JP2010155865A - Orally disintegrable tablet - Google Patents
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- JP2010155865A JP2010155865A JP2010086823A JP2010086823A JP2010155865A JP 2010155865 A JP2010155865 A JP 2010155865A JP 2010086823 A JP2010086823 A JP 2010086823A JP 2010086823 A JP2010086823 A JP 2010086823A JP 2010155865 A JP2010155865 A JP 2010155865A
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- 238000005507 spraying Methods 0.000 claims abstract description 18
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 229920002472 Starch Polymers 0.000 claims abstract description 11
- 239000008107 starch Substances 0.000 claims abstract description 11
- 235000019698 starch Nutrition 0.000 claims abstract description 11
- 235000000346 sugar Nutrition 0.000 claims abstract description 11
- 150000005846 sugar alcohols Chemical class 0.000 claims abstract description 10
- 239000001341 hydroxy propyl starch Substances 0.000 claims abstract description 7
- 235000013828 hydroxypropyl starch Nutrition 0.000 claims abstract description 7
- 239000000843 powder Substances 0.000 claims abstract description 6
- 239000000314 lubricant Substances 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 239000007900 aqueous suspension Substances 0.000 claims abstract 2
- 238000000748 compression moulding Methods 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 claims description 26
- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 claims description 16
- HDTRYLNUVZCQOY-WSWWMNSNSA-N Trehalose Natural products O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-WSWWMNSNSA-N 0.000 claims description 16
- HDTRYLNUVZCQOY-LIZSDCNHSA-N alpha,alpha-trehalose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-LIZSDCNHSA-N 0.000 claims description 16
- 235000010355 mannitol Nutrition 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 239000006191 orally-disintegrating tablet Substances 0.000 claims description 11
- 239000003814 drug Substances 0.000 claims description 9
- 229940079593 drug Drugs 0.000 claims description 9
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims description 5
- 239000008101 lactose Substances 0.000 claims description 5
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 claims description 4
- 229930195725 Mannitol Natural products 0.000 claims description 4
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 4
- 229960000913 crospovidone Drugs 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000000594 mannitol Substances 0.000 claims description 4
- 229920000523 polyvinylpolypyrrolidone Polymers 0.000 claims description 4
- 235000013809 polyvinylpolypyrrolidone Nutrition 0.000 claims description 4
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims 1
- 210000000214 mouth Anatomy 0.000 abstract description 11
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 abstract description 10
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 10
- 150000008163 sugars Chemical class 0.000 abstract description 6
- 239000010419 fine particle Substances 0.000 abstract description 3
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- 235000013339 cereals Nutrition 0.000 abstract 1
- 239000000546 pharmaceutical excipient Substances 0.000 abstract 1
- 239000003826 tablet Substances 0.000 description 43
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 38
- 235000019359 magnesium stearate Nutrition 0.000 description 19
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- 229920002261 Corn starch Polymers 0.000 description 12
- 239000008120 corn starch Substances 0.000 description 12
- 150000001720 carbohydrates Chemical class 0.000 description 10
- 238000005469 granulation Methods 0.000 description 10
- 230000003179 granulation Effects 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000002552 dosage form Substances 0.000 description 3
- 108010011485 Aspartame Proteins 0.000 description 2
- 239000000605 aspartame Substances 0.000 description 2
- 235000010357 aspartame Nutrition 0.000 description 2
- IAOZJIPTCAWIRG-QWRGUYRKSA-N aspartame Chemical compound OC(=O)C[C@H](N)C(=O)N[C@H](C(=O)OC)CC1=CC=CC=C1 IAOZJIPTCAWIRG-QWRGUYRKSA-N 0.000 description 2
- 229960003438 aspartame Drugs 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 210000001035 gastrointestinal tract Anatomy 0.000 description 2
- 239000008213 purified water Substances 0.000 description 2
- 230000009747 swallowing Effects 0.000 description 2
- ZFXYFBGIUFBOJW-UHFFFAOYSA-N theophylline Chemical compound O=C1N(C)C(=O)N(C)C2=C1NC=N2 ZFXYFBGIUFBOJW-UHFFFAOYSA-N 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 239000007891 compressed tablet Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- LRCFXGAMWKDGLA-UHFFFAOYSA-N dioxosilane;hydrate Chemical compound O.O=[Si]=O LRCFXGAMWKDGLA-UHFFFAOYSA-N 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 210000003238 esophagus Anatomy 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000003599 food sweetener Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 239000000845 maltitol Substances 0.000 description 1
- 235000010449 maltitol Nutrition 0.000 description 1
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 description 1
- 229940035436 maltitol Drugs 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- TUZYXOIXSAXUGO-PZAWKZKUSA-N pravastatin Chemical compound C1=C[C@H](C)[C@H](CC[C@@H](O)C[C@@H](O)CC(O)=O)[C@H]2[C@@H](OC(=O)[C@@H](C)CC)C[C@H](O)C=C21 TUZYXOIXSAXUGO-PZAWKZKUSA-N 0.000 description 1
- 229960001495 pravastatin sodium Drugs 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 210000003296 saliva Anatomy 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 239000003765 sweetening agent Substances 0.000 description 1
- 229960000278 theophylline Drugs 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000002492 water-soluble polymer binding agent Substances 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
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- Medicinal Preparation (AREA)
Abstract
Description
本発明は、水の服用なしで口腔内で速やかに崩壊する口腔内崩壊錠剤に関する。 The present invention relates to an orally disintegrating tablet that rapidly disintegrates in the oral cavity without taking water.
