JP2010235693A - Silica-containing organic composition and method for producing the same - Google Patents

Silica-containing organic composition and method for producing the same Download PDF

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JP2010235693A
JP2010235693A JP2009082984A JP2009082984A JP2010235693A JP 2010235693 A JP2010235693 A JP 2010235693A JP 2009082984 A JP2009082984 A JP 2009082984A JP 2009082984 A JP2009082984 A JP 2009082984A JP 2010235693 A JP2010235693 A JP 2010235693A
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silica
organic composition
fine particles
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silicone
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JP5265434B2 (en
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Kenta Hori
健太 堀
Takeshi Yanagihara
武 楊原
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Admatechs Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a silica-containing organic composition composed of a silicone with silica dispersed therein. <P>SOLUTION: The method for producing the silica-containing organic composition includes: a pretreatment step to form SiH group-containing silica fine particles by making silica fine particles react with a portion of SiH groups of a compound for pretreatment having a plurality of SiH groups, and introducing remaining SiH groups to the surface; and a dispersing step to form a silicone with silica fine particles dispersed therein by mixing a silicone including an alkenyl group-containing silicone with the SiH group-containing silica fine particles in the presence of an addition reaction catalyst and making the SiH group-containing silica fine particles react with the alkenyl group. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、シリコーンにシリカを分散したシリカ含有有機組成物及びその製造方法に関する。   The present invention relates to a silica-containing organic composition in which silica is dispersed in silicone and a method for producing the same.

LEDなどの封止材料として透明樹脂の1つであるシリコーンを採用することがある。シリコーンは化学的にも物理的にも安定な樹脂である。   Silicone, which is one of transparent resins, may be employed as a sealing material for LEDs and the like. Silicone is a chemically and physically stable resin.

特開2002−179920号公報JP 2002-179920 A

ところで、高い寸法安定性、熱安定性などの機械的特性を付与する目的で樹脂中にシリカを分散させた組成物が知られている。   By the way, a composition is known in which silica is dispersed in a resin for the purpose of imparting mechanical properties such as high dimensional stability and thermal stability.

近年、高機能化、高付加価値化が進み、物理的・化学的性能が高いシリコーンについても更なる物理的・化学的性能の向上が要求されるようになっている。そこで、本発明者らはシリコーン中にシリカ微粒子を含有させることで物理的・化学的性能を向上する試みを行った。   In recent years, high functionality and high added value have been advanced, and further improvement in physical and chemical performance is required for silicone having high physical and chemical performance. Accordingly, the present inventors have attempted to improve physical and chemical performance by incorporating silica fine particles into silicone.

すると、シリコーンは疎水性が高く、そのままでは親水性の高いシリカを均一に分散させることは困難であることが判明した。また、シリカ微粒子の表面に疎水基を導入し、シリコーンとの親和性向上を試みたが、更なる改良の余地が認められた。特にLEDなどの封止材料として利用される透明性が高い樹脂組成物を得ることは困難であった。   As a result, it has been found that silicone is highly hydrophobic, and as it is, it is difficult to uniformly disperse highly hydrophilic silica. Further, a hydrophobic group was introduced on the surface of the silica fine particles to try to improve the affinity with silicone, but there was room for further improvement. In particular, it has been difficult to obtain a highly transparent resin composition used as a sealing material for LEDs and the like.

本発明は上記実情に鑑み、シリコーン中にシリカを分散させたシリカ含有有機組成物及びその製造方法を提供することを解決すべき課題とする。   In view of the above circumstances, an object of the present invention is to provide a silica-containing organic composition in which silica is dispersed in silicone and a method for producing the same.

上記課題を解決する請求項1に係るシリカ含有有機組成物の製造方法の特徴は、シリカ微粒子に複数のSiH基をもつ前処理用化合物の一部のSiH基を反応させて表面に残部のSiH基を導入してSiH基含有シリカ微粒子とする前処理工程と、
付加反応触媒の存在下、前記SiH基含有シリカ微粒子にアルケニル基含有シリコーンを含むシリコーンを混合し、前記アルケニル基と反応させてシリカ微粒子分散シリコーンとする分散工程と、
を有することにある。
A feature of the method for producing a silica-containing organic composition according to claim 1 for solving the above-mentioned problem is that a part of SiH groups of a pretreatment compound having a plurality of SiH groups are reacted with silica fine particles to make the remaining SiH on the surface. A pretreatment step of introducing groups into SiH group-containing silica fine particles;
In the presence of an addition reaction catalyst, the SiH group-containing silica fine particles are mixed with a silicone containing an alkenyl group-containing silicone and reacted with the alkenyl group to form a silica fine particle-dispersed silicone;
It is in having.

上記課題を解決する請求項2に係るシリカ含有有機組成物の製造方法の特徴は、請求項1において、前記前処理用化合物は、一般式(1):−(SiHR−O)(SiR−O)−で表される化合物であることにある。 The feature of the method for producing a silica-containing organic composition according to claim 2 for solving the above-mentioned problem is that in claim 1, the pretreatment compound is represented by the general formula (1):-(SiHR 1 -O) n (SiR 2 R 3 —O) m —.

