JP2004241246A - Terminal metal and connector - Google Patents

Terminal metal and connector Download PDF

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Publication number
JP2004241246A
JP2004241246A JP2003028716A JP2003028716A JP2004241246A JP 2004241246 A JP2004241246 A JP 2004241246A JP 2003028716 A JP2003028716 A JP 2003028716A JP 2003028716 A JP2003028716 A JP 2003028716A JP 2004241246 A JP2004241246 A JP 2004241246A
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JP
Japan
Prior art keywords
wire
terminal
connection portion
housing
electric wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2003028716A
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Japanese (ja)
Inventor
Noritomo Okamura
憲知 岡村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP2003028716A priority Critical patent/JP2004241246A/en
Publication of JP2004241246A publication Critical patent/JP2004241246A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To eliminate the direction of a terminal metal against an electric wire when the terminal metal is connected to the electric wire. <P>SOLUTION: In an electric wire connection part 32 of the terminal metal 30, the electric wire 50 is housed from the back and the electric wire 50 is hooked on the lance form 35 of the electric wire connection part 32. Because the electric wire connection part 32 is cylindrical, it is not necessary to position the terminal metal 30 against the electric wire 50 in the peripheral direction when connecting with the electric wire 50. Therefore, a mechanism to set the terminal metal 30 at a prescribed posture is unnecessary, and simplification of a device is realized. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、電線に接続される端子金具及びその端子金具が収容されるコネクタに関するものである。
【0002】
【従来の技術】
従来、電線の端末に端子金具を固着する手段として、端子金具にオープンバレル状の電線圧着部を形成してその電線圧着部を電線に圧着する方法や、端子金具に圧接刃を形成してその圧接刃に電線を圧接する方法がある。圧着による固着方法としては特許文献1に開示されているもの等があり、圧接による固着方法としては特許文献2に開示されているもの等がある。
【0003】
【特許文献1】
特開平08−050947号公報
【0004】
【特許文献2】
特開平11−260463号公報
【0005】
【発明が解決しようとする課題】
上記のように圧着や圧接による接続方法では、この端子金具における接続部分(電線圧着部又は圧接刃)の形状が周方向において方向性がある。つまり、圧着の場合は電線圧着部に対して電線を組み付ける方向が決まっており、圧接の場合は圧接刃に対する電線の圧接方向が決まっており、端子金具に電線を固着する際には、端子金具を電線に対して正しい向きにセットしなければならない。
【0006】
このため、自動機を用いて電線を固着する場合には、端子金具を所定の向きにセットするための機構が必要となり、自動機の構造が複雑になるという問題がある。
本願発明は上記事情に鑑みて創案され、電線に端子金具を接続する際に電線に対する端子金具の方向性をなくすことを目的としている。
【0007】
【課題を解決するための手段】
請求項1の発明は、前端側に相手側端子に接続される端子接続部を有し、後端側に電線の端末部に接続される電線接続部を有する端子金具であって、前記電線接続部が、前記電線を後方から収容可能な円筒状をなし、前記電線接続部には、前記電線に係止することでその電線の抜けを規制可能な抜止め手段が設けられている構成とした。
【0008】
請求項2の発明は、請求項1の発明において、前記電線接続部が、前記電線の芯線を収容する芯線収容部と、前記電線の絶縁被覆を収容する被覆収容部とを同軸状に連ねた形態とされ、前記抜止め手段が、前記芯線収容部を縮径変形させつつ前記芯線にカシメ付けることで、その芯線を抜止めするとともに前記電線接続部と前記芯線とを導通可能に接続する構成とされている。
請求項3の発明は、請求項1又は請求項2の発明において、前記電線接続部が、前記電線の芯線を収容する芯線収容部と、前記電線の絶縁被覆を収容する被覆収容部とを同軸状に連ねた形態とされ、前記抜止め手段が、前記被覆収容部の一部を内側へ切り起こしてその切起片の先端を前記絶縁被覆に食い込ませる構成とされている。
【0009】
請求項4の発明は、請求項1乃至請求項3のいずれかの発明において、前記端子接続部が前記電線接続部と同心の円形に形成されている構成とした。
請求項5の発明は、請求項4の発明において、前記端子接続部の外径が、前記電線接続部の外径とほぼ同じ寸法かそれよりも小さい寸法とされ、前記電線接続部の外径が、前記電線の絶縁被覆の外径とほぼ同じ寸法かそれよりも小さい寸法とされている構成とした。
【0010】
請求項6の発明は、前端側に相手側端子に接続される端子接続部を有し、後端側に電線の端末部に接続される電線接続部を有する端子金具をハウジングに収容してなるコネクタであって、前記電線接続部が、前記電線を後方から収容可能な円筒状をなし、前記電線接続部には、前記電線に係止することでその電線の抜けを規制可能な抜止め手段が設けられている構成とした。
請求項7の発明は、請求項6の発明において、前記電線接続部が、前記電線の芯線を収容する芯線収容部と、前記電線の絶縁被覆を収容する被覆収容部とを同軸状に連ねた形態とされ、前記抜止め手段が、前記被覆収容部の一部を内側へ切り起こしてその切起片の先端を前記絶縁被覆に食い込ませる構成とされ、前記切起片の切り起こしによって形成された係止孔に、前記ハウジング内に形成した係止部を係止させることにより、前記端子金具が抜止めされている構成とした。
【0011】
請求項8の発明は、請求項6又は請求項7の発明において、前記端子接続部が前記電線接続部と同心の円形に形成されている構成とした。
請求項9の発明は、請求項8の発明において、前記端子接続部の外径が、前記電線接続部の外径とほぼ同じ寸法かそれよりも小さい寸法とされ、前記電線接続部の外径が、前記電線の絶縁被覆の外径とほぼ同じ寸法かそれよりも小さい寸法とされている構成とした。
【0012】
請求項10の発明は、前端側に端子接続部を有し、後端側に電線接続部を有する端子金具と、前記端子金具が収容された第1ハウジングと、前記端子金具が収容された第2ハウジングと、前記第1ハウジングに収容された中継端子とを備えたコネクタであって、前記端子接続部が丸ピン状をなし、前記電線接続部が円筒状をなし、その電線接続部には電線が収容された状態で固着され、前記中継端子が、両端開放の円筒状をなし、前記第1ハウジングに収容された状態では、その中継端子の一方の開口に前記端子金具の端子接続部が差し込まれるようになっているとともに、前記第1ハウジングと前記第2ハウジングとを嵌合した状態では、前記第2ハウジングに収容されている前記端子金具の端子接続部が、前記中継端子における他方の開口から差し込まれることで、前記第1ハウジング側の端子金具と前記第2ハウジング側の端子金具とが前記中継端子を介して接続される構成とした。
【0013】
【発明の作用及び効果】
[請求項1及び請求項6の発明]
電線に接続する際には、電線接続部内に電線を差し込み、その電線に対して抜止め手段を係止させる。電線接続部は円筒状をなしているので、電線との接続に際しては、電線に対して端子金具を周方向に位置決めする必要がない。したがって、電線に接続するための装置には端子金具を所定の姿勢にセットするための機構が不要であり、装置の簡素化を図ることができる。
【0014】
[請求項2の発明]
抜止め手段が、芯線を抜け止めするだけでなく、芯線と電線接続部とを導通可能に接続する手段を兼ねているので、導通手段と抜止め手段とを別々に設けるものに比べて端子金具の簡素化が可能である。また、芯線と電線接続部を固着する手段としては溶接による方法も考えられるが、本発明ではカシメ付けによって固着するようにしたので、溶接に比べてコスト低減を図ることができる。
【0015】
[請求項3の発明]
絶縁被覆を抜止めする手段として、被覆収容部の一部を内側へ切り起こした切起片の先端を絶縁被覆に食い込ませるようにしたので、絶縁被覆を確実に抜け止めすることができる。
[請求項4及び請求項8の発明]
端子接続部が電線接続部と同心の円形に形成されているので、端子金具をコネクタのハウジングに収容して相手側端子に接続するときに、周方向における端子金具の向きを考慮せずに済む。
【0016】
[請求項5及び請求項9の発明]
端子接続部や電線接続部を非円形とした場合は、その大きさが電線の外径よりも大きくなってしまうことが懸念されるが、本発明では、端子接続部と電線接続部の双方が、電線の絶縁被覆の外径とほぼ同じ寸法かそれよりも小さい寸法とされている。これにより、複数の端子金具を並列する場合にそのピッチを小さくすることができる。
[請求項7の発明]
絶縁被覆を抜止めする手段として、被覆収容部の一部を内側へ切り起こした切起片の先端を絶縁被覆に食い込ませるようにしたので、絶縁被覆を確実に抜け止めすることができる。また、切起片の切り起こしによって形成された係止孔を利用して端子金具をハウジングに対して抜止めしているので、ハウジング内部の形状の簡素化を図ることができる。
【0017】
[請求項10の発明]
電線に接続する際には、電線接続部内に電線を差し込み、その電線に対して抜止め手段を係止させる。電線接続部は円筒状をなしているので、電線との接続に際しては、電線に対して端子金具を周方向に位置決めする必要がない。したがって、電線に接続するための装置には端子金具を所定の姿勢にセットするための機構が不要であり、装置の簡素化を図ることができる。
また、両端が開口した円筒状の中継端子を用いたので、第1ハウジングに収容される端子金具と第2ハウジングに収容される端子金具を共通部品とすることができる。
【0018】
【発明の実施の形態】
[実施形態1]
以下、本発明を具体化した実施形態1を図1乃至図7を参照して説明する。
本実施形態1のコネクタAは、端子金具30と中継端子40を収容した第1ハウジング10と、端子金具30を収容した第2ハウジング20とからなり、両ハウジング10,20を嵌合することで、双方の端子金具30が中継端子40を介して導通可能に接続されるようになっている。