経口投与のための固形製剤の剤形としては錠剤やカプセル剤が一般的である。これらは投与後そのままの形で食道を通って消化管に達し、消化管内で崩壊して薬物を放出するように設計されている。しかしながら老齢者や小児にとってはその嚥下が困難な場合があり、そのような患者に適した剤形として口腔内崩壊錠剤がある。この剤形は水を同時に飲用しなくても口腔内で嚥液により速やかに崩壊し、老齢者や小児でも容易に嚥下し得るようになっている。しかしながら口腔内崩壊錠剤といえども包装工程を含む生産過程、出荷およびその後の医療現場での取扱い過程において外力によってたやすく崩壊することがないように十分な破壊強度（錠剤の硬度）を持つことが必要である。しかしながら口腔内崩壊速度と錠剤強度とは一般に両立しないから、両者を程よくバランスさせなければならない。 As dosage forms of solid preparations for oral administration, tablets and capsules are common. They are designed to reach the gastrointestinal tract through the esophagus in its original form after administration and disintegrate in the gastrointestinal tract to release the drug. However, swallowing may be difficult for the elderly and children, and an orally disintegrating tablet is a suitable dosage form for such patients. This dosage form is rapidly disintegrated by swallowing in the oral cavity without drinking water at the same time, and can be easily swallowed even by elderly people and children. However, even oral disintegrating tablets have sufficient breaking strength (tablet hardness) so that they are not easily disintegrated by external forces during the production process including the packaging process, shipping, and subsequent handling in the medical field. is necessary. However, since the disintegration rate in the oral cavity and the tablet strength are generally incompatible with each other, the two must be balanced moderately.
これまで提案された数多くの口腔内崩壊錠剤の中で、ＷＯ９５／２０３８０は乳糖、マンニトール、ブドウ糖、白糖及びキシリットからなる群から選択された成形性の低い糖類を、マルトース、マルチトール、ソルビトール及びオリゴ糖からなる群から選択された成形性の高い糖類で造粒し、得られた造粒物を圧縮成形してなる口腔内崩壊錠剤を開示する。これらの造粒に用いられる成形性の高い糖類はいずれも水溶性であり、その水溶液を低成形性の糖類の粒子に噴霧して造粒物がつくられる。そのため成形性の高い糖類は乾燥後造粒物内に無定形もしくは非晶質の形で存在し、成形性の低い糖類の粒子を強固に結合もしくは少なくとも一部を固溶していると考えられるから、口腔内崩壊速度と錠剤硬度の適度のバランスを得るためにはその低成形性糖類に対する相対的割合、液量、噴霧条件等の造粒条件について厳密なコントロールを必要とする。さらにこの方法は賦形成分が高成形性糖類の場合には適用できない。従って成形性に関係なく錠剤の賦形成分一般に広く適用でき、かつ簡単に口腔内崩壊速度と硬度を最適にバランスさせることができる口腔内崩壊錠剤の開発が望まれる。 Among a number of orally disintegrating tablets proposed so far, WO 95/20380 discloses a low-moldable saccharide selected from the group consisting of lactose, mannitol, glucose, sucrose and xylitol, maltose, maltitol, sorbitol and oligo Disclosed is an orally disintegrating tablet which is granulated with a highly moldable saccharide selected from the group consisting of sugars and compression-molded the resulting granulated product. Any of these highly moldable saccharides used for granulation is water-soluble, and the aqueous solution is sprayed onto the particles of low moldability saccharides to produce a granulated product. Therefore, saccharides with high moldability are present in the granulated product in an amorphous or amorphous form after drying, and it is considered that saccharide particles with low moldability are firmly bound or at least partially dissolved. Therefore, in order to obtain an appropriate balance between the rate of disintegration in the oral cavity and tablet hardness, it is necessary to strictly control the granulation conditions such as the relative ratio to the low moldability saccharide, the liquid amount, and the spraying conditions. Furthermore, this method cannot be applied when the forming component is a highly moldable saccharide. Therefore, it is desired to develop an orally disintegrating tablet that can be widely applied in general to tablets regardless of moldability and that can easily balance the disintegration rate and hardness of the oral cavity optimally.
