (= K0) of the graph are obtained from (2). The average communication hole diameter r is obtained by substituting these values into (3).

また、本発明でいう開孔率は以下の方法により求める。上記の方法で求めた平均連通孔径及びエタノールフラックスの値から算出する。   Moreover, the open area rate as used in the field of this invention is calculated | required with the following method. It calculates from the value of the average communicating hole diameter calculated | required by said method, and the ethanol flux.

ε=8LVη/(r2ΔP)
L:膜厚、V:エタノールフラックス、η:エタノール粘度、r:平均連通孔 径、ΔP:膜壁内外圧力差
ε = 8LVη / (r2ΔP)
L: Film thickness, V: Ethanol flux, η: Ethanol viscosity, r: Average communication hole diameter, ΔP: Pressure difference between inside and outside of membrane wall

血漿リークは基本的に親水化された微多孔部より発生する。
また、微多孔膜の連通孔径はある程度の分布をもって存在する。
Plasma leakage basically occurs from a microporous part that has been hydrophilized.
Further, the communication pore diameter of the microporous membrane exists with a certain distribution.

本発明における好ましい中空糸微多孔膜は、膜の連通孔径の最大値を示す指標となるバブルポント(液体としてエタノールを使用)が10kgf/cm2以上を示す微多孔膜である。   A preferred hollow fiber microporous membrane in the present invention is a microporous membrane having a bubble point (using ethanol as a liquid) of 10 kgf / cm 2 or more as an index indicating the maximum value of the communication pore diameter of the membrane.

本発明の微多孔膜における、気体−気体系で測定した際の膜壁を透過するの酸素のガス流量、即ち、酸素フラックスは10×10-5〜500×10-5[cm3(STP)/cm2/sec/cmHg]、好ましくは10×10-5〜250×10-5[cm3(STP)/cm2/sec/cmHg]である(ASTM D1434に準ずる測定法で計算)。   In the microporous membrane of the present invention, the gas flow rate of oxygen permeating the membrane wall when measured in a gas-gas system, that is, the oxygen flux is 10 × 10 −5 to 500 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg], preferably 10 × 10 −5 to 250 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg] (calculated by a measuring method according to ASTM D1434).

本発明の中空糸微多孔膜の酸素、窒素、炭酸ガス等の非凝集性ガスは、膜を介した気体−気体系による測定の場合、各々のガスフラックスはほぼ同じ値となるが、膜を介した血液とのガス交換性能を調べると、炭酸ガスの場合は、酸素の場合とは大きく異なることが明らかとなった。従って、上述の酸素フラックスは10×10-5[cm3(STP)/cm2/sec/cmHg]未満である場合であっても酸素の交換性能にはさほど大きな低下は認めらないが、一方、充分な炭酸ガスの除去能力を発揮するためには膜の酸素フラックスが少なくとも10×10-5[cm3(STP)/cm2/sec/cmHg]以上必要である。   The non-aggregating gas such as oxygen, nitrogen, carbon dioxide, etc. of the hollow fiber microporous membrane of the present invention has almost the same gas flux when measured by a gas-gas system through the membrane. As a result of examining the gas exchange performance with blood, it was found that carbon dioxide gas is significantly different from oxygen gas. Therefore, even if the above-mentioned oxygen flux is less than 10 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg], the oxygen exchange performance is not significantly reduced, but sufficient In order to exhibit a sufficient ability to remove carbon dioxide, the film must have an oxygen flux of at least 10 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg].

また、本発明の微多孔膜の酸素フラックスの上限は500×10-5[cm3(STP)/cm2/sec/cmHg]である。これより大きいと治療及び手術中における血液ガス濃度コントロールが困難となる。   The upper limit of the oxygen flux of the microporous membrane of the present invention is 500 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg]. If it is larger than this, it will be difficult to control the blood gas concentration during treatment and surgery.

