JP2010246353A - Stator and rotating electrical machine using the same - Google Patents

Stator and rotating electrical machine using the same Download PDF

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JP2010246353A
JP2010246353A JP2009095436A JP2009095436A JP2010246353A JP 2010246353 A JP2010246353 A JP 2010246353A JP 2009095436 A JP2009095436 A JP 2009095436A JP 2009095436 A JP2009095436 A JP 2009095436A JP 2010246353 A JP2010246353 A JP 2010246353A
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winding
magnetic pole
stator
insulating bobbin
pole piece
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JP5405880B2 (en
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Takayuki Onihashi
隆之 鬼橋
Hiroyuki Sasai
浩之 笹井
Kazuyuki Yamamoto
一之 山本
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a stator which can prevent contact between bridge lines connecting winding wires wound around a teeth portion of a magnetic pole piece and having a large difference in potential, and can be manufactured at low cost, and to provide a rotating electrical machine using the stator. <P>SOLUTION: The rotating electrical machine is configured, in such a way that a plurality of magnetic pole pieces 3 made of a laminate core formed by laminating a thin plate are provided, the magnetic pole pieces 3 each have a back yoke portion 31 and a teeth portion 32 protruding therefrom; an insulating bobbin 7 is fitted to each of the magnetic pole pieces 3; a winding wire 4 is wound around the teeth portion 32 via the insulating bobbin 7; a winding terminal housing groove 76 for housing the terminal portion of the winding wire 4 is provided on the insulating bobbin 7; and a tapered portion 76a gradually inclined from the back yoke portion 31 to the teeth portion 32 is provided on the terminal portion housing groove 76. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、磁極片のティース部に絶縁用ボビンを介して巻線が巻装された構成の固定子、およびこれを用いた回転電機に関する。   The present invention relates to a stator having a configuration in which a winding is wound around a tooth portion of a magnetic pole piece via an insulating bobbin, and a rotating electrical machine using the stator.

従来、固定子のティース部に絶縁用ボビンを介して巻線が巻装された回転電機において、例えば、各分割されたコアに絶縁体を介して巻線が巻き付けるとともに、その際、巻線間を繋ぐ複数の渡り線を、絶縁体に設けた渡り線収納溝に収納することで、電位差が大きい各相の渡り線同士の接触を防止するようにした構成のものが提案されている(例えば、下記の特許文献1等参照)。   Conventionally, in a rotating electrical machine in which a winding is wound around a teeth portion of a stator via an insulating bobbin, for example, the winding is wound around each divided core via an insulator. A structure has been proposed in which a plurality of connecting wires connecting the connecting wires are housed in a connecting wire housing groove provided in an insulator to prevent contact between the connecting wires of each phase having a large potential difference (for example, , See Patent Document 1 below).

また、他の従来技術では、分割コアに絶縁物を介して巻線を巻装するとともに、分割コア同士が連結する際に、各ティース部から引き出される渡り線を絶縁物に設けられた引出ピンに巻き付けることにより、電位差が大きい各相の渡り線同士の接触を防止し、また、その後、引出ピンに巻き付けられた各渡り線をハンダ付けにより固定子ターミナルと接続するようにした電動機の固定子が提案されている(例えば、下記の特許文献2等参照)。   Further, in another conventional technique, winding wires are wound around the split cores via an insulator, and when the split cores are connected to each other, a connecting pin that is drawn from each tooth portion is provided on the insulator. The stator of the motor that prevents the crossover wires of each phase having a large potential difference from contacting each other, and then connects the crossover wires wound around the lead pin to the stator terminal by soldering. Has been proposed (see, for example, Patent Document 2 below).

特開2000−134844号公報JP 2000-134844 A 特開2002−209359号公報JP 2002-209359 A

しかし、特許文献1記載の従来技術の場合、各巻線間を繋ぐ複数の渡り線を渡り線収納溝に確実に入れても、引出線収納溝がティース延伸方向と平行な面となっているため、渡り線収納溝から渡り線が脱落する可能性がある。これにより、脱落した渡り線を再度、渡り線収納溝に入れる作業が増加してしまい、生産性を高めることが難しい。   However, in the case of the prior art described in Patent Document 1, even if a plurality of connecting wires connecting the windings are securely inserted into the connecting wire storing groove, the lead wire storing groove is parallel to the teeth extending direction. There is a possibility that the crossover will fall out of the crossover storage groove. Thereby, the operation | work which puts the dropped crossover line in a crossover storage groove | channel again increases, and it is difficult to raise productivity.

また、特許文献2記載の従来技術の場合、渡り線を絶縁物に設けた引出ピンに巻き付けることで、電位差が大きい渡り線同士が接触することを防止しているが、各相から引き出された渡り線を結線する際に、引出ピンに巻き付けた各渡り線と固定子ターミナルとを接続するために時間がかかり、ライン作業を悪化させる。また、結線用の固定子ターミナルを追加しなくてはならないため、製品コストが高くなってしまう。   Moreover, in the case of the prior art described in Patent Document 2, it is prevented that the connecting wires having a large potential difference come into contact with each other by winding the connecting wire around the drawing pin provided on the insulator, but the connecting wires are drawn from each phase. When connecting the jumper wires, it takes time to connect each of the jumper wires wound around the lead pin and the stator terminal, which deteriorates the line work. Further, since a stator terminal for connection must be added, the product cost becomes high.

本発明は、上記のような課題を解決するためになされたもので、固定子の外周側に端末部収納溝を有する絶縁用ボビンを介して、固定子のティース部に巻線が巻き付けられる場合に、渡り線が端末部収納溝から脱落することを防止し、電位差が大きい渡り線同士の接触を無くすことができ、また、固定子ターミナルなど別部品を追加する必要が無くて安価に製作できる固定子、およびこれを用いた回転電機を提供することを目的とする。   The present invention has been made to solve the above-described problems, and when the winding is wound around the teeth portion of the stator via the insulating bobbin having the terminal portion storing groove on the outer peripheral side of the stator. In addition, it is possible to prevent the connecting wires from falling off from the terminal housing grooves, eliminate contact between connecting wires having a large potential difference, and can be manufactured at low cost without the need for additional parts such as a stator terminal. An object is to provide a stator and a rotating electric machine using the stator.

本発明は、薄板を積層した積層鉄心からなる磁極片の複数個を備え、各磁極片はバックヨーク部とこのバックヨーク部から突出したティース部とを有する固定子であって、上記磁極片に嵌合される絶縁用ボビンを備え、この絶縁用ボビンを介して上記ティース部に巻線が巻装され、かつ、上記絶縁用ボビンには上記巻線の端末部分を収納する巻線端末部収納溝が設けられ、この端末部収納溝には上記ティース部の突出側に向けて次第に傾斜したテーパ部が形成されていることを特徴としている。   The present invention is provided with a plurality of magnetic pole pieces made of laminated iron cores in which thin plates are laminated, and each magnetic pole piece is a stator having a back yoke portion and a teeth portion protruding from the back yoke portion. A winding terminal portion is housed with an insulating bobbin to be fitted, and a winding is wound around the tooth portion through the insulating bobbin, and the end portion of the winding is housed in the insulating bobbin A groove is provided, and a tapered portion that is gradually inclined toward the protruding side of the tooth portion is formed in the terminal portion receiving groove.

