JP2010184260A - Method for joining aluminum foils - Google Patents
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- JP2010184260A JP2010184260A JP2009029675A JP2009029675A JP2010184260A JP 2010184260 A JP2010184260 A JP 2010184260A JP 2009029675 A JP2009029675 A JP 2009029675A JP 2009029675 A JP2009029675 A JP 2009029675A JP 2010184260 A JP2010184260 A JP 2010184260A
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本発明は、積層したアルミニウム箔を直接に溶着する方法に関する。 The present invention relates to a method for directly welding laminated aluminum foils.
従来、コンデンサや電池の電極に用いられるアルミニウムは、その容量を増やすために複数のシート体(箔)を積層させるにあたり、アルミニウム箔の酸化被膜が絶縁層となり、電流が流れにくく、相互に溶着するのが困難とされていた。また、電流が溶着予定位置を外れて流れ易く、爆飛が発生する虞や、溶着部にずれを生ずる虞があった。 Conventionally, aluminum used for electrodes of capacitors and batteries is laminated with a plurality of sheet bodies (foil) in order to increase the capacity thereof, and the oxide film of the aluminum foil becomes an insulating layer, so that current does not flow easily and is welded to each other. It was considered difficult. Further, the current tends to flow out of the planned welding position, and there is a possibility that explosion will occur or the welded portion may be displaced.
そこで、積層したアルミニウム箔に予め局部的に突起形成加工して、アルミ箔表面の酸化被膜を薄くしまたは亀裂を生じさせ、各アルミ箔どうしを導通させた状態で、電極を突起部を中心とする溶着部に押圧しつつ、電極に通電して抵抗溶接する方法を本出願人は提案している(特許文献1参照)。
また、高電圧(1500V程度)を印加して酸化被膜を局部的に破り、各アルミ箔どうしを導通させた状態で、電極を溶着部に押圧しつつ、電極に通電して抵抗溶接する方法についても本出願人は提案した(特許文献2参照)。
Therefore, the laminated aluminum foil is locally processed to form protrusions in advance, thinning the oxide film on the surface of the aluminum foil or causing cracks, and with the aluminum foils connected to each other, the electrodes are centered on the protrusions. The present applicant has proposed a method of conducting resistance welding by energizing an electrode while pressing a welded portion (see Patent Document 1).
Also, a method of applying resistance to the electrode by energizing the electrode while pressing the electrode against the welded part in a state where the oxide film is locally broken by applying a high voltage (about 1500 V) and the aluminum foils are electrically connected to each other. Has also proposed (see Patent Document 2).
しかし、特許文献1記載の方法では、多数枚積層したアルミニウム箔に突起形成加工を行なうことは至難であり、導通性にバラツキを生じ、溶着部に熱を集中できず抵抗溶接の信頼性に欠ける。また、品質上の問題が生じ易いという欠点があった。
また、特許文献2記載の方法では、高電圧用設備が必須の構成となるため、装置全体が比較的大掛かりなものとなる欠点があった。
However, according to the method described in Patent Document 1, it is extremely difficult to perform a protrusion forming process on a plurality of laminated aluminum foils, resulting in variations in conductivity, and heat cannot be concentrated on the welded portion, so that resistance welding is not reliable. . In addition, there is a drawback that quality problems are likely to occur.
In addition, the method described in Patent Document 2 has a drawback that the entire apparatus is relatively large because a high-voltage facility is essential.
そこで、本発明は、能率的に、かつ、安定して高品質に、多数枚の積層したアルミニウム箔を直接的に接合する方法を提供することを目的とする。 Accordingly, an object of the present invention is to provide a method for directly joining a large number of laminated aluminum foils efficiently and stably with high quality.
そこで、本発明に係るアルミニウム箔の接合方法は、複数枚のアルミニウム箔を積層して超音波ヘッドにより超音波を当てて、上記アルミニウム箔の酸化被膜を破壊して仮付けする超音波仮付工程と、一対の電極にて、上記超音波仮付工程にて形成された仮付部を挟圧しつつ、上記電極に通電して積層した上記アルミニウム箔を溶着する抵抗溶接工程と、を備えた方法である。 Then, the joining method of the aluminum foil which concerns on this invention is a supersonic wave attachment process which laminates | stacks several aluminum foil, applies an ultrasonic wave with an ultrasonic head, destroys and temporarily attaches the oxide film of the said aluminum foil. And a resistance welding step of welding the aluminum foil laminated by energizing the electrodes while sandwiching the temporary attachment portion formed in the ultrasonic temporary attachment step with a pair of electrodes. It is.
