JP2010162480A - Gas-liquid separator - Google Patents

Gas-liquid separator Download PDF

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JP2010162480A
JP2010162480A JP2009007084A JP2009007084A JP2010162480A JP 2010162480 A JP2010162480 A JP 2010162480A JP 2009007084 A JP2009007084 A JP 2009007084A JP 2009007084 A JP2009007084 A JP 2009007084A JP 2010162480 A JP2010162480 A JP 2010162480A
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filter
exhaust pipe
storage chamber
liquid storage
fluid
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JP5476000B2 (en
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Toshiyuki Seki
利行 関
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TLV Co Ltd
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TLV Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas-liquid separator which can prevent clogging of a filter comparatively at an early stage. <P>SOLUTION: A swirl vane 12 is arranged in an annular space 11 formed by a body 1 and an exhaust pipe 10. An upper part of the swirl vane 12 is connected to an inlet port 6. The upper part is connected to an outlet port 7 through an hole inside the exhaust pipe 10. A liquid storage chamber 15 is formed below the annular space 11, the lower end of the liquid storage chamber 15 being connected to a drain port 8. A filter 22 filtering a fluid is arranged between the exhaust pipe 10 and the liquid storage chamber 15. An upstream filter 24 filtering the fluid is arranged outside the filter 22 between the exhaust pipe 10 and the liquid storage chamber 15. The filtration particle size of the upstream filter 24 is formed larger than that of the filter 22. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、蒸気や圧縮空気や各種ガス等の気体中に混入している復水や凝縮水等の液体をケーシング内に旋回流を起こし遠心力によって分離する気液分離器に関し、特にケーシング内に流体をろ過するフィルターを配置したものに関する。   The present invention relates to a gas-liquid separator that generates a swirling flow in a casing and separates the liquid such as condensate or condensed water mixed in a gas such as steam, compressed air, or various gases by centrifugal force, and particularly in the casing. And a filter for filtering fluid.

従来の気液分離器は、例えば特許文献1に開示されている。これは、ケーシングと排気管で形成する環状空間に旋回羽根を配置し、旋回羽根の上方を入口に連結し、排気管の内側の孔を通してその上方を出口に連結し、環状空間の下方に液溜室を形成して該液溜室の下端を排液口に連結し、排気管と液溜室の間に流体をろ過するフィルターを配置したものである。   A conventional gas-liquid separator is disclosed in Patent Document 1, for example. This is because the swirl vane is arranged in an annular space formed by the casing and the exhaust pipe, the upper part of the swirl vane is connected to the inlet, the upper part is connected to the outlet through the hole inside the exhaust pipe, and the liquid is placed below the annular space. A reservoir chamber is formed, a lower end of the liquid reservoir chamber is connected to a drainage port, and a filter for filtering a fluid is disposed between the exhaust pipe and the liquid reservoir chamber.

特開2004−340452号公報Japanese Patent Laid-Open No. 2004-340552

上記従来の気液分離器においては、流体をろ過するフィルターがゴミやスケール等の異物の堆積により比較的早期に詰まりを生じるために、頻繁に分解してフィルターを洗浄したり交換したりしなければならない問題点があった。   In the above conventional gas-liquid separator, the filter for filtering the fluid is clogged relatively early due to the accumulation of foreign matter such as dust and scales, so the filter must be frequently disassembled and cleaned or replaced. There was a problem that had to be done.

したがって本発明が解決しようとする課題は、フィルターが比較的早期に詰まることを防止できる気液分離器を提供することである。   Therefore, the problem to be solved by the present invention is to provide a gas-liquid separator that can prevent the filter from being clogged relatively early.

上記の課題を解決するために、本発明の気液分離器は、ケーシングと排気管で形成する環状空間に旋回羽根を配置し、旋回羽根の上方を入口に連結し、排気管の内側の孔を通してその上方を出口に連結し、環状空間の下方に液溜室を形成して該液溜室の下端を排液口に連結し、排気管と液溜室の間に流体をろ過するフィルターを配置したものにおいて、排気管と液溜室の間に流体をろ過する上流フィルターをフィルターの外側に配置し、上流フィルターのろ過粒度をフィルターのろ過粒度よりも大きく形成したことを特徴とするものである。   In order to solve the above problems, the gas-liquid separator of the present invention has a swirl vane disposed in an annular space formed by a casing and an exhaust pipe, and the upper part of the swirl vane is connected to an inlet, and a hole inside the exhaust pipe. A filter for filtering the fluid between the exhaust pipe and the liquid storage chamber, connecting the upper part to the outlet through the pipe, forming a liquid storage chamber below the annular space and connecting the lower end of the liquid storage room to the drainage port. In the arrangement, an upstream filter for filtering the fluid between the exhaust pipe and the liquid reservoir is arranged outside the filter, and the filtration particle size of the upstream filter is formed larger than the filtration particle size of the filter. is there.