本発明によれば、渡り線が端末部収納溝から脱落するのを有効に防止することができるので、電位差が大きい渡り線同士の接触を無くすことができて品質に優れ、また、固定子ターミナルなど別部品を追加する必要が無いため、安価な固定子およびこれを用いた回転電機を提供することができる。   According to the present invention, it is possible to effectively prevent the connecting wire from falling off from the terminal portion storage groove, so that contact between connecting wires having a large potential difference can be eliminated, and the stator terminal is excellent. Therefore, an inexpensive stator and a rotating electric machine using the same can be provided.

本発明の実施の形態1における回転電機において、固定子を構成するためのユニットコアの斜視図である。In the rotary electric machine in Embodiment 1 of this invention, it is a perspective view of the unit core for comprising a stator. 同ユニットコアを組み合わせて構成された固定子の断面図である。It is sectional drawing of the stator comprised combining the same unit core. 固定子断面における結線状態を示す結線図である。It is a connection diagram which shows the connection state in a stator cross section. 固定子を構成する全てのユニットコアを直線状に並べて、結線の状態を模式的に表した結線略図である。It is the connection schematic diagram which arranged all the unit cores which comprise a stator linearly, and represented the state of the connection typically. ユニットコアの各磁極片に嵌着される絶縁用ボビンを固定子の径方向外方側から見た場合の斜視図である。It is a perspective view at the time of seeing the insulation bobbin fitted by each magnetic pole piece of a unit core from the radial direction outer side of a stator. 同絶縁用ボビンを固定子の径方向内方から見た場合の斜視図である。It is a perspective view at the time of seeing the bobbin for insulation from the radial inside of a stator. 同絶縁用ボビンを図5の符号A方向から見た平面図である。It is the top view which looked at the bobbin for the insulation from the code A direction of FIG. 同絶縁用ボビンを図5の符号B方向から見た正面図である。It is the front view which looked at the bobbin for the insulation from the code B direction of FIG. 同絶縁用ボビンを図5の符号C方向から見た側面図である。It is the side view which looked at the bobbin for the insulation from the code C direction of FIG. 回転電機の固定子を形成する場合に使用される自動巻線機の概略構成図である。It is a schematic block diagram of the automatic winding machine used when forming the stator of a rotary electric machine. 3相交流の1相分(ここではV相)に対応するユニットコアの2個1組に対して連続巻線を施した状態を示す説明図である。It is explanatory drawing which shows the state which performed the continuous winding with respect to one set of two unit cores corresponding to one phase part (here V phase) of three-phase alternating current. 3相交流の1相分(ここではU相)に対応するユニットコアの2個1組に対して連続巻線を施した状態を示す説明図である。It is explanatory drawing which shows the state which performed the continuous winding with respect to one set of two unit cores corresponding to 1 phase part (here U phase) of 3 phase alternating current. 各ユニットコア間を渡り線で接続する場合の変形例を示す説明図である。It is explanatory drawing which shows the modification in the case of connecting between each unit core with a crossover.

実施の形態1.
図1は本発明の実施の形態1における回転電機において、固定子を構成するためのユニットコアの斜視図、図2は同ユニットコアを組み合わせて構成された固定子の断面図、図3は固定子断面における結線状態を示す結線図、図4は固定子を構成する全てのユニットコアを直線状に並べて、結線の状態を模式的に表した結線略図である。なお、図4ではユニットコアは簡略化して表しティース部に巻かれる巻線や絶縁用ボビンは省略している。
Embodiment 1 FIG.
1 is a perspective view of a unit core for constituting a stator in a rotating electric machine according to Embodiment 1 of the present invention, FIG. 2 is a sectional view of a stator configured by combining the unit cores, and FIG. FIG. 4 is a schematic connection diagram schematically showing the connection state by arranging all unit cores constituting the stator in a straight line. In FIG. 4, the unit core is simplified and the windings wound around the tooth portion and the insulating bobbin are omitted.

この実施の形態1の回転電機の固定子1は、複数個(ここでは6個)のユニットコア2を備え、このユニットコア2は、回転出力軸方向(図2で紙面に直交する方向)に沿って薄板を複数枚積み重ねてカシメや溶接等により固定されてなる積層鉄心で構成された一対の磁極片3を備える。各磁極片3は、バックヨーク部31と、このバックヨーク部31から突出したティース部32とを有し、各バックヨーク部31には、固定子1の製造に際して後述の鉄心保持治具8にユニットコア2を取り付けるための取付穴34が形成され、また、互いに隣接するバックヨーク部31同士が薄肉33を介して折り曲げ可能に連結されている。   The stator 1 of the rotating electrical machine according to the first embodiment includes a plurality (six in this case) of unit cores 2, and the unit cores 2 are arranged in a rotational output axis direction (a direction perpendicular to the paper surface in FIG. 2). A plurality of thin plates are stacked along with a pair of magnetic pole pieces 3 made of a laminated iron core fixed by caulking or welding. Each pole piece 3 has a back yoke portion 31 and a teeth portion 32 protruding from the back yoke portion 31, and each back yoke portion 31 is provided with an iron core holding jig 8 described later when the stator 1 is manufactured. A mounting hole 34 for mounting the unit core 2 is formed, and the back yoke portions 31 adjacent to each other are connected to each other via a thin wall 33 so as to be bendable.

なお、ここでは磁極片3同士を連結する薄肉33は、バックヨーク部31の一部を薄肉にすることにより構成しているが、これに限らず、各磁極片3のバックヨーク部31同士を回転可能な連結部と揺動自在にヒンジ結合して折り曲げ可能に連結した構成、例えば、積層方向のカシメ用凹凸を利用して回動自在に成されている形状にすることも可能である。   Here, the thin wall 33 for connecting the magnetic pole pieces 3 to each other is formed by making a part of the back yoke portion 31 thin. However, the present invention is not limited to this, and the back yoke portions 31 of the magnetic pole pieces 3 are connected to each other. It is also possible to have a structure in which a rotatable connecting portion is hinged to be able to swing and connected so as to be able to be bent, for example, a shape that can be rotated using caulking unevenness in the stacking direction.

また、各ユニットコア2のティース部32には、回転出力軸方向の前後から後述する一対の絶縁用ボビン7が嵌着され、この絶縁用ボビン7が嵌着されたユニットコア2の2個を1組として連続して巻線4が施されている。これによって、ユニットコア2の2個1組が、3相交流のそれぞれの相U,V,Wの内の1相分に対応している。   In addition, a pair of insulating bobbins 7 to be described later are fitted to the tooth portions 32 of each unit core 2 from the front and rear in the rotation output axis direction, and two unit cores 2 to which the insulating bobbins 7 are fitted are attached. The winding 4 is continuously provided as one set. Thereby, one set of two unit cores 2 corresponds to one phase of each of the phases U, V, and W of the three-phase alternating current.