また、上記超音波ヘッドによって仮付けされた上記仮付部の面積が、上記電極によって溶着される溶着部の面積よりも、大きくなるように設定した方法である。 Further, the area of the tacked portion temporarily attached by the ultrasonic head is set to be larger than the area of the welded portion welded by the electrode.
本発明のアルミニウム箔の接合方法によれば、爆飛等の問題を生じることなく、常に安定した溶接強度でアルミニウム箔を抵抗溶接できて、優れた品質の製品が容易に、かつ、能率的に得られる。 According to the joining method of the aluminum foil of the present invention, the aluminum foil can be resistance welded with a stable welding strength without causing problems such as explosions, and an excellent quality product can be easily and efficiently produced. can get.
以下、実施の形態を示す図面に基づいて本発明を詳説する。
まず、図3に示すように、アルミニウム箔1a,1a…を積層する。図3では、簡略化して10枚のアルミニウム箔1a,1a…を積層したものを図示したが、実際には、10枚〜100枚程度のアルミニウム箔1a,1a…を積層させる。各アルミニウム箔1aは、酸化被膜2aを被覆形成しており、積層したアルミニウム箔1a,1a…間には、酸化被膜2a,2a…が絶縁層として介在している。
Hereinafter, the present invention will be described in detail with reference to the drawings illustrating embodiments.
First, as shown in FIG. 3, aluminum foil 1a, 1a ... is laminated | stacked. In FIG. 3, a simplified stack of 10 aluminum foils 1 a, 1 a... Is illustrated, but actually, about 10 to 100 aluminum foils 1 a, 1 a. Each aluminum foil 1a is coated with an
アルミニウム箔1aは、厚さ寸法tを10μm〜50μmに設定している。厚さ寸法tが、t<10μmの場合、コンデンサや電池電極として強度上及び製作上問題がある。また、厚さ寸法tが、50μm<tの場合、所定の容量のコンデンサ等を製造する際に必要なアルミニウムの量が多くなり、無駄が生じる。 The aluminum foil 1a has a thickness dimension t set to 10 μm to 50 μm. When the thickness dimension t is t <10 μm, there is a problem in strength and manufacturing as a capacitor or a battery electrode. Further, when the thickness dimension t is 50 μm <t, the amount of aluminum necessary for manufacturing a capacitor or the like having a predetermined capacity increases, resulting in waste.
次に、図1に示すように、円柱形状の一対の超音波ヘッドH,H間に、積層したアルミニウム箔1a,1a…と端子用のアルミ製ベース板Bを挟んで押圧する。
図4に示すように、アルミニウム箔1a,1a…と酸化被膜2a,2a…とは、超音波ヘッドH,Hから発せられた超音波振動に同調して振動する。酸化被膜2a,2a…は、振動の初期段階で亀裂を生じ切断して破壊される。アルミニウム箔1a,1a…は、振動によるエネルギーで互いに溶着し、破壊された酸化被膜2a,2a…の間隙を埋める。このようにして、対面する超音波ヘッドH,Hの間に仮付部3を形成し、互いに絶縁状態にあったアルミニウム箔1a,1a…を導通状態として、仮付けを行なう。この工程を、超音波仮付工程と呼ぶ。
Next, as shown in FIG. 1, the laminated aluminum foils 1a, 1a... And the terminal aluminum base plate B are pressed between a pair of cylindrical ultrasonic heads H.