本発明は、成形性すなわち単独で実用上満足な硬度を持つ錠剤に圧縮成形できる否かを問わず、広く錠剤の賦形成分に使用される糖または糖アルコールを用いる。先行技術とは対照的に、本発明では水溶性の造粒成分を使用せず、親水性であるがしかし水に溶けない造粒成分を主たる賦形成分の造粒のために用いる。このため造粒成分は乾燥後の造粒物において賦形成分と独立して存在し、親水性のため口腔内の唾液が錠剤の内部まで速やかに浸透し、錠剤の速やかな崩壊を助ける。この水不溶性親水性造粒成分の使用は、圧縮成形した錠剤の口腔内崩壊速度と錠剤硬度の間の適度なバランスを達成するために複雑な条件設定を必要としない。 The present invention uses sugars or sugar alcohols that are widely used in the formation of tablets, whether or not they can be molded into tablets with moldability, i.e., practically satisfactory hardness. In contrast to the prior art, the present invention does not use a water-soluble granulating component, but a granulating component that is hydrophilic but not soluble in water is used for the granulation of the main ingredients. For this reason, the granulated component is present in the granulated product after drying independently of the formed component, and since it is hydrophilic, saliva in the oral cavity quickly penetrates into the inside of the tablet and helps the tablet disintegrate quickly. The use of this water-insoluble hydrophilic granulating component does not require complex conditions to achieve a reasonable balance between the oral disintegration rate and tablet hardness of a compressed tablet.
このため本発明は、錠剤の賦形成分として用いられる糖または糖アルコールを賦形成分とし、水不溶性であるが親水性の造粒成分を用いて造粒した造粒物の圧縮成形物よりなる口腔崩壊錠剤を提供する。 For this reason, the present invention comprises a compression-molded product of a granulated product obtained by granulating with a sugar or sugar alcohol used as a tablet-forming component and using a water-insoluble but hydrophilic granulating component. An orally disintegrating tablet is provided.
本発明において造粒成分に用いることができる好ましい糖の例は、乳糖、トレハロースなどであり、糖アルコールはマンニトールである。先に引用したＷＯ９５／２０３８０によれば、乳糖およびマンニトールは低成形性の糖類に分類される。トレハロースについては記載はないが、単独で実用上十分な硬度を有する錠剤に打錠することができるので、高成形性糖類に分類すべきである。しかしこれらの糖または糖アルコールを水または水溶性高分子結合剤の水溶液を用いて造粒し、造粒物を圧縮成形して錠剤としても、硬度が実用に耐えない程低いか、又は口腔内崩壊に不適となる程高いかのどちらかである。しかしながらこれらの糖または糖アルコールを水不溶性の親水性造粒成分を用いて造粒し、造粒物を圧縮成形することにより、口腔内崩壊速度と硬度が適度にバランスした錠剤を得ることができる。本発明において使用する造粒成分は親水性であるがしかし水には不溶である。一般に打錠用の造粒物には水溶性の高分子物質の水溶液が結合液として使用されるが、水不溶性物質の水分散液が使用されることはない。しかしこれらの水分散液を使用して造粒する時は、乾燥後賦形成分と分離した状態で造粒物中に分布し、もし存在しなければ高過ぎる硬度の錠剤を口腔内崩壊性とし、反対に低過ぎる硬度の錠剤を実用上満足な硬度を持つように働く。 Examples of preferable sugars that can be used for the granulating component in the present invention are lactose, trehalose and the like, and the sugar alcohol is mannitol. According to WO 95/20380 cited above, lactose and mannitol are classified as low moldability saccharides. Although there is no description about trehalose, it should be classified as a highly moldable saccharide because it can be compressed into a tablet having practically sufficient hardness. However, even if these sugars or sugar alcohols are granulated using water or an aqueous solution of a water-soluble polymer binder, and the granulated product is compression-molded, the hardness is too low to be practically used, or the oral cavity Either high enough to be unsuitable for collapse. However, these sugars or sugar alcohols are granulated using a water-insoluble hydrophilic granulation component, and the granulated product is compression-molded to obtain a tablet having a moderate balance between the oral disintegration rate and hardness. . The granulating component used in the present invention is hydrophilic but insoluble in water. In general, a granulated product for tableting uses an aqueous solution of a water-soluble polymer as a binding liquid, but an aqueous dispersion of a water-insoluble substance is never used. However, when granulating using these aqueous dispersions, tablets distributed in the granulated product in a state separated from the formed component after drying, and if not present, tablets with too high hardness are considered to be orally disintegrating. On the contrary, tablets with too low hardness work to have a practically satisfactory hardness.
使用し得る水不溶性の親水性造粒成分としては、デンプン、小麦粉のようなデンプンを含む穀粉、微粒子無水ケイ酸、ヒドロキシプロピルスターチ、クロスポビドンおよびそれらの混合物がある。デンプンはトウモロコシデンプンおよびバレイショデンプンが好ましい。微粒子無水ケイ酸としては、疎水化処理を施されていない軽質無水ケイ酸または粒径０．１ミクロン以下の非晶質シリカ微粒子が用いられる。これら微粒子無水ケイ酸は細孔を有し、大きい比表面積を有するのが特色である。賦形成分に対するこれら造粒成分の比は、重量で０．０１〜１．０であることが適切である。任意の造粒方法を採用し得るが、流動層造粒法が好ましい。この場合、糖または糖アルコールの賦形成分の粉末粒子を流動させ、それへ造粒成分の水分散液を噴霧するか、または賦形成分と造粒成分を粉末状態であらかじめ混合し、この混合物へ水を噴霧して造粒することができる。流動層造粒装置内で乾燥した造粒物は、必要により整粒後、ステアリン酸マグネシウムのような滑沢剤と混和した後、打錠機により錠剤に圧縮成形する。その際造粒に用いる造粒成分の一部を粉状状態で造粒物と混和し、打錠しても良い。 Water-insoluble hydrophilic granulating ingredients that can be used include starch, flour containing starch such as wheat flour, fine silica, hydroxypropyl starch, crospovidone and mixtures thereof. The starch is preferably corn starch and potato starch. As the fine silicic acid anhydride, light anhydrous silicic acid that has not been subjected to a hydrophobic treatment or amorphous silica fine particles having a particle size of 0.1 microns or less is used. These fine particles of silicic acid anhydride are characterized by having pores and a large specific surface area. It is appropriate that the ratio of these granulated components to the formed component is 0.01 to 1.0 by weight. Although any granulation method can be adopted, fluidized bed granulation method is preferred. In this case, the powder particles of the sugar or sugar alcohol formation are fluidized and sprayed with an aqueous dispersion of the granulation component, or the mixture and the granulation component are mixed in advance in a powder state. It can be granulated by spraying water. The granulated product dried in the fluidized bed granulator is sized as necessary, mixed with a lubricant such as magnesium stearate, and then compressed into tablets by a tableting machine. At that time, a part of the granulation component used for granulation may be mixed with the granulated product in a powder state and tableted.
このようにして製造された錠剤は、一般に口腔内崩壊時間が１０秒以上６０秒未満の範囲内にあり、硬度は少なくとも１．５ｋｇであることが好ましい。先に述べたように、一般に口腔内崩壊速度と硬度とは両立し難いので、あまり高い硬度例えば５．０ｋｇ以上になると口腔内崩壊速度が許容できないほど延長するであろう。 It is preferable that the tablet thus produced generally has an oral disintegration time in the range of 10 seconds to less than 60 seconds and a hardness of at least 1.5 kg. As described above, generally, the disintegration rate in the oral cavity and the hardness are difficult to be compatible, so if the hardness is too high, for example, 5.0 kg or more, the disintegration rate in the oral cavity will be unacceptably prolonged.
本発明の口腔内崩壊錠剤は勿論薬物を含まなければならない。その添加方法はいくつか考えられ、１錠あたりの薬物の含量および性格などによって適切な方法を選ぶことができる。最も一般的な方法は少なくとも造粒物の一部分へ薬物を添加する方法である。また打錠前に造粒物と混合して打錠することもできる。薬物の種類によっては錠剤は主薬の安定剤や矯味剤（甘味剤）を含むことがある。これらの補助成分についても上に述べた添加方法を適用し得る。 The orally disintegrating tablet of the present invention must of course contain a drug. There are several methods for adding them, and an appropriate method can be selected depending on the content and character of the drug per tablet. The most common method is to add a drug to at least a part of the granulated product. Moreover, it can also be tableted by mixing with the granulated product before tableting. Depending on the type of drug, the tablet may contain an active ingredient stabilizer or a corrigent (sweetener). The above-described addition method can also be applied to these auxiliary components.
以下の実施例は例証目的であって本発明をこれらに実施例に限定することを意図しない。また口腔内崩壊錠剤の製剤学的特性が添加した薬物によって有意に影響されるものではないので、多くの実施例においては薬物の添加なしで実験を行なった。 The following examples are for illustrative purposes and are not intended to limit the invention to these examples. In addition, since the pharmaceutical properties of the orally disintegrating tablet are not significantly affected by the added drug, experiments were conducted without adding the drug in many Examples.
実施例１
トレハロース３５５ｇを流動層造粒装置（マルチプレックスＭＰ−０１）に投入し、トウモロコシデンプン４０ｇを水５００ｍＬに分散した液をスプレーし造粒した。得られた造粒物３９５ｇに、トウモロコシデンプン１００ｇを混合し、さらにステアリン酸マグネシウム５ｇを加え、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５０ｍｇの錠剤を得た。
Example 1
355 g of trehalose was put into a fluidized bed granulator (multiplex MP-01), and a liquid in which 40 g of corn starch was dispersed in 500 mL of water was sprayed and granulated. 100g of corn starch is mixed with 395g of the obtained granulated product, 5g of magnesium stearate is further added, and tableting is performed at a tableting pressure of 8kN and 10kN using a rotary tableting machine. 250 mg tablets were obtained.
実施例２
トレハロース３５５ｇを流動層造粒装置に投入し、トウモロコシデンプン１４０ｇを水５００ｍＬに分散した液をスプレーし造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５０ｍｇの錠剤を得た。
Example 2
355 g of trehalose was put into a fluidized bed granulator, and a liquid in which 140 g of corn starch was dispersed in 500 mL of water was sprayed and granulated. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate and tableted using a rotary tableting machine at a tableting pressure of 8 kN and 10 kN, respectively, to obtain a tablet having a diameter of 9.0 mm and a weight of 250 mg.
実施例３
トレハロース３５５ｇとトウモロコシデンプン１４０ｇの混合物を流動層造粒装置に投入し、精製水３００ｍＬをスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを加え、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５０ｍｇの錠剤を得た。
Example 3
A mixture of 355 g of trehalose and 140 g of corn starch was put into a fluidized bed granulator, and granulated by spraying 300 mL of purified water. 5 g of magnesium stearate was added to 495 g of the obtained granulated product, and tableting was performed using a rotary tableting machine at tableting pressures of 8 kN and 10 kN, respectively, to obtain tablets having a diameter of 9.0 mm and a weight of 250 mg.
実施例４
乳糖３５５ｇを流動層造粒装置に投入し、トウモロコシデンプン１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇに、軽質水ケイ酸４ｇと、ステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５２ｍｇの錠剤を得た。
Example 4
355 g of lactose was charged into a fluidized bed granulator, and granulated by spraying a liquid in which 140 g of corn starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 4 g of light hydrosilicic acid and 5 g of magnesium stearate, and tableted at a tableting pressure of 8 kN and 10 kN using a rotary tableting machine, respectively, and the diameter was 9.0 mm, weight 252 mg tablets were obtained.
実施例５
Ｄ−マンニトール３５５ｇを流動層造粒装置に投入し、トウモロコシデンプン１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇに、軽質無水ケイ酸４ｇと、ステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧１０ｋＮおよび１２ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５２ｍｇの錠剤を得た。
Example 5
355 g of D-mannitol was put into a fluidized bed granulator, and granulated by spraying a liquid in which 140 g of corn starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 4 g of light anhydrous silicic acid and 5 g of magnesium stearate, and tableted at a tableting pressure of 10 kN and 12 kN using a rotary tableting machine, respectively, and the diameter was 9.0 mm, weight 252 mg tablets were obtained.
実施例６
Ｄ−マンニトール４７０ｇを流動層造粒装置に投入し、軽質無水ケイ酸２５ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧４ｋＮおよび６ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５０ｍｇの錠剤を得た。
Example 6
470 g of D-mannitol was charged into a fluidized bed granulator, and granulated by spraying a liquid in which 25 g of light anhydrous silicic acid was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate and tableted using a rotary tableting machine at tableting pressures of 4 kN and 6 kN, respectively, to obtain tablets with a diameter of 9.0 mm and a weight of 250 mg.
実施例７
テオフィリン１０ｇとトレハロース３４５ｇの混合物を流動層造粒装置に投入し、トウモロコシデンプン１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇに、アスパルテーム６ｇと、ステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用いそれぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５３ｍｇの錠剤を得た。
Example 7
A mixture of 10 g of theophylline and 345 g of trehalose was put into a fluidized bed granulator, and granulated by spraying a liquid in which 140 g of corn starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 6 g of aspartame and 5 g of magnesium stearate, and tableted at a tableting pressure of 8 kN and 10 kN, respectively, using a rotary tableting machine. Obtained.
実施例８
プラバスタチンナトリウム５０ｇとトレハロース６５０ｇの混合物を流動層造粒装置に投入し、軽質無水ケイ酸１００ｇを水１０００ｍＬに分散した液をスプレーして造粒した。得られた造粒物をＡとする。
Example 8
A mixture of 50 g of pravastatin sodium and 650 g of trehalose was put into a fluidized bed granulator, and granulated by spraying a liquid in which 100 g of light anhydrous silicic acid was dispersed in 1000 mL of water. The obtained granulated product is designated as A.
別にトレハロース５００ｇを流動層造粒装置に投入し、トウモロコシデンプン１００ｇを水１２５０ｍＬに分散した液をスプレーして造粒した。得られた造粒物をＢとする。 Separately, 500 g of trehalose was put into a fluidized bed granulator, and granulated by spraying a liquid in which 100 g of corn starch was dispersed in 1250 mL of water. The obtained granulated product is designated as B.
Ａ造粒物８００ｇと、Ｂ造粒物１２００ｇと、トウモロコシデンプン５０ｇと、アスパルテーム５ｇを混合し、さらにステアリン酸マグネシウム２５ｇを加え、ロータリー式打錠機を用い、それぞれ打錠圧６ｋＮおよび８ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５３ｍｇの錠剤を得た。 Mix 800g of A granulated product, 1200g of B granulated product, 50g of corn starch and 5g of aspartame, add 25g of magnesium stearate, and use a rotary tableting machine at tableting pressure of 6kN and 8kN, respectively. Tablets were obtained having a diameter of 9.0 mm and a weight of 253 mg.
実施例９
Ｄ−マンニトール２３５ｇおよびトレハロース１２０ｇを流動層造粒装置に投入し、トウモロコシデンプン１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５０ｍｇの錠剤を得た。
Example 9
235 g of D-mannitol and 120 g of trehalose were put into a fluid bed granulator, and granulated by spraying a liquid in which 140 g of corn starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate and tableted using a rotary tableting machine at tableting pressures of 8 kN and 10 kN, respectively, to obtain tablets with a diameter of 9.0 mm and a weight of 250 mg.
実施例１０
Ｄ−マンニトール２６７ｇおよびトレハロース８８ｇを流動層造粒装置に投入し、ヒドロキシプロピルスターチ１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５０ｍｇの錠剤を得た。
Example 10
267 g of D-mannitol and 88 g of trehalose were put into a fluidized bed granulator, and granulated by spraying a liquid in which 140 g of hydroxypropyl starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate and tableted using a rotary tableting machine at tableting pressures of 8 kN and 10 kN, respectively, to obtain tablets with a diameter of 9.0 mm and a weight of 250 mg.
実施例１１
トレハロース３５５ｇを流動層造粒装置に投入し、ヒドロキシプロピルスターチ１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮおよび１０ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５０ｍｇの錠剤を得た。
Example 11
355 g of trehalose was put into a fluidized bed granulator, and granulated by spraying a liquid in which 140 g of hydroxypropyl starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate and tableted using a rotary tableting machine at tableting pressures of 8 kN and 10 kN, respectively, to obtain tablets with a diameter of 9.0 mm and a weight of 250 mg.
実施例１２
Ｄ−マンニトール３５５ｇを流動層造粒装置に投入し、ヒドロキシプロピルスターチ１４０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧１０ｋＮおよび１２ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５０ｍｇの錠剤を得た。
Example 12
355 g of D-mannitol was put into a fluidized bed granulator, and granulated by spraying a liquid in which 140 g of hydroxypropyl starch was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate and tableted using a rotary tableting machine at tableting pressures of 10 kN and 12 kN, respectively, to obtain tablets with a diameter of 9.0 mm and a weight of 250 mg.
実施例１３
Ｄ−マンニトール４７５ｇを流動層造粒装置に投入し、クロスポピドン２０ｇを水５００ｍＬに分散した液をスプレーして造粒した。得られた造粒物４９５ｇにステアリン酸マグネシウム５ｇを混合し、ロータリー式打錠機を用い、それぞれ打錠圧７ｋＮおよび９ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５０ｍｇの錠剤を得た。
Example 13
475 g of D-mannitol was charged into a fluidized bed granulator, and granulated by spraying a liquid in which 20 g of crospovidone was dispersed in 500 mL of water. 495 g of the obtained granulated product was mixed with 5 g of magnesium stearate, and compressed using a rotary tableting machine at tableting pressures of 7 kN and 9 kN, respectively, to obtain tablets with a diameter of 9.0 mm and a weight of 250 mg.
実施例１４
Ｄ−マンニトール４７５ｇを流動層造粒装置に投入し、小麦粉２０ｇを水５００ｍＬに分散した液をスプレーし造粒した。得られた造粒物４７５ｇに軽質無水ケイ酸４ｇを混合し、さらにステアリン酸マグネシウム５ｇを加え、ロータリー式打錠機を用い、それぞれ打錠圧６ｋＮ及び８ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５２ｍｇの錠剤を得た。
Example 14
475 g of D-mannitol was put into a fluidized bed granulator, and a liquid in which 20 g of flour was dispersed in 500 mL of water was sprayed and granulated. 4 g of light anhydrous silicic acid was mixed with 475 g of the obtained granulated product, 5 g of magnesium stearate was further added, and tableting was performed at a tableting pressure of 6 kN and 8 kN using a rotary tableting machine, respectively. A tablet weighing 252 mg was obtained.
実施例１５
Ｄ−マンニトール４７５ｇを流動層造粒装置に投入し、小麦粉２０ｇを水２００ｍＬに分散した液をスプレーし造粒した。得られた造粒物４７５ｇに軽質無水ケイ酸４ｇを混合し、さらにステアリン酸マグネシウム５ｇを加え、ロータリー式打錠機を用い、それぞれ打錠圧６ｋＮ及び８ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５２ｍｍの錠剤を得た。
Example 15
475 g of D-mannitol was put into a fluidized bed granulator, and a liquid in which 20 g of flour was dispersed in 200 mL of water was sprayed and granulated. 4 g of light anhydrous silicic acid was mixed with 475 g of the obtained granulated product, 5 g of magnesium stearate was further added, and tableting was performed at a tableting pressure of 6 kN and 8 kN using a rotary tableting machine, respectively. A tablet with a weight of 252 mm was obtained.
実施例１６
Ｄ−マンニトール４７５ｇを流動層造粒装置に投入し、小麦粉２０ｇを水１００ｍＬに分散した液をスプレーし造粒した。得られた造粒物４７５ｇに軽質無水ケイ酸４ｇを混合し、さらにステアリン酸マグネシウム５ｇを加え、ロータリー式打錠機を用い、それぞれ打錠圧８ｋＮ及び１０ｋＮにおいて打錠し、直径９．０ｍｍ，重量２５２ｍｇの錠剤を得た。
Example 16
475 g of D-mannitol was put into a fluidized bed granulator, and a liquid in which 20 g of flour was dispersed in 100 mL of water was sprayed and granulated. 4 g of light anhydrous silicic acid was mixed with 475 g of the obtained granulated product, 5 g of magnesium stearate was further added, and tableting was performed at a tableting pressure of 8 kN and 10 kN using a rotary tableting machine. A tablet weighing 252 mg was obtained.
比較例１
トレハロース５６８ｇを流動層造粒装置に投入し、精製水３００ｍＬをスプレーして造粒した。得られた造粒物４２６ｇにトウモロコシデンプン１６８ｇを混合し、さらにステアリン酸マグネシウム６ｇを加え、ロータリー式打錠機を用いて直径９．０ｍｍ、重量２５０ｍｇの錠剤に打錠した。打錠圧８ｋＮにおいては脆い錠剤（硬度０．２ｋｇ）が得られたが、打錠圧１０ｋＮにおいてはキャッピングが著しく、打錠不可能であった。
Comparative Example 1
Trehalose (568 g) was charged into a fluidized bed granulator, and granulated by spraying 300 mL of purified water. To 426 g of the obtained granulated product, 168 g of corn starch was mixed, 6 g of magnesium stearate was further added, and the mixture was compressed into a tablet having a diameter of 9.0 mm and a weight of 250 mg using a rotary tableting machine. A brittle tablet (hardness 0.2 kg) was obtained at a tableting pressure of 8 kN, but capping was significant at a tableting pressure of 10 kN, and tableting was impossible.
