JP2010110985A - Method for welding resin, and tank manufacturing method using the method - Google Patents
Method for welding resin, and tank manufacturing method using the method Download PDFInfo
- Publication number
- JP2010110985A JP2010110985A JP2008285157A JP2008285157A JP2010110985A JP 2010110985 A JP2010110985 A JP 2010110985A JP 2008285157 A JP2008285157 A JP 2008285157A JP 2008285157 A JP2008285157 A JP 2008285157A JP 2010110985 A JP2010110985 A JP 2010110985A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- laser beam
- laser light
- irradiated
- wavelength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 121
- 239000011347 resin Substances 0.000 title claims abstract description 121
- 238000003466 welding Methods 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims description 34
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000004065 semiconductor Substances 0.000 claims abstract description 25
- 238000005259 measurement Methods 0.000 claims description 10
- 230000011218 segmentation Effects 0.000 claims 1
- 239000000463 material Substances 0.000 description 23
- 230000002745 absorbent Effects 0.000 description 13
- 239000002250 absorbent Substances 0.000 description 13
- 238000005304 joining Methods 0.000 description 9
- 239000011358 absorbing material Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 5
- 238000009730 filament winding Methods 0.000 description 5
- 239000000446 fuel Substances 0.000 description 4
- 239000002737 fuel gas Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000012783 reinforcing fiber Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001931 thermography Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/128—Stepped joint cross-sections
- B29C66/1282—Stepped joint cross-sections comprising at least one overlap joint-segment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1645—Laser beams characterised by the way of heating the interface heating both sides of the joint, e.g. by using two lasers or a split beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1664—Laser beams characterised by the way of heating the interface making use of several radiators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1664—Laser beams characterised by the way of heating the interface making use of several radiators
- B29C65/1667—Laser beams characterised by the way of heating the interface making use of several radiators at the same time, i.e. simultaneous laser welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/128—Stepped joint cross-sections
- B29C66/1284—Stepped joint cross-sections comprising at least one butt joint-segment
- B29C66/12841—Stepped joint cross-sections comprising at least one butt joint-segment comprising at least two butt joint-segments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/14—Particular design of joint configurations particular design of the joint cross-sections the joint having the same thickness as the thickness of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
- B29C66/612—Making circumferential joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/65—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
- B29C66/91216—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods enabling contactless temperature measurements, e.g. using a pyrometer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
- B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1616—Near infrared radiation [NIR], e.g. by YAG lasers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1603—Laser beams characterised by the type of electromagnetic radiation
- B29C65/1612—Infrared [IR] radiation, e.g. by infrared lasers
- B29C65/1619—Mid infrared radiation [MIR], e.g. by CO or CO2 lasers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
- B29C66/73751—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized
- B29C66/73752—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized the to-be-joined areas of both parts to be joined being uncured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
- B29C66/73941—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset characterised by the materials of both parts being thermosets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7154—Barrels, drums, tuns, vats
- B29L2031/7156—Pressure vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/747—Lightning equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
- B29L2031/749—Motors
- B29L2031/7492—Intake manifold
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
本発明は、樹脂の溶着方法およびこれを使用したタンク製造方法に関する。さらに詳述すると、本発明は、レーザ光を用いた樹脂の溶着方法の改良に関する。 The present invention relates to a resin welding method and a tank manufacturing method using the same. More specifically, the present invention relates to an improvement in a resin welding method using laser light.
従来、軽量化等の観点から、配管などを構成するパイプ形状品や、ガス容器の内殻(ライナ)を樹脂化して樹脂成形品にすることが行われる。この種の樹脂成形品は、予め分割して成形された分割成形品を互いに接合することで構成されることが多く、その場合の接合方法としてレーザ溶着方法が利用されている。 Conventionally, from the viewpoint of weight reduction or the like, a pipe-shaped product constituting a pipe or the like, and an inner shell (liner) of a gas container are made into a resin molded product. This type of resin molded product is often configured by joining divided molded products that have been divided and molded in advance, and a laser welding method is used as a joining method in that case.
このような樹脂成形品のレーザ溶着方法としては、レーザ溶着中の接合部分に不活性ガスを吹き付けるものが知られている。また、分割樹脂ライナどうしをレーザ溶着する際、接合部分の近傍において不活性ガスの温度調整がなされる場合もある(例えば、特許文献1参照)。
しかしながら、不活性ガスでは接合部分近傍の空気を加熱するだけであり、分割樹脂ライナの接合部分を直接加熱しているわけではないことから、溶着に時間を要する場合がある。また、直接加熱できない場合には、溶着品質が安定しない場合もある。 However, since the inert gas only heats the air in the vicinity of the joining portion and does not directly heat the joining portion of the divided resin liner, it may take time for welding. In addition, when direct heating is not possible, the welding quality may not be stable.