そして、この巻装された2個のユニットコア2同士が互いに円の中心Oを挟む点対称位置に対向配置されるとともに、ユニットコア2の2個1組を3組用いて周方向に沿って60度ずつ順次ずらせて円環状に配置され、こうして円環状に配置された各ユニットコア2のバックヨーク部31の突き合わせ端部同士が溶接や接着により一体結合されることにより、10極12ティースの3相DCブラシレスモータ用の固定子1が構成されている。   The two wound unit cores 2 are arranged opposite to each other at a point-symmetrical position sandwiching the center O of the circle, and three sets of unit cores 2 are used along the circumferential direction. The butt end portions of the back yoke portions 31 of the unit cores 2 thus arranged in an annular shape are integrally connected by welding or adhesion, so that each of the 10 poles and 12 teeth is disposed. A stator 1 for a three-phase DC brushless motor is configured.

なお、図2ないし図4において、各ユニットコア2の各々の磁極片3に対して付された符号U,V,Wは3相交流のそれぞれの相に対応しており、Nは中性点である。また、各相U,V,Wに対する添え字は、それぞれのユニットコア2の各磁極片3に巻き付けられた各巻線4を区別するために示しており、U1とU1’の違いは、巻回方向が左右反対であることを示す。例えば、図3においてバックヨーク部31側から見てU1が左回り、U1’が右回りを示す。またU1とU2との違いは、U1がユニットコア2の1番に巻き付けられる巻線であり、U2がユニットコア2の2番に巻き付けられる巻線であることを示す。   2 to 4, the symbols U, V, W attached to the magnetic pole pieces 3 of the unit cores 2 correspond to the phases of the three-phase alternating current, and N is a neutral point. It is. The subscripts for the phases U, V, and W are shown to distinguish the windings 4 wound around the magnetic pole pieces 3 of the respective unit cores 2. The difference between U1 and U1 ' Indicates that the direction is opposite. For example, in FIG. 3, when viewed from the back yoke portion 31 side, U1 is counterclockwise and U1 'is clockwise. The difference between U1 and U2 indicates that U1 is a winding wound around No. 1 of the unit core 2, and U2 is a winding wound around No. 2 of the unit core 2.

この実施の形態1では、図4に示すように、同相内で連続して巻線4を実施する際、U,V,Wの各相のいずれについても、2個1組のユニットコア2を1単位として、その単位内で互いに連結された磁極片3間を結ぶ渡り線44や2つのユニットコア2の間を結ぶ渡り線41を経由して連続して巻線4を巻き付ければよいので、前述した特許文献2のように半田付け等による巻線端末部の接続回数を削減でき、安価な回転電機の固定子1を得ることができる。   In the first embodiment, as shown in FIG. 4, when the winding 4 is continuously performed in the same phase, a set of two unit cores 2 is provided for each of the U, V, and W phases. As one unit, the winding 4 may be continuously wound via the connecting wire 44 connecting the pole pieces 3 connected to each other in the unit or the connecting wire 41 connecting the two unit cores 2. As in the above-mentioned Patent Document 2, the number of connection of the winding terminal part by soldering or the like can be reduced, and the inexpensive stator 1 of the rotating electrical machine can be obtained.

図5は絶縁用ボビン7を固定子の径方向外方側から見た場合の斜視図、図6は絶縁用ボビン7を固定子の径方向内方から見た場合の斜視図、図7は絶縁用ボビンを図5の符号Aで示す方向から見た平面図、図8は絶縁用ボビンを図5の符号B方向から見た正面図、図9は絶縁用ボビンを図5の符号C方向から見た側面図である。   5 is a perspective view when the insulating bobbin 7 is viewed from the radially outer side of the stator, FIG. 6 is a perspective view when the insulating bobbin 7 is viewed from the radially inner side of the stator, and FIG. FIG. 8 is a plan view of the insulating bobbin as viewed from the direction indicated by A in FIG. 5, FIG. 8 is a front view of the insulating bobbin as viewed from the direction of B in FIG. 5, and FIG. It is the side view seen from.

この絶縁用ボビン7は、各磁極片3のティース部32に嵌合されるティース嵌合部71と、バックヨーク部31に嵌合されるバックヨーク嵌合部72とを有する。   The insulating bobbin 7 has a tooth fitting portion 71 fitted to the tooth portion 32 of each magnetic pole piece 3 and a back yoke fitting portion 72 fitted to the back yoke portion 31.

そして、ティース嵌合部71には、巻線4をティース部32に整列して巻き付けるための巻線整列溝74が形成され、また、ティース嵌合部71とバックヨーク嵌合部72との境界部分には、巻線4の巻き始め部分がそれ以降に巻かれる部分と干渉することを避けるために、その左右の位置に巻線4の巻始め部分を外側に逃すための巻始め線逃がし溝75が形成されている。さらに、バックヨーク嵌合部72には、その左右に各相の巻線4の巻き始め部分や巻き終わり部分、また前述の各渡り線41,44(以下、これらを総称して巻線端末部と称する)を収納するための巻線端末部収納溝76が形成され、さらにまた、巻線端末部収納溝76に収納された巻線端末部を保持するために紐や結束バンド等を差し込むための巻線固定孔77が形成されている。   The teeth fitting portion 71 is formed with a winding alignment groove 74 for winding the winding 4 in alignment with the teeth portion 32, and the boundary between the teeth fitting portion 71 and the back yoke fitting portion 72. In the portion, in order to prevent the winding start portion of the winding 4 from interfering with the portion wound thereafter, the winding start line relief groove for letting the winding start portion of the winding 4 to the outside at the left and right positions thereof. 75 is formed. Further, the back yoke fitting portion 72 includes a winding start portion and a winding end portion of the winding 4 of each phase on the left and right sides, and the above-described connecting wires 41 and 44 (hereinafter collectively referred to as a winding terminal portion). A winding terminal portion storing groove 76 for storing the winding terminal portion, and for inserting a string, a binding band or the like to hold the winding terminal portion stored in the winding terminal portion storing groove 76 Winding fixing hole 77 is formed.

そして、上記のバックヨーク嵌合部72に形成されている巻線端末部収納溝76は、図9に示されるように、磁極片3のティース部32の突出側に向けて次第に傾斜したテーパ部76aが形成されており、また、その巻線端末部収納溝76の底部76bは、渡り線のゆるみ抜け防止を図る上で巻線端末部の外径に略合致した円弧状に形成されている。   And the winding terminal part accommodation groove | channel 76 formed in said back yoke fitting part 72 is a taper part which inclined gradually toward the protrusion side of the teeth part 32 of the pole piece 3, as FIG. 9 shows. 76a is formed, and the bottom portion 76b of the winding terminal portion accommodation groove 76 is formed in an arc shape that substantially matches the outer diameter of the winding terminal portion in order to prevent the jumper wire from coming loose. .

図10は上記構成の回転電機の固定子1を形成する場合に使用される自動巻線機の概略構成図である。   FIG. 10 is a schematic configuration diagram of an automatic winding machine used when forming the stator 1 of the rotating electrical machine having the above configuration.