本発明の微多孔膜の示すエタノールフラックスは膜の酸素ガスフラックスと同様に連通孔の存在の度合を示す指標となる。本発明における膜のエタノールフラックスは膜をエタノールで十分濡らした後、中空糸内側もしくは外側より0.5kgf/cm2の差圧を負荷し膜の反対側より液体として漏れ出てきたエタノールの量を測定することにより求めることができる。本発明のエタノールフラックスは中空糸の外径を基準として、2〜80[ml/min/m2]、好ましくは7〜60[ml/min/m2]、さらに好ましくは32〜40[ml/min/m2]である。   The ethanol flux exhibited by the microporous membrane of the present invention is an index that indicates the degree of presence of the communication holes, as is the oxygen gas flux of the membrane. In the present invention, the ethanol flux of the membrane was measured by measuring the amount of ethanol leaked as liquid from the opposite side of the membrane by applying a differential pressure of 0.5 kgf / cm2 from the inside or outside of the hollow fiber after the membrane was sufficiently wetted with ethanol. Can be obtained. The ethanol flux of the present invention is 2 to 80 [ml / min / m 2], preferably 7 to 60 [ml / min / m 2], more preferably 32 to 40 [ml / min / m2] based on the outer diameter of the hollow fiber. m2].

2[ml/min/m2]未満では膜が十分なガス交換性能、特に血液中からの炭酸ガス除去性能能力を発揮することができない。80[ml/min/m2]より大きいと、長期に亘る血液循環において血漿リークを防止しかつ安定したガス交換性能を得る事ができない。   If it is less than 2 [ml / min / m 2], the membrane cannot exhibit a sufficient gas exchange performance, particularly the ability to remove carbon dioxide from blood. If it is greater than 80 [ml / min / m 2], plasma leakage cannot be prevented in the blood circulation over a long period of time, and stable gas exchange performance cannot be obtained.

本発明によれば治療の種類、適用される患者の状態等により人工肺に要求される特性が異なる場合に於いても最適な特性を有する中空糸微多孔膜を選択できる。例えば新生児の呼吸不全に対する呼吸補助を目的としたECMO等長期に亘る耐血漿リーク性と安定したガス交換性能が要求される場合には連通孔半径の上限値が0.04μmで、エタノールフラックスの上限値が45ml/min/m2である本発明の中空糸微多孔膜が好適に適用できる。   According to the present invention, a hollow fiber microporous membrane having optimum characteristics can be selected even when characteristics required for an artificial lung differ depending on the type of treatment, the condition of a patient to be applied, and the like. For example, when long-term plasma leakage resistance and stable gas exchange performance are required such as ECMO for respiratory assistance for neonatal respiratory failure, the upper limit of the communication hole radius is 0.04 μm, and the upper limit of ethanol flux The hollow fiber microporous membrane of the present invention having a value of 45 ml / min / m 2 can be suitably applied.

また、例えば大人の重度胸部大動脈疾患等の手術中に多量の血液灌流を要求される場合には酸素フラックスの下限値が40×10-5[cm3(STP)/cm2/sec/cmHg]で、連通孔平均半径の下限値が0.02μmであり、エタノールフラックスの下限値が15ml/min/m2の中空糸微多孔膜が好適に適用できる。   For example, when a large amount of blood perfusion is required during an operation such as severe thoracic aortic disease of an adult, the lower limit of the oxygen flux is 40 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg], A hollow fiber microporous membrane having a lower limit value of the communication hole average radius of 0.02 μm and a lower limit value of ethanol flux of 15 ml / min / m 2 can be suitably applied.

本発明の中空糸微多孔膜は、人工肺の生体適合性の向上を目的として一般に行われている各種処理、例えばヘパリン化合物等で膜の血液接触面を抗血栓処理しても良く、また、プラズマ処理、コロナ放電処理等での膜表面の親水化も実施してもよい。本発明の中空糸微多孔膜はかかる表面処理においても優れたガス交換性能と耐血漿リーク性を何ら損なうことは無い。   The hollow fiber microporous membrane of the present invention may be subjected to various treatments generally performed for the purpose of improving the biocompatibility of an artificial lung, for example, a blood contact surface of the membrane with an antithrombotic treatment with a heparin compound, etc. The membrane surface may be hydrophilized by plasma treatment, corona discharge treatment or the like. The hollow fiber microporous membrane of the present invention does not impair excellent gas exchange performance and plasma leakage resistance even in such surface treatment.

本発明の中空糸膜を人工肺モジュールに組み込む場合、中空糸をバンドル化した状態で組み込んでも良くまた必要に応じて中空糸の間隔が均一となるよう該中空糸膜をシート状に配列して使用しても良い。   When incorporating the hollow fiber membrane of the present invention into an artificial lung module, the hollow fiber may be incorporated in a bundled state, and if necessary, the hollow fiber membranes may be arranged in a sheet form so that the intervals between the hollow fibers are uniform. May be used.

