JP2010194409A - Coating method in car coating line - Google Patents
Coating method in car coating line Download PDFInfo
- Publication number
- JP2010194409A JP2010194409A JP2009039764A JP2009039764A JP2010194409A JP 2010194409 A JP2010194409 A JP 2010194409A JP 2009039764 A JP2009039764 A JP 2009039764A JP 2009039764 A JP2009039764 A JP 2009039764A JP 2010194409 A JP2010194409 A JP 2010194409A
- Authority
- JP
- Japan
- Prior art keywords
- resin composition
- curable resin
- ultraviolet
- ultraviolet curable
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 51
- 239000011248 coating agent Substances 0.000 title abstract description 40
- 239000011342 resin composition Substances 0.000 claims abstract description 41
- 239000011347 resin Substances 0.000 claims abstract description 26
- 229920005989 resin Polymers 0.000 claims abstract description 26
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract description 25
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 17
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 17
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 17
- 230000001678 irradiating effect Effects 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims description 41
- 238000010422 painting Methods 0.000 claims description 14
- 239000003505 polymerization initiator Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 13
- 239000007921 spray Substances 0.000 abstract description 3
- -1 alkyl methacrylate Chemical compound 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 14
- 239000004014 plasticizer Substances 0.000 description 13
- 229920005862 polyol Polymers 0.000 description 11
- 150000003077 polyols Chemical class 0.000 description 10
- 239000012948 isocyanate Substances 0.000 description 9
- 150000002513 isocyanates Chemical class 0.000 description 9
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 8
- 238000001723 curing Methods 0.000 description 8
- 239000000428 dust Substances 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 4
- KCXZNSGUUQJJTR-UHFFFAOYSA-N Di-n-hexyl phthalate Chemical compound CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCC KCXZNSGUUQJJTR-UHFFFAOYSA-N 0.000 description 4
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 4
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 description 4
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000002981 blocking agent Substances 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 238000004070 electrodeposition Methods 0.000 description 3
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical class CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- FZERHIULMFGESH-UHFFFAOYSA-N N-phenylacetamide Chemical compound CC(=O)NC1=CC=CC=C1 FZERHIULMFGESH-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 2
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 2
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 2
- 229960001826 dimethylphthalate Drugs 0.000 description 2
- DROMNWUQASBTFM-UHFFFAOYSA-N dinonyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCC DROMNWUQASBTFM-UHFFFAOYSA-N 0.000 description 2
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N hexanedioic acid Natural products OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 239000003504 photosensitizing agent Substances 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 2
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 1
- FZENGILVLUJGJX-NSCUHMNNSA-N (E)-acetaldehyde oxime Chemical compound C\C=N\O FZENGILVLUJGJX-NSCUHMNNSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- ZKALVNREMFLWAN-VOTSOKGWSA-N (ne)-n-(4-methylpentan-2-ylidene)hydroxylamine Chemical compound CC(C)C\C(C)=N\O ZKALVNREMFLWAN-VOTSOKGWSA-N 0.000 description 1
- VKLNMSFSTCXMSB-UHFFFAOYSA-N 1,1-diisocyanatopentane Chemical compound CCCCC(N=C=O)N=C=O VKLNMSFSTCXMSB-UHFFFAOYSA-N 0.000 description 1
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- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical class O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
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- 235000000126 Styrax benzoin Nutrition 0.000 description 1
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- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
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Images
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- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
本発明は、自動車のロッカーパネル、ドア下部、フェンダー等に車体保護用として塗布される紫外線硬化樹脂組成物の上に、塗料を重ねて塗布する自動車製造ラインにおける塗装方法に関する。 The present invention relates to a coating method in an automobile production line in which a paint is applied on an ultraviolet curable resin composition applied to a car rocker panel, a door lower part, a fender and the like for protecting a vehicle body.
一般的に、自動車の耐チッピングを目的として塗布される組成物として、塩化ビニル系樹脂を主剤としたものや、その代替えとして使用されはじめているアクリル系樹脂を主剤としたものがある。
これらの耐チッピング材は、通常、自動車ボディーを構成する電着板に直接スプレーにより塗布された後、その上から中塗り塗料、ベース塗料、クリアー塗料等を積層して塗布して、焼き付けて硬化させる。
上記工程において、耐チッピング材のスプレーダストが意図しない部位に付着すると、その部位に後に塗布される塗料に対して、突起となったり、後から塗布される塗料をはじいてしまう結果、下地が露出する等の塗装外観不良が非常に大きい問題となる。
Generally, compositions applied for the purpose of anti-chipping of automobiles include those based on vinyl chloride resins and those based on acrylic resins that have begun to be used as alternatives.
These chipping-resistant materials are usually applied directly to the electrodeposition plate that constitutes the automobile body by spraying, and then applied by laminating an intermediate paint, base paint, clear paint, etc., and baking and curing. Let
In the above process, if the spray dust of the chipping-resistant material adheres to an unintended part, it becomes a protrusion to the paint applied later on the part or the paint applied later is exposed, resulting in the exposure of the groundwork. A bad appearance of the paint, such as, is a serious problem.
このため、従来の自動車塗装ラインでは、耐チッピング材をスプレー塗布した後に、意図しない部位に付着してしまった耐チッピング塗料を拭き取り、その上から中塗り塗料を塗布するようにしている。
しかしながら、従来の耐チッピング塗料は、未乾燥状態で拭き取っていたために、被着面において引き延ばされた状態で拭き残しが生じるという問題があった。
また、耐チッピング塗料の拭き残しが生じた状態で、その上から中塗り塗料を塗布した後、これらを焼き付け・硬化後、塗装面上に生じた突起をサンドペーパにより削ったり、或いは、下地が露出したために他の中塗り塗装部位に対して凹んだ部位をサンドペーパにより平滑にして、その上から上塗り塗料を塗装していたため、塗装ラインにおける塗装効率が非常に悪いという問題があった。
For this reason, in a conventional automobile painting line, after spraying a chipping-resistant material, the chipping-resistant paint adhering to an unintended part is wiped off, and an intermediate paint is applied thereon.
However, since the conventional chipping-resistant paint was wiped off in an undried state, there was a problem that wiping residue was generated in a stretched state on the adherend surface.
In addition, after leaving the wiping residue of the chipping-resistant paint, after applying the intermediate paint from the top, after baking and curing these, the protrusions produced on the painted surface are scraped with sandpaper or the base is exposed For this reason, a portion that is recessed with respect to the other intermediate coating portion is smoothed by sandpaper, and the top coating material is applied thereon, so that there is a problem that the coating efficiency in the coating line is very poor.