比較例２
比較例１において得た造粒物４９５ｇに、ステアリン酸マグネシウム５ｇを混合し、ロータリー打錠機を用い、それぞれ打錠圧３ｋＮおよび５ｋＮにおいて打錠し、直径９．０ｍｍ、重量２５０ｍｇの錠剤を得た。
Comparative Example 2
495 g of the granulated product obtained in Comparative Example 1 is mixed with 5 g of magnesium stearate, and compressed using a rotary tableting machine at a tableting pressure of 3 kN and 5 kN, respectively, to obtain a tablet having a diameter of 9.0 mm and a weight of 250 mg. It was.
〔硬度および崩壊性試験〕
実施例および比較例で得た錠剤について、常法により硬度を測定した。崩壊試験は水を使用して第１４改正薬局方記載の方法に従って水中崩壊時間を測定し、口腔内崩壊時間は健康な成人男子の口腔内に試験錠剤を含ませ、噛まない状態で完全に崩壊するまでの時間を測定した。なお比較例１の錠剤については水中および口腔内崩壊時間を測定しなかった。結果を表１から表６に示す。
[Hardness and disintegration test]
About the tablet obtained by the Example and the comparative example, hardness was measured by the conventional method. The disintegration test uses water to measure the disintegration time in water according to the method described in the 14th revised pharmacopoeia. The time to do was measured. For the tablet of Comparative Example 1, the disintegration time in water and in the oral cavity was not measured. The results are shown in Tables 1 to 6.
〔考察〕
比較例１および２から理解し得るように、トレハロースを水のみで造粒し、造粒物にデンプンおよび滑沢剤を混合して打錠した場合、許容できる硬度に達しないか又はキャッピングのため打錠できない。トレハロースを水のみで造粒した造粒物へ滑沢剤を加えて打錠すると低い打錠圧で硬い錠剤となり、口腔内崩壊錠剤は得られない。これと対照的に糖又は糖アルコールを水不溶性の親水性造粒成分の水分散液を用いて造粒するか、あるいは両者の混合物を水で造粒した場合は、実施例から理解されるように、口腔内崩壊速度と硬度が適度にバランスした錠剤が得られる。
[Discussion]
As can be understood from Comparative Examples 1 and 2, trehalose is granulated with water alone, and when the granulated product is mixed with starch and a lubricant and tableted, it does not reach an acceptable hardness or because of capping. Can't tablet. When a lubricant is added to a granulated product obtained by granulating trehalose only with water and tableted, it becomes a hard tablet with a low tableting pressure, and an orally disintegrating tablet cannot be obtained. In contrast, when sugar or sugar alcohol is granulated using an aqueous dispersion of a water-insoluble hydrophilic granulating component, or a mixture of both is granulated with water, it will be understood from the examples. In addition, a tablet in which the oral disintegration rate and hardness are appropriately balanced is obtained.
Claims (7)
Ｂ．得られた造粒物に少なくとも滑沢剤を添加し、圧縮成形するステップを含むことを特徴とする口腔内崩壊錠剤の製造方法。 A. (A) into a fluidized bed selected from sugar or sugar alcohol, (b) into water selected from starch, flour containing starch, fine silica, hydroxypropyl starch, crospovidone and mixtures thereof B. spraying an aqueous suspension of an insoluble but hydrophilic disintegrating component to obtain a granulated product; A method for producing an orally disintegrating tablet, comprising a step of adding at least a lubricant to the obtained granulated product and compression molding.
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| WO2015008825A1 (en) | 2013-07-19 | 2015-01-22 | 株式会社三和化学研究所 | Orally disintegrating tablet |
| JP2019151670A (en) * | 2012-04-24 | 2019-09-12 | 第一三共株式会社 | Orally disintegrating tablet and production method thereof |
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| WO2017217494A1 (en) | 2016-06-16 | 2017-12-21 | 東和薬品株式会社 | Orally disintegrating tablet |
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