本発明によれば、排気管と液溜室の間に流体をろ過する上流フィルターをフィルターの外側に配置し、上流フィルターのろ過粒度をフィルターのろ過粒度よりも大きく形成したことにより、上流フィルターで粒度の小さな異物を捕捉でき、フィルターで粒度の微小な異物を捕捉できるので、フィルターが比較的早期に詰まることを防止でき、フィルターを頻繁に洗浄したり交換したりする必要がないという効果を奏する。   According to the present invention, the upstream filter for filtering the fluid between the exhaust pipe and the liquid storage chamber is arranged outside the filter, and the upstream filter has a filtration particle size larger than the filtration particle size of the filter. Since it can capture foreign matters with small particle size and fine foreign particles with a filter, it can prevent the filter from clogging relatively early, and there is no need to frequently wash or replace the filter. .

本発明の実施の形態に係わる気液分離器の断面図である。It is sectional drawing of the gas-liquid separator concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。ケーシングは円筒状本体1と出入口部材2をクランプ継手3で結合し、本体1の下部に底蓋4を溶接により結合して形成する。出入口部材2には左右同軸上に入口6と出口7を設け、上端中央にプラグ孔5を設ける。プラグ孔5は逆洗用の流体配管を接続したり圧力計を接続したりするために使用する。底蓋4には下端中央に排液口8を設ける。出入口部材2に連通口9を開けた弁座16をネジ結合する。出入口部材2と弁座16の間には排気管10の上端の内向きフランジを間に挟むことにより、排気管10を出入口部材2に固定する。排気管10は二重のほぼ円筒形状で、内側円筒の上下端部を末広がりに形成する。排気管10の外側円筒は省略して本体1で兼用することもできる。排気管10の内外円筒の間に形成される環状空間11に、排気管10と一体に旋回羽根12を形成する。   Hereinafter, an embodiment of the present invention will be described with reference to FIG. The casing is formed by connecting the cylindrical main body 1 and the entrance / exit member 2 with a clamp joint 3 and connecting the bottom lid 4 to the lower part of the main body 1 by welding. The inlet / outlet member 2 is provided with an inlet 6 and an outlet 7 on the left and right coaxial axes, and a plug hole 5 is provided at the center of the upper end. The plug hole 5 is used for connecting a fluid pipe for backwashing or connecting a pressure gauge. The bottom lid 4 is provided with a drainage port 8 at the center of the lower end. The valve seat 16 having the communication port 9 opened is connected to the doorway member 2 by screws. The exhaust pipe 10 is fixed to the entrance / exit member 2 by sandwiching an inward flange at the upper end of the exhaust pipe 10 between the entrance / exit member 2 and the valve seat 16. The exhaust pipe 10 has a double, substantially cylindrical shape, and the upper and lower end portions of the inner cylinder are formed so as to spread outwardly. The outer cylinder of the exhaust pipe 10 can be omitted, and the main body 1 can also be used. A swirl vane 12 is formed integrally with the exhaust pipe 10 in an annular space 11 formed between the inner and outer cylinders of the exhaust pipe 10.

入口4は連通孔13を通して下方の環状空間11に連結し、排気管10の内側は弁座16の連通口9を介して上方の出口5に連結する。本体1の下部内面と底蓋6の内面との間に旋回室14と、この旋回室14の下方に液溜室15を形成し、液溜室15の下端を排液口8に連結する。旋回室14と排気管10の内側に長尺円筒状の中空フィルター22を配置する。フィルター22は上端を弁座16に溶接により固定し、下端部にプラグ23を溶接により固定して閉止状態とする。フィルター22は多数の微細な貫通孔を有し、入口4と環状空間11を流下してきた流体からゴミやスケール等の異物を捕捉して流体を出口5側へ排出するものである。フィルター22のろ過粒度は0.5マイクロから10マイクロ程度が好適である。フィルター22は全長の約半分が排気管10内に位置し、残りの約半分が旋回室14内に位置する。   The inlet 4 is connected to the lower annular space 11 through the communication hole 13, and the inside of the exhaust pipe 10 is connected to the upper outlet 5 through the communication port 9 of the valve seat 16. A swirl chamber 14 is formed between the lower inner surface of the main body 1 and the inner surface of the bottom lid 6, and a liquid reservoir chamber 15 is formed below the swirl chamber 14, and the lower end of the liquid reservoir chamber 15 is connected to the drain port 8. A long cylindrical hollow filter 22 is disposed inside the swirl chamber 14 and the exhaust pipe 10. The filter 22 is closed by fixing the upper end to the valve seat 16 by welding and fixing the plug 23 to the lower end by welding. The filter 22 has a large number of fine through holes, captures foreign matters such as dust and scale from the fluid flowing down the inlet 4 and the annular space 11, and discharges the fluid to the outlet 5 side. The filtration particle size of the filter 22 is preferably about 0.5 to 10 microns. About half of the total length of the filter 22 is located in the exhaust pipe 10, and the other half is located in the swirl chamber 14.