【0019】
第1ハウジング10は、その前後両端面間に貫通する複数のキャビティ11を有しており、正面から視ると複数のキャビティ11は上下左右に一定ピッチで整列して配置されている。キャビティ11は概ね円形の貫通孔からなり、その内径はその全長に亘ってほぼ一定寸法である。キャビティ11の内周には、その前後方向におけるほぼ中央位置から内向きに突出する複数の前止まり部12が形成され、この前止まり部12よりも後方(図3における右方)の位置には突起状の係止部13が形成されている。係止部13は、周方向に180°間隔を空けた上下2カ所に配置されている。尚、第1ハウジング10の上面にはロックアーム14が形成されている。
【0020】
第2ハウジング20は、その前後両端面間に貫通するとともに第1ハウジング10の各キャビティ11と対応する複数のキャビティ21を有している。キャビティ21は概ね円形の貫通孔からなり、その内径はその全長に亘ってほぼ一定寸法である。キャビティ21の前端部内周には内向きに突出する複数の前止まり部22が形成され、この前止まり部22よりも後方(図2における左方)の位置には突起状の係止部23が形成されている。この係止部23は、周方向に180°間隔を空けた上下2カ所に配置されている。また、第2ハウジング20には、その前端面周縁部から前方へ延出する角筒状のフード部24が形成され、このフード部24の上面壁前端部にはロック部25が形成されている。
【0021】
端子金具30は、金属板材に曲げ加工などを施したものであり、全体として前後方向に細長い形状をなしている。この端子金具30は、円形の芯線51の外周を円筒状の絶縁被覆52で包囲した形態の電線50の端末部に接続される。端子金具30の略前半部分は、丸ピン状、即ち円形の細長い形状をなす端子接続部31となっており、略後半部分は、端子接続部31と同心の円筒形をなす電線接続部32となっている。電線接続部32の外径は端子接続部31の外径よりも大きく、その電線接続部32の中空内には後方から電線50が差し込まれるようになっている。
【0022】
電線接続部32のうち略前半部分は芯線収容部33となっており、略後半部分は芯線収容部33よりも僅かに径の大きい被覆収容部34となっている。被覆収容部34の外径は電線50の絶縁被覆52の外径とほぼ同じ寸法に設定され、被覆収容部34の内径は電線50の最大外径、即ち絶縁被覆52の外径よりも小さい寸法とされている。芯線収容部33の内径は、芯線51の外径とほぼ同じかそれよりも僅かに大きい寸法とされている。尚、端子接続部31の外径は、芯線収容部33の内径よりも僅かに小さい寸法とされている。
【0023】
また、被覆収容部34には、内側へ切り起こすことによって上下一対の切起片35(本発明の構成要件である抜止め手段)が形成されている。この2つの切起片35は、周方向に180°間隔を空けて配置、即ち、第1ハウジング10の係止部13及び第2ハウジング20の係止部13と対応する配置となっている。かかる切起片35は、前方、即ち被覆収容部34に対する電線50の差込み方向先方に向かって斜めに片持ち状に延出した形態となっている。また、切起片35の切り起こしによって開口した部分は係止孔36となっている。
【0024】
中継端子40は、平板状の金属板材に曲げ加工等を施したものであって、全体として円筒形をなしており、金属板材の側縁同士の突当部分では、拡開可能なスリット41が前後方向に直線状に延びている。中継端子40を構成する金属板材の板厚は、上記端子金具30を構成する金属板材の板厚とほぼ同じである。また、中継端子40の外径寸法は、端子金具30の電線接続部32とほぼ同じ寸法かそれよりも僅かに細い径とされ、中継端子40の内径は、端子金具30の端子接続部31の外径とほぼ同じ寸法かそれよりも僅かに大きい寸法とされている。
【0025】
かかる中継端子40の長さ方向におけるほぼ中央位置には、斜め外前方へ片持ち状に延出した形態の抜止片42が、切り起こしによって上下一対形成されている。また、中継端子40における抜止片42よりも前方の位置と後方の位置には、夫々、周方向に沿い且つ全周に亘って連続する細長い接触部43が形成されている。接触部43は、内側へリブ状に縮径させたものであって、外周においては溝状をなしている。かかる接触部43の内径は、端子金具30の端子接続部31の外径よりも僅かに小さい寸法とされている。
【0026】
次に、コネクタAの組付けについて説明する。
端子金具30を電線50の端末部に接続する際には、まず、電線50の端末部において絶縁被覆52を除去し、芯線51の端部を端子金具30の芯線収容部33と対応する長さだけ露出させておく。この電線50を後方から電線接続部32に差し込んでその奥端(前端)に突き当てると、芯線51の露出部が芯線収容部33内に収容されるとともに、絶縁被覆52の端末部が被覆収容部34内に収容される。この状態では、被覆収容部34の切起片35の先端が絶縁被覆52に食い込むことにより、電線50が端子金具30(電線接続部32)に対して抜止め状態に保持される。また、絶縁被覆52が上下一対の切起片35によって弾性的に挟み付けられるため、この弾性挟圧力によっても電線50の抜け規制が図られている。
【0027】
次に、芯線収容部33を周方向に沿って縮径変形させつつ芯線51にカシメ付ける。この縮径部37は、前後2カ所に形成され、全周に亘って連続して芯線51の外周に食い込む。この縮径部37の食い込み作用により、芯線51が電線接続部32に対して抜止めされるとともに、電線接続部32と芯線51とが導通可能に接続される。以上により、電線50の端末に対して端子金具30が同芯状に固着される。
【0028】
一方、第1ハウジング10においては、各キャビティ11に対して前方から中継端子40が挿入されて前止まり部12に突き当てられる。このようにキャビティ11に収容された中継端子40は、その抜止片42の先端(前端)をキャビティ11の内壁に食い込ませることにより抜止め状態に保持される。
同じく第1ハウジング10においては、各キャビティ11に上記端子金具30が後方から挿入されて前止まり部12に突き当てられる。このように収容された端子金具30は、その被覆収容部34に形成した係止孔36にキャビティ11の係止部13を係止させることで、抜止め状態に保持される。また、この状態では、端子接続部31が中継端子40に対して後方から嵌入され、その端子接続部31の外周に対して接触部43が当接する。このとき、中継端子40は僅かに拡径するように弾性変形するため、その中継端子40の弾性復元力により接触部43が所定の接触圧で端子接続部31を締め付ける。これにより、端子金具30と中継端子40とが導通可能に接続された状態となる。
【0029】
第2ハウジング20においても、各キャビティ21に上記端子金具30が後方から挿入されて前止まり部22に突き当てられる。このように収容された端子金具30は、その被覆収容部34に形成した係止孔36にキャビティ21の係止部23を係止させることで、抜止め状態に保持される。また、端子接続部31はフード部24内に突出した状態となる。
上記のように端子金具30と中継端子40を収容した第1ハウジング10は、端子金具30を収容した第2ハウジング20のフード部24に嵌合され、ロックアーム14とロック部25との係合によって両ハウジング10,20が嵌合状態にロックされる。この嵌合状態では、第2ハウジング20のフード部24に突出している端子金具30の端子接続部31が、中継端子40に対して前方から嵌入され、その端子接続部31の外周に対して接触部43が当接する。このとき、中継端子40の略前半部分が僅かに拡径するように弾性変形するため、その中継端子40の弾性復元力により接触部43が所定の接触圧で端子接続部31を締め付ける。これにより、第2ハウジング20の端子金具30と中継端子40とが導通可能に接続され、ひいては、第1ハウジング10の端子金具30と第2ハウジング20の端子金具30とが中継端子40を介して導通可能に接続される。
【0030】
上述のように本実施形態においては、端子金具30と電線50とを接続する際には、電線接続部32内に電線50を差し込み、その電線50に対して抜止め手段としての切起片35を係止させるのであるが、電線接続部32は円筒状をなしているので、電線50に対して端子金具30を周方向に位置決めする必要がない。したがって、電線50に接続するための装置には端子金具30を所定の姿勢にセットするための機構が不要であり、これにより、装置の簡素化を図ることが可能となっている。
【0031】
また、切起片35が、芯線収容部33を縮径変形させた縮径部37を芯線51にカシメ付けることで、その芯線51を抜止めするとともに電線接続部32と芯線51とを導通可能に接続するようになっているが、このように縮径部37が、芯線51を抜け止めするだけでなく、芯線51と電線接続部32とを導通可能に接続する手段を兼ねているので、導通手段と抜止め手段とを別々に設けるものに比べて端子金具30の簡素化が可能となっている。
【0032】
また、芯線51と電線接続部32を固着する手段としては溶接による方法も考えられるが、本実施形態ではカシメ付けによって固着するようにしたので、溶接に比べてコスト低減を図ることが可能となっている。
また、電線接続部32に対して絶縁被覆52を抜止めする手段として、被覆収容部34の一部を内側へ切り起こした切起片35の先端を絶縁被覆52に食い込ませるようにしたので、絶縁被覆52を確実に抜け止めすることができる。
【0033】
しかも、切起片35の切り起こしによって形成された係止孔36を利用して端子金具30をハウジング10,20に対して抜止めしているので、ハウジング10,20内部(キャビティ11,21)の形状の簡素化を図ることが可能となっている。
また、端子接続部31が電線接続部32と同心の円形に形成されているので、端子金具30をコネクタAのハウジング10,20に収容して中継端子40(相手側端子)に接続するときに、周方向における端子金具30の向きを考慮せずに済む。
【0034】
また、本実施形態とは異なり端子接続部や電線接続部を非円形とした場合には、その大きさが電線50の外径よりも大きくなってしまうことが懸念されるが、本実施形態では、端子接続部31と電線接続部32の双方が、電線50の絶縁被覆52の外径とほぼ同じ寸法かそれよりも小さい寸法とされているため、並列する複数の端子金具30のピッチを小さくすることが可能となっている。
また、第1ハウジング10の端子金具30と第2ハウジング20の端子金具30とを接続する手段として、両端が開口した円筒状の中継端子40を用いたので、第1ハウジング10に収容される端子金具30と第2ハウジング20に収容される端子金具30を共通部品とすることが実現されている。
【0035】
[実施形態2]
次に、本発明を具体化した実施形態2を図8及び図9を参照して説明する。
本実施形態2のコネクタBは、第1ハウジング60の構成及びそこに収容される第1端子金具70を上記実施形態1とは異なる構成としたものである。その他の構成については上記実施形態1と同じであるため、同じ構成については、同一符号を付し、構造、作用及び効果の説明は省略する。
上記実施形態1では、第1ハウジング10に中継端子40を収容していたのに対し、本実施形態2では、中継端子40を用いずに第1ハウジング10に収容される第1端子金具70と第2ハウジング20に収容される第2端子金具30とを直接嵌合して接続するようになっている。尚、第2ハウジング20は実施形態1と同じ構成であり、第2端子金具30は実施形態1の端子金具30と同じ構成である。
【0036】
第1ハウジング60は、その前後両端面間に貫通する複数のキャビティ61を有しており、正面から視ると複数のキャビティ61は上下左右に一定ピッチで整列して配置されている。キャビティ61は概ね円形の貫通孔からなり、その内径はその全長に亘ってほぼ一定寸法である。キャビティ61の後端部には、第1端子金具70を抜止めするための突起状の係止部62が形成されている。係止部62は、周方向に180°間隔を空けた上下2カ所に配置されている。
【0037】
第1端子金具70は、金属板材に曲げ加工などを施したものであり、全体として前後方向に細長い形状をなしている。第1端子金具70の略前半部分は、円筒状をなす端子接続部71となっており、略後半部分は、端子接続部71よりも僅かに大径の円筒形をなすとともに端子接続部71に対して同心状に連続する電線接続部72となっている。
