JP2010264999A - Food packaging structure for shock wave processing - Google Patents

Food packaging structure for shock wave processing Download PDF

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JP2010264999A
JP2010264999A JP2009117099A JP2009117099A JP2010264999A JP 2010264999 A JP2010264999 A JP 2010264999A JP 2009117099 A JP2009117099 A JP 2009117099A JP 2009117099 A JP2009117099 A JP 2009117099A JP 2010264999 A JP2010264999 A JP 2010264999A
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film
food
shock wave
heat
meat
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Yukihiko Shibata
幸彦 柴田
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Daiwa Gravure Co Ltd
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Daiwa Gravure Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a food packaging structure for a shock wave processing which does not generate pinholes in a packaging material by shock wave when a food is processed by applying the shock wave. <P>SOLUTION: The food packaging structure for packaging the food to soften the food by the shock wave processing, is prepared by storing the food in a storing recessed part of a tray-like bottom film 1 formed by using a heat-shrinkable film as a material by a deep drawing, covering the upper end of the storing recessed part with a top film 4 consisting of a heat-shrinkable film, making a space between the bottom film 1 and the top film 4 under a vacuum condition, and joining the top film 4 on the upper end of the bottom film 1 by heat sealing, and is prepared by heat-shrinking the bottom film 1 and the top film 4 of the package vacuum-packaged. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、例えば食肉などの食品を衝撃波処理する際に包装する衝撃波処理のための食品用包装構造に関するものである。   The present invention relates to a food packaging structure for shock wave processing which is packaged when food such as meat is subjected to shock wave processing.

従来から衝撃波処理により食品を軟化させる方法として、特許文献1に開示されているように、食品に1MPa以上500MPa以下の圧力を伴なう衝撃波を与え、食品を軟化させる方法が知られている。特許文献1に開示されている食品の処理方法で、衝撃波により食品の処理を行なう際、保護材で食品を真空状態で包装しておく方法が開示されている。   As a method for softening food by shock wave treatment, a method for softening food by applying a shock wave with a pressure of 1 MPa or more and 500 MPa or less to food is known as disclosed in Patent Document 1. The food processing method disclosed in Patent Document 1 discloses a method of packaging food in a vacuum state with a protective material when the food is processed by shock waves.

WO2006/098453国際公開公報WO2006 / 098453 International Publication

上記特許文献1に開示されている食品の処理方法で、例えばステーキ用として適当な大きさにカットされた食肉を真空状態で包装して食肉に衝撃波を与えて食肉の固い筋を切るような処理をする場合、ステーキ用として適当な大きさにカットされた食肉は周囲が膨らんだり凹んだりしており、前述のように保護材で食肉を真空状態で包装したとき、保護材は部分的に皺が寄ったりし、一時的には保護材が食肉全面に対し密着状態となるが、時間の経過とともに食肉内の空気が出て、前記保護材の皺が寄った部分に空気が溜まるということがある。   In the food processing method disclosed in the above-mentioned Patent Document 1, for example, the meat cut into an appropriate size for steak is packaged in a vacuum state, and a shock wave is applied to the meat to cut the hard muscles of the meat When the meat is cut into an appropriate size for steak, the surroundings are swollen or dented.When the meat is wrapped in a vacuum with the protective material as described above, the protective material is partially The protective material is in close contact with the entire meat surface temporarily, but the air in the meat comes out over time, and air accumulates in the wrinkled part of the protective material. is there.

このように保護材の内側で空気の溜まった部分が残っていると、保護材の外から食肉に対して衝撃波を与えた場合、保護材の内側に溜まっている空気が圧縮されて発熱し、その熱で保護材(フィルム)が溶けてピンホールが発生するという問題があった。   Thus, if there is a portion of air that remains inside the protective material, when shock waves are applied to the meat from outside the protective material, the air accumulated inside the protective material is compressed and generates heat, There was a problem that the protective material (film) was melted by the heat and pinholes were generated.

