JP2010179504A - Tire manufacturing apparatus and tire manufacturing method - Google Patents

Tire manufacturing apparatus and tire manufacturing method Download PDF

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JP2010179504A
JP2010179504A JP2009023329A JP2009023329A JP2010179504A JP 2010179504 A JP2010179504 A JP 2010179504A JP 2009023329 A JP2009023329 A JP 2009023329A JP 2009023329 A JP2009023329 A JP 2009023329A JP 2010179504 A JP2010179504 A JP 2010179504A
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Prior art keywords
rubber strip
rubber
laminating
rear side
pressing
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JP5339431B2 (en
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Yoshikatsu Shino
佳克 篠
Takashi Kuwabara
隆 桑原
Norio Imayama
則生 今山
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Bridgestone Corp
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Bridgestone Corp
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Priority to JP2009023329A priority Critical patent/JP5339431B2/en
Priority to PCT/JP2010/050959 priority patent/WO2010090099A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/14Rolling-down or pressing-down the layers in the building process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16Applying the layers; Guiding or stretching the layers during application
    • B29D30/1621Applying the layers; Guiding or stretching the layers during application by feeding a continuous band and winding it spirally, i.e. the band is fed without relative movement along the core axis, to form an annular element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/10Building tyres on round cores, i.e. the shape of the core is approximately identical with the shape of the completed tyre
    • B29D30/16Applying the layers; Guiding or stretching the layers during application
    • B29D30/1628Applying the layers; Guiding or stretching the layers during application by feeding a continuous band and winding it helically, i.e. the band is fed while being advanced along the core axis, to form an annular element

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To surely eject interlayer air while preventing a cycle time required to laminate and pressure-fit rubber strips, from becoming long when forming an unvulcanized tire. <P>SOLUTION: The rubber strips G are overlapped on the rear side in a laminating direction S and laminated spirally wound in sequence along the outer surface of a molded body to form a rubber member of each part of a tire to thereby form the unvulcanized tire. Synchronously with lamination, a pressing roller 21 is pressed to a rear side edge G1 in the laminating direction S of the rubber strips G and relatively moved along the rear side edge G1 in the pressed state. The rear side range in the laminating direction S of the mutually overlapped rubber strips G is thereby pressed by the pressing roller 21. With this pressing, the rubber strips G are pressure-fitted to one another while moving the interlayer air between the rubber strips G forward in the laminating direction S to eject the interlayer air to the outside of the rubber strips G. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ゴムストリップを被成形体の外面に巻き付けて積層し、未加硫タイヤを製造するタイヤ製造装置及びタイヤ製造方法に関する。   The present invention relates to a tire manufacturing apparatus and a tire manufacturing method for manufacturing an unvulcanized tire by winding and laminating a rubber strip around an outer surface of a molded body.

空気入りタイヤは、未加硫ゴム等からなる各タイヤ構成部材を被成形体に順次配置等して未加硫タイヤを成形した後、加硫成型して製造される。この未加硫タイヤの成形時に、従来、成形ドラムにゴムストリップを積層ローラにより積層し、トレッドゴム等のゴム部材を形成することが行われている(特許文献1参照)。   A pneumatic tire is manufactured by forming tires by sequentially arranging tire constituent members made of unvulcanized rubber or the like on a body to be molded, followed by vulcanization molding. Conventionally, a rubber member such as a tread rubber is formed by laminating a rubber strip on a molding drum with a laminating roller at the time of molding the unvulcanized tire (see Patent Document 1).

この従来のタイヤ製造装置では、積層ローラと、その下方に配置したゴムストリップの押圧ローラとを同じプレートに取り付け、両ローラを一体に移動させて、押圧ローラにより、成形ドラムに巻き付けて積層したゴムストリップを押圧する。これにより、ゴムストリップを、成形ドラムへの積層と同期してステッチングし、ゴムストリップ間のエアを排出しながら互いに圧着する。   In this conventional tire manufacturing apparatus, a laminating roller and a pressing roller of a rubber strip disposed below the same are attached to the same plate, both rollers are moved together, and are wound around a forming drum by the pressing roller and laminated. Press the strip. As a result, the rubber strips are stitched in synchronism with the lamination on the molding drum, and are pressed against each other while discharging air between the rubber strips.

ところが、この従来のタイヤ製造装置では、ステッチング中の押圧ローラが積層ローラに遮られて確認し難く、ゴムストリップの押圧状態を正確に把握できないことがある。また、両ローラが一体に移動するため、押圧ローラによる押圧の位置や角度の調整、及び押圧のタイミングの設定等が自由に行えず、かつ、押圧ローラの幅や押圧位置等によっては、ゴムストリップの全体を、又は適切な範囲を押圧できない恐れがある。その結果、この従来のタイヤ製造装置では、ゴムストリップを適宜押圧できず、積層したゴムストリップ間やゴムストリップと下層部材との間の層間エアが確実に排出されずに、部材内にエアがシールされて残留し、タイヤにエア入りが生じる恐れがある。   However, in this conventional tire manufacturing apparatus, the pressing roller during stitching is blocked by the lamination roller and is difficult to check, and the pressing state of the rubber strip may not be accurately grasped. In addition, since both rollers move integrally, it is not possible to freely adjust the position and angle of pressing by the pressing roller, and setting the timing of pressing, and depending on the width and pressing position of the pressing roller, the rubber strip There is a possibility that the whole or an appropriate range cannot be pressed. As a result, in this conventional tire manufacturing apparatus, the rubber strip cannot be pressed appropriately, and the interlayer air between the laminated rubber strips or between the rubber strip and the lower layer member is not reliably discharged, and the air is sealed in the member. May remain and the tire may be inflated.

これに対し、例えば、積層ローラの積層とは独立に、押圧ローラによりゴムストリップの表面を順に押圧して全体に亘ってステッチングし、層間エアを順次排出させてエアの残留を抑制することが考えられる。しかしながら、このようにすると、ゴムストリップの幅方向の複数箇所で重ねて押圧を行う必要が生じ、積層ローラの移動速度(ゴムストリップの積層速度)に対して、押圧ローラの移動速度(ゴムストリップのステッチング速度)が遅くなる。そのため、両動作を同時に開始したとしても、積層終了後もステッチングを続行することになり、ゴムストリップの積層と圧着に要する全体のサイクルタイムが長くなる。また、ゴムストリップを重ねて複数層積層するときには、1層目の積層が終了して2層目の積層に折り返す積層ローラを、1層目の積層済みのゴムストリップのステッチングが終了するまで待機させる必要がある。その結果、ゴムストリップの全積層終了までの総時間が長くなるとともに、ゴムストリップの積層と圧着のサイクルタイムも積層数に応じて長くなる、という問題が生じる。   On the other hand, for example, independently of the lamination of the lamination rollers, the surface of the rubber strip is sequentially pressed by the pressure roller and stitched over the entire surface, and the interlayer air is sequentially discharged to suppress the remaining of the air. Conceivable. However, if it does in this way, it will be necessary to press in multiple places of the width direction of a rubber strip, and the moving speed (rubber strip of a rubber strip) will move with respect to the moving speed (rubber strip laminating speed) of a lamination roller. Stitching speed is slow. Therefore, even if both operations are started at the same time, stitching is continued after the end of lamination, and the overall cycle time required for lamination and pressure bonding of rubber strips becomes longer. Also, when laminating a plurality of layers by overlapping rubber strips, the laminating roller that wraps the first layer and turns back to the second layer waits until the stitching of the laminated rubber strips of the first layer is completed. It is necessary to let As a result, there arises a problem that the total time until the end of the entire lamination of the rubber strips becomes longer, and the cycle time of the lamination and pressure bonding of the rubber strips becomes longer according to the number of laminations.