電線接続部72のうち略前半部分は芯線収容部73となっており、略後半部分は芯線収容部73よりも僅かに径の大きい被覆収容部74となっている。被覆収容部74の外径は、電線50の絶縁被覆52の外径とほぼ同じ寸法に設定され、芯線収容部73の内径は、芯線51の外径とほぼ同じかそれよりも僅かに大きい寸法に設定されている。
【0038】
被覆収容部74には、内側へ切り起こすことによって上下一対の切起片75(本発明の構成要件である抜止め手段)が形成されている。この2つの切起片75は、周方向に180°間隔を空けて配置、即ち、第1ハウジング60の係止部62と対応する配置となっている。かかる切起片75は、前方、即ち電線接続部72に対する電線50の差込み方向先方に向かって斜めに片持ち状に延出した形態となっている。
【0039】
端子接続部71の長さ方向におけるほぼ中央位置には、周方向に沿い且つ全周に亘って連続する細長い接触部76が形成されている。接触部76は、内側へリブ状に縮径させたものであって、外周においては溝状をなしている。かかる接触部76の内径は、第2端子金具30の端子接続部71の外径よりも僅かに小さい寸法とされている。
次に、コネクタBの組付けについて説明する。
第1端子金具70を電線50の端末部に接続する際には、電線50を後方から電線接続部72に所定の長さだけ差し込み、芯線51の露出部を芯線収容部73に収容するとともに、絶縁被覆52の端末部を被覆収容部74内に収容する。この状態では、被覆収容部74の切起片75の先端が絶縁被覆52に食い込むことにより、電線50が第1端子金具70に対して抜止め状態に保持される。また、絶縁被覆52は上下一対の切起片75によって弾性的に挟み付けられるため、この弾性挟圧力によっても電線50の抜け規制が図られている。
【0040】
次に、芯線収容部73を周方向に沿って縮径変形させつつ芯線51にカシメ付ける。この縮径部77は、前後2カ所に形成され、全周に亘って連続して芯線51の外周に食い込む。この縮径部77の食い込み作用により、芯線51が電線接続部72に対して抜止めされるとともに、電線接続部72と芯線51とが導通可能に接続される。以上により、電線50の端末に対して第1端子金具70が同芯状に固着される。
【0041】
次に、第1ハウジング60の各キャビティ61に第1端子金具70を後方から挿入し、その被覆収容部74において切起片75の切り起しに伴なって形成された係止孔78にキャビティ61の係止部62を係止させることで、第1端子金具70を第1ハウジング60に対して抜止め状態に保持する。
このようにして第1端子金具70を収容した第1ハウジング60は、第2端子金具30が収容されている第2ハウジング20のフード部24に嵌合され、ロックアーム79とロック部25との係合によって両ハウジング20,60が嵌合状態にロックされる。この嵌合状態では、第2端子金具30の端子接続部71が、第1端子金具70の端子接続部71に対して前方から嵌入され、第2端子金具30の端子接続部71の外周に対して第1端子金具70の接触部76が当接する。これにより、第1端子金具70と第2端子金具30とが雄雌嵌合によって導通可能に接続される。
【0042】
本実施形態2においては中継端子が不要なので、実施形態1に比べて部品点数及び第1ハウジング60側における組付け工数が少なくなっている。
[他の実施形態]
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施態様も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
【0043】
(1)上記実施形態では端子接続部を円形としたが、本発明によれば、端子接続部を非円形(例えば、角筒形や平板なタブ状)としてもよい。
(2)上記実施形態では芯線と電線接続部とをカシメ付けにより固着したが、本発明によれば、芯線と電線接続部とを溶接によって固着してもよい。
(3)上記実施形態では絶縁被覆に切起片の先端を食い込ませることによって電線を抜止めするようにしたが、本発明によれば、被覆収容部を雌雄方向に縮径させつつ絶縁被覆にカシメ付けることによって抜止めしてもよい。
【0044】
(4)上記実施形態では端子接続部を電線接続部と同心の円形に形成したが、本発明によれば、端子接続部が電線接続部に対して偏心した円形のものであってもよい。
(5)上記実施形態では電線接続部の外径を電線の絶縁被覆の外径とほぼ同じ寸法としたが、本発明によれば、電線接続部の外径を絶縁被覆の外径よりも小さい寸法としてもよい。
(6)上記実施形態では端子金具を抜止めするための係止孔を切起片の切り起こし部分に形成したが、本発明によれば、切り起こし部分とは別の箇所に係止孔を形成してもよい。
【図面の簡単な説明】
【図1】実施形態1における第1ハウジングと第2ハウジングの離脱状態の斜視図
【図2】第2ハウジングの断面図
【図3】第1ハウジングの断面図
【図4】第1ハウジングと第2ハウジングを嵌合した状態の断面図
【図5】(a)端子金具に電線を接続する前の状態の斜視図
(b)端子金具に電線を接続した状態の斜視図
【図6】(a)端子金具に電線を接続する前の状態の断面図
(b)端子金具に電線を接続した状態の断面図
【図7】中継端子の斜視図
【図8】実施形態2において第1ハウジングと第2ハウジングを離脱した状態をあらわす断面図
【図9】両ハウジングを嵌合した状態の断面図
【符号の説明】
A…コネクタ
10…第1ハウジング
13…係止部
20…第2ハウジング
23…係止部
30…端子金具
31…端子接続部
32…電線接続部
33…芯線収容部
34…被覆収容部
35…切起片(抜止め手段)
36…係止孔
40…中継端子
50…電線
51…芯線
52…絶縁被覆
B…コネクタ
60…第1ハウジング
62…係止部
70…第1端子金具
71…端子接続部
72…電線接続部
73…芯線収容部
74…被覆収容部
75…切起片(抜止め手段)
78…係止孔
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a terminal fitting connected to an electric wire and a connector accommodating the terminal fitting.
[0002]
[Prior art]
Conventionally, as a means for fixing the terminal fitting to the end of the wire, a method of forming an open barrel-shaped wire crimping part on the terminal fitting and crimping the wire crimping part to the wire, or forming a pressure contact blade on the terminal fitting, There is a method of pressing an electric wire to a press-contact blade. As a fixing method by crimping, there is a method disclosed in Patent Document 1 and the like, and as a fixing method by pressure contact, there is a method disclosed in Patent Document 2 and the like.
[0003]
[Patent Document 1]
JP-A-08-050947
[0004]
[Patent Document 2]
JP-A-11-260463
[0005]
[Problems to be solved by the invention]
In the connection method by crimping or press contact as described above, the shape of the connection portion (the wire crimp portion or the press contact blade) in the terminal fitting has a direction in the circumferential direction. In other words, in the case of crimping, the direction in which the wire is assembled to the wire crimping part is determined, in the case of crimping, the direction in which the wire is pressed against the press-contact blade is determined, and when the wire is fixed to the terminal fitting, the terminal fitting is Must be correctly oriented with respect to the electric wire.
[0006]
For this reason, when the electric wires are fixed using an automatic machine, a mechanism for setting the terminal fittings in a predetermined direction is required, and there is a problem that the structure of the automatic machine becomes complicated.
The present invention has been made in view of the above circumstances, and has as its object to eliminate the directionality of the terminal fitting with respect to the electric wire when connecting the terminal fitting to the electric wire.
[0007]
[Means for Solving the Problems]
The invention according to claim 1 is a terminal fitting having a terminal connection portion connected to a mating terminal on a front end side and a wire connection portion connected to a terminal portion of the wire on a rear end side, wherein the wire connection is provided. The portion has a cylindrical shape capable of receiving the electric wire from the rear, and the electric wire connecting portion is provided with a retaining means capable of locking the electric wire to prevent the electric wire from coming off. .
[0008]