本発明の目的は、このような課題を解決するものであり、衝撃波を与えて食品を処理する際、衝撃波により包装材にピンホールが発生しないようにした衝撃波処理のための食品用包装構造を提供することにある。   An object of the present invention is to solve such problems, and when a food is processed by applying a shock wave, there is provided a food packaging structure for shock wave processing in which a pinhole is not generated in the packaging material by the shock wave. It is to provide.

本発明の請求項1に記載の衝撃波処理のための食品用包装構造は、衝撃波処理により食品を軟化させるために食品を包む食品用包装構造であって、熱収縮性フィルムを材料に用いて深絞り成型により形成されたトレイ状のボトムフィルムの収納凹部に食品を収納し、収納凹部の上端を熱収縮性フィルムからなるトップフィルムで覆い、ボトムフィルムとトップフィルムの間の空間を真空状態にしてトップフィルムをボトムフィルムの上端にヒートシールにより接合させてなり、この真空包装された包装体のボトムフィルムおよびトップフィルムを熱収縮させてなることを特徴とする。   The food packaging structure for shock wave treatment according to claim 1 of the present invention is a food packaging structure for wrapping food in order to soften the food by shock wave treatment, and uses a heat shrinkable film as a material. Food is stored in the storage recess of the tray-shaped bottom film formed by drawing, the top of the storage recess is covered with a top film made of heat-shrinkable film, and the space between the bottom film and the top film is evacuated The top film is bonded to the upper end of the bottom film by heat sealing, and the bottom film and the top film of the vacuum packaged package are heat shrunk.

請求項2に記載の衝撃波処理のための食品用包装構造は、熱収縮性フィルムを材料に用いて作られた袋に食品を収納し、袋内部の空間を真空状態にして袋の開口部をヒートシールにより閉じ、この真空包装された包装体の袋を熱収縮させてなることを特徴とする。   The food packaging structure for shock wave processing according to claim 2, wherein the food is stored in a bag made of a heat-shrinkable film as a material, the space inside the bag is evacuated, and the opening of the bag is formed. It is characterized by being closed by heat sealing and heat shrinking the bag of the vacuum packaged package.

以上のように、本発明の衝撃波処理のための食品用包装構造は、真空包装された包装体のボトムフィルムおよびトップフィルム、あるいは真空包装された包装体の袋のフィルムを熱収縮させることによりフィルムの皺は殆んどなくなり、フィルムは食品全面に対しほぼ完全に密着した状態となる。従って、食品を包むフィルムの内側に空気溜まりが存在しないので、衝撃波を与えて食品の処理をするとき、衝撃波によりフィルムが溶けてピンホールが発生するという問題がない。   As described above, the food packaging structure for shock wave treatment of the present invention is formed by heat-shrinking the bottom film and top film of a vacuum packaged package or the bag film of a vacuum packaged package. Most of the wrinkles disappear, and the film is almost completely adhered to the entire surface of the food. Therefore, since there is no air pocket inside the film that wraps food, there is no problem that when the food is processed by applying a shock wave, the film is melted by the shock wave and a pinhole is generated.

本発明の第1の実施の形態における衝撃波処理のための食品用包装構造に用いられるボトムフィルムの斜視図である。It is a perspective view of the bottom film used for the food packaging structure for the shock wave process in the 1st Embodiment of this invention. 同ボトムフィルムの収納凹部にステーキ用の食肉を収納した状態を示す斜視図である。It is a perspective view which shows the state which stored the meat for steaks in the storage recessed part of the bottom film. 同真空包装された包装体の斜視図である。It is a perspective view of the package body which carried out the vacuum packaging. 同ボトムフィルムおよびトップフィルムを熱収縮させた包装体の斜視図である。It is a perspective view of the package which heat-shrinked the bottom film and the top film. 本発明の第2の実施の形態における衝撃波処理のための食品用包装構造に用いられる三方袋の斜視図である。It is a perspective view of the three-way bag used for the food packaging structure for the shock wave process in the 2nd Embodiment of this invention. 同三方袋に薄切りの食肉を収納し真空包装された包装体の斜視図である。It is a perspective view of the package body which accommodated the sliced meat in the three-way bag, and was vacuum-packed. 同三方袋を熱収縮させた包装体の斜視図である。It is a perspective view of the package which heat-shrinked the same three-sided bag.