一方、最近、自動車の塗装ラインの工程を短縮し、オーブンの燃料やCO2を削減することを目的として、耐チッピング塗装が部分的に施された被着面に、中塗り塗料、ベース塗料及びクリアー塗料を順にウエット状態で積層して塗布した後に、1度だけ焼き付けを行う3WETラインが増加傾向にある(例えば、特許文献1参照)。
このような3WETラインの場合には、従来の中塗り塗料を塗装した後に行っていた焼付け及びその後の平滑仕上げができなくなる為、耐チッピング塗料をダストワイプのみで完全に除去する必要がある。
しかしながら、スプレーにより生じたダストは、滴径が小さいために、目視で判別する際に見逃しやすく、また、拭き取りの仕方によっては、逆に、ゾル状の耐チッピング塗料を引き伸ばして筋状にしてしまい、上から塗布される塗料をはじく領域をかえって広くしてしまい、3WETラインを導入する際の問題となっていた。
On the other hand, for the purpose of shortening the process of automobile painting lines and reducing oven fuel and CO 2 recently, intermediate coating, base coating and There is a tendency for 3WET lines to be baked only once after the clear paints are sequentially laminated and applied in a wet state (see, for example, Patent Document 1).
In the case of such a 3WET line, the baking and the subsequent smooth finish performed after the conventional intermediate coating is applied cannot be performed. Therefore, it is necessary to completely remove the chipping-resistant coating with only a dust wipe.
However, the dust generated by spraying is easy to miss when visually discriminating because the droplet size is small, and conversely, depending on the way of wiping, the sol-like chipping resistant paint is stretched to form a streak. The area that repels the paint applied from above is widened, which is a problem when the 3WET line is introduced.
この3WETラインを導入する上での問題を解決するために、耐チッピング塗料の上に別の塗料を塗布する前に、仮焼き炉により硬化させる方法が考えられるが、これでは、3WETラインを導入するための本来の目的である、塗装ライン短縮やオーブン燃料等の削減という目的を達することができない。
また、耐チッピング塗料を高い焼付け温度で焼き付けると、拭き取りの必要があるダストが被着面で密着してしまい、布等では十分に拭き取ることはできないという問題がある。また、耐チッピング塗料を低い焼付け温度で焼き付けると、粘土状となったダストの細かい残渣が残留するという問題がある。
In order to solve this problem in introducing the 3WET line, a method of curing with a calcining furnace before applying another paint on the chipping resistant paint can be considered, but this introduces the 3WET line. Therefore, the purpose of shortening the painting line and reducing the fuel for the oven, which is the original purpose, is not achieved.
Further, when the chipping-resistant paint is baked at a high baking temperature, there is a problem that dust that needs to be wiped adheres to the adherend surface and cannot be sufficiently wiped off with a cloth or the like. Further, when the chipping resistant paint is baked at a low baking temperature, there is a problem that a fine residue of clay-like dust remains.
そこで、本発明は、上記問題点を解決するために、意図しない部位に付着した耐チッピング塗料を焼き付け工程を増やすことなく除去することができ、その後に続く他の塗料の塗布工程をウエット状態で行うことを可能な自動車塗装ラインにおける塗装方法を提供することを目的とする。 Therefore, in order to solve the above problems, the present invention can remove the anti-chipping paint adhering to an unintended part without increasing the baking process, and the subsequent coating process of other paints in a wet state. It is an object of the present invention to provide a painting method in an automobile painting line that can be performed.
上記課題を解決するために、本発明の自動車塗装ラインにおける塗装方法は、請求項1に記載の通り、自動車の車体の所定の部位に、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、反応性アクリレートオリゴマー15〜150質量部を含有する紫外線硬化樹脂組成物をスプレーにより塗布し、前記紫外線硬化樹脂組成物を紫外線を照射して硬化させた後、前記所定の部位以外に付着した前記紫外線硬化樹脂組成物を除去し、前記紫外線硬化樹脂組成物が塗布された部位と前記紫外線硬化樹脂組成物が除去された部位の両方の部位に対して、他の塗料をウエット状態で塗り重ねて、前記他の塗料を前記紫外線硬化樹脂とともに焼き付けて硬化させることを特徴とする。
また、請求項2に記載の本発明は、請求項1に記載の自動車塗装ラインにおける塗装方法において、前記紫外線硬化樹脂組成物を、拭き取りにより除去することを特徴とする。
また、請求項3に記載の本発明は、請求項1又は2に記載の自動車塗装ラインにおける塗装方法において、前記他の塗料は、中塗り塗料、ベース塗料及びクリアー塗料であることを特徴とする。
また、請求項4に記載の本発明は、請求項1乃至3の何れか1項に記載の自動車塗装ラインにおける塗装方法において、前記紫外線硬化樹脂組成物は、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、反応性アクリレートオリゴマー15〜100質量部と、重合開始剤0.15〜30質量部を含有したものであることを特徴とする。
In order to solve the above-mentioned problem, the coating method in the automobile painting line of the present invention is as described in
Moreover, the present invention described in
The present invention according to
According to a fourth aspect of the present invention, there is provided the coating method for an automobile painting line according to any one of the first to third aspects, wherein the ultraviolet curable resin composition is an acrylic resin or a
本発明によれば、紫外線照射により組成物を硬化させるため、拭き取りの際に、引き延ばすようなことがない、また、紫外線硬化樹脂組成物は、紫外線照射により硬化はするものの被着体(電着板)とは密着しない為、簡単に拭き取ることができる。そして、この紫外線硬化樹脂組成物を使用することにより、3WET塗装を効率的に行うことができる。 According to the present invention, since the composition is cured by ultraviolet irradiation, it is not stretched during wiping, and the ultraviolet curable resin composition is an adherend (electrodeposition) that is cured by ultraviolet irradiation. Since it is not in close contact with the plate, it can be easily wiped off. And 3WET coating can be efficiently performed by using this ultraviolet curable resin composition.