旋回室14と排気管10の内側のフィルター22の外側に長尺円筒状の中空上流フィルター24を配置する。上流フィルター24は上端を排気管10の下部内壁に当接させ、下端部をプラグ23に溶接により固定して閉止状態とする。上流フィルター24は多数の微細な貫通孔を有し、入口4と環状空間11を流下してきた流体からゴミやスケール等の異物を捕捉して流体をフィルター22側へ排出するものである。上流フィルター24のろ過粒度は20マイクロから100マイクロ程度が好適である。上流フィルター24は全長の約1割が排気管10内に位置し、残りの約9割が旋回室14内に位置する。旋回室14と液溜室15の間に隔壁部材17を配置する。隔壁部材17は円板形状で外周に4個の突起18を有し、突起18の外端を底蓋6に溶接によりして固定する。突起18の間の隔壁部材17外周縁と底蓋6内周壁との間に液体通過用隙間19を形成する。   A long cylindrical hollow upstream filter 24 is disposed outside the swirl chamber 14 and the filter 22 inside the exhaust pipe 10. The upper end of the upstream filter 24 is brought into contact with the lower inner wall of the exhaust pipe 10 and the lower end thereof is fixed to the plug 23 by welding so as to be closed. The upstream filter 24 has a large number of fine through holes, captures foreign matters such as dust and scale from the fluid flowing down the inlet 4 and the annular space 11, and discharges the fluid to the filter 22 side. The filtration particle size of the upstream filter 24 is preferably about 20 to 100 microns. About 10% of the total length of the upstream filter 24 is located in the exhaust pipe 10, and the remaining 90% is located in the swirl chamber 14. A partition member 17 is disposed between the swirl chamber 14 and the liquid reservoir chamber 15. The partition member 17 has a disk shape and has four protrusions 18 on the outer periphery, and the outer ends of the protrusions 18 are fixed to the bottom lid 6 by welding. A liquid passage gap 19 is formed between the outer peripheral edge of the partition wall member 17 between the protrusions 18 and the inner peripheral wall of the bottom cover 6.

上記の気液分離器の動作は次の通りである。入口6から入った液体やゴミやスケール等の異物を含む気体は旋回羽根12で旋回される。質量の大きな液体や粒度の大きな異物は遠心力の作用で外側に振り出されて分離され、本体1の内周壁に沿って流下し、突起18の間の液体通過用隙間19を通って液溜室15に流入し、排液口8から系外に排出される。旋回流に含まれる粒度の小さな異物は、上流フィルター24を通過する際に捕捉されて分離される。上流フィルター24の内側へ通過した粒度の微小な異物は、フィルター22を通過する際に捕捉されて分離される。フィルター22の内側へ通過した気体は連通口9を通して出口5から流出する。   The operation of the gas-liquid separator is as follows. A gas containing foreign matter such as liquid, dust or scale entering from the inlet 6 is swirled by swirl vanes 12. A liquid having a large mass or a foreign substance having a large particle size is swung out by the action of centrifugal force and separated, flows down along the inner peripheral wall of the main body 1, and accumulates through a liquid passage gap 19 between the protrusions 18. It flows into the chamber 15 and is discharged out of the system through the drainage port 8. The small foreign matter contained in the swirling flow is captured and separated when passing through the upstream filter 24. Fine foreign matter having a particle size that has passed to the inside of the upstream filter 24 is captured and separated when passing through the filter 22. The gas that has passed to the inside of the filter 22 flows out from the outlet 5 through the communication port 9.

上流フィルター24で粒度の小さな異物を捕捉でき、フィルター22で粒度の微小な異物を捕捉できるので、フィルターが比較的早期に詰まることを防止でき、フィルターを頻繁に洗浄したり交換したりする必要がない。   Since the upstream filter 24 can catch small foreign particles and the filter 22 can catch fine foreign particles, the filter can be prevented from clogging relatively early, and the filter needs to be frequently washed and replaced. Absent.

本発明は、気体中に混入している液体をケーシング内に旋回流を起こし遠心力によって分離すると共にケーシング内に流体をろ過するフィルターを配置したあらゆる種類の気液分離器に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be used for all types of gas-liquid separators in which a liquid that is mixed in gas is swirled in the casing and separated by centrifugal force and a filter for filtering the fluid is disposed in the casing. .