以下、本発明の実施の形態を、図面を用いて具体的に説明する。
先ず、図1〜図4に示す第1の実施の形態について説明すると、1は熱収縮性フィルムを材料に用いて多数の収納凹部2を備えるように深絞り成型により形成されたトレイ状のボトムフィルムで、このボトムフィルム1の収納凹部2にステーキ用として適当な大きさにカットされた食肉3が収納され、かかる状態で収納凹部2の上端を熱収縮性フィルムからなるトップフィルム4で覆う際ボトムフィルム1とトップフィルム4の間の空間を真空にし、トップフィルム4をボトムフィルム1の上端にヒートシールにより接合させている。このように真空包装された包装体はカッターにより個々に分断される。その分断された状態を図3に示しており、包装体の内部が真空であることから食肉3を覆うボトムフィルム1やトップフィルム4は食肉3に密着するようになる。
Embodiments of the present invention will be specifically described below with reference to the drawings.
First, the first embodiment shown in FIGS. 1 to 4 will be described. 1 is a tray-like bottom formed by deep drawing so that a heat shrinkable film is used as a material and a large number of housing recesses 2 are provided. When the meat 3 cut into an appropriate size for steak is stored in the storage recess 2 of the bottom film 1 with a film, and the upper end of the storage recess 2 is covered with the top film 4 made of a heat-shrinkable film in such a state. The space between the bottom film 1 and the top film 4 is evacuated, and the top film 4 is joined to the upper end of the bottom film 1 by heat sealing. The package body vacuum-packed in this way is individually cut by a cutter. The divided state is shown in FIG. 3, and the bottom film 1 and the top film 4 covering the meat 3 come into close contact with the meat 3 because the inside of the package is vacuum.

しかしながら、ステーキ用として適当な大きさにカットされた食肉3は周囲が膨らんだり凹んだりしており、前述のように食肉3を真空状態で包装したとき、フィルムは食肉3の周囲の凹凸の部分で部分的に皺が寄ったりするものの、一時的には保護材が食肉3全面に対し密着状態となるが、時間の経過とともに食肉3に含まれる空気が出て、前記フィルムの皺が寄った部分に空気が溜まるということがある。   However, the meat 3 cut to an appropriate size for steak has a swelled or recessed periphery, and when the meat 3 is packaged in a vacuum state as described above, the film has uneven portions around the meat 3. However, the protective material is in close contact with the entire surface of the meat 3 temporarily, but the air contained in the meat 3 has come out over time and the film has become wrinkled. Air may accumulate in the area.

そこで、本実施の形態では、真空包装された包装体を加熱装置内を通過させてボトムフィルム1およびトップフィルム4を熱収縮させることによりフィルムの皺は殆んどなくなり、ボトムフィルム1およびトップフィルム4は食肉3全面に対しほぼ完全に密着した状態となる。その状態を図4に示している。従って、食肉3に含まれる空気が出ようとしても空気が溜まる部分が存在しないので、食肉3に含まれる空気が出ようとするのが抑えられる。   Therefore, in the present embodiment, the bottom film 1 and the top film are almost free from wrinkles by allowing the vacuum-wrapped package to pass through the heating device and causing the bottom film 1 and the top film 4 to thermally shrink. 4 is in a state of being almost completely adhered to the entire surface of the meat 3. This state is shown in FIG. Therefore, even if the air contained in the meat 3 is about to come out, there is no portion where the air is accumulated, so that the air contained in the meat 3 is prevented from going out.