加えて、従来は、例えばゴムストリップを積層してトレッドゴムを形成する際、その内層側のベースゴム(ベーストレッド)と外層側のキャップゴム(キャップトレッド)の端部で、ゴムストリップを充分に押圧して強く圧着できないことがある。従って、続いてタイヤ側部のサイドウォールゴムを積層する前に、各端部を中心に、一旦積層及び押圧したゴムストリップを再び押圧して圧着させることが行われており、その作業時間に応じて、サイクルタイムが長くなる傾向がある。   In addition, conventionally, for example, when tread rubber is formed by laminating rubber strips, the rubber strip is sufficiently formed at the ends of the base rubber on the inner layer side (base tread) and the cap rubber on the outer layer side (cap tread). It may not be possible to press strongly. Therefore, before laminating the side wall rubber on the tire side, the rubber strips once laminated and pressed are pressed and pressed again around each end, depending on the working time. Therefore, the cycle time tends to be long.

特開2003−1723号公報JP 2003-1723 A

本発明は、このような従来の問題に鑑みなされたものであって、その目的は、未加硫タイヤを成形するときに、ゴムストリップの積層と圧着に要するサイクルタイムが長くなるのを防止しつつ、層間エアを確実に排出してエアの残留を抑制することである。   The present invention has been made in view of such a conventional problem, and an object of the present invention is to prevent an increase in cycle time required for laminating and crimping rubber strips when molding an unvulcanized tire. On the other hand, the interlayer air is surely discharged to suppress the remaining of the air.

本発明は、ゴムストリップの供給手段と、供給されるゴムストリップを被成形体の外面に沿って順に巻き付けて積層する積層手段とを備え、ゴムスリップを少なくとも積層方向後方側で重ね合わせて被成形体に積層し、未加硫タイヤを成形するタイヤ製造装置であって、被成形体に巻き付けられたゴムストリップを押圧して圧着する押圧部材と、押圧部材をゴムストリップの積層方向後方側の縁部に押し付けて縁部に沿って相対移動させる移動手段と、を備えたことを特徴とする。
また、本発明は、ゴムストリップを被成形体の外面に沿って順に巻き付けて積層する工程を有し、ゴムスリップを少なくとも積層方向後方側で重ね合わせて被成形体に積層し、未加硫タイヤを成形するタイヤ製造方法であって、被成形体に巻き付けたゴムストリップの積層方向後方側の縁部に押圧部材を押し付ける工程と、積層方向後方側の縁部に押し付けた押圧部材を縁部に沿って相対移動させてゴムストリップを順に押圧して圧着する工程と、を有することを特徴とする。
The present invention includes a rubber strip supplying means and a laminating means for sequentially winding and laminating the supplied rubber strip along the outer surface of the molding object, and molding the rubber slip at least on the rear side in the laminating direction. A tire manufacturing apparatus for forming an unvulcanized tire by laminating on a body, a pressing member that presses and presses a rubber strip wound around a molded body, and an edge on the rear side in the stacking direction of the rubber strip And a moving means that presses against the portion and relatively moves along the edge portion.
The present invention also includes a step of sequentially winding and laminating rubber strips along the outer surface of the molded body, and laminating rubber slips at least on the rear side in the laminating direction and laminating them on the molded body. A step of pressing a pressing member against the edge of the rubber strip wound around the molded body on the rear side in the laminating direction, and the pressing member pressed against the edge on the rear side in the laminating direction at the edge And a step of pressing the rubber strips in order and crimping them in order relative to each other.

本発明によれば、未加硫タイヤを成形するときに、ゴムストリップの積層と圧着に要するサイクルタイムが長くなるのを防止しつつ、層間エアを確実に排出してエアの残留を抑制することができる。   According to the present invention, when molding an unvulcanized tire, the cycle time required for laminating and crimping rubber strips is prevented, and interlayer air is reliably discharged to suppress residual air. Can do.

本実施形態のタイヤ製造装置の概略構成を模式的に示す要部側面図である。It is a principal part side view which shows typically schematic structure of the tire manufacturing apparatus of this embodiment. 積層したゴムストリップとステッチング中の押圧ローラの状態を模式的に示す要部断面図である。It is principal part sectional drawing which shows typically the state of the laminated rubber strip and the press roller during stitching. ゴムストリップを積層中のタイヤ製造装置を図1の上方から見た要部平面図である。It is the principal part top view which looked at the tire manufacturing apparatus which is laminating | stacking a rubber strip from the upper direction of FIG. ステッチングしたゴムストリップを模式的に示す要部断面図である。It is principal part sectional drawing which shows the stitched rubber strip typically.

以下、本発明のタイヤ製造装置とタイヤ製造方法の一実施形態について、図面を参照して説明する。
本実施形態のタイヤ製造装置及び製造方法は、ゴムストリップの少なくとも一部を重ね合わせて被成形体に巻き付けて積層し、例えばトレッドゴムやサイドウォールゴム等、タイヤ各部を構成するゴム部材を形成して未加硫タイヤを製造(成形)する。その際、このタイヤ製造装置及び製造方法では、積層されたゴムストリップの所定位置を押圧してステッチングし、順次圧着してゴム部材を形成する。
Hereinafter, an embodiment of a tire manufacturing apparatus and a tire manufacturing method of the present invention will be described with reference to the drawings.
The tire manufacturing apparatus and manufacturing method according to the present embodiment form a rubber member that constitutes each part of the tire, such as tread rubber and sidewall rubber, for example, by laminating at least a part of the rubber strip and winding and laminating the molded body. To manufacture (mold) unvulcanized tires. At this time, in the tire manufacturing apparatus and manufacturing method, a predetermined position of the laminated rubber strip is pressed and stitched, and then sequentially pressed to form a rubber member.

図1は、このタイヤ製造装置の概略構成を模式的に示す要部側面図である。
タイヤ製造装置1は、図示のように、軸線が水平(図では紙面前後方向)に配置された支持体2と、その半径方向の両外側(図では左右側)に設けられたゴムストリップGの供給手段10及びステッチング装置20と、支持体2と供給手段10との間に配置されたゴムストリップGの積層手段40と、を備えている。また、このタイヤ製造装置1では、供給手段10とステッチング装置20が独立しており、支持体2を挟んで互いに反対側(ここでは支持体2を中心に180°離れた位置)に、それぞれ支持体2に対向して配置されている。
FIG. 1 is a side view of an essential part schematically showing a schematic configuration of the tire manufacturing apparatus.
As shown in the figure, the tire manufacturing apparatus 1 includes a support body 2 whose axis is disposed horizontally (in the longitudinal direction of the drawing in the drawing), and rubber strips G provided on both outer sides in the radial direction (left and right in the drawing). A supply means 10 and a stitching device 20, and a rubber strip G stacking means 40 disposed between the support 2 and the supply means 10 are provided. Moreover, in this tire manufacturing apparatus 1, the supply means 10 and the stitching apparatus 20 are independent, and on the opposite sides (here, 180 ° apart from the support body 2) on both sides of the support body 2, respectively. It is arranged opposite to the support 2.

支持体2は、未加硫タイヤの成形時に、被成形体Hを軸線周りに回転可能に支持する、例えば拡縮可能な円筒状の成形ドラムや、未加硫タイヤの内面形状に応じた外面形状を有する剛体コア等からなる。ここでは、支持体2は、軸線周りに回転可能な成形ドラムであり、その外周側に、タイヤ構成部材やゴムストリップGが順に配置や積層等されて被成形体Hが形成され、被成形体Hを膨張させた状態で同芯状に保持する。また、支持体2は、モータ等の駆動源や、その回転動力の伝達機構等からなる回転駆動手段(図示せず)を有し、これにより回転駆動されて、被成形体Hを軸線周りに所定の回転速度で回転(図の矢印K)させて任意の回転角で停止させる。   The support 2 supports, for example, a cylindrical molding drum that can be expanded and contracted, or an outer shape corresponding to the inner shape of the unvulcanized tire, for supporting the molding H so as to be rotatable around the axis when the unvulcanized tire is molded. A rigid core having Here, the support body 2 is a molding drum that can rotate around an axis, and a molded body H is formed by sequentially arranging or laminating tire constituent members and rubber strips G on the outer peripheral side thereof. Hold H concentrically in an expanded state. Further, the support 2 has a rotation drive means (not shown) including a drive source such as a motor and a transmission mechanism of the rotation power thereof, and is driven to rotate by this so that the molding H is moved around the axis. It is rotated at a predetermined rotation speed (arrow K in the figure) and stopped at an arbitrary rotation angle.

ここで、ゴムストリップGは、リボン状や帯状等に形成された長尺なゴム部材であり、供給手段10から積層手段40を経由して被成形体Hに供給される。また、被成形体Hは、未加硫タイヤの成形時に、ゴムストリップGが巻き付けられて積層される対象物であり、支持体2上の成形途中段階の未加硫タイヤや仕掛かり品、又は中間成形体を含む。或いは、ゴムストリップGを支持体2上へ直接積層するときには、成形ドラムや剛体コアが被成形体Hを構成する。   Here, the rubber strip G is a long rubber member formed in a ribbon shape, a belt shape, or the like, and is supplied from the supply means 10 to the molded object H via the lamination means 40. Further, the molded body H is an object to be laminated with the rubber strip G wound around when molding an unvulcanized tire, and an unvulcanized tire or work-in-process in the middle of molding on the support 2 or Includes intermediate molded bodies. Alternatively, when the rubber strip G is directly laminated on the support 2, a molding drum or a rigid core constitutes the molding H.

供給手段10は、未加硫ゴムを加熱混練して押し出す押出機11(図では先端側のみ示す)と、そのゴム押出先端部(ゴム吐出口)にギアポンプや押出ヘッド等(図示せず)を介して取り付けられた口金12とを有し、口金12の先端を、積層手段40を挟んで、被成形体Hの外面に対向させて配置している。供給手段10は、押出機11を稼動して、口金12の開口部から未加硫ゴムを押し出し(図の矢印D)、その開口形状に応じた所定の断面形状にゴムストリップGを形成して、被成形体Hに連続して所定速度で供給する。また、供給手段10は、押出機11を、積層手段40と共に、被成形体Hの軸線方向や半径方向等に移動させて、被成形体Hの外面に沿って周囲を移動させる移動手段(図示せず)を有する。これにより、供給手段10は、押出機11と積層手段40を、ゴムストリップGの押出速度や被成形体Hへの積層位置に応じて一体に移動させ、積層手段40を介して、回転する被成形体Hの所定位置にゴムストリップGを供給する。   The supply means 10 includes an extruder 11 (only the tip side is shown in the figure) that extrudes the unvulcanized rubber by heating and kneading, and a gear pump, an extrusion head, etc. (not shown) at the rubber extrusion tip (rubber discharge port). The tip 12 of the base 12 is disposed so as to face the outer surface of the molded body H with the stacking means 40 interposed therebetween. The supply means 10 operates the extruder 11 to extrude unvulcanized rubber from the opening of the base 12 (arrow D in the figure), and forms a rubber strip G in a predetermined cross-sectional shape corresponding to the opening shape. Then, it is continuously supplied to the molding H at a predetermined speed. Further, the supply means 10 moves the extruder 11 together with the stacking means 40 in the axial direction, the radial direction, etc. of the molded body H and moves around the outer surface of the molded body H (see FIG. Not shown). Thereby, the supply means 10 moves the extruder 11 and the laminating means 40 integrally according to the extrusion speed of the rubber strip G and the laminating position on the molded body H, and the object to be rotated via the laminating means 40. A rubber strip G is supplied to a predetermined position of the molded body H.

積層手段40は、ここでは、押出機11に連結されたローラヘッドであり、軸線周りに回転可能に支持された一対のローラ41、42と、それらの回転駆動手段(図示せず)とを有し、供給されるゴムストリップGを、回転する一対のローラ41、42間を通過させ、一方のローラ41により被成形体Hに巻き付ける。また、ローラ41、42は、それぞれ円筒状又は円盤状をなし、より大径な下ローラ41が支持体2の外面近傍に対向して配置され、その上方に、より小径な上ローラ42が、互いの外周部間に所定間隔を開けて対向して配置されている。これらローラ41、42は、それぞれゴムストリップGの巻付(積層)及び圧延ローラであり、軸線を互いに平行にして支持され、それらの間の一方側(図では右側)のゴム入口側に、口金12から押し出されたゴムストリップGが導かれて連続して供給される。   Here, the laminating means 40 is a roller head connected to the extruder 11, and has a pair of rollers 41 and 42 supported so as to be rotatable around an axis, and a rotation driving means (not shown). Then, the supplied rubber strip G is passed between a pair of rotating rollers 41 and 42, and is wound around the object H by one roller 41. Each of the rollers 41 and 42 has a cylindrical shape or a disk shape, and a lower roller 41 having a larger diameter is disposed in the vicinity of the outer surface of the support 2, and an upper roller 42 having a smaller diameter is disposed above the lower roller 41. They are arranged to face each other with a predetermined gap between their outer peripheral parts. These rollers 41 and 42 are respectively a winding (lamination) and rolling roller for the rubber strip G, and are supported with their axes parallel to each other, and on the rubber inlet side on one side (right side in the figure) between them, The rubber strip G extruded from 12 is guided and continuously supplied.

積層手段40は、これらローラ41、42を互いに逆方向に同期して回転(図の矢印)させ、供給されるゴムストリップGをローラ41、42間で圧延して、その外周部間隔に応じた厚さの所定の断面形状に形成する。続けて、積層手段40は、ローラ41、42間を通過したゴムストリップGを回転する下ローラ41の外周面で保持し、連動して回転する被成形体Hの所定の巻付位置まで移動させて、その外面に押し付けて貼り付ける。このようにして、積層手段40は、供給手段10から供給されるゴムストリップGを、被成形体H、例えば支持体2の外面や下層のゴムストリップG、又は配置済みのタイヤ構成部材に貼り付け、連続して周方向に螺旋状に巻き付けて積層する。その際、タイヤ製造装置1は、上記した移動手段により、積層手段40を、押出機11と共に被成形体Hの外面に沿って次第に移動させ、供給されるゴムストリップGを、被成形体Hの外面に沿って順に巻き付けて、その半径方向や軸線方向等の所定方向に向かって積層する。   The laminating means 40 rotates these rollers 41 and 42 in synchronization with each other in the opposite directions (arrows in the figure), rolls the rubber strip G supplied between the rollers 41 and 42, and according to the interval between the outer peripheral portions. A predetermined cross-sectional shape with a thickness is formed. Subsequently, the laminating means 40 holds the rubber strip G that has passed between the rollers 41 and 42 on the outer peripheral surface of the rotating lower roller 41, and moves it to a predetermined winding position of the workpiece H that rotates in conjunction with the rotating roller 40. And press and paste on the outer surface. In this way, the laminating means 40 affixes the rubber strip G supplied from the supplying means 10 to the molded body H, for example, the outer surface or lower rubber strip G of the support 2 or an already disposed tire constituent member. Then, they are continuously wound spirally in the circumferential direction and laminated. At that time, the tire manufacturing apparatus 1 gradually moves the laminating means 40 along the outer surface of the molded body H together with the extruder 11 by the moving means described above, and the supplied rubber strip G is moved to the molded body H. It winds in order along an outer surface, and laminates | stacks toward predetermined directions, such as the radial direction and an axial direction.