この自動巻線機は、ユニットコア2の固定用の鉄心保持治具8、およびフライヤ9を有する。ここに、鉄心保持治具8は、円盤状のもので、その周方向に沿って各磁極片3に形成された取付穴34に差し込まれる取付ピン81が設けられており、鉄心保持治具8の中心Oを中心として回転が可能である。また、フライヤ9は、ユニットコア2の各磁極片3のティース部32に巻線4を巻き付けるためのもので、その旋回軸91を中心として、旋回軸91の軸端に取り付けられたアーム部92が矢印θで示すように正逆転方向にそれぞれ旋回可能に設けられるとともに、整列巻きを行うために旋回動作と同期して旋回軸91が軸方向(符号Z方向)へスライドするように構成されている。そして、供給される巻線4は、フライヤ9のアーム部92の基端側からアーム部92の内部を通って先端部分まで繋がっている。   This automatic winding machine has an iron core holding jig 8 for fixing the unit core 2 and a flyer 9. Here, the iron core holding jig 8 has a disk shape, and is provided with mounting pins 81 to be inserted into the mounting holes 34 formed in the magnetic pole pieces 3 along the circumferential direction thereof. Rotation is possible around the center O. The flyer 9 is for winding the winding 4 around the teeth portion 32 of each pole piece 3 of the unit core 2, and the arm portion 92 attached to the shaft end of the swiveling shaft 91 around the swiveling shaft 91. Is provided so as to be able to turn in the forward and reverse directions as indicated by an arrow θ, and in order to perform aligned winding, the turning shaft 91 is configured to slide in the axial direction (reference Z direction) in synchronization with the turning operation. Yes. The supplied winding 4 is connected from the proximal end side of the arm portion 92 of the flyer 9 to the distal end portion through the inside of the arm portion 92.

図11は3相交流の1相分(ここでは一例としてV相)に対応するユニットコア2の2個1組に対して連続に巻線4を施した状態を示す説明図、図12は3相交流の残りの2相分(ここでは一例としてU相)に対応するユニットコア2の2個1組に対して連続に巻線4を施した状態を示す説明図であり、各ティース部32に巻かれる巻線4の部分は省略している。なお、U相、W相の場合は、V相の場合と巻線4が施される方向、および巻き始め部分および巻き終わり部分の位置が逆になっている。また、図示の場合とは逆に図11をU相、W相、図12をV相とすることでも10極12ティースの回転電機を構成することができる。   FIG. 11 is an explanatory diagram showing a state in which the winding 4 is continuously applied to one set of two unit cores 2 corresponding to one phase of three-phase alternating current (here, V phase as an example). It is explanatory drawing which shows the state which provided the coil | winding 4 continuously with respect to 2 units | sets of the unit core 2 corresponding to the remaining 2 phases (here U phase is an example) of phase alternating current, and each teeth part 32 The portion of the winding 4 wound around is omitted. In the case of the U phase and the W phase, the direction in which the winding 4 is applied and the positions of the winding start portion and the winding end portion are opposite to those in the V phase. Contrary to the case shown in the figure, a rotating electrical machine having 10 poles and 12 teeth can also be configured by setting FIG. 11 to the U phase, the W phase, and FIG. 12 to the V phase.

次に、図10および図11を参照して固定子を形成するために、1相分(ここではV相)を構成する2個1組のユニットコア2の各ティース部32に巻線4を施す方法について説明する。なお、ここでの説明は、便宜上ユニットコアやその磁極片が区別できるように、これらに個々別々の符号を付す。   Next, in order to form a stator with reference to FIG. 10 and FIG. 11, the winding 4 is attached to each tooth portion 32 of a set of two unit cores 2 constituting one phase (here, V phase). The method of applying will be described. In the description here, the unit cores and their pole pieces are individually labeled with each other so that they can be distinguished for convenience.

まず、2つのユニットコア2a,2bそれぞれについて、ティース部32が外側に位置するように薄肉部33を折り曲げて逆反らせて隣接する磁極片3a,3b間の距離を広くし、この状態で鉄心保持治具8の取付ピン81に各磁極片3a,3b,3c,3dのバックヨーク部31に形成された取付穴34を挿入するなどして固定する。その際、各ユニットコア2a,2bは、鉄心保持治具8の中心Oを挟む略点対称位置となるように配置する。そして、鉄心保持治具8を回転してまず一つの磁極片3aをフライヤ9の正面位置に移動させる。   First, for each of the two unit cores 2a and 2b, the thin portion 33 is bent and reversely bent so that the teeth portion 32 is located outside, and the distance between the adjacent magnetic pole pieces 3a and 3b is increased, and the iron core is held in this state. The mounting holes 81 formed in the back yoke portions 31 of the magnetic pole pieces 3a, 3b, 3c, 3d are fixed to the mounting pins 81 of the jig 8 by, for example, inserting them. At this time, the unit cores 2 a and 2 b are arranged so as to be in a substantially point-symmetrical position across the center O of the iron core holding jig 8. Then, the iron core holding jig 8 is rotated to first move one magnetic pole piece 3 a to the front position of the flyer 9.

次に、フライヤ9のアーム部92の先端から出ている巻線4の端末部分を鉄心保持治具8に設置している巻き始め線固定用ピン82等に固定した後、巻線4を巻始め線逃がし溝75に沿わせてから、フライヤ9を旋回(ここではバックヨーク部31側から見て右回り旋回)するとともに、これに同期して旋回軸91を軸方向(Z方向)に沿ってスライドさせながらこの磁極片3aのティース部32に巻線4を施す。   Next, after fixing the terminal portion of the winding 4 protruding from the tip of the arm portion 92 of the flyer 9 to the winding starting wire fixing pin 82 or the like installed in the iron core holding jig 8, the winding 4 is wound. The flyer 9 is turned along the start line escape groove 75 (here, turning rightward as viewed from the back yoke portion 31 side), and the turning shaft 91 is moved along the axial direction (Z direction) in synchronization therewith. Then, the winding 4 is applied to the teeth portion 32 of the magnetic pole piece 3a.

このように、巻線4の巻始め部分を予め巻始め線逃がし溝75に通すことで、巻線4の巻き始め部分をティース部32の外側に逃すことができるため、それ以降にティース部32に巻かれる部分と干渉することを避けることができ、巻線4に高い整列性を確保することができる。   In this way, by passing the winding start portion of the winding 4 through the winding start line escape groove 75 in advance, the winding start portion of the winding 4 can be released to the outside of the teeth portion 32, and thereafter the teeth portion 32. Therefore, it is possible to avoid interference with a portion wound around the winding 4 and to ensure high alignment of the winding 4.