According to a second aspect of the present invention, in the first aspect, the electric wire connecting portion coaxially connects a core wire accommodating portion accommodating a core wire of the electric wire and a coating accommodating portion accommodating an insulating coating of the electric wire. A configuration in which the retaining means is caulked to the core wire while reducing the diameter of the core wire accommodating portion, thereby preventing the core wire from being removed and connecting the wire connection portion and the core wire in a conductive manner. It has been.
According to a third aspect of the present invention, in the first or second aspect of the present invention, the electric wire connecting portion coaxially includes a core wire accommodating portion accommodating a core wire of the electric wire and a sheath accommodating portion accommodating an insulating coating of the electric wire. The retaining means cuts and raises a part of the coating accommodating portion inward and cuts the tip of the cut and raised piece into the insulating coating.
[0009]
According to a fourth aspect of the present invention, in any one of the first to third aspects, the terminal connection portion is formed in a circular shape concentric with the electric wire connection portion.
According to a fifth aspect of the present invention, in the invention of the fourth aspect, the outer diameter of the terminal connecting portion is substantially the same as or smaller than the outer diameter of the electric wire connecting portion. However, it is configured such that the dimensions are substantially the same as or smaller than the outer diameter of the insulating coating of the electric wire.
[0010]
The invention according to claim 6 is such that a terminal fitting having a terminal connection portion connected to a mating terminal on a front end side and a wire connection portion connected to a terminal portion of an electric wire on a rear end side is housed in a housing. A connector, wherein the electric wire connection portion has a cylindrical shape capable of receiving the electric wire from the rear, and the electric wire connection portion has a retaining means capable of restraining the electric wire from being pulled out by engaging with the electric wire. Is provided.
According to a seventh aspect of the present invention, in the invention of the sixth aspect, the electric wire connecting portion coaxially connects a core wire accommodating portion accommodating the core wire of the electric wire and a coating accommodating portion accommodating the insulating coating of the electric wire. The retaining means is configured to cut and raise a part of the coating accommodating portion inward and cut the tip of the cut and raised piece into the insulating coating, and is formed by cutting and raising the cut and raised piece. The terminal fitting is prevented from being pulled out by locking a locking portion formed in the housing into the locking hole.
[0011]
According to an eighth aspect of the present invention, in the sixth or seventh aspect, the terminal connection portion is formed in a circular shape concentric with the electric wire connection portion.
According to a ninth aspect of the present invention, in the invention of the eighth aspect, the outer diameter of the terminal connection portion is substantially the same as or smaller than the outer diameter of the electric wire connection portion. However, it is configured such that the dimensions are substantially the same as or smaller than the outer diameter of the insulating coating of the electric wire.
[0012]
A tenth aspect of the present invention provides a terminal fitting having a terminal connection portion on a front end side and a wire connection portion on a rear end side, a first housing accommodating the terminal fitting, and a second housing accommodating the terminal fitting. 2 is a connector comprising a housing and a relay terminal housed in the first housing, wherein the terminal connection portion has a round pin shape, the wire connection portion has a cylindrical shape, and the wire connection portion has In a state where the electric wire is housed and fixed, the relay terminal has a cylindrical shape with both ends open, and in a state where the electric wire is housed in the first housing, a terminal connecting portion of the terminal fitting is provided in one opening of the relay terminal. In a state where the first housing and the second housing are fitted together, the terminal connection portion of the terminal fitting housed in the second housing is connected to the other terminal of the relay terminal. Open By being inserted from, has a configuration in which the first housing side terminal fitting and the terminal fitting of the second housing side is connected via the relay terminal.
[0013]
Function and effect of the present invention
[Inventions of Claims 1 and 6]
When connecting to an electric wire, the electric wire is inserted into the electric wire connection portion, and the retaining means is locked to the electric wire. Since the electric wire connection portion has a cylindrical shape, it is not necessary to position the terminal fitting in the circumferential direction with respect to the electric wire when connecting to the electric wire. Therefore, the device for connecting to the electric wire does not require a mechanism for setting the terminal fitting in a predetermined posture, and the device can be simplified.