(式(1)中、R〜Rはアルキル基からそれぞれ独立して選択可能である。n,mはそれぞれ独立して選択可能な正の整数である。)
上記課題を解決する請求項3に係るシリカ含有有機組成物の製造方法の特徴は、請求項1又は2において、前記シリカ微粒子は粒径が5nm〜30μmであることにある。
(In formula (1), R 1 to R 3 can be independently selected from an alkyl group. N and m are each independently a positive integer that can be selected.)
A feature of the method for producing a silica-containing organic composition according to claim 3 for solving the above-mentioned problem is that, in claim 1 or 2, the silica fine particles have a particle diameter of 5 nm to 30 μm.

上記課題を解決する請求項4に係るシリカ含有有機組成物の特徴は、請求項1〜3の何れか1項に記載に記載のシリカ含有有機組成物の製造方法にて製造しうることにある。   The characteristic of the silica containing organic composition which concerns on Claim 4 which solves the said subject exists in being able to manufacture with the manufacturing method of the silica containing organic composition of any one of Claims 1-3. .

上記課題を解決する請求項5に係るシリカ含有有機組成物の特徴は、シリカ微粒子と、
前記シリカ微粒子の表面に−(SiO)−(:nは1以上)と炭素−炭素結合を介して結合され、前記シリカ微粒子を分散するシリコーンと、
を有することにある。
The characteristics of the silica-containing organic composition according to claim 5 for solving the above-mentioned problems are silica fine particles,
-(SiO) n- (where n is 1 or more) and a silicone that disperses the silica particles, and bonded to the surface of the silica particles through a carbon-carbon bond;
It is in having.

上記課題を解決する請求項6に係るシリカ含有有機組成物の特徴は、請求項4又は5において、電子基板用プリプレグ、絶縁フィルム、電子部品用封止材、及び光学材料のうちのいずれかに用いることにある。   The feature of the silica-containing organic composition according to claim 6 for solving the above-mentioned problem is that in claim 4 or 5, the electronic substrate prepreg, the insulating film, the electronic component sealing material, and the optical material There is to use.

請求項1に係るシリカ含有有機組成物の製造方法は、シリカ微粒子の表面にSiH基を導入し、アルケニル基を持つシリコーンに反応させることで、シリカ微粒子をシリコーン中に高度に分散させることに成功した。特に請求項2に係るシリカ含有有機組成物の製造方法のように、シリカ微粒子に反応させる化合物としてシリコーンに親和性が高いSiO結合を分子構造中に備える式(1)の化合物を採用することにより、より高度な分散が実現できる。また、請求項3に係る発明のように、分散させるシリカ微粒子の粒径を制御することにより、目的の波長をもつ光線に対する透明性を確保することが可能になった。   The method for producing a silica-containing organic composition according to claim 1 succeeds in highly dispersing silica fine particles in silicone by introducing SiH groups on the surface of silica fine particles and reacting with silicone having alkenyl groups. did. In particular, by adopting a compound of formula (1) having a SiO bond having a high affinity for silicone in the molecular structure as a compound to be reacted with silica fine particles, as in the method for producing a silica-containing organic composition according to claim 2 More advanced dispersion can be realized. Further, as in the invention according to claim 3, by controlling the particle size of the silica fine particles to be dispersed, it becomes possible to ensure transparency to light having a target wavelength.

請求項4に係るシリカ含有有機組成物は、請求項1〜3のような製造方法により実現されたシリカ含有有機組成物であるため、高い分散性を示すものである。また、請求項5に係るシリカ含有有機組成物についてもシリカ微粒子とシリコーンとを適正な化学結合により結合したため、高い分散性が実現できた。このようなシリカ含有有機組成物は請求項6のような用途で高い性能を実現できる。   Since the silica-containing organic composition according to claim 4 is a silica-containing organic composition realized by the production method as in claims 1 to 3, the silica-containing organic composition exhibits high dispersibility. In addition, since the silica-containing organic composition according to the fifth aspect is obtained by bonding silica fine particles and silicone by an appropriate chemical bond, high dispersibility can be realized. Such a silica-containing organic composition can realize high performance in the application as claimed in claim 6.

本発明のシリカ含有有機組成物及びその製造方法について以下実施形態に基づいて詳細に説明を行う。本実施形態のシリカ含有有機組成物、シリカ含有有機組成物の製造方法にて製造されたシリカ含有有機組成物の用途は特に限定しないが、電子基板用プリプレグ、絶縁フィルム、電子部品用封止材、ディスプレーの前面部の基材又は表面コート材料、半導体を接着する接着剤、フィルムの材料、異方導電フィルムの材料、ハードコート、及び光学材料などに用いることができる。   The silica-containing organic composition and the production method thereof of the present invention will be described in detail based on the following embodiments. The use of the silica-containing organic composition and the silica-containing organic composition produced by the method for producing a silica-containing organic composition of the present embodiment is not particularly limited, but a prepreg for an electronic substrate, an insulating film, and an electronic component sealing material It can be used as a substrate or surface coating material for the front part of a display, an adhesive for adhering a semiconductor, a film material, an anisotropic conductive film material, a hard coat, an optical material, and the like.

