JP2010265418A - Combined carbonization and drying apparatus, drying apparatus, and method for constructing the same - Google Patents

Combined carbonization and drying apparatus, drying apparatus, and method for constructing the same Download PDF

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JP2010265418A
JP2010265418A JP2009119292A JP2009119292A JP2010265418A JP 2010265418 A JP2010265418 A JP 2010265418A JP 2009119292 A JP2009119292 A JP 2009119292A JP 2009119292 A JP2009119292 A JP 2009119292A JP 2010265418 A JP2010265418 A JP 2010265418A
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Chizuko Watanabe
千津子 渡邊
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a combined carbonization and drying apparatus which has a very simple and compact structure, can be manufactured at low cost, and can effectively use waste heat generated from a carbonization apparatus for drying. <P>SOLUTION: In the combined carbonization and drying apparatus 1, a carbonization raw material is carbonized in a low oxygen environment with a burner in a carbonization apparatus 2; hot wind generated in the carbonization is allowed to flow into a carbonization chimney 34 through a first heat path; and the hot wind is sent into a drying chamber 138 through a third heat path 54 along with heat generated in an exhaust gas combustion chamber 30 to dry a raw material to be dried in the drying chamber 138. When a burner is ignited in a drive chamber 136, the hot wind sent into the drying chamber 138 is recirculated to the carbonization chimney 34 of the carbonization apparatus 2 through a second heat path 52 along with the heat generated by the burner, sent into the drying chamber 138 again, and used for drying of the raw material to be dried. Thus, in the combined carbonization and drying apparatus 1, heat can be circulated at a very high efficiency, and a carbonization product and a dried product can be separately removed. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、炭化装置と乾燥装置とを並列に連結した装置に関し、より詳しくは、炭化装置と乾燥装置を熱連結路で結合した炭化乾燥連結装置および当該炭化乾燥連結装置から構築した乾燥装置及びその構築方法に関する。   The present invention relates to an apparatus in which a carbonization apparatus and a drying apparatus are connected in parallel, and more specifically, a carbonization drying connection apparatus in which the carbonization apparatus and the drying apparatus are connected by a heat connection path, a drying apparatus constructed from the carbonization drying connection apparatus, and It relates to the construction method.

昨今、主に農家では、いわゆる一斗缶の上面に煙突を立て、その一斗缶および煙突の周囲に籾殻を山積みにして空気を略遮断する状態とし、一斗缶内で焚いた火により籾殻を炭化している。そして炭化物は、土地改良材や肥料等として田畑に撒かれてリサイクルに供される。   Nowadays, mainly in farmers, a chimney is set up on the upper surface of a so-called Ito can, and the hulls are piled up around the Ito can and the chimney to block the air. Is carbonized. The carbides are sown in fields as land improvement materials and fertilizers for recycling.

近年では、籾殻や蕎麦殻等を炭化する炭化装置が多数開発されている。また、水分を含むものを乾燥させる乾燥装置も広く普及している。さらに、乾燥装置と炭化装置を結合した炭化乾燥装置も公開されている。   In recent years, many carbonization apparatuses that carbonize rice husks, buckwheat husks, and the like have been developed. In addition, drying apparatuses that dry moisture are widely used. Furthermore, a carbonization drying apparatus in which a drying apparatus and a carbonization apparatus are combined is also disclosed.

例えば、特許文献1には、水分を含んだ有機物の炭化装置およびその方法が開示されている。すなわち、刈り芝等の水分の多い芝から多孔質のアルカリ性肥料を得るため、まず、天井面に熱輻射源を有し且つ炉内を貧酸素状態においた乾燥炉の一端から、上記水分を含んだ有機物を投入し、攪拌しながら乾燥させる。次に貧酸素状態を保ったまま、天井面に位置された熱輻射源により上記乾燥炉よりも高く炉内温度を保ち、当該乾燥炉と連結された炭化炉の上端から、乾燥された上記有機物を取入れ、同炭化炉内で攪拌送りしつつ炭化することを特徴としている。   For example, Patent Document 1 discloses an apparatus for carbonizing an organic substance containing moisture and a method therefor. That is, in order to obtain porous alkaline fertilizer from moist turf such as mowing turf, first, the above moisture is contained from one end of a drying furnace having a heat radiation source on the ceiling surface and the inside of the furnace being in an oxygen-poor state. Add organic matter and dry with stirring. Next, the organic matter dried from the upper end of the carbonization furnace connected to the drying furnace is maintained at a temperature higher than that of the drying furnace by a heat radiation source located on the ceiling surface while maintaining the poor oxygen state. And carbonizing while stirring and feeding in the carbonization furnace.

また、特許文献2には、含水性有機廃棄物の乾燥炭化装置が開示されている。この装置は、畜産廃棄物等の含水性有機廃棄物を炭化する際、乾燥炉を上側に、2重円筒状の炭化炉を下側として外側円筒と内側円筒の隙間空間を熱路とし、これを乾燥炉の排気口と連結し、炭化路下部に設置された燃焼炉で発生させた熱風を上記熱路に送りつつ上記有機廃棄物を炭化し、炭化時にでた熱風を乾燥炉に送り、乾燥に必要な熱量を節約するというものである。   Patent Document 2 discloses a dry carbonization device for hydrous organic waste. When carbonizing hydrous organic waste such as livestock waste, this equipment uses the drying furnace as the upper side, the double cylindrical carbonization furnace as the lower side, and the gap space between the outer cylinder and inner cylinder as the heat path. Connected to the exhaust port of the drying furnace, carbonizing the organic waste while sending hot air generated in the combustion furnace installed in the lower part of the carbonization path to the heat path, sending the hot air generated during carbonization to the drying furnace, It saves the amount of heat needed for drying.

上記のような従来の炭化装置は、原料を乾燥後炭化することを目的として、乾燥炉と炭化路とを連結したものであり、特に特許文献2の発明は、炭化路の廃熱を乾燥炉に送り、熱を有効利用しようとするものである。   The conventional carbonization apparatus as described above is one in which a drying furnace and a carbonization path are connected for the purpose of carbonizing the raw material after drying. In particular, the invention of Patent Document 2 uses the waste heat of the carbonization path as a drying furnace. It is intended to make effective use of heat.

一方、乾燥炉で乾燥させた乾燥製品と、炭化路で炭化した炭化製品を、それぞれ別々に取り出せる炭化乾燥並列システムが特許文献3に開示されている。本装置1001は、図4に示すように、ホッパM×Hに投入された炭化用原料を混合しつつ横方向に移送するスクリュー1020と、このスクリュー1020で送られてくる炭化用原料をドラム1014内側に受け入れて、その内側に設置された羽根根1022で上記スクリュー1020の送り方向と同一方向に送る回転ドラム1014と、この回転ドラム1014の終端位置に配置された炭化製品搬出口1008と、上記スクリュー1020の設置位置付近に配された熱交換廃熱回収器と、からなる炭化装置1002と、これと類似の乾燥装置1003とを、上記廃熱回収器により回収された暖気を乾燥原料の乾燥熱源とする暖気供給管1006で連結したことを特徴としている。   On the other hand, Patent Literature 3 discloses a carbonization drying parallel system capable of separately taking out a dried product dried in a drying furnace and a carbonized product carbonized in a carbonization path. As shown in FIG. 4, the apparatus 1001 includes a screw 1020 for transferring the carbonization raw material charged in the hopper M × H in the lateral direction while mixing, and a carbonization raw material fed by the screw 1020 to the drum 1014. A rotating drum 1014 that is received inside and is fed in the same direction as the feeding direction of the screw 1020 by a blade root 1022 installed on the inside, a carbonized product unloading port 1008 disposed at a terminal position of the rotating drum 1014, and the above A carbonization apparatus 1002 comprising a heat exchange waste heat recovery device disposed near the installation position of the screw 1020 and a drying device 1003 similar thereto, and the warm air recovered by the waste heat recovery device is dried as a dry raw material. It is characterized by being connected by a warm air supply pipe 1006 as a heat source.