[0014]
[Invention of claim 2]
Since the retaining means not only prevents the core wire from coming off but also serves as a means for electrically connecting the core wire and the electric wire connecting portion, the terminal fittings are compared with those in which the conducting means and the retaining means are separately provided. Can be simplified. Further, as a means for fixing the core wire and the electric wire connection portion, a method by welding can be considered, but in the present invention, since the fixing is performed by caulking, the cost can be reduced as compared with welding.
[0015]
[Invention of claim 3]
As a means for preventing the insulation coating from coming off, the tip of the cut-and-raised piece obtained by cutting and raising a part of the coating accommodating portion is cut into the insulation coating, so that the insulation coating can be reliably prevented from coming off.
[Inventions of Claims 4 and 8]
Since the terminal connection portion is formed in a circular shape concentric with the electric wire connection portion, it is not necessary to consider the orientation of the terminal fitting in the circumferential direction when the terminal fitting is housed in the connector housing and connected to the counterpart terminal. .
[0016]
[Inventions of Claims 5 and 9]
If the terminal connection portion and the wire connection portion are non-circular, there is a concern that the size will be larger than the outer diameter of the wire, but in the present invention, both the terminal connection portion and the wire connection portion are The dimensions are substantially the same as or smaller than the outer diameter of the insulating coating of the electric wire. This makes it possible to reduce the pitch when a plurality of terminal fittings are arranged in parallel.
[Invention of Claim 7]
As a means for preventing the insulation coating from coming off, the tip of the cut-and-raised piece obtained by cutting and raising a part of the coating accommodating portion is cut into the insulation coating, so that the insulation coating can be reliably prevented from coming off. In addition, since the terminal fitting is prevented from being pulled out of the housing by using the locking hole formed by cutting and raising the cut and raised piece, the shape inside the housing can be simplified.
[0017]
[Invention of claim 10]
When connecting to an electric wire, the electric wire is inserted into the electric wire connection portion, and the retaining means is locked to the electric wire. Since the electric wire connection portion has a cylindrical shape, it is not necessary to position the terminal fitting in the circumferential direction with respect to the electric wire when connecting to the electric wire. Therefore, the device for connecting to the electric wire does not require a mechanism for setting the terminal fitting in a predetermined posture, and the device can be simplified.
Further, since the cylindrical relay terminal having both ends opened is used, the terminal fitting housed in the first housing and the terminal fitting housed in the second housing can be used as common parts.
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
[Embodiment 1]
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS.
The connector A according to the first embodiment includes a first housing 10 housing the terminal fitting 30 and the relay terminal 40, and a second housing 20 housing the terminal fitting 30. The two housings 10 and 20 are fitted together. The two terminal fittings 30 are connected to each other via a relay terminal 40 so as to be conductive.
[0019]
The first housing 10 has a plurality of cavities 11 penetrating between its front and rear end faces. When viewed from the front, the plurality of cavities 11 are arranged vertically and horizontally at a constant pitch. The cavity 11 is formed of a substantially circular through-hole, and its inner diameter is substantially constant over its entire length. A plurality of front stop portions 12 are formed on the inner periphery of the cavity 11 and project inward from a substantially central position in the front-rear direction. The front stop portions 12 are located rearward (rightward in FIG. 3) of the front stop portions 12. A protruding locking portion 13 is formed. The locking portions 13 are disposed at two positions above and below at intervals of 180 ° in the circumferential direction. Note that a lock arm 14 is formed on the upper surface of the first housing 10.
[0020]
The second housing 20 has a plurality of cavities 21 penetrating between the front and rear end surfaces thereof and corresponding to the cavities 11 of the first housing 10. The cavity 21 is formed of a substantially circular through-hole, and its inner diameter is substantially constant over its entire length. A plurality of front stop portions 22 projecting inward are formed on the inner periphery of the front end portion of the cavity 21, and a projecting locking portion 23 is provided at a position rearward (leftward in FIG. 2) of the front stop portion 22. Is formed. The locking portions 23 are arranged at two positions above and below at intervals of 180 ° in the circumferential direction. In addition, the second housing 20 is formed with a rectangular tubular hood portion 24 extending forward from the peripheral edge of the front end surface, and a lock portion 25 is formed at the front end of the upper wall of the hood portion 24. .
[0021]
The terminal fitting 30 is obtained by subjecting a metal plate to bending or the like, and has a shape that is elongated in the front-rear direction as a whole. The terminal fitting 30 is connected to a terminal portion of an electric wire 50 in which the outer periphery of a circular core wire 51 is surrounded by a cylindrical insulating coating 52. A substantially front half portion of the terminal fitting 30 is a terminal connection portion 31 having a round pin shape, that is, a circular elongated shape, and a substantially rear half portion is provided with a cylindrical wire connection portion 32 concentric with the terminal connection portion 31. Has become. The outer diameter of the electric wire connection part 32 is larger than the outer diameter of the terminal connection part 31, and the electric wire 50 is inserted into the hollow of the electric wire connection part 32 from behind.
[0022]
A substantially front half of the wire connection portion 32 is a core wire accommodating portion 33, and a substantially rear half portion is a sheath housing portion 34 having a slightly larger diameter than the core wire accommodating portion 33. The outer diameter of the sheath accommodating portion 34 is set to be substantially the same as the outer diameter of the insulating sheath 52 of the electric wire 50, and the inner diameter of the sheath accommodating portion 34 is smaller than the maximum outer diameter of the electric wire 50, that is, smaller than the outer diameter of the insulating sheath 52. It has been. The inner diameter of the core wire accommodating portion 33 is approximately the same as or slightly larger than the outer diameter of the core wire 51. Note that the outer diameter of the terminal connection portion 31 is slightly smaller than the inner diameter of the core wire accommodating portion 33.
[0023]
In addition, a pair of upper and lower cut-and-raised pieces 35 (removal preventing means, which is a constituent element of the present invention) are formed in the cover accommodating portion 34 by being cut and raised inward. These two cut-and-raised pieces 35 are arranged at an interval of 180 ° in the circumferential direction, that is, the arrangement corresponds to the locking portion 13 of the first housing 10 and the locking portion 13 of the second housing 20. The cut-and-raised piece 35 extends in a cantilever shape obliquely toward the front, that is, toward the insertion direction of the electric wire 50 with respect to the sheath accommodating portion 34. Further, a portion opened by cutting and raising the cut and raised piece 35 is a locking hole 36.
[0024]
The relay terminal 40 is formed by bending a flat metal plate, and has a cylindrical shape as a whole. In the abutting portion between the side edges of the metal plate, an expandable slit 41 is formed. It extends linearly in the front-rear direction. The thickness of the metal plate constituting the relay terminal 40 is substantially the same as the thickness of the metal plate constituting the terminal fitting 30. The outer diameter of the relay terminal 40 is substantially the same as or slightly smaller than the wire connection portion 32 of the terminal fitting 30, and the inner diameter of the relay terminal 40 is the same as that of the terminal connection portion 31 of the terminal fitting 30. The dimensions are approximately the same as or slightly larger than the outer diameter.
[0025]
At a substantially central position in the length direction of the relay terminal 40, a pair of upper and lower retaining pieces 42 extending obliquely and forward in a cantilever manner are formed by cutting and raising. Further, elongated contact portions 43 are formed at positions forward and rearward of the retaining piece 42 of the relay terminal 40 along the circumferential direction and continuous over the entire circumference, respectively. The contact portion 43 is reduced in diameter in a rib shape inward, and has a groove shape on the outer periphery. The inner diameter of the contact portion 43 is slightly smaller than the outer diameter of the terminal connection portion 31 of the terminal fitting 30.
[0026]
Next, assembling of the connector A will be described.