ステッチング装置20は、ゴムストリップGを押圧する押圧部材(ここでは、円盤状や円筒状の押圧ローラ)21と、押圧ローラ21をゴムストリップGの所定位置に押し付けて移動させる移動手段30とを有し、押圧ローラ21により、被成形体Hに巻き付けられて積層されたゴムストリップGを押圧して圧着する。また、この移動手段30は、押圧ローラ21を軸線周りに回転自在に支持するホルダ31と、ホルダ31を介して、押圧ローラ21を被成形体Hに押し付ける押付手段32とを有する。更に、移動手段30は、押付手段32を被成形体Hの軸線方向に変位させて、押圧ローラ21を被成形体Hの外面に沿って移動させる変位機構と、押付手段32を水平面内で回動させて、被成形体Hに対する押圧ローラ21の押付角度を任意に変更する回動機構(それぞれ図示せず)とを有する。   The stitching device 20 includes a pressing member (here, a disk-shaped or cylindrical pressing roller) 21 that presses the rubber strip G, and a moving means 30 that moves the pressing roller 21 against a predetermined position of the rubber strip G. And the pressing roller 21 presses and pressure-bonds the rubber strip G wound around the molded body H and stacked. In addition, the moving unit 30 includes a holder 31 that supports the pressing roller 21 so as to be rotatable about an axis, and a pressing unit 32 that presses the pressing roller 21 against the molded body H via the holder 31. Further, the moving means 30 displaces the pressing means 32 in the axial direction of the molded body H, and moves the pressing roller 21 along the outer surface of the molded body H, and the pressing means 32 rotates in the horizontal plane. And a rotation mechanism (not shown) for arbitrarily changing the pressing angle of the pressing roller 21 against the molded body H.

具体的には、押付手段32は、支持体2の半径方向(図では左右方向)に沿って軸線に向けて配置されたピストン・シリンダ機構を有し、そのシリンダ32Sから進退(図の矢印J)するピストンロッド32Pの先端にホルダ31が取り付けられている。ステッチング装置20は、この押付手段32を作動させて押圧ローラ21を被成形体Hに接近及び離間させ、かつ、押圧ローラ21の外周面(押圧面)を被成形体Hへ接触させて軸線に向けて所定圧力で押し付ける。これにより、ステッチング装置20は、積層したゴムストリップGを押圧してステッチングし、ゴムストリップG間やゴムストリップGと下層部材間の層間エアを排出し、ゴムストリップG同士やゴムストリップGと下層側の他の部材とを圧着する。   Specifically, the pressing means 32 has a piston / cylinder mechanism arranged toward the axis along the radial direction (left-right direction in the figure) of the support 2, and moves forward and backward from the cylinder 32S (arrow J in the figure). The holder 31 is attached to the tip of the piston rod 32P. The stitching device 20 operates the pressing means 32 to bring the pressing roller 21 close to and away from the molding target H, and the outer peripheral surface (pressing surface) of the pressing roller 21 is brought into contact with the molding target H so as to reach the axis. Press at a predetermined pressure toward Thereby, the stitching device 20 presses and stitches the laminated rubber strips G, discharges the interlayer air between the rubber strips G and between the rubber strip G and the lower layer member, and Crimp the other member on the lower layer side.

また、ステッチング装置20は、移動手段30の上記した各機構により、押付手段32を、被成形体Hを中心に変位させつつ回動させる。これにより、被成形体Hに押し付けた押圧ローラ21を被成形体Hの外面に沿って移動させ、支持体2による被成形体Hの回転と併せて、押圧ローラ21を、被成形体Hの周方向に沿って螺旋状に相対移動(転動)させる。同時に、ステッチング装置20は、押圧ローラ21の角度を、被成形体Hへの押付位置や積層したゴムストリップGの表面の傾斜等に応じて適宜変更し、移動する押圧ローラ21を所定角度でゴムストリップGに押し付ける。このようにして、ステッチング装置20は、押圧ローラ21を、ゴムストリップGの積層に同期して、被成形体Hの外面の所定範囲を押圧しながら移動させ、積層されたゴムストリップGの全体又は必要範囲をステッチングして圧着する。   Further, the stitching device 20 rotates the pressing means 32 while displacing the molded body H around the molding body H by the above-described mechanisms of the moving means 30. Accordingly, the pressing roller 21 pressed against the molding target H is moved along the outer surface of the molding target H, and the pressing roller 21 is moved along the outer surface of the molding target H together with the rotation of the molding target H by the support 2. Relative movement (rolling) is performed spirally along the circumferential direction. At the same time, the stitching device 20 appropriately changes the angle of the pressing roller 21 according to the pressing position to the molding H, the inclination of the surface of the laminated rubber strip G, etc., and the moving pressing roller 21 is moved at a predetermined angle. Press against rubber strip G. In this way, the stitching device 20 moves the pressing roller 21 while pressing a predetermined range on the outer surface of the molding H in synchronization with the lamination of the rubber strips G, so that the entire rubber strips G are laminated. Or the necessary range is stitched and crimped.

図2は、積層したゴムストリップGとステッチング中の押圧ローラ21の状態を模式的に示す要部断面図であり、図では、被成形体Hの幅方向断面の一部を示しており、ゴムストリップGの下側に被成形体Hが位置している。
押圧ローラ21は、図示のように、外周面が所定の曲率でなだらかに湾曲する凸曲面形状に形成され、この外周面が積層されたゴムストリップGの所定位置に押し付けられてゴムストリップGを押圧する。これにより、ゴムストリップGは、押圧範囲が押圧ローラ21の外周面に合わせて押圧方向(図の矢印P)に変形し、下層のゴムストリップG等に押し付けられて、層間エアが部材間から外部に排出(図の矢印F)されて圧着する。
FIG. 2 is a main part sectional view schematically showing the state of the laminated rubber strip G and the pressing roller 21 during stitching. In the figure, a part of the cross section in the width direction of the molding H is shown. A molding object H is located below the rubber strip G.
As shown in the figure, the pressing roller 21 is formed in a convex curved shape whose outer peripheral surface is gently curved with a predetermined curvature, and the outer peripheral surface is pressed against a predetermined position of the laminated rubber strip G to press the rubber strip G. To do. As a result, the rubber strip G is deformed in the pressing direction (arrow P in the figure) in accordance with the outer peripheral surface of the pressing roller 21 and is pressed against the lower rubber strip G, etc. Discharged (arrow F in the figure) and crimped.