特開平06−122879号公報Japanese Patent Laid-Open No. 06-122879 特開2002−192107号公報JP 2002-192107 A 特開2004−196898号公報JP 2004-196898 A

しかし、特許文献3に開示される装置は、乾燥製品と炭化製品とを別々に得ることができるものの、回転ドラムの全長は例えば4.8mと、かなり大型となり、また、熱交換廃熱回収器やミキサホッパの機構はかなり煩雑で、全体として大掛かりな装置となり、コスト高となることは避けられない。   However, although the apparatus disclosed in Patent Document 3 can obtain a dried product and a carbonized product separately, the total length of the rotating drum is 4.8 m, for example, which is considerably large, and a heat exchange waste heat recovery device Moreover, the mechanism of the mixer hopper is quite complicated, and it becomes a large-scale device as a whole, and it is inevitable that the cost is increased.

スーパーマーケットやコンビニエンスストア、学校、お総菜屋、病院等では、毎日膨大な残飯等が発生し、これらを自前では処理できず、廃棄するのが通常であった。しかし、これらを乾燥及び/又は炭化し、再利用できれば、非常に効率的なリサイクルシステムを構築することができる。また、残飯等の廃棄物を自前の店等で乾燥及び/又は炭化処理できれば、当該廃棄物の収集、運搬の手間も省け、更に効率的である。   In supermarkets, convenience stores, schools, side dishes shops, hospitals, etc., huge amounts of leftovers are generated every day, and these cannot be processed by themselves and are usually discarded. However, if these can be dried and / or carbonized and reused, a very efficient recycling system can be constructed. In addition, if waste such as leftovers can be dried and / or carbonized in a store of its own, it is possible to save time and labor for collecting and transporting the waste.

このような事情に鑑み、本発明は、構造が非常に単純かつコンパクトで製造コストが低く、炭化装置から発生する廃熱を乾燥に有効利用し得る、炭化乾燥連結装置を提供しようとする。   In view of such circumstances, the present invention seeks to provide a carbonization-drying connection device that is very simple and compact in structure, low in manufacturing cost, and that can effectively use waste heat generated from the carbonization device for drying.

本発明に係る炭化乾燥連結装置は、上部に開閉式の蓋を有する投入口を、下部に床部を備える函体を含む炭化装置であって、前記函体の内部を前記床部と平行に仕切る1又は複数の空気遮断板と、前記空気遮断板と前記床部とで画される空間であり、バーナーを設置可能な加熱室と、前記空気遮断板と前記函体の上部とで画される空間であり、前記投入口と前記炭化用煙突に通気可能な炭化室と、前記投入口と並列して前記函体の上部に設けられ、前記炭化室に通じる炭化用煙突と、前記炭化室の側部に設けられた排出口と、前記炭化装置に設置され、前記炭化室の温度を制御する温度制御装置と、前記炭化用煙突の略中腹に設けられ、該炭化用煙突を介して前記炭化室から発生する排気ガスを燃焼するバーナーを設置可能な排気ガス燃焼室と、前記加熱室と炭化用煙突とを前記排気ガス燃焼室の下方で連結し、通気する第1熱路と、を含む炭化装置と、
上部に開閉式の蓋を有する投入口を、下部に床部を備えるドラムを含む乾燥装置であって、前記乾燥装置の内部を前記床部と平行に仕切る耐熱煉瓦と、前記耐熱煉瓦と前記ドラムの上部とで画される空間であり、該耐熱煉瓦を貫通して中央に設置された回転軸に取付けられた複数の攪拌羽根とを有する乾燥室と、前記耐熱煉瓦と床部とで画される空間であり、バーナーを設置可能で、かつ、前記回転軸を回転させる駆動機を有する駆動室とを含み、前記乾燥室の側部に設けられた排出口と、
前記投入口と並列して前記ドラムの上部に設けられ、前記乾燥室と炭化用煙突とを前記排気ガス燃焼室の下方で連結する、あるいは該乾燥室と該排気ガス燃焼室とを直接連結する第2熱路と、
前記炭化装置の前記排気ガス燃焼室の上方と、あるいは該排気ガス燃焼室と、前記乾燥室とを連結する第3熱路とを含む乾燥装置と、を備える。
The carbonization drying connecting device according to the present invention is a carbonization device including a box having an opening having an openable lid at the top and a floor at the bottom, and the inside of the box is parallel to the floor. It is a space defined by one or a plurality of air shielding plates that partition, the air shielding plate and the floor, and is defined by a heating chamber in which a burner can be installed, the air shielding plate, and the upper part of the box. A carbonization chamber that can be ventilated to the charging port and the carbonization chimney, a carbonization chimney that is provided in an upper part of the box in parallel with the charging port and communicates with the carbonization chamber, and the carbonization chamber A discharge port provided on a side of the carbonization device, a temperature control device that is installed in the carbonization device and controls the temperature of the carbonization chamber, and is provided substantially in the middle of the chimney for carbonization, and the carbonization chimney through the chimney Exhaust gas combustion chamber capable of installing a burner that combusts exhaust gas generated from the carbonization chamber And a carbide chimney and the heating chamber are connected below said exhaust gas combustion chamber, a first heat passage for ventilation, carbide device comprising,
A drying apparatus including a drum having an open / close-type lid at an upper part and a floor part at a lower part, the heat-resistant brick partitioning the interior of the drying apparatus in parallel with the floor part, the heat-resistant brick and the drum A drying room having a plurality of stirring blades attached to a rotating shaft installed in the center through the heat-resistant brick, and defined by the heat-resistant brick and the floor. A discharge chamber provided in a side portion of the drying chamber, including a drive chamber that can be installed with a burner and has a drive unit that rotates the rotating shaft, and
It is provided in the upper part of the drum in parallel with the charging port, and connects the drying chamber and the carbonization chimney below the exhaust gas combustion chamber, or directly connects the drying chamber and the exhaust gas combustion chamber. A second heat path;
And a drying device including a third heat path connecting the exhaust gas combustion chamber and the drying chamber above the exhaust gas combustion chamber of the carbonization device.

本発明に係る炭化乾燥連結装置は、前記函体、炭化用煙突、ドラム、第1熱路、第2熱路および第3熱路は鉄又はステンレスから形成されるのが好ましい。   In the carbonized and dried connecting apparatus according to the present invention, the box, the carbonization chimney, the drum, the first heat path, the second heat path, and the third heat path are preferably formed of iron or stainless steel.

本発明に係る炭化乾燥連結装置は、前記炭化装置の加熱室及び/又は炭化室の内面を、耐熱煉瓦で覆うのが好ましい。   In the carbonization drying connection device according to the present invention, it is preferable that the heating chamber and / or the inner surface of the carbonization chamber of the carbonization device is covered with heat-resistant bricks.

本発明に係る炭化乾燥連結装置は、前記炭化室から排出する排ガス調整板を前記炭化用煙突に設け得る。   The carbonization drying connection apparatus which concerns on this invention can provide the exhaust gas adjustment board discharged | emitted from the said carbonization chamber in the said carbonization chimney.

本発明に係る炭化乾燥連結装置は、前記炭化装置の炭化室を画する複数の空気遮断板の枚数を調整可能であり得る。   The carbonization drying connection apparatus according to the present invention may be capable of adjusting the number of the plurality of air blocking plates that define the carbonization chamber of the carbonization apparatus.

本発明に係る炭化乾燥連結装置は、前記炭化室に通じる炭化用煙突と、前記乾燥室とを連結する前記第2熱路、および、該炭化用煙突と前記乾燥室とを連結する前記第3熱路は着脱自在であってよい。   The carbonization drying connection apparatus according to the present invention includes a carbonization chimney that communicates with the carbonization chamber, the second heat path that connects the drying chamber, and the third that connects the carbonization chimney and the drying chamber. The heat path may be detachable.

本発明に係る乾燥装置の構築方法は、上記炭化乾燥連結装置と、バーナーおよび該バーナーの上方に熱交換器を備える乾燥用煙突と、該熱交換器と前記乾燥室とを連結する第4熱路と、を準備するステップと、前記炭化室に通じる炭化用煙突と、前記乾燥室とを連結する第2熱路を取外すステップと、前記炭化用煙突の排気ガス燃焼室の上方と、前記乾燥室とを連結する第3熱路を取外すステップと、前記ドラム上部の前記第2熱路の取外し口に、前記乾燥用煙突を取り付け、固定するステップと、前記熱交換器と前記乾燥室とを前記第4熱路で連結するステップと、を含む。   The drying apparatus construction method according to the present invention includes the carbonization drying connecting device, a drying chimney including a heat exchanger above the burner and the burner, and a fourth heat that connects the heat exchanger and the drying chamber. A channel, a carbonization chimney leading to the carbonization chamber, a step of removing a second heat path connecting the drying chamber, an upper side of the exhaust gas combustion chamber of the carbonization chimney, and the drying A step of removing a third heat path connecting the chambers, a step of attaching and fixing the drying chimney to a removal port of the second heat path above the drum, and the heat exchanger and the drying chamber. Connecting with the fourth heat path.