When connecting the terminal fitting 30 to the end of the electric wire 50, first, the insulating coating 52 is removed at the end of the electric wire 50, and the end of the core wire 51 has a length corresponding to the core wire accommodating portion 33 of the terminal fitting 30. Only exposed. When this electric wire 50 is inserted into the electric wire connection portion 32 from the rear and hits the back end (front end), the exposed portion of the core wire 51 is accommodated in the core wire accommodation portion 33 and the terminal portion of the insulating coating 52 is covered and accommodated. It is housed in the section 34. In this state, the leading end of the cut-and-raised piece 35 of the sheath accommodating portion 34 bites into the insulating sheath 52, so that the electric wire 50 is held in the terminal fitting 30 (the electric wire connection portion 32) so as not to come off. Further, since the insulating coating 52 is elastically sandwiched between the pair of upper and lower cut-and-raised pieces 35, the elastic clamping force also controls the wire 50 to come off.
[0027]
Next, the core wire accommodating portion 33 is caulked to the core wire 51 while reducing its diameter in the circumferential direction. The reduced diameter portion 37 is formed at two places in the front and back, and bites into the outer circumference of the core wire 51 continuously over the entire circumference. By the biting action of the reduced diameter portion 37, the core wire 51 is prevented from being pulled out from the electric wire connection portion 32, and the electric wire connection portion 32 and the core wire 51 are connected to be conductive. As described above, the terminal fitting 30 is fixed concentrically to the terminal of the electric wire 50.
[0028]
On the other hand, in the first housing 10, the relay terminals 40 are inserted into the respective cavities 11 from the front and hit against the front stop portions 12. The relay terminal 40 accommodated in the cavity 11 in this manner is retained in a retaining state by cutting the tip (front end) of the retaining piece 42 into the inner wall of the cavity 11.
Similarly, in the first housing 10, the terminal fittings 30 are inserted into the respective cavities 11 from the rear and hit against the front stop portions 12. The terminal fitting 30 accommodated in this way is retained in a retaining state by engaging the engaging portion 13 of the cavity 11 with the engaging hole 36 formed in the covering accommodation portion 34. In this state, the terminal connection portion 31 is fitted into the relay terminal 40 from behind, and the contact portion 43 comes into contact with the outer periphery of the terminal connection portion 31. At this time, since the relay terminal 40 is elastically deformed so as to slightly expand in diameter, the contact portion 43 tightens the terminal connection portion 31 with a predetermined contact pressure by the elastic restoring force of the relay terminal 40. Thereby, the terminal fitting 30 and the relay terminal 40 are electrically connected.
[0029]
Also in the second housing 20, the terminal fittings 30 are inserted into the respective cavities 21 from the rear and hit against the front stop portions 22. The terminal fitting 30 accommodated in this manner is retained in a retaining state by engaging the engaging portion 23 of the cavity 21 with the engaging hole 36 formed in the covering accommodating portion 34. Further, the terminal connection portion 31 is in a state of protruding into the hood portion 24.
The first housing 10 that houses the terminal fittings 30 and the relay terminals 40 as described above is fitted to the hood 24 of the second housing 20 that houses the terminal fittings 30, and the engagement between the lock arm 14 and the lock part 25 is established. As a result, both housings 10, 20 are locked in the fitted state. In this fitting state, the terminal connection part 31 of the terminal fitting 30 protruding from the hood part 24 of the second housing 20 is fitted into the relay terminal 40 from the front, and comes into contact with the outer periphery of the terminal connection part 31. The part 43 contacts. At this time, since the substantially first half of the relay terminal 40 is elastically deformed so as to slightly expand in diameter, the contact portion 43 tightens the terminal connection portion 31 with a predetermined contact pressure by the elastic restoring force of the relay terminal 40. As a result, the terminal fitting 30 of the second housing 20 and the relay terminal 40 are electrically connected to each other, and the terminal fitting 30 of the first housing 10 and the terminal fitting 30 of the second housing 20 are connected via the relay terminal 40. It is connected in a conductive manner.
[0030]
As described above, in the present embodiment, when connecting the terminal fitting 30 and the electric wire 50, the electric wire 50 is inserted into the electric wire connection portion 32, and the cut-and-raised piece 35 as a retaining means is attached to the electric wire 50. However, since the electric wire connection portion 32 has a cylindrical shape, there is no need to position the terminal fitting 30 in the circumferential direction with respect to the electric wire 50. Therefore, the device for connecting to the electric wire 50 does not require a mechanism for setting the terminal fitting 30 in a predetermined posture, thereby making it possible to simplify the device.
[0031]
In addition, the cut-and-raised piece 35 is caulked to the core wire 51 by reducing the diameter of the core wire accommodating portion 33 by reducing the diameter of the core wire accommodating portion 33. However, since the reduced diameter portion 37 not only prevents the core wire 51 from coming off, but also serves as a means for connecting the core wire 51 and the electric wire connection portion 32 in a conductive manner, The simplification of the terminal fitting 30 is possible as compared with the case where the conducting means and the retaining means are separately provided.
[0032]
Further, as a means for fixing the core wire 51 and the electric wire connection portion 32, a method by welding can be considered, but in the present embodiment, the core wire 51 is fixed by caulking, so that the cost can be reduced as compared with welding. ing.
Further, as a means for preventing the insulating coating 52 from being pulled out of the wire connecting portion 32, the tip of the cut-and-raised piece 35 obtained by cutting and raising a part of the coating accommodating portion 34 is made to bite into the insulating coating 52. The insulating coating 52 can be reliably prevented from coming off.
[0033]
Moreover, since the terminal fitting 30 is prevented from being pulled out of the housings 10 and 20 by using the locking holes 36 formed by cutting and raising the cut and raised pieces 35, the inside of the housings 10 and 20 (cavities 11 and 21). Can be simplified.
In addition, since the terminal connection portion 31 is formed in a circular shape concentric with the electric wire connection portion 32, when the terminal fitting 30 is accommodated in the housings 10 and 20 of the connector A and connected to the relay terminal 40 (the partner terminal). In addition, it is not necessary to consider the direction of the terminal fitting 30 in the circumferential direction.
[0034]
Also, unlike the present embodiment, when the terminal connection portion and the electric wire connection portion are non-circular, the size may be larger than the outer diameter of the electric wire 50. Since both the terminal connection portion 31 and the electric wire connection portion 32 have dimensions substantially the same as or smaller than the outer diameter of the insulating coating 52 of the electric wire 50, the pitch of the plurality of parallel terminal fittings 30 is reduced. It is possible to do.
In addition, as the means for connecting the terminal fitting 30 of the first housing 10 and the terminal fitting 30 of the second housing 20, the cylindrical relay terminal 40 having both open ends is used, so that the terminal accommodated in the first housing 10 is used. It has been realized that the metal fitting 30 and the terminal metal fitting 30 housed in the second housing 20 are common components.
[0035]
[Embodiment 2]
Next, a second embodiment of the present invention will be described with reference to FIGS.
In the connector B of the second embodiment, the configuration of the first housing 60 and the first terminal fitting 70 housed therein are different from those of the first embodiment. Other configurations are the same as those in the first embodiment, and thus the same configurations are denoted by the same reference numerals, and description of the structures, operations, and effects will be omitted.
In the first embodiment, the relay terminal 40 is accommodated in the first housing 10, whereas in the second embodiment, the first terminal fitting 70 accommodated in the first housing 10 without using the relay terminal 40 is provided. The second terminal fitting 30 housed in the second housing 20 is directly fitted and connected. Note that the second housing 20 has the same configuration as that of the first embodiment, and the second terminal fitting 30 has the same configuration as the terminal fitting 30 of the first embodiment.
[0036]
The first housing 60 has a plurality of cavities 61 penetrating between its front and rear end faces. When viewed from the front, the plurality of cavities 61 are arranged vertically and horizontally at a constant pitch. The cavity 61 is formed of a substantially circular through-hole, and its inner diameter is substantially constant over its entire length. At the rear end of the cavity 61, a projection-shaped engaging portion 62 for preventing the first terminal fitting 70 from being removed is formed. The locking portions 62 are arranged at two positions above and below at intervals of 180 ° in the circumferential direction.
[0037]
The first terminal fitting 70 is obtained by subjecting a metal plate to bending or the like, and has an elongated shape in the front-rear direction as a whole. A substantially front half portion of the first terminal fitting 70 is a terminal connection portion 71 having a cylindrical shape, and a substantially rear half portion has a cylindrical shape slightly larger in diameter than the terminal connection portion 71 and is connected to the terminal connection portion 71. On the other hand, it is an electric wire connection portion 72 which is concentrically continuous.
