JP2010137233A - Molding die and method for assembling the same - Google Patents

Molding die and method for assembling the same Download PDF

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JP2010137233A
JP2010137233A JP2008313256A JP2008313256A JP2010137233A JP 2010137233 A JP2010137233 A JP 2010137233A JP 2008313256 A JP2008313256 A JP 2008313256A JP 2008313256 A JP2008313256 A JP 2008313256A JP 2010137233 A JP2010137233 A JP 2010137233A
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mold
slide
cavity
dedicated
general
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Hideki Yonezawa
英樹 米澤
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Mazda Motor Corp
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Mazda Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To make a step change efficient, and to avoid any increase in size of a die in the case that a fixed die and a movable die are split into an exclusive member and a general member, and a slide die is provided on the exclusive member. <P>SOLUTION: When an exclusive member 21 having a slide die 23 is attached/detached to/from a recessed part 22a, as the exclusive member 21 and the general member 22 are relatively moved in the advancing/separating direction A, an end of a shaft member 72 is advanced into an engagement passage 60, or retracted from the engagement passage 60, thereby the shaft member 72 and the slide die 23 are engaged/disengaged with/from each other. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、成型用金型およびその組立方法に関し、金型交換を伴う段替えの改良の技術分野に属する。   The present invention relates to a molding die and a method for assembling the same, and belongs to the technical field of improvement of setup change accompanying die replacement.

近年、生産ラインにおける多品種少量生産の一般化に伴い、例えば自動車エンジンのシリンダブロック等の鋳造工場では、金型交換を伴う段替えの頻度が増す傾向にある。また、サイクルタイムの短縮、複雑な製品形状の実現、薄肉部の高い寸法精度の実現等を達成するため、例えばハイプレッシャダイカスト鋳造においては、アルミニウム合金の高温の溶湯が高速かつ高圧でキャビティに充填される。それゆえ、金型の損耗が激しくなって金型寿命が短くなることが原因で金型交換を伴う段替えの頻度が増す場合もある。   In recent years, with the generalization of high-mix low-volume production in a production line, for example, in a casting factory such as a cylinder block of an automobile engine, there is a tendency that the frequency of changeover accompanied with die change increases. In order to reduce cycle time, achieve complex product shapes, and achieve high dimensional accuracy for thin-walled parts, for example, in high pressure die casting, high temperature molten aluminum alloy is filled into the cavity at high speed and pressure. Is done. Therefore, there is a case where the frequency of changeover accompanied with mold replacement increases due to the severe wear of the mold and shortening of the mold life.

そこで、従来、固定型および可動型を、キャビティ形成面を有する専用部材と、キャビティ形成面を有しない汎用部材とに分割し、段替え時には専用部材のみを交換することにより、段替え作業の容易化や金型コストの削減等を図ることが知られている。   Therefore, conventionally, the fixed mold and the movable mold are divided into a dedicated member having a cavity forming surface and a general-purpose member not having a cavity forming surface. It is known to reduce the cost and mold cost.

具体的には、固定型および可動型の対接面側(合せ面側)に開口する凹部が汎用部材に設けられ、この凹部に対して専用部材が固定型および可動型の対接離反方向に着脱自在に嵌合される。また、その場合、前記固定型の専用部材又は前記可動型の専用部材に、前記対接離反方向と直交する方向に移動してキャビティの1部を構成するスライド型が備えられることがある。   Specifically, the general-purpose member is provided with a concave portion that opens to the contact surface side (mating surface side) of the fixed mold and the movable mold, and the dedicated member extends in the direction of contact and separation between the fixed mold and the movable mold. It is detachably fitted. In this case, the fixed-type dedicated member or the movable-type dedicated member may be provided with a slide mold that moves in a direction perpendicular to the contact / separation direction and forms part of the cavity.

特許文献1には、このスライド型を前記対接離反方向と直交する方向に移動させるためのシリンダの駆動軸が、前記スライド型が備えられた専用部材を嵌合する汎用部材に、前記対接離反方向と直交する方向に延びて設けられることが開示されている。そして、前記駆動軸における前記スライド型側の端部にT字型クランプが設けられ、段替え時には、前記スライド型を専用部材に組み付け、この専用部材を汎用部材の凹部の底面側に前記対接離反方向に移動させて前記凹部に嵌合させた後、前記駆動軸の端部のT字型クランプを軸方向に移動させて、前記スライド型の移動方向外側の面部に設けられたT字型スロットに突入させ、次いで、該T字型クランプを軸周りに90度回転させることにより、スライド型に駆動軸を連結させることが開示されている。ここで、前記T字型クランプを軸周りに回転させるためにラックピニオン機構が備えられる。   In Patent Document 1, a cylinder drive shaft for moving the slide mold in a direction orthogonal to the contact / separation direction is connected to a general-purpose member that fits a dedicated member provided with the slide mold. It is disclosed that it is provided extending in a direction orthogonal to the separating direction. A T-shaped clamp is provided at the end of the drive shaft on the slide mold side, and the slide mold is assembled to a dedicated member at the time of changeover, and the dedicated member is brought into contact with the bottom surface of the concave portion of the general-purpose member. After moving in the separating direction and fitting in the recess, the T-shaped clamp at the end of the drive shaft is moved in the axial direction, and the T-shaped provided on the outer surface of the slide type in the moving direction It is disclosed that the drive shaft is coupled to the slide mold by entering the slot and then rotating the T-shaped clamp 90 degrees about the axis. Here, a rack and pinion mechanism is provided to rotate the T-shaped clamp around the axis.

特許第3794323号明細書(段落0029、0030、0049)Japanese Patent No. 3794323 (paragraphs 0029, 0030, 0049)

しかし、前記従来技術では、段替え時に、スライド型を組み付けた専用部材を汎用部材の凹部に嵌合させた後、改めて、シリンダ駆動軸の移動と回転とを行うので、動作の数が増えて、段替えに要する時間が長くなってしまう。また、駆動軸を対接離反方向と直交する方向に移動させるためのシリンダの他に、駆動軸を軸周りに回転させるためのラックピニオン機構が必要となるので、金型の大型化及びコストアップを招いてしまう。   However, in the prior art, at the time of changeover, after the dedicated member assembled with the slide mold is fitted into the recess of the general-purpose member, the cylinder drive shaft is moved and rotated again, so the number of operations increases. The time required for the changeover becomes longer. In addition to the cylinder for moving the drive shaft in the direction perpendicular to the contact / separation direction, a rack and pinion mechanism for rotating the drive shaft around the shaft is required, which increases the size and cost of the mold. Will be invited.

そこで、本発明は、固定型および可動型を専用部材と汎用部材とに分割し、かつ専用部材にスライド型を備えた場合に、段替えの効率化と、金型の大型化等の回避とを図ることを課題とする。   In view of this, the present invention divides the fixed mold and the movable mold into a dedicated member and a general-purpose member, and when the dedicated member is provided with a slide mold, it is possible to improve the efficiency of changeover and avoid the enlargement of the mold. The problem is to plan.

前記課題を解決するため、本発明では次のような手段を用いる。なお、以下の本発明の開示において、後述する発明の実施の形態で用いられる符号を参考までに付記する。   In order to solve the above problems, the present invention uses the following means. In the following disclosure of the present invention, reference numerals used in the embodiments of the invention described later are added for reference.

まず、本願の請求項1に記載の発明は、固定型10および可動型20が、キャビティ形成面11a,21aを有する専用部材11,21と、キャビティ形成面を有しない汎用部材12,22とでなり、前記専用部材11,21が、前記汎用部材12,22に設けられた凹部12a,22aに対して固定型10および可動型20の対接離反方向Aに着脱自在に嵌合され、かつ、前記固定型10の専用部材11又は前記可動型20の専用部材21の少なくとも一方に、前記対接離反方向Aと直交する方向Bに移動してキャビティCの1部を構成するスライド型23が備えられ、このスライド型23と係合して該スライド型23を前記直交方向Bに移動させるための軸部材72が、当該スライド型23が備えられた専用部材21が嵌合される汎用部材22に前記直交方向Bに移動自在に設けられた成型用金型であって、前記軸部材72におけるスライド型23側の端部に拡径部73が設けられ、前記スライド型23に、前記拡径部73が進入し得る第1の空洞部61と、前記拡径部近傍の軸部材72が進入し得る第2の空洞部62とからなる係合通路60が、前記対接離反方向Aに延設され、前記係合通路60は、前記スライド型23における反合せ面側に開口され、かつ前記第2の空洞部62が前記スライド型23の移動方向外側面部23aに開口されて、当該スライド型23が備えられた専用部材21が前記凹部22aに対して着脱されるときに、該専用部材21と前記汎用部材22とが前記対接離反方向Aに相対移動することに伴い、前記軸部材72の前記端部が前記係合通路60に進入し又は前記係合通路60から退出することにより、前記軸部材72とスライド型23とが係合し又はその係合が解除されることを特徴とする。   First, the invention according to claim 1 of the present application is that the fixed mold 10 and the movable mold 20 include dedicated members 11 and 21 having cavity forming surfaces 11a and 21a and general-purpose members 12 and 22 having no cavity forming surfaces. The dedicated members 11 and 21 are detachably fitted in the contact and separation direction A of the fixed mold 10 and the movable mold 20 with respect to the recesses 12a and 22a provided in the general-purpose members 12 and 22, and At least one of the dedicated member 11 of the fixed mold 10 or the dedicated member 21 of the movable mold 20 is provided with a slide mold 23 that moves in a direction B perpendicular to the contact / separation direction A and constitutes a part of the cavity C. A general-purpose part in which the shaft member 72 for engaging with the slide mold 23 and moving the slide mold 23 in the orthogonal direction B is fitted with the dedicated member 21 provided with the slide mold 23 22 is a molding die provided so as to be movable in the orthogonal direction B. A diameter-enlarging portion 73 is provided at an end of the shaft member 72 on the slide die 23 side. An engagement passage 60 composed of a first cavity portion 61 into which the diameter portion 73 can enter and a second cavity portion 62 into which the shaft member 72 in the vicinity of the enlarged diameter portion can enter is in the contact / separation direction A. The engagement passage 60 is extended to the side opposite to the mating surface of the slide mold 23, and the second cavity 62 is opened to the movement direction outer surface 23a of the slide mold 23, so that the slide When the dedicated member 21 provided with the mold 23 is attached to and detached from the recess 22a, the dedicated member 21 and the general-purpose member 22 move relative to each other in the contact / separation direction A, and the shaft member The end of 72 is the engagement passage 60. By exiting from the entry or the engagement passage 60, and the shaft member 72 and the slide mold 23 is characterized in that the engagement or the engagement is released.