本発明の中空糸は、横断面形状が実質的に円形又は楕円形の中空糸であればよく、寸法は特に制限されないが、好ましくは外径が150μm〜400μm、内径が120μm〜360μm、膜厚が15μm〜60μmである。   The hollow fiber of the present invention may be a hollow fiber having a substantially circular or elliptical cross-sectional shape, and the dimensions are not particularly limited, but preferably the outer diameter is 150 μm to 400 μm, the inner diameter is 120 μm to 360 μm, and the film thickness Is 15 μm to 60 μm.

なお、本発明の中空糸を用い、内部灌流で人工肺として使用する場合には通常の中空糸繊維の内側の総面積が0.1〜7m2で、中空繊維の本数が1,000〜100,000本となるように中空繊維を包含し、また、そのガス交換部の大きさが外径25cm以下、長さ30cm以下となる円筒状タイプのものが代表的である。   In addition, when using the hollow fiber of the present invention as an artificial lung by internal perfusion, the total area inside the normal hollow fiber is 0.1 to 7 m2, and the number of hollow fibers is 1,000 to 100, A typical cylindrical type includes 000 hollow fibers and has a gas exchange portion with an outer diameter of 25 cm or less and a length of 30 cm or less.

さらに外部灌流で用いる場合には、通常中空繊維の外側の総面積が0.1〜3.5cm2で、中空繊維の本数が1,000〜60,000本となるように中空繊維を包含し、また、そのガス交換部の大きさが、外径20cm以下、長さ30cm以下の円筒状タイプのものが代表的である。   Furthermore, when used in external perfusion, the hollow fiber is included so that the total area of the outside of the hollow fiber is usually 0.1 to 3.5 cm2, and the number of hollow fibers is 1,000 to 60,000, The gas exchange part is typically a cylindrical type having an outer diameter of 20 cm or less and a length of 30 cm or less.

本発明の中空糸微多孔膜の製造方法に制限は無く、従来公知の製造法により製造できる。   There is no restriction | limiting in the manufacturing method of the hollow fiber microporous membrane of this invention, It can manufacture by a conventionally well-known manufacturing method.

例えば、結晶性の熱可塑性高分子樹脂を熱溶融しその紡糸過程で素材に温度勾配とせん断力とを効果的に紡糸方向へ作用させ積層ラメラ構造を成長させ、さらに必要に応じて熱処理を実施した後、延伸し、該積層したラメラ結晶の界面を開列させることにより微多孔膜化するわゆる溶融紡糸法、 For example, a crystalline thermoplastic polymer resin is melted by heat, and during the spinning process, a temperature gradient and shear force are effectively applied in the spinning direction to grow a laminated lamella structure, and heat treatment is performed as necessary. Then, a so-called melt spinning method in which a microporous film is formed by stretching and opening the interface of the laminated lamellar crystals,

ポリマーを適当な溶剤に溶解したドープ液を非溶剤中に導き相分離を引き起こすことにより微多孔膜化するいわゆる湿式製膜法、 A so-called wet film-forming method in which a dope solution obtained by dissolving a polymer in an appropriate solvent is introduced into a non-solvent to cause phase separation to form a microporous film,

又は高分子素材にその熱溶融下で該ポリマーに容易に分散する有機充填剤や必要に応じて結晶核形成剤を混練し、該溶融混練物を必要に応じて該高分子素材を溶解しない液体中で冷却固化し、ついで該混練物を適当な液体で抽出除去することにより微多孔膜を得る、いわゆる熱誘発型相分離法、等が挙げられる。 Alternatively, a liquid that does not dissolve the polymer material as necessary, kneading the polymer material with an organic filler that is easily dispersed in the polymer under thermal melting or a crystal nucleation agent as necessary. Examples of the method include a so-called heat-induced phase separation method in which a microporous membrane is obtained by cooling and solidifying in a solid, and then extracting and removing the kneaded product with an appropriate liquid.