本発明は、自動車の車体の所定の部位に、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、反応性アクリレートオリゴマー15〜150質量部を含有する紫外線硬化樹脂組成物をスプレーにより塗布し、前記紫外線硬化樹脂組成物を紫外線を照射して硬化させた後、前記所定の部位以外に付着した前記紫外線硬化樹脂組成物を除去し、前記紫外線硬化樹脂組成物が塗布された部位と前記紫外線硬化樹脂組成物が除去された部位の両方の部位に対して、他の塗料をウエット状態で塗り重ねて、前記他の塗料を前記紫外線硬化樹脂とともに焼き付けて硬化させるものである。
紫外線硬化樹脂組成物が塗布される自動車の車体の所定の部位を構成する部材としては、例えば、その外板を構成する電着板等を挙げることができる。この所定の部位に対して、紫外線硬化樹脂組成物をスプレーにより塗布した後、紫外線を照射して硬化させる。この状態において、紫外線硬化樹脂組成物は、塩化ビニル系樹脂やアクリル系樹脂等の可塑剤を取り込むゲル化反応を生じていない為に所定の部位に密着していない。このため、所定部位以外に付着した塗料は、布等を用いて手作業にて拭き取る等の除去を容易に行うことが可能となる。従って、紫外線硬化樹脂組成物が除去された所定の部位には、複数の他の塗料をウエット状態(焼き付けを行わない状態)で積層して塗布することが可能となる。
In the present invention, an ultraviolet curable resin composition containing 15 to 150 parts by mass of a reactive acrylate oligomer is applied to a predetermined part of an automobile body by spraying with respect to 100 parts by mass of an acrylic resin or a vinyl chloride resin. After the ultraviolet curable resin composition is cured by irradiating with ultraviolet rays, the ultraviolet curable resin composition adhered to other than the predetermined part is removed, and the part where the ultraviolet curable resin composition is applied and the ultraviolet ray are removed. The other paint is applied in a wet state to both the parts from which the cured resin composition has been removed, and the other paint is baked and cured together with the ultraviolet curable resin.
Examples of the member constituting the predetermined part of the vehicle body to which the ultraviolet curable resin composition is applied include an electrodeposition plate constituting the outer plate thereof. An ultraviolet curable resin composition is applied to the predetermined portion by spraying and then cured by irradiation with ultraviolet rays. In this state, the ultraviolet curable resin composition is not in close contact with a predetermined site because it does not cause a gelling reaction to take in a plasticizer such as a vinyl chloride resin or an acrylic resin. For this reason, the paint adhering to other than the predetermined part can be easily removed by wiping manually with a cloth or the like. Accordingly, a plurality of other paints can be laminated and applied in a wet state (a state where baking is not performed) on the predetermined portion from which the ultraviolet curable resin composition has been removed.
本発明において使用する紫外線硬化樹脂組成物としては、スプレーにより塗布でき、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、反応性アクリレートオリゴマー15〜100質量部を含有し、且つ、紫外線により硬化するように重合開始剤を含むものであれば特に制限するものではない。 The ultraviolet curable resin composition used in the present invention can be applied by spraying, contains 15 to 100 parts by weight of a reactive acrylate oligomer with respect to 100 parts by weight of an acrylic resin or vinyl chloride resin, and by ultraviolet light. If it contains a polymerization initiator so that it may harden | cure, it will not restrict | limit in particular.
前記アクリル系樹脂としては、例えば、アクリル酸アルキルエステル、メタクリル酸アルキルエステル等から選ばれるモノマーの単一重合体や共重合体等を使用することができる。該モノマーとしては、具体的には、メチルアクリレート、エチルアクリレート、n-プロピルアクリレート、イソプロピルアクリレート、n-ブチルアクリレート、イソブチルアクリレート、sec-ブチルアクリレート、ter-ブチルアクリレート、シクロヘキシルアクリレート、ベンジルアクリレート、メチルメタクリレート、エチルメタクリレート、n-プロピルメタクリレート、イソプロピルメタクリレート、n-ブチルメタクリレート、イソブチルメタクリレート、sec-ブチルメタクリレート、ter-ブチルメタクリレート、シクロヘキシルメタクリレート、ベンジルメタクリレート等を挙げることができる。また、共重合成分として、スチレン、α-メチルスチレン、メタクリル酸、アクリル酸、イタコン酸、クロトン酸等も使用することができる。 As the acrylic resin, for example, a single polymer or copolymer of a monomer selected from alkyl acrylate, alkyl methacrylate, and the like can be used. Specific examples of the monomer include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, ter-butyl acrylate, cyclohexyl acrylate, benzyl acrylate, and methyl methacrylate. , Ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, ter-butyl methacrylate, cyclohexyl methacrylate, benzyl methacrylate and the like. As the copolymer component, styrene, α-methylstyrene, methacrylic acid, acrylic acid, itaconic acid, crotonic acid, and the like can also be used.
また、塩化ビニル系樹脂としては、(1)塩化ビニル単独又は塩化ビニルと共重合可能なコモノマーとを乳化剤及び水溶性重合開始剤の存在下で乳化重合して製造される塩化ビニルペーストレジン;或いは(2)分散剤及び油溶性重合開始剤の存在下、塩化ビニル単独又は塩化ビニルと共重合可能なコモノマーとを機械的に微分散した後重合を行う微細懸濁重合法によって製造されるものが挙げられる。尚、これら以外にも、通常の懸濁重合によって製造された、粒径の比較的大きな塩化ビニル系樹脂を併用しても差し支えない。上記共重合可能なコモノマーとしては、例えば、酢酸ビニル、プロピオン酸ビニル、ラウリン酸ビニル等のビニルエステル類;メチルアクリレート、エチルアクリレート、ブチルアクリレート、ヒドロキシエチルアクリレート等のアクリル酸エステル類;メチルメタクリレート、エチルメタクリレート、ヒドロキシエチルメタクリレート等のメタクリル酸エステル類;ジブチルマレエート、ジエチルマレエート等のマレイン酸エステル類;ジブチルフマレート、ジエチルフマレート等のフマール酸エステル類;ビニルメチルエーテル、ビニルブチルエーテル、ビニルオクチルエーテル等のビニルエーテル類;アクリロニトリル、メタクリロニトリル等のシアン化ビニル類;エチレン、プロピレン、スチレン等のα-オレフィン類;塩化ビニリデン若しくは臭化ビニル等のハロゲン化ビニリデン若しくは他のハロゲン化ビニル等が挙げられ、これらの1種又は2種以上の混合物を、30質量%以下、好ましくは20%以下で共重合させることができる。
上記塩化ビニル単独又は塩化ビニルと共重合可能なコモノマーを重合させたものとして、重合度は500〜2500、好ましくは850〜2000、更に好ましくは1200〜1800が好適である。
The vinyl chloride resin includes (1) a vinyl chloride paste resin produced by emulsion polymerization of vinyl chloride alone or a comonomer copolymerizable with vinyl chloride in the presence of an emulsifier and a water-soluble polymerization initiator; or (2) Those produced by a fine suspension polymerization method in which vinyl chloride alone or a comonomer copolymerizable with vinyl chloride is mechanically finely dispersed and then polymerized in the presence of a dispersant and an oil-soluble polymerization initiator. Can be mentioned. In addition to these, a vinyl chloride resin having a relatively large particle size produced by ordinary suspension polymerization may be used in combination. Examples of the copolymerizable comonomer include vinyl esters such as vinyl acetate, vinyl propionate, and vinyl laurate; acrylic acid esters such as methyl acrylate, ethyl acrylate, butyl acrylate, and hydroxyethyl acrylate; methyl methacrylate, ethyl Methacrylic acid esters such as methacrylate and hydroxyethyl methacrylate; Maleic acid esters such as dibutyl maleate and diethyl maleate; Fumarate esters such as dibutyl fumarate and diethyl fumarate; Vinyl methyl ether, vinyl butyl ether, vinyl octyl ether Vinyl ethers such as acrylonitrile, methacrylonitrile, etc. vinyl cyanides; α-olefins such as ethylene, propylene, styrene, etc .; vinylidene chloride Or vinylidene halide or other vinyl halide such as vinyl bromide and the like, these one or more thereof, 30 wt% or less, preferably can be copolymerized with less than 20%.