ここで、本実施形態では、ゴムストリップGを被成形体Hの外面に沿う所定方向に向かって積層(図の矢印S)するとき、積層手段40により、ゴムストリップGを、その少なくとも積層方向Sの後方側(被成形体Hに対する積層手段40の移動方向後方側)(図では左側)で重ね合わせて被成形体Hに積層する。即ち、タイヤ製造装置1は、ゴムストリップGを、少なくとも積層方向Sの後方側が重なるように積層方向Sに次第に変位させて巻き付け、積層方向Sの後方側の縁部G1(幅方向の側部であり、以下、後方側縁部という)を含む一部又は全部(ここでは一部)を互いに重ね合わせて順次積層する。このようにして、タイヤ製造装置1は、ゴムストリップGを被成形体Hに1層又は複数層積層する等して所定形状のゴム材を形成し、所定の手順で未加硫タイヤを成形する。   Here, in this embodiment, when the rubber strip G is laminated in the predetermined direction along the outer surface of the molded body H (arrow S in the figure), the rubber strip G is at least laminated in the laminating direction S by the laminating means 40. Are stacked on the molded body H in an overlapping manner on the rear side (the rear side in the movement direction of the stacking means 40 with respect to the molded body H) (left side in the figure). That is, the tire manufacturing apparatus 1 winds the rubber strip G by gradually displacing and winding the rubber strip G in the stacking direction S so that at least the rear side in the stacking direction S overlaps, and the edge G1 on the rear side in the stacking direction S (on the side in the width direction). Yes, hereinafter, a part or all (here, a part) including the rear side edge part are overlapped with each other and sequentially stacked. In this way, the tire manufacturing apparatus 1 forms a rubber material having a predetermined shape by laminating one or more layers of the rubber strip G on the molded body H, and forms an unvulcanized tire according to a predetermined procedure. .

その際、タイヤ製造装置1は、移動手段30により、押圧ローラ21をゴムストリップGの後方側縁部G1に押し付けて押圧し、その状態で、ゴムストリップGの被成形体Hへの積層及び、被成形体Hの回転に同期して、押圧ローラ21を積層方向Sに移動させる。これにより、ゴムストリップGを、押圧の圧力で変形させて対向する押圧ローラ21の外周面に当接させ、同時に、押圧ローラ21を後方側縁部G1に沿って相対移動させる。ゴムストリップGは、この押圧ローラ21の外周面により、後方側縁部G1を含む積層方向Sの後方側の所定範囲が押圧され、ここでは、少なくとも後方側の半分の範囲が押圧されて、後方側縁部G1に沿ってステッチングされる。   At that time, the tire manufacturing apparatus 1 presses and presses the pressing roller 21 against the rear side edge G1 of the rubber strip G by the moving means 30, and in this state, the rubber strip G is stacked on the molded body H, and In synchronization with the rotation of the molded body H, the pressing roller 21 is moved in the stacking direction S. As a result, the rubber strip G is deformed by the pressure of the pressure and brought into contact with the outer peripheral surface of the opposing pressure roller 21, and at the same time, the pressure roller 21 is relatively moved along the rear edge G1. In the rubber strip G, a predetermined range on the rear side in the stacking direction S including the rear side edge portion G1 is pressed by the outer peripheral surface of the pressing roller 21, and here, at least a half range on the rear side is pressed, Stitching is performed along the side edge G1.

また、このタイヤ製造装置1では、押圧ローラ21の幅や外面形状、又は押付位置が、ゴムストリップGの少なくとも積層方向Sの後方側の重ね合わせた範囲を押圧するように設定されており、ゴムストリップGの重ね合わせた範囲を長手方向に沿って順次押圧する。ゴムストリップGは、この押圧に応じて、層間エアが積層方向Sの前方側に主に移動し、部材間から、ゴムストリップGが積層されていない積層方向Sの前方に向かって順に排出され、重なり合う範囲を中心に圧着する。加えて、ここでは、移動手段30により押圧ローラ21の押付角度を調整し、押圧ローラ21を、その半径方向とゴムストップGの表面との角度が直角になるように配置して、押圧ローラ21を、後方側縁部G1に対して、ゴムストリップGの押圧する表面と直交する方向に押し付ける。   Moreover, in this tire manufacturing apparatus 1, the width, outer surface shape, or pressing position of the pressing roller 21 is set so as to press at least the overlapping range of the rubber strip G on the rear side in the stacking direction S. The overlapping area of the strips G is sequentially pressed along the longitudinal direction. In response to this pressing, the rubber strip G mainly moves to the front side in the stacking direction S, and is sequentially discharged from between the members toward the front in the stacking direction S where the rubber strip G is not stacked. Crimp around the overlapping area. In addition, here, the pressing angle of the pressing roller 21 is adjusted by the moving means 30, and the pressing roller 21 is arranged so that the angle between the radial direction and the surface of the rubber stop G is a right angle. Is pressed against the rear edge G1 in a direction perpendicular to the surface pressed by the rubber strip G.

次に、このタイヤ製造装置1により、ゴムストリップGを被成形体Hに積層してタイヤ各部のゴム部材を形成し、未加硫タイヤを成形してタイヤを製造する手順や動作について説明する。以下の手順等は、制御装置(図示せず)により制御され、所定のプログラムに基づいて接続された装置各部を予め設定されたタイミングや条件で関連動作させて実行される。この制御装置は、例えばマイクロプロセッサ(MPU)、各種プログラムを格納するROM(Read Only Memory)、及びMPUが直接アクセスするデータを一時的に格納するRAM(Random Access Memory)等を有するコンピュータから構成され、接続手段を介して装置各部が接続されている。これにより、制御装置は、装置各部と制御信号や各種データを送受信し、未加硫タイヤ成形に関する各動作を各々実行させる。   Next, a description will be given of procedures and operations for manufacturing a tire by forming a rubber member of each part of the tire by laminating the rubber strip G on the molded body H by the tire manufacturing apparatus 1 and molding an unvulcanized tire. The following procedures and the like are controlled by a control device (not shown) and executed by causing each unit of the devices connected based on a predetermined program to perform related operations at preset timings and conditions. This control device is composed of, for example, a computer having a microprocessor (MPU), a ROM (Read Only Memory) for storing various programs, and a RAM (Random Access Memory) for temporarily storing data directly accessed by the MPU. Each part of the apparatus is connected via connection means. Thereby, a control apparatus transmits / receives a control signal and various data with each part of an apparatus, and performs each operation | movement regarding unvulcanized tire shaping | molding, respectively.

図3は、ゴムストリップGを積層中のタイヤ製造装置1を図1の上方から見た要部平面図である。また、図4は、ステッチングしたゴムストリップGを模式的に示す要部断面図であり、被成形体Hの幅方向断面の一部を示している。
タイヤ製造装置1は、図3に示すように、積層手段40を被成形体Hの外面に沿って次第に移動(図3では移動前を点線で示す)させ、連続して供給されるゴムストリップGを、被成形体Hの外面に沿って順に巻き付けて積層する。ここでは、ゴムストリップGを、被成形体Hのショルダ部H1からトレッド部H2まで螺旋状に巻き付け、タイヤ幅方向(図3では上方向)に向かって、少なくとも積層方向Sの後方側で重ね合わせて被成形体Hに順次積層する。
FIG. 3 is a plan view of a main part of the tire manufacturing apparatus 1 in which the rubber strip G is being stacked as viewed from above in FIG. FIG. 4 is a main part sectional view schematically showing the stitched rubber strip G, and shows a part of the cross section in the width direction of the molding H.
As shown in FIG. 3, the tire manufacturing apparatus 1 gradually moves the laminating means 40 along the outer surface of the molded body H (in FIG. 3, the pre-movement is indicated by a dotted line), and continuously supplied rubber strip G. Are wound in order along the outer surface of the body H to be laminated. Here, the rubber strip G is spirally wound from the shoulder portion H1 to the tread portion H2 of the molded body H and overlapped at least on the rear side in the stacking direction S in the tire width direction (upward in FIG. 3). Are sequentially laminated on the molding H.