また、この巻線作業の際に、一つのユニットコア2aを構成する一対の磁極片3a,3bの内、巻線4を施す作業を行っていない他方の磁極片3bが常にフライヤ9の旋回先端の回転面Qよりも外側(図10では符号P1で示す箇所)に位置するようにユニットコア2aの配置位置を設定して巻線作業を行う。このようにすれば、ユニットコア2a内の一方の磁極片3aに巻線4を施す際、これに連結された他方の磁極片3bにフライヤ9が干渉することを確実に避けることができるので都合が良い。また、一つのユニットコア2aを構成する一対の磁極片3a,3bの内、巻線4を施す作業を行っていない他方の磁極片3bとは反対側の位置(図10では符号P2で示す箇所)でフライヤ9をZ方向にスライドさせる。これは、巻線4を長い距離移動させる必要がある場合でも、他方の磁極片3bにフライヤ9が干渉することを確実に避けることができるので都合が良い。   Further, during this winding work, the other magnetic pole piece 3b that is not subjected to the work of applying the winding 4 among the pair of magnetic pole pieces 3a, 3b constituting the single unit core 2a is always the turning tip of the flyer 9. Winding work is performed by setting the arrangement position of the unit core 2a so as to be located on the outer side of the rotation surface Q (the position indicated by reference numeral P1 in FIG. 10). In this way, when the winding 4 is applied to one of the magnetic pole pieces 3a in the unit core 2a, it is possible to reliably avoid the flyer 9 from interfering with the other magnetic pole piece 3b connected thereto. Is good. Further, of the pair of magnetic pole pieces 3a and 3b constituting one unit core 2a, the position opposite to the other magnetic pole piece 3b that is not subjected to the work of applying the winding 4 (the place indicated by P2 in FIG. 10). ) To slide the flyer 9 in the Z direction. This is convenient because the flyer 9 can be surely avoided from interfering with the other magnetic pole piece 3b even when the winding 4 needs to be moved a long distance.

次に、鉄心保持治具8を回転し、他方の磁極片3bをフライヤ9の正面位置(図10の磁極片3aが元あった位置)に移動させる。このとき、このユニットコア2aを構成する一方の磁極片3aに巻回した巻線4の巻き終わり部分を切断することなくこれを渡り線44として、絶縁用ボビン7の巻線端末部収納溝76のテーパ部76aに沿わせて収納して底部76bに着座させた後、他方の磁極片3bの絶縁用ボビン7の巻始め線逃がし溝75に沿わせ、続いて、この他方の磁極片3bのティース部32に対して一方の磁極片3aに巻いた方向とは逆方向(この例ではバックヨーク部31側から見て左回り)に巻線4を施す。   Next, the iron core holding jig 8 is rotated, and the other magnetic pole piece 3b is moved to the front position of the flyer 9 (the position where the magnetic pole piece 3a in FIG. At this time, the winding end portion storing groove 76 of the insulating bobbin 7 is used as the connecting wire 44 without cutting the winding end portion of the winding 4 wound around the one magnetic pole piece 3a constituting the unit core 2a. Of the other magnetic pole piece 3b and then seated on the bottom 76b, and then along the winding start relief groove 75 of the insulating bobbin 7 of the other magnetic pole piece 3b. The winding 4 is applied to the teeth portion 32 in the direction opposite to the direction wound around the one magnetic pole piece 3a (in this example, counterclockwise when viewed from the back yoke portion 31 side).

上記のように、ユニットコア3内の隣接する磁極片3a,3b間を結ぶ渡り線44を巻線端末部収納溝76のテーパ部76aに沿わせて収納して底部76bに着座させると、渡り線44の収納が容易となるとともに、収納後は渡り線44が巻線端末部収納溝76から不意に抜け落ちるのを防止することができ、電位差が高い他相の渡り線との接触を避けることができるので都合が良い。また、この他方の磁極片3bにおいても、巻線4の巻始め部分を巻始め線逃がし溝75に通すことで、巻線4の巻き始め部分をティース部32の外側に逃すことができるため、それ以降にティース部32に巻かれる部分と干渉することを避けることができ、巻線4に高い整列性を確保することができる。   As described above, when the connecting wire 44 connecting the adjacent magnetic pole pieces 3a and 3b in the unit core 3 is stored along the taper portion 76a of the winding terminal portion storing groove 76 and is seated on the bottom 76b, The storage of the wire 44 is facilitated, and after storage, the crossover wire 44 can be prevented from unexpectedly falling out of the winding terminal portion storage groove 76, and contact with the crossover wire of another phase having a high potential difference is avoided. Can be convenient. In the other magnetic pole piece 3b, the winding start portion of the winding 4 can be passed outside the teeth portion 32 by passing the winding start portion of the winding 4 through the winding start line escape groove 75. Thereafter, it is possible to avoid interference with a portion wound around the tooth portion 32, and high alignment can be ensured in the winding 4.

さらにまた、この巻線作業の際に、巻線4を施す作業を行っていない一方の磁極片3aが常にフライヤ9の旋回先端の回転面Qよりも外側(図10では符号P2で示す箇所)に位置するようにユニットコア2aの配置位置を設定して巻線作業を行うことで、これに連結された一方の磁極片3aにフライヤ9が干渉することを確実に避けることができる。また、一つのユニットコア2aを構成する一対の磁極片3a,3bの内、巻線4を施す作業を行っていない他方の磁極片3aとは反対側の位置(図10では符号P1で示す箇所)でフライヤ9をZ方向にスライドさせる。これは、巻線4を長い距離移動させる必要がある場合でも、他方の磁極片3aにフライヤ9が干渉することを確実に避けることができるので都合が良い。   Furthermore, in this winding work, one of the magnetic pole pieces 3a that is not subjected to the work of applying the winding 4 is always outside the rotation surface Q at the turning tip of the flyer 9 (location indicated by P2 in FIG. 10). By performing the winding operation by setting the arrangement position of the unit core 2a so as to be located at the position, it is possible to reliably avoid the flyer 9 from interfering with one of the magnetic pole pieces 3a connected thereto. Further, of the pair of magnetic pole pieces 3a and 3b constituting one unit core 2a, the position opposite to the other magnetic pole piece 3a not subjected to the work of applying the winding 4 (the place indicated by reference numeral P1 in FIG. 10). ) To slide the flyer 9 in the Z direction. This is convenient because it is possible to reliably avoid the flyer 9 from interfering with the other pole piece 3a even when the winding 4 needs to be moved a long distance.

次に、鉄心保持治具8を回転し、磁極片3cをフライヤ9の正面位置(図10の磁極片3aが元あった位置)に移動させる。このとき、他方の磁極片3bに巻いた巻線4の巻き終わり部分を切断することなく、絶縁用ボビン7の巻線端末収納溝76のテーパ部76aに沿わせて収納して底部76bに着座させた後、他方のユニットコア2bに至るだけの所定長さ分を渡り線41として確保した後、他方のユニットコア2bを構成する一方の磁極片3cに対して、巻線4を巻始め線逃がし溝75に沿わせてから、磁極片3bと同じ方向(バックヨーク部31側から見て左回り)に巻線4を施す。   Next, the iron core holding jig 8 is rotated, and the magnetic pole piece 3c is moved to the front position of the flyer 9 (the position where the magnetic pole piece 3a in FIG. At this time, without winding the winding end portion of the winding 4 wound around the other magnetic pole piece 3b, it is housed along the taper portion 76a of the winding terminal housing groove 76 of the insulating bobbin 7 and is seated on the bottom 76b. Then, after securing a predetermined length enough to reach the other unit core 2b as the crossover wire 41, the winding 4 is wound around one magnetic pole piece 3c constituting the other unit core 2b. After being along the escape groove 75, the winding 4 is applied in the same direction as the magnetic pole piece 3b (counterclockwise when viewed from the back yoke portion 31 side).