(シリカ含有有機組成物の製造方法)
本実施形態のシリカ含有有機組成物の製造方法は前処理工程と分散工程とを有する。
・前処理工程
前処理工程はシリカ微粒子に前処理用化合物を反応させることによりその表面にSIH基を導入してSiH基含有シリカ微粒子にする工程である。シリカ微粒子は特に限定しないが真球度が高いことが望ましい。例えば真球度が0.9以上であることが望ましい。シリカ微粒子の粒径は必要に応じて適正に設定することができ、例えば5nm〜30μmであることが好ましい。シリカ微粒子は粒径、真球度に応じて適正な方法にて製造できる。例えば、金属ケイ素を酸素雰囲気中で燃焼させる方法(VMS法)、シリカを破砕する方法、破砕したシリカなどのシリカ微粒子を更に溶融して真球度を向上する方法(火炎熔融法)、乾式法としてのPVS(Physical Vapor Synthesisi)法などによりシリカ微粒子を得ることができる。また、ゾルゲル法などの常法により合成されるコロイダルシリカを採用することができる。
(Method for producing silica-containing organic composition)
The manufacturing method of the silica containing organic composition of this embodiment has a pre-processing process and a dispersion | distribution process.
-Pretreatment process A pretreatment process is a process which introduce | transduces SIH group into the surface by making the compound for pretreatment react with a silica particle, and makes it a SiH group containing silica particle. The silica fine particles are not particularly limited, but desirably have a high sphericity. For example, it is desirable that the sphericity is 0.9 or more. The particle size of the silica fine particles can be appropriately set as necessary, and is preferably 5 nm to 30 μm, for example. Silica fine particles can be produced by an appropriate method according to the particle diameter and sphericity. For example, a method of burning metallic silicon in an oxygen atmosphere (VMS method), a method of crushing silica, a method of further melting silica fine particles such as crushed silica and improving the sphericity (flame melting method), a dry method Silica fine particles can be obtained by the PVS (Physical Vapor Synthesisi) method. Also, colloidal silica synthesized by a conventional method such as a sol-gel method can be employed.

VMS法は、酸素を含む雰囲気中でバーナーにより化学炎を形成し、この化学炎中に金属ケイ素粉末を粉塵雲が形成される程度の量投入し、爆燃を起こさせてシリカ粒子を得る方法である。   The VMS method is a method in which a chemical flame is formed by a burner in an atmosphere containing oxygen, and metal silicon powder is introduced into the chemical flame in such an amount that a dust cloud is formed, and deflagration is caused to obtain silica particles. is there.

VMS法の作用について説明すれば以下のようになる。まず、容器中に反応ガスである酸素を含有するガスを充満させ、この反応ガス中で化学炎を形成する。次いで、この化学炎に金属ケイ素粉末を投入し高濃度(500g/m以上)の粉塵雲を形成する。すると、化学炎により金属ケイ素粉末表面に熱エネルギが与えられ、金属ケイ素粉末の表面温度が上昇し、金属ケイ素粉末表面から金属ケイ素の蒸気が周囲に広がる。この金属ケイ素蒸気が酸素ガスと反応して発火し火炎を生じる。この火炎により生じた熱は、さらに金属ケイ素粉末の気化を促進し、生じた金属ケイ素蒸気と反応ガスが混合され、連鎖的に発火伝播する。このとき金属ケイ素粉末自体も破壊して飛散し、火炎伝播を促す。燃焼後に生成ガスが自然冷却されることにより、シリカ微粒子(球状シリカ)の雲ができる。得られた球状シリカは、バグフィルターや電気集塵器等により捕集される。 The operation of the VMS method will be described as follows. First, the container is filled with a gas containing oxygen as a reaction gas, and a chemical flame is formed in the reaction gas. Next, metal silicon powder is charged into the chemical flame to form a dust cloud having a high concentration (500 g / m 3 or more). Then, thermal energy is given to the surface of the metal silicon powder by the chemical flame, the surface temperature of the metal silicon powder rises, and the vapor of the metal silicon spreads from the surface of the metal silicon powder to the surroundings. The metal silicon vapor reacts with oxygen gas to ignite and produce a flame. The heat generated by the flame further promotes the vaporization of the metal silicon powder, and the generated metal silicon vapor and the reaction gas are mixed and propagated in a chain. At this time, the metal silicon powder itself is destroyed and scattered, which promotes flame propagation. When the product gas is naturally cooled after combustion, a cloud of silica fine particles (spherical silica) is formed. The obtained spherical silica is collected by a bag filter, an electric dust collector or the like.

VMS法は粉塵爆発の原理を利用するものである。VMS法によれば、瞬時に大量の球状シリカが得られる。得られる球状シリカは、略真球状の形状をなす。投入する金属ケイ素粉末の粒子径、投入量、火炎温度等を調整することにより、得られる球状シリカの粒子径分布を調整することが可能である。また、原料物質としては金属ケイ素粉末に加えて、シリカ粉末も添加することができる。シリカ粉末は本方法により得られる球状シリカ粉末を採用することで得られる球状シリカ粉末の純度を保つことができる。   The VMS method uses the principle of dust explosion. According to the VMS method, a large amount of spherical silica can be obtained instantaneously. The obtained spherical silica has a substantially spherical shape. It is possible to adjust the particle size distribution of the resulting spherical silica by adjusting the particle size, amount of input, flame temperature, etc. of the metal silicon powder to be added. In addition to the metal silicon powder, silica powder can be added as a raw material. The silica powder can maintain the purity of the spherical silica powder obtained by adopting the spherical silica powder obtained by this method.

火炎溶融法はシリカ粉末を火炎中に噴霧して高温に曝すことにより熔融させて球状化する方法である。シリカ粉末の融点以上の温度にすること以外は、火炎の種類としては特に限定されず、プロパンガスや天然ガスなどを燃料に採用した火炎を挙げることができる。火炎は耐火煉瓦などにて区画した炉内に形成し、その中にシリカ粉末を噴霧することができる。   The flame melting method is a method in which silica powder is sprayed into a flame and melted by exposure to a high temperature to be spheroidized. There are no particular limitations on the type of flame except that the temperature is equal to or higher than the melting point of the silica powder, and examples thereof include a flame that uses propane gas, natural gas, or the like as the fuel. A flame can be formed in a furnace partitioned with refractory bricks, and silica powder can be sprayed into the furnace.

シリカ粉末の噴霧は何らかのキャリヤガスにガラス粉末を混合して行うことができる。キャリヤガスとしては特に限定しないが、空気、前述の火炎に用いられる燃料、それらの混合物が例示できる。   The spraying of the silica powder can be performed by mixing the glass powder with some carrier gas. Although it does not specifically limit as carrier gas, Air, the fuel used for the above-mentioned flame, and those mixtures can be illustrated.

破砕シリカは原料シリカを粉砕して得られる微粒子である。原料シリカとしては特に限定しない。例えば、天然ケイ石やその熔融物、合成シリカなどが挙げられる。粉砕方法としては特に限定しない。例えば、ハンマーミル、ボールミル、振動ミル、ジェットミルなどを単独乃至組み合わせることで必要な粒径分布を実現する。必要に応じて分級操作を組み合わせても良い。   Crushed silica is fine particles obtained by grinding raw material silica. The raw material silica is not particularly limited. For example, natural silica, its melt, and synthetic silica can be used. There is no particular limitation on the grinding method. For example, a necessary particle size distribution is realized by combining a hammer mill, a ball mill, a vibration mill, a jet mill, or the like. You may combine classification operation as needed.

前処理用化合物はその分子構造中に複数のSiH基をもつ化合物である。複数のSiH基のうちの一部がシリカ微粒子表面に存するOH残基と反応し、残部のSiH基が結合された状態で残ることになる。前処理用化合物としては複数のSiH基をもつこと以外は特に限定しない。例えば、主鎖としてシロキサン結合の繰り返し単位をもつ重合体の側鎖の一部を水素とした化合物が挙げられる。水素が結合している以外のケイ素原子にはアルキル基が結合するものが例示できる。具体的には上述した一般式(1)の化合物が挙げられる。ここで、R〜Rは全てメチル基であることが望ましい。一般式(1)の化合物を反応させると、シリカ微粒子の表面にはSiH基が導入されると共に、SiO構造も導入されて疎水性が向上するものと考えられる。 The pretreatment compound is a compound having a plurality of SiH groups in its molecular structure. A part of the plurality of SiH groups reacts with the OH residue existing on the surface of the silica fine particles, and the remaining SiH groups remain in a bonded state. The pretreatment compound is not particularly limited except that it has a plurality of SiH groups. For example, a compound in which a part of a side chain of a polymer having a repeating unit of a siloxane bond as a main chain is hydrogen can be mentioned. An example in which an alkyl group is bonded to a silicon atom other than hydrogen is exemplified. Specifically, the compound of General formula (1) mentioned above is mentioned. Here, it is preferable all R 1 to R 3 is a methyl group. When the compound of the general formula (1) is reacted, it is considered that SiH groups are introduced on the surface of the silica fine particles and an SiO structure is also introduced to improve the hydrophobicity.

シリカ微粒子と前処理用化合物とはそれぞれを単純に混合させたり、前処理用化合物に対して不活性な溶媒にて希釈してシリカ微粒子に混合したりできる。混合後はそのまま放置したり、加熱したりすることができる。   The silica fine particles and the pretreatment compound can be simply mixed, or diluted with a solvent inert to the pretreatment compound and mixed with the silica fine particles. After mixing, it can be left as it is or heated.

