JP2010129274A - Connection structure of conductor plate and terminal fitting and connector - Google Patents

Connection structure of conductor plate and terminal fitting and connector Download PDF

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JP2010129274A
JP2010129274A JP2008300836A JP2008300836A JP2010129274A JP 2010129274 A JP2010129274 A JP 2010129274A JP 2008300836 A JP2008300836 A JP 2008300836A JP 2008300836 A JP2008300836 A JP 2008300836A JP 2010129274 A JP2010129274 A JP 2010129274A
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conductor plate
terminal fitting
side connection
connection portion
terminal
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JP4836149B2 (en
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Atsushi Arai
厚 荒井
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SMK Corp
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SMK Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection structure of a conductor plate and a terminal fitting, in which assembly can be made with a simple work and an excellent mechanical and electrical connection state can be achieved; and to provide a connector having the connection structure. <P>SOLUTION: The connection structure consists of a male side terminal fitting 12 having an electric contact and a conductor plate 10 for electric wiring on the end part of which the male side terminal fitting 12 is installed. The male side terminal fitting 12 has a terminal fitting side connection part 16 to be connected to the conductor plate 10, and the conductor plate 10 has a conductor plate side connection part 14 to which the terminal fitting side connection part 16 is fixed. The terminal fitting side connection part 16 includes a bottom plate 16a with which one face of the conductor plate side connection part 14 comes into contact and a pair of caulking members 16b which extends to right and left from the bottom plate 16a and covers both side end faces and the other face of the conductor plate side connection part 14. The one face of the conductor plate side connection part 14 includes a recessed portion 14a opened, with the inside of which the tip portion of the pair of caulking members 16b can come into contact. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、電気配線用の導体板と端子金具の接続構造と、その接続構造を備えたコネクタに関する。   The present invention relates to a connection structure between a conductor plate for electric wiring and a terminal fitting, and a connector provided with the connection structure.

電気電子機器又は装置の電気配線を行うとき、多数の金属線材の束を樹脂被覆した電線を電気配線として使用するのが一般的であるが、大電流を流す用途においては、配線自体の抵抗分が大きく、電力損失の増加が問題となっていた。そこで、配線自体の抵抗分を低減する手段として、断面が略矩形の平角線や銅等の金属板を打ち抜いた導体板を電気配線として使用し、配線断面における導体部分の占積率を高めることによって配線の抵抗分を低減する方法が使用される場合がある。   When performing electrical wiring for electrical and electronic equipment or devices, it is common to use a wire in which a bundle of many metal wires is resin-coated as electrical wiring. However, in applications where a large current flows, the resistance of the wiring itself is used. The increase in power loss was a problem. Therefore, as a means to reduce the resistance of the wiring itself, use a rectangular wire with a substantially rectangular cross section or a conductive plate punched out of a metal plate such as copper as electrical wiring to increase the space factor of the conductor part in the wiring cross section. Depending on the case, a method of reducing the resistance of the wiring may be used.

従来、略矩形の断面を有する電気配線用の導体に中継コネクタ等の端子金具を接続する構造として、例えば、特許文献1に開示されているように、フラットケーブルの導体部分と端子金具を接続するための構造であって、端子金具に設けたベース部とベース部の側縁から折り返し状に延出された導電部の間にフラットケーブルの導体部分を挟み、溶接によって導通可能に固着されたものがあった。この接続構造は、溶接部に生じる発熱を上記ベース部等によって分散させ、相手側端子金具と嵌合する接触部が高温状態になりにくくすることによって該接触部表面の変質を抑制し、相手側端子金具との良好な電気的な導通を確保するものである。   Conventionally, as a structure for connecting a terminal fitting such as a relay connector to a conductor for electric wiring having a substantially rectangular cross section, for example, as disclosed in Patent Document 1, a conductor portion of a flat cable and a terminal fitting are connected. The structure is for the purpose, and the conductor portion of the flat cable is sandwiched between the base portion provided on the terminal fitting and the conductive portion extending in a folded shape from the side edge of the base portion, and is fixed to be conductive by welding. was there. In this connection structure, the heat generated in the welded portion is dispersed by the base portion and the like, and the contact portion fitted to the mating terminal metal fitting is less likely to become a high temperature state, thereby suppressing deterioration of the surface of the contact portion. This ensures good electrical continuity with the terminal fitting.

また、特許文献2には、所定形状に打ち抜いた金属板材から形成され、略平板状の端子本体と電線圧着部との間に設けられた略平板状の連結部を備えたアース端子金具であって、連結部には両側縁から一対に延出された第1の補強板が設けられ、連結部に端子本体の一部を折り曲げた第2の補強板を重ね合わせ、さらに第1の補強板を折り曲げて、連結部と第1の補強板の間に第2の補強板を挟み、第2の補強板が連結部から離間しないように固定した接続構造が開示されている。   Patent Document 2 discloses a ground terminal fitting that is formed of a metal plate material punched into a predetermined shape and includes a substantially flat connecting portion provided between a substantially flat terminal body and a wire crimping portion. The connecting portion is provided with a pair of first reinforcing plates extending from both side edges, and the connecting portion is overlapped with a second reinforcing plate obtained by bending a part of the terminal body, and further the first reinforcing plate. Is disclosed in which a second reinforcing plate is sandwiched between the connecting portion and the first reinforcing plate, and the second reinforcing plate is fixed so as not to be separated from the connecting portion.

従来、導体板と端子金具の接続は、図6に示すように、電気配線用の導体板10と雄側端子金具12をかしめ加工によって接続する構造が用いられていた。この接続構造は、雄側端子金具12の端子金具側接続部16が、導体板10の導体板側接続部26を包むようにかしめる構造である。導体板側接続部26は、その長手方向と直交する断面が略矩形で、金属板の表裏面は、雄側端子金具12が当接する略平坦な面に形成されている。   Conventionally, as shown in FIG. 6, the conductor plate and the terminal fitting are connected by connecting the conductor plate 10 for electrical wiring and the male terminal fitting 12 by caulking. This connection structure is a structure in which the terminal fitting side connection portion 16 of the male side terminal fitting 12 is caulked so as to enclose the conductor plate side connection portion 26 of the conductor plate 10. The cross section orthogonal to the longitudinal direction of the conductor plate side connection portion 26 is substantially rectangular, and the front and back surfaces of the metal plate are formed on a substantially flat surface with which the male terminal fitting 12 abuts.