かかる包装状態で食肉3に例えば1MPa以上500MPa以下の圧力を伴なう衝撃波を与えて食肉3の固い筋を切るような処理をするのであるが、そのときフィルムの内側に空気溜まりが存在しないので、衝撃波によりフィルムが溶けてピンホールが発生するという問題を解決できる。   In such a packaging state, the meat 3 is subjected to a treatment such as applying a shock wave with a pressure of 1 MPa or more and 500 MPa or less to cut the hard streaks of the meat 3, but there is no air pocket inside the film at that time. The problem that the film is melted by shock waves and pinholes are generated can be solved.

上記のように衝撃波処理された食肉3はボトムフィルム1およびトップフィルム4で包まれた状態で店で販売に供され、購入した消費者はボトムフィルム1およびトップフィルム4を剥して食肉3を調理すれば良い。   The meat 3 subjected to the shock wave treatment as described above is sold in a store wrapped in the bottom film 1 and the top film 4, and the consumer who purchases the meat 3 by peeling off the bottom film 1 and the top film 4. Just do it.

ところで、本実施の形態に用いられるフィルムとしては、1層構造のポリエチレンまたはポリプロピレンからなる熱収縮性フィルムを用いても良いが、フィルムを2枚以上重ねた積層フィルムを用いても良い。この積層フィルムの場合、最内層がポリエチレンまたはポリプロピレンからなるヒートシール性のあるフィルムであり、その外側に位置する1層に例えばナイロンなどからなる熱収縮可能なフィルムを用いれば良い。   By the way, as a film used in this embodiment, a heat-shrinkable film made of polyethylene or polypropylene having a single layer structure may be used, but a laminated film in which two or more films are stacked may be used. In the case of this laminated film, the innermost layer is a heat-sealable film made of polyethylene or polypropylene, and a heat-shrinkable film made of, for example, nylon or the like may be used for one layer located outside the laminated film.

なお、上記した食品用包装構造は、ステーキ用として適当な大きさにカットされた食肉3の他、適当な大きさにカットする前の食肉の塊の包装構造として好適である。
図5〜図7に示す第2の実施の形態ではスライスした薄切りの食肉5を上記実施の形態と同様の熱収縮性フィルムを材料に用いて作られた三方袋6に収納し、三方袋6内部の空間を真空状態にして三方袋6の開口部7をヒートシールにより閉じ、この真空包装された三方袋6を熱収縮させている。これによっても三方袋6の材料であるフィルムの皺は殆んどなくなり、三方袋6は食肉5全面に対しほぼ完全に密着した状態となる。その状態を図7に示している。従って、食肉5に含まれる空気が出ようとしても空気が溜まる部分が存在しないので、食肉5に含まれる空気が出ようとするのが抑えられる。
The above-described packaging structure for food is suitable as a packaging structure for meat chunks before being cut to an appropriate size in addition to the meat 3 cut to an appropriate size for steak.
In the second embodiment shown in FIG. 5 to FIG. 7, sliced sliced meat 5 is stored in a three-sided bag 6 made of the same heat-shrinkable film as that of the above-described embodiment. The internal space is evacuated and the opening 7 of the three-sided bag 6 is closed by heat sealing, and the three-sided bag 6 packaged in vacuum is thermally contracted. This also eliminates almost all the wrinkles of the film, which is the material of the three-sided bag 6, so that the three-sided bag 6 is almost completely in close contact with the entire surface of the meat 5. The state is shown in FIG. Therefore, even if the air contained in the meat 5 is about to come out, there is no portion where the air is accumulated, so that the air contained in the meat 5 is prevented from going out.

かかる包装状態で食肉5に例えば1MPa以上500MPa以下の圧力を伴なう衝撃波を与えて食肉5の固い筋を切るような処理をするのであるが、そのときフィルム(三方袋6)の内側に空気溜まりが存在しないので、衝撃波によりフィルムが溶けてピンホールが発生するという問題を解決できる。   In such a packaged state, the meat 5 is subjected to a treatment such as applying a shock wave with a pressure of 1 MPa or more and 500 MPa or less to cut the hard streaks of the meat 5. Since there is no pool, it is possible to solve the problem that the film is melted by shock waves and pinholes are generated.