溶融紡糸法は膜の寸法、連通孔の孔径、開孔率等の制御が容易であり均一な特性を有する膜を安定して生産する事ができ、さらに添加剤や溶剤等を使用せず得られる膜の安全性に優れることから、最も好ましい製造方法である。   The melt spinning method makes it easy to control the dimensions of the membrane, the pore diameter of the communication holes, the aperture ratio, etc., and can stably produce membranes with uniform characteristics, and it can be obtained without using additives or solvents. This is the most preferable production method because of the excellent safety of the obtained film.

溶融紡糸法により得られる中空糸微多孔膜のガスフラックス、連通孔径及びその開孔率等の膜特性は使用する結晶性高分子素材の結晶化特性に大きく影響を受ける。例えば高密度ポリエチレンやポリプロピレン等の高結晶性高分子素材を使用し本発明の中空糸微多孔膜を製造する場合には公知の溶融紡糸法において結晶の成長をやや抑える条件を適用すれば良い。   Membrane characteristics such as gas flux, communicating pore diameter and open area ratio of the hollow fiber microporous membrane obtained by the melt spinning method are greatly influenced by the crystallization characteristics of the crystalline polymer material used. For example, when a highly crystalline polymer material such as high-density polyethylene or polypropylene is used to produce the hollow fiber microporous membrane of the present invention, conditions for slightly suppressing crystal growth may be applied in a known melt spinning method.

また、ポリエチレンやポリプロピレンと比較し結晶性の劣る熱可塑性高分子樹脂、例えばポリ4−メチル−1ペンテン等の樹脂を使用する場合には、紡糸時により結晶を成長させる条件範囲に調整し、必要に応じて、紡出糸に熱処理を施した後に延伸する事により本発明の中空糸微多孔膜を調製することが出来る。   In addition, when using a thermoplastic polymer resin having poor crystallinity compared to polyethylene or polypropylene, for example, a resin such as poly-4-methyl-1-pentene, it is necessary to adjust the condition range to grow crystals by spinning. Accordingly, the hollow fiber microporous membrane of the present invention can be prepared by stretching the spun yarn after heat treatment.

更に、詳しく本発明における溶融紡糸法とは、本発明の疎水性の素材を中空糸内部にガス強制供給可能な2重円管ノズルを用い樹脂の融点〜融点+100℃で、中空状に溶融ストランドを押し出し、紡糸筒周囲より微風(1m/sec以下)を吹きつけ(室温程度±30)℃で冷却固化させつつ、100〜2,000程度の紡糸ドラフトでスプールに巻き付け、 Further, in detail, the melt spinning method in the present invention refers to a melt strand in a hollow shape at a melting point of the resin to a melting point + 100 ° C. using a double tube nozzle capable of forcingly supplying the hydrophobic material of the present invention into the hollow fiber. , Wind a breeze (less than 1m / sec) around the spinning cylinder (room temperature ± 30), cool and solidify at ℃, wind around a spool with a spinning draft of about 100-2,000,

ついで、スプールに巻き付けたまま(Tg+50)℃(但し、Tgはガラス転移点)以上から融点未満の雰囲気中で1分〜24時間熱処理を行う。次にこれを延伸倍率1.1〜3.0倍でローラー間延伸を行い、連続して(融点−50)℃〜(融点−20)℃の雰囲気中で中空糸の収縮力に拮抗する張力を加えつつ、わずか(0.8〜0.9倍)に弛緩しながら数秒間熱固定を行うことを意味し、該方法により本発明の中空糸微多孔膜を製造することができる。   Next, heat treatment is performed for 1 minute to 24 hours in an atmosphere of (Tg + 50) ° C. (where Tg is the glass transition point) and below the melting point while being wound around the spool. Next, this is stretched between rollers at a draw ratio of 1.1 to 3.0 times, and continuously tensioning the shrinkage force of the hollow fiber in an atmosphere of (melting point−50) ° C. to (melting point−20) ° C. This means that heat fixation is carried out for several seconds while relaxing slightly (0.8 to 0.9 times), and the hollow fiber microporous membrane of the present invention can be produced by this method.