本発明に係る乾燥装置は、上部に開閉式の蓋を有する投入口を、下部に床部を備えるドラムを含む乾燥装置であって、前記乾燥装置の内部を前記床部と平行に仕切る耐熱煉瓦と、前記耐熱煉瓦と前記ドラムの上部とで画される空間であり、該耐熱煉瓦を貫通して中央に設置された回転軸に取付けられた複数の攪拌羽根とを有する乾燥室と、前記耐熱煉瓦と床部とで画される空間であり、バーナーを設置可能で、かつ、前記回転軸を回転させる駆動機を有する駆動室と、前記投入口と並列して前記ドラムの上部に設けられ、前記乾燥室に通じる炭化用煙突と、を含み、前記炭化用煙突内部にバーナー、および、該バーナーの上方に熱交換器を備え、該熱交換器と前記乾燥室とを連結する第4熱路を含む。   The drying device according to the present invention is a drying device including a drum having an opening having an openable lid at the top and a floor portion at the bottom, and heat-resistant bricks that partition the interior of the drying device in parallel with the floor portion. And a space defined by the heat-resistant brick and the upper portion of the drum, and a drying chamber having a plurality of stirring blades attached to a rotating shaft that is installed in the center through the heat-resistant brick, and the heat-resistant brick A space defined by a brick and a floor, a burner can be installed, and a drive chamber having a drive for rotating the rotating shaft, and provided in the upper part of the drum in parallel with the input port, A carbonization chimney that communicates with the drying chamber, a burner inside the carbonization chimney, and a heat exchanger above the burner, and a fourth heat path connecting the heat exchanger and the drying chamber including.

本発明に係る炭化乾燥連結装置は、炭化装置において炭化原料をバーナーにより低酸素下で炭化し、この際生じた熱風を第1熱路を介して炭化用煙突に流入させ、排気ガス燃焼室で生じた熱とともに第3熱路を介して乾燥室に熱風を送り込み、乾燥室内の乾燥原料を乾燥させる。駆動室でバーナーを添加させる場合は、その際生じる熱とともに、乾燥室に送り込まれた熱風は第2熱路を介して、炭化装置の炭化用煙突に再び循環され、再度乾燥室に送られ、乾燥減量の乾燥に利用される。   The carbonization drying connection apparatus according to the present invention carbonizes a carbonized raw material in a carbonization apparatus with low oxygen in a carbonization apparatus, and causes the hot air generated at this time to flow into a carbonization chimney through a first heat path in an exhaust gas combustion chamber. Along with the generated heat, hot air is sent to the drying chamber through the third heat path to dry the drying raw material in the drying chamber. When adding a burner in the drive chamber, along with the heat generated at that time, the hot air sent into the drying chamber is circulated again through the second heat path to the carbonization chimney of the carbonization device, and again sent to the drying chamber. Used to dry weight loss.

このように、本発明の炭化乾燥連結装置は、きわめて高い効率で熱を循環させ、炭化製品と乾燥製品とを別々に取り出すことができる。また、本発明の炭化乾燥連結装置は、十分にコンパクト化できるので、学校や店舗、病院等にも設置可能である。   In this way, the carbonized and dried connecting device of the present invention can circulate heat with extremely high efficiency and take out the carbonized product and the dried product separately. Moreover, since the carbonization drying connecting apparatus of the present invention can be made sufficiently compact, it can be installed in schools, stores, hospitals and the like.

更に、本発明の炭化乾燥連結装置から構築した乾燥装置または炭化装置は、単独で乾燥、炭化を行え、乾燥のみ又は炭化のみを行う場合に、装置の省スペース化を図ることができる。   Furthermore, the drying apparatus or carbonization apparatus constructed from the carbonization drying connection apparatus of the present invention can perform drying and carbonization alone, and can reduce the space of the apparatus when performing only drying or only carbonization.

本発明に係る炭化乾燥連結装置を構成する炭化装置の正面図。The front view of the carbonization apparatus which comprises the carbonization drying connection apparatus which concerns on this invention. 本発明に係る炭化乾燥連結装置を構成する炭化装置の側面図。The side view of the carbonization apparatus which comprises the carbonization drying connection apparatus which concerns on this invention. 本発明に係る炭化乾燥連結装置の概略図(点線及び実線)および乾燥装置(実線)の断面図。The schematic diagram (dotted line and solid line) of carbonization drying connection device concerning the present invention, and sectional drawing of the drying device (solid line). 本発明に係る乾燥装置の側面図。The side view of the drying apparatus which concerns on this invention. 特許文献3に係る炭化乾燥並列システムの側面図。The side view of the carbonization drying parallel system concerning patent documents 3.

以下、図面を参照しながら本発明に係る炭化乾燥連結装置の実施形態について説明する。なお、以下各図面を通して同一の構成要素には同一の符号を使用するものとする。   Hereinafter, an embodiment of a carbonization drying connecting device according to the present invention will be described with reference to the drawings. Hereinafter, the same reference numerals are used for the same components throughout the drawings.

本発明の炭化乾燥連結装置1(図2を参照)は、図1(a)、図1(b)を参照して、
上部に開閉式の蓋14を有する投入口16を、下部に床部12を備える函体10を含む炭化装置2であって、
函体10の内部を床部12と平行に仕切る1又は複数の空気遮断板24と、
空気遮断板24と床部12とで画される空間であり、バーナー22を設置可能な加熱室36と、
空気遮断板24と函体10の上部とで画される空間であり、投入口16と炭化用煙突34に通気可能な炭化室38と、
投入口16と並列して函体10の上部に設けられ、炭化室38に通じる炭化用煙突34と、
炭化室38の側部に設けられた排出口17と、
炭化装置2に設置され、炭化室38の温度を制御する温度制御装置44と、
炭化用煙突34の略中腹に設けられ、炭化用煙突34を介して炭化室38から発生する排気ガスを燃焼するバーナー32を設置可能な排気ガス燃焼室30と、
加熱室36と炭化用煙突34とを排気ガス燃焼室30の下方で連結し、あるいは加熱室36と排気ガス燃焼室30とを直接連結し、通気する第1熱路50と、
を含む炭化装置2を備える。
The carbonization-drying coupling apparatus 1 (see FIG. 2) of the present invention refers to FIGS. 1 (a) and 1 (b),
A carbonization apparatus 2 including a box 10 having an opening 16 having an openable lid 14 at the top and a floor 12 at the bottom,
One or more air blocking plates 24 that partition the interior of the box 10 in parallel with the floor 12;
A space defined by the air blocking plate 24 and the floor 12, and a heating chamber 36 in which the burner 22 can be installed;
A space defined by the air blocking plate 24 and the upper portion of the box 10, and a carbonization chamber 38 that can ventilate the inlet 16 and the carbonization chimney 34;
A carbonization chimney 34 provided in the upper part of the box 10 in parallel with the inlet 16 and leading to the carbonization chamber 38;
A discharge port 17 provided in a side portion of the carbonization chamber 38;
A temperature control device 44 installed in the carbonization device 2 for controlling the temperature of the carbonization chamber 38;
An exhaust gas combustion chamber 30 provided substantially in the middle of the carbonization chimney 34 and capable of installing a burner 32 for combusting exhaust gas generated from the carbonization chamber 38 via the carbonization chimney 34;
A first heat path 50 that connects the heating chamber 36 and the carbonization chimney 34 below the exhaust gas combustion chamber 30 or directly connects the heating chamber 36 and the exhaust gas combustion chamber 30 and vents;
The carbonization apparatus 2 containing is provided.