前処理用化合物を反応させる量としては、SiH基のうちの一部のみがシリカ微粒子の表面と反応し、残部がSiH基として残るような量とする。例えば、シリカ微粒子の表面積1mあたり、SiH基が1×10−4mol〜5×10−2mol程度になるように前処理用化合物を反応させることが望ましく、1×10−2mol〜3×10−2mol程度になるように前処理用化合物を反応させることが更に望ましい。
・分散工程
分散工程はアルケニル基をもつシリコーン(アルケニル基含有シリコーン)中にSiH基含有シリカ微粒子を分散させて、アルケニル基とSiH基とを反応・結合させて、シリコーン中にシリカ微粒子を高度に分散させる工程である。
The amount of the pretreatment compound to be reacted is such that only a part of the SiH groups reacts with the surface of the silica fine particles, and the remainder remains as SiH groups. For example, surface area 1 m 2 per silica fine particles, SiH groups desirably reacting pretreatment compound to be about 1 × 10 -4 mol~5 × 10 -2 mol, 1 × 10 -2 mol~3 It is further desirable to react the pretreatment compound so as to be about × 10 −2 mol.
・ Dispersing step In the dispersing step, SiH group-containing silica fine particles are dispersed in an alkenyl group-containing silicone (alkenyl group-containing silicone), and the alkenyl group and SiH group are reacted and bonded to each other. This is a step of dispersing.

シリコーンはシロキサン結合からなる繰り返し単位をもつ重合体でケイ素にはアルキル基が結合している。アルキル基としてはメチル基が望ましい。アルケニル基はシリコーンのどの部位に結合していても良いが、いずれかのアルキル基の代わりに導入することができる。アルケニル基を導入する数は特に限定しない。アルケニル基としてはビニル基、プロピニル基が望ましい。アルケニル基含有シリコーンはアルケニル基を過剰に有するようにしたり、その他の反応基を有するようにしたりすることで、製造したシリカ含有有機組成物を適正に硬化させることができる。   Silicone is a polymer having a repeating unit composed of a siloxane bond, and an alkyl group is bonded to silicon. A methyl group is desirable as the alkyl group. The alkenyl group may be bonded to any part of the silicone, but can be introduced in place of any alkyl group. The number of alkenyl groups introduced is not particularly limited. As the alkenyl group, a vinyl group and a propynyl group are desirable. By making the alkenyl group-containing silicone excessively contain alkenyl groups or other reactive groups, the produced silica-containing organic composition can be properly cured.

アルケニル基含有シリコーンのアルケニル基とSiH基含有シリカ微粒子のSiH基とは付加反応触媒の存在下混合することにより反応する。付加反応触媒としては特に限定しないが、白金系触媒が例示できる。白金系触媒としては、白金黒、塩化白金酸、塩化白金酸−一価アルコール、塩化白金酸−オレフィン化合物、白金−ビニルシロキサン錯体が例示できる。付加反応触媒の添加量はいわゆる触媒量として添加すれば充分である。   The alkenyl group of the alkenyl group-containing silicone reacts with the SiH group of the SiH group-containing silica fine particles by mixing in the presence of an addition reaction catalyst. Although it does not specifically limit as an addition reaction catalyst, A platinum-type catalyst can be illustrated. Examples of the platinum-based catalyst include platinum black, chloroplatinic acid, chloroplatinic acid-monohydric alcohol, chloroplatinic acid-olefin compound, and platinum-vinylsiloxane complex. It is sufficient to add the addition reaction catalyst as a so-called catalyst amount.

アルケニル基含有シリコーンとSiH基含有シリカ微粒子と付加反応触媒とを混合後、必要に応じて加熱することにより反応させる。この混合状態に応じて最終生成物中におけるシリカ微粒子の分散状態が変化するため、できるだけ均一になるまで混合・分散を行う。   The alkenyl group-containing silicone, SiH group-containing silica fine particles and the addition reaction catalyst are mixed, and then reacted by heating as necessary. Since the dispersion state of the silica fine particles in the final product changes in accordance with the mixing state, mixing and dispersion are performed until it is as uniform as possible.

SiH基含有シリカ微粒子とアルケニル基含有シリコーンとの混合比は特に限定しないが、全体の質量を基準としてSiH基含有シリカ微粒子の質量が1%〜70%とすることが望ましく、10%〜60%とすることが更に望ましい。   The mixing ratio of the SiH group-containing silica fine particles and the alkenyl group-containing silicone is not particularly limited, but the mass of the SiH group-containing silica fine particles is preferably 1% to 70% based on the total mass, and is preferably 10% to 60%. Is more desirable.

(シリカ含有有機組成物:その1)
本実施形態のシリカ含有有機組成物は上述した製造方法にて製造され得る形態をもつ。つまり、シリカ微粒子の表面にSIH基由来のSiO結合を介して結合したSIH基に対して、アルケニル基が付加反応することによりシリコーンが結合された分子構造をもつものである。シリカ微粒子とシリコーンとの混合比は上述した製造方法と同様の混合比を採用できる。
(Silica-containing organic composition: 1)
The silica-containing organic composition of the present embodiment has a form that can be produced by the production method described above. That is, it has a molecular structure in which silicone is bonded to an SIH group bonded to the surface of a silica fine particle via an SIH group-derived SiO bond by an addition reaction of an alkenyl group. As the mixing ratio of the silica fine particles and the silicone, the same mixing ratio as that in the manufacturing method described above can be adopted.