本発明の中空糸微多孔膜を適用した人工肺の形状、形態には制限は無く、人工肺の形態として中空糸の内側に血液を流すいわゆる内部灌流型人工肺でも良く、また中空糸の外側に血液を流しガス交換を行ういわゆる外部灌流型人工肺でも良い。外部灌流型人工肺は血流圧力損失を低く抑えることができかつ、単位膜面積当たりのガス交換効率に優れており最も好ましい形態である。   The shape and form of the artificial lung to which the hollow fiber microporous membrane of the present invention is applied are not limited, and may be a so-called internal perfusion type artificial lung that allows blood to flow inside the hollow fiber as the form of the artificial lung. Alternatively, a so-called external perfusion oxygenator may be used, which exchanges gas by flowing blood. The external perfusion oxygenator is the most preferable form because it can suppress blood flow pressure loss to a low level and is excellent in gas exchange efficiency per unit membrane area.

人工肺の基本性能であるガス交換効率、低血液損傷性(低血流圧損)等は人工肺の構造にも大きく依存する。本発明の中空糸膜を組み込んだ人工肺の好ましい形態/形状例として例えば特許平10−256425公報に詳しく記載れている。   The basic performance of an oxygenator, such as gas exchange efficiency, low blood damage (low blood pressure pressure loss), etc., also depend greatly on the structure of the oxygenator. Examples of preferred forms / shapes of the artificial lung incorporating the hollow fiber membrane of the present invention are described in detail in, for example, Japanese Patent Laid-Open No. 10-256425.

本発明の中空糸微多孔膜は、血液のガス交換、即ち血液への酸素供給と血液からの二酸化炭素の除去に優れており、該膜を用いた人工肺は、一般の開心術のみならず、長期間の使用が必要となる急性肺不全及び心不全患者に対する呼吸補助及び経皮的心肺補助用人工肺として好適に使用できる。   The hollow fiber microporous membrane of the present invention is excellent in blood gas exchange, that is, oxygen supply to blood and removal of carbon dioxide from blood, and an artificial lung using the membrane is not limited to general open heart surgery. It can be suitably used as an oxygenator for respiratory assistance and percutaneous cardiopulmonary assistance for patients with acute lung failure and heart failure who require long-term use.

(実施例1)
4−メチル−1−ペンテン系ポリマ−(商品名:TPX、三井化学製)を中空糸内部にガス強制供給可能な構造を持つ2重円管ノズルを用い、溶融樹脂温度280℃で、中空状に溶融ストランドを押し出し、紡糸筒周囲より微風を吹きつけ冷却固化させつつ紡糸ドラフト約750でスプールに巻き取った。
Example 1
4-methyl-1-pentene polymer (trade name: TPX, manufactured by Mitsui Chemicals) is a hollow tube nozzle having a structure capable of forcibly supplying gas into the hollow fiber, and at a molten resin temperature of 280 ° C., it is hollow. The melted strand was extruded onto the spool, and wound around a spool with a spinning draft of about 750 while cooling and solidifying by blowing fine wind from around the spinning cylinder.