雄側端子金具12は、例えば、薄い金属板から打ち抜かれた1枚の形成片を曲げ加工等することによって形成され、先端側には、図示しない相手側の雌側端子金具に嵌合する挿入部18が設けられている。挿入部18の円筒状部分には、壁面の一部を斜め後方に向けて切り起こして形成された係止片18aが設けられている。   The male terminal fitting 12 is formed, for example, by bending one formed piece punched out of a thin metal plate, and inserted at the front end side thereof into a mating female terminal fitting (not shown). A portion 18 is provided. The cylindrical portion of the insertion portion 18 is provided with a locking piece 18a formed by cutting and raising a part of the wall surface obliquely rearward.

この接続構造のかしめ加工は、図7に示すように、一対のかしめ片16cの2つの先端16cが、導体板側接続部26の表面に食い込んで、かしめられる。このとき、一対のかしめ片16cの各先端16cは、導体板側接続部26の表面を滑りながら導体板側接続部26表面を塑性変形させて、左右に広がる角度に食い込む。従って、かしめ加工後の状態は、図7(c)に示すように、かしめ片16cは、導体側接続部14の表面の浅いところに留まってしまう。
特開2001−250609号公報 特開2004−87139号公報
In the caulking process of this connection structure, as shown in FIG. 7, the two tips 16 c of the pair of caulking pieces 16 c bite into the surface of the conductor plate side connecting portion 26 and are caulked. At this time, each tip 16c of the pair of caulking pieces 16c is bitten at an angle spreading left and right by plastically deforming the surface of the conductor plate side connecting portion 26 while sliding on the surface of the conductor plate side connecting portion 26. Therefore, in the state after the caulking process, as shown in FIG. 7C, the caulking piece 16 c remains at a shallow position on the surface of the conductor side connection portion 14.
JP 2001-250609 A JP 2004-87139 A

特許文献1の端子金具とフラットケーブルとの接続構造は、溶接を前提としたものである。従って、相手側端子金具と嵌合する接触部にその発熱が伝わらないように発熱を防ぐ必要があるとともに、端子金具と導電部分とは、良好な接合状態を得るために溶接部分を十分発熱させなければならない。このことから、この互いに相反する溶接条件を良好に満たした接続構造は容易には得られないものである。また、端子金具及びフラットケーブルの各接続部分の表面状態(汚れ、酸化等)の管理や、溶接装置及び溶接用電極のメンテナンス等も非常に煩雑で面倒であった。   The connection structure between the terminal fitting and the flat cable in Patent Document 1 is premised on welding. Therefore, it is necessary to prevent heat generation so that the heat generation is not transmitted to the contact portion that mates with the mating terminal fitting, and the terminal fitting and the conductive portion sufficiently heat the welded portion in order to obtain a good joined state. There must be. For this reason, a connection structure that satisfactorily satisfies the mutually conflicting welding conditions cannot be easily obtained. Moreover, the management of the surface state (dirt, oxidation, etc.) of each connection part of the terminal fitting and the flat cable, the maintenance of the welding apparatus and the welding electrode, etc. are very complicated and troublesome.

また、特許文献2のアース端子金具が有する、第1の補強板をかしめることにより第2の補強板を連結部上面に固定する構造は、第2の補強板と連結部とをある程度の強度で固定することはできるが、第2の補強板と連結部との接触部分を低抵抗に電気的接続させるということについては考慮されていない。従って、上述した大電流を流す略矩形の断面を有する導体と中継コネクタ等の端子金具との間で、低抵抗に電気接続させなければならない用途には不十分な接続構造であった。   Moreover, the structure which fixes the 2nd reinforcement board to the connection part upper surface by caulking the 1st reinforcement board which the earth terminal metal fitting of patent document 2 has has a certain amount of strength to the 2nd reinforcement board and the connection part. However, it is not considered that the contact portion between the second reinforcing plate and the connecting portion is electrically connected with low resistance. Therefore, the connection structure is insufficient for applications in which electrical connection with a low resistance must be made between a conductor having a substantially rectangular cross section through which a large current flows as described above and a terminal fitting such as a relay connector.

また、従来の導体板と端子金具の接続構造のかしめ加工は、図7(c)に示すように、かしめ片16cは、導体側接続部14の表面の浅いところに留まってしまうので、充分な接触状態が得られず、接触抵抗が高く、特に大電流を流す装置の接続構造には適用できないものであった。   Further, in the conventional caulking process of the connection structure between the conductor plate and the terminal fitting, as shown in FIG. 7 (c), the caulking piece 16c remains in a shallow place on the surface of the conductor side connecting portion 14, and thus sufficient. The contact state cannot be obtained, the contact resistance is high, and it cannot be applied to the connection structure of a device that allows a large current to flow.

さらに、大電流を流す略矩形断面の導体を使用して電気配線を分岐させる場合においても、上記と同様の理由から、それに適した接続構造の分岐用コネクタを実現することができなかった。   Further, even when the electric wiring is branched using a conductor having a substantially rectangular cross section through which a large current flows, for the same reason as described above, a branching connector having a connection structure suitable for it cannot be realized.

この発明は、上記背景技術に鑑みて成されたもので、簡単な作業で組み立てることができ、良好な機械的及び電気的接続状態を実現することが可能な導体板と端子金具の接続構造、及びその接続構造を有したコネクタを提供することを目的とする。   The present invention was made in view of the above-described background art, and can be assembled by a simple operation, and a connection structure between a conductor plate and a terminal fitting that can realize a good mechanical and electrical connection state, And a connector having the connection structure.

この発明は、電気的接点を構成する端子金具と、端部に前記端子金具が取り付けられる電気配線用の導体板とから成り、前記端子金具には前記導体板に接続する端子金具側接続部が設けられ、前記導体板には前記端子金具側接続部が固定される導体板側接続部が設けられ、前記端子金具側接続部と前記導体板側接続部とを互いに接続固定して成る接続構造であって、前記端子金具側接続部は、前記導体板側接続部の一方の面が当接する底板と、前記底板から左右に延設され、前記導体板側接続部の両側端面及び他方の面を覆う一対のかしめ片とを備え、前記導体板側接続部の一方の面には、前記一対のかしめ片の先端部が内面に当接可能に開口した凹部が形成され、前記導体板側接続部と前記端子金具側接続部とを接続する際、前記一対のかしめ片の先端部が前記凹部内に係止されかしめ固定されて成る導体板と端子金具の接続構造である。前記凹部は、例えば断面がV字状に形成されているものである。   The present invention comprises a terminal fitting that constitutes an electrical contact and a conductor plate for electrical wiring to which the terminal fitting is attached at an end, and the terminal fitting has a terminal fitting-side connecting portion that is connected to the conductor plate. A connection structure in which the conductor plate is provided with a conductor plate side connection portion to which the terminal fitting side connection portion is fixed, and the terminal fitting side connection portion and the conductor plate side connection portion are connected and fixed to each other; The terminal fitting side connection portion includes a bottom plate with which one surface of the conductor plate side connection portion abuts, a left and right end surface of the conductor plate side connection portion and the other surface extending from the bottom plate to the left and right. A pair of caulking pieces covering the conductive plate side connection portion, and a concave portion is formed on one surface of the conductor plate side connection portion so that the tip end portions of the pair of caulking pieces can contact the inner surface. When connecting the part and the terminal fitting side connection part, the pair of Tip of the fit piece is a connection structure of the conductor plate and the terminal fitting formed by locked caulked in the recess. For example, the recess has a V-shaped cross section.

またこの発明は、電気的接点を構成する複数の端子金具と、端部に前記端子金具が取り付けられる複数の接続部が設けられた電気配線用の導体板とから成り、前記端子金具には前記導体板に接続する端子金具側接続部が設けられ、前記導体板には前記端子金具側接続部が固定される導体板側接続部が設けられ、前記端子金具側接続部と前記導体板側接続部とを互いに接続固定して成るコネクタであって、前記端子金具側接続部は、前記導体板側接続部の一方の面が当接する底板と、前記底板から左右に延設され、前記導体板側接続部の両側端面及び他方の面を覆う一対のかしめ片とを備え、前記導体板側接続部の一方の面には、前記一対のかしめ片の先端部が内面に当接可能に開口した凹部が形成され、前記導体板側接続部と前記端子金具側接続部とを接続する際、前記一対のかしめ片の先端部が前記凹部内に係止されかしめ固定されて成るコネクタである。   Further, the present invention comprises a plurality of terminal fittings constituting an electrical contact, and a conductor plate for electric wiring provided with a plurality of connection portions to which the terminal fittings are attached at the end portions. A terminal fitting side connection portion connected to the conductor plate is provided, and the conductor plate is provided with a conductor plate side connection portion to which the terminal fitting side connection portion is fixed, and the terminal fitting side connection portion and the conductor plate side connection are provided. The terminal fitting side connection portion is a bottom plate with which one surface of the conductor plate side connection portion abuts, and extends from the bottom plate to the left and right, and the conductor plate A pair of caulking pieces that cover both side end surfaces and the other surface of the side connection portion, and one end of the conductor plate side connection portion has an opening so that the tip ends of the pair of caulking pieces can contact the inner surface A recess is formed, the conductor plate side connecting portion and the terminal fitting side When connecting the connection part is a connector tip of the pair of crimping pieces, which are locked caulked in the recess.

前記導体板は分岐した電気配線を形成し、前記導体板側接続部の一方に雄側端子金具が取り付けられ、前記導体板側接続部の他方には雌側端子金具が取り付けられて成るものである。   The conductor plate forms a branched electric wiring, and a male terminal fitting is attached to one of the conductor plate side connecting portions, and a female terminal fitting is attached to the other of the conductor plate side connecting portions. is there.

この発明の導体板と端子金具の接続構造によれば、かしめ片の先端部が導体側接続部に深く食い込み、導体板側接続部と端子金具側接続部との接続が確実となり、さらに接触面積が増えるので、両接続部間の機械的な接続強度が向上するとともに、接触抵抗の小さい良好な電気的接続状態を得ることができる。   According to the connection structure of the conductor plate and the terminal fitting of the present invention, the tip of the caulking piece deeply digs into the conductor side connecting portion, the connection between the conductor plate side connecting portion and the terminal fitting side connecting portion is ensured, and the contact area Therefore, the mechanical connection strength between the two connection portions is improved, and a good electrical connection state with a small contact resistance can be obtained.

また、この発明の導体板と端子金具の接続構造の組み立てにおいては、溶接装置のような特別な設備が不要で、端子金具に電線を圧着する一般的な圧着ペンチやその他の圧着装置等をそのまま利用することができる。また、溶接のように端子金具が高温状態になるおそれがないので、相手側端子金具に嵌合する接触部表面が酸化する等の導通阻害要因は生じない。   Further, in assembling the connection structure of the conductor plate and the terminal fitting of the present invention, special equipment such as a welding device is not required, and a general crimping pliers for crimping an electric wire to the terminal fitting or other crimping device is used as it is. Can be used. Moreover, since there is no possibility that the terminal metal fitting becomes a high temperature state as in the case of welding, there is no conduction inhibiting factor such as oxidation of the surface of the contact portion fitted to the counterpart terminal fitting.

さらに、本発明のコネクタは、複数の配線側接続部が延設された導体板を有し、各配線側接続部に対し、端子金具が上記の接続構造で接続されているので、機械的に強く固定され、かつ電気的にも低抵抗で電気配線の接続や分岐等を行うことができる。   Furthermore, the connector of the present invention has a conductor plate in which a plurality of wiring side connection portions are extended, and the terminal fitting is connected to each wiring side connection portion with the above connection structure. It is strongly fixed, and electrical wiring can be connected or branched with low electrical resistance.

以下、この発明の導体板と端子金具の接続構造の一実施形態について、図1〜図3に基づいて説明する。本実施形態は、電気配線用の導体板10と雄側端子金具12をかしめ加工によって接続した構造であり、図1は、かしめ加工を行う前の状態を、図2は、かしめ加工を行った後の状態を示している。   Hereinafter, an embodiment of a connection structure between a conductor plate and a terminal fitting according to the present invention will be described with reference to FIGS. The present embodiment is a structure in which a conductor plate 10 for electric wiring and a male terminal fitting 12 are connected by caulking, FIG. 1 shows a state before caulking, and FIG. 2 shows caulking. The later state is shown.

導体板10は、図1に示すように、銅板等の電気伝導性に優れた金属板を一体に打ち抜いて製作され、終端に導体板側接続部14が延設されている。導体板側接続部14は、その長手方向と直交する断面が略矩形で、金属板の一方の面である下面は、後述する雄側端子金具12の底板16aに当接する略平坦な面に形成されている。導体板側接続部14の他方の面である上面には、中央部分に長手方向と直交する断面が略V字状で導体板側接続部14の長手方向に沿って形成された凹部14aが設けられている。   As shown in FIG. 1, the conductor plate 10 is manufactured by integrally punching a metal plate having excellent electrical conductivity such as a copper plate, and a conductor plate side connection portion 14 is extended at the end. The conductor plate side connection portion 14 has a substantially rectangular cross section perpendicular to the longitudinal direction, and the lower surface, which is one surface of the metal plate, is formed on a substantially flat surface that comes into contact with the bottom plate 16a of the male terminal fitting 12 described later. Has been. The upper surface, which is the other surface of the conductor plate side connecting portion 14, is provided with a concave portion 14a formed in the central portion along the longitudinal direction of the conductor plate side connecting portion 14 having a substantially V-shaped cross section orthogonal to the longitudinal direction. It has been.

雄側端子金具12は、例えば、薄い金属板から打ち抜かれた1枚の形成片を曲げ加工等することによって形成されている。先端側には、図示しない相手側の雌側端子金具に嵌合する挿入部18が設けられ、挿入部18は形成片を円筒状に丸め、その端部を半球状に塞いだ形状を有している。そして、挿入部18の円筒状部分には、壁面の一部を斜め後方に向けて切り起こして形成された係止片18aが複数設けられている。係止片18aは、雄側端子金具12が図示しないコネクタハウジングの端子収納キャビティ内に所定の位置まで挿入されると、その先端部18bが端子収納キャビティ内に設けられた係止部に突き当たって、雄側端子金具12を抜け止めするものである。   The male terminal fitting 12 is formed, for example, by bending one formed piece punched from a thin metal plate. The distal end side is provided with an insertion portion 18 that fits into a female terminal fitting on the other side (not shown). The insertion portion 18 has a shape in which a formed piece is rounded into a cylindrical shape and the end portion is closed in a hemispherical shape. ing. The cylindrical portion of the insertion portion 18 is provided with a plurality of locking pieces 18a formed by cutting and raising a part of the wall surface obliquely rearward. When the male-side terminal fitting 12 is inserted to a predetermined position in a terminal housing cavity of a connector housing (not shown), the locking piece 18a hits a locking portion provided in the terminal housing cavity. The male terminal fitting 12 is prevented from coming off.

一方、雄側端子金具12の後端側には、導体板側接続部14が取り付けられる端子金具側接続部16が設けられている。端子金具側接続部16は、導体板側接続部14の下面が当接する底板16aと、底板16aの左右から導体板側接続部14の両側端面に沿って略直角方向に立設し、互いに対向する一対のかしめ片16bとを備えている。   On the other hand, on the rear end side of the male terminal fitting 12, a terminal fitting side connecting portion 16 to which the conductor plate side connecting portion 14 is attached is provided. The terminal metal fitting side connection portion 16 is erected in a substantially right angle direction from the left and right sides of the bottom plate 16a along both side end surfaces of the conductor plate side connection portion 14 and is opposed to each other. And a pair of caulking pieces 16b.

ここで、導体板側接続部14と端子金具側接続部16との相対的な関係について説明する。端子金具側接続部16の底板16aの端子挿入方向長さは、導体板側接続部14の長手方向長さよりも長い平坦部分を備えている。また、かしめ片16bの端子挿入方向長さは、導体板側接続部14の凹部14aの長さよりもやや短めに設定されている。また、かしめ片16bの付け根から先端までの長さは、後述するかしめ加工後の状態で、導体板側接続部14の側面及び上面をちょうど覆うことができる程度の長さに設定されている。   Here, the relative relationship between the conductor plate side connection portion 14 and the terminal fitting side connection portion 16 will be described. The length in the terminal insertion direction of the bottom plate 16 a of the terminal fitting side connection portion 16 includes a flat portion longer than the length in the longitudinal direction of the conductor plate side connection portion 14. Further, the length of the caulking piece 16b in the terminal insertion direction is set to be slightly shorter than the length of the concave portion 14a of the conductor plate side connection portion 14. Further, the length from the base of the caulking piece 16b to the tip is set to such a length that it can just cover the side surface and the upper surface of the conductor plate side connecting portion 14 in a state after caulking processing described later.

次に、端子金具側接続部16と導体板側接続部14のかしめ加工について説明する。かしめ加工は、端子金具側接続部16内に導体板側接続部14を配置し、端子金具側接続部16を外側から包むようにして行う。かしめ加工には、例えば図3に示すような、公知の圧着ペンチやその他のかしめ加工治具20等を用いる。   Next, caulking processing of the terminal metal fitting side connection portion 16 and the conductor plate side connection portion 14 will be described. The caulking process is performed by arranging the conductor plate side connection portion 14 in the terminal fitting side connection portion 16 and wrapping the terminal fitting side connection portion 16 from the outside. For the caulking process, for example, a known crimping pliers or other caulking jig 20 shown in FIG. 3 is used.

先ず、かしめ加工治具20の下歯22に形成された凸型22a先端の支持面22bに、端子金具側接続部16の底板16aを下向きにして載置する。次に、上歯24を下歯22に噛み合せるように移動させる。すると、一対のかしめ片16bは、先端16c及びその外側面が凹型24a内側の曲面状の誘導面24b沿って摺動して塑性変形する。さらに、先端16cが凹型24aに沿って湾曲し、その最深部を経て尖鋭部24cに向かってさらに湾曲し、導体板側接続部14の上面中央部に向かって湾曲しながら塑性変形する。   First, the bottom plate 16a of the terminal fitting side connection portion 16 is placed downward on the support surface 22b at the tip of the convex die 22a formed on the lower teeth 22 of the caulking jig 20. Next, the upper teeth 24 are moved so as to mesh with the lower teeth 22. As a result, the pair of caulking pieces 16b are plastically deformed by sliding the tip 16c and the outer surface thereof along the curved guide surface 24b inside the concave mold 24a. Further, the tip 16c is curved along the concave mold 24a, further curved toward the sharpened portion 24c via the deepest portion thereof, and plastically deformed while being curved toward the center of the upper surface of the conductor plate side connecting portion 14.

一対のかしめ片16cの2つの先端16cは、導体板側接続部14の上面達すると、凹部14aに係止されて、V字形の頂点の方向に食い込んで内側に広がり始める。そして、図2(a)(b)に示すように、導体板側接続部14を塑性変形させ、十分に深くまで食い込んだところでかしめ加工が完了する。   When the two tips 16c of the pair of caulking pieces 16c reach the upper surface of the conductor plate side connecting portion 14, they are locked by the concave portion 14a and start to spread inward in the direction of the V-shaped apex. Then, as shown in FIGS. 2 (a) and 2 (b), the conductor plate side connecting portion 14 is plastically deformed, and the caulking process is completed when it is sufficiently deepened.

導体板10及び導体板側接続部16は、導電率が高く比較的軟らかい銅等の素材が適している。一方、雄端子金具12は、相手側端子金具に抜き差しされることから、構造体としての所定の強度を維持する必要があるため、比較的硬い特殊銅合金と呼ばれる素材等などが用いられている。従って、比較的硬い素材でできたかしめ片16は、図3(c)に示すように、軟らかい素材の導体側接続部14中に深く食い込むことができる。   For the conductor plate 10 and the conductor plate side connecting portion 16, a material such as copper having a high electrical conductivity and relatively soft is suitable. On the other hand, since the male terminal fitting 12 is inserted into and removed from the mating terminal fitting, it is necessary to maintain a predetermined strength as a structure, and therefore, a material such as a relatively hard special copper alloy is used. . Therefore, the caulking piece 16 made of a relatively hard material can be deeply digged into the conductor-side connecting portion 14 made of a soft material, as shown in FIG.

以上説明したように、本実施形態の導体板と端子金具の接続構造によれば、電気配線用の導体板10の導体板側接続部14の上面に凹部14aが設けられ、導体板側接続部14と端子金具側接続部16とをかしめ加工により接続するとき、端子金具側接続部16が導体板側接続部14の周囲を覆い、さらに一対のかしめ片16bの各先端16cが凹部14a内に係止されてかしめ固定されるので、かしめ片16bの先端16cが導体板側接続部14に深く食い込み、導体板側接続部14と端子金具側接続部16との接触面積が増える。従って、両接続部14,16の機械的な接続強度が向上するとともに、接触抵抗の小さい良好な電気的接続状態を得ることができる。   As described above, according to the connection structure of the conductor plate and the terminal fitting of the present embodiment, the recess 14a is provided on the upper surface of the conductor plate side connection portion 14 of the conductor plate 10 for electrical wiring, and the conductor plate side connection portion. 14 and the terminal metal fitting side connecting portion 16 are connected by caulking, the terminal metal fitting side connecting portion 16 covers the periphery of the conductor plate side connecting portion 14, and each tip 16c of the pair of caulking pieces 16b is in the recess 14a. Since it is locked and fixed by caulking, the tip 16c of the caulking piece 16b bites into the conductor plate side connecting portion 14 and the contact area between the conductor plate side connecting portion 14 and the terminal fitting side connecting portion 16 increases. Therefore, the mechanical connection strength of both the connection parts 14 and 16 can be improved, and a good electrical connection state with a small contact resistance can be obtained.

また、本実施形態の導体板と端子金具の接続構造は、一般的な圧着ペンチやその他の圧着装置等の治具をそのまま利用することができる。また、溶接のように端子金具が高温状態になることがないので、相手側端子金具に嵌合する接触部表面が酸化する等の導通阻害要因は生じない。   In addition, the connection structure between the conductor plate and the terminal fitting of the present embodiment can use a jig such as a general crimping pliers or other crimping device as it is. Further, since the terminal fitting does not reach a high temperature state as in welding, there is no conduction inhibiting factor such as oxidation of the surface of the contact portion fitted to the counterpart terminal fitting.

次に、この発明の導体板と端子金具の接続構造を適用したコネクタの一実施形態である分岐用コネクタ30について、図4、図5に基づいて説明する。なお、上述した導体板と端子金具の接続構造の実施形態と同様の構成については、同一の符号を付して説明を省略する。   Next, a branching connector 30 which is an embodiment of a connector to which the connection structure of the conductor plate and the terminal fitting of the present invention is applied will be described with reference to FIGS. In addition, about the structure similar to embodiment of the connection structure of the conductor board and terminal metal fitting mentioned above, the same code | symbol is attached | subjected and description is abbreviate | omitted.

分岐用コネクタ30は、図4に示すように、2つの雄側端子金具12と、1つの雌側端子金具32と、これらの端子金具12,32が取り付けられる3つの接続部を有する電気配線手段であるY字形の導体板36とで構成されている。そして、2つの雄側端子金具12は、導体板36のY字の分岐側の2つの終端に、1つの雌側端子金具32は、Y字の集約側の1つの終端に、上述した実施形態にかかる導体板と端子金具の接続構造により取り付けられている。すなわち、この分岐用コネクタ30は、雌側端子金具32が取り付けられた導体体36の一端に流れ込む電流を2つの経路に分岐させ、雄側端子金具12が取り付けられた2つの終端から分岐電流を流出させる働きをする。   As shown in FIG. 4, the branch connector 30 includes two male terminal fittings 12, one female terminal fitting 32, and three wiring portions to which these terminal fittings 12 and 32 are attached. And a Y-shaped conductor plate 36. The two male terminal fittings 12 are provided at the two ends on the Y-shaped branch side of the conductor plate 36, and the one female terminal fitting 32 is provided at the one end on the Y-shaped aggregation side. It is attached by the connection structure of the conductor plate and terminal metal fittings. That is, this branching connector 30 branches current flowing into one end of the conductor body 36 to which the female terminal fitting 32 is attached into two paths, and branches current from two ends to which the male terminal fitting 12 is attached. Work to drain.