(シリカ含有有機組成物:その2)
本実施形態のシリカ含有有機組成物はシリカ微粒子とそのシリカ微粒子の表面に−(SiO)−(:nは1以上)と炭素−炭素結合を介して結合され、そのシリカ微粒子を分散するシリコーンとを有する。シリカ微粒子とシリコーンとの混合比は上述した製造方法と同様の混合比を採用できる。
(Silica-containing organic composition: 2)
The silica-containing organic composition of the present embodiment is a silicone in which silica particles are bonded to the surface of the silica particles through — (SiO) n — (where n is 1 or more) and a carbon-carbon bond, and the silica particles are dispersed. And have. As the mixing ratio of the silica fine particles and the silicone, the same mixing ratio as that in the manufacturing method described above can be adopted.

・試験例1
100質量部のシリカ微粒子(体積平均粒径0.5μm:SO−25R:アドマテックス製)と、1質量部のジメチルシリコーン誘導体(KF−9901:信越化学工業製:メチル基の一部が水素に置換されている)とを混合した。ジメチルシリコーン誘導体のSIH基がシリカ微粒子の表面に反応してSiH基含有シリカ微粒子Aを得た。
Test example 1
100 parts by mass of silica fine particles (volume average particle size 0.5 μm: SO-25R: manufactured by Admatechs) and 1 part by mass of dimethyl silicone derivative (KF-9901: manufactured by Shin-Etsu Chemical Co., Ltd .: part of the methyl group is converted to hydrogen. Substituted). The SIH group of the dimethyl silicone derivative reacted with the surface of the silica fine particles to obtain SiH group-containing silica fine particles A.

SiH基含有シリカ微粒子Aを60質量部、末端にビニル基をもつシリコーン(アルケニル基含有シリコーン:KE−1051J:信越化学工業製)を40質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。   60 parts by mass of silica fine particles A containing SiH groups, 40 parts by mass of silicone having a vinyl group at the terminal (alkenyl group-containing silicone: KE-1051J: manufactured by Shin-Etsu Chemical Co., Ltd.), and 2% by mass of chloroplatinic acid as an addition reaction catalyst The 2-ethylhexanol solution containing 0.001 part by mass was mixed with a planetary mixer and further with three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体はなく均一に分散されていた。
・試験例2
100質量部のシリカ微粒子(体積平均粒径30μm:FEE00B:アドマテックス製)と、1質量部のジメチルシリコーン誘導体(KF−9901:信越化学工業製:メチル基の一部が水素に置換されている)とを混合した。ジメチルシリコーン誘導体のSIH基がシリカ微粒子の表面に反応してSiH基含有シリカ微粒子Bを得た。
The silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope. As a result, there was no aggregate and it was uniformly dispersed.
Test example 2
100 parts by mass of silica fine particles (volume average particle size 30 μm: FEE00B: manufactured by Admatechs) and 1 part by mass of dimethyl silicone derivative (KF-9901: manufactured by Shin-Etsu Chemical Co., Ltd.): Part of the methyl group is replaced with hydrogen. ). The SIH group of the dimethyl silicone derivative reacted with the surface of the silica fine particles to obtain SiH group-containing silica fine particles B.

SiH基含有シリカ微粒子Bを40質量部、末端にビニル基をもつシリコーン(アルケニル基含有シリコーン:KE−1051J:信越化学工業製)を60質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。   40 parts by mass of silica fine particles B containing SiH groups, 60 parts by mass of silicone having a vinyl group at the terminal (alkenyl group-containing silicone: KE-1051J: manufactured by Shin-Etsu Chemical Co., Ltd.), and 2% by mass of chloroplatinic acid as an addition reaction catalyst The 2-ethylhexanol solution containing 0.001 part by mass was mixed with a planetary mixer and further with three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体はなく均一に分散されていた。
・試験例3
100質量部のシリカ微粒子(体積平均粒径50nm:PVS法にて製造:株式会社シーアイ化成製)と、1質量部のジメチルシリコーン誘導体(KF−9901:信越化学工業製:メチル基の一部が水素に置換されている)とを混合した。ジメチルシリコーン誘導体のSIH基がシリカ微粒子の表面に反応してSiH基含有シリカ微粒子Cを得た。
The silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope. As a result, there was no aggregate and it was uniformly dispersed.
Test example 3
100 parts by mass of silica fine particles (volume average particle size 50 nm: manufactured by PVS method: manufactured by C-I Kasei Co., Ltd.) and 1 part by mass of dimethyl silicone derivative (KF-9901: manufactured by Shin-Etsu Chemical Co., Ltd.): Mixed with hydrogen). The SIH group of the dimethyl silicone derivative reacted with the surface of the silica fine particles to obtain SiH group-containing silica fine particles C.