さらに、本発明の炭化乾燥連結装置1は、図2を参照して、
上部に開閉式の蓋114を有する投入口116を、下部に床部112を備えるドラム110を含む乾燥装置3であって、
乾燥装置3の内部を床部112と平行に仕切る耐熱煉瓦125と、
耐熱煉瓦125とドラム110の上部とで画される空間であり、耐熱煉瓦125を貫通して中央に設置された回転軸151に取付けられた複数の攪拌羽根152とを有する乾燥室138と、
耐熱煉瓦125と床部112とで画される空間であり、バーナー40を設置可能で、かつ、回転軸151を回転させる駆動機150を有する駆動室136とを含み、
前記乾燥室138の側部に設けられた排出口115と、
投入口116と並列してドラム110の上部に設けられ、乾燥室138と炭化用煙突34とを排気ガス燃焼室30の下方で連結する、あるいは乾燥室138と排気ガス燃焼室30とを直接連結する第2熱路52と、
炭化用煙突34の排気ガス燃焼室30の上方と、あるいは排気ガス燃焼室30と、乾燥室138とを連結する第3熱路54とを含む乾燥装置3と、を備える。
Furthermore, the carbonization drying connection device 1 of the present invention is described with reference to FIG.
A drying device 3 including a drum 110 having an inlet 116 having an openable lid 114 at the top and a floor 112 at the bottom,
A heat-resistant brick 125 that partitions the interior of the drying device 3 in parallel with the floor 112,
A drying chamber 138 having a plurality of stirring blades 152 attached to a rotary shaft 151 which is a space defined by the heat-resistant brick 125 and the upper part of the drum 110 and passes through the heat-resistant brick 125 and is installed in the center;
A space defined by the heat-resistant brick 125 and the floor portion 112, including a drive chamber 136 in which the burner 40 can be installed and a drive unit 150 that rotates the rotary shaft 151.
A discharge port 115 provided in a side portion of the drying chamber 138;
It is provided in the upper part of the drum 110 in parallel with the input port 116, and connects the drying chamber 138 and the carbonization chimney 34 below the exhaust gas combustion chamber 30, or directly connects the drying chamber 138 and the exhaust gas combustion chamber 30. A second heat path 52 to
The drying apparatus 3 includes a third heat path 54 connecting the exhaust gas combustion chamber 30 and the drying chamber 138 above the exhaust gas combustion chamber 30 of the carbonization chimney 34.

本発明の炭化乾燥連結装置1は、上記のように炭化装置2と乾燥装置3とを第2熱路52と第2熱路54とを連結して構成される。   The carbonization drying connecting apparatus 1 of the present invention is configured by connecting the carbonization apparatus 2 and the drying apparatus 3 to the second heat path 52 and the second heat path 54 as described above.

炭化装置2は、下部に床部12を、上部に投入口16と炭化用煙突34とを備える函体10を含み、その内部は床部12と平行な1又は複数の空気遮断板24によって仕切られている。函体10は、例えば図1(b)に示すように、5角形の断面であり、その斜面部分に投入口16を設けてもよい。   The carbonization apparatus 2 includes a box 10 having a floor portion 12 at a lower portion and an inlet 16 and a carbonization chimney 34 at an upper portion, and the inside thereof is partitioned by one or a plurality of air blocking plates 24 parallel to the floor portion 12. It has been. The box 10 has, for example, a pentagonal cross section as shown in FIG.

加熱室36は、空気遮断板24と床部12とで画される空間であり、バーナー22をバーナー取り出し口19を介して設置可能である。   The heating chamber 36 is a space defined by the air blocking plate 24 and the floor 12, and the burner 22 can be installed via the burner outlet 19.

また、炭化室38は、空気遮断板24と函体10の上部とで画される空間であり、投入口16と炭化用煙突34および排出口17を介して外部と通気可能である。炭化用煙突34は、例えば図1(b)のように、斜面部に設けられた投入口16の後部の平面部に、これと並列して設置される。   The carbonization chamber 38 is a space defined by the air blocking plate 24 and the upper portion of the box 10, and can be vented to the outside through the input port 16, the carbonization chimney 34, and the discharge port 17. For example, as shown in FIG. 1B, the carbonization chimney 34 is installed in parallel to the flat portion of the rear portion of the inlet 16 provided on the slope portion.

なお、空気遮断板24が複数の場合、その枚数を外部から調整することによって、炭化室38の室温を調節してもよい。炭化室38の室温は、炭化時に、300〜350℃に保たれるのが好ましい。   When there are a plurality of air blocking plates 24, the room temperature of the carbonization chamber 38 may be adjusted by adjusting the number of the air blocking plates 24 from the outside. The room temperature of the carbonization chamber 38 is preferably maintained at 300 to 350 ° C. during carbonization.

炭化装置2の開閉式の蓋14は、例えば図1(a)に示すように、ローラー15付きの開閉式の蓋14であり、蓋14を開口状態にして、炭化原料を投入口16から炭化室38に投入することができる。   The openable lid 14 of the carbonization apparatus 2 is an openable lid 14 with a roller 15 as shown in FIG. 1A, for example, and the carbonized raw material is carbonized from the inlet 16 by opening the lid 14. The chamber 38 can be charged.

炭化原料としては、籾殻、蕎麦殻、木材、竹材、スーパーマーケットやレストランで生じる残飯、野菜等の残渣物、ゴルフ場の芝、植木の枝、木の葉、おが屑、おから、うどん、そば、サザエ、ハマグリ、牡蠣、ホタテなど、多数の原料が挙げられる。ただし、炭化の過程で有害物を発する石油系物質等は炭化原料から除かれる。   Carbonized raw materials include rice husk, oat husk, wood, bamboo, leftovers from vegetables and supermarkets, residue from vegetables, golf course turf, branches of trees, leaves, sawdust, okara, udon, buckwheat, clam, clam , Oysters and scallops. However, petroleum-based substances that generate harmful substances in the carbonization process are excluded from the carbonization raw material.

また、炭化装置2は、炭化室38の温度を制御する温度制御装置44を有する。この温度制御装置44は点火スイッチ46及び図示しない温度センサを備え、炭化室38内の温度を感知して、炭化室38の温度を所望の温度に調整する。   Further, the carbonization apparatus 2 includes a temperature control device 44 that controls the temperature of the carbonization chamber 38. The temperature control device 44 includes an ignition switch 46 and a temperature sensor (not shown), senses the temperature in the carbonization chamber 38, and adjusts the temperature of the carbonization chamber 38 to a desired temperature.

また、バーナー取り出し口33を介してバーナー32を設置可能な排気ガス燃焼室30が炭化用煙突34の略中腹に設けられ、炭化用煙突34を介して炭化室38から発生する排気ガスを燃焼させる。このため、炭化過程で有毒ガスが炭化室38から発生しても、あるいは他の熱路50、52、54から有毒ガスが流入しても、排気ガス燃焼室30でバーナー32により燃焼することにより、無害なガスとして炭化用煙突34から外気に放出することができる。炭化用煙突34の排気ガス燃焼室30の下方に、炭化室38から発生する排気ガスの排出量を調整する排ガス調整板28を設け、例えば外部からこの排ガス調整板を出し入れして、排気ガス燃焼室30に流入する排気ガス量を調整してもよい。   Further, an exhaust gas combustion chamber 30 in which the burner 32 can be installed via the burner outlet 33 is provided substantially in the middle of the carbonization chimney 34, and the exhaust gas generated from the carbonization chamber 38 is combusted through the carbonization chimney 34. . For this reason, even if toxic gas is generated from the carbonization chamber 38 in the carbonization process or toxic gas flows from the other heat paths 50, 52, 54, it is burned by the burner 32 in the exhaust gas combustion chamber 30. The carbonization chimney 34 can be discharged into the outside air as a harmless gas. Below the exhaust gas combustion chamber 30 of the carbonization chimney 34, there is provided an exhaust gas adjustment plate 28 for adjusting the amount of exhaust gas generated from the carbonization chamber 38. For example, this exhaust gas adjustment plate is taken in and out from the outside, and exhaust gas combustion is performed. The amount of exhaust gas flowing into the chamber 30 may be adjusted.