次いで該未延伸紡出糸をスプールに巻いたまま約190℃の雰囲気中で約2時間の熱処理を行った後に延伸倍率2倍でローラー間延伸を行い、連続して195℃の雰囲気中で中空糸の収縮力に拮抗する張力を加えつつわずかに弛緩しながら約1秒間熱固定を行うことにより外径240μm、肉厚32μmの微多孔膜からなる中空糸を調製した。
(実施例2)
熱固定の雰囲気温度を215℃とし、熱固定時の弛緩倍率をわずかに上げた以外実施例1と同等の方法で外径236μm、肉厚33μmの微多孔膜からなる中空糸を調製した。
(比較例1)
2重円管紡糸ノズルを使用し、235℃で溶融したメルトフローレート6g/分のポリプロピレン樹脂を、該ノズルより内側に窒素を流しつつ中空ストランド状に押し出し、紡糸塔周囲より微風を吹かせ冷却固化しつつ紡糸ドラフト770でスプールの巻き取った。次いでスプールに巻き取った該中空ストランドを約130℃の雰囲気中で約2時間の熱処理を行った。次いで該ストランドを延伸倍率2倍でローラ間延伸を行い、連続して約130℃の雰囲気中でわずかに弛緩しながら約1秒間熱固定を行い外径236μm、肉厚30μmの微多孔膜からなる中空糸を調製した。
(比較例2)
ポリ4−メチル−1−ペンテンポリマ−を、2重円管紡糸ノズルを用い、紡糸温度285℃で中空ストランド状に押し出し、ノズル直下に紡糸塔周辺より均一に微風を流し、該溶融ストランドを固化させつつ紡糸ドラフト780で引き取り、連続して約230℃の空気雰囲気中で約3秒を熱処理を行った後連続して約1.8のローラー間延伸を行い、連続して連続して195℃の雰囲気中で収縮力に拮抗する張力を負荷しながら約1秒間熱固定を行い、外径230μm、肉厚32μmの、外表面にやや緻密な薄膜層を有する微多孔膜からなる中空糸を調製した。
(比較例3)
ポリ4−メチル−1−ペンテンポリマ−を約60℃に加温したシクロヘキサンに約16[wt%]で溶解した。次いで該溶解液に対し約3[wt%]のエタノールを添加し、孔径5μmのステンレスフィルターで濾過、脱法を行い中空糸微多孔膜調製用ドープを得た。約50℃に加温した該ドープ中空糸内管液としてエタノールを用い、中空ノズルより約30cmの空気中を通過させエタノールで満たした凝固浴に導き固化させスプールに巻き取った。約24時間メタノール中に浸漬した後、80℃に調整した熱風乾燥炉中で約24時間乾燥及び熱処理を行った。得られた中空糸膜は外表面にやや緻密な層を有しており、外径320μm、肉厚55μmの微多孔膜からなる中空糸を調製した。
Next, the unstretched spun yarn is wound on a spool and heat-treated in an atmosphere of about 190 ° C. for about 2 hours, and then stretched between rollers at a draw ratio of 2 times, and continuously hollowed in an atmosphere of 195 ° C. A hollow fiber composed of a microporous membrane having an outer diameter of 240 μm and a wall thickness of 32 μm was prepared by performing heat setting for about 1 second while slightly relaxing while applying a tension that antagonized the contraction force of the yarn.
(Example 2)
A hollow fiber made of a microporous membrane having an outer diameter of 236 μm and a wall thickness of 33 μm was prepared in the same manner as in Example 1 except that the temperature of heat setting was 215 ° C. and the relaxation rate during heat setting was slightly increased.
(Comparative Example 1)
Using a double tube spinning nozzle, a polypropylene resin melted at 235 ° C. and extruded with a melt flow rate of 6 g / min in the form of a hollow strand while flowing nitrogen inside the nozzle is cooled by blowing a breeze around the spinning tower. The spool was wound up with a spinning draft 770 while solidifying. Next, the hollow strand wound on the spool was heat-treated in an atmosphere at about 130 ° C. for about 2 hours. Next, the strand is stretched between rollers at a stretch ratio of 2 times, and is heat-fixed for about 1 second while being slightly relaxed in an atmosphere of about 130 ° C. to form a microporous film having an outer diameter of 236 μm and a wall thickness of 30 μm. Hollow fibers were prepared.
(Comparative Example 2)
Poly-4-methyl-1-pentene polymer is extruded into a hollow strand shape at a spinning temperature of 285 ° C. using a double tube spinning nozzle, and a gentle breeze is flowed directly from the periphery of the spinning tower directly below the nozzle to solidify the molten strand. The film was taken up with a spinning draft 780 and continuously heat treated in an air atmosphere at about 230 ° C. for about 3 seconds, followed by continuous stretching between rollers of about 1.8, continuously at 195 ° C. Heat-fixed for about 1 second while applying a tension that antagonizes the contraction force in the atmosphere of the above to prepare a hollow fiber composed of a microporous membrane having an outer diameter of 230 μm and a wall thickness of 32 μm and a slightly dense thin film layer on the outer surface did.
(Comparative Example 3)
Poly 4-methyl-1-pentene polymer was dissolved at about 16 [wt%] in cyclohexane heated to about 60 ° C. Next, about 3 [wt%] ethanol was added to the solution, filtered through a stainless steel filter having a pore size of 5 μm, and degassed to obtain a dope for preparing a hollow fiber microporous membrane. Ethanol was used as the dope hollow fiber inner tube liquid heated to about 50 ° C., passed through about 30 cm of air from a hollow nozzle, led to a coagulation bath filled with ethanol, solidified, and wound on a spool. After being immersed in methanol for about 24 hours, drying and heat treatment were performed for about 24 hours in a hot air drying furnace adjusted to 80 ° C. The obtained hollow fiber membrane had a slightly dense layer on the outer surface, and a hollow fiber made of a microporous membrane having an outer diameter of 320 μm and a wall thickness of 55 μm was prepared.