SiH基含有シリカ微粒子Cを40質量部、末端にビニル基をもつシリコーン(アルケニル基含有シリコーン:KE−1051J:信越化学工業製)を60質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。   40 parts by mass of SiH group-containing silica fine particles C, 60 parts by mass of silicone having a vinyl group at the end (alkenyl group-containing silicone: KE-1051J: manufactured by Shin-Etsu Chemical Co., Ltd.), and 2% by mass of chloroplatinic acid as an addition reaction catalyst The 2-ethylhexanol solution containing 0.001 part by mass was mixed with a planetary mixer and further with three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体はなく均一に分散されていた。
・試験例4
60質量部のシリカ微粒子(SO−25R:アドマテックス製)と、末端にビニル基をもつシリコーン(アルケニル基含有シリコーン:KE−1051J:信越化学工業製)を40質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。
The silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope. As a result, there was no aggregate and it was uniformly dispersed.
Test example 4
60 parts by mass of silica fine particles (SO-25R: manufactured by Admatex) and 40 parts by mass of silicone having a vinyl group at the terminal (alkenyl group-containing silicone: KE-1051J: manufactured by Shin-Etsu Chemical Co., Ltd.) 0.001 part by mass of a 2-ethylhexanol solution containing 2% by mass of platinic acid was mixed with a planetary mixer and further three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体が認められて充分な分散は実現されていなかった。
・試験例5
60質量部のシリカ微粒子(FEE00B:アドマテックス製)と、末端にビニル基をもつシリコーン(アルケニル基含有シリコーン:KE−1051J:信越化学工業製)を40質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。
When the silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope, aggregates were observed and sufficient dispersion was not realized.
Test example 5
60 parts by mass of silica fine particles (FEE00B: manufactured by Admatex) and 40 parts by mass of silicone having a vinyl group at the terminal (alkenyl group-containing silicone: KE-1051J: manufactured by Shin-Etsu Chemical Co., Ltd.), chloroplatinic acid as an addition reaction catalyst 0.002 part by mass of 2-ethylhexanol solution containing 2% by mass of the mixture was mixed with a planetary mixer and further with three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体が認められて充分な分散は実現されていなかった。
・試験例6
60質量部のシリカ微粒子(株式会社シーアイ化成製)と、末端にビニル基をもつシリコーン(アルケニル基含有シリコーン:KE−1051J:信越化学工業製)を40質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。
When the silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope, aggregates were observed and sufficient dispersion was not realized.
Test example 6
60 parts by mass of silica fine particles (manufactured by Cii Kasei Co., Ltd.) and 40 parts by mass of silicone having a vinyl group at the terminal (alkenyl group-containing silicone: KE-1051J: manufactured by Shin-Etsu Chemical Co., Ltd.), chloroplatinic acid as an addition reaction catalyst 0.002 part by mass of 2-ethylhexanol solution containing 2% by mass of the mixture was mixed with a planetary mixer and further with three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体が認められて充分な分散は実現されていなかった。
・試験例7
100質量部のシリカ微粒子(SO−25R)と、1質量部のジメチルシリコーン誘導体(KF−9901:信越化学工業製:メチル基の一部が水素に置換されている)とを混合した。ジメチルシリコーン誘導体のSIH基がシリカ微粒子の表面に反応してSiH基含有シリカ微粒子Aを得た。
When the silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope, aggregates were observed and sufficient dispersion was not realized.
Test example 7
100 parts by mass of silica fine particles (SO-25R) and 1 part by mass of a dimethyl silicone derivative (KF-9901: manufactured by Shin-Etsu Chemical Co., Ltd .: a part of the methyl group was substituted with hydrogen) were mixed. The SIH group of the dimethyl silicone derivative reacted with the surface of the silica fine particles to obtain SiH group-containing silica fine particles A.

SiH基含有シリカ微粒子Aを60質量部、アルケニル基をもたないシリコーンを40質量部、付加反応触媒としての塩化白金酸を2質量%含む2−エチルヘキサノール溶液を0.001質量部とをプラネタリーミキサー、更には3本ロールで混合した。その後、120℃で1時間加熱して本試験例のシリカ含有有機組成物とした。   A planetar containing 60 parts by mass of SiH group-containing silica fine particles A, 40 parts by mass of silicone having no alkenyl group, and 0.001 part by mass of a 2-ethylhexanol solution containing 2% by mass of chloroplatinic acid as an addition reaction catalyst. The mixture was mixed with a Lee mixer and three rolls. Then, it heated at 120 degreeC for 1 hour, and was set as the silica containing organic composition of this test example.