次に、本願の請求項2に記載の発明は、請求項1に記載の成型用金型において、前記第1の空洞部61の高さは、前記拡径部73の厚みよりも大きいことを特徴とする。   Next, the invention according to claim 2 of the present application is that, in the molding die according to claim 1, the height of the first cavity portion 61 is larger than the thickness of the enlarged diameter portion 73. Features.

次に、本願の請求項3に記載の発明は、請求項1又は2に記載の成型用金型において、前記軸部材72の反拡径部側の端部は、汎用部材22を貫通して、汎用部材22の外面に備えられたアクチュエータ71に連結されていることを特徴とする。   Next, the invention according to claim 3 of the present application is the molding die according to claim 1 or 2, wherein the end of the shaft member 72 on the side opposite to the enlarged diameter portion passes through the general-purpose member 22. It is connected to an actuator 71 provided on the outer surface of the general-purpose member 22.

次に、本願の請求項4に記載の発明は、固定型10および可動型20が、キャビティ形成面11a,21aを有する専用部材11,21と、キャビティ形成面を有しない汎用部材12,22とでなり、前記専用部材11,21が、前記汎用部材12,22に設けられた凹部12a,22aに対して固定型10および可動型20の対接離反方向Aに着脱自在に嵌合され、かつ、前記固定型10の専用部材11又は前記可動型20の専用部材21の少なくとも一方に、前記対接離反方向Aと直交する方向Bに移動してキャビティCの1部を構成するスライド型23が備えられ、このスライド型23と係合して該スライド型23を前記直交方向Bに移動させるための軸部材72が、当該スライド型23が備えられた専用部材21が嵌合される汎用部材22に前記直交方向Bに移動自在に設けられた成型用金型の組立方法であって、前記軸部材72におけるスライド型23側の端部に拡径部73が設けられ、前記スライド型23に、前記拡径部73が進入し得る第1の空洞部61と、前記拡径部近傍の軸部材72が進入し得る第2の空洞部62とからなる係合通路60が、前記対接離反方向Aに延設され、前記係合通路60は、前記スライド型23における反合せ面側に開口され、かつ前記第2の空洞部62が前記スライド型23の移動方向外側面部23aに開口されて、当該スライド型23が備えられた専用部材21が前記凹部22aに対して着脱されるときに、該専用部材21と前記汎用部材22とが前記対接離反方向Aに相対移動することに伴い、前記軸部材72の前記端部が前記係合通路60に進入し又は前記係合通路60から退出することにより、前記軸部材72とスライド型23とが係合し又はその係合が解除される成型用金型を用い、前記スライド型23を前記専用部材21に組み付けるステップ、前記専用部材21を前記凹部22aに嵌合させたときの前記係合通路60の位置に前記軸部材72の端部の位置が前記スライド型23の移動方向Bにおいて一致するように前記軸部材72を移動させるステップ、及び、前記専用部材21を前記凹部22aの底面側に移動させて前記凹部22aに嵌合させるステップを含むことを特徴とする。   Next, in the invention described in claim 4 of the present application, the fixed mold 10 and the movable mold 20 include dedicated members 11 and 21 having cavity forming surfaces 11a and 21a, and general-purpose members 12 and 22 having no cavity forming surfaces. The dedicated members 11 and 21 are detachably fitted in the contact / separation direction A of the fixed mold 10 and the movable mold 20 with respect to the recesses 12a and 22a provided in the general-purpose members 12 and 22, and At least one of the dedicated member 11 of the fixed mold 10 or the dedicated member 21 of the movable mold 20 has a slide mold 23 that moves in a direction B perpendicular to the contact / separation direction A and constitutes a part of the cavity C. A general-purpose part that is provided with a shaft member 72 that engages with the slide mold 23 and moves the slide mold 23 in the orthogonal direction B is fitted with the dedicated member 21 provided with the slide mold 23. 22 is a method for assembling a molding die that is movably provided in the orthogonal direction B. A diameter-enlarging portion 73 is provided at an end portion of the shaft member 72 on the slide die 23 side. The engagement passage 60 including the first cavity portion 61 into which the enlarged diameter portion 73 can enter and the second cavity portion 62 into which the shaft member 72 in the vicinity of the enlarged diameter portion can enter is separated from the contact and separation. Extending in the direction A, the engagement passage 60 is opened to the counter mating surface side of the slide mold 23, and the second cavity 62 is opened to the movement direction outer surface part 23 a of the slide mold 23. When the dedicated member 21 provided with the slide mold 23 is attached to and detached from the recess 22a, the dedicated member 21 and the general-purpose member 22 move relative to each other in the contact / separation direction A. The end portion of the shaft member 72 is the engagement member. By using a molding die in which the shaft member 72 and the slide mold 23 are engaged with each other by entering the passage 60 or withdrawing from the engagement passage 60, the slide mold 23 is removed. The step of assembling to the dedicated member 21, the position of the end of the shaft member 72 in the movement direction B of the slide mold 23 at the position of the engagement passage 60 when the dedicated member 21 is fitted into the recess 22a. The step of moving the shaft member 72 so as to coincide with each other, and the step of moving the dedicated member 21 to the bottom surface side of the concave portion 22a and fitting it into the concave portion 22a are characterized.

次に、本願の請求項5に記載の発明は、請求項4に記載の成型用金型の組立方法において、前記第1の空洞部61の高さを、前記拡径部73の厚みよりも大きく形成し、前記専用部材21を前記凹部22aに嵌合させるステップでは、前記拡径部73の厚み方向において前記拡径部73と前記第1の空洞部61との間に空隙sを形成しながら、前記専用部材21を前記凹部22aの底面側に移動させることを特徴とする。   Next, the invention according to claim 5 of the present application is the method for assembling the molding die according to claim 4, wherein the height of the first cavity portion 61 is set to be higher than the thickness of the enlarged diameter portion 73. In the step of fitting the dedicated member 21 into the recess 22a, a gap s is formed between the enlarged diameter portion 73 and the first cavity portion 61 in the thickness direction of the enlarged diameter portion 73. However, the exclusive member 21 is moved to the bottom surface side of the recess 22a.

まず、本願の請求項1に記載の発明によれば、固定型10および可動型20を専用部材11,21と汎用部材12,22とに分割し、かつ専用部材11,21の少なくとも一方にスライド型23を備えた成型用金型が提供される。   First, according to the invention described in claim 1 of the present application, the fixed mold 10 and the movable mold 20 are divided into the dedicated members 11 and 21 and the general-purpose members 12 and 22, and are slid to at least one of the dedicated members 11 and 21. A molding die provided with the mold 23 is provided.

その場合に、前記スライド型23と係合して該スライド型23を固定型10および可動型20の対接離反方向Aと直交する方向Bに移動させるための軸部材72が、当該スライド型23が備えられた専用部材21が嵌合される汎用部材22に前記直交方向Bに移動自在に設けられる。そして、前記軸部材72におけるスライド型23側の端部に拡径部73が設けられ、また、前記スライド型23に、前記拡径部73が進入し得る第1の空洞部61と、前記拡径部近傍の軸部材72が進入し得る第2の空洞部62とからなる係合通路60が、前記対接離反方向Aに延設される。この係合通路60は、前記スライド型23における反合せ面側に開口され、かつ前記第2の空洞部62が前記スライド型23の移動方向外側面部23aに開口されている。   In this case, a shaft member 72 that engages with the slide mold 23 and moves the slide mold 23 in a direction B perpendicular to the contact / separation direction A of the fixed mold 10 and the movable mold 20 includes the slide mold 23. The general-purpose member 22 to which the dedicated member 21 provided with is fitted is provided so as to be movable in the orthogonal direction B. Further, an enlarged diameter portion 73 is provided at an end portion of the shaft member 72 on the slide mold 23 side, the first cavity portion 61 into which the enlarged diameter portion 73 can enter the slide mold 23, and the expanded diameter portion. An engagement passage 60 including a second cavity portion 62 into which the shaft member 72 in the vicinity of the diameter portion can enter extends in the contact / separation direction A. The engagement passage 60 is opened on the side of the mating surface of the slide mold 23, and the second cavity 62 is opened in the movement direction outer surface 23 a of the slide mold 23.

そして、当該スライド型23が備えられた専用部材21が前記凹部22aに対して着脱されるときに、該専用部材21と前記汎用部材22とが前記対接離反方向Aに相対移動することに伴い、前記軸部材72の前記端部が前記係合通路60に進入し又は前記係合通路60から退出することにより、前記軸部材72とスライド型23とが係合し又はその係合が解除されるようにしたので、段替え時における専用部材11,21のみの交換動作、つまり専用部材11,21を前記対接離反方向Aに移動させる動作が、そのままスライド型23に軸部材72を係合させる動作、あるいはスライド型23から軸部材72を外す動作となって、段替えに要する時間が長くならず、段替えが効率よく行われることになる。   When the dedicated member 21 provided with the slide mold 23 is attached to or detached from the recess 22a, the dedicated member 21 and the general-purpose member 22 move relative to each other in the contact / separation direction A. When the end of the shaft member 72 enters or exits the engagement passage 60, the shaft member 72 and the slide mold 23 are engaged or disengaged. As a result, the operation of exchanging only the dedicated members 11 and 21 at the time of changing the stage, that is, the operation of moving the dedicated members 11 and 21 in the contact-and-separation direction A engages the shaft member 72 with the slide mold 23 as it is. The operation of removing the shaft member 72 from the slide mold 23 does not increase the time required for the changeover, and the changeover is performed efficiently.

しかも、軸部材72を回転させることがないので、軸部材72を回転させるための機構を必要とせず、金型の大型化やコストアップを招くこともない。   In addition, since the shaft member 72 is not rotated, a mechanism for rotating the shaft member 72 is not required, and the size and cost of the mold are not increased.

次に、本願の請求項2に記載の発明によれば、前記第1の空洞部61の高さを、前記拡径部73の厚みよりも大きくしたので、段替え時には、前記拡径部73の厚み方向において、該拡径部73と前記第1の空洞部61との擦れ合いが免れ、これにより、部材の摩耗を回避し、部材の耐久性の低下を抑制することができる。   Next, according to the invention described in claim 2 of the present application, since the height of the first cavity portion 61 is made larger than the thickness of the enlarged-diameter portion 73, the enlarged-diameter portion 73 is changed at the time of changeover. In the thickness direction, friction between the enlarged diameter portion 73 and the first cavity portion 61 is avoided, thereby avoiding wear of the member and suppressing a decrease in durability of the member.

次に、本願の請求項3に記載の発明によれば、前記軸部材72の反拡径部側の端部を、汎用部材22を貫通させて、汎用部材22の外面に備えられたアクチュエータ71に連結したので、前記軸部材72は汎用部材22から取り外すことが困難となり、したがって、軸部材72を汎用部材22側に残したまま、段替え時に効率よくスライド型23と軸部材72とを係合させ、あるいは係合を解除させることができ、本発明の効果がより顕著化する。   Next, according to the invention described in claim 3 of the present application, the actuator 71 provided on the outer surface of the general-purpose member 22 through the general-purpose member 22 through the end on the side opposite to the enlarged diameter of the shaft member 72. Therefore, it is difficult to remove the shaft member 72 from the general-purpose member 22. Therefore, the slide mold 23 and the shaft member 72 are efficiently engaged with each other at the time of changeover while leaving the shaft member 72 on the general-purpose member 22 side. The engagement or the engagement can be released, and the effect of the present invention becomes more remarkable.

次に、本願の請求項4に記載の発明によれば、請求項1に記載の成型用金型を用いて、スライド型23を専用部材21に組み付け、専用部材21を凹部22aに嵌合させたときの係合通路60の位置に軸部材72の端部の位置がスライド型23の移動方向Bにおいて一致するように軸部材72を移動させ、そして、専用部材21を凹部22aの底面側に移動させて凹部22aに嵌合させるようにしたので、請求項1に記載の発明と同様、段替え時における専用部材11,21のみの交換動作、つまり専用部材11,21を前記対接離反方向Aに移動させる動作が、そのままスライド型23に軸部材72を係合させる動作、あるいはスライド型23から軸部材72を外す動作となって、段替えに要する時間が長くならず、段替えが効率よく行われることになる。   Next, according to the invention described in claim 4 of the present application, using the molding die described in claim 1, the slide mold 23 is assembled to the dedicated member 21, and the dedicated member 21 is fitted into the recess 22a. The shaft member 72 is moved so that the position of the end portion of the shaft member 72 coincides with the position of the engagement passage 60 in the movement direction B of the slide mold 23, and the dedicated member 21 is moved to the bottom surface side of the recess 22a. Since it is moved and fitted into the recess 22a, the replacement operation of only the dedicated members 11 and 21 at the time of the changeover, that is, the dedicated members 11 and 21 in the contact and separation direction, as in the invention of claim 1. The operation of moving to A is the operation of engaging the shaft member 72 with the slide mold 23 as it is, or the operation of removing the shaft member 72 from the slide mold 23, and the time required for the changeover is not increased, and the changeover is efficient. Well done It becomes Rukoto.

次に、本願の請求項5に記載の発明によれば、請求項2に記載の成型用金型を用いて、専用部材21を凹部22aに嵌合させるときは、拡径部73の厚み方向において拡径部73と第1の空洞部61との間に空隙sを形成しながら、専用部材21を凹部22aの底面側に移動させるようにしたので、請求項2に記載の発明と同様、段替え時には、前記拡径部73の厚み方向において、該拡径部73と前記第1の空洞部61との擦れ合いが免れ、これにより、部材の摩耗を回避し、部材の耐久性の低下を抑制することができる。   Next, according to the invention described in claim 5 of the present application, when the dedicated member 21 is fitted into the recess 22a using the molding die described in claim 2, the thickness direction of the enlarged diameter portion 73 is determined. Since the dedicated member 21 is moved to the bottom surface side of the concave portion 22a while forming the gap s between the enlarged diameter portion 73 and the first cavity portion 61 in the same manner as in the invention according to claim 2, At the time of changeover, in the thickness direction of the enlarged diameter portion 73, friction between the enlarged diameter portion 73 and the first cavity portion 61 is avoided, thereby avoiding wear of the member and reducing durability of the member. Can be suppressed.

図1は、本発明の最良の実施の形態に係るダイカストマシン1の主な構成要素の配置を側面から概略図示する断面図であって、(a)は型開き状態を示すもの、(b)は型締め状態を示すものである。   FIG. 1 is a cross-sectional view schematically showing the arrangement of main components of a die casting machine 1 according to the best mode of the present invention from the side, wherein (a) shows a mold open state, (b) Indicates a clamping state.

このダイカストマシン1は、自動車エンジンのシリンダブロックを鋳造するハイプレッシャダイカストマシンであって、サイクルタイムの短縮、複雑な製品形状の実現、薄肉部の高い寸法精度の実現等を達成するため、アルミニウム合金の高温の溶湯が高速かつ高圧でキャビティCに充填される。それゆえ、金型の損耗が激しくなって金型寿命が短くなることが原因で金型交換を伴う段替えの頻度が増す傾向にある。   This die casting machine 1 is a high pressure die casting machine for casting a cylinder block of an automobile engine, and is made of an aluminum alloy in order to shorten the cycle time, realize a complicated product shape, realize a high dimensional accuracy of a thin part, etc. The high-temperature molten metal is filled into the cavity C at high speed and high pressure. Therefore, there is a tendency that the frequency of changeover accompanied with mold replacement tends to increase due to severe wear of the mold and shortening of the mold life.

そこで、このダイカストマシン1においては、固定型10が、キャビティ形成面11aを有する専用部材としての中子11と、キャビティ形成面を有しない汎用部材としてのホルダ12とに分割されている。同様に、可動型20も、キャビティ形成面21aを有する専用部材としての中子21と、キャビティ形成面を有しない汎用部材としてのホルダ22とに分割されている。そして、段替え時には中子11,21のみを交換することにより、段替え作業の容易化や金型コストの削減等が図られている。   Therefore, in this die casting machine 1, the fixed mold 10 is divided into a core 11 as a dedicated member having a cavity forming surface 11a and a holder 12 as a general-purpose member having no cavity forming surface. Similarly, the movable die 20 is also divided into a core 21 as a dedicated member having a cavity forming surface 21a and a holder 22 as a general-purpose member having no cavity forming surface. Further, by changing only the cores 11 and 21 at the time of changing the settings, the changing work is facilitated, the die cost is reduced, and the like.

そして、このダイカストマシン1においては、前記可動型20の中子21に、固定型10および可動型20の対接離反方向Aと直交する方向Bに移動してキャビティCの1部を構成するスライド型23が上下に2つ備えられている。   In this die casting machine 1, the movable mold 20 has a core 21 that moves in a direction B perpendicular to the contact / separation direction A of the fixed mold 10 and the movable mold 20 to constitute a part of the cavity C. Two molds 23 are provided on the upper and lower sides.

ここで、一般に金型または成型用金型というときは、中子11,21とホルダ12,22とスライド型23とを含む固定型10および可動型20を総合していう。   Here, generally when referring to a mold or a molding mold, the fixed mold 10 and the movable mold 20 including the cores 11 and 21, the holders 12 and 22, and the slide mold 23 are collectively referred to.

すなわち、本実施形態において、ダイカストマシン1は機台2を有し、この機台2の上に、四角壁状の固定プラテン3と同じく四角壁状の固定ブロック4とが相互に所定の間隔をあけて対向して立設されている。そして、この固定プラテン3と固定ブロック4との間に4本のタイバー5…5(図1には2本のみ図示)が水平に架設されている。各タイバー5は、四角壁状の固定プラテン3および固定ブロック4の各角部近傍に相互に離間して配置されている(図5、図9参照)。   That is, in this embodiment, the die casting machine 1 has a machine base 2 on which a square wall-like fixed platen 3 and a square wall-like fixed block 4 are spaced apart from each other at a predetermined interval. It is standing and facing up. Between the fixed platen 3 and the fixed block 4, four tie bars 5 ... 5 (only two are shown in FIG. 1) are installed horizontally. Each tie bar 5 is arranged in the vicinity of each corner of the square wall-shaped fixed platen 3 and fixed block 4 so as to be separated from each other (see FIGS. 5 and 9).

そして、これらのタイバー5…5に四角壁状の可動プラテン6が固定プラテン3および固定ブロック4と対向して移動自在に立設されている。可動プラテン6の背面に駆動ロッド7が連結され、この駆動ロッド7を介して、可動プラテン6は、適宜のアクチュエータ、例えば油圧シリンダ8によってタイバー5…5に沿って水平方向、すなわち金型の対接離反方向Aに移動される。   Further, a square wall-shaped movable platen 6 is erected on these tie bars 5... 5 so as to be opposed to the fixed platen 3 and the fixed block 4. A drive rod 7 is connected to the back surface of the movable platen 6, and the movable platen 6 is moved in the horizontal direction along the tie bars 5... 5 by an appropriate actuator, for example, a hydraulic cylinder 8. It is moved in the contact / separation direction A.

固定プラテン3および可動プラテン6の相互の対向面にそれぞれ固定型10および可動型20が組み付けられている。より詳しくは、固定型10および可動型20のうちのホルダ12,22が固定プラテン3および可動プラテン6に結合され、前記ホルダ12,22の相互の対向面にそれぞれ中子11,21及びスライド型が着脱自在に保持されている。   The fixed mold 10 and the movable mold 20 are assembled to the mutually facing surfaces of the fixed platen 3 and the movable platen 6, respectively. More specifically, the holders 12 and 22 of the fixed mold 10 and the movable mold 20 are coupled to the fixed platen 3 and the movable platen 6, and the cores 11 and 21 and the slide mold are respectively disposed on the opposing surfaces of the holders 12 and 22. Is detachably held.

金型の対接時、すなわち型締め時には、図1(b)に示すように、中子11,21及びスライド型23の対向面が合わせ面となって対接し合い、キャビティ形成面11a,21a及びスライド型23によってキャビティCが形成される。   When the molds are in contact, that is, when the molds are clamped, the opposing surfaces of the cores 11 and 21 and the slide mold 23 are in contact with each other as shown in FIG. The cavity C is formed by the slide mold 23.

金型の離反時、すなわち型開き時には、図1(a)に示すように、スライド型23は上下方向(スライド型移動方向)Bに移動し、可動型20の中子21のキャビティ形成面21aから退避する。   When the mold is separated, that is, when the mold is opened, as shown in FIG. 1A, the slide mold 23 moves in the vertical direction (slide mold movement direction) B, and the cavity forming surface 21 a of the core 21 of the movable mold 20. Evacuate from.

次に、図2は、前記ダイカストマシン1の段替え時における中子11,21及びスライド型23の交換動作、より詳しくはホルダ12,22への取付動作を(a),(b),(c)の順に側面から概略図示する断面図である。   Next, FIG. 2 shows the operation of exchanging the cores 11 and 21 and the slide mold 23 at the time of changing the die-casting machine 1, more specifically, the operation of attaching the holders 12 and 22 to (a), (b), ( It is sectional drawing schematically illustrated from a side surface in order of c).

固定型10および可動型20のホルダ12,22には、相互の対向面側に開口する凹部12a,22aが設けられ、この凹部12a,22aに対して中子11,21及びスライド型23が金型の対接離反方向Aに着脱自在に嵌合される。   The holders 12 and 22 of the fixed mold 10 and the movable mold 20 are provided with recesses 12a and 22a that are open on opposite sides of each other, and the cores 11 and 21 and the slide mold 23 are made of gold against the recesses 12a and 22a. The mold is detachably fitted in the contact / separation direction A of the mold.

個々の詳細は後述するが、ここで、中子11,21及びスライド型23の凹部12a,22aへの嵌合動作を概説する。まず、図2(a)のように、中子11,21及びスライド型23が取り外されたホルダ12,22が相互に離反される。離反されたホルダ12,22間に段替え装置30が運び入れられる。段替え装置30は、対接離反方向Aと直行する方向に水平に延びる搬入用コンベア31と、この搬入用コンベア31上に載置され、対接離反方向Aに水平に延びる嵌合用コンベア(図例はローラコンベア)32とを含む。   Although individual details will be described later, the operation of fitting the cores 11 and 21 and the slide mold 23 into the recesses 12a and 22a will be outlined. First, as shown in FIG. 2A, the holders 12 and 22 from which the cores 11 and 21 and the slide mold 23 are removed are separated from each other. The changeover device 30 is carried between the separated holders 12 and 22. The change-over device 30 is a carry-in conveyor 31 that extends horizontally in a direction perpendicular to the contact / separation direction A, and a fitting conveyor that is placed on the carry-in conveyor 31 and extends horizontally in the contact / separation direction A (see FIG. Examples include a roller conveyor 32.

固定型10の中子11、可動型20の中子21およびスライド型23,23がキャビティCを形成するように予め一体に結合され、ユニット化される(結合ユニットU)。この結合ユニットUが前記嵌合用コンベア32上に載置された状態で、これらの結合ユニットUおよび嵌合用コンベア32の全体が搬入用コンベア31によってダイカストマシン1の外部からホルダ12,22間に搬入される。   The core 11 of the fixed mold 10, the core 21 of the movable mold 20, and the slide molds 23, 23 are integrally coupled in advance so as to form a cavity C (unit U). In a state where the coupling unit U is placed on the fitting conveyor 32, the whole of the coupling unit U and the fitting conveyor 32 is carried between the holders 12 and 22 from the outside of the die casting machine 1 by the loading conveyor 31. Is done.

図2(b)のように、段替え装置30に属するプッシャ33が結合ユニットUを固定型10のホルダ12に向けて押圧し、結合ユニットUにおける固定型10の中子11を固定型10のホルダ12の凹部12aに嵌合させていく。   As shown in FIG. 2B, the pusher 33 belonging to the changeover device 30 presses the coupling unit U toward the holder 12 of the fixed mold 10, and the core 11 of the fixed mold 10 in the coupling unit U is fixed to the fixed mold 10. It fits into the recess 12 a of the holder 12.

図2(c)のように、固定型10の中子11の背壁が凹部12aの底壁に当接すると、固定型10側において、中子11の凹部12aへの嵌合が完了し、段替え装置30がダイカストマシン1の外部へ運び出される。   As shown in FIG. 2C, when the back wall of the core 11 of the fixed mold 10 abuts against the bottom wall of the recess 12a, the fitting of the core 11 to the recess 12a is completed on the fixed mold 10 side. The change-over device 30 is carried out of the die casting machine 1.

次に、可動型20のホルダ22を型締め側に移動させ、結合ユニットUにおける可動型20の中子21およびスライド型23を可動型20のホルダ22の凹部22aに嵌合させていく。そして、可動型20の中子21の背壁が凹部22aの底壁に当接すると、可動型20側において、中子21およびスライド型23の凹部22aへの嵌合が完了する。このときの状況は、前記図1(b)に類似するので、図示は省略する。   Next, the holder 22 of the movable mold 20 is moved to the mold clamping side, and the core 21 and the slide mold 23 of the movable mold 20 in the coupling unit U are fitted into the recess 22 a of the holder 22 of the movable mold 20. When the back wall of the core 21 of the movable mold 20 comes into contact with the bottom wall of the recess 22a, the engagement of the core 21 and the slide mold 23 with the recess 22a is completed on the movable mold 20 side. The situation at this time is similar to that shown in FIG.

そして、結合ユニットUの結合を解除すると、固定型10および可動型20のそれぞれにおいて、中子11,21およびスライド型23がホルダ12,22に保持された状態となる。このときの状況は、前記図1(a)に類似するので、図示は省略する(スライド型23は可動型20の中子21のキャビティ形成面21aに進出している)。   When the coupling of the coupling unit U is released, the cores 11 and 21 and the slide mold 23 are held by the holders 12 and 22 in the fixed mold 10 and the movable mold 20, respectively. Since the situation at this time is similar to that shown in FIG. 1A, the illustration is omitted (the slide mold 23 advances to the cavity forming surface 21a of the core 21 of the movable mold 20).

このように、固定型10および可動型20で別々に中子11,21およびスライド型23をホルダ12,22に保持させるのではなく、予め中子11,21およびスライド型23を結合ユニットUに一体化し、この結合ユニットUを両ホルダ12,22に嵌合させたのちユニットUの結合を解除するので、固定型10および可動型20の型締め時にはキャビティCが精度よく形成されることとなる。   In this way, the cores 11 and 21 and the slide mold 23 are not separately held by the holders 12 and 22 in the fixed mold 10 and the movable mold 20, but the cores 11 and 21 and the slide mold 23 are previously attached to the coupling unit U. Since the unit U is released after being integrated with the holders 12 and 22, the cavity C is accurately formed when the fixed mold 10 and the movable mold 20 are clamped. .

なお、ダイカストマシン1の段替え時において、中子11,21及びスライド型23をホルダ12,22から取り外す動作は、以上の取付動作の概ね逆の動作になる。   Note that the operation of removing the cores 11 and 21 and the slide mold 23 from the holders 12 and 22 when the die casting machine 1 is changed over is substantially the reverse of the above-described mounting operation.

次に、図3は、前記ダイカストマシンの段替え時において結合ユニットが固定型のホルダに向けて移動される段階を示す側面図、図4は、固定型側の中子の凹部への嵌合が完了した段階を示す側面図、図5は、図4の矢印v方向から見た概略図、図6は、前記結合ユニットが可動型のホルダの凹部に所定位置まで嵌合された段階を示す側面図、図7は、可動型側の中子およびスライド型の凹部への嵌合が完了した段階を示す側面図である。   Next, FIG. 3 is a side view showing a stage in which the coupling unit is moved toward the fixed-type holder when the die-casting machine is changed, and FIG. FIG. 5 is a schematic view seen from the direction of the arrow v in FIG. 4, and FIG. 6 shows the stage in which the coupling unit is fitted to the concave portion of the movable holder up to a predetermined position. FIGS. 7A and 7B are side views showing a stage in which the fitting to the movable core and the slide-type recess is completed.

中子11,21が凹部12a,22aに嵌合されたとき、中子11,21の横壁と、凹部12a,22aの側壁とが対向するが、本実施形態では、特に、中子11,21の上下の横壁に、対接離反方向Aと直交する方向に上下に延びる穴部42…42が設けられている。   When the cores 11 and 21 are fitted in the recesses 12a and 22a, the lateral walls of the cores 11 and 21 and the side walls of the recesses 12a and 22a face each other. Are provided with holes 42... 42 extending vertically in a direction orthogonal to the contact / separation direction A.

また、前記凹部12a,22aの上下の側壁に、対接離反方向Aと直交する方向に上下に延びる貫通孔が設けられ、この貫通孔に、同じく対接離反方向Aと直交する方向に上下に延びる棒部材41…41が嵌合され、この棒部材41…41は、図外のアクチュエータ、例えば油圧シリンダによって貫通孔に沿って上下方向、すなわち対接離反方向Aと直交する方向に移動される。   A through hole extending vertically in the direction orthogonal to the contact / separation direction A is provided on the upper and lower side walls of the recesses 12a, 22a, and the through hole extends vertically in the direction orthogonal to the contact / separation direction A. The extending rod members 41... 41 are fitted, and the rod members 41... 41 are moved in the vertical direction along the through hole, that is, in the direction perpendicular to the contact / separation direction A, by an actuator (not shown) such as a hydraulic cylinder. .

その結果、棒部材41…41は、側壁から凹部12a,22a内に進出した状態(図4〜図9参照)と、側壁内に後退した状態(図3、図6参照)とに移動自在とされている。そして、中子11,21が凹部12a,22aに嵌合されたときに進出することにより、棒部材41…41は前記穴部42…42に突入することとなる。   As a result, the rod members 41... 41 can move freely between a state where they have advanced from the side walls into the recesses 12a and 22a (see FIGS. 4 to 9) and a state where they have retracted into the side walls (see FIGS. 3 and 6). Has been. When the cores 11 and 21 are engaged with the recesses 12a and 22a, the bar members 41... 41 enter the holes 42.

結合ユニットUは、結合機構50で一体化されている。すなわち、結合機構50は、本実施形態においては、ボルトにより固定型10側の中子11の側面に組みつけられたプレートと、このプレートを間に挟んで可動型20側の中子21の側面に挿入される結合ピンとを含んだ構成である。   The coupling unit U is integrated by a coupling mechanism 50. That is, in this embodiment, the coupling mechanism 50 includes a plate assembled to the side surface of the core 11 on the fixed die 10 side by a bolt and the side surface of the core 21 on the movable die 20 side with the plate interposed therebetween. And a connecting pin to be inserted.

固定型10および可動型20には、結合ユニットUが凹部12a,22aに嵌合され始めるときの位置決め機構が備えられている。すなわち、結合ユニットUにおける中子11,21の上側および左右の横壁に、複数のローラフォロワ51…51が嵌合方向に1列に配置されている。これに対応して、ホルダ12,22の凹部12a,22aの上側および左右の側壁に、一対のガイドレール52,52が嵌合方向に延びて配置されている。そして、図4および図6に明らかなように、前記ガイドレール52,52間にローラフォロワ51…51が入り込むことにより、結合ユニットUが凹部12a,22aに嵌合されるときにおける、結合ユニットUの凹部12a,22aに対する位置が決まるようになっている。   The fixed mold 10 and the movable mold 20 are provided with a positioning mechanism when the coupling unit U starts to be fitted into the recesses 12a and 22a. That is, a plurality of roller followers 51... 51 are arranged in a row in the fitting direction on the upper side of the cores 11 and 21 in the coupling unit U and on the left and right lateral walls. Correspondingly, a pair of guide rails 52, 52 are arranged extending in the fitting direction on the upper and left and right side walls of the recesses 12 a, 22 a of the holders 12, 22. 4 and FIG. 6, when the roller followers 51... 51 enter between the guide rails 52, 52, the coupling unit U when the coupling unit U is fitted into the recesses 12a, 22a. The positions with respect to the recesses 12a and 22a are determined.

また、両中子11,21の上下および左右の横壁にテーパ板53…53が設けられ、これに対応して、ホルダ12,22の凹部12a,22aの上下および左右の側壁にテーパ台54…54が配置されている。これら53…53,54…54の協働により、結合ユニットUは凹部12a,22aの中央部に誘い込まれ、結合ユニットUの凹部12a,22aへの嵌合が進んだ段階における、結合ユニットUの凹部12a,22aに対する位置決めが促進されるようになっている。   Further, taper plates 53... 53 are provided on the upper and lower and left and right lateral walls of both the cores 11 and 21, and correspondingly, taper bases 54... Are formed on the upper and lower and left and right side walls of the recesses 12 a and 22 a of the holders 12 and 22. 54 is arranged. By the cooperation of these 53... 53, 54... 54, the coupling unit U is drawn into the central portion of the recesses 12a and 22a, and the coupling unit U at the stage where the fitting of the coupling unit U to the recesses 12a and 22a has progressed. Positioning with respect to the recesses 12a and 22a is promoted.

なお、符号55は、型締め時にスライド型23と当接する凹部12aの上下縁部のテーパ面である。   Reference numeral 55 denotes a tapered surface of the upper and lower edges of the recess 12a that comes into contact with the slide mold 23 during mold clamping.

そして、穴部42における凹部12a,22aの底壁側の面がテーパ面とされている。また、棒部材41における凹部12a,22aの底壁側の面もテーパ面とされている。そして、棒部材41が上下方向に移動され、図4,6,7に明らかなように、凹部12a,22a内に進出して、前記中子11,21の穴部42に突入する。これにより、前記穴部42と棒部材41とのテーパ面同士が相互に対接し合う。その結果、結合ユニットUは比較的緩やかな速度で凹部12a,22aの底壁側に移動し、最終的に、中子11,21の背壁が凹部12a,22aの底壁に当接し、さらに該底壁に押し付けられて中子11,21が強固に凹部12a,22aに引き込まれ、中子11,21がホルダ12,22に安定に保持されることとなる。   And the surface by the side of the bottom wall of the recessed parts 12a and 22a in the hole part 42 is made into the taper surface. Further, the surfaces on the bottom wall side of the recesses 12a and 22a in the bar member 41 are also tapered surfaces. Then, the bar member 41 is moved in the vertical direction, and as shown in FIGS. 4, 6, 7, advances into the recesses 12 a, 22 a and enters the holes 42 of the cores 11, 21. Thereby, the taper surfaces of the hole 42 and the bar member 41 are in contact with each other. As a result, the coupling unit U moves to the bottom wall side of the recesses 12a and 22a at a relatively slow speed, and finally the back walls of the cores 11 and 21 abut against the bottom walls of the recesses 12a and 22a. The cores 11 and 21 are pressed against the bottom wall and firmly pulled into the recesses 12 a and 22 a, so that the cores 11 and 21 are stably held by the holders 12 and 22.

可動型20側の嵌合も完了した段階で、図8に明らかなように、結合機構50の結合ピンが抜かれ、結合ユニットUの結合が解除されることとなる。   At the stage where the fitting on the movable mold 20 side is completed, the coupling pin of the coupling mechanism 50 is removed and the coupling of the coupling unit U is released, as is apparent in FIG.

そして、本実施形態では、図6〜図9に示すように、スライド型23と係合して、該スライド型23を、前記固定型10および可動型20の対接離反方向Aと直交する方向B(上下方向:スライド型移動方向)に移動させるための軸部材72が、当該スライド型23が備えられた専用部材21が嵌合される汎用部材22に、前記直交方向Bに移動自在に設けられている。   In this embodiment, as shown in FIGS. 6 to 9, the slide mold 23 is engaged with the slide mold 23, and the slide mold 23 is orthogonal to the contact / separation direction A of the fixed mold 10 and the movable mold 20. A shaft member 72 for moving in B (vertical direction: slide type moving direction) is provided on the general-purpose member 22 to which the dedicated member 21 provided with the slide mold 23 is fitted so as to be movable in the orthogonal direction B. It has been.

そして、前記軸部材72におけるスライド型23側の端部には、拡径部73が設けられている。一方、図10に示すように、前記スライド型23には、前記拡径部73が進入し得る第1の空洞部61と、前記拡径部近傍の軸部材72が進入し得る第2の空洞部62とからなる係合通路60が、前記対接離反方向Aに延設されている。   A diameter-enlarged portion 73 is provided at the end of the shaft member 72 on the slide mold 23 side. On the other hand, as shown in FIG. 10, the slide mold 23 has a first cavity 61 in which the enlarged diameter portion 73 can enter and a second cavity in which the shaft member 72 in the vicinity of the enlarged diameter portion can enter. An engagement passage 60 formed of a portion 62 extends in the contact / separation direction A.

そして、図10に示すように、前記係合通路60は、前記スライド型23における反合せ面側に開口し、また、前記第2の空洞部62は、前記スライド型23の移動方向外側面部23aに開口している。   As shown in FIG. 10, the engagement passage 60 opens to the counter mating surface side of the slide mold 23, and the second cavity 62 is the movement direction outer side surface portion 23 a of the slide mold 23. Is open.

そして、図6及び図7に明示されるように、当該スライド型23が備えられた専用部材21が前記凹部22aに対して着脱されるときは、該専用部材21と前記汎用部材22とが前記対接離反方向Aに相対移動することになるが、この相対移動に伴って、前記軸部材72における拡径部73側の端部が、前記係合通路60に進入し又は前記係合通路60から退出することになる。そして、これにより、前記軸部材72とスライド型23とが係合し又はその係合が解除されることとなる。   6 and 7, when the dedicated member 21 provided with the slide mold 23 is attached to and detached from the recess 22a, the dedicated member 21 and the general-purpose member 22 are The relative movement is made in the contact / separation direction A. With this relative movement, the end of the shaft member 72 on the enlarged diameter portion 73 side enters the engagement passage 60 or the engagement passage 60. Will leave. As a result, the shaft member 72 and the slide mold 23 are engaged or disengaged.

そして、本実施形態では、前記スライド型23を前記専用部材21に組み付けるステップ(図3参照)と、前記専用部材21を前記凹部22aに嵌合させたときの前記係合通路60の位置に前記軸部材72の端部の位置が前記スライド型23の移動方向Bにおいて一致するように前記軸部材72を移動させるステップ(図6参照)と、前記専用部材21を前記凹部22aの底面側に移動させて前記凹部22aに嵌合させるステップ(図7参照)とが実行されることになる。   In the present embodiment, the step of assembling the slide mold 23 to the dedicated member 21 (see FIG. 3) and the position of the engagement passage 60 when the dedicated member 21 is fitted into the recess 22a. The step of moving the shaft member 72 so that the position of the end portion of the shaft member 72 coincides in the moving direction B of the slide mold 23 (see FIG. 6), and the dedicated member 21 is moved to the bottom surface side of the recess 22a. And the step (see FIG. 7) of fitting into the recess 22a.

ここで、符号71は、軸部材72及びスライド型23の駆動源としての油圧シリンダ、符号70は、油圧シリンダ71を汎用部材22の外面に備えるためのブラケット、符号76は、スライド型23が良好に上下移動するために汎用部材22に設けられた空所であり、これにより、図6等に示すように、前記軸部材72の反拡径部73側の端部は、前記空所76を介して汎用部材22を貫通して、汎用部材22の外面に備えられた油圧シリンダ71に連結されている。   Here, reference numeral 71 is a hydraulic cylinder as a drive source for the shaft member 72 and the slide mold 23, reference numeral 70 is a bracket for providing the hydraulic cylinder 71 on the outer surface of the general-purpose member 22, and reference numeral 76 is a good slide mold 23. Therefore, as shown in FIG. 6 and the like, the end of the shaft member 72 on the side opposite to the enlarged diameter 73 has the space 76 as shown in FIG. And is connected to a hydraulic cylinder 71 provided on the outer surface of the general-purpose member 22.

また、符号75は、スライド型23が良好に上下移動するために中子21の合せ面部に形成された溝部、符号58,59は、スライド型23が良好に上下移動するために前記空所76及びスライド型23に設けられた、相互に嵌り合う凹溝及び凸条である。これにより、スライド型23のキャビティCに対する位置決め、及び、中子21の合せ面部に露出して設けられたスライド型23の該中子21からの脱落が防止されている。   Reference numeral 75 denotes a groove formed in the mating surface portion of the core 21 so that the slide mold 23 moves up and down satisfactorily, and reference numerals 58 and 59 denote the void 76 so that the slide mold 23 moves up and down satisfactorily. And a concave groove and a convex strip which are provided on the slide mold 23 and fit to each other. This prevents the slide mold 23 from being positioned relative to the cavity C and the slide mold 23 provided exposed on the mating surface portion of the core 21 from falling off the core 21.

また、図10(a)に明示したように、前記第1の空洞部61の高さを、前記拡径部73の厚みよりも大きく形成し、前記専用部材21を前記凹部22aに嵌合させるときには、前記拡径部73の厚み方向において、前記拡径部73と前記第1の空洞部61との間に、空隙sが形成されるようにしている。そして、この空隙sを形成しながら、前記専用部材21を前記凹部22aの底面側に移動させることになる。   Further, as clearly shown in FIG. 10A, the height of the first cavity portion 61 is formed to be larger than the thickness of the enlarged-diameter portion 73, and the dedicated member 21 is fitted into the concave portion 22a. In some cases, a gap s is formed between the enlarged diameter portion 73 and the first cavity portion 61 in the thickness direction of the enlarged diameter portion 73. Then, the exclusive member 21 is moved to the bottom surface side of the recess 22a while forming the gap s.

なお、ダイカストマシン1の段替え時において、中子11,21及びスライド型23をホルダ12,22に取り付ける動作と、ホルダ12,22から取り外す動作とは、概ね相互に逆の動作になる。   Note that when the die casting machine 1 is replaced, the operation of attaching the cores 11 and 21 and the slide mold 23 to the holders 12 and 22 and the operation of removing them from the holders 12 and 22 are generally opposite to each other.

このように、本実施形態においては、固定型10および可動型20を専用部材11,21と汎用部材12,22とに分割し、かつ専用部材11,21の少なくとも一方にスライド型23を備えた成型用金型が提供されている。   As described above, in the present embodiment, the fixed mold 10 and the movable mold 20 are divided into the dedicated members 11 and 21 and the general-purpose members 12 and 22, and the slide mold 23 is provided on at least one of the dedicated members 11 and 21. Molds for molding are provided.

その場合に、前記スライド型23と係合して該スライド型23を固定型10および可動型20の対接離反方向Aと直交する方向Bに移動させるための軸部材72が、当該スライド型23が備えられた専用部材21が嵌合される汎用部材22に前記直交方向Bに移動自在に設けられている。そして、前記軸部材72におけるスライド型23側の端部に拡径部73が設けられ、また、前記スライド型23に、前記拡径部73が進入し得る第1の空洞部61と、前記拡径部近傍の軸部材72が進入し得る第2の空洞部62とからなる係合通路60が、前記対接離反方向Aに延設されている。この係合通路60は、前記スライド型23における反合せ面側に開口され、かつ前記第2の空洞部62が前記スライド型23の移動方向外側面部23aに開口されている。   In this case, a shaft member 72 that engages with the slide mold 23 and moves the slide mold 23 in a direction B perpendicular to the contact / separation direction A of the fixed mold 10 and the movable mold 20 includes the slide mold 23. The general-purpose member 22 to which the dedicated member 21 provided with is fitted is provided so as to be movable in the orthogonal direction B. Further, an enlarged diameter portion 73 is provided at an end portion of the shaft member 72 on the slide mold 23 side, the first cavity portion 61 into which the enlarged diameter portion 73 can enter the slide mold 23, and the expanded diameter portion. An engagement passage 60 including a second cavity portion 62 through which the shaft member 72 in the vicinity of the diameter portion can enter extends in the contact / separation direction A. The engagement passage 60 is opened on the side of the mating surface of the slide mold 23, and the second cavity 62 is opened in the movement direction outer surface 23 a of the slide mold 23.

そして、当該スライド型23が備えられた専用部材21が前記凹部22aに対して着脱されるときに、該専用部材21と前記汎用部材22とが前記対接離反方向Aに相対移動することに伴い、前記軸部材72の前記端部が前記係合通路60に進入し又は前記係合通路60から退出することにより、前記軸部材72とスライド型23とが係合し又はその係合が解除されるようにしているので、段替え時における専用部材11,21のみの交換動作、つまり専用部材11,21を前記対接離反方向Aに移動させる動作が、そのままスライド型23に軸部材72を係合させる動作、あるいはスライド型23から軸部材72を外す動作となって、段替えに要する時間が長くならず、段替えが効率よく行われることになる。   When the dedicated member 21 provided with the slide mold 23 is attached to or detached from the recess 22a, the dedicated member 21 and the general-purpose member 22 move relative to each other in the contact / separation direction A. When the end of the shaft member 72 enters or exits the engagement passage 60, the shaft member 72 and the slide mold 23 are engaged or disengaged. Therefore, the operation of exchanging only the dedicated members 11 and 21 at the time of the changeover, that is, the operation of moving the dedicated members 11 and 21 in the contact / separation direction A directly engages the shaft member 72 with the slide mold 23. The operation to be combined, or the operation to remove the shaft member 72 from the slide mold 23, does not increase the time required for the changeover, and the changeover is performed efficiently.

つまり、本実施形態においては、前記構成の成型用金型を用いて、スライド型23を専用部材21に組み付け、専用部材21を凹部22aに嵌合させたときの係合通路60の位置に軸部材72の端部の位置がスライド型23の移動方向Bにおいて一致するように軸部材72を移動させ、そして、専用部材21を凹部22aの底面側に移動させて凹部22aに嵌合させるようにしているのである。   That is, in the present embodiment, the molding die having the above-described configuration is used to attach the slide mold 23 to the dedicated member 21 and place the shaft at the position of the engagement passage 60 when the dedicated member 21 is fitted into the recess 22a. The shaft member 72 is moved so that the position of the end portion of the member 72 coincides in the movement direction B of the slide mold 23, and the dedicated member 21 is moved to the bottom surface side of the recess 22a to be fitted into the recess 22a. -ing

しかも、軸部材72を回転させることがないので、軸部材72を回転させるための機構を必要とせず、金型の大型化やコストアップを招くこともない。   In addition, since the shaft member 72 is not rotated, a mechanism for rotating the shaft member 72 is not required, and the size and cost of the mold are not increased.

また、前記第1の空洞部61の高さを、前記拡径部73の厚みよりも大きくしているので、段替え時には、前記拡径部73の厚み方向において、該拡径部73と前記第1の空洞部61との擦れ合いが免れ、これにより、部材の摩耗を回避し、部材の耐久性の低下を抑制することができる。   Further, since the height of the first cavity portion 61 is larger than the thickness of the enlarged diameter portion 73, the diameter enlarged portion 73 and the thickness in the thickness direction of the enlarged diameter portion 73 at the time of changeover. Rubbing with the first cavity portion 61 is avoided, thereby avoiding wear of the member and suppressing a decrease in durability of the member.

つまり、本実施形態においては、前記構成の成型用金型を用いて、専用部材21を凹部22aに嵌合させるときは、拡径部73の厚み方向において拡径部73と第1の空洞部61との間に空隙sを形成しながら、専用部材21を凹部22aの底面側に移動させるようにしているのである。   That is, in the present embodiment, when the dedicated member 21 is fitted into the recess 22a using the molding die having the above-described configuration, the enlarged diameter portion 73 and the first cavity portion in the thickness direction of the enlarged diameter portion 73. The exclusive member 21 is moved to the bottom surface side of the recess 22a while forming a gap s between the recess 61a and the recess 61a.

また、前記軸部材72の反拡径部側の端部を、汎用部材22を貫通させて、汎用部材22の外面に備えられたアクチュエータ71に連結したので、前記軸部材72は汎用部材22から取り外すことが困難である。したがって、軸部材72を汎用部材22側に残したまま、段替え時に効率よくスライド型23と軸部材72とを係合させ、あるいは係合を解除させることができる本実施形態の効果は、きわめて顕著なものである。   Further, since the end of the shaft member 72 on the side opposite to the enlarged diameter portion passes through the general-purpose member 22 and is connected to the actuator 71 provided on the outer surface of the general-purpose member 22, the shaft member 72 is separated from the general-purpose member 22. It is difficult to remove. Therefore, the effect of the present embodiment that can efficiently engage or disengage the slide mold 23 and the shaft member 72 at the time of changeover while leaving the shaft member 72 on the general-purpose member 22 side is extremely advantageous. It is remarkable.

なお、本実施形態においては、可動型20の中子21にスライド型23を備えたが、これに代えて、固定型10の中子11にスライド型23を備えてもよく、あるいは、両方の型10,20の中子11,21にスライド型23を備えてもよい。   In the present embodiment, the core 21 of the movable mold 20 is provided with the slide mold 23. Alternatively, the core 11 of the fixed mold 10 may be provided with the slide mold 23, or both. The cores 11 and 21 of the molds 10 and 20 may be provided with the slide mold 23.

また、本実施形態においては、スライド型23を上下に2つ備えたが、これに限らず、中子の上下左右に計4つ備えてもよい。   In the present embodiment, two slide molds 23 are provided on the top and bottom, but the present invention is not limited to this, and a total of four may be provided on the top, bottom, left and right of the core.

以上、具体例を挙げて詳しく説明したように、本発明は、固定型および可動型を専用部材と汎用部材とに分割し、かつ専用部材にスライド型を備えた場合に、段替えの効率化と、金型の大型化等の回避とを図ることが可能な技術であるから、金型交換を伴う段替えの改良の技術分野において広範な産業上の利用可能性が期待される。   As described above in detail with specific examples, the present invention improves the efficiency of changeover when the fixed mold and the movable mold are divided into a dedicated member and a general-purpose member, and the dedicated member is provided with a slide mold. Therefore, it is possible to avoid the enlargement of the mold and the like. Therefore, wide industrial applicability is expected in the technical field of improvement of the changeover accompanied with the mold change.

本発明の最良の実施の形態に係るダイカストマシンの主な構成要素の配置を側面から概略図示する断面図であって、(a)は型開き状態を示すもの、(b)は型締め状態を示すものである。BRIEF DESCRIPTION OF THE DRAWINGS It is sectional drawing which illustrates schematically arrangement | positioning of the main component of the die-casting machine which concerns on the best embodiment of this invention from a side surface, Comprising: (a) shows a mold open state, (b) shows a mold clamping state. It is shown. 前記ダイカストマシンの段替え時における中子およびスライド型の交換動作、より詳しくはホルダへの取付動作を(a),(b),(c)の順に側面から概略図示する断面図である。FIG. 5 is a cross-sectional view schematically showing the core and slide type exchanging operation at the time of changing the die-casting machine, more specifically, the attaching operation to the holder in the order of (a), (b) and (c). 前記ダイカストマシンの段替え時において結合ユニットが固定型のホルダに向けて移動される段階を示す側面図である。It is a side view which shows the step which a coupling unit is moved toward a fixed type holder at the time of the change of the die-casting machine. 固定型側の中子の凹部への嵌合が完了した段階を示す側面図である。It is a side view which shows the step which the fitting to the recessed part of the core on the stationary mold side was completed. 図4の矢印v方向から見た概略図である。It is the schematic seen from the arrow v direction of FIG. 前記結合ユニットが可動型のホルダの凹部に所定位置まで嵌合された段階を示す側面図である。It is a side view which shows the step by which the said coupling unit was fitted to the recessed part of the movable holder to the predetermined position. 可動型側の中子およびスライド型の凹部への嵌合が完了した段階を示す側面図である。It is a side view which shows the stage which the fitting to the core of a movable type | mold and a slide-type recessed part was completed. スライド型の動きを示す可動型側の側面図である。It is a side view by the side of a movable mold | type which shows a movement of a slide mold | type. 可動型を図8の左側から右側に見た概略図である(ただし、図8ではスライド型が中子のキャビティ形成面から退避しているのに対し、図9では該キャビティ形成面に進出している)。FIG. 9 is a schematic view of the movable mold as viewed from the left side to the right side of FIG. 8 (however, in FIG. 8, the slide mold is retracted from the cavity forming surface of the core, whereas in FIG. 9, the movable mold is advanced to the cavity forming surface. ing). スライド型の構成の説明図であって、(a)は縦断面図、(b)は平面図、(c)は背面図である。It is explanatory drawing of a structure of a slide type | mold, Comprising: (a) is a longitudinal cross-sectional view, (b) is a top view, (c) is a rear view.

符号の説明Explanation of symbols

1 ダイカストマシン
10 固定型
11 専用部材
11a キャビティ形成面
12 汎用部材
12a 凹部
20 可動型
21 専用部材
21a キャビティ形成面
22 汎用部材
22a 凹部
23 スライド型
23a スライド型の移動方向外側面部
60 係合通路
61 第1の空洞部
62 第2の空洞部
72 軸部材
73 拡径部
A 対接離反方向
B スライド型移動方向
DESCRIPTION OF SYMBOLS 1 Die-casting machine 10 Fixed type | mold 11 Dedicated member 11a Cavity formation surface 12 General-purpose member 12a Recessed part 20 Movable mold 21 Dedicated member 21a Cavity formation surface 22 General-purpose member 22a Recessed part 23 Slide mold 23a Slide type movement direction outer side surface part 60 Engagement path 61 1st 1 cavity portion 62 second cavity portion 72 shaft member 73 enlarged diameter portion A contact / separation direction B slide type moving direction

Claims (5)

固定型および可動型が、キャビティ形成面を有する専用部材と、キャビティ形成面を有しない汎用部材とでなり、前記専用部材が、前記汎用部材に設けられた凹部に対して固定型および可動型の対接離反方向に着脱自在に嵌合され、かつ、前記固定型の専用部材又は前記可動型の専用部材の少なくとも一方に、前記対接離反方向と直交する方向に移動してキャビティの1部を構成するスライド型が備えられ、このスライド型と係合して該スライド型を前記直交方向に移動させるための軸部材が、当該スライド型が備えられた専用部材が嵌合される汎用部材に前記直交方向に移動自在に設けられた成型用金型であって、
前記軸部材におけるスライド型側の端部に拡径部が設けられ、
前記スライド型に、前記拡径部が進入し得る第1の空洞部と、前記拡径部近傍の軸部材が進入し得る第2の空洞部とからなる係合通路が、前記対接離反方向に延設され、
前記係合通路は、前記スライド型における反合せ面側に開口され、かつ前記第2の空洞部が前記スライド型の移動方向外側面部に開口されて、
当該スライド型が備えられた専用部材が前記凹部に対して着脱されるときに、該専用部材と前記汎用部材とが前記対接離反方向に相対移動することに伴い、前記軸部材の前記端部が前記係合通路に進入し又は前記係合通路から退出することにより、前記軸部材とスライド型とが係合し又はその係合が解除されることを特徴とする成型用金型。
The fixed mold and the movable mold include a dedicated member having a cavity forming surface and a general-purpose member having no cavity forming surface, and the dedicated member is a fixed mold and a movable mold with respect to the recess provided in the general-purpose member. It is detachably fitted in the contact / separation direction, and moves to at least one of the fixed type dedicated member or the movable type dedicated member in a direction perpendicular to the contact / separation direction to move a part of the cavity. A shaft member for engaging the slide die and moving the slide die in the orthogonal direction is provided on a general-purpose member to which a dedicated member provided with the slide die is fitted. A molding die provided so as to be movable in an orthogonal direction,
A diameter-expanded portion is provided at the end of the shaft member on the slide mold side,
An engagement passage composed of a first cavity part into which the enlarged diameter part can enter the slide mold and a second cavity part into which the shaft member in the vicinity of the enlarged diameter part can enter the sliding separation direction. Extended to
The engagement passage is opened on a counter mating surface side in the slide mold, and the second cavity is opened in a movement direction outer surface portion of the slide mold,
When the dedicated member provided with the slide mold is attached to and detached from the concave portion, the end of the shaft member is caused by the relative movement of the dedicated member and the general-purpose member in the contact / separation direction. The molding die, wherein the shaft member and the slide mold are engaged with each other or the engagement is released by entering the engagement passage or withdrawing from the engagement passage.
請求項1に記載の成型用金型において、
前記第1の空洞部の高さは、前記拡径部の厚みよりも大きいことを特徴とする成型用金型。
In the molding die according to claim 1,
The mold for molding is characterized in that a height of the first cavity portion is larger than a thickness of the enlarged diameter portion.
請求項1又は2に記載の成型用金型において、
前記軸部材の反拡径部側の端部は、汎用部材を貫通して、汎用部材の外面に備えられたアクチュエータに連結されていることを特徴とする成型用金型。
In the molding die according to claim 1 or 2,
An end of the shaft member on the side opposite to the enlarged diameter portion penetrates the general-purpose member and is connected to an actuator provided on the outer surface of the general-purpose member.
固定型および可動型が、キャビティ形成面を有する専用部材と、キャビティ形成面を有しない汎用部材とでなり、前記専用部材が、前記汎用部材に設けられた凹部に対して固定型および可動型の対接離反方向に着脱自在に嵌合され、かつ、前記固定型の専用部材又は前記可動型の専用部材の少なくとも一方に、前記対接離反方向と直交する方向に移動してキャビティの1部を構成するスライド型が備えられ、このスライド型と係合して該スライド型を前記直交方向に移動させるための軸部材が、当該スライド型が備えられた専用部材が嵌合される汎用部材に前記直交方向に移動自在に設けられた成型用金型の組立方法であって、
前記軸部材におけるスライド型側の端部に拡径部が設けられ、
前記スライド型に、前記拡径部が進入し得る第1の空洞部と、前記拡径部近傍の軸部材が進入し得る第2の空洞部とからなる係合通路が、前記対接離反方向に延設され、
前記係合通路は、前記スライド型における反合せ面側に開口され、かつ前記第2の空洞部が前記スライド型の移動方向外側面部に開口されて、
当該スライド型が備えられた専用部材が前記凹部に対して着脱されるときに、該専用部材と前記汎用部材とが前記対接離反方向に相対移動することに伴い、前記軸部材の前記端部が前記係合通路に進入し又は前記係合通路から退出することにより、前記軸部材とスライド型とが係合し又はその係合が解除される成型用金型を用い、
前記スライド型を前記専用部材に組み付けるステップ、
前記専用部材を前記凹部に嵌合させたときの前記係合通路の位置に前記軸部材の端部の位置が前記スライド型の移動方向において一致するように前記軸部材を移動させるステップ、及び、
前記専用部材を前記凹部の底面側に移動させて前記凹部に嵌合させるステップを含むことを特徴とする成型用金型の組立方法。
The fixed mold and the movable mold include a dedicated member having a cavity forming surface and a general-purpose member having no cavity forming surface, and the dedicated member is a fixed mold and a movable mold with respect to the recess provided in the general-purpose member. It is detachably fitted in the contact / separation direction, and moves to at least one of the fixed type dedicated member or the movable type dedicated member in a direction perpendicular to the contact / separation direction to move a part of the cavity. A shaft member for engaging the slide die and moving the slide die in the orthogonal direction is provided on a general-purpose member to which a dedicated member provided with the slide die is fitted. A method for assembling a molding die provided so as to be movable in an orthogonal direction,
A diameter-expanded portion is provided at the end of the shaft member on the slide mold side,
An engagement passage composed of a first cavity part into which the enlarged diameter part can enter the slide mold and a second cavity part into which the shaft member in the vicinity of the enlarged diameter part can enter the sliding separation direction. Extended to
The engagement passage is opened on a counter mating surface side in the slide mold, and the second cavity is opened in a movement direction outer surface portion of the slide mold,
When the dedicated member provided with the slide mold is attached to and detached from the concave portion, the end of the shaft member is caused by the relative movement of the dedicated member and the general-purpose member in the contact / separation direction. Using a molding die in which the shaft member and the slide mold are engaged with each other or the engagement is released by entering or exiting the engagement passage,
Assembling the slide mold to the dedicated member;
Moving the shaft member so that the position of the end of the shaft member coincides with the position of the engagement passage when the dedicated member is fitted in the recess; and
A method for assembling a molding die, comprising the step of moving the dedicated member to the bottom surface side of the recess and fitting the recess into the recess.
請求項4に記載の成型用金型の組立方法において、
前記第1の空洞部の高さを、前記拡径部の厚みよりも大きく形成し、
前記専用部材を前記凹部に嵌合させるステップでは、前記拡径部の厚み方向において前記拡径部と前記第1の空洞部との間に空隙を形成しながら、前記専用部材を前記凹部の底面側に移動させることを特徴とする成型用金型の組立方法。
In the assembly method of the molding die according to claim 4,
Forming a height of the first cavity portion larger than a thickness of the enlarged diameter portion;
In the step of fitting the dedicated member into the recessed portion, the dedicated member is placed on the bottom surface of the recessed portion while forming a gap between the expanded diameter portion and the first cavity portion in the thickness direction of the expanded diameter portion. A method for assembling a mold for molding, wherein the mold is moved to the side.
JP2008313256A 2008-12-09 2008-12-09 Molding die and method for assembling the same Pending JP2010137233A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012061488A (en) * 2010-09-15 2012-03-29 Toshiba Mach Co Ltd Molding machine
JP2012250246A (en) * 2011-06-01 2012-12-20 Mazda Motor Corp Mold making die, and set-up change method for the same
WO2018096565A1 (en) * 2016-11-23 2018-05-31 Co.Stamp S.R.L. Half-die with rapidly replaceable cavity insert

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012061488A (en) * 2010-09-15 2012-03-29 Toshiba Mach Co Ltd Molding machine
JP2012250246A (en) * 2011-06-01 2012-12-20 Mazda Motor Corp Mold making die, and set-up change method for the same
WO2018096565A1 (en) * 2016-11-23 2018-05-31 Co.Stamp S.R.L. Half-die with rapidly replaceable cavity insert

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