The degree of polymerization is preferably 500 to 2500, preferably 850 to 2000, and more preferably 1200 to 1800, as a result of polymerizing the above vinyl chloride alone or a comonomer copolymerizable with vinyl chloride.
重合開始剤としては、例えば、ベンゾイン系、アルキルフェノン系(ベンジルジメチルケタール、α-ヒドロキシアルキルフェノン、α-アミノアルキルフェノン等)、アシルフォスフィンオキサイド系(モノアシルフォスフィンオキサイド、ビスアシルフォスフィンオキサイド等)、チタノセン系、オキシムエステル系、オキシフェニル酢酸エステル系、テトラメチルチウラムジスルフィド等の硫黄化合物等を使用することができる。
この重合開始剤は、塩化ビニル系樹脂又はアクリル系樹脂100質量部に対して0.15〜30質量部含有させることが好ましい。0.15質量部未満であると、紫外線硬化が不充分となり、30質量部を超えると、未反応物が多量に残り塗膜性能低下するからである。
重合開始剤の中でも、厚膜の深部まで紫外線硬化させる必要から、アシルフォスフィンオキサイド系化合物を使用することが好ましい。また、更に、アシルフォスフィンオキサイド系化合物にアルキルフェノン系のα-ヒドロキシアルキルフェノン系化合物を混合することが好ましい。重合効率の向上及び表面硬化の促進を図ることができるからである。
更に、光重合開始効率を高めるために、光増感剤を組み合わせて使用しても良い。光増感剤としては、例えば、芳香族、脂肪族3級アミン等が挙げられる。
Examples of the polymerization initiator include benzoin, alkylphenone (benzyldimethyl ketal, α-hydroxyalkylphenone, α-aminoalkylphenone, etc.), acylphosphine oxide (monoacylphosphine oxide, bisacylphosphine oxide). Etc.), sulfur compounds such as titanocene, oxime ester, oxyphenylacetate, tetramethylthiuram disulfide, etc. can be used.
This polymerization initiator is preferably contained in an amount of 0.15 to 30 parts by mass with respect to 100 parts by mass of the vinyl chloride resin or acrylic resin. When the amount is less than 0.15 parts by mass, ultraviolet curing becomes insufficient, and when it exceeds 30 parts by mass, a large amount of unreacted substances remain and the coating film performance is deteriorated.
Among the polymerization initiators, it is preferable to use an acyl phosphine oxide-based compound because it is necessary to cure to the deep part of the thick film with ultraviolet rays. Furthermore, it is preferable to mix an alkylphenone-based α-hydroxyalkylphenone compound with the acylphosphine oxide-based compound. This is because the polymerization efficiency can be improved and surface hardening can be promoted.
Furthermore, in order to increase the photopolymerization initiation efficiency, a photosensitizer may be used in combination. Examples of the photosensitizer include aromatic and aliphatic tertiary amines.
また、反応性アクリレートオリゴマーとしては、分子骨格がウレタン、エーテル、エステル、エポキシ、シリコン等で分子末端がアクリロイル基であるオリゴマー等を使用することができ、これらの中でも、ポリエステルアクリレートオリゴマー、ウレタンアクリレートオリゴマー、エポキシアクリレートオリゴマーを一般的には使用している。
ポリエステルアクリレートオリゴマーは、2塩基酸とジオールから得られるポリエステルの末端水酸基を(メタ)アクリル酸と反応させることによって得られる。
ウレタンアクリレートオリゴマーは水酸基を持つアクリルモノマー、ジイソシアネート及びジオールが付加反応して、アクリル性2重結合を持つウレタンを生成する。
エポキシアクリレートオリゴマーはエポキシ樹脂に(メタ)アクリル酸を付加反応させたものである。
前記オリゴマーの含有量は、塩化ビニル系樹脂又はアクリル系樹脂100質量部に対して15〜100質量部とする。15質量部未満であると紫外線による硬化が不充分となり、100質量部を越えるとモノマーよりも分子量が大きいため粘度が高く、塗布作業性を著しく悪化させる傾向となるからである。
In addition, as the reactive acrylate oligomer, an oligomer having a molecular skeleton of urethane, ether, ester, epoxy, silicon or the like and an acryloyl group at the molecular end can be used, and among these, a polyester acrylate oligomer and a urethane acrylate oligomer In general, epoxy acrylate oligomers are used.
The polyester acrylate oligomer is obtained by reacting a terminal hydroxyl group of a polyester obtained from a dibasic acid and a diol with (meth) acrylic acid.
In the urethane acrylate oligomer, an acrylic monomer having a hydroxyl group, a diisocyanate, and a diol undergo an addition reaction to generate urethane having an acrylic double bond.
The epoxy acrylate oligomer is an epoxy resin obtained by addition reaction of (meth) acrylic acid.
The content of the oligomer is 15 to 100 parts by mass with respect to 100 parts by mass of the vinyl chloride resin or the acrylic resin. When the amount is less than 15 parts by mass, curing by ultraviolet rays is insufficient. When the amount exceeds 100 parts by mass, the molecular weight is higher than that of the monomer, so that the viscosity is high and the coating workability tends to be remarkably deteriorated.