本試験例のシリカ含有有機組成物を2枚のスライドガラスの間に挟持して光学顕微鏡にて分散状態を観察したところ、凝集体が認められて充分な分散は実現されていなかった。
・その他評価
試験例1〜3、7におけるSiH基含有シリカ微粒子についてIR測定を行った結果、211〜2200cm−1程度にSiH基の吸収が認められた。
・結論
試験例1〜3にて得られたシリカ含有有機組成物はシリカ微粒子が高度に分散されており、非常に安定性が高いものであり、光学的にも高い均一性が認められた。それに対して試験例4〜7にて得られたシリカ含有有機組成物は分散直後においても凝集体を形成しており、充分な透明性も示さなかった。試験例4〜6においては親水性が高いシリカ微粒子が疎水性が高いシリコーンと分離したために分散性が充分でないものと考えられる。試験例7においては表面をある程度疎水化したとしてもシリカ微粒子は疎水性が高いシリコーン中ではそのまま安定して分散できず、分散性が充分でないものと考えられる。
When the silica-containing organic composition of this test example was sandwiched between two glass slides and the dispersion state was observed with an optical microscope, aggregates were observed and sufficient dispersion was not realized.
-Other evaluation As a result of performing IR measurement about the SiH group containing silica fine particle in Test Examples 1-3, the absorption of SiH group was recognized by about 211-2200 cm < -1 >.
Conclusion The silica-containing organic compositions obtained in Test Examples 1 to 3 have highly dispersed silica fine particles, are very stable, and have high optical uniformity. In contrast, the silica-containing organic compositions obtained in Test Examples 4 to 7 formed aggregates even immediately after dispersion, and did not show sufficient transparency. In Test Examples 4 to 6, it is considered that dispersibility is not sufficient because silica particles having high hydrophilicity are separated from silicone having high hydrophobicity. In Test Example 7, even if the surface is hydrophobized to some extent, the silica fine particles cannot be stably dispersed as they are in the highly hydrophobic silicone, and it is considered that the dispersibility is not sufficient.

Claims (6)

シリカ微粒子に複数のSiH基をもつ前処理用化合物の一部のSiH基を反応させて表面に残部のSiH基を導入してSiH基含有シリカ微粒子とする前処理工程と、
付加反応触媒の存在下、前記SiH基含有シリカ微粒子にアルケニル基含有シリコーンを含むシリコーンを混合し、前記アルケニル基と反応させてシリカ微粒子分散シリコーンとする分散工程と、
を有することを特徴とするシリカ含有有機組成物の製造方法。
A pretreatment step of reacting a part of the SiH groups of the pretreatment compound having a plurality of SiH groups with the silica particles to introduce the remaining SiH groups on the surface to form SiH group-containing silica particles;
In the presence of an addition reaction catalyst, the SiH group-containing silica fine particles are mixed with a silicone containing an alkenyl group-containing silicone and reacted with the alkenyl group to form a silica fine particle-dispersed silicone;
A method for producing a silica-containing organic composition, comprising:
前記前処理用化合物は、一般式(1):−(SiHR−O)(SiR−O)−で表される化合物である請求項1に記載のシリカ含有有機組成物の製造方法。
(式(1)中、R〜Rはアルキル基からそれぞれ独立して選択可能である。n,mはそれぞれ独立して選択可能な正の整数である。)
The pretreatment compound of the general formula (1) :-( SiHR 1 -O) n (SiR 2 R 3 -O) m - in the silica-containing organic composition according to claim 1 which is a compound represented Production method.
(In formula (1), R 1 to R 3 can be independently selected from an alkyl group. N and m are each independently a positive integer that can be selected.)
前記シリカ微粒子は粒径が5nm〜30μmである請求項1又は2に記載のシリカ含有有機組成物の製造方法。   The method for producing a silica-containing organic composition according to claim 1 or 2, wherein the silica fine particles have a particle size of 5 nm to 30 µm. 請求項1〜3の何れか1項に記載に記載のシリカ含有有機組成物の製造方法にて製造しうることを特徴とするシリカ含有有機組成物。   A silica-containing organic composition which can be produced by the method for producing a silica-containing organic composition according to any one of claims 1 to 3. シリカ微粒子と、
前記シリカ微粒子の表面に−(SiO)−(:nは1以上)と炭素−炭素結合を介して結合され、前記シリカ微粒子を分散するシリコーンと、
を有することを特徴とするシリカ含有有機組成物。
Silica fine particles,
-(SiO) n- (where n is 1 or more) and a silicone that disperses the silica particles, and bonded to the surface of the silica particles through a carbon-carbon bond;
A silica-containing organic composition characterized by comprising:
電子基板用プリプレグ、絶縁フィルム、電子部品用封止材、及び光学材料のうちのいずれかに用いる請求項4又は5に記載のシリカ含有有機組成物。   The silica-containing organic composition according to claim 4 or 5, which is used for any one of an electronic substrate prepreg, an insulating film, an electronic component sealing material, and an optical material.
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JP2011202115A (en) * 2010-03-26 2011-10-13 Admatechs Co Ltd Silicone resin composition and method for producing the same
EP3640210A4 (en) * 2017-10-04 2020-06-03 Admatechs Co., Ltd. Silicone-coated filler, method of producing same, and resin composition

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JPH09255793A (en) * 1996-03-22 1997-09-30 Toray Dow Corning Silicone Co Ltd Silicone rubber powder and production thereof
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011202115A (en) * 2010-03-26 2011-10-13 Admatechs Co Ltd Silicone resin composition and method for producing the same
EP3640210A4 (en) * 2017-10-04 2020-06-03 Admatechs Co., Ltd. Silicone-coated filler, method of producing same, and resin composition
US11021590B2 (en) 2017-10-04 2021-06-01 Admatechs Co., Ltd. Silicone-coated filler and production process for the same as well as resinous composition

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