1 本体
2 出入口部材
3 クランプ継手
4 底蓋
5 プラグ孔
6 入口
7 出口
8 排液口
9 連通口
10 排気管
11 環状空間
12 旋回羽根
13 連通孔
14 旋回室
15 液溜室
16 弁座
17 隔壁部材
18 突起
19 液体通過用隙間
22 フィルター
23 プラグ
24 上流フィルター
DESCRIPTION OF SYMBOLS 1 Main body 2 Entrance / exit member 3 Clamp joint 4 Bottom cover 5 Plug hole 6 Inlet 7 Outlet 8 Drainage port 9 Communication port 10 Exhaust pipe 11 Annular space 12 Swirling blade 13 Communication hole 14 Swivel chamber 15 Reservoir chamber 16 Valve seat 17 Partition member 18 Protrusion 19 Liquid passage gap 22 Filter 23 Plug 24 Upstream filter

Claims (1)

ケーシングと排気管で形成する環状空間に旋回羽根を配置し、旋回羽根の上方を入口に連結し、排気管の内側の孔を通してその上方を出口に連結し、環状空間の下方に液溜室を形成して該液溜室の下端を排液口に連結し、排気管と液溜室の間に流体をろ過するフィルターを配置したものにおいて、排気管と液溜室の間に流体をろ過する上流フィルターをフィルターの外側に配置し、上流フィルターのろ過粒度をフィルターのろ過粒度よりも大きく形成したことを特徴とする気液分離器。   The swirl vane is arranged in an annular space formed by the casing and the exhaust pipe, the upper part of the swirl vane is connected to the inlet, the upper part is connected to the outlet through the hole inside the exhaust pipe, and the liquid storage chamber is formed below the annular space. In the case where the lower end of the liquid storage chamber is connected to the drainage port and a filter for filtering the fluid is disposed between the exhaust pipe and the liquid storage chamber, the fluid is filtered between the exhaust pipe and the liquid storage chamber. A gas-liquid separator characterized in that the upstream filter is arranged outside the filter, and the filtration particle size of the upstream filter is formed larger than the filtration particle size of the filter.
JP2009007084A 2009-01-15 2009-01-15 Gas-liquid separator Expired - Fee Related JP5476000B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012125707A (en) * 2010-12-15 2012-07-05 Tlv Co Ltd Gas-liquid separator
JP2013000659A (en) * 2011-06-16 2013-01-07 Tlv Co Ltd Gas-liquid separator
JP2013150948A (en) * 2012-01-24 2013-08-08 Tlv Co Ltd Gas-liquid separator

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5961823U (en) * 1982-10-18 1984-04-23 日成工業株式会社 Drain separator
JPH04150911A (en) * 1990-10-16 1992-05-25 Smc Corp Water separating filter and suctorial transfer device
JPH05317630A (en) * 1992-05-20 1993-12-03 Maeda:Kk Filter device for compressed air
JPH11267434A (en) * 1998-03-26 1999-10-05 Ckd Corp Vacuum filter
JP2002336622A (en) * 2001-05-15 2002-11-26 Tlv Co Ltd Gas-liquid separator
JP2003181232A (en) * 2001-12-20 2003-07-02 Makita Corp Dust collector
JP2004243235A (en) * 2003-02-14 2004-09-02 Tlv Co Ltd Gas-liquid separator
JP2004340452A (en) * 2003-05-15 2004-12-02 Tlv Co Ltd Gas-liquid separator

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5961823U (en) * 1982-10-18 1984-04-23 日成工業株式会社 Drain separator
JPH04150911A (en) * 1990-10-16 1992-05-25 Smc Corp Water separating filter and suctorial transfer device
JPH05317630A (en) * 1992-05-20 1993-12-03 Maeda:Kk Filter device for compressed air
JPH11267434A (en) * 1998-03-26 1999-10-05 Ckd Corp Vacuum filter
JP2002336622A (en) * 2001-05-15 2002-11-26 Tlv Co Ltd Gas-liquid separator
JP2003181232A (en) * 2001-12-20 2003-07-02 Makita Corp Dust collector
JP2004243235A (en) * 2003-02-14 2004-09-02 Tlv Co Ltd Gas-liquid separator
JP2004340452A (en) * 2003-05-15 2004-12-02 Tlv Co Ltd Gas-liquid separator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012125707A (en) * 2010-12-15 2012-07-05 Tlv Co Ltd Gas-liquid separator
JP2013000659A (en) * 2011-06-16 2013-01-07 Tlv Co Ltd Gas-liquid separator
JP2013150948A (en) * 2012-01-24 2013-08-08 Tlv Co Ltd Gas-liquid separator

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