同時に、タイヤ製造装置1は、被成形体Hに巻き付けて積層したゴムスリップGを、積層に同期して、ステッチング装置20によりステッチングする。具体的には、上記したように、まず、押圧ローラ21を、被成形体Hに巻き付けたゴムストリップGの後方側縁部G1に押し付ける。続いて、押圧ローラ21を、ゴムストリップGの所定範囲を押圧しつつ、その積層速度や位置に合わせて、被成形体Hの外面に沿って次第に移動(図3では移動前を点線で示す)させ、積層方向Sの最前方に位置するゴムストリップGを押圧する。その際、後方側縁部G1に押し付けた押圧ローラ21を後方側縁部G1に沿って相対移動させ、ゴムストリップGを積層に合わせて順に押圧(図4では、矢印T1からT6の順に押圧)して圧着する。ここでは、押圧ローラ21により、少なくともゴムストリップGの積層方向Sの後方側の重ね合わせた範囲を押圧するとともに、後方側縁部G1に対して、押圧ローラ21を、ゴムストリップGの押圧する表面と直交する方向に押し付けて、その状態で後方側縁部G1に沿って相対移動させる。   At the same time, the tire manufacturing apparatus 1 stitches the rubber slip G wound around the molded body H and laminated by the stitching apparatus 20 in synchronization with the lamination. Specifically, as described above, first, the pressing roller 21 is pressed against the rear side edge G1 of the rubber strip G wound around the molded body H. Subsequently, the pressing roller 21 gradually moves along the outer surface of the molded body H in accordance with the stacking speed and position while pressing a predetermined range of the rubber strip G (in FIG. 3, the pre-movement is indicated by a dotted line). The rubber strip G located at the forefront in the stacking direction S is pressed. At that time, the pressing roller 21 pressed against the rear edge G1 is relatively moved along the rear edge G1, and the rubber strips G are sequentially pressed in accordance with the lamination (in FIG. 4, they are pressed in the order of arrows T1 to T6). And crimp. Here, the pressing roller 21 presses at least the overlapping range on the rear side in the stacking direction S of the rubber strip G, and the pressing roller 21 presses the pressing roller 21 against the rear edge G1. Is pushed in a direction perpendicular to the direction, and is relatively moved along the rear side edge G1 in this state.

タイヤ製造装置1は、このようにゴムストリップGを押圧し、ゴムストリップGを変形させつつ層間エアを順次排出して、ゴムストリップG同士及び、ゴムストリップGと下層部材とを隙間なく密着させて圧着する。また、タイヤ製造装置1は、以上と同様の手順を繰り返して、1又は複数のゴム部材を所定の順序で形成し、他のタイヤ構成部材を組み付ける等して未加硫タイヤを成形する。その後、未加硫タイヤを支持体2から取り外し、加硫成型して製品タイヤが製造される。   The tire manufacturing apparatus 1 presses the rubber strip G in this way, and sequentially discharges the interlayer air while deforming the rubber strip G so that the rubber strips G and the rubber strip G and the lower layer member are in close contact with each other without any gap. Crimp. Further, the tire manufacturing apparatus 1 repeats the same procedure as described above to form one or a plurality of rubber members in a predetermined order, and to form an unvulcanized tire by assembling other tire constituent members. Thereafter, the unvulcanized tire is removed from the support 2 and vulcanized and molded to produce a product tire.

ここで、ゴムストリップGのステッチング時には、その積層方向Sの後方側の互いに重なり合う部分が、下側のゴムストリップGの縁部に沿う段差部(図2のG2)を含めて、特に層間エアを排出するのが難く、エアが残留する傾向がある。これに対し、本実施形態では、押圧ローラ21を、ゴムストリップGの後方側縁部G1に押し付けた状態で、後方側縁部G1に沿って相対移動させて、積層したゴムストリップGをステッチングする。これにより、ゴムストリップGが押圧に伴い変形して、押圧ローラ21がゴムストリップGの後方側縁部G1を含む互いに重なり合う範囲に当接するため、押圧ローラ21により、隣接するゴムストリップG同士の重ね合わせた範囲を常に押圧することができる。そのため、重ね合わせたゴムストリップG間から層間エアを排出して、エアの残留を効果的に抑制でき、押圧範囲や周囲の部材間の隙間を埋めて確実に圧着することができる。   Here, when the rubber strip G is stitched, the overlapping portions on the rear side in the stacking direction S include the step portion (G2 in FIG. 2) along the edge of the lower rubber strip G, and particularly the interlayer air. It is difficult to discharge air, and air tends to remain. On the other hand, in this embodiment, the pressing roller 21 is pressed against the rear side edge G1 of the rubber strip G, and is relatively moved along the rear side edge G1, so that the laminated rubber strip G is stitched. To do. As a result, the rubber strip G is deformed along with the pressing, and the pressing roller 21 comes into contact with the overlapping range including the rear edge G1 of the rubber strip G. Therefore, the pressing roller 21 overlaps the adjacent rubber strips G. The combined range can always be pressed. Therefore, the interlayer air can be discharged from between the overlapped rubber strips G, and the remaining of the air can be effectively suppressed, and the pressing range and the gaps between the surrounding members can be filled and reliably crimped.

また、層間エアが、ゴムストリップGが積層されておらず、容易に排出が可能な積層方向Sの前方に向かって移動して順に排出するため、その排出を、排出方向を揃えて円滑かつ確実に行え、ゴムストリップG間の途中にエアがシールされて残留するのも防止できる。併せて、ゴムストリップGの後方側縁部G1を押圧するため、その付近を下側のゴムストリップGに確実に圧着でき、積層した表面に、そりが生じるのを防止することもできる。一方、積層方向Sの前方側の押圧されないゴムストリップGは、その下側の部材との間にエアが残留したとしても、その上に積層されたゴムストリップGの押圧時に同時に押圧されて層間エアが排出するため、エアが残留することなく下側の部材に圧着する。   Moreover, since the interlayer air moves toward the front of the stacking direction S where the rubber strip G is not stacked and can be easily discharged, and sequentially discharges, the discharge is smoothly and reliably aligned in the discharge direction. It is possible to prevent the air from being sealed in the middle between the rubber strips G. In addition, since the rear edge G1 of the rubber strip G is pressed, the vicinity thereof can be surely pressed against the lower rubber strip G, and warpage can be prevented from occurring on the laminated surface. On the other hand, the rubber strip G which is not pressed on the front side in the stacking direction S is pressed simultaneously with the pressing of the rubber strip G stacked on the non-pressed rubber strip G even when the air remains between the members. Since the air is discharged, it is crimped to the lower member without air remaining.