このように、この磁極片3cについても、巻線4の巻始め部分を巻始め線逃がし溝75に通すことで、巻線4の巻き始め部分をティース部32の外側に逃すことができるため、それ以降にティース部32に巻かれる部分と干渉することを避けることができ、巻線4に高い整列性を確保することができる。   Thus, also for this magnetic pole piece 3c, by passing the winding start portion of the winding 4 through the winding start line escape groove 75, the winding start portion of the winding 4 can be released to the outside of the teeth portion 32. Thereafter, it is possible to avoid interference with a portion wound around the tooth portion 32, and high alignment can be ensured in the winding 4.

また、この巻線作業の際に、巻線4を施す作業を行っていない他方の磁極片3dが常にフライヤ9の旋回先端の回転面Qよりも外側(図10では符号P3で示す箇所)に位置するようにユニットコア2bの配置位置を設定して巻線作業を行うことで、これに連結された他方の磁極片3dにフライヤ9が干渉することを確実に避けることができる。また、一つのユニットコア2bを構成する一対の磁極片3c,3dの内、巻線4を施す作業を行っていない他方の磁極片3dとは反対側の位置(図10では符号P4で示す箇所)でフライヤ9をZ方向にスライドさせる。これは、巻線4を長い距離移動させる必要がある場合でも、他方の磁極片3dにフライヤ9が干渉することを確実に避けることができるので都合が良い。   Further, during the winding work, the other magnetic pole piece 3d that is not subjected to the work of applying the winding 4 is always on the outer side of the rotation surface Q at the turning tip of the flyer 9 (indicated by reference numeral P3 in FIG. 10). By performing the winding work by setting the arrangement position of the unit core 2b so as to be positioned, it is possible to reliably avoid the flyer 9 from interfering with the other magnetic pole piece 3d connected thereto. Further, of the pair of magnetic pole pieces 3c and 3d constituting one unit core 2b, the position opposite to the other magnetic pole piece 3d that is not subjected to the operation of applying the winding 4 (the place indicated by P4 in FIG. 10). ) To slide the flyer 9 in the Z direction. This is convenient because it is possible to reliably avoid the flyer 9 from interfering with the other magnetic pole piece 3d even when the winding 4 needs to be moved a long distance.

最後に、鉄心保持治具8を回転し、他方の磁極片3dをフライヤ9の正面位置(図10の磁極片3aが元あった位置)に移動させる。このとき、このユニットコア2bを構成する一方の磁極片3cに巻回した巻線4の巻き終わり部分44を切断することなく、絶縁用ボビン7の巻線端末部収納溝76のテーパ部76aに沿わせて収納して底部76bに着座させた後、これを渡り線44として、絶縁用ボビン7の巻線端末部収納溝76を通し、他方の磁極片3dの絶縁用ボビン7の巻始め線逃がし溝75に沿わせ、続いて、この他方の磁極片3dのティース部32に対して一方の磁極片3cに巻いた方向とは逆方向(この例ではバックヨーク部31側から見て左右回り)に巻線4を施す。   Finally, the iron core holding jig 8 is rotated, and the other magnetic pole piece 3d is moved to the front position of the flyer 9 (the position where the magnetic pole piece 3a in FIG. At this time, the winding end portion 44 of the winding 4 wound around one of the magnetic pole pieces 3c constituting the unit core 2b is not cut, and the taper portion 76a of the winding terminal portion receiving groove 76 of the insulating bobbin 7 is not cut. After being housed along and seated on the bottom portion 76b, this is used as a connecting wire 44 through the winding terminal portion housing groove 76 of the insulating bobbin 7 and the winding start line of the insulating bobbin 7 of the other magnetic pole piece 3d. Along with the escape groove 75, the direction opposite to the direction wound around one of the magnetic pole pieces 3c with respect to the teeth part 32 of the other magnetic pole piece 3d (in this example, the left and right directions as viewed from the back yoke part 31 side) ) Is provided with winding 4.

上記ように、ユニットコア3内の隣接する磁極片3c,3d間を結ぶ渡り線44を巻線端末部収納溝76のテーパ部76aに沿わせて収納して底部76bに着座させると、渡り線44の収納が容易になるとともに、収納後は渡り線44が巻線端末部収納溝76から不意に抜け落ちるのを防止することができ、電位差が高い他相の渡り線との接触を避けることができるので都合が良い。また、この他方の磁極片3dにおいても、巻線4の巻始め部分を巻始め線逃がし溝75に通すことで、巻線4の巻き始め部分をティース部32の外側に逃すことができるため、それ以降にティース部32に巻かれる部分と干渉することを避けることができ、巻線4に高い整列性を確保することができる。   As described above, when the connecting wire 44 connecting the adjacent magnetic pole pieces 3c and 3d in the unit core 3 is stored along the tapered portion 76a of the winding terminal portion storing groove 76 and is seated on the bottom portion 76b, the connecting wire 44 can be easily stored, and after storage, the crossover wire 44 can be prevented from unexpectedly falling out of the winding terminal portion storage groove 76, and contact with crossover wires of other phases having a high potential difference can be avoided. Convenient because it can. Also, in this other magnetic pole piece 3d, since the winding start portion of the winding 4 is passed through the winding start line escape groove 75, the winding start portion of the winding 4 can be released to the outside of the teeth portion 32. Thereafter, it is possible to avoid interference with a portion wound around the tooth portion 32, and high alignment can be ensured in the winding 4.

さらにまた、その際、巻線4を施す作業を行っていない一方の磁極片3cが常にフライヤ9の旋回先端の回転面Qよりも外側(図10では符号P4で示す箇所)に位置するようにユニットコア2bの配置位置を設定して巻線作業を行うことで、これに連結された一方の磁極片3cにフライヤ9が干渉することを確実に避けることができる。また、一つのユニットコア2bを構成する一対の磁極片3c,3dの内、巻線4を施す作業を行っていない他方の磁極片3cとは反対側の位置(図10では符号P3で示す箇所)でフライヤ9をZ方向にスライドさせる。これは、巻線を長い距離移動させる必要がある場合でも、他方の磁極片3cにフライヤ9が干渉することを確実に避けることができるので都合が良い。   Furthermore, at that time, one of the magnetic pole pieces 3c not subjected to the operation of applying the winding 4 is always positioned outside the rotating surface Q at the turning tip of the flyer 9 (a place indicated by reference numeral P4 in FIG. 10). By performing the winding operation by setting the arrangement position of the unit core 2b, it is possible to reliably avoid the flyer 9 from interfering with one of the magnetic pole pieces 3c connected thereto. In addition, of the pair of magnetic pole pieces 3c and 3d constituting one unit core 2b, the position opposite to the other magnetic pole piece 3c that is not subjected to the work of applying the winding 4 (the place indicated by P3 in FIG. 10). ) To slide the flyer 9 in the Z direction. This is convenient because it is possible to surely prevent the flyer 9 from interfering with the other magnetic pole piece 3c even when it is necessary to move the winding for a long distance.