As shown in FIG. 4, the aluminum foils 1a, 1a ... and the
その後、図1の超音波ヘッドH,Hから仮付け状態となったアルミニウム箔1a,1a…を取り出して、超音波ヘッドH,Hより細径に設定した円柱形状の一対の電極E,E間に、設置して、仮付部3を形成したアルミニウム箔1a,1a…とベース板Bを図2に示すように挟圧する。
図5に示すように、電極E,Eは、仮付部3の領域内を挟圧しつつ、通電してアルミニウム箔1a,1a…の抵抗溶接を行なう。このようにして、電極E,Eの間にナゲットN(合金属)を作ってアルミニウム箔1a,1a…を一体状に溶着し、溶着部4を形成する。この工程を、抵抗溶接工程と呼ぶ。
この抵抗溶接工程によって、積層したアルミニウム箔1a,1a…とアルミ製端子用ベース板Bとを溶接する。
Thereafter, the aluminum foils 1 a, 1 a... In the temporarily attached state are taken out from the ultrasonic heads H, H of FIG. 1, and between the pair of cylindrical electrodes E, E set to have a smaller diameter than the ultrasonic heads H, H. The aluminum foils 1a, 1a... And the base plate B, which are installed and formed with the
As shown in FIG. 5, the electrodes E and E conduct resistance welding of the aluminum foils 1 a, 1 a. In this manner, a nugget N (a mixed metal) is formed between the electrodes E and E, and the aluminum foils 1a, 1a,. This process is called a resistance welding process.
Through the resistance welding process, the laminated aluminum foils 1a, 1a... And the aluminum base plate B are welded.
図6に示すように、超音波仮付工程で形成された仮付部3の面積S3を、抵抗溶接工程で溶着される溶着部4の面積S4よりも、大きくなるように設定している。言い換えれば、電極Eの当接面の大きさより仮付部3の面積S3を広く形成してあるため、電極Eは仮付部3の範囲を外すことなく当接し、確実に溶着部4を溶着する。なお、ここでは、超音波ヘッドHが当接したアルミニウム箔1a表面の平面広さを仮付部3の面積S3とし、電極Eが当接したアルミニウム箔1a表面の平面広さを溶着部4の面積S4としている。
As shown in FIG. 6, the area S 3 of the
なお、本発明は、設計変更可能であって、例えば、仮付部3及び溶着部4の形状は円形に限定されるものではなく、超音波ヘッドH及び電極Eの形状に従って一文字状や多角形状としてもよい。
The present invention can be modified in design. For example, the shapes of the
以上のように、本発明は、複数枚のアルミニウム箔1a,1a…を積層して超音波ヘッドH,Hにより超音波を当てて、アルミニウム箔1a,1a…の酸化被膜2a,2a…を破壊して仮付けする超音波仮付工程と、一対の電極E,Eにて、超音波仮付工程にて形成された仮付部3を挟圧しつつ、電極E,Eに通電して積層したアルミニウム箔1a,1a…を溶着する抵抗溶接工程と、を備えているので、積層したアルミニウム箔1a,1a…を抵抗溶接にて接合することができる。特に、比較的簡単な設備で、多数枚積層したアルミニウム箔1a,1a…を常に安定した溶接強度で抵抗溶接できて、信頼性の高い優れた品質の製品が容易に、かつ、能率的に得られる。このように、容易かつ迅速に安定した接合を実現できる。
As described above, in the present invention, a plurality of aluminum foils 1a, 1a,... Are stacked and ultrasonic waves are applied by the ultrasonic heads H, H to destroy the
また、超音波ヘッドHによって仮付けされた仮付部3の面積S3が、電極Eによって溶着される溶着部4の面積S4よりも、大きくなるように設定したので、抵抗溶接工程にて、超音波仮付工程にて形成された仮付部3の範囲内に電極Eを当接させて抵抗溶接を行なう際に、狙いを付け易い。よって、確実に抵抗発熱を集中させることができ、美しい溶着部4を形成できる。
The area S 3 of the
1a アルミニウム箔
2a 酸化被膜
3 仮付部
4 溶着部
H 超音波ヘッド
E 電極
S3 仮付部の面積
S4 溶着部の面積
Area of the area S 4 welded portion of 1a
Claims (2)
一対の電極(E)(E)にて、上記超音波仮付工程にて形成された仮付部(3)を挟圧しつつ、上記電極(E)(E)に通電して積層した上記アルミニウム箔(1a)(1a)…を溶着する抵抗溶接工程と、を備えたことを特徴とするアルミニウム箔の接合方法。 A plurality of aluminum foils (1a) (1a)... Are laminated and ultrasonic waves are applied by the ultrasonic heads (H) (H), and the oxide films (2a) (2a) of the aluminum foils (1a) (1a). ) Ultrasonic tacking process for destroying and tacking ...