そこで、本発明は、溶着時間を短縮させ、尚かつ溶着品質をより安定化させることを可能とした樹脂の溶着方法およびこれを使用したタンク製造方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a resin welding method and a tank manufacturing method using the same, which can shorten the welding time and further stabilize the welding quality.
かかる課題を解決するべく本発明者は種々の検討を行った。実際のレーザ溶着の場面を鑑みると、レーザ溶着する樹脂材の一方をレーザ光透過材、他方をレーザ光吸収材(レーザ光不透過材)で形成し、両者を突き合わせた状態としてレーザ光不透過材側からレーザ光を照射し、吸収材側にて発熱させることによって溶着が行われている(図4参照)。しかし、(1)透過材側から半導体レーザが照射され、(2)レーザ光透過材を透過したレーザ光がレーザ光吸収材に届き、レーザ光吸収材が発熱し、(3)レーザ光吸収材の熱がレーザ光透過材にも伝わり、(4)これによって両材料が溶融して混ざり合い接合する、という過程を経ることから、レーザ光吸収材を直接加熱することはできずその分だけ溶着に時間を要している。また、従来のレーザ溶着によると、レーザ溶着したい局所以外の部位にも熱が広がることからバリや焦げなどが発生する原因にもなっており、加熱温度の管理が難しく、溶着品質が安定しない場合がある。さらに、溶着サイクルを短くするべくレーザ照射量を増やそうとしても、透過材側のレーザ光透過率には限界があるとともに、樹脂劣化の懸念もあり、現状、レーザ照射量を大きく上げることは効果的ではない。このような状況下、樹脂溶着の高速化と品質向上について検討を重ねた本発明者は、課題の解決に結び付く新たな知見を得るに至った。 In order to solve this problem, the present inventor has made various studies. Considering the actual laser welding situation, one of the resin materials to be laser-welded is formed with a laser light transmitting material and the other is formed with a laser light absorbing material (laser light non-transmitting material). Welding is performed by irradiating a laser beam from the material side and generating heat on the absorber side (see FIG. 4). However, (1) the semiconductor laser is irradiated from the transmitting material side, (2) the laser light transmitted through the laser light transmitting material reaches the laser light absorbing material, the laser light absorbing material generates heat, and (3) the laser light absorbing material. (4) As a result, both materials are melted, mixed, and joined together. Therefore, the laser light absorbing material cannot be directly heated and is welded accordingly. It takes time to. In addition, conventional laser welding also causes burrs and scorching because heat spreads to parts other than the local area where laser welding is desired, and it is difficult to control the heating temperature and the welding quality is not stable. There is. Furthermore, even if it is attempted to increase the laser irradiation amount in order to shorten the welding cycle, there is a limit to the laser light transmittance on the transmission material side, and there is also a concern about resin deterioration. It is currently effective to increase the laser irradiation amount greatly. Not right. Under such circumstances, the present inventor, who has repeatedly studied speeding up and improving the quality of resin welding, has come to obtain new knowledge that leads to the solution of the problem.
本発明はかかる知見に基づくものであり、樹脂の溶着方法であって、所定値よりも波長の長いレーザ光と、所定値よりも波長の短いレーザ光とを当該樹脂の溶着対象部分に照射する、というものである。 The present invention is based on such knowledge, and is a resin welding method in which a laser beam having a wavelength longer than a predetermined value and a laser beam having a wavelength shorter than a predetermined value are irradiated to a portion to be welded of the resin. That's it.
波長の長いレーザ光は、波長の短いレーザ光に比べて透過性に劣るため吸収されやすい。そこで本発明においては、所定値よりも波長の短いレーザ光(例えば従来の半導体レーザ光)に加え、所定値よりも波長の長いレーザ光も溶着対象部分に照射し、レーザ波長の違いを利用して樹脂を局所的かつ効果的に加熱することを可能としている。すなわち、波長の短いレーザ光であれば透過してしまうレーザ光透過材に対し、所定値よりも波長が長いレーザ光を照射することにより、レーザ光透過材においても発熱させることを可能としている。 A laser beam having a long wavelength is easily absorbed because it is less transmissive than a laser beam having a short wavelength. Therefore, in the present invention, in addition to laser light having a wavelength shorter than a predetermined value (for example, conventional semiconductor laser light), laser light having a wavelength longer than the predetermined value is irradiated to the welding target portion, and the difference in laser wavelength is utilized. This makes it possible to heat the resin locally and effectively. That is, by irradiating a laser beam having a wavelength longer than a predetermined value to a laser beam transmitting material that transmits if the laser beam has a short wavelength, the laser beam transmitting material can also generate heat.