尚、本発明の紫外線硬化樹脂組成物の塗布条件や硬化条件については、特に制限するものではないが、一例を挙げるとすると、塗布条件は、膜厚0.2〜2mm程度で、常温〜40℃程度で塗布を行い、UV硬化条件は、1000mJ/cm2〜6000mJ/cm2とすることができる。 In addition, about the application | coating conditions and hardening conditions of the ultraviolet curable resin composition of this invention, although it does not restrict | limit, if an example is given, application | coating conditions will be about 0.2-2 mm in film thickness, and normal temperature-40. in was coated approximately ° C., UV curing conditions may be the 1000mJ / cm 2 ~6000mJ / cm 2 .
尚、上述した必須成分に加えて、必要に応じて、潜在性硬化剤、密着剤、可塑剤や充填材等を含有させるようにしてもよい。 In addition to the essential components described above, a latent curing agent, an adhesive, a plasticizer, a filler, and the like may be included as necessary.
潜在性硬化剤としては、例えば、ポリアミン系及び変性物、芳香族アミン系及び変性物、ヒドラジド系等を挙げることができ、常温不活性であるが、特に加温により活性しイソシアネートと反応するものであれば何れも使用でき、アクリル系樹脂100質量部に対して2.5〜10質量部を含有させることが好ましい。 Examples of the latent curing agent include polyamines and modified products, aromatic amines and modified products, hydrazides, etc., which are inactive at room temperature, but are particularly activated by heating and react with isocyanate. Any of them can be used, and it is preferable to contain 2.5 to 10 parts by mass with respect to 100 parts by mass of the acrylic resin.
また、密着剤としては、ポリアミドアミンやブロックイソシアネート含有ウレタンプレポリマーを使用することができる。尚、ブロックイソシアネート含有ウレタンプレポリマーはイソシアネート、及びポリエーテルポリオールやポリエステルポリオール等のα-ポリオールを反応させて得られるポリウレタンの残存イソシアネートをブロック剤を用いてブロックしたものである。
尚、反応性アクリレートオリゴマーとの安定性の面でブロックイソシアネート含有プレポリマーを使用することが好ましい。
Moreover, as an adhesive agent, a polyamidoamine or a blocked isocyanate-containing urethane prepolymer can be used. The blocked isocyanate-containing urethane prepolymer is obtained by blocking residual isocyanate of polyurethane obtained by reacting isocyanate and α-polyol such as polyether polyol and polyester polyol with a blocking agent.
In addition, it is preferable to use a block isocyanate-containing prepolymer in terms of stability with the reactive acrylate oligomer.
前記ブロックイソシアネート含有ウレタンプレポリマーは、以下の手順に従って製造することができる。
先ず、ポリオールと過剰のポリイソシアネート化合物を反応させ、末端NCO含有ウレタンプレポリマーを得る。
上記ポリオールとしては、例えば、ポリオキシアルキレンポリオール(PPG)、ポリエーテルポリオール変性体、ポリテトラメチレンエーテルグリコールを含むポリエーテルポリオール;縮合ポリエステルポリオール、ラクトン系ポリエステルポリオール、ポリカーボネートジオールを含むポリエステルポリオール;ポリブタジエン系ポリオール;ポリオレフィン系ポリオール;ポリエーテルポリオールの中でアクリロニトリル単独又はアクリロニトリルとスチレン、アクリルアミド、アクリル酸エステル、メタクリル酸エステル及び酢酸ビニルの群から選ばれる少なくも1種との混合モノマーを重合乃至グラフト重合させたポリマーポリオール等が挙げられる。
The blocked isocyanate-containing urethane prepolymer can be produced according to the following procedure.
First, a polyol and an excess polyisocyanate compound are reacted to obtain a terminal NCO-containing urethane prepolymer.
Examples of the polyol include polyoxyalkylene polyol (PPG), polyether polyol modified, polyether polyol containing polytetramethylene ether glycol; condensed polyester polyol, lactone polyester polyol, polyester polyol containing polycarbonate diol; Polyol; Polyolefin-based polyol; Acrylonitrile alone or a mixed monomer of acrylonitrile and at least one selected from the group of styrene, acrylamide, acrylic ester, methacrylic ester and vinyl acetate in the polyether polyol is polymerized or graft polymerized. And polymer polyols.
上記ポリイソシアネート化合物としては、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、2,4,4-又は2,2,4-トリメチルヘキサメチレンジイソシアネート、ドデカメチレンジイソシアネート、1,3-シクロペンタンジイソシアネート、1,6-ヘキサンジイソシアネート、1,4-シクロヘキサンジイソシアネート、1,3-シクロヘキサンジイソシアネート、4,4′-メチレンビス(シクロへキシルイソシアネート)、メチル2,4-シクロヘキサンジイソシアネート、メチル2,6-シクロヘキサンジイソシアネート、1,4-ビス(イソシアネートメチル)シクロヘキサン、1,3-ビス(イソシアネートメチル)シクロへキサン、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、4,4′-ジフェニルジイソシアネート、1,5-ナフタレンジイソシアネート、4,4′-ジフェニルメタンジイソシアネート、クルードMDI、2,4-又は2,6-トリレンジイソシアネート、4,4′-トルイジンジイソシアネート、ジアニジンジイソシアネート、4,4′-ジフェニルエーテルジイソシアネート、1,3-又は1,4-キシリレンジイソシアネート、イソホロンジイソシアネート、水素化トリレンジイソシアネート、水素化ジフェニルメタンジイソシアネート、水素化キシリレンジイソシアネート、ダイマー酸ジイソシアネート、ω,ω単位-ジイソシアネート-1,4-ジエチルベンゼン等が挙げられる。
Examples of the polyisocyanate compound include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, dodecamethylene diisocyanate, 1,3-cyclohexane. Pentane diisocyanate, 1,6-hexane diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 4,4'-methylenebis (cyclohexyl isocyanate),
次に、末端NCO含有ウレタンプレポリマーを適当なブロック剤と反応させて遊離のNCOをブロック化することにより、目的のブロックイソシアネート含有ウレタンプレポリマーを得る。
上記ブロック剤としては、例えば、メタノール、エタノール、プロパノール、ブタノール、イソブタノール、イソノニルアルコール、ステアリルアルコール等の1価アルコール又はこれらの異性体;フェノール、クレゾール、キシロール、p-ニトロフェノール、アルキルフェノール等のフェノール類;マロン酸メチル、マロン酸エチル、マロン酸ジメチル、マロン酸ジエチル、アセト酢酸エチル、アセト酢酸メチル、アセチルアセトン等の活性メチレン化合物;アセトアミド、アクリルアミド、アセトアニリド等の酸アミド類;コハク酸イミド、マレイン酸イミド等の酸イミド類;2-エチルイミダゾール、2-エチル-4-メチルイミダゾール等のイミダゾール類;2-ピロリドン、ε-カプロラクタム等のラクタム類;アセトキシム、メチルエチルケトオキシム、メチルイソブチルケトオキシム、シクロヘキサノンオキシム、アセトアルドキシム等のケトン又はアルデヒドのオキシム類;メチルグリコール、エチルグリコール、エチルジグリコール、エチルトリグリコール等のグリコール誘導体;ジシクロへキシルアミン等のアミン化合物、その他エチレンイミン、重亜硫酸塩等が挙げられる。
この密着剤は、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、15〜150質量部含有させることが好ましい。15質量部未満では、被着体への密着性が不充分となり、150質量部を超えると塗布作業性を著しく悪化させる傾向となるからである。
Next, by reacting the terminal NCO-containing urethane prepolymer with an appropriate blocking agent to block free NCO, the target blocked isocyanate-containing urethane prepolymer is obtained.