(試験例1)
膜の酸素フラックス、平均連通孔半径、エタノールフラックス、開孔率を調べた。その結果を表1に示す。
(Test Example 1)
The oxygen flux, average communication hole radius, ethanol flux, and open area ratio of the membrane were examined. The results are shown in Table 1.

Figure 2010269307
Figure 2010269307

(試験例2)
実施例1、2、比較例1〜3で調製した微多孔膜からなる中空糸を使用し、ポリエステルを縦糸とした鎖編みにより中空糸打ち込み本数が24本/cmの中空糸シートを形成した。これを図1にモデル図として示したように本中空糸シートの積層体を形成させ、次いでこの積層体を図2にモデル図として示したような角形モジュールに組み込み、中空糸の外径基準の有効膜面積が約0.4m2の外部灌流型用人工肺を試作した。
(Test Example 2)
Using hollow fibers made of microporous membranes prepared in Examples 1 and 2 and Comparative Examples 1 to 3, hollow fiber sheets having a number of driven hollow fibers of 24 / cm were formed by chain knitting using polyester as warp. A laminate of the present hollow fiber sheet is formed as shown in FIG. 1 as a model diagram, and this laminate is then incorporated into a square module as shown in the model diagram of FIG. An external perfusion oxygenator with an effective membrane area of approximately 0.4 m 2 was prototyped.

性能評価はAAMI(ASSOCIATION FOR THE ADVANCEMENT OF MEDICAL INSTRUMENTATION)の方法に準じ牛血により行った。ACDにより抗凝固処理を行った新鮮牛血を酸素飽和度65%、ヘモグロビン(Hb)12g/dl、過剰塩基(BE)0mEq/l、溶存二酸化炭素分圧45mmHg、温度37℃に調整し、図2中1より牛血を流し入れると同時に図2の3より酸素ガスをV/Q=1(酸素流量/血液流量)としガス交換性能を測定した。結果を表2に示した。   The performance evaluation was performed with bovine blood according to the method of AAMI (ASSOCIATION FOR THE ADVANCEMENT OF MEDICAL INSTRUMENTATION). Fresh cow blood that was anticoagulated with ACD was adjusted to oxygen saturation 65%, hemoglobin (Hb) 12 g / dl, excess base (BE) 0 mEq / l, dissolved carbon dioxide partial pressure 45 mmHg, temperature 37 ° C, At the same time as bovine blood was poured from 1 in 2, the gas exchange performance was measured by setting oxygen gas to V / Q = 1 (oxygen flow rate / blood flow rate) from 3 in FIG. The results are shown in Table 2.

但し、表2に示す最大血液流量とは、12g/dlのHbを含有し、血液温度37℃で酸素飽和度65%で、BEが0である牛血の酸素含有量を45ml/l(血液流量)だけ増加させることであり、標準二酸化炭素血流量とは酸素の場合と同条件の牛血を使用し、その二酸化炭素含有量を38ml/l(血液流量)だけ減少させることの出来る最大血液流量を示す。尚本実施例で示す最大血流量は血液を約6時間灌流した後の値である。   However, the maximum blood flow rate shown in Table 2 means that the oxygen content of bovine blood containing 12 g / dl of Hb, blood temperature of 37 ° C., oxygen saturation of 65%, and BE of 0 is 45 ml / l (blood The standard blood flow rate is the maximum blood that can reduce the carbon dioxide content by 38 ml / l (blood flow rate). Indicates the flow rate. The maximum blood flow shown in this example is a value after blood is perfused for about 6 hours.