導体板36は、図5(a)に示すように、銅板等の電気伝導性に優れた金属板を一体に打ち抜いて製作された略Y字形の電気配線手段であって、3つの終端に導体板側接続部34a,34b,34cが延設されている。導体板側接続部34a,34b,34cは、長手方向と直交する断面が略矩形で、下面は後述する雄側端子金具12の底板16aに当接する略平坦な面であって、上面中央部分には、長手方向と直交する断面が略V字状で導体板側接続部14の延設方向に形成された凹部14aが各々設けられている。   As shown in FIG. 5 (a), the conductor plate 36 is a substantially Y-shaped electric wiring means manufactured by integrally punching a metal plate having excellent electrical conductivity such as a copper plate, and has conductors at three ends. Plate side connection portions 34a, 34b, and 34c are extended. The conductor plate side connection portions 34a, 34b, 34c have a substantially rectangular cross section orthogonal to the longitudinal direction, and the lower surface is a substantially flat surface that comes into contact with the bottom plate 16a of the male terminal fitting 12 to be described later, Are each provided with a recess 14a formed in the extending direction of the conductor plate side connecting portion 14 and having a substantially V-shaped cross section perpendicular to the longitudinal direction.

雌側端子金具32は、図5(b)に示すように、例えば、上記雄側端子金具12と同様に、薄い金属板から打ち抜かれた1枚の形成片を曲げ加工等することによって形成されている。先端側には、図示しない相手側の雄側端子金具に嵌合する挿入受部38が設けられ、挿入受部38は形成片を円筒状に丸め、その端部が開口した形状を有している。そして、挿入受部38の円筒状部分には、壁面の一部を斜め後方に向けて切り起こして形成された係止片36aが複数設けられている。係止片38aは、雌側端子金具32が図示しないコネクタハウジングの端子収納キャビティ内に所定の位置まで挿入されると、その先端部38bが端子収納キャビティ内に設けられた係止部に突き当たって、雌側端子金具32を抜け止めするものである。   As shown in FIG. 5B, the female terminal fitting 32 is formed, for example, by bending a single formed piece punched from a thin metal plate, like the male terminal fitting 12 described above. ing. The distal end side is provided with an insertion receiving portion 38 that fits into a male terminal fitting on the other side (not shown). The insertion receiving portion 38 has a shape in which a formed piece is rounded into a cylindrical shape and an end thereof is opened. Yes. The cylindrical portion of the insertion receiving portion 38 is provided with a plurality of locking pieces 36a formed by cutting and raising a part of the wall surface obliquely rearward. When the female-side terminal fitting 32 is inserted to a predetermined position in a terminal housing cavity of a connector housing (not shown), the end 38b of the locking piece 38a hits a locking portion provided in the terminal storage cavity. The female terminal fitting 32 is prevented from coming off.

一方、雌側端子金具32の後端側には、上記雄側端子金具12と同一の構造であって、導体板側接続部34cに取り付けられる端子金具側接続部16が設けられている。端子金具側接続部16は、導体板側接続部14の下面が当接する底板16aと、底板16aの左右から略直角方向に立設して互いに対向する一対のかしめ片16bとを備えている。   On the other hand, on the rear end side of the female terminal fitting 32, a terminal fitting side connection portion 16 having the same structure as the male terminal fitting 12 and attached to the conductor plate side connection portion 34c is provided. The terminal fitting side connection portion 16 includes a bottom plate 16a with which the lower surface of the conductor plate side connection portion 14 abuts, and a pair of caulking pieces 16b that are erected in a substantially perpendicular direction from the left and right of the bottom plate 16a and face each other.

次に、導体板側接続部34a,34b,34cと、各接続部に取り付けられる端子金具の端子金具側接続部16との相対的な関係について説明する。端子金具側接続部16の底板16aの端子挿入方向長さは、導体板側接続部34a,34b,34cの延設方向長さよりも長い平坦部分を備えている。また、かしめ片16bの端子挿入方向長さは、導体板側接続部34a,34b,34cの凹部14aの長さよりもやや短めに設定されている。かしめ片16bの付け根から先端までの長さは、後述するかしめ加工後の状態で、導体板側接続部34a,34b,34cの側面及び上面をちょうど覆うことができる程度の長さに設定されている。   Next, the relative relationship between the conductor plate side connecting portions 34a, 34b, 34c and the terminal fitting side connecting portion 16 of the terminal fitting attached to each connecting portion will be described. The terminal insertion direction length of the bottom plate 16a of the terminal fitting side connection portion 16 includes a flat portion that is longer than the length in the extending direction of the conductor plate side connection portions 34a, 34b, and 34c. The length of the caulking piece 16b in the terminal insertion direction is set to be slightly shorter than the length of the concave portion 14a of the conductor plate side connection portions 34a, 34b, 34c. The length from the base of the caulking piece 16b to the tip is set to such a length that it can just cover the side surfaces and the upper surface of the conductor plate side connection portions 34a, 34b, 34c in a state after caulking, which will be described later. Yes.

各端子金具側接続部16と導体板側接続部34a,34b,34cのかしめ加工は、上述の端子金具側接続部16と導体板側接続部14のかしめ加工と同様であるので説明を省略する。   The caulking process of each terminal metal part side connecting part 16 and the conductor plate side connecting parts 34a, 34b, 34c is the same as the caulking process of the terminal metal part side connecting part 16 and the conductor plate side connecting part 14, and the description thereof is omitted. .