こうして、2個1組のユニットコア2a,2bの各々の磁極片3a,3b,3c,3dのティース部32に巻線4を施した後、これらの各ユニットコア2a,2bを鉄心保持治具8から取り外し、図11に示すように、ティース部32を逆反り状態から両者が円弧状となるように元に戻すことで、V相に対応する2個1組のユニットコア2a,2bに対して連続して巻線4が施される。   Thus, after the winding 4 is applied to the teeth 32 of each of the magnetic pole pieces 3a, 3b, 3c, 3d of the set of two unit cores 2a, 2b, the unit cores 2a, 2b are fixed to the iron core holding jig. 8 and removing the teeth portion 32 from the reverse warped state so that both of them are arcuate as shown in FIG. 11, the two unit cores 2a and 2b corresponding to the V phase The winding 4 is applied continuously.

以下、同様にしてU相およびW相に対応するユニットコア2の2個1組に対しても巻線4を施し、これらのユニットコア2の2個1組を3組用いて、これらの3組が図2に示したように周方向に沿って順次60度ずつずらせて配置して円環状にする。そして、溶接や接着等により各ユニットコア2の互いに隣接する端面同士を結合することで一体化する。続いて、図3、図4に示した結線状態となるように結線処理を行い、また、巻線端末部収納溝76に巻線端末部を収納し(図示せず)、紐や結束バンド等を巻線固定孔77に挿入して巻線端末部を固定する。これにより、10極12ティースの3相DCブラシレスモータ用の固定子が構成される。   In the same manner, the winding 4 is also applied to a set of two unit cores 2 corresponding to the U phase and the W phase, and three sets of these two unit cores 2 are used. As shown in FIG. 2, the set is shifted by 60 degrees sequentially along the circumferential direction to form an annular shape. And it integrates by joining the mutually adjacent end surfaces of each unit core 2 by welding, adhesion, etc. Subsequently, connection processing is performed so that the connection state shown in FIGS. 3 and 4 is obtained, and the winding terminal portion is stored in the winding terminal storage groove 76 (not shown), and a string, a binding band, or the like Is inserted into the winding fixing hole 77 to fix the winding terminal portion. Thus, a stator for a three-phase DC brushless motor having 10 poles and 12 teeth is configured.

このように、巻線4の最初の巻き始め部分や、最後の巻き終わり部分についても巻線端末部収納溝76のテーパ部76aに沿わせて収納して底部76bに着座させることにより、巻線端末部収納溝76から不意に抜け落ちるのを防止することができ、電位差が高い他相の巻き始め部分や、最後の巻き終わり部分との接触を避けることができるので都合がよい。   In this way, the first winding start portion and the last winding end portion of the winding 4 are also stored along the taper portion 76a of the winding terminal portion storing groove 76 and seated on the bottom portion 76b. It is convenient because it can be prevented from unexpectedly falling out from the terminal portion storage groove 76 and contact with the winding start portion of the other phase having a high potential difference or the final winding end portion can be avoided.

なお、先の図12に示した例では、2個1組の各ユニットコア2a,2b相互間を結ぶ渡り線41は、固定子1の外周に沿わせたようにしているが、全てのユニットコア2を円環状に結合する工程時に渡り線41が各ユニットコア2に干渉するのを避けることができる態様ならばどのように引き回すかについては特別な制約はなく、円環状に配置される各ユニットコア2の径方向の内方側に位置させたり、あるいは径方向の外方側に位置させることができる。   In the example shown in FIG. 12, the connecting wire 41 connecting the two unit cores 2a and 2b is set along the outer periphery of the stator 1, but all the units are connected. There is no particular restriction on how to route the cores 2 so long as they can avoid interfering with the unit cores 2 in the process of joining the cores 2 in an annular shape. The unit core 2 can be positioned on the radially inner side or on the radially outer side.

例えば、図13に示すように、渡り線41をユニットコア2の内径方向に配置させる場合には、全てのユニットコア2を円環状に結合する際、渡り線41が各ユニットコア2に干渉するのを避けることができ、かつ、渡り線41の長さをユニットコア2の外径方向に確保する場合に比べて短くできるので都合が良い。   For example, as shown in FIG. 13, when the crossover wires 41 are arranged in the inner diameter direction of the unit core 2, the crossover wires 41 interfere with each unit core 2 when all the unit cores 2 are connected in an annular shape. This is convenient because the length of the connecting wire 41 can be shortened as compared with the case where the length of the connecting wire 41 is secured in the outer diameter direction of the unit core 2.

以上のように、この実施の形態1の回転電機においては、例えば10極12ティースで直列スター結線を行う場合、図4に示したように、2つのユニットコア2の相互間を渡り線41を経由して切断することなく連続に巻き付けることで1相分の巻線4が得られるため、従来に比べて巻線端末部の接続回数を削減することができ、安価な回転電機の固定子を得ることができる。   As described above, in the rotating electrical machine according to the first embodiment, for example, when serial star connection is performed with 10 poles and 12 teeth, as shown in FIG. 4, the connecting wire 41 is connected between the two unit cores 2. Since the winding 4 for one phase can be obtained by continuously winding without cutting through, it is possible to reduce the number of times of connection of the winding terminal compared to the conventional, and an inexpensive stator of a rotating electrical machine Obtainable.

また、絶縁用ボビン7の端末部収納溝76には、ティース部32側に向けて次第に傾斜したテーパ部76aを形成するとともに、巻線4の外径に略合致した形状の底部76bが形成されているため、渡り線41,44や中性点を端末部収納溝76に収納する際の作業性が良く、かつ、端末部収納溝76に渡り線41,44や中性点を収納して一旦着座させると、渡り線41,44や中性点が端末部収納溝76から脱落することを確実に防止することができ、生産性を高めることができる。また、電位差が大きい渡り線同士の接触を無くし、品質に優れた回転電機の固定子を提供することができる。さらに、固定子ターミナルなど別部品を追加する必要がないため、安価な回転電機の固定子を提供することができる。   In addition, a taper portion 76a that is gradually inclined toward the teeth portion 32 side is formed in the terminal portion storage groove 76 of the insulating bobbin 7, and a bottom portion 76b having a shape substantially matching the outer diameter of the winding 4 is formed. Therefore, the workability in storing the crossover wires 41 and 44 and the neutral point in the terminal portion storage groove 76 is good, and the crossover wires 41 and 44 and the neutral point are stored in the terminal portion storage groove 76. Once seated, it is possible to reliably prevent the crossover wires 41 and 44 and the neutral point from falling off from the terminal portion storage groove 76, thereby improving productivity. In addition, it is possible to provide a stator of a rotating electric machine that eliminates contact between crossover wires having a large potential difference and is excellent in quality. Furthermore, since it is not necessary to add another component such as a stator terminal, an inexpensive stator for a rotating electrical machine can be provided.