さらに、加熱室36と炭化用煙突34とを排気ガス燃焼室30の下方で、あるいは加熱室36と排気ガス燃焼室30とを直接に、第1熱路50で連結し、加熱室36で発生する熱を再利用するのが好ましい。例えば、加熱室36と、炭化用煙突34の略中腹に設けられた排気ガス燃焼室30とを第1熱路50で連結し、バーナー32により炭化室38から発生する排気ガスを燃焼させる。   Further, the heating chamber 36 and the carbonization chimney 34 are connected to each other below the exhaust gas combustion chamber 30 or directly connected to the heating chamber 36 and the exhaust gas combustion chamber 30 through the first heat path 50, and are generated in the heating chamber 36. It is preferable to reuse the heat that is generated. For example, the heating chamber 36 and the exhaust gas combustion chamber 30 provided substantially in the middle of the carbonization chimney 34 are connected by the first heat path 50, and the exhaust gas generated from the carbonization chamber 38 is burned by the burner 32.

炭化室38において、低酸素中で炭化された炭化原料は、炭化製品として排出口17からシャベルやスコップ等で取り出すことができる。なお、排出口17は炭化室38内と外気を通気させるダンパを取付けてよく、加熱室36にダンパ兼掃除口20を取付けてもよい。   In the carbonization chamber 38, the carbonized raw material carbonized in low oxygen can be taken out from the discharge port 17 as a carbonized product with a shovel or a scoop. The discharge port 17 may be provided with a damper for venting the inside of the carbonization chamber 38 and the outside air, and the damper / cleaning port 20 may be attached to the heating chamber 36.

次に、本発明に係る炭化乾燥連結装置1の乾燥装置3(図2を参照)は、下部に床部112を、上部に開閉式の蓋114を有する投入口116を備えるドラム110からなり、炭化装置2と同様に、図2に示すような斜面部分に投入口116を設けてもよい。   Next, the drying device 3 (see FIG. 2) of the carbonization drying connection device 1 according to the present invention includes a drum 110 having a floor portion 112 in the lower portion and a charging port 116 having an openable lid 114 in the upper portion. Similarly to the carbonization apparatus 2, the inlet 116 may be provided on the slope portion as shown in FIG.

ドラム110の内部は、床部112と平行に当該内部を仕切る耐熱煉瓦125で区切られ、耐熱煉瓦125の上部に設けられた乾燥室138と、耐熱煉瓦125の下部に設けられた駆動室136とに画される。   The interior of the drum 110 is partitioned by a heat-resistant brick 125 that divides the interior in parallel with the floor portion 112, a drying chamber 138 provided at the upper portion of the heat-resistant brick 125, and a drive chamber 136 provided at the lower portion of the heat-resistant brick 125. It is drawn to.

乾燥室138は、耐熱煉瓦125とドラム110の上部で画される空間であり、耐熱煉瓦125を貫通して中央に設置された回転軸151に取付けられた複数の攪拌羽根152を有する。   The drying chamber 138 is a space defined by the heat-resistant brick 125 and the upper part of the drum 110, and has a plurality of stirring blades 152 that are attached to a rotating shaft 151 that is installed in the center through the heat-resistant brick 125.

一方、駆動室136は、耐熱煉瓦125とドラム110の下部で画される空間であり、耐熱煉瓦125を貫通する回転軸151を回転させる駆動機150を備える。乾燥室138を乾燥させるため、バーナー取り出し口41を介してバーナー40を設置してもよい。   On the other hand, the drive chamber 136 is a space defined by the heat-resistant brick 125 and the lower part of the drum 110, and includes a drive unit 150 that rotates the rotating shaft 151 that penetrates the heat-resistant brick 125. In order to dry the drying chamber 138, the burner 40 may be installed through the burner outlet 41.

また、ドラム110の上部には、図2に示すように、投入口116の側方にこれと並列して設けられ、乾燥室138と、炭化装置2の炭化室38に通じる炭化用煙突34とを連結する第2熱路52が形成される。第2熱路52は、炭化用煙突34と排気ガス燃焼室30の下方で連結されてもよく、あるいは排気ガス燃焼室30とを直接に連結されてもよい。   In addition, as shown in FIG. 2, the drum 110 is provided on the side of the inlet 116 in parallel with the drying chamber 138 and the carbonization chimney 34 leading to the carbonization chamber 38 of the carbonization apparatus 2. A second heat path 52 connecting the two is formed. The second heat path 52 may be connected to the carbonization chimney 34 and the exhaust gas combustion chamber 30 or may be directly connected to the exhaust gas combustion chamber 30.

さらに、本発明の炭化乾燥連結装置1は、炭化装置2の炭化用煙突34に連結された第1熱路50、第2熱路52、および、排気ガス燃焼室30の上方と、あるいは燃焼室30と、乾燥室138とを連結する第3熱路54を備える。   Further, the carbonization-drying coupling device 1 of the present invention includes the first heat path 50, the second heat path 52, and the exhaust gas combustion chamber 30 connected to the carbonization chimney 34 of the carbonization apparatus 2, or the combustion chamber. 30 and a third heat path 54 that connects the drying chamber 138.

炭化装置2の加熱室36と、乾燥装置3の乾燥室138で生じた熱は、それぞれ、第1熱路50と第2熱路52を介して炭化用煙突34に流入し、排気ガス燃焼室30で生じた熱とともに第3熱路54を介して再び乾燥室138に熱風を送り込む。   The heat generated in the heating chamber 36 of the carbonization device 2 and the drying chamber 138 of the drying device 3 flows into the carbonization chimney 34 via the first heat path 50 and the second heat path 52, respectively, and the exhaust gas combustion chamber. The hot air is sent again into the drying chamber 138 through the third heat path 54 together with the heat generated at 30.

乾燥室138には、蓋114を開口した状態で、米や魚の皮、骨、アラなど湿り気のある材料が乾燥原料として投入口116から投入される。乾燥原料としては、他にご飯粒、うどん、そば、魚腸骨、屠殺場の残、羽根、内臓類、鶏や牛や馬の糞、とうもろこしの実、軸、葉、麦、野菜、おから、豆腐等、多種の材料が挙げられる。   In the drying chamber 138, with the lid 114 opened, a wet material such as rice, fish skin, bone, or arabe is fed from the inlet 116 as a dry raw material. Other dry ingredients include rice grains, udon, buckwheat, fish iliac, slaughterhouse, feathers, internal organs, chicken, cow and horse feces, corn, shaft, leaves, wheat, vegetables, okara And various materials such as tofu.

投入された乾燥原料は、駆動機150によって回転軸151を介して回転される攪拌羽根152によって攪拌され、第3熱路54を介して流入された熱風、及び/又は駆動室136のバーナー40により乾燥される。乾燥時の乾燥室138の温度は、30℃〜100℃が望ましい。   The input dry raw material is agitated by the agitating blade 152 rotated via the rotating shaft 151 by the driving device 150 and heated by the hot air flowing in via the third heat path 54 and / or by the burner 40 in the driving chamber 136. Dried. As for the temperature of the drying chamber 138 at the time of drying, 30 to 100 degreeC is desirable.

乾燥が修了すると、排出口115等から乾燥製品が取り出され、養殖所などで魚の餌などに供される。また、木のみを炭化する際得られる木酢液は野菜、食物の養分として好適に用いられ、竹のみを炭化する際得られる竹酢液は1000〜2000倍に薄めて悪臭や虫の除去に用いることができる。また、同時に得られる木炭、竹炭は、用水路から田んぼに水を取り入れる取入れ口に配置することにより、田に取り入れる水を浄化するのにも役に立つ。   When the drying is completed, the dried product is taken out from the outlet 115 and the like, and is used for fish food at a farm or the like. Moreover, the wood vinegar obtained when carbonizing only wood is suitably used as a nutrient for vegetables and foods, and the bamboo vinegar obtained when carbonizing only bamboo is diluted 1000 to 2000 times and used to remove malodors and insects. be able to. In addition, the charcoal and bamboo charcoal obtained at the same time can be used to purify the water taken into the rice field by placing it at the intake for taking water from the irrigation channel into the rice field.

上記炭化乾燥連結装置1において、函体10、炭化用煙突34、ドラム110、第1熱路50、第2熱路52および第3熱路54は、熱伝導率の高い鉄やステンレス等から形成されるのが好ましい。   In the carbonized and dried connecting apparatus 1, the box 10, the carbonization chimney 34, the drum 110, the first heat path 50, the second heat path 52, and the third heat path 54 are formed of iron, stainless steel, or the like having high thermal conductivity. Preferably it is done.

また、図1(a)、図1(b)に示すように、炭化装置2の加熱室36、炭化室38の内面を耐熱煉瓦で覆い、炭化装置2の外部素材(例えば鉄、ステンレス等)を保護してもよい。   Further, as shown in FIGS. 1 (a) and 1 (b), the inner surfaces of the heating chamber 36 and the carbonizing chamber 38 of the carbonization apparatus 2 are covered with heat-resistant bricks, and external materials (for example, iron, stainless steel, etc.) of the carbonization apparatus 2 are covered. May be protected.

さらに、炭化装置2の加熱室36と炭化室38とを画する複数の空気遮断板24は、外部から出し入れ自在とし、その枚数を調整可能としてもよい。このように構成することにより、炭化室38内の温度を調節することができる。   Further, the plurality of air blocking plates 24 that define the heating chamber 36 and the carbonization chamber 38 of the carbonization apparatus 2 may be freely inserted and removed from the outside, and the number thereof may be adjustable. By comprising in this way, the temperature in the carbonization chamber 38 can be adjusted.

以上のように、本発明に係る炭化乾燥連結装置1は、炭化装置2において炭化原料をバーナー22により低酸素下で炭化し、この際生じた熱風を第1熱路を介して炭化用煙突34に流入させ、排気ガス燃焼室30で生じた熱とともに第3熱路54を介して乾燥室138に熱風を送り込み、乾燥室138内の乾燥原料を乾燥させる。駆動室136でバーナー40を添加させる場合は、その際生じる熱とともに、乾燥室138に送り込まれた熱風は第2熱路52を介して、炭化装置2の炭化用煙突34に再び循環され、再度乾燥室138に送られ、乾燥原料の乾燥に再利用される。   As described above, the carbonization drying connection apparatus 1 according to the present invention carbonizes the carbonized raw material in the carbonization apparatus 2 under the low oxygen with the burner 22, and the hot air generated at this time is carbonized in the chimney 34 for carbonization via the first heat path. Then, hot air is sent to the drying chamber 138 through the third heat path 54 together with the heat generated in the exhaust gas combustion chamber 30 to dry the dry raw material in the drying chamber 138. When the burner 40 is added in the driving chamber 136, the hot air sent into the drying chamber 138 is circulated again to the carbonization chimney 34 of the carbonization device 2 through the second heat path 52 together with the heat generated at that time. It is sent to the drying chamber 138 and reused for drying the dry raw material.

このように、本発明の炭化乾燥連結装置1は、きわめて高い効率で熱を循環させ、炭化製品と乾燥製品とを別々に取り出すことができる。   Thus, the carbonized and dried connecting apparatus 1 of the present invention can circulate heat with extremely high efficiency and take out the carbonized product and the dried product separately.

次に、本発明に係る乾燥装置4について、図3を用いて説明する。乾燥装置4は、上記炭化乾燥連結装置1の第2熱路52および第3熱路54を取り外し、炭化用煙突134および第4熱路56を取付けることで組立て可能である。   Next, the drying apparatus 4 according to the present invention will be described with reference to FIG. The drying apparatus 4 can be assembled by removing the second heat path 52 and the third heat path 54 of the carbonization drying connecting apparatus 1 and attaching the carbonization chimney 134 and the fourth heat path 56.

すなわち、上記炭化乾燥連結装置1は、乾燥室138と、炭化室38に通じる炭化用煙突34とを連結する第2熱路52を取外し可能であるように構成され得る。   That is, the carbonization / drying coupling device 1 can be configured such that the second heat path 52 that couples the drying chamber 138 and the carbonization chimney 34 leading to the carbonization chamber 38 can be removed.

更に、炭化乾燥連結装置1は、排気ガス燃焼室30の上方と乾燥室138とを連結する第3熱路54を取外し可能に構成され得る。   Further, the carbonization drying connecting apparatus 1 can be configured to be able to remove the third heat path 54 that connects the upper portion of the exhaust gas combustion chamber 30 and the drying chamber 138.

上記構成の炭化乾燥連結装置1から乾燥装置3を分離し、本発明に係る乾燥装置4を構成する方法は、下記のようである。   A method of separating the drying device 3 from the carbonized drying connecting device 1 having the above-described configuration and configuring the drying device 4 according to the present invention is as follows.

すなわち、本発明に係る乾燥装置4の構築方法は、上記炭化乾燥連結装置1、バーナー42およびバーナー42の上方に熱交換器154を備える乾燥用煙突134と、熱交換器154と乾燥室138とを連結する第4熱路56と、を準備するステップと、乾燥室138と、炭化室38に通じる炭化用煙突34とを連結する第2熱路52を取外すステップと、
排気ガス燃焼室30の上方で炭化用煙突34と乾燥室138とを連結する第3熱路54を取外すステップと、上記ドラム110上部の第2熱路52の取外し口に、乾燥用煙突134を取り付け、固定するステップと、熱交換器154と乾燥室138とを第4熱路56で連結するステップと、を含む。
That is, the method for constructing the drying device 4 according to the present invention includes the carbonization drying connecting device 1, the burner 42, the drying chimney 134 including the heat exchanger 154 above the burner 42, the heat exchanger 154, the drying chamber 138, and the like. A step of preparing a fourth heat path 56 connecting the drying chamber 138, a step of removing the second heat path 52 connecting the drying chamber 138 and the carbonization chimney 34 leading to the carbonization chamber 38;
A step of removing the third heat path 54 connecting the carbonization chimney 34 and the drying chamber 138 above the exhaust gas combustion chamber 30 and a drying chimney 134 at the removal port of the second heat path 52 above the drum 110 are provided. Attaching and fixing, and connecting the heat exchanger 154 and the drying chamber 138 by a fourth heat path 56.

上記のように炭化乾燥連結装置1から構築された本発明の乾燥装置4は、図3に示すように、以下のような構成を有する。   The drying apparatus 4 of the present invention constructed from the carbonization drying connecting apparatus 1 as described above has the following configuration as shown in FIG.

すなわち、本発明に係る乾燥装置4は、上部に開閉式の蓋114を有する投入口116を、下部に床部112を備えるドラム110を含む乾燥装置4であって、乾燥装置4の内部を床部112と平行に仕切る耐熱煉瓦125と、耐熱煉瓦125とドラム110の上部とで画される空間であり、耐熱煉瓦125を貫通して中央に設置された回転軸151に取付けられた複数の攪拌羽根152とを有する乾燥室138と、耐熱煉瓦125と床部112とで画される空間であり、バーナー40を設置可能で、かつ、回転軸151を回転させる駆動機150を有する駆動室136と、投入口116と並列してドラム110の上部に設けられ、乾燥室138に通じる乾燥用煙突134と、を含み、乾燥用煙突134内部にバーナー42、および、バーナー42の上方に熱交換器154を備え、熱交換器154と乾燥室138とを連結する第4熱路56を含む。   That is, the drying device 4 according to the present invention is a drying device 4 including a drum 110 having an input port 116 having an openable / closable lid 114 at an upper portion and a floor portion 112 at a lower portion. A space defined by the heat-resistant brick 125 partitioned in parallel with the section 112, the heat-resistant brick 125, and the upper portion of the drum 110, and a plurality of agitations attached to the rotating shaft 151 installed in the center through the heat-resistant brick 125 A drying chamber 138 having blades 152, a space defined by the heat-resistant brick 125 and the floor 112, a drive chamber 136 in which the burner 40 can be installed, and which has a driving device 150 that rotates the rotating shaft 151; A drying chimney 134 provided in parallel with the input port 116 and leading to the drying chamber 138, and a burner 42 and a burner inside the drying chimney 134. 42 upward with a heat exchanger 154, a fourth heat passage 56 which connects the heat exchanger 154 and the drying chamber 138.

ドラム110内の構成は、上記炭化乾燥連結装置1を構成する乾燥装置3のドラム110と同様であるが、第3熱路54の代わりに第4熱路56が乾燥室138に取付けられる。   The configuration inside the drum 110 is the same as that of the drum 110 of the drying device 3 constituting the carbonization drying connecting device 1, but a fourth heat path 56 is attached to the drying chamber 138 instead of the third heat path 54.