以上説明したように、本実施形態の分岐用コネクタ30によれば、3つの導体板側接続部34a,34b,34cが延設された導体板36を備え、各配線側接続部34a,34b,34cに対し、雄側と雌側を含む複数の端子金具12,32が上記の接続構造で接続されているので、各接続部は機械的に強く接続され、かつ電気的にも低抵抗に電気配線の分岐を行うことができる。また、導体板36の厚みを厚くするなどして変形しにくい形状にし、さらに絶縁が必要な導電部分だけを部分的に樹脂コーティング等すれば、導体板36等の導電部分全体を収納する樹脂ケース等を製作する必要がなく、簡単で安価な分岐用コネクタを提供することができる。   As described above, according to the branch connector 30 of the present embodiment, the conductor plate 36 including the three conductor plate side connection portions 34a, 34b, and 34c is provided, and the wiring side connection portions 34a, 34b, Since the plurality of terminal fittings 12 and 32 including the male side and the female side are connected with respect to 34c with the above-described connection structure, each connection portion is mechanically strongly connected and electrically low in resistance. Wiring can be branched. In addition, if the conductive plate 36 is made thick so that it is not easily deformed, and if only the conductive portion that needs to be insulated is partially coated with a resin, the resin case that accommodates the entire conductive portion such as the conductive plate 36. Etc., and a simple and inexpensive branch connector can be provided.

なお、この発明の導体板と端子金具の接続構造、及び分岐用コネクタは、上記実施形態に限定されるものではなく、導体板の素材は、比較的導電率が高く、所定の構造強度を備えたものであればよく、銅、真鍮、りん青銅、その他の銅合金等や一般に電気配線に使用される金属素材の中から適宜選択すればよい。また、端子金具の素材は、導体板の素材よりも硬い素材であればよく、導電率も高い素材が好ましい。さらに、導体板及び端子金具表面の酸化防止用メッキ処理等の表面処理の有無等については特に問わない。   The connection structure of the conductor plate and the terminal fitting and the connector for branching of the present invention are not limited to the above embodiment, and the material of the conductor plate has a relatively high conductivity and a predetermined structural strength. Any suitable material may be selected from copper, brass, phosphor bronze, other copper alloys, and metal materials generally used for electrical wiring. Moreover, the material of a terminal metal fitting should just be a material harder than the material of a conductor board, and a material with high electrical conductivity is preferable. Furthermore, the presence or absence of a surface treatment such as an anti-oxidation plating treatment on the surfaces of the conductor plate and the terminal fitting is not particularly limited.

また、導体板及び導体板側接続部は、板状に一体に形成されたものであればよく、打ち抜き、切り出しなどの製造方法は問わない。また、導体板側端子接続部の断面形状は、厳密な矩形である必要はなく、例えば、角部にバリ取り等が施された略楕円形の断面等であってもよい。   In addition, the conductor plate and the conductor plate side connecting portion may be formed integrally in a plate shape, and any manufacturing method such as punching or cutting out is acceptable. Further, the cross-sectional shape of the conductor plate side terminal connecting portion does not need to be a strict rectangle, and may be, for example, a substantially elliptical cross-section with deburring or the like at the corners.

また、導体板側端子接続部上面に設けられた凹部は、断面V字の形状に限定されるものではなく、かしめ加工時に一対のかしめ片の先端を係止し、かしめ片の先端が良好に食い込むことができる形状及び寸法であれば、コの字形、台形その他の断面形状であってもよく、深さや幅寸法についても自由に設定することができる。   Further, the concave portion provided on the upper surface of the conductor plate side terminal connecting portion is not limited to a V-shaped cross section, and the tips of the pair of caulking pieces are locked during the caulking process so that the tips of the caulking pieces are good. If it is a shape and size that can bite in, it may be a U-shaped, trapezoidal or other cross-sectional shape, and the depth and width dimensions can also be set freely.

また、端子金具は、挿入部、挿入受部、係止部等の形状は任意であり、本発明に係る端子側金具側接続部の形態を備えるものであればよい。   Further, the terminal fitting may have any shape such as the insertion portion, the insertion receiving portion, the locking portion, etc., and may have any shape as long as it has the form of the terminal side fitting side connection portion according to the present invention.

さらに、この発明のコネクタにおいては、導体板に1つ以上の雌側端子金具と1つ以上の雄側端子金具が取り付けられたものであればよく、使用される電気・電子機器の構造や電気配線のレイアウトに合わせて自由に設定することができる。   Furthermore, in the connector according to the present invention, it is sufficient that one or more female terminal fittings and one or more male terminal fittings are attached to the conductor plate. It can be set freely according to the wiring layout.

この発明の導体板と端子金具の接続構造の一実施形態のかしめ加工前の状態を示す平面図(a)、A−A断面図(b)である。It is the top view (a) which shows the state before crimping of one Embodiment of the connection structure of the conductor board and terminal metal fitting of this invention, and AA sectional drawing (b). 本実施形態接続構造のかしめ加工後の状態を示す平面図(a)、A−A断面図(b)、A−A断面の拡大図(c)である。It is the top view (a) which shows the state after the crimping process of this embodiment connection structure, AA sectional drawing (b), and the enlarged view (c) of AA cross section. 本実施形態のかしめ加工に用いるかしめ加工用治具の構造を示す斜視図である。It is a perspective view which shows the structure of the jig for crimping used for the crimping process of this embodiment. この発明のコネクタの一実施形態を示す平面図であるIt is a top view which shows one Embodiment of the connector of this invention. 本実施形態のコネクタを構成する導体板の平面図(a)、雌側端子金具の平面図(b)である。It is the top view (a) of the conductor board which comprises the connector of this embodiment, and the top view (b) of a female side terminal metal fitting. 従来の一般的な導体板と端子金具の接続構造のかしめ加工前の状態を示す平面図(a)、A−A断面図(b)である。It is the top view (a) which shows the state before the crimping process of the connection structure of the conventional general conductor board and a terminal metal fitting, and AA sectional drawing (b). 従来の一般的な導体板と端子金具の接続構造のかしめ加工後の状態を示す平面図(a)、A−A断面図(b)、A−A断面の拡大図(c)である。It is the top view (a) which shows the state after the caulking process of the connection structure of the conventional general conductor board and a terminal metal fitting, AA sectional drawing (b), and the enlarged view (c) of AA cross section.