更に、このタイヤ製造装置1では、積層したゴムストリップGのステッチングと圧着を、その幅方向の一箇所を長手方向に沿って順次押圧することで行える。そのため、積層手段40の移動速度(ゴムストリップGの積層速度)と、押圧ローラ21の移動速度(ゴムストリップGのステッチング速度)とが一致して、両動作を同期して同じ時間で実行でき、それらを同時に終了させることができる。これに伴い、ゴムストリップGを複数層積層して都度圧着するときでも、積層手段40を待機させずに連続して積層とステッチングの動作を続行でき、その層数に関わらず、ゴムストリップGの積層と圧着に要するサイクルタイムが長くなるのを防止することもできる。加えて、ゴムストリップGを積層して形成したゴム部材(例えば、ベースゴムやキャップゴム)を、その端部まで充分に圧着できるため、上記した従来必要であった形成後の再度のステッチング作業を省略でき、その時間に応じて、サイクルタイムを短縮することができる。   Furthermore, in this tire manufacturing apparatus 1, stitching and pressure bonding of the laminated rubber strip G can be performed by sequentially pressing one place in the width direction along the longitudinal direction. Therefore, the movement speed of the laminating means 40 (lamination speed of the rubber strip G) and the movement speed of the pressing roller 21 (stitching speed of the rubber strip G) coincide with each other, and both operations can be executed in the same time. , You can end them at the same time. Accordingly, even when a plurality of layers of the rubber strip G are laminated and pressure-bonded each time, the laminating means 40 can be continuously operated without waiting for the laminating means 40, and the rubber strip G can be continued regardless of the number of layers. It is also possible to prevent the cycle time required for laminating and crimping from becoming longer. In addition, since the rubber member (for example, base rubber or cap rubber) formed by laminating the rubber strip G can be sufficiently crimped to the end thereof, the above-described conventional stitching operation after formation, which has been conventionally necessary, is performed. And the cycle time can be shortened according to the time.

以上のように、本実施形態によれば、未加硫タイヤを成形するときに、ゴムストリップGの積層と圧着に要するサイクルタイムが長くなるのを防止しつつ、層間エアを確実に排出してエアの残留を抑制でき、タイヤの品質を向上させることができる。また、このタイヤ製造装置1のステッチング装置20は、積層手段40等と独立して別個に作動し、かつ、押圧ローラ21の押付角度を変更できる。そのため、押圧ローラ21による押圧の位置や角度の調整、及び押圧のタイミングの設定等が、ゴムストリップGの積層時の他の動作に影響されずに、自由に行え、ゴムストリップGの積層位置や状態等に合わせて、ゴムストリップGを全体に亘って適宜押圧できる。その結果、ゴムストリップGを積層して形成するゴム部材の種類や、製造するタイヤのサイズや形状等によらず、各ゴムストリップGを適切にステッチングでき、それぞれ層間エアを確実に排出させてエア入りを効果的に防止でき、ゴムストリップGを強固に圧着できる。加えて、ステッチング装置20と積層手段40とを支持体2を挟んで反対側に配置したため、ステッチング中の押圧ローラ21を目視により容易に確認でき、ゴムストリップGの押圧状態を正確に把握して、押圧ローラ21の位置や角度等を適切に調整できる。   As described above, according to this embodiment, when molding an unvulcanized tire, the interlayer air is reliably discharged while preventing the cycle time required for laminating and crimping the rubber strip G from being increased. Residual air can be suppressed, and the quality of the tire can be improved. Further, the stitching device 20 of the tire manufacturing apparatus 1 operates independently of the stacking means 40 and the like, and can change the pressing angle of the pressing roller 21. Therefore, adjustment of the position and angle of pressing by the pressing roller 21 and setting of the timing of pressing can be performed freely without being affected by other operations when the rubber strips G are laminated. The rubber strip G can be appropriately pressed over the whole according to the state and the like. As a result, the rubber strips G can be stitched appropriately regardless of the type of rubber member formed by laminating the rubber strips G, the size and shape of the tire to be manufactured, and the interlayer air can be discharged reliably. Air entry can be effectively prevented, and the rubber strip G can be firmly pressed. In addition, since the stitching device 20 and the laminating means 40 are disposed on the opposite sides of the support 2, the pressing roller 21 during stitching can be easily confirmed visually, and the pressing state of the rubber strip G can be accurately grasped. Thus, the position and angle of the pressing roller 21 can be adjusted appropriately.

なお、ステッチング時に、押圧ローラ21により、少なくともゴムストリップGの積層方向Sの後方側の重ね合わせた範囲を押圧することで、その範囲内の層間エアを排出してエアの残留を防止する充分な効果を確実に確保することができる。また、押圧ローラ21は、後方側縁部G1に対して、ゴムストリップGの押圧する表面と直交する方向に押し付けて相対移動させるのが望ましい。このようにすると、押圧ローラ21の押圧力をゴムストリップGに直角に効率よく作用させて、層間エアを一層確実に排出できるとともに、ゴムストリップGの幅方向のずれを防止して、皺や剥離の発生を抑制することもできる。   At the time of stitching, the pressing roller 21 sufficiently presses at least the overlapped area on the rear side in the stacking direction S of the rubber strip G, thereby discharging the interlayer air in the area and preventing the air from remaining. A positive effect can be ensured. Further, it is desirable that the pressing roller 21 is pressed and moved relative to the rear edge G1 in a direction perpendicular to the surface pressed by the rubber strip G. In this way, the pressing force of the pressing roller 21 can be efficiently applied to the rubber strip G at right angles so that the interlayer air can be discharged more reliably, and the rubber strip G can be prevented from shifting in the width direction. Can also be suppressed.

以上、1つの押圧ローラ21を有するステッチング装置20を例に説明したが、この押圧ローラ21に加えて、1以上の他の押圧ローラを設けて、これら複数の押圧ローラにより同期してゴムストリップGを押圧してもよい。また、このタイヤ製造装置1は、生タイヤ(グリーンタイヤ)以外に、ゴムストリップGを積層してトレッドゴム等を形成する未加硫の更生タイヤ等、加硫前の各種タイヤの成形に使用することができる。従って、本発明の未加硫タイヤには、生タイヤに加えて、ゴムストリップGを被成形体Hに積層して成形する各種タイヤを含む。   The stitching device 20 having one pressing roller 21 has been described above as an example, but in addition to the pressing roller 21, one or more other pressing rollers are provided, and the rubber strip is synchronized with the plurality of pressing rollers. G may be pressed. The tire manufacturing apparatus 1 is used for forming various tires before vulcanization, such as unvulcanized retreaded tires in which a rubber strip G is laminated to form a tread rubber or the like in addition to a raw tire (green tire). be able to. Therefore, the unvulcanized tire of the present invention includes various tires that are formed by laminating the rubber strip G on the molded body H in addition to the raw tire.

(未加硫タイヤの成形試験)
本発明の効果を確認するため、押圧ローラ21により、以上説明したようにゴムストリップGを押圧してゴム部材を形成し、未加硫タイヤを成形(以下、実施例という)した。また、この実施例の結果を、従来と同様に押圧ローラ21と積層手段40とを一体に構成し、それらを同時に移動させてゴムストリップGを押圧してゴム部材を形成し、未加硫タイヤを成形(以下、従来例という)した結果と比較した。実施例と従来例では、それぞれJATMA YEAR BOOK(2009、日本自動車タイヤ協会規格)で定めるタイヤサイズ225/45R17の乗用車用ラジアルプライタイヤを複数製造して、1つのゴム部材(ここでは、サイドウォールゴム)の形成に要したサイクルタイムと、タイヤ内へのエア残留の発生率を調査した。
(Molding test of unvulcanized tire)
In order to confirm the effect of the present invention, as described above, the rubber strip G was pressed by the pressing roller 21 to form a rubber member, and an unvulcanized tire was formed (hereinafter referred to as an example). Further, the result of this example is that the pressing roller 21 and the laminating means 40 are integrally formed as in the prior art, and they are moved simultaneously to press the rubber strip G to form a rubber member. Was compared with the result of molding (hereinafter referred to as a conventional example). In the example and the conventional example, a plurality of radial ply tires for passenger cars having a tire size 225 / 45R17 defined by JATMA YEAR BOOK (2009, Japan Automobile Tire Association Standard) are manufactured, and one rubber member (here, a side wall rubber) ) And the occurrence rate of air remaining in the tire were investigated.