乾燥室138に通じる乾燥用煙突134は、図3に示すように、ドラム110の上部に第2熱路52の代わりに取付けられる。   As shown in FIG. 3, the drying chimney 134 leading to the drying chamber 138 is attached to the upper portion of the drum 110 instead of the second heat path 52.

乾燥用煙突134の内部には、バーナー42が備えられ、その上方に設置された熱交換器154に熱を送る。また、乾燥室138およびバーナー42から熱交換器154に流入された熱は、第4熱路56を介して再度乾燥室138に送り込まれる。送熱効率を高めるために、送風機155を使用してもよい。   A burner 42 is provided inside the drying chimney 134 and sends heat to a heat exchanger 154 installed above the burner 42. Further, the heat flowing into the heat exchanger 154 from the drying chamber 138 and the burner 42 is sent again into the drying chamber 138 through the fourth heat path 56. A fan 155 may be used to increase the heat transfer efficiency.

このように、本発明の乾燥装置4は、高効率で熱を循環させ、乾燥製品を製造することができる。   Thus, the drying device 4 of the present invention can circulate heat with high efficiency and produce a dried product.

以上、本発明に係る炭化乾燥連結装置および乾燥装置とその構築方法について説明したが、本発明は上記実施形態に限定されるものではない。第2熱路52と、第3熱路54とを取外した取り外し口を、開閉式の弁で塞いで、単独の炭化装置を構成してもよい。また、熱路中の熱風の循環を高効率にするため、必要に応じて送風機を装置内外に設置してもよい。   As described above, the carbonization drying connecting device and the drying device and the construction method thereof according to the present invention have been described, but the present invention is not limited to the above embodiment. The removal port from which the second heat path 52 and the third heat path 54 are removed may be closed with an open / close valve to constitute a single carbonization device. Moreover, in order to make the circulation of hot air in the heat path highly efficient, a blower may be installed inside and outside the apparatus as necessary.

また、炭化原料、乾燥原料を上記したが、これら材料は特に限定されるものではなく、炭化、乾燥に適し、環境汚染を引き起こす有毒ガスを発生しない材料であれば好適に用いられる。   Moreover, although the carbonization raw material and the dry raw material have been described above, these materials are not particularly limited, and any material that is suitable for carbonization and drying and does not generate a toxic gas that causes environmental pollution is preferably used.

その他、本発明は、その主旨を逸脱しない範囲で当業者の知識に基づき種々の改良、修正、変更を加えた態様で実施できるものである。   In addition, the present invention can be carried out in a mode in which various improvements, modifications, and changes are added based on the knowledge of those skilled in the art without departing from the gist thereof.

本発明に係る炭化乾燥連結装置は、日常生活で生じる生ごみや草や木の葉などを、炭化及び/又は乾燥し、それぞれ炭化製品、乾燥製品としてリサイクルして利用することが出来る。   The carbonized and dried connecting apparatus according to the present invention can be used by carbonizing and / or drying raw garbage, grass, leaves, and the like generated in daily life, and recycling them as carbonized products and dried products, respectively.

1:炭化乾燥連結装置
2:炭化装置
3、4:乾燥装置
10:函体
12、112:床部
14、114:蓋
15:ローラー
16、116:投入口
17:排出口
19、33、41:バーナー取り出し口
20:ダンパ(掃除口)
22、32、40、42:バーナー
24:空気遮断板
25、125:耐熱煉瓦
28:排ガス調整板
30:排気ガス燃焼室
34:炭化用煙突
36:加熱室
38:炭化室
44:温度制御装置
46:点火スイッチ
50:第1熱路
52:第2熱路
54:第3熱路
56:第4熱路
110:ドラム
115:排出口
134:乾燥用煙突
136:駆動室
138:乾燥室
150:駆動機
151:回転軸
152:攪拌羽根
154:熱交換器
155:送風機
156:排出口
1001:炭化乾燥並列システム
1002:炭化装置
1003:乾燥装置
1006:暖気供給管
1008:炭化製品搬出口
1014:回転ドラム
1020:スクリュー
1022:羽根根
1: Carbonization drying connection device 2: Carbonization device 3, 4: Drying device 10: Box 12, 112: Floor portion 14, 114: Cover 15: Roller 16, 116: Input port 17: Discharge port 19, 33, 41: Burner outlet 20: Damper (cleaning port)
22, 32, 40, 42: Burner 24: Air blocking plate 25, 125: Heat-resistant brick 28: Exhaust gas adjusting plate 30: Exhaust gas combustion chamber 34: Carbonization chimney 36: Heating chamber 38: Carbonization chamber 44: Temperature control device 46 : Ignition switch 50: first heat path 52: second heat path 54: third heat path 56: fourth heat path 110: drum 115: outlet 134: drying chimney 136: driving chamber 138: drying chamber 150: driving Machine 151: Rotating shaft 152: Stirrer blade 154: Heat exchanger 155: Blower 156: Discharge port 1001: Carbonization drying parallel system 1002: Carbonization device 1003: Drying device 1006: Warm air supply pipe 1008: Carbonized product carry-out port 1014: Rotating drum 1020: Screw 1022: Blade root

Claims (8)