符号の説明Explanation of symbols

10 導体板
12 雄側端子金具
14 導体側接続部
14a 凹部
16 端子金具側接続部
16a 底板
16b かしめ片
16c 先端
30 分岐用コネクタ
32 雌側端子金具
34a,34b,34c 導体板側接続部
36 導体板
DESCRIPTION OF SYMBOLS 10 Conductor plate 12 Male side terminal metal fitting 14 Conductor side connection part 14a Recess 16 Terminal metal fitting side connection part 16a Bottom plate 16b Caulking piece 16c Tip 30 Branch connector 32 Female side terminal metal fittings 34a, 34b, 34c Conductor plate side connection part 36 Conductor plate

Claims (4)

電気的接点を構成する端子金具と、端部に前記端子金具が取り付けられる電気配線用の導体板とから成り、前記端子金具には前記導体板に接続する端子金具側接続部が設けられ、前記導体板には前記端子金具側接続部が固定される導体板側接続部が設けられ、前記端子金具側接続部と前記導体板側接続部とを互いに接続固定して成る接続構造において、
前記端子金具側接続部は、前記導体板側接続部の一方の面が当接する底板と、前記底板から左右に延設され、前記導体板側接続部の両側端面及び他方の面を覆う一対のかしめ片とを備え、
前記導体板側接続部の一方の面には、前記一対のかしめ片の先端部が内面に当接可能に開口した凹部が形成され、
前記導体板側接続部と前記端子金具側接続部とを接続する際、前記一対のかしめ片の先端部が前記凹部内に係止されてかしめ固定されて成ることを特徴とする導体板と端子金具の接続構造。
It consists of a terminal fitting that constitutes an electrical contact, and a conductor plate for electric wiring to which the terminal fitting is attached at an end, and the terminal fitting is provided with a terminal fitting side connecting portion that connects to the conductor plate, The conductor plate is provided with a conductor plate side connection portion to which the terminal metal fitting side connection portion is fixed, and in the connection structure formed by connecting and fixing the terminal metal fitting side connection portion and the conductor plate side connection portion to each other,
The terminal fitting side connection portion includes a bottom plate with which one surface of the conductor plate side connection portion abuts and a pair of sides extending from the bottom plate to the left and right sides and covering both side surfaces and the other surface of the conductor plate side connection portion. With caulking pieces,
On one surface of the conductor plate side connecting portion, a concave portion is formed so that the tip end portions of the pair of caulking pieces are open so as to contact the inner surface,
A conductor plate and a terminal, wherein when connecting the conductor plate side connection portion and the terminal metal fitting side connection portion, the tip ends of the pair of caulking pieces are locked in the recesses and fixed by caulking. Bracket connection structure.
前記凹部は、断面がV字状に形成されている請求項1記載の導体板と端子金具の接続構造。   The conductor plate and terminal fitting connection structure according to claim 1, wherein the recess has a V-shaped cross section. 電気的接点を構成する複数の端子金具と、端部に前記端子金具が取り付けられる複数の接続部が設けられた電気配線用の導体板とから成り、前記端子金具には前記導体板に接続する端子金具側接続部が設けられ、前記導体板には前記端子金具側接続部が固定される導体板側接続部が設けられ、前記端子金具側接続部と前記導体板側接続部とを互いに接続固定して成るコネクタにおいて、
前記端子金具側接続部は、前記導体板側接続部の一方の面が当接する底板と、前記底板から左右に延設され、前記導体板側接続部の両側端面及び他方の面を覆う一対のかしめ片とを備え、
前記導体板側接続部の一方の面には、前記一対のかしめ片の先端部が内面に当接可能に開口した凹部が形成され、
前記電気配線側接続部と前記端子金具側接続部とを接続する際、前記一対のかしめ片の先端部が前記凹部内に係止されてかしめ固定されて成ることを特徴とするコネクタ。
It consists of a plurality of terminal fittings constituting an electrical contact and a conductor plate for electrical wiring provided with a plurality of connecting portions to which the terminal fittings are attached at the ends, and the terminal fittings are connected to the conductor plate A terminal fitting side connection portion is provided, and the conductor plate is provided with a conductor plate side connection portion to which the terminal fitting side connection portion is fixed, and the terminal fitting side connection portion and the conductor plate side connection portion are connected to each other. In the fixed connector,
The terminal fitting side connection portion includes a bottom plate with which one surface of the conductor plate side connection portion abuts and a pair of sides extending from the bottom plate to the left and right sides and covering both side surfaces and the other surface of the conductor plate side connection portion. With caulking pieces,
On one surface of the conductor plate side connecting portion, a concave portion is formed so that the tip end portions of the pair of caulking pieces are open so as to contact the inner surface,
A connector characterized in that, when connecting the electrical wiring side connection portion and the terminal metal fitting side connection portion, the tip ends of the pair of caulking pieces are locked in the recesses and fixed by caulking.
前記導体板は分岐した電気配線を形成し、前記導体板側接続部の一方に雄側端子金具が取り付けられ、前記導体板側接続部の他方には雌側端子金具が取り付けられて成る請求項3記載のコネクタ。
The conductor plate forms a branched electric wiring, and a male terminal fitting is attached to one of the conductor plate side connecting portions, and a female terminal fitting is attached to the other of the conductor plate side connecting portions. 3. The connector according to 3.
JP2008300836A 2008-11-26 2008-11-26 Conductor plate and terminal fitting connection structure and connector Expired - Fee Related JP4836149B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160119689A (en) * 2015-04-06 2016-10-14 스미다 코포레이션 가부시키가이샤 Coil end connecting structure

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56170881U (en) * 1980-05-19 1981-12-17
JP2007250393A (en) * 2006-03-16 2007-09-27 Mitsubishi Cable Ind Ltd Terminal crimping method of aluminum wire, and aluminum wire with terminal
JP2008204725A (en) * 2007-02-19 2008-09-04 Yazaki Corp Connection teminal

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56170881U (en) * 1980-05-19 1981-12-17
JP2007250393A (en) * 2006-03-16 2007-09-27 Mitsubishi Cable Ind Ltd Terminal crimping method of aluminum wire, and aluminum wire with terminal
JP2008204725A (en) * 2007-02-19 2008-09-04 Yazaki Corp Connection teminal

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160119689A (en) * 2015-04-06 2016-10-14 스미다 코포레이션 가부시키가이샤 Coil end connecting structure
JP2016197681A (en) * 2015-04-06 2016-11-24 スミダコーポレーション株式会社 Connection structure for coil terminal
KR102513547B1 (en) * 2015-04-06 2023-03-22 스미다 코포레이션 가부시키가이샤 Coil end connecting structure

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