A substantially front half of the wire connection portion 72 is a core wire accommodation portion 73, and a substantially rear half portion is a sheath accommodation portion 74 having a slightly larger diameter than the core wire accommodation portion 73. The outer diameter of the sheath accommodating portion 74 is set to be substantially the same as the outer diameter of the insulating coating 52 of the electric wire 50, and the inner diameter of the core wire accommodating portion 73 is approximately the same as or slightly larger than the outer diameter of the core wire 51. Is set to
[0038]
A pair of upper and lower cut-and-raised pieces 75 (removal preventing means, which is a constituent element of the present invention) are formed in the cover accommodating portion 74 by being cut and raised inward. The two cut-and-raised pieces 75 are arranged at an interval of 180 ° in the circumferential direction, that is, arranged so as to correspond to the locking portions 62 of the first housing 60. The cut-and-raised piece 75 has a form extending in a cantilever manner obliquely toward the front, that is, toward the insertion direction of the electric wire 50 with respect to the electric wire connection portion 72.
[0039]
At a substantially central position in the length direction of the terminal connection portion 71, an elongated contact portion 76 extending in the circumferential direction and continuous over the entire circumference is formed. The contact portion 76 is reduced in diameter into a rib shape inward, and has a groove shape on the outer periphery. The inner diameter of the contact portion 76 is slightly smaller than the outer diameter of the terminal connection portion 71 of the second terminal fitting 30.
Next, assembling of the connector B will be described.
When connecting the first terminal fitting 70 to the terminal portion of the electric wire 50, the electric wire 50 is inserted into the electric wire connection portion 72 from the rear by a predetermined length, and the exposed portion of the core wire 51 is accommodated in the core wire accommodation portion 73. The terminal portion of the insulating coating 52 is housed in the coating housing portion 74. In this state, the distal end of the cut-and-raised piece 75 of the sheath accommodating portion 74 bites into the insulating coating 52, so that the electric wire 50 is held in a state of being prevented from being pulled out from the first terminal fitting 70. Further, since the insulating coating 52 is elastically sandwiched between the pair of upper and lower cut-and-raised pieces 75, the detachment of the electric wire 50 is also controlled by the elastic clamping force.
[0040]
Next, the core wire accommodating portion 73 is caulked to the core wire 51 while being reduced in diameter in the circumferential direction. The reduced diameter portions 77 are formed at two places in the front and rear, and bite into the outer circumference of the core wire 51 continuously over the entire circumference. By the biting action of the reduced diameter portion 77, the core wire 51 is prevented from being pulled out from the electric wire connection portion 72, and the electric wire connection portion 72 and the core wire 51 are connected to be conductive. Thus, the first terminal fitting 70 is concentrically fixed to the end of the electric wire 50.
[0041]
Next, the first terminal fittings 70 are inserted into the respective cavities 61 of the first housing 60 from behind, and the cavities are formed in the locking holes 78 formed along with the cut-and-raised pieces 75 in the cover accommodating portion 74. The first terminal fitting 70 is retained in the first housing 60 in a retaining state by locking the locking portion 62 of the first terminal 60.
The first housing 60 that houses the first terminal fitting 70 in this manner is fitted to the hood 24 of the second housing 20 that houses the second terminal fitting 30, and the lock arm 79 and the lock part 25 are connected to each other. The engagement locks the housings 20, 60 in the fitted state. In this fitting state, the terminal connection part 71 of the second terminal fitting 30 is fitted into the terminal connection part 71 of the first terminal fitting 70 from the front, and As a result, the contact portion 76 of the first terminal fitting 70 comes into contact. As a result, the first terminal fitting 70 and the second terminal fitting 30 are electrically connected by male and female fitting.
[0042]
Since the relay terminal is not required in the second embodiment, the number of components and the number of assembling steps on the first housing 60 side are reduced as compared with the first embodiment.
[Other embodiments]
The present invention is not limited to the embodiments described above with reference to the drawings. For example, the following embodiments are also included in the technical scope of the present invention. Can be implemented with various modifications.
[0043]
(1) In the above embodiment, the terminal connection portion is circular, but according to the present invention, the terminal connection portion may be non-circular (for example, rectangular tube or flat tab).
(2) In the above embodiment, the core wire and the wire connection portion are fixed by caulking, but according to the present invention, the core wire and the wire connection portion may be fixed by welding.
(3) In the above embodiment, the wire is prevented from being pulled out by making the tip of the cut-and-raised piece bite into the insulating coating. According to the present invention, the diameter of the coating receiving portion is reduced in the male and female directions while the insulating coating is formed. It may be retained by caulking.
[0044]
(4) In the above embodiment, the terminal connection portion is formed in a circular shape concentric with the wire connection portion. However, according to the present invention, the terminal connection portion may be a circular shape eccentric to the wire connection portion.
(5) In the above embodiment, the outer diameter of the electric wire connection portion is set to be approximately the same as the outer diameter of the insulating coating of the electric wire. However, according to the present invention, the outer diameter of the electric wire connection portion is smaller than the outer diameter of the insulating coating. The dimensions may be used.
(6) In the above embodiment, the locking holes for retaining the terminal fittings are formed in the cut-and-raised portions of the cut-and-raised pieces. However, according to the present invention, the locking holes are formed in portions different from the cut and raised portions. It may be formed.
[Brief description of the drawings]
FIG. 1 is a perspective view of a first housing and a second housing in a detached state according to the first embodiment.
FIG. 2 is a sectional view of a second housing.
FIG. 3 is a sectional view of a first housing.
FIG. 4 is a sectional view showing a state where the first housing and the second housing are fitted to each other;
FIG. 5A is a perspective view of a state before connecting an electric wire to a terminal fitting.
(B) Perspective view of the state where the electric wire is connected to the terminal fitting.
FIG. 6A is a cross-sectional view of a state before an electric wire is connected to a terminal fitting.
(B) Cross-sectional view of the state where the electric wire is connected to the terminal fitting
FIG. 7 is a perspective view of a relay terminal.
FIG. 8 is a sectional view showing a state where a first housing and a second housing are detached in the second embodiment.
FIG. 9 is a sectional view showing a state where both housings are fitted to each other.
[Explanation of symbols]
A: Connector
10 First housing
13: Locking part
20 ... second housing
23 ... locking part
30 ... terminal fittings
31 Terminal connection part
32 ... wire connection
33 ... core wire housing
34 ... Coating storage section
35 ... cut and raised piece (means for retaining)
36 ... locking hole
40 ... relay terminal
50 ... Electric wire
51 ... core wire
52 ... insulation coating
B: Connector
60 first housing
62 ... locking part
70 ... 1st terminal fitting
71 ... terminal connection part
72 ... wire connection
73 ... core wire housing
74 ... Coating storage section
75 ... cut-and-raised pieces (means for retaining)
78 ... locking hole

Claims (10)

前端側に相手側端子に接続される端子接続部を有し、後端側に電線の端末部に接続される電線接続部を有する端子金具であって、
前記電線接続部が、前記電線を後方から収容可能な円筒状をなし、
前記電線接続部には、前記電線に係止することでその電線の抜けを規制可能な抜止め手段が設けられていることを特徴とする端子金具。
A terminal fitting having a terminal connection portion connected to a mating terminal on a front end side, and a wire connection portion connected to a terminal portion of the wire on a rear end side,
The wire connection portion has a cylindrical shape capable of housing the wire from behind,
A terminal fitting, wherein the wire connection portion is provided with a retaining means which can restrict the wire from coming off by being locked to the wire.
前記電線接続部が、前記電線の芯線を収容する芯線収容部と、前記電線の絶縁被覆を収容する被覆収容部とを同軸状に連ねた形態とされ、
前記抜止め手段が、前記芯線収容部を縮径変形させつつ前記芯線にカシメ付けることで、その芯線を抜止めするとともに前記電線接続部と前記芯線とを導通可能に接続する構成とされていることを特徴とする請求項1記載の端子金具。
The wire connection portion is configured such that a core wire housing portion that houses the core wire of the wire and a coating housing portion that houses the insulating coating of the wire are coaxially connected,
The retaining means is configured to caulk the core wire while reducing the diameter of the core wire accommodating portion, thereby stopping the core wire and connecting the wire connection portion and the core wire in a conductive manner. The terminal fitting according to claim 1, wherein:
前記電線接続部が、前記電線の芯線を収容する芯線収容部と、前記電線の絶縁被覆を収容する被覆収容部とを同軸状に連ねた形態とされ、
前記抜止め手段が、前記被覆収容部の一部を内側へ切り起こしてその切起片の先端を前記絶縁被覆に食い込ませる構成とされていることを特徴とする請求項1又は請求項2記載の端子金具。
The wire connection portion is configured such that a core wire housing portion that houses the core wire of the wire and a coating housing portion that houses the insulating coating of the wire are coaxially connected,
The said retaining means cuts and raises a part of the said coating | coated accommodation part inward, It is set as the structure which bites the front-end | tip of the cut-and-raised piece into the said insulating coating, The Claim 1 or Claim 2 characterized by the above-mentioned. Terminal fittings.