上部に開閉式の蓋を有する投入口を、下部に床部を備える函体を含む炭化装置であって、
前記函体の内部を前記床部と平行に仕切る1又は複数の空気遮断板と、
前記空気遮断板と前記床部とで画される空間であり、バーナーを設置可能な加熱室と、
前記空気遮断板と前記函体の上部とで画される空間であり、前記投入口と前記炭化用煙突に通気可能な炭化室と、
前記投入口と並列して前記函体の上部に設けられ、前記炭化室に通じる炭化用煙突と、
前記炭化室の側部に設けられた排出口と、
前記炭化装置に設置され、前記炭化室の温度を制御する温度制御装置と、
前記炭化用煙突の略中腹に設けられ、該炭化用煙突を介して前記炭化室から発生する排気ガスを燃焼するバーナーを設置可能な排気ガス燃焼室と、
前記加熱室と炭化用煙突とを前記排気ガス燃焼室の下方で連結し、あるいは該加熱室と該排気ガス燃焼室とを直接連結し、通気する第1熱路と、
を含む炭化装置と、
上部に開閉式の蓋を有する投入口を、下部に床部を備えるドラムを含む乾燥装置であって、
前記乾燥装置の内部を前記床部と平行に仕切る耐熱煉瓦と、
前記耐熱煉瓦と前記ドラムの上部とで画される空間であり、該耐熱煉瓦を貫通して中央に設置された回転軸に取付けられた複数の攪拌羽根とを有する乾燥室と、
前記耐熱煉瓦と床部とで画される空間であり、バーナーを設置可能で、かつ、前記回転軸を回転させる駆動機を有する駆動室とを含み、
前記乾燥室の側部に設けられた排出口と、
前記投入口と並列して前記ドラムの上部に設けられ、前記乾燥室と炭化用煙突とを前記排気ガス燃焼室の下方で連結する、あるいは該乾燥室と該排気ガス燃焼室とを直接連結する第2熱路と、
前記炭化装置の前記排気ガス燃焼室の上方と、あるいは該排気ガス燃焼室と、前記乾燥室とを連結する第3熱路とを含む乾燥装置と、を備える炭化乾燥連結装置。
A carbonization device including a box having an openable lid at the top and a box with a floor at the bottom,
One or more air blocking plates that partition the interior of the box parallel to the floor,
A space defined by the air blocking plate and the floor, and a heating chamber in which a burner can be installed;
A space defined by the air blocking plate and the upper portion of the box, and a carbonization chamber that can ventilate the inlet and the carbonization chimney;
A carbonization chimney that is provided in the upper part of the box in parallel with the charging port and communicates with the carbonization chamber;
A discharge port provided in a side portion of the carbonization chamber;
A temperature control device installed in the carbonization device for controlling the temperature of the carbonization chamber;
An exhaust gas combustion chamber provided substantially in the middle of the carbonization chimney and capable of installing a burner for combusting exhaust gas generated from the carbonization chamber through the carbonization chimney;
A first heat path connecting the heating chamber and the carbonization chimney below the exhaust gas combustion chamber, or directly connecting the heating chamber and the exhaust gas combustion chamber and venting;
A carbonizing device comprising:
A drying device including a drum having an openable lid at the top and a floor at the bottom,
A heat-resistant brick that partitions the interior of the drying device in parallel with the floor,
A space defined by the heat-resistant brick and the upper part of the drum, and a drying chamber having a plurality of stirring blades attached to a rotating shaft that is installed in the center through the heat-resistant brick;
A space defined by the heat-resistant brick and the floor, including a drive chamber in which a burner can be installed and a drive unit that rotates the rotating shaft;
A discharge port provided at a side of the drying chamber;
It is provided in the upper part of the drum in parallel with the charging port, and connects the drying chamber and the carbonization chimney below the exhaust gas combustion chamber, or directly connects the drying chamber and the exhaust gas combustion chamber. A second heat path;
A carbonization / drying connection device comprising: a drying device including a third heat path connecting the exhaust gas combustion chamber and the drying chamber above the exhaust gas combustion chamber of the carbonization device.
前記函体、炭化用煙突、ドラム、第1熱路、第2熱路および第3熱路は鉄又はステンレスからなる請求項1に記載の炭化乾燥連結装置。 The carbonized-drying coupling apparatus according to claim 1, wherein the box, the chimney for carbonization, the drum, the first heat path, the second heat path, and the third heat path are made of iron or stainless steel. 前記炭化装置の加熱室及び/又は炭化室の内面を、耐熱煉瓦で覆った請求項1または請求項2に記載の炭化乾燥連結装置。 The carbonization drying connection apparatus of Claim 1 or Claim 2 which covered the heating chamber of the said carbonization apparatus, and / or the inner surface of the carbonization chamber with the heat-resistant brick. 前記炭化室から排出する排ガス調整板を前記炭化用煙突に設けた、請求項1乃至請求項3のいずれか1項に記載の炭化乾燥連結装置。 The carbonization drying connection apparatus of any one of Claim 1 thru | or 3 which provided the exhaust gas adjustment board discharged | emitted from the said carbonization chamber in the said chimney for carbonization. 前記炭化装置の炭化室を画する複数の空気遮断板の枚数を調整可能な、請求項1乃至請求項4のいずれか1項に記載の炭化乾燥連結装置。 The carbonization drying connection apparatus of any one of the Claims 1 thru | or 4 which can adjust the number of the some air-blocking plates which define the carbonization chamber of the said carbonization apparatus. 前記炭化室に通じる炭化用煙突と、前記乾燥室とを連結する前記第2熱路、および、該炭化用煙突と前記乾燥室とを連結する前記第3熱路は着脱自在な、請求項1乃至請求項5のいずれか1項に記載の炭化乾燥連結装置。 The carbonization chimney leading to the carbonization chamber and the second heat path connecting the drying chamber, and the third heat path connecting the carbonization chimney and the drying chamber are detachable. The carbonization drying connection apparatus of any one of thru | or 5 thru | or 5. 請求項1に記載の炭化乾燥連結装置と、バーナーおよび該バーナーの上方に熱交換器を備える乾燥用煙突と、該熱交換器と前記乾燥室とを連結する第4熱路と、を準備するステップと、
前記炭化室に通じる炭化用煙突と、前記乾燥室とを連結する第2熱路を取外すステップと、
前記炭化用煙突の排気ガス燃焼室の上方と前記乾燥室とを連結する第3熱路を取外すステップと、
前記ドラム上部の前記第2熱路の取外し口に、前記乾燥用煙突を取り付け、固定するステップと、
前記熱交換器と前記乾燥室とを前記第4熱路で連結するステップと、を含む、乾燥装置の構築方法。
A carbonization-drying connection device according to claim 1, a drying chimney including a heat exchanger above the burner, and a fourth heat path connecting the heat exchanger and the drying chamber are prepared. Steps,
Removing a second heat path connecting the carbonization chimney leading to the carbonization chamber and the drying chamber;
Removing a third heat path connecting the upper side of the exhaust gas combustion chamber of the carbonization chimney and the drying chamber;
Attaching and fixing the drying chimney to the removal port of the second heat path at the top of the drum;
Connecting the heat exchanger and the drying chamber with the fourth heat path.
上部に開閉式の蓋を有する投入口を、下部に床部を備えるドラムを含む乾燥装置であって、
前記乾燥装置の内部を前記床部と平行に仕切る耐熱煉瓦と、
前記耐熱煉瓦と前記ドラムの上部とで画される空間であり、該耐熱煉瓦を貫通して中央に設置された回転軸に取付けられた複数の攪拌羽根とを有する乾燥室と、
前記耐熱煉瓦と床部とで画される空間であり、バーナーを設置可能で、かつ、前記回転軸を回転させる駆動機を有する駆動室と、
前記投入口と並列して前記ドラムの上部に設けられ、前記乾燥室に通じる炭化用煙突と、
を含み、
前記炭化用煙突内部にバーナー、および、該バーナーの上方に熱交換器を備え、
該熱交換器と前記乾燥室とを連結する第4熱路を含む、乾燥装置。
A drying device including a drum having an openable lid at the top and a floor at the bottom,
A heat-resistant brick that partitions the interior of the drying device in parallel with the floor,
A space defined by the heat-resistant brick and the upper part of the drum, and a drying chamber having a plurality of stirring blades attached to a rotating shaft that is installed in the center through the heat-resistant brick;
A space defined by the heat-resistant brick and the floor, a drive chamber in which a burner can be installed, and a drive unit that rotates the rotating shaft;
A carbonization chimney that is provided in the upper part of the drum in parallel with the charging port and leads to the drying chamber;
Including
A burner inside the chimney for carbonization, and a heat exchanger above the burner,
A drying apparatus including a fourth heat path connecting the heat exchanger and the drying chamber.
JP2009119292A 2009-05-15 2009-05-15 Combined carbonization and drying apparatus, drying apparatus, and method for constructing the same Pending JP2010265418A (en)

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KR101236207B1 (en) 2010-12-20 2013-02-26 대한민국 System for burning rice hulls and dryer for grain having the same
CN103033062A (en) * 2012-12-10 2013-04-10 醴陵陶润实业发展有限公司 Waste heat utilization device for gas shuttle kiln
CN105086722A (en) * 2015-08-03 2015-11-25 界首市王京胜彩陶艺术有限公司 Painted pottery firing kiln waste-heat utilization energy-saving drying technology
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CN106040704A (en) * 2016-06-19 2016-10-26 中润祥环保科技有限公司 Ecological environmental protecting and cyclic recycling system for hospitals
CN108007131A (en) * 2017-11-20 2018-05-08 滁州华美塑业有限公司 A kind of master batch dryer
CN109470592A (en) * 2017-09-07 2019-03-15 中冶长天国际工程有限责任公司 Online MOISTURE MEASUREMENT SYSTEM and its detection method
KR101963407B1 (en) * 2017-12-01 2019-07-31 (주)마이크로디지탈 Manufacturing method of carbonization chip and system
CN110408412A (en) * 2019-08-23 2019-11-05 华泰永创(北京)科技股份有限公司 A kind of air preheating type heat recovery coke oven

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KR101236207B1 (en) 2010-12-20 2013-02-26 대한민국 System for burning rice hulls and dryer for grain having the same
CN103033062A (en) * 2012-12-10 2013-04-10 醴陵陶润实业发展有限公司 Waste heat utilization device for gas shuttle kiln
CN105086722A (en) * 2015-08-03 2015-11-25 界首市王京胜彩陶艺术有限公司 Painted pottery firing kiln waste-heat utilization energy-saving drying technology
CN106001063A (en) * 2016-06-19 2016-10-12 中润祥环保科技有限公司 Ecological environment-protection cyclic regeneration and utilization system for schools
CN106040704A (en) * 2016-06-19 2016-10-26 中润祥环保科技有限公司 Ecological environmental protecting and cyclic recycling system for hospitals
CN109470592A (en) * 2017-09-07 2019-03-15 中冶长天国际工程有限责任公司 Online MOISTURE MEASUREMENT SYSTEM and its detection method
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KR101963407B1 (en) * 2017-12-01 2019-07-31 (주)마이크로디지탈 Manufacturing method of carbonization chip and system
CN110408412A (en) * 2019-08-23 2019-11-05 华泰永创(北京)科技股份有限公司 A kind of air preheating type heat recovery coke oven

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