なお、袋の形態は三方袋以外のものでも実施できることは言うまでもない。   Needless to say, the form of the bag may be other than the three-way bag.

本発明の食品用包装構造は、食品を包装するフィルムと食品との空気溜まりをなくし、衝撃波処理の際に空気が圧縮されて発熱することによるフィルムのピンホールの発生を防止する衝撃波処理のための食品用包装構造である。   The food packaging structure of the present invention is for shock wave treatment that eliminates air accumulation between the food packaging film and the food, and prevents the film from generating pinholes due to heat generated during compression of the shock wave. This is a food packaging structure.

1 ボトムフィルム
2 収納凹部
3 食肉
4 トップフィルム
5 食肉
6 三方袋
7 開口部
DESCRIPTION OF SYMBOLS 1 Bottom film 2 Storage recessed part 3 Meat 4 Top film 5 Meat 6 Three-sided bag 7 Opening part

Claims (2)

衝撃波処理により食品を軟化させるために食品を包む食品用包装構造であって、熱収縮性フィルムを材料に用いて深絞り成型により形成されたトレイ状のボトムフィルムの収納凹部に食品を収納し、収納凹部の上端を熱収縮性フィルムからなるトップフィルムで覆い、ボトムフィルムとトップフィルムの間の空間を真空状態にしてトップフィルムをボトムフィルムの上端にヒートシールにより接合させてなり、この真空包装された包装体のボトムフィルムおよびトップフィルムを熱収縮させてなることを特徴とする衝撃波処理のための食品用包装構造。 It is a food packaging structure that wraps food to soften the food by shock wave treatment, and stores the food in the storage recess of the tray-like bottom film formed by deep drawing using a heat shrinkable film as the material, The top of the storage recess is covered with a top film made of heat-shrinkable film, the space between the bottom film and the top film is evacuated, and the top film is joined to the top of the bottom film by heat sealing. A food packaging structure for shock wave treatment, wherein the bottom film and the top film of the package are heat-shrinked. 熱収縮性フィルムを材料に用いて作られた袋に食品を収納し、袋内部の空間を真空状態にして袋の開口部をヒートシールにより閉じ、この真空包装された包装体の袋を熱収縮させてなることを特徴とする衝撃波処理のための食品用包装構造。 Food is stored in a bag made of heat-shrinkable film as the material, the space inside the bag is evacuated, the opening of the bag is closed by heat sealing, and the bag of this vacuum packaged package is heat-shrinked A food packaging structure for shock wave treatment, characterized in that
JP2009117099A 2009-05-14 2009-05-14 Food packaging structure for shock wave processing Pending JP2010264999A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49127792A (en) * 1973-04-17 1974-12-06
JPH08173102A (en) * 1994-12-27 1996-07-09 Kitsunai Shoten:Kk Vacuum package for cooked fish and food product prepared by vacuum-packing cooked fish
JPH10248482A (en) * 1997-03-07 1998-09-22 Asahi Chem Ind Co Ltd Meat package
WO2006098453A1 (en) * 2005-03-17 2006-09-21 National University Corporation Kumamoto University Method of treating food and food obtained by this method
JP2008520249A (en) * 2004-11-19 2008-06-19 ハイドロダイン インコーポレイテッド Meat processing method and apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49127792A (en) * 1973-04-17 1974-12-06
JPH08173102A (en) * 1994-12-27 1996-07-09 Kitsunai Shoten:Kk Vacuum package for cooked fish and food product prepared by vacuum-packing cooked fish
JPH10248482A (en) * 1997-03-07 1998-09-22 Asahi Chem Ind Co Ltd Meat package
JP2008520249A (en) * 2004-11-19 2008-06-19 ハイドロダイン インコーポレイテッド Meat processing method and apparatus
WO2006098453A1 (en) * 2005-03-17 2006-09-21 National University Corporation Kumamoto University Method of treating food and food obtained by this method

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