Examples of the blocking agent include monohydric alcohols such as methanol, ethanol, propanol, butanol, isobutanol, isononyl alcohol, stearyl alcohol or isomers thereof; phenol, cresol, xylol, p-nitrophenol, alkylphenol, and the like. Phenols; Active methylene compounds such as methyl malonate, ethyl malonate, dimethyl malonate, diethyl malonate, ethyl acetoacetate, methyl acetoacetate, acetylacetone; acid amides such as acetamide, acrylamide, acetanilide; succinimide, malee Acid imides such as acid imides; imidazoles such as 2-ethylimidazole and 2-ethyl-4-methylimidazole; lactams such as 2-pyrrolidone and ε-caprolactam; acetoxime and methyl ethyl Ketone oxime, methyl isobutyl ketoxime, cyclohexanone oxime, ketone or aldehyde oximes such as acetaldoxime; glycol derivatives such as methyl glycol, ethyl glycol, ethyl diglycol, ethyl triglycol; amine compounds such as dicyclohexylamine, and other ethylene Examples include imine and bisulfite.
This adhesion agent is preferably contained in an amount of 15 to 150 parts by mass with respect to 100 parts by mass of the acrylic resin or vinyl chloride resin. If the amount is less than 15 parts by mass, the adhesion to the adherend is insufficient, and if it exceeds 150 parts by mass, the coating workability tends to be remarkably deteriorated.
可塑剤としては、例えば、フタル酸エステル、リン酸エステル、アジピン酸エステル、セバチン酸エステル系可塑剤等、公知の可塑剤を使用することができる。例えば、フタル酸エステル系可塑剤としては、ジメチルフタレート(DMP)、ジエチルフタレート(DEP)、ジブチルフタレート(DBP)、ジヘキシルフタレート(DHP)、ジ-2-エチルヘキシルフタレート(DOP)、ジイソデシルフタレート(DIDP)、ブチルベンジルフタレート(BBP)、ジイソノニルフタレート(DINP)、ジノニルフタレート(DNP)等、リン酸エステル系可塑剤としては、トリクレジルホスフェート(TCP)、トリキシリレンホスフェート(TXP)等、アジピン酸エステル系可塑剤としては、ジオクチルアジペート(DOA)、ジイソデシルアジペート(DIDA)等、セバチン酸エステル系可塑剤としては、ジブチルセバケート(DBS)、ジオクチルセバケート(DOS)等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることができるが、特にフタル酸系可塑剤が好ましい。
可塑剤は、粘度調整で変量させることができる為、特に量を規定するものではないが、少なすぎると伸びが低下し、多量すぎれば塗料密着性に影響を及ぼすことがある。通常は、添加すべき可塑剤の基本量に対して±20%程度で調整する。
As a plasticizer, well-known plasticizers, such as a phthalic acid ester, phosphoric acid ester, adipic acid ester, a sebacic acid ester type plasticizer, can be used, for example. For example, phthalate ester plasticizers include dimethyl phthalate (DMP), diethyl phthalate (DEP), dibutyl phthalate (DBP), dihexyl phthalate (DHP), di-2-ethylhexyl phthalate (DOP), diisodecyl phthalate (DIDP) , Butyl benzyl phthalate (BBP), diisononyl phthalate (DINP), dinonyl phthalate (DNP), etc., and phosphate ester plasticizers such as tricresyl phosphate (TCP), trixylylene phosphate (TXP), adipic acid ester Examples of the plasticizer include dioctyl adipate (DOA) and diisodecyl adipate (DIDA), and examples of the sebacate ester plasticizer include dibutyl sebacate (DBS) and dioctyl sebacate (DOS). , It can be used alone or in combination of two or more of these one in particular phthalate-based plasticizer is preferable.
Since the plasticizer can be varied by adjusting the viscosity, the amount is not particularly specified. However, if the amount is too small, the elongation is lowered. If the amount is too large, the paint adhesion may be affected. Usually, it is adjusted to about ± 20% with respect to the basic amount of the plasticizer to be added.
充填材としては、例えば、炭酸カルシウム、硫酸バリウム、クレー、珪藻土、シリカ、タルク等の無機充填剤が挙げられ、これらの1種を単独で又は2種以上を組み合わせて使用することができる。また、必要に応じて、ガラスバルーン、樹脂バルーン又は加熱時膨張する樹脂バルーン等の中空粒子を配合することもできる。 Examples of the filler include inorganic fillers such as calcium carbonate, barium sulfate, clay, diatomaceous earth, silica, and talc, and these can be used alone or in combination of two or more. Further, if necessary, hollow particles such as a glass balloon, a resin balloon, or a resin balloon that expands when heated can be blended.
また、紫外線硬化樹脂組成物の上からウエット状態にて塗布される他の塗料としては、中塗り塗料、ベース塗料及びクリアー塗料の何れか、或いは、これらを順に積層して塗布する。尚、これらの塗料に関しては、公知のものを使用することができる。 Moreover, as another coating material applied in a wet state from the top of the ultraviolet curable resin composition, either an intermediate coating material, a base coating material, or a clear coating material, or these are sequentially laminated and applied. In addition, about these coating materials, a well-known thing can be used.