Figure 2010269307
Figure 2010269307

耐血漿リーク特性の評価は、アジ化ナトリウム及び必要に応じてペントシリン等の抗生物質で防腐処理したACD牛血を使用し実施した。実験に使用した人工肺のモデル図2の3より純酸素を2l/minで流しつつ約37℃に調製した牛血を流量2l/minでループ状に灌流し、図2中の4の部分にトラップされた凝集水中の蛋白量を定期的に測定した。蛋白成分の検出はテトラブロムフェノールによる色変化を利用した市販の蛋白質検査用紙を用いた。尚、牛血は約24時間ごとに新鮮なものに交換した。この結果を表3に示した。   The evaluation of plasma leakage resistance was performed using ACD bovine blood preserved with sodium azide and, if necessary, antibiotics such as pentocillin. Model of artificial lung used in the experiment Bovine blood prepared at about 37 ° C. while flowing pure oxygen at 2 l / min from 3 in FIG. 2 was perfused in a loop at a flow rate of 2 l / min, and the portion 4 in FIG. The amount of protein in the trapped aggregate water was measured periodically. The protein component was detected using a commercially available protein test paper using color change caused by tetrabromophenol. The bovine blood was replaced with a fresh one approximately every 24 hours. The results are shown in Table 3.

Figure 2010269307
Figure 2010269307

※1;ガス出口で発砲 * 1; Fire at the gas outlet

1:血液流入/流出口
2:血液流入/流出口
3:ガス流入/流出口
4:ガス流入/流出口
5:中空糸膜シート積層体
6:中空糸膜シート
7:中空糸膜シート縦糸
1: Blood inflow / outlet 2: Blood inflow / outlet 3: Gas inflow / outlet 4: Gas inflow / outlet 5: Hollow fiber membrane sheet laminate 6: Hollow fiber membrane sheet 7: Hollow fiber membrane sheet warp

Claims (4)

酸素ガスフラックスが10×10-5〜500×10-5[cm3(STP)/cm2/sec/cmHg]であり、エタノールフラックスが2〜80[ml/min/m2]であり、平均孔半径0.008〜0.07μmの連通孔を有する疎水性の素材からなる中空糸微多孔膜。 The oxygen gas flux is 10 × 10 −5 to 500 × 10 −5 [cm 3 (STP) / cm 2 / sec / cm Hg], the ethanol flux is 2 to 80 [ml / min / m 2], and the average pore radius is 0 A hollow fiber microporous membrane made of a hydrophobic material having communication holes of .008 to 0.07 μm. 疎水性の素材がポリ(4−メチルペンテン−1)系ポリマーであることを特徴とする請求項1に記載の中空糸微多孔膜。 The hollow fiber microporous membrane according to claim 1, wherein the hydrophobic material is a poly (4-methylpentene-1) polymer. 中空糸微多孔膜が溶融紡糸法により製造された膜であることを特徴とする請求項1又は2に記載の中空糸微多孔膜。 The hollow fiber microporous membrane according to claim 1 or 2, wherein the hollow fiber microporous membrane is a membrane produced by a melt spinning method. 請求項1〜3のいずれか一項に記載の中空糸微多孔膜を組み込んでなる膜型人工肺。 A membrane oxygenator comprising the hollow fiber microporous membrane according to any one of claims 1 to 3.
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Publication number Priority date Publication date Assignee Title
JP2015112530A (en) * 2013-12-11 2015-06-22 宇部興産株式会社 Separation membrane module
CN113398773A (en) * 2021-06-11 2021-09-17 清华大学 Poly (4-methyl-1-pentene) hollow fiber alloy membrane and preparation method and application thereof
WO2023027052A1 (en) 2021-08-23 2023-03-02 東レ株式会社 Hollow fiber microporous membrane, and gas separation membrane module with same built thereinto
WO2024043218A1 (en) * 2022-08-26 2024-02-29 東レ株式会社 Separation membrane and method for producing same
WO2024048359A1 (en) * 2022-08-30 2024-03-07 東レ株式会社 Separation membrane and method for manufacturing same

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JPH06210146A (en) * 1993-01-19 1994-08-02 Dainippon Ink & Chem Inc Hollow fiber inhomogeneous membrane and its production
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015112530A (en) * 2013-12-11 2015-06-22 宇部興産株式会社 Separation membrane module
CN113398773A (en) * 2021-06-11 2021-09-17 清华大学 Poly (4-methyl-1-pentene) hollow fiber alloy membrane and preparation method and application thereof
WO2023027052A1 (en) 2021-08-23 2023-03-02 東レ株式会社 Hollow fiber microporous membrane, and gas separation membrane module with same built thereinto
WO2024043218A1 (en) * 2022-08-26 2024-02-29 東レ株式会社 Separation membrane and method for producing same
WO2024048359A1 (en) * 2022-08-30 2024-03-07 東レ株式会社 Separation membrane and method for manufacturing same

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