その結果、サイクルタイムの平均値は、従来例の結果を100とした指数で比較すると、実施例では91であり、サイクルタイムを短縮できることが分かった。また、エア残留の発生率は、従来例に対し、実施例では54%向上してエアの残留を大幅に抑制できることが分かった。これより、本発明により、未加硫タイヤを成形するときに、ゴムストリップGの積層と圧着に要するサイクルタイムが長くなるのを防止しつつ、層間エアを確実に排出してエアの残留を抑制できることが証明された。   As a result, the average value of the cycle time was 91 in the example when compared with an index with the result of the conventional example taken as 100, and it was found that the cycle time could be shortened. In addition, it was found that the rate of occurrence of air residue was improved by 54% in the example with respect to the conventional example, and the residual air could be significantly suppressed. Thus, according to the present invention, when molding an unvulcanized tire, the cycle time required for laminating and crimping the rubber strip G is prevented and the interlayer air is surely discharged to suppress the remaining of the air. Prove that you can.

1・・・タイヤ製造装置、2・・・支持体、10・・・供給手段、11・・・押出機、12・・・口金、20・・・ステッチング装置、21・・・押圧ローラ、30・・・移動手段、31・・・ホルダ、32・・・押付手段、40・・・積層手段、G・・・ゴムストリップ、H・・・被成形体。   DESCRIPTION OF SYMBOLS 1 ... Tire manufacturing apparatus, 2 ... Support body, 10 ... Supply means, 11 ... Extruder, 12 ... Base, 20 ... Stitching device, 21 ... Pressing roller, DESCRIPTION OF SYMBOLS 30 ... Moving means, 31 ... Holder, 32 ... Pressing means, 40 ... Laminating means, G ... Rubber strip, H ... Molding object.

Claims (6)

ゴムストリップの供給手段と、供給されるゴムストリップを被成形体の外面に沿って順に巻き付けて積層する積層手段とを備え、ゴムスリップを少なくとも積層方向後方側で重ね合わせて被成形体に積層し、未加硫タイヤを成形するタイヤ製造装置であって、
被成形体に巻き付けられたゴムストリップを押圧して圧着する押圧部材と、
押圧部材をゴムストリップの積層方向後方側の縁部に押し付けて縁部に沿って相対移動させる移動手段と、
を備えたことを特徴とするタイヤ製造装置。
A rubber strip supplying means; and a laminating means for sequentially laminating the supplied rubber strip along the outer surface of the molded body, and laminating the rubber slip at least on the rear side in the laminating direction and laminating on the molded body. A tire manufacturing apparatus for molding an unvulcanized tire,
A pressing member that presses and presses the rubber strip wound around the molded body;
Moving means for pressing the pressing member against the edge on the rear side in the stacking direction of the rubber strip and relatively moving along the edge;
A tire manufacturing apparatus comprising:
請求項1に記載されたタイヤ製造装置において、
押圧部材が、少なくともゴムストリップの積層方向後方側の重ね合わせた範囲を押圧することを特徴とするタイヤ製造装置。
In the tire manufacturing apparatus according to claim 1,
The tire manufacturing apparatus, wherein the pressing member presses at least the overlapped range on the rear side in the stacking direction of the rubber strip.
請求項1又は2に記載されたタイヤ製造装置において、
移動手段が、積層方向後方側の縁部に対して、押圧部材をゴムストリップの押圧する表面と直交する方向に押し付けることを特徴とするタイヤ製造装置。
In the tire manufacturing apparatus according to claim 1 or 2,
The tire manufacturing apparatus, wherein the moving means presses the pressing member against the edge on the rear side in the stacking direction in a direction orthogonal to the surface pressed by the rubber strip.
ゴムストリップを被成形体の外面に沿って順に巻き付けて積層する工程を有し、ゴムスリップを少なくとも積層方向後方側で重ね合わせて被成形体に積層し、未加硫タイヤを成形するタイヤ製造方法であって、
被成形体に巻き付けたゴムストリップの積層方向後方側の縁部に押圧部材を押し付ける工程と、
積層方向後方側の縁部に押し付けた押圧部材を縁部に沿って相対移動させてゴムストリップを順に押圧して圧着する工程と、
を有することを特徴とするタイヤ製造方法。
A tire manufacturing method comprising a step of winding and laminating rubber strips in order along an outer surface of a molded body, and laminating rubber slips at least on the rear side in the laminating direction and laminating the molded body to form an unvulcanized tire Because
A step of pressing the pressing member against the edge of the rubber strip wound around the molded body in the stacking direction rear side;
A step of pressing the rubber strip in order by relatively moving the pressing member pressed against the edge on the rear side in the laminating direction and press-bonding the rubber strip; and
A tire manufacturing method comprising:
請求項4に記載されたタイヤ製造方法において、
圧着する工程が、押圧部材により少なくともゴムストリップの積層方向後方側の重ね合わせた範囲を押圧することを特徴とするタイヤ製造方法。
In the tire manufacturing method according to claim 4,
The tire manufacturing method characterized in that the step of pressure-bonding presses at least the overlapped range on the rear side in the stacking direction of the rubber strip with a pressing member.
請求項4又は5に記載されたタイヤ製造方法において、
圧着する工程が、積層方向後方側の縁部に対して、押圧部材をゴムストリップの押圧する表面と直交する方向に押し付けて相対移動させることを特徴とするタイヤ製造方法。
In the tire manufacturing method according to claim 4 or 5,
The tire manufacturing method characterized in that the step of pressure-bonding presses the pressing member in a direction orthogonal to the pressing surface of the rubber strip against the edge on the rear side in the stacking direction.
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JP2012045786A (en) * 2010-08-25 2012-03-08 Bridgestone Corp Device for manufacturing tire
JP2013111864A (en) * 2011-11-29 2013-06-10 Toyo Tire & Rubber Co Ltd Method for molding tire and rubber strip lamination device
JP7375480B2 (en) 2019-11-07 2023-11-08 住友ゴム工業株式会社 Tire manufacturing method

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JP6582104B1 (en) * 2018-10-03 2019-09-25 Toyo Tire株式会社 Tire manufacturing method

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JP2006334901A (en) * 2005-06-01 2006-12-14 Bridgestone Corp Laminate molding method of rubber strip

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JP2006334901A (en) * 2005-06-01 2006-12-14 Bridgestone Corp Laminate molding method of rubber strip

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Publication number Priority date Publication date Assignee Title
JP2012045786A (en) * 2010-08-25 2012-03-08 Bridgestone Corp Device for manufacturing tire
JP2013111864A (en) * 2011-11-29 2013-06-10 Toyo Tire & Rubber Co Ltd Method for molding tire and rubber strip lamination device
JP7375480B2 (en) 2019-11-07 2023-11-08 住友ゴム工業株式会社 Tire manufacturing method

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