本発明の実施例を比較例とともに説明するが、本発明は、これにより限定されるものではない。
以下の原料を使用し、図1で示される配合により、実施例1〜14及び比較例1〜4の紫外線硬化樹脂組成物を作成した。
Examples of the present invention will be described together with comparative examples, but the present invention is not limited thereby.
The following raw materials were used, and the ultraviolet curable resin composition of Examples 1-14 and Comparative Examples 1-4 was created by the mixing | blending shown by FIG.
[配合原料]
(1)アクリル系樹脂:プラスチゾル用アクリルパウダー(三菱レーヨン(株)社製 ダイヤナールLP-3106)
(2)塩化ビニル系樹脂:(東ソー(株) リューロンペースト 850)
(3)反応性アクリレートオリゴマー:
・エポキシアクリレートオリゴマー(サートマー社製 CN111US)
・ポリエステルアクリレートオリゴマー(サートマー社製 CN2300)
・ウレタンアクリレートオリゴマー(サートマー社製 CN978)
(4)重合開始剤:アシルフォスフィンオキサイド(チバスペシャリティーケミカルズ(株) IRGACURE819)
(5)潜在性硬化剤(粉体):ポリアミン系((株)アデカ社製 EH3731S)
(6)密着剤:ブロックイソシアネート含有ウレタンプレポリマー((株)アデカ社製 QR9412)
(7)充填剤
・シリカ
・炭酸カルシウム
(8)可塑剤
・スルフォン酸系ポリエステル:(ランクセス(株)社製 メザモール)
・DINP:ジイソノニルフタレート((株)J・プラス社製)
[Combined raw materials]
(1) Acrylic resin: Acrylic powder for plastisol (Dianar LP-3106 manufactured by Mitsubishi Rayon Co., Ltd.)
(2) Vinyl chloride resin: (Tosoh Corporation Leuron paste 850)
(3) Reactive acrylate oligomer:
・ Epoxy acrylate oligomer (CN111US, manufactured by Sartomer)
・ Polyester acrylate oligomer (CN2300 manufactured by Sartomer)
・ Urethane acrylate oligomer (CN978, manufactured by Sartomer)
(4) Polymerization initiator: Acylphosphine oxide (Ciba Specialty Chemicals Co., Ltd. IRGACURE 819)
(5) Latent curing agent (powder): Polyamine type (EH3731S manufactured by Adeka Co., Ltd.)
(6) Adhesive agent: Blocked isocyanate-containing urethane prepolymer (Q9494 manufactured by Adeka Corporation)
(7) Filler, silica, calcium carbonate (8) Plasticizer, sulfonic acid polyester: (Mezzamol manufactured by LANXESS)
DINP: diisononyl phthalate (manufactured by J Plus Corporation)
上記実施例及び比較例を使用して、下記条件で評価試験を行い、その結果を表1(図1)に示す。
(1)硬化性:各例を10cm×10cmの電着鋼板製の試験片に、各例の組成物を膜厚2mmで塗布し、紫外線照射後、指で押して表面のタック状態とその変形を指触にて確認した。尚、表1中の評価は、「◎」は「表面タックなし、変形なし」、「○」は「若干表面タックあり、変形なし」、「△」は「表面タックあり、変形有り」、「-」は「未硬化」である。
(2)拭き取り性:各例を10cm×30cmの電着鋼板製の試験片に、各例の組成物をエアレススプレーによりダストのみで塗布した後、タグラグ(拭き取り用クロス(Rusher 粘着無じんワイピングクロス))での拭取りの程度を確認した。尚、表1中の評価は、「◎」は「容易に拭取れ、跡がない」、「○」は「若干力を加えると拭取れ、跡がない」、「△」は「拭取り後が筋状に残る」である。
(3)拭き取り後の塗装性:上記拭き取り性実施後の各試験片に、中塗(第1ベース)、上塗(第2ベース)及びクリアーをいずれもウェット状態で塗布し、焼付け後の外観を確認した。尚、上記塗装において、中塗及び上塗後は、80℃のプレヒートを3分間行い、クリアー塗布後の焼付けは130℃で18分間行った。また、塗装時の膜厚は、中塗塗料は20μm、上塗塗料は13μm、クリアーは35μmとした。また、表1中の評価は、「○」は「凹凸なし」、「△」は「凹凸あり」である。
(4)ナット落下性能:10cm×15cmの電着鋼板の試験片に対して、各例の組成物を膜厚300μmで塗布し、紫外線照射後、(3)と同様に塗装及び焼付けを行った。各試験片を、60°で傾斜した台に固定し、2mの高さから直径20mmの塩化ビニルパイプ内を通してM4サイズのナットを試験片に落とし、電着鋼板面が露出するまでのナットの総重量を測定した。
(5)耐水塗料密着性:10cm×15cmの電着鋼板の試験片に対して、各例の組成物を膜厚300μmで塗布し、紫外線照射後、(3)と同様に塗装及び焼付けを行った。
各試験片を40℃の温水に浸漬し、10日後の塗料密着性を碁盤目剥離で確認した。尚、碁盤目剥離は、各試験片の塗装面に、2mm間隔で縦横にそれぞれ11本ずつ直交させて碁盤状に切れ目を入れて2mm角の塗装片100枚を形成した。この塗装片の上からニチバン工業用セロハンテープを貼着し、テープの一端を急激に引き剥がして剥がれた枚数を計数した。
尚、上記(1)、(4)及び(5)の紫外線照射には、アイグラフィックス社製「アイグランデージ ECS-401GX」を使用し、出力を4kWとし、対象物までの距離を100mmとした。
Using the examples and comparative examples, an evaluation test was conducted under the following conditions, and the results are shown in Table 1 (FIG. 1).
(1) Curability: Each example was applied to a test piece made of an electrodeposited steel sheet of 10 cm × 10 cm with a film thickness of 2 mm, irradiated with ultraviolet rays, and then pressed with a finger to change the surface tack state and its deformation. Confirmed by finger touch. The evaluations in Table 1 are as follows: “◎” indicates “no surface tack, no deformation”, “◯” indicates “slight surface tack, no deformation”, “Δ” indicates “surface tack, no deformation”, “ "-" Is "uncured".