また、絶縁用ボビン7に巻始め線逃がし溝75を設けたことで、巻線4の巻き始め部分とそれ以降に巻かれる部分との干渉を避けることができ、これを左右に設けたことで左回りおよび右回りの巻線4を施す場合のいずれにおいても、整列性の高い巻き付けを行うことができる。   Further, by providing the winding start wire escape groove 75 on the insulating bobbin 7, interference between the winding start portion of the winding 4 and the portion wound thereafter can be avoided, and by providing this on the left and right In any case where the counterclockwise and clockwise windings 4 are applied, winding with high alignment can be performed.

さらに、絶縁用ボビン7には巻線4の端末部分を固定する巻線固定孔77を設けたので、巻線4の端末部分や中性点Nの固定がさらに容易となり、電位差が大きい各相間での接触を避けることができ、絶縁不良を抑制することができる。   Further, since the insulating bobbin 7 is provided with the winding fixing hole 77 for fixing the terminal portion of the winding 4, it becomes easier to fix the terminal portion of the winding 4 and the neutral point N, and between each phase having a large potential difference. Can be avoided and insulation failure can be suppressed.

なお、上記の実施の形態1では、ユニットコア2の2個1組に対して連続して巻線を施す場合について説明したが、本発明は、このような構成のものに限定されるものではなく、例えば、一対の磁極片3からなるユニットコア2に対して個々独立して巻線を施す場合や、磁極片3が個々に分離されている場合の各磁極片3に個別に巻線を施す場合、さらには、磁極片3の多数個が連続して円環状に形成されている構成の場合の各磁極片3に渡って連続して巻線を施す場合にも適用することができる。   In the first embodiment, the case where the winding is continuously applied to the set of two unit cores 2 has been described. However, the present invention is not limited to such a configuration. For example, in the case where winding is individually performed on the unit core 2 composed of a pair of magnetic pole pieces 3, or in the case where the magnetic pole pieces 3 are individually separated, the winding is individually applied to each magnetic pole piece 3. In addition, the present invention can also be applied to a case where winding is continuously performed over each magnetic pole piece 3 in a case where a large number of the magnetic pole pieces 3 are continuously formed in an annular shape.

1 固定子、2 ユニットコア、3 磁極片、31 バックヨーク部、
32 ティース部、4 巻線、41,44 渡り線、7 絶縁用ボビン、
75 巻始め線逃がし溝、76 巻線端末部収納溝、76a テーパ部、76b 底部、
77 巻線固定孔。
1 Stator, 2 Unit core, 3 Magnetic pole piece, 31 Back yoke part,
32 teeth, 4 windings, 41, 44 crossover, 7 bobbin for insulation,
75 winding start line relief groove, 76 winding end portion storage groove, 76a taper portion, 76b bottom portion,
77 Winding fixing hole.

Claims (5)

薄板を積層した積層鉄心からなる磁極片の複数個を備え、各磁極片はバックヨーク部とこのバックヨーク部から突出したティース部とを有する固定子において、
上記磁極片に嵌合される絶縁用ボビンを備え、この絶縁用ボビンを介して上記ティース部に巻線が巻装され、かつ、上記絶縁用ボビンには上記巻線の端末部分を収納する巻線端末部収納溝が設けられ、この端末部収納溝には上記ティース部の突出側に向けて次第に傾斜したテーパ部が形成されていることを特徴とする固定子。
In a stator having a plurality of magnetic pole pieces composed of laminated iron cores laminated with thin plates, each magnetic pole piece having a back yoke portion and a teeth portion protruding from the back yoke portion,
An insulating bobbin fitted to the magnetic pole piece is provided, and a winding is wound around the tooth portion via the insulating bobbin, and the insulating bobbin receives a winding portion for accommodating a terminal portion of the winding. A stator having a line end portion storing groove, and a tapered portion that is gradually inclined toward the protruding side of the tooth portion.
上記端末部収納溝は、その底部が上記巻線の端末部分の外径に略合致した円弧状に形成されていることを特徴とする請求項1に記載の固定子。 2. The stator according to claim 1, wherein a bottom portion of the terminal portion storage groove is formed in an arc shape substantially matching an outer diameter of a terminal portion of the winding. 上記絶縁用ボビンには、上記巻線の端末部分を固定する巻線固定孔が形成されていることを特徴とする請求項1または請求項2に記載の固定子。 The stator according to claim 1 or 2, wherein a winding fixing hole for fixing a terminal portion of the winding is formed in the insulating bobbin. 上記絶縁用ボビンには、巻線の巻始め部分を上記ティース部への巻付位置よりも外側に位置させる巻始め線逃がし溝が上記ティース部の突出方向と直交する方向の左右位置に設けられていることを特徴とする請求項1ないし請求項3のいずれか1項に記載の固定子。 The insulating bobbin is provided with a winding start line relief groove at a right and left position in a direction perpendicular to the protruding direction of the teeth portion, which positions the winding start portion of the winding outside the winding position around the teeth portion. The stator according to any one of claims 1 to 3, wherein the stator is provided. 請求項1ないし請求項4のいずれか1項に記載の固定子を備えた回転電機であって、互いに隣接する一対の磁極片の上記バックヨーク部が回動可能な連結部を介して連結されており、このユニットコアの2個を1組として連続して上記巻線が施されるとともに、この2個1組のユニットコアの3組が円環状に配置されていることを特徴とする回転電機。 5. A rotating electrical machine comprising the stator according to claim 1, wherein the back yoke portions of a pair of magnetic pole pieces adjacent to each other are connected via a rotatable connecting portion. The rotation is characterized in that the two windings of the unit cores are continuously provided as a set, and the windings are continuously applied, and three sets of the unit cores of the two sets are arranged in an annular shape. Electric.
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JP2012228154A (en) * 2011-04-22 2012-11-15 Honda Motor Co Ltd Rotary electric machine
JP2012228152A (en) * 2011-04-22 2012-11-15 Honda Motor Co Ltd Rotary electric machine
JP2013187942A (en) * 2012-03-06 2013-09-19 Mitsubishi Electric Corp Stator for rotary electric machine and method of manufacturing the same
JP2015133808A (en) * 2014-01-10 2015-07-23 アスモ株式会社 Insulator and stator
WO2018074088A1 (en) * 2016-10-19 2018-04-26 三菱電機株式会社 Rotating electric machine stator and method for manufacturing same
JPWO2018074088A1 (en) * 2016-10-19 2019-03-22 三菱電機株式会社 Stator of rotating electric machine and method of manufacturing the same
JP7434719B2 (en) 2019-03-29 2024-02-21 株式会社富士通ゼネラル Stator and electric motor
WO2020203294A1 (en) * 2019-03-29 2020-10-08 株式会社富士通ゼネラル Stator and electric motor
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