前記端子接続部が前記電線接続部と同心の円形に形成されていることを特徴とする請求項1乃至請求項3のいずれかに記載の端子金具。The terminal fitting according to any one of claims 1 to 3, wherein the terminal connection part is formed in a circular shape concentric with the electric wire connection part. 前記端子接続部の外径が、前記電線接続部の外径とほぼ同じ寸法かそれよりも小さい寸法とされ、
前記電線接続部の外径が、前記電線の絶縁被覆の外径とほぼ同じ寸法かそれよりも小さい寸法とされていることを特徴とする請求項4記載の端子金具。
The outer diameter of the terminal connection portion is approximately the same as or smaller than the outer diameter of the electric wire connection portion,
The terminal fitting according to claim 4, wherein an outer diameter of the electric wire connection portion is approximately the same as or smaller than an outer diameter of an insulating coating of the electric wire.
前端側に相手側端子に接続される端子接続部を有し、後端側に電線の端末部に接続される電線接続部を有する端子金具をハウジングに収容してなるコネクタであって、
前記電線接続部が、前記電線を後方から収容可能な円筒状をなし、
前記電線接続部には、前記電線に係止することでその電線の抜けを規制可能な抜止め手段が設けられていることを特徴とするコネクタ。
A connector having a terminal fitting having a terminal connection portion connected to a mating terminal on a front end side, and a terminal fitting having a wire connection portion connected to a terminal portion of the wire on a rear end side, wherein
The wire connection portion has a cylindrical shape capable of housing the wire from behind,
The connector according to claim 1, wherein the wire connecting portion is provided with a retaining means which can restrict the wire from coming off by being locked to the wire.
前記電線接続部が、前記電線の芯線を収容する芯線収容部と、前記電線の絶縁被覆を収容する被覆収容部とを同軸状に連ねた形態とされ、
前記抜止め手段が、前記被覆収容部の一部を内側へ切り起こしてその切起片の先端を前記絶縁被覆に食い込ませる構成とされ、
前記切起片の切り起こしによって形成された係止孔に、前記ハウジング内に形成した係止部を係止させることにより、前記端子金具が抜止めされていることを特徴とする請求項6記載のコネクタ。
The wire connection portion is configured such that a core wire housing portion that houses the core wire of the wire and a coating housing portion that houses the insulating coating of the wire are coaxially connected,
The retaining means is configured to cut and raise a part of the coating accommodating portion inward and cut the tip of the cut and raised piece into the insulating coating,
The terminal fitting is prevented from being pulled out by locking a locking portion formed in the housing into a locking hole formed by cutting and raising the cut and raised piece. Connectors.
前記端子接続部が前記電線接続部と同心の円形に形成されていることを特徴とする請求項6及び請求項7に記載のコネクタ。The connector according to claim 6, wherein the terminal connection portion is formed in a circular shape concentric with the electric wire connection portion. 前記端子接続部の外径が、前記電線接続部の外径とほぼ同じ寸法かそれよりも小さい寸法とされ、
前記電線接続部の外径が、前記電線の絶縁被覆の外径とほぼ同じ寸法かそれよりも小さい寸法とされていることを特徴とする請求項8記載のコネクタ。
The outer diameter of the terminal connection portion is approximately the same as or smaller than the outer diameter of the electric wire connection portion,
9. The connector according to claim 8, wherein an outer diameter of the electric wire connection portion is substantially the same as or smaller than an outer diameter of an insulating coating of the electric wire.
前端側に端子接続部を有し、後端側に電線接続部を有する端子金具と、
前記端子金具が収容された第1ハウジングと、
前記端子金具が収容された第2ハウジングと、
前記第1ハウジングに収容された中継端子とを備えたコネクタであって、
前記端子接続部が丸ピン状をなし、
前記電線接続部が円筒状をなし、その電線接続部には電線が収容された状態で固着され、
前記中継端子が、両端開放の円筒状をなし、前記第1ハウジングに収容された状態では、その中継端子の一方の開口に前記端子金具の端子接続部が差し込まれるようになっているとともに、
前記第1ハウジングと前記第2ハウジングとを嵌合した状態では、前記第2ハウジングに収容されている前記端子金具の端子接続部が、前記中継端子における他方の開口から差し込まれることで、前記第1ハウジング側の端子金具と前記第2ハウジング側の端子金具とが前記中継端子を介して接続される構成としたことを特徴とするコネクタ。
A terminal fitting having a terminal connection portion on the front end side and having a wire connection portion on the rear end side,
A first housing in which the terminal fitting is housed;
A second housing in which the terminal fitting is accommodated;
A connector having a relay terminal housed in the first housing,
The terminal connection portion has a round pin shape,
The wire connection portion has a cylindrical shape, and the wire connection portion is fixed in a state in which the wire is housed,
The relay terminal has a cylindrical shape with both ends open, and in a state housed in the first housing, a terminal connection portion of the terminal fitting is inserted into one opening of the relay terminal,
In a state where the first housing and the second housing are fitted, the terminal connection portion of the terminal fitting housed in the second housing is inserted from the other opening in the relay terminal, so that A connector wherein terminal fittings on one housing side and terminal fittings on the second housing side are connected via the relay terminal.
JP2003028716A 2003-02-05 2003-02-05 Terminal metal and connector Pending JP2004241246A (en)

Priority Applications (1)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1887661A2 (en) * 2006-08-07 2008-02-13 AMPHENOL-TUCHEL ELECTRONICS GmbH Pluggable high tension line
WO2011093267A1 (en) * 2010-01-29 2011-08-04 株式会社ニックス Terminal insulation cover
WO2011152342A1 (en) * 2010-05-31 2011-12-08 古河電気工業株式会社 Terminal structure and terminal member of superconducting cable conductor
US9570820B2 (en) 2013-08-30 2017-02-14 Sunway Communication (Beijing) Co., Ltd. Coaxial connector and connecting terminal thereof
WO2017187955A1 (en) * 2016-04-25 2017-11-02 住友電装株式会社 Conductive member
WO2018220975A1 (en) 2017-05-30 2018-12-06 イリソ電子工業株式会社 Connector
WO2019035332A1 (en) * 2017-08-16 2019-02-21 株式会社オートネットワーク技術研究所 Connector

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1887661A2 (en) * 2006-08-07 2008-02-13 AMPHENOL-TUCHEL ELECTRONICS GmbH Pluggable high tension line
EP1887661A3 (en) * 2006-08-07 2014-04-09 Amphenol-Tuchel Electronics GmbH Pluggable high tension line
WO2011093267A1 (en) * 2010-01-29 2011-08-04 株式会社ニックス Terminal insulation cover
WO2011152342A1 (en) * 2010-05-31 2011-12-08 古河電気工業株式会社 Terminal structure and terminal member of superconducting cable conductor
JP5053466B2 (en) * 2010-05-31 2012-10-17 古河電気工業株式会社 Terminal structure of superconducting cable conductor
US9008739B2 (en) 2010-05-31 2015-04-14 Furukawa Electric Co., Ltd. Terminal structure of superconducting cable conductor and terminal member used therein
US9570820B2 (en) 2013-08-30 2017-02-14 Sunway Communication (Beijing) Co., Ltd. Coaxial connector and connecting terminal thereof
WO2017187955A1 (en) * 2016-04-25 2017-11-02 住友電装株式会社 Conductive member
WO2018220975A1 (en) 2017-05-30 2018-12-06 イリソ電子工業株式会社 Connector
WO2019035332A1 (en) * 2017-08-16 2019-02-21 株式会社オートネットワーク技術研究所 Connector

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