(2) Wipeability: After applying the composition of each example to a test piece made of an electrodeposited steel sheet of 10 cm × 30 cm with only dust by airless spray, each tag lag (Rusher adhesive dustless wiping cloth) )) The degree of wiping was confirmed. The evaluation in Table 1 is that “◎” is “easy to wipe off and there is no trace”, “○” is “wipe off when a little force is applied, there is no trace”, and “△” is “after wiping” Remains streaked. "
(3) Paintability after wiping: Apply the intermediate coating (first base), topcoat (second base), and clear to each test piece after the above wiping performance, and check the appearance after baking. did. In the above coating, after intermediate coating and top coating, preheating at 80 ° C. was performed for 3 minutes, and baking after clear coating was performed at 130 ° C. for 18 minutes. The film thickness during coating was 20 μm for the intermediate coating, 13 μm for the top coating, and 35 μm for clear. Further, in the evaluation in Table 1, “◯” indicates “no unevenness” and “Δ” indicates “with unevenness”.
(4) Nut drop performance: A test piece of 10 cm × 15 cm electrodeposited steel sheet was coated with the composition of each example at a film thickness of 300 μm, and after ultraviolet irradiation, coating and baking were performed in the same manner as in (3). . Each test piece is fixed to a table inclined at 60 °, and an M4 size nut is dropped on the test piece through a vinyl chloride pipe with a diameter of 20 mm from a height of 2 m until the electrodeposited steel plate surface is exposed. The weight was measured.
(5) Adhesion to water-resistant paint: A test piece of a 10 cm × 15 cm electrodeposited steel sheet was coated with the composition of each example at a film thickness of 300 μm, and after UV irradiation, painted and baked in the same manner as (3) It was.
Each test piece was immersed in warm water of 40 ° C., and coating adhesion after 10 days was confirmed by cross-cut peeling. In addition, grid cross-cutting was performed by making 11 cuts in a cross-cut pattern on the coating surface of each test piece, vertically and horizontally at 2 mm intervals to form 100 2 mm square coated pieces. The Nichiban industrial cellophane tape was stuck on the coated piece, and the number of pieces peeled off by abruptly peeling off one end of the tape was counted.
In addition, for the ultraviolet irradiation of the above (1), (4) and (5), “Iglandage ECS-401GX” manufactured by Eye Graphics was used, the output was 4 kW, and the distance to the object was 100 mm. .
上記表1から以下のことがわかる。
(1)硬化性
比較例1及び2は重合開始剤を含有していないため紫外線照射しても硬化せず、比較例3及び4は反応性アクリレートオリゴマーの含有量が、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、15質量部を下回ったためである。
これに対して、実施例1〜14は、いずれも良好に硬化していることがわかった。
(2)拭き取り性
比較例1及び2は硬化していないため拭き取りの際に被着面に対して延びてしまい拭き取ることができず、比較例3及び4は反応性アクリレートオリゴマーの含有量が、アクリル系樹脂又は塩化ビニル系樹脂100質量部に対して、15質量部を下回ったために、比較例1及び2と同様に紫外線硬化樹脂組成物が被着面に残存してしまった。
これに対して、実施例1〜14は、被着面の紫外線硬化樹脂組成物は良好に拭き取りできていたことがわかった。
(3)拭き取り後の塗装性
比較例1〜4は、上記(1)及び(2)の結果からもわかるように、紫外線硬化樹脂組成物の被着面に紫外線硬化樹脂組成物が残っていたため、その後に他の塗料を塗布すれば、他の塗料の表面に紫外線硬化樹脂組成物の拭き残しによる凹凸が表面に現れることとなった。
これに対して、実施例1〜14は、紫外線硬化樹脂組成物は充分に拭き取られていたため他の塗料の表面に紫外線硬化樹脂組成物の拭き残しによる凹凸が表面に現れることとなった。
(4)ナット落下性能
実施例1〜14及び比較例1〜4は、目標となるナット重量20kg以上となったが、比較例5及び6のように反応性アクリレートオリゴマーが150質量部を超える場合には、20kgを下回ることが確認された。
(5)耐水塗料密着性
実施例1〜14及び比較例1〜4は目標となる剥がれは0であったが、比較例5及び6のように反応性アクリレートオリゴマーが150質量部を超える場合には、密着性が劣り剥がれることが確認された。
From Table 1 above, the following can be understood.
(1) Curability Since Comparative Examples 1 and 2 do not contain a polymerization initiator, they do not cure even when irradiated with ultraviolet rays. In Comparative Examples 3 and 4, the content of reactive acrylate oligomer is acrylic resin or vinyl chloride. It is because it was less than 15 mass parts with respect to 100 mass parts of the system resin.
On the other hand, it was found that Examples 1 to 14 were all cured well.
(2) Wiping property Since Comparative Examples 1 and 2 were not cured, they extended to the adherend surface during wiping and could not be wiped off, and Comparative Examples 3 and 4 had a reactive acrylate oligomer content. Since the amount was less than 15 parts by mass with respect to 100 parts by mass of the acrylic resin or vinyl chloride resin, the ultraviolet curable resin composition remained on the adherend surface as in Comparative Examples 1 and 2.
On the other hand, in Examples 1-14, it turned out that the ultraviolet curable resin composition of the to-be-adhered surface was able to wipe off favorably.
(3) Paintability after wiping Since Comparative Examples 1 to 4 showed that the ultraviolet curable resin composition remained on the adherend surface of the ultraviolet curable resin composition, as can be seen from the results of (1) and (2) above. Then, when another coating was applied, irregularities due to unwiping of the UV curable resin composition appeared on the surface of the other coating.
On the other hand, in Examples 1 to 14, since the ultraviolet curable resin composition was sufficiently wiped off, irregularities due to unwiping of the ultraviolet curable resin composition appeared on the surface of the other paint.
(4) Nut dropping performance In Examples 1 to 14 and Comparative Examples 1 to 4, the target nut weight was 20 kg or more, but the reactive acrylate oligomer exceeded 150 parts by mass as in Comparative Examples 5 and 6. Was confirmed to be less than 20 kg.
(5) Adhesion to water-resistant paint In Examples 1 to 14 and Comparative Examples 1 to 4, the target peeling was 0, but the reactive acrylate oligomer exceeded 150 parts by mass as in Comparative Examples 5 and 6. It was confirmed that the adhesiveness was inferior and peeled off.
本発明の塗装方法は、今後増加すると予想される3WETラインでの塗装外観向上に自動車等の構造物を始めとして広く利用することができる。 The coating method of the present invention can be widely used for structures such as automobiles to improve the appearance of coating on the 3WET line, which is expected to increase in the future.
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