The aluminum laminated by energizing the electrodes (E) and (E) while sandwiching the temporary attachment portion (3) formed in the ultrasonic temporary attachment step with a pair of electrodes (E) and (E). A resistance welding step of welding the foils (1a) (1a)...
The area (S 3 ) of the temporary attachment part (3) temporarily attached by the ultrasonic head (H) is larger than the area (S 4 ) of the weld part (4) welded by the electrode (E). The aluminum foil joining method according to claim 1, which is set to be large.
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WO2011162345A1 (en) * | 2010-06-24 | 2011-12-29 | 日産自動車株式会社 | Joining method and joining apparatus |
WO2012081440A1 (en) * | 2010-12-14 | 2012-06-21 | 日産自動車株式会社 | Bonded object of electroconductive materials |
JP2014060074A (en) * | 2012-09-18 | 2014-04-03 | Sharp Corp | Battery |
JP2014140890A (en) * | 2012-12-27 | 2014-08-07 | Amada Miyachi Co Ltd | Lap joint method for metal foil, and joint structure |
JP2014203780A (en) * | 2013-04-09 | 2014-10-27 | トヨタ自動車株式会社 | Method of manufacturing battery and battery |
JP2015136731A (en) * | 2014-01-24 | 2015-07-30 | 日本アビオニクス株式会社 | welding equipment |
WO2016002059A1 (en) * | 2014-07-03 | 2016-01-07 | 日産自動車株式会社 | Method for bonding composite materials and device for bonding composite materials |
CN105855688A (en) * | 2016-06-14 | 2016-08-17 | 广东利元亨智能装备有限公司 | Electrode lug ultrasonic welding equipment |
US9819027B2 (en) | 2012-06-28 | 2017-11-14 | Toyota Jidosha Kabushiki Kaisha | Method for producing battery and battery |
JP2018079504A (en) * | 2016-11-18 | 2018-05-24 | 矢崎総業株式会社 | Ultrasonic junction welding method and joint body |
CN111299881A (en) * | 2020-03-26 | 2020-06-19 | 中国船舶科学研究中心(中国船舶重工集团公司第七0二研究所) | Double-ultrasonic-assisted laser-CMT (constant current machine) hybrid welding system and welding method |
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Cited By (14)
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WO2011162345A1 (en) * | 2010-06-24 | 2011-12-29 | 日産自動車株式会社 | Joining method and joining apparatus |
JP5786866B2 (en) * | 2010-12-14 | 2015-09-30 | 日産自動車株式会社 | Conductive material assembly |
WO2012081440A1 (en) * | 2010-12-14 | 2012-06-21 | 日産自動車株式会社 | Bonded object of electroconductive materials |
US9819027B2 (en) | 2012-06-28 | 2017-11-14 | Toyota Jidosha Kabushiki Kaisha | Method for producing battery and battery |
JP2014060074A (en) * | 2012-09-18 | 2014-04-03 | Sharp Corp | Battery |
JP2014140890A (en) * | 2012-12-27 | 2014-08-07 | Amada Miyachi Co Ltd | Lap joint method for metal foil, and joint structure |
JP2014203780A (en) * | 2013-04-09 | 2014-10-27 | トヨタ自動車株式会社 | Method of manufacturing battery and battery |
JP2015136731A (en) * | 2014-01-24 | 2015-07-30 | 日本アビオニクス株式会社 | welding equipment |
WO2016002059A1 (en) * | 2014-07-03 | 2016-01-07 | 日産自動車株式会社 | Method for bonding composite materials and device for bonding composite materials |
JPWO2016002059A1 (en) * | 2014-07-03 | 2017-04-27 | 日産自動車株式会社 | Composite material joining method and composite material joining device |
CN105855688A (en) * | 2016-06-14 | 2016-08-17 | 广东利元亨智能装备有限公司 | Electrode lug ultrasonic welding equipment |
JP2018079504A (en) * | 2016-11-18 | 2018-05-24 | 矢崎総業株式会社 | Ultrasonic junction welding method and joint body |
CN111299881A (en) * | 2020-03-26 | 2020-06-19 | 中国船舶科学研究中心(中国船舶重工集团公司第七0二研究所) | Double-ultrasonic-assisted laser-CMT (constant current machine) hybrid welding system and welding method |
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R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |