JP2010131617A - Method of manufacturing ultra-thin wall seamless metallic pipe using floating plug - Google Patents

Method of manufacturing ultra-thin wall seamless metallic pipe using floating plug Download PDF

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JP2010131617A
JP2010131617A JP2008308601A JP2008308601A JP2010131617A JP 2010131617 A JP2010131617 A JP 2010131617A JP 2008308601 A JP2008308601 A JP 2008308601A JP 2008308601 A JP2008308601 A JP 2008308601A JP 2010131617 A JP2010131617 A JP 2010131617A
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diameter
solid die
plug
pipe
reduced
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JP5136990B2 (en
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Chihiro Hayashi
千博 林
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Priority to JP2008308601A priority Critical patent/JP5136990B2/en
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to CN200980148333.6A priority patent/CN102232009B/en
Priority to EP09830290.4A priority patent/EP2371463B1/en
Priority to CA2743163A priority patent/CA2743163C/en
Priority to KR1020117012585A priority patent/KR101211780B1/en
Priority to PCT/JP2009/069151 priority patent/WO2010064523A1/en
Publication of JP2010131617A publication Critical patent/JP2010131617A/en
Priority to US13/151,298 priority patent/US8245553B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/22Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/22Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
    • B21C1/24Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles by means of mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/27Carriages; Drives
    • B21C1/28Carriages; Connections of grippers thereto; Grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/16Mandrels; Mounting or adjusting same

Abstract

<P>PROBLEM TO BE SOLVED: To propose a method of manufacturing an ultra-thin wall seamless metallic pipe by cold drawing method by which the manufacturable range on the thin-wall side of the metallic pipe can drastically be extended. <P>SOLUTION: In this expanding/drawing method, an inlet-side solid die the diameter of which is expanded, constant or reduced toward the outlet side of finishing from the inlet side of biting and an outlet-side solid die the diameter of which is reduced at least in the vicinity of the inlet of biting are connected to each other and arranged oppositely and a taper type plug the diameter of which is expanded toward the outlet side of the finishing from the inlet side of biting is floated and, in the range of the inlet-side solid die, the wall thickness is reduced while expanding the diameter of the thickness center of a pipe stock between the solid die and the plug and, in the range of the outlet-side solid die, the taper type plug is floated by reducing the outside diameter. Since the manufacture of the ultra-thin wall seamless metallic pipe and long-size pipe making are made possible by the method and rationalization of a process is attained in the respects of yield, efficiency or the like, economical merit is remarkably large. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、超薄肉継目無金属管の冷間抽伸方法に関し、フローティングプラグを用いた拡径抽伸方法を採用し、特に金属管の薄肉側の製造可能範囲を飛躍的に拡大するとともに、併せてその長尺化を図り、超薄肉継目無金属管の効率的な製造方法を提供しようとするものである。   The present invention relates to a cold drawing method for ultra-thin seamless metal pipes, adopting a diameter expansion drawing method using a floating plug, and in particular, dramatically expanding the manufacturable range on the thin wall side of metal pipes. Accordingly, the present invention intends to provide an efficient manufacturing method for an ultra-thin seamless metal pipe.

金属管は、熱間仕上げの状態で、品質上、強度上または寸法精度上の要求を満足しない場合には、冷間加工工程に送られる。冷間加工工程としては、ソリッドダイスとプラグまたはマンドレルを用いる冷間抽伸法とコールドピルガミルによる冷間圧延法とがあり、本発明はそれらのうちの冷間抽伸法に関するものである。   The metal tube is sent to the cold working process if it does not satisfy the requirements of quality, strength or dimensional accuracy in the hot finished state. The cold working process includes a cold drawing method using a solid die and a plug or a mandrel, and a cold rolling method using a cold pilga mill, and the present invention relates to a cold drawing method.

冷間抽伸法では、素管の管端を口絞り機により絞り、酸洗を行うことにより表面のスケールなどを除去した後、潤滑処理を行ってダイスを通して抽伸する。冷間抽伸法には、プラグ引き、フローティングプラグ引き、マンドレル引き、そして空引きがあり、これらは全てダイスによる縮径加工によって行われる。   In the cold drawing method, a pipe end of a raw pipe is drawn with a mouth-drawing machine, and surface scales and the like are removed by pickling, and then a lubrication treatment is performed and drawing is performed through a die. Cold drawing methods include plug drawing, floating plug drawing, mandrel drawing, and empty drawing, all of which are performed by diameter reduction using a die.

図1は、従来の縮径抽伸法を説明する図であり、プラグ引きの場合を示す。同図に示されるプラグ引きは最も一般的な抽伸法であり、プラグ支持棒4により支持されたプラグ3を素管1内に挿入し、素管1の管端をチャック5により掴んでダイス2を通して、図中の符号Xにて示す矢印の方向に引き抜く方法である。この方法は、プラグ替えや作業性にも優れており、加工度も大きくとれる。   FIG. 1 is a diagram for explaining a conventional diameter reduction drawing method and shows a case of plug drawing. The plug drawing shown in the figure is the most common drawing method. The plug 3 supported by the plug support rod 4 is inserted into the raw tube 1, the tube end of the raw tube 1 is held by the chuck 5, and the die 2 is inserted. And drawing in the direction of the arrow indicated by the symbol X in the figure. This method is excellent in plug replacement and workability, and has a high degree of processing.

また、マンドレル引きの場合については説明図を省略したが、素管内にマンドレルを挿入し、上記図1に示した方法と同様にして、ダイスを通して引き抜く方法である。この方法は、管内面の加工をマンドレルにより行うので、細径管であっても内面が美麗で寸法精度の高い製品を製造することができ、原子力用などの高級管の製造に使用される。   Further, although illustration is omitted for the case of mandrel pulling, it is a method of inserting a mandrel into a blank tube and pulling it out through a die in the same manner as shown in FIG. In this method, since the inner surface of the tube is processed by a mandrel, a product having a beautiful inner surface and high dimensional accuracy can be manufactured even if it is a small diameter tube, and is used for manufacturing a high-grade tube for nuclear power.

冷間抽伸に使用される抽伸機は、モータ駆動によるチェーン式のものが広く採用されているが、その他に油圧式や水圧式のものも用いられている。   As a drawing machine used for cold drawing, a chain type driven by a motor is widely adopted, but a hydraulic type or a hydraulic type is also used.

金属管の冷間抽伸工程では、管材料外面とダイス表面との間、および管材料内面とプラグあるいはマンドレル表面との間に摩擦抵抗があり、これらに抗して抽伸加工するので、管材料には長手方向に張力が発生する。この張力を抽伸後の断面積により除して得られる張力応力が高くなると、引き細りが始まり、張力応力が管材料の変形抵抗に達すれば破断する。   In the cold drawing process of metal tubes, there is a frictional resistance between the outer surface of the tube material and the die surface, and between the inner surface of the tube material and the plug or mandrel surface. Tension occurs in the longitudinal direction. When the tension stress obtained by dividing this tension by the cross-sectional area after drawing becomes high, thinning starts, and when the tensile stress reaches the deformation resistance of the tube material, it breaks.

長手方向の張力応力は、管の肉厚が薄くなるほど大きくなり、破断しやすくなるので、肉厚減少率にはおのずから限界がある。したがって、肉厚減少率が大きくなる抽伸加工では、抽伸回数を増加させて抽伸作業を繰り返すことが必要になり、その都度、潤滑作業が必要となって、コスト高を招く。また、管材料の加工硬化が著しい場合には、繰り返しの抽伸工程の間に焼鈍作業も必要となる。   Since the tensile stress in the longitudinal direction increases as the thickness of the tube becomes thinner and breaks easily, the rate of reduction in thickness is naturally limited. Therefore, in the drawing process in which the thickness reduction rate becomes large, it is necessary to repeat the drawing operation by increasing the number of drawing operations, and a lubrication operation is required each time, resulting in an increase in cost. Further, when the work hardening of the pipe material is remarkable, an annealing operation is also required between repeated drawing processes.

PCT/JP2008/051619出願明細書PCT / JP2008 / 051619 application specification

本発明は、上記の問題に鑑みてなされたものであり、その課題は、金属管の薄肉側の製造可能範囲を飛躍的に拡大できる冷間抽伸法による超薄肉金属管の製造方法を提案することにある。なお、本発明は、薄肉の主として継目無金属管を対象としているが、薄肉の溶接金属管においても溶接部あるいは熱影響部での肉厚の不均一を生じ、その矯正が必要な場合があるので、溶接金属管も対象に含めることとする。   The present invention has been made in view of the above-mentioned problems, and the problem is to propose a method for manufacturing an ultra-thin metal tube by the cold drawing method that can dramatically expand the manufacturable range of the metal tube on the thin wall side. There is to do. Although the present invention is mainly intended for thin-walled seamless metal pipes, even in thin-walled welded metal pipes, unevenness in the thickness at the welded part or heat-affected zone may occur, and correction thereof may be necessary. Therefore, weld metal pipes are also included in the target.

本発明者は、上述の課題を解決するために、従来の問題点を踏まえて研究開発を進め、下記の知見を得て、冷間抽伸法による超薄肉金属管の製造方法を発明し、既に特許文献1として提案した。   In order to solve the above-mentioned problems, the present inventor has advanced research and development based on conventional problems, obtained the following knowledge, and invented a method for producing an ultra-thin metal tube by cold drawing, It has already been proposed as Patent Document 1.

一般に、管材の塑性加工における肉厚加工は、管材料を管の長手方向に延伸加工することによって達成される。すなわち、管材の冷間抽伸では、ダイスとプラグあるいはマンドレルとの間で肉厚加工する場合に縮径しながら抽伸し、長手方向に延伸する。   Generally, the wall thickness processing in the plastic processing of a pipe material is achieved by drawing a pipe material in the longitudinal direction of the pipe. That is, in the cold drawing of the pipe material, when the wall thickness processing is performed between the die and the plug or the mandrel, the pipe material is drawn while being reduced in diameter and is drawn in the longitudinal direction.

これに対して、本発明者は、管材を塑性加工して肉厚を圧下する際に、長手方向にのみ延伸しようとすることから、肉厚圧下量が制限され、更なる薄肉化が困難になるものと解釈し、冷間抽伸法による管材の肉厚圧下に際しては、長手方向に延伸させると同時に管周方向にも延伸させるようにすれば、上記の問題は回避できるものと考えた。   On the other hand, the present inventor tries to stretch only in the longitudinal direction when plastically processing the pipe material to reduce the wall thickness, so that the amount of wall thickness reduction is limited, making further thinning difficult. Therefore, it was considered that the above-mentioned problem can be avoided by extending the pipe material in the longitudinal direction at the same time as the pipe wall thickness is reduced by the cold drawing method.

因みに、極端な場合として、リングミルによる環状品の圧延について検討すると、環状素材は、長手方向(軸心方向)には延伸されずに、環周方向にのみ延伸されるので、肉厚の圧下は際限なく可能となる。   Incidentally, as an extreme case, when considering the rolling of an annular product by a ring mill, the annular material is not stretched in the longitudinal direction (axial direction) but is stretched only in the circumferential direction. It becomes possible without limit.

抽伸工程において、管周方向に延伸させながら長手方向にも延伸させるためには、プラグあるいはマンドレルによって拡径しながら抽伸すればよい。少なくとも、素管外径よりも大きい内面規制直径を有するプラグあるいはマンドレルを使用すれば、確実に素管を拡径することができる。   In the drawing process, in order to extend in the longitudinal direction while extending in the pipe circumferential direction, the drawing may be performed while expanding the diameter with a plug or a mandrel. If at least a plug or a mandrel having an inner surface regulating diameter larger than the outer diameter of the raw tube is used, the diameter of the raw tube can be reliably expanded.

上記のように、素管を拡径しながら抽伸すれば、肉厚が薄くなっても円周方向の周長は増大するので、管材料の断面はそれほど減少せず、抽伸時の張力応力を軽減できる利点もある。   As described above, if the raw tube is drawn while expanding the diameter, the circumferential length increases even if the wall thickness is reduced, so the cross section of the pipe material does not decrease so much, and the tensile stress during drawing is reduced. There is also an advantage that can be reduced.

特許文献1において開示した発明(以下、「先願発明」とも記す)は、上記の知見に基づいて完成させたものであり、その要旨は、下記の(a)〜(d)に示す冷間抽伸法による超薄肉金属管の製造方法である。   The invention disclosed in Patent Document 1 (hereinafter also referred to as “prior application invention”) has been completed based on the above findings, and the gist thereof is the cold shown in the following (a) to (d) It is a manufacturing method of an ultra-thin metal tube by a drawing method.

(a)抽伸機を用いる超薄肉金属管の製造方法であって、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大もしくは縮小するソリッドダイス内に、管の一端に口拡げ加工を施した素管を挿入し、素管内にダイスの噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するプラグまたはテーパマンドレルを挿入し、口拡げ加工を施した部分をチャックにより掴んで噛み込み入口側から仕上げ出口側に向かう方向に素管を引き抜くことにより、ソリッドダイスとプラグまたはテーパマンドレルとの間で、管材の外径および内径の平均値である肉厚中心径を拡大させながら肉厚を減じて延伸することを特徴とする冷間抽伸法による超薄肉金属管の製造方法。   (A) An ultra-thin metal tube manufacturing method using a drawing machine, in which a diameter of the tube gradually expands or decreases from the biting inlet side toward the finishing outlet side, and squeezed at one end of the pipe Insert a plug or taper mandrel that gradually increases in diameter from the die biting inlet side to the finishing outlet side, and grip the part that has been widened with a chuck. By pulling out the raw pipe in the direction from the biting inlet side to the finishing outlet side, the wall thickness center diameter, which is the average of the outer diameter and inner diameter of the pipe material, is increased between the solid die and the plug or taper mandrel. A method for producing an ultra-thin metal tube by cold drawing, characterized in that the thickness is reduced while being drawn.

(b)内径の拡径代を外径の拡径代よりも大きくとりつつ、内径および外径を同時に拡径しながら肉厚を減じて延伸することを特徴とする前記(a)に記載の冷間抽伸法による超薄肉金属管の製造方法。   (B) Stretching while reducing the wall thickness while expanding the inner diameter and the outer diameter at the same time while taking the expansion allowance for the inner diameter larger than the expansion allowance for the outer diameter. Manufacturing method of ultra-thin metal tube by cold drawing method.

(c)外径を一定のまま、内径のみを拡径しながら肉厚を減じて延伸することを特徴とする前記(a)に記載の冷間抽伸法による超薄肉金属管の製造方法。   (C) The method for producing an ultra-thin metal tube by the cold drawing method according to (a), wherein the outer diameter is kept constant and the thickness is reduced while expanding only the inner diameter.

(d)内径の拡径代を外径の縮径代よりも大きくとりつつ、外径を縮径し、内径を拡径しながら肉厚を減じて延伸することを特徴とする前記(a)に記載の冷間圧延法による超薄肉金属管の製造方法。   (D) The above-mentioned (a), characterized in that the outer diameter is reduced while the inner diameter expansion allowance is larger than the outer diameter reduction allowance, and the inner diameter is increased while the thickness is reduced while the inner diameter is increased. A method for producing an ultrathin metal tube by the cold rolling method described in 1.

図2は、上述した先願発明におけるプラグ引きの場合の拡径抽伸法を示す図である。同図(a)は内径および外径を同時に拡径しながら抽伸する場合を、(b)は外径は一定のまま、内径のみを拡径しながら抽伸する場合を、(c)は外径は縮径し、内径を拡径しながら抽伸する場合を、それぞれ示す。   FIG. 2 is a diagram showing a diameter expansion drawing method in the case of plug pulling in the above-mentioned prior application invention. FIG. 5A shows a case where drawing is performed while simultaneously expanding the inner diameter and the outer diameter, FIG. 5B is a case where drawing is performed while only the inner diameter is expanded while the outer diameter is constant, and FIG. Indicates a case where the diameter is reduced and the drawing is performed while the inner diameter is increased.

同図(a)〜(c)に示されるとおり、ダイスの噛み込み入口側(図中のソリッドダイス21の左側)から仕上げ出口側(図中のソリッドダイス21の右側)に向かってその径が拡大するソリッドダイス21の仕上げ出口側から、口拡げ加工された素管1をソリッドダイス21内に挿入する。   As shown in FIGS. 4A to 4C, the diameter of the die is increased from the biting inlet side of the die (left side of the solid die 21 in the drawing) toward the finishing outlet side (right side of the solid die 21 in the drawing). From the finishing exit side of the solid die 21 to be expanded, the raw tube 1 subjected to the opening expansion is inserted into the solid die 21.

さらに、ソリッドダイス21の入口側から出口側に向かって径が拡大し、仕上げ最大径が素管1の外径よりも大きいプラグ31を素管1内に挿入し、口拡げ加工された素管1の管端をチャック5により掴み、図中の符号Xで示す矢印の方向に引き抜く。この操作により、素管1は、プラグ31とソリッドダイス21との間で肉厚中心径が拡径されながら抽伸される。なお、マンドレル引きについては省略した。   Further, a plug 31 whose diameter is enlarged from the inlet side to the outlet side of the solid die 21 and whose maximum finished diameter is larger than the outer diameter of the raw pipe 1 is inserted into the raw pipe 1 and the raw pipe is subjected to widening. 1 is gripped by the chuck 5 and pulled out in the direction of the arrow indicated by the symbol X in the figure. By this operation, the raw tube 1 is drawn while the wall thickness center diameter is increased between the plug 31 and the solid die 21. The mandrel pulling was omitted.

上記のとおり、先願発明により、超薄肉継目無金属管の製造には目途が得られたが、先願発明においては、プラグ31のようなテーパ型プラグをプラグ支持棒4により支持する構造の抽伸機を使用する必要がある。したがって、素管1の長さが制約され、長尺管の抽伸を行うことが困難であり、また、管の口拡げ加工および口絞り加工部分の歩留りロスも無視することができない。この問題をブレークスルーすべく、本発明者は、フローティングプラグを用いた拡径抽伸法の開発に挑戦することとした。   As described above, the invention for the ultra-thin seamless metal tube has been obtained by the invention of the prior application. However, in the invention of the prior application, the structure in which the tapered plug such as the plug 31 is supported by the plug support rod 4 is used. It is necessary to use a drawing machine. Therefore, the length of the raw tube 1 is restricted, and it is difficult to perform drawing of the long tube, and the yield loss in the squeezing process and the squeezing process part of the pipe cannot be ignored. In order to break through this problem, the present inventor decided to challenge the development of a diameter expansion drawing method using a floating plug.

本発明は、フローティングプラグ、すなわち浮きプラグを用いた拡径冷間抽伸法に関するものである。1964年頃、開発され実用化されたフローティングプラグを用いた冷間抽伸法(但し、縮径加工)は、継目無金属管の冷間抽伸についての170年の歴史の中で最も画期的な技術革新であった。そして、これによって、長尺管の抽伸が可能となり、ブルブロック抽伸法によるコイルフォームも可能となった。   The present invention relates to an expanded cold drawing method using a floating plug, that is, a floating plug. Around 1964, the cold drawing method using floating plugs developed and put into practical use (however, diameter reduction) is the most innovative technology in the history of 170 years of cold drawing of seamless metal tubes. It was an innovation. As a result, the long tube can be drawn, and the coil form by the bull block drawing method can also be realized.

フローティングプラグを用いた冷間抽伸法では、噛み込み入口側から仕上げ出口側に向かって次第にその径を縮小するソリッドダイスと同じく入口側から出口側に向かって次第にその径を縮小するテーパ型プラグを用いて冷間抽伸する。この場合、プラグのフローティングが可能な理由は、縮径ダイスの出側においてプラグに作用する力(引き込み力と後退する力)のバランスによりプラグが自身で支持され、浮いた状態となるからである。これに対して、拡径抽伸するために拡径ダイスと拡径プラグを使用すれば、プラグのフローティングは全く不可能となる。   In the cold drawing method using a floating plug, a tapered plug that gradually reduces its diameter from the inlet side to the outlet side is the same as a solid die that gradually reduces its diameter from the biting inlet side to the finishing outlet side. Use cold drawing. In this case, the reason why the plug can be floated is that the plug is supported by the balance of the force acting on the plug (the pulling force and the retreating force) on the exit side of the reduced diameter die, and is in a floating state. . On the other hand, if a diameter-expanding die and a diameter-expanded plug are used to expand the diameter, the plug cannot be completely floated.

この問題を解決するために、本発明者は、パスライン上に2個のソリッドダイスを重ね合わせて対向配設し、その内側に拡径プラグをフロートさせて抽伸することにより、拡径抽伸を行うことが可能であることを知見した。   In order to solve this problem, the present inventor has placed two solid dies on the pass line so as to face each other, and floats a diameter expansion plug on the inside to thereby perform diameter expansion drawing. It was found that it was possible to do.

すなわち、フローティングプラグを用いた超薄肉継目無金属管の冷間抽伸法において、噛み込み入口側から仕上げ出口側に向かってその径が拡大する、一定である、または縮小する入側ソリッドダイスと、少なくとも噛み込み入口近傍においてその径が縮小する出側ソリッドダイスとを同一パスライン上に接続して対向配設し、かつ、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するテーパ型プラグをパスライン上にフロートさせ、入側ソリッドダイス領域において、ソリッドダイスとプラグとの間で素管の外径と内径との平均値である肉厚中心径を拡大させながら肉厚を減じ、出側ソリッドダイスの入口近傍においてテーパ型プラグをフローティングさせることにより、拡径抽伸が可能となる。この場合に、出側ソリッドダイスにより若干の肉厚加工を行ってもよい。   That is, in the cold drawing method of an ultra-thin seamless metal pipe using a floating plug, the diameter of the entrance side solid die is increased, fixed, or reduced from the biting inlet side to the finishing outlet side. The outlet side solid die whose diameter is reduced at least in the vicinity of the biting inlet is connected and disposed on the same path line, and the diameter gradually increases from the biting inlet side to the finishing outlet side. The taper type plug is floated on the pass line, and in the entry side solid die region, the wall thickness is increased while increasing the wall thickness center diameter, which is the average value of the outer diameter and inner diameter of the raw tube between the solid die and the plug. The taper-type plug is floated in the vicinity of the inlet of the outlet solid die, and the diameter-expanded drawing can be performed. In this case, a slight thickness processing may be performed by the outlet side solid die.

本発明は、上記の知見に基づいて完成されたものであり、その要旨は、下記(1)〜(4)に示す拡径抽伸による超薄肉継目無金属管の製造方法にある。   The present invention has been completed based on the above findings, and the gist of the present invention resides in a method for producing an ultrathin seamless metal tube by diameter expansion drawing shown in the following (1) to (4).

(1)フローティングプラグを用いた超薄肉継目無金属管の冷間抽伸法であって、噛み込み入口側から仕上げ出口側に向かってその径が拡大する、一定である、または縮小する入側ソリッドダイスと、少なくとも噛み込み入口近傍においてその径が縮小する出側ソリッドダイスとを同一パスライン上に接続して対向配設し、該入側ソリッドダイス内および出側ソリッドダイス内に素管を挿入し、かつ、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するテーパ型プラグをパスライン上にフロートさせるとともに、該素管の管端をチャックにより掴み入口側から出口側に向かう方向に素管を引き抜くことにより、入側ソリッドダイス領域において、ソリッドダイスとプラグとの間で素管の外径と内径との平均値である肉厚中心径を拡大させながら肉厚を減じ、出側ソリッドダイス領域において、外径の圧下を行ってテーパ型プラグをフローティングさせることを特徴とする拡径抽伸による超薄肉継目無金属管の製造方法。   (1) Cold drawing method for ultra-thin seamless metal pipes using a floating plug, the diameter of which increases from the biting inlet side toward the finishing outlet side, and is constant or reduced. A solid die and an outlet side solid die whose diameter is reduced at least near the biting inlet are connected to each other on the same path line, and a raw pipe is placed in the inlet side solid die and the outlet side solid die. A tapered plug that is inserted and gradually increases in diameter from the biting inlet side to the finishing outlet side is floated on the pass line, and the tube end of the element pipe is gripped by the chuck from the inlet side to the outlet side. By pulling out the pipe in the direction of the direction, in the entry side solid die region, the wall thickness center that is the average value of the outer diameter and inner diameter of the pipe between the solid die and the plug While expanding the reduced wall thickness, in the exit-side solid die region, the production method of the ultra thin wall seamless metallic tube by diameter expansion drawing for causing floating the tapered plug by performing the rolling of the outer diameter.

(2)入側ソリッドダイス領域において、内径の拡径代を外径の拡径代よりも大きくとりつつ、内径および外径を同時に拡径しながら肉厚を減じて延伸することを特徴とする前記(1)に記載の拡径抽伸による超薄肉継目無金属管の製造方法。   (2) In the entrance-side solid die region, the inner diameter expansion allowance is made larger than the outer diameter enlargement allowance, and the inner diameter and the outer diameter are simultaneously expanded while extending the thickness to reduce the thickness. The manufacturing method of the ultra-thin seamless metal pipe by the diameter expansion drawing as described in said (1).

(3)入側ソリッドダイス領域において、外径は一定のまま、内径のみを拡径しながら肉厚を減じて延伸することを特徴とする前記(1)に記載の拡径抽伸による超薄肉継目無金属管の製造方法。   (3) Ultra-thin wall due to diameter expansion drawing as described in (1) above, wherein, in the entry side solid die region, the outer diameter is kept constant and the thickness is reduced while expanding only the inner diameter. A method for producing seamless metal pipes.

(4)入側ソリッドダイス領域において、外径を縮径し、内径を拡径しながら肉厚を減じて延伸することを特徴とする前記(1)に記載の拡径抽伸による超薄肉継目無金属管の製造方法。   (4) In the entry-side solid die region, the outer diameter is reduced, and the inner diameter is increased while the inner diameter is increased and the wall thickness is reduced, and the ultrathin joint by the diameter expansion drawing according to (1) above A method for producing metal-free tubes.

本発明において、「超薄肉継目無金属管」とは、肉厚tと外径dとの比t/dが4.0%以下の継目無金属管を意味する。ここで、継目無金属管には前記のとおり溶接金属管も含めることとする。   In the present invention, the “ultra-thin seamless metal tube” means a seamless metal tube having a ratio t / d between the wall thickness t and the outer diameter d of 4.0% or less. Here, the seamless metal pipe includes a welded metal pipe as described above.

本発明法によれば、噛み込み入口側から仕上げ出口側に向かってその径が拡大する、一定である、または縮小する入側ソリッドダイスと、少なくとも噛み込み入口近傍においてその径が縮小する出側ソリッドダイスとを同一パスライン上に接続して対向配設し、かつ、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するテーパ型プラグをパスライン上にフロートさせ、入側ソリッドダイス領域において、ソリッドダイスとプラグとの間で素管の外径と内径との平均値である肉厚中心径を拡大させながら肉厚を減じ、出側ソリッドダイス領域において、外径の圧下を行ってテーパ型プラグをフローティングさせるので、冷間抽伸法による継目無金属管の薄肉側の製造可能範囲を飛躍的に拡大することができる。また、長尺管の製造が可能となるので、歩留り、能率などの全ての面において工程の合理化が実現可能となる。   According to the method of the present invention, an entrance-side solid die whose diameter increases from the biting inlet side toward the finishing outlet side, which is constant or reduced, and an outlet side whose diameter decreases at least near the biting inlet A solid die is connected on the same pass line and arranged oppositely, and a taper type plug whose diameter gradually increases from the biting inlet side to the finishing outlet side floats on the pass line, and enters the solid side. In the die area, reduce the wall thickness while expanding the wall thickness center diameter, which is the average value of the outer diameter and inner diameter of the raw tube between the solid die and the plug, and reduce the outer diameter in the outlet solid die area. Since the taper-type plug is floated, the production range on the thin wall side of the seamless metal pipe by the cold drawing method can be dramatically expanded. In addition, since a long tube can be manufactured, the process can be rationalized in all aspects such as yield and efficiency.

本発明は、前記のとおり、フローティングプラグを用いた超薄肉継目無金属管の冷間抽伸法であって、噛み込み入口側から仕上げ出口側に向かってその径が拡大する、一定である、または縮小する入側ソリッドダイスと、少なくとも噛み込み入口近傍においてその径が縮小する出側ソリッドダイスとを同一パスライン上に接続して対向配設し、該入側ソリッドダイス内および出側ソリッドダイス内に素管を挿入し、かつ、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するテーパ型プラグをパスライン上にフロートさせるとともに、該素管の管端をチャックにより掴み入口側から出口側に向かう方向に素管を引き抜くことにより、主として入側ソリッドダイス領域において、ソリッドダイスとプラグとの間で素管の外径と内径との平均値である肉厚中心径を拡大させながら肉厚を減じ、出側ソリッドダイス領域において、外径の圧下を行ってテーパ型プラグをフローティングさせることを特徴とする拡径抽伸による超薄肉継目無金属管の製造方法である。以下に、本発明の超薄肉継目無金属管の製造方法につき、図面を用いてさらに説明を加える。   As described above, the present invention is a cold drawing method of an ultra-thin seamless metal pipe using a floating plug, and its diameter increases from the biting inlet side toward the finishing outlet side, and is constant. Alternatively, the inlet solid die to be reduced and the outlet solid die whose diameter is reduced at least in the vicinity of the biting inlet are connected on the same path line so as to face each other. The pipe is inserted into the pipe, and a taper type plug whose diameter gradually increases from the biting inlet side to the finishing outlet side is floated on the pass line, and the pipe end of the pipe is grasped by the chuck. By pulling out the pipe in the direction from the side to the outlet side, the outer diameter and inner diameter of the pipe between the solid die and the plug are mainly in the entry side solid die region. Ultra-thin by expansion drawing, characterized by reducing the wall thickness while increasing the wall thickness center diameter, which is the average value of the above, and reducing the outside diameter to float the tapered plug in the outlet solid die region This is a method for manufacturing a seamless metal pipe. Below, the manufacturing method of the ultra-thin seamless metal pipe of this invention is further demonstrated using drawing.

図3に、比較のため、従来のフローティングプラグを用いた縮径抽伸法を説明する図を示す。素管1内に、噛み込み入口側から出口側に向かって次第にその径が縮小するテーパ型プラグ32を挿入し、このテーパ型プラグ32をパスライン上でフロートさせながら、素管1の管端をチャック5により掴んで、噛み込み入口側から出口側に向かって次第にその径が縮小するダイス2を通して、図中の符号Xにて示す方向に引き抜く抽伸方法である。   For comparison, FIG. 3 shows a diagram for explaining a diameter reduction drawing method using a conventional floating plug. A taper type plug 32 whose diameter gradually decreases from the biting inlet side to the outlet side is inserted into the raw pipe 1, and the pipe end of the raw pipe 1 is floated while the taper type plug 32 floats on the pass line. Is drawn by a chuck 5 and pulled through a die 2 whose diameter gradually decreases from the biting inlet side toward the outlet side in the direction indicated by symbol X in the figure.

しかし、前記のとおり、この方法により拡径ダイスと拡径プラグを使用して拡径抽伸を行おうとしても、プラグをフローティングさせることはできない。   However, as described above, even if the diameter expansion drawing is performed using the diameter expansion die and the diameter expansion plug by this method, the plug cannot be floated.

図4は、本発明に係るフローティングプラグを用いた拡径抽伸法の形態を説明する図である。同図(a)は入側ソリッドダイス領域において内径および外径を同時に拡径しながら抽伸する形態を、(b)は入側ソリッドダイス領域において外径は一定のまま、内径のみを拡径しながら抽伸する形態を、(c)は入側ソリッドダイス領域において外径は縮径し、内径を拡径しながら抽伸する形態を、それぞれ示す。   FIG. 4 is a diagram for explaining a form of the diameter expansion drawing method using the floating plug according to the present invention. (A) shows a form of drawing while simultaneously expanding the inner and outer diameters in the entrance-side solid die region, and (b) shows only the inner diameter being expanded while keeping the outer diameter constant in the entrance-side solid die region. (C) shows a form in which the outer diameter is reduced in the entry-side solid die region and the drawing is performed while the inner diameter is increased.

同図(a)に示される形態では、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大する入側ソリッドダイス22と、噛み込み入口近傍においてその径が縮小する出側ソリッドダイス23とが同一パスライン6上に接続して対向配設されている。そして、入側ソリッドダイス22内および出側ソリッドダイス23内に外径doおよび肉厚toの素管1を挿入し、かつ、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するテーパ型プラグ33をパスライン6上にフロートさせるとともに、素管1の管端をチャック5により掴み、同図中の符号Xにて示される方向に素管1を引き抜く。   In the form shown in FIG. 5A, the entrance-side solid die 22 whose diameter gradually increases from the biting inlet side toward the finishing outlet side, and the outlet-side solid die 23 whose diameter decreases near the biting inlet. Are connected to each other on the same pass line 6. Then, the raw tube 1 having the outer diameter do and the wall thickness to is inserted into the entrance-side solid die 22 and the exit-side solid die 23, and the diameter gradually increases from the biting inlet side toward the finishing outlet side. The tapered plug 33 is floated on the pass line 6, the tube end of the element tube 1 is gripped by the chuck 5, and the element tube 1 is pulled out in the direction indicated by the symbol X in FIG.

本発明に係るフローティングプラグは、テーパ部33a、ベアリング部33bおよびフローティング部33cで構成される。入側ソリッドダイス22領域において、ソリッドダイス22とプラグのテーパ部33aおよびベアリング部33bとの間で素管1の外径と内径との平均値である肉厚中心径を拡大させながら肉厚を減じる。出側ソリッドダイス23領域においては、外径の圧下を行ってプラグのフローティング部33cの作用により、テーパ型プラグ33をフローティングさせ、拡径抽伸により外径dおよび肉厚tの超薄肉継目無金属管を製造することができる。   The floating plug according to the present invention includes a tapered portion 33a, a bearing portion 33b, and a floating portion 33c. In the entrance-side solid die 22 region, the thickness is increased while increasing the thickness center diameter, which is the average value of the outer diameter and inner diameter of the tube 1 between the solid die 22 and the taper portion 33a and the bearing portion 33b of the plug. Decrease. In the region of the outlet side solid die 23, the outer diameter is reduced, the taper type plug 33 is floated by the action of the floating portion 33c of the plug, and the ultra-thin seamless with the outer diameter d and the wall thickness t is obtained by the diameter expansion drawing. Metal tubes can be manufactured.

同図(b)に示される形態では、入側ソリッドダイス22領域において素管1の外径は一定のまま、内径のみを拡径しながら肉厚を減じて延伸する。また、同図(c)に示される形態では、入側ソリッドダイス22領域において、外径を縮径し、内径を拡径しながら肉厚を減じて延伸する。   In the form shown in FIG. 6B, the outer diameter of the raw tube 1 is kept constant in the region of the entrance-side solid die 22, and the thickness is reduced while expanding only the inner diameter. Further, in the form shown in FIG. 5C, in the entrance-side solid die 22 region, the outer diameter is reduced, and the inner diameter is increased while the inner diameter is increased while the wall thickness is reduced.

いずれの形態においても、入側ソリッドダイス22領域において、プラグのテーパ部33aおよびベアリング部33bにより肉厚中心径を拡大させながら抽伸が行われる。同時に、出側ソリッドダイス23領域において、外径の圧下を行ってプラグのフローティング部33cの作用により、テーパ型プラグ33をフローティングさせる。   In any form, the drawing is performed in the entrance solid die 22 region while increasing the thickness center diameter by the taper portion 33a and the bearing portion 33b of the plug. At the same time, the tapered plug 33 is floated by the action of the plug floating portion 33c by reducing the outer diameter in the region of the outlet side solid die 23.

図5は、本発明の冷間抽伸を実施するための前処理の構成例を示す図である。本発明の実施に際し、パスライン上に2個のソリッドダイスを重ね合わせて対向配設し、その内側にテーパ型プラグをフロートさせるための前処理は種々あり、同図ではその一例を説明している。   FIG. 5 is a diagram showing a configuration example of pre-processing for performing cold drawing according to the present invention. In carrying out the present invention, there are various pre-treatments for placing two solid dies on the pass line so as to face each other and floating the tapered plug inside thereof, and FIG. Yes.

図5(a)では、公知の手段(例えば、前記図2に示す抽伸法)により、素管1を噛み込み入口側から入側ソリッドダイス22の内に挿入するとともに、テーパ型プラグ33を素管1内に挿入し、素管1を入側ソリッドダイス22とテーパ型プラグ33との間で拡径させながら抽伸する。このとき、テーパ型プラグ33は、抽伸位置決め(入側ソリッドダイス22の仕上部とテーパ型プラグ33のベアリング部33bとの位置決め)のために、その出側端部を保持する必要がある。   In FIG. 5 (a), the known tube (for example, the drawing method shown in FIG. 2) is used to insert the blank tube 1 into the inlet solid die 22 from the biting inlet side, and to insert the tapered plug 33 into the blank. The tube 1 is inserted into the tube 1 and drawn while expanding the diameter between the inlet solid die 22 and the taper type plug 33. At this time, the taper type plug 33 needs to hold the output side end portion thereof for drawing positioning (positioning of the finish portion of the entrance side solid die 22 and the bearing portion 33b of the taper type plug 33).

図5(b)では、テーパ型プラグ33の出側に圧下ローラ7が設けられており、素管1の外周部が押し付けられて、プラグのフローティング部33cに沿うように縮径される。このときの素管縮径寸法は、出側ソリッドダイス23の仕上寸法より小さくする。   In FIG. 5B, the reduction roller 7 is provided on the outlet side of the taper type plug 33, and the outer peripheral portion of the raw tube 1 is pressed to reduce the diameter along the floating portion 33 c of the plug. At this time, the diameter reduction of the pipe is made smaller than the finishing dimension of the outlet side solid die 23.

図5(c)では、縮径された素管1の出側から出側ソリッドダイス23を装入し、入側ソリッドダイス22と対向配置し、両ダイスの内側にテーパ型プラグ33をフロートさせる。これにより、本発明の冷間抽伸を実施するための前処理が終了する。   In FIG. 5 (c), the outlet solid die 23 is inserted from the outlet side of the diameter-reduced element tube 1, and is placed opposite to the inlet side solid die 22, and the taper type plug 33 is floated inside both the dies. . Thereby, the pre-processing for implementing the cold drawing of this invention is complete | finished.

本発明に係るフローティングプラグを用いた拡径抽伸法による超薄肉継目無金属管の製造方法の効果を確認するため、下記の試験を行い、その結果を評価した。試験は、前記図4(a)に示す方法により行ったが、同図(b)および(c)の方法については、同図(a)の方法による作用および効果とほとんど変わらないので、本実施例においては、同図(a)の方法による試験結果について説明する。   In order to confirm the effect of the manufacturing method of the ultra-thin seamless metal pipe by the diameter expansion drawing method using the floating plug according to the present invention, the following test was performed and the result was evaluated. The test was performed by the method shown in FIG. 4 (a). However, the method shown in FIGS. 4 (b) and (c) is almost the same as the operation and effect of the method shown in FIG. In the example, the test results obtained by the method shown in FIG.

マンネスマン・マンドレルミルプロセスにより製造された外径48.6mm、内径41.6mm、肉厚3.5mmの18%Cr−8%Niステンレス鋼管を供試素管とし、入側ソリッドダイスとフローティングプラグにより、外径53.8mm、内径50.8mm、肉厚1.5mmに拡径しながら肉厚を減じ、出側ソリッドダイスの入口付近で外径を絞り、外径50.8mm、内径47.8mm、肉厚1.5mmに仕上げた。   An 18% Cr-8% Ni stainless steel pipe with an outer diameter of 48.6 mm, an inner diameter of 41.6 mm, and a wall thickness of 3.5 mm manufactured by the Mannesmann mandrel mill process is used as the test element pipe, The outer diameter is 53.8mm, the inner diameter is 50.8mm, the wall thickness is reduced to 1.5mm, and the wall thickness is reduced. The outer diameter is reduced near the entrance of the outlet solid die, the outer diameter is 50.8mm, the inner diameter is 47.8mm. Finished to a wall thickness of 1.5 mm.

試験条件および結果を以下に要約する。
テーパ型プラグの最大径:dp=50.8mm
素管寸法
素管外径:do=48.6mm
素管内径:d′o=41.6mm
素管肉厚:to=3.5mm
入側ソリッドダイス出口における途中寸法
外径:53.8mm
内径:50.8mm
肉厚:1.5mm
出側ソリッドダイス出口における製品寸法
製品外径:d=50.8mm
製品内径:d′=47.8mm
製品肉厚:t=1.5mm
拡径比:d/do=1.05
延伸比:to(do−to)/{t(d−t)}=2.13
(肉厚/外径)比:t/d=2.95%
The test conditions and results are summarized below.
Maximum diameter of tapered plug: dp = 50.8mm
Elementary tube dimensions Elementary tube outer diameter: do = 48.6mm
Base tube inner diameter: d′ o = 41.6 mm
Tube thickness: to = 3.5mm
Intermediate dimensions at the inlet side solid die outlet Outer diameter: 53.8mm
Inner diameter: 50.8mm
Thickness: 1.5mm
Product dimensions at outlet of outlet solid die Product outer diameter: d = 50.8mm
Product inner diameter: d ′ = 47.8 mm
Product thickness: t = 1.5mm
Expansion ratio: d / do = 1.05
Stretch ratio: to (do-to) / {t (dt)} = 2.13
(Thickness / outer diameter) ratio: t / d = 2.95%

上記の試験により得られた製品の内外面肌は美麗であり、品質上、特に問題はなかった。なお、従来の縮径抽伸法によるオーステナイト系ステンレス鋼管の最小肉厚は、外径50.8mmの場合で2.4mm程度であり、本発明に係るフローティングプラグを用いた拡径抽伸法による継目無金属管の製造方法の効果の著しいことは明瞭である。   The inner and outer skins of the products obtained by the above test were beautiful, and there was no particular problem in quality. In addition, the minimum thickness of the austenitic stainless steel pipe by the conventional diameter reduction drawing method is about 2.4 mm when the outer diameter is 50.8 mm, and it is seamless by the diameter expansion drawing method using the floating plug according to the present invention. It is clear that the effect of the metal tube manufacturing method is remarkable.

本発明に係るフローティングプラグを用いた拡径抽伸法によれば、冷間抽伸法による継目無金属管の薄肉側の製造可能範囲を飛躍的に拡大することができる。そして、拡径抽伸法によって従来の縮径抽伸法のおよそ2/3以下の肉厚を有する継目無金属管を経済的に安定して製造することが可能となれば、TIG溶接管、レーザ溶接管などの超薄肉溶接管を本発明により製造される継目無管に代替することができる。また、フローティングプラグの採用によって長尺管の製造が可能となるので、歩留り、能率などの全ての面において工程の合理化が実現可能となる。   According to the diameter expansion drawing method using the floating plug according to the present invention, the manufacturable range on the thin wall side of the seamless metal pipe by the cold drawing method can be dramatically expanded. If it becomes possible to economically and stably produce a seamless metal pipe having a thickness of about 2/3 or less of that of the conventional reduced diameter drawing method by the expanded diameter drawing method, a TIG welded tube, laser welding, etc. An ultra-thin welded pipe such as a pipe can be substituted for the seamless pipe produced according to the present invention. In addition, since a long tube can be manufactured by adopting a floating plug, it is possible to rationalize the process in all aspects such as yield and efficiency.

従来のプラグ引きによる縮径抽伸法の説明図である。It is explanatory drawing of the diameter reduction drawing method by the conventional plug pull. プラグ引きによる拡径抽伸法の説明図であり、同図(a)は内径および外径を同時に拡径しながら抽伸する場合を、(b)は外径は不変のまま、内径のみを拡径しながら抽伸する場合を、(c)は外径は縮径し、内径を拡径しながら抽伸する場合を、それぞれ示す。It is explanatory drawing of the diameter expansion drawing method by plug drawing, The figure (a) is a case where it draws while expanding an inner diameter and an outer diameter simultaneously, (b) expands only an inner diameter, with an outer diameter unchanged. (C) shows the case where the outer diameter is reduced and the drawing is performed while the inner diameter is increased. 従来のフローティングプラグを用いた縮径抽伸法の説明図である。It is explanatory drawing of the diameter reduction drawing method using the conventional floating plug. 本発明に係るフローティングプラグを用いた拡径抽伸法の説明図であり、同図(a)は入側ソリッドダイス領域において内径および外径を同時に拡径しながら抽伸する場合を、(b)は入側ソリッドダイス領域において外径は不変のまま、内径のみを拡径しながら抽伸する場合を、(c)は入側ソリッドダイス領域において外径は縮径し、内径を拡径しながら抽伸する場合を、それぞれ示す。It is explanatory drawing of the diameter-expanding drawing method using the floating plug which concerns on this invention, The figure (a) is a case where it draws, expanding an internal diameter and an outer diameter simultaneously in an entrance side solid-die area | region, (b) When the drawing is performed while the outer diameter remains unchanged in the entry-side solid die region while only the inner diameter is increased, (c) is drawn while the outer diameter is reduced in the entry-side solid die region and the inner diameter is increased. Each case is shown. 本発明の冷間抽伸を実施するための前処理の構成例を示す図である。It is a figure which shows the structural example of the pre-processing for implementing cold drawing of this invention.

符号の説明Explanation of symbols

1:素管、 2:ダイス、 3:プラグ、
4:プラグ支持棒、 5:チャック、
6:パスライン、 7:圧下ローラ、
21:ソリッドダイス、 22:入側ソリッドダイス、
23:出側ソリッドダイス、 31:プラグ、
32:フローティングプラグ、 33:フローティングプラグ、
1: blank tube, 2: die, 3: plug,
4: Plug support rod, 5: Chuck,
6: Pass line, 7: Rolling roller,
21: Solid die, 22: Entrance solid die,
23: Outgoing solid die, 31: Plug,
32: Floating plug, 33: Floating plug,

Claims (4)

フローティングプラグを用いた超薄肉継目無金属管の冷間抽伸法であって、
噛み込み入口側から仕上げ出口側に向かってその径が拡大する、一定である、または縮小する入側ソリッドダイスと、少なくとも噛み込み入口近傍においてその径が縮小する出側ソリッドダイスとを同一パスライン上に接続して対向配設し、
該入側ソリッドダイス内および出側ソリッドダイス内に素管を挿入し、かつ、噛み込み入口側から仕上げ出口側に向かって次第にその径が拡大するテーパ型プラグをパスライン上にフロートさせるとともに、該素管の管端をチャックにより掴み入口側から出口側に向かう方向に素管を引き抜くことにより、
入側ソリッドダイス領域において、ソリッドダイスとプラグとの間で素管の外径と内径との平均値である肉厚中心径を拡大させながら肉厚を減じ、出側ソリッドダイス領域において、外径の圧下を行ってテーパ型プラグをフローティングさせることを特徴とする拡径抽伸による超薄肉継目無金属管の製造方法。
A cold drawing method of an ultra-thin seamless metal tube using a floating plug,
The same path line between the entrance solid die whose diameter increases, is constant, or contracts from the biting inlet side to the finishing outlet side, and the outlet solid die whose diameter decreases at least near the biting inlet Connected to the top and placed opposite to each other,
Inserting the raw pipe into the entry side solid die and the exit side solid die, and floating the taper type plug whose diameter gradually increases from the biting inlet side toward the finishing outlet side on the pass line, By grasping the pipe end of the pipe with a chuck and pulling out the pipe in the direction from the inlet side to the outlet side,
In the entry side solid die region, the wall thickness is reduced while increasing the wall thickness center diameter, which is the average value of the outer diameter and inner diameter of the raw tube between the solid die and the plug, and the outer diameter in the exit side solid die region. A method for producing an ultra-thin seamless metal pipe by diameter expansion drawing, wherein the taper type plug is floated by reducing the pressure.
入側ソリッドダイス領域において、内径の拡径代を外径の拡径代よりも大きくとりつつ、内径および外径を同時に拡径しながら肉厚を減じて延伸することを特徴とする請求項1に記載の拡径抽伸による超薄肉継目無金属管の製造方法。   2. In the entrance-side solid die region, the inner diameter expansion allowance is made larger than the outer diameter enlargement allowance, and the inner diameter and the outer diameter are simultaneously expanded while extending the thickness to reduce the thickness. The manufacturing method of an ultra-thin seamless metal pipe by diameter expansion drawing described in 1. 入側ソリッドダイス領域において、外径は一定のまま、内径のみを拡径しながら肉厚を減じて延伸することを特徴とする請求項1に記載の拡径抽伸による超薄肉継目無金属管の製造方法。   2. The ultrathin wall seamless metal pipe by diameter expansion drawing according to claim 1, wherein in the entrance-side solid die region, the outer diameter is constant and the thickness is reduced while expanding only the inner diameter. Manufacturing method. 入側ソリッドダイス領域において、外径を縮径し、内径を拡径しながら肉厚を減じて延伸することを特徴とする請求項1に記載の拡径抽伸による超薄肉継目無金属管の製造方法。   2. The ultrathin wall seamless metal pipe by diameter expansion drawing according to claim 1, wherein in the entrance-side solid die region, the outer diameter is reduced and the thickness is reduced while the inner diameter is increased. Production method.
JP2008308601A 2008-12-03 2008-12-03 Manufacturing method of ultra-thin seamless metal pipe using floating plug Expired - Fee Related JP5136990B2 (en)

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