この溶着方法においては、例えば波長の短いレーザ光として半導体レーザ光を用い、波長の長いレーザ光としてYAGレーザ光またはCO2レーザ光を用いることができる。YAGレーザ光およびCO2レーザ光は半導体レーザ光よりも波長が長いことから、半導体レーザ光であれば透過していたレーザ光透過材にて吸収され、当該レーザ光透過材自体を発熱させることが可能である。 In this welding method, for example, semiconductor laser light can be used as laser light having a short wavelength, and YAG laser light or CO 2 laser light can be used as laser light having a long wavelength. Since the YAG laser light and the CO 2 laser light have longer wavelengths than the semiconductor laser light, the semiconductor laser light is absorbed by the transmitted laser light transmitting material, and the laser light transmitting material itself can generate heat. Is possible.
本発明の溶着対象たる樹脂は、例えば少なくとも2つの樹脂ライナである。また、この場合には、波長の長いレーザ光を樹脂ライナの外側から、波長の短いレーザ光を樹脂ライナの内側からそれぞれ照射することが好ましい。本発明にかかる溶着方法の場合、波長の長いレーザ光を照射した部位の方が、波長の短いレーザ光を照射した部位よりも温度が上昇しやすい。この点、湾曲した樹脂ライナの外側に波長の短いレーザ光を照射する本発明においては、より高温となりやすい樹脂ライナの外側の温度計測等を行いやすい。さらに、この場合においては、レーザ光を反射鏡にて反射させて樹脂ライナに照射することにより、当該レーザ光を樹脂ライナ内側の所望位置に所望角度で照射しやすくなる。 The resin to be welded in the present invention is, for example, at least two resin liners. In this case, it is preferable to irradiate laser light having a long wavelength from the outside of the resin liner and laser light having a short wavelength from the inside of the resin liner. In the case of the welding method according to the present invention, the temperature of the portion irradiated with the laser beam having a long wavelength is likely to rise more than the portion irradiated with the laser beam having a short wavelength. In this regard, in the present invention in which laser light having a short wavelength is irradiated to the outside of the curved resin liner, it is easy to perform temperature measurement or the like on the outside of the resin liner that tends to be higher in temperature. Furthermore, in this case, the laser beam is reflected by the reflecting mirror and applied to the resin liner, so that the laser beam can be easily applied to a desired position inside the resin liner at a desired angle.
また、レーザ光が照射される部分の温度ないしはレーザ光照射量を測定装置により測定し、測定結果に基づいて当該レーザ光の照射量を調整することが好ましい。これによれば加熱温度を制御して溶着状態をより精度よく管理することができる。 Further, it is preferable to measure the temperature of the portion irradiated with the laser beam or the laser beam irradiation amount with a measuring device and adjust the irradiation amount of the laser beam based on the measurement result. According to this, the welding temperature can be controlled with higher accuracy by controlling the heating temperature.
さらに、樹脂どうしを密着させるための外力を作用させながらレーザ光を照射することも好ましい。 Furthermore, it is also preferable to irradiate the laser beam while applying an external force for bringing the resins into close contact with each other.
また、本発明にかかるタンク製造方法は、上述した溶着方法を使用して分割樹脂ライナを溶着するというものである。 Moreover, the tank manufacturing method according to the present invention is to weld the divided resin liner using the above-described welding method.
本発明によれば、溶着時間を短縮させ、尚かつ溶着品質をより安定化させることが可能となる。 According to the present invention, it is possible to shorten the welding time and further stabilize the welding quality.
以下、本発明の構成を図面に示す実施の形態の一例に基づいて詳細に説明する。 Hereinafter, the configuration of the present invention will be described in detail based on an example of an embodiment shown in the drawings.
図1〜図3に本発明にかかる樹脂の溶着方法の一実施形態を示す。以下では、本発明にかかる溶着方法を、燃料電池システムの水素タンクを構成する樹脂ライナの成形に適用した場合について説明する。 1 to 3 show an embodiment of a resin welding method according to the present invention. Below, the case where the welding method concerning this invention is applied to shaping | molding of the resin liner which comprises the hydrogen tank of a fuel cell system is demonstrated.
水素タンク(以下、高圧タンクともいう)1は、例えば燃料電池車の燃料ガス供給用タンクとして好適なものであり、特に図示はしないが例えば3つの高圧タンク1が車体のリア部に搭載される等して用いられる。高圧タンク1は、燃料電池システムの一部を構成し、燃料ガス配管系を通じて燃料電池に燃料ガスを供給する。高圧タンク1に貯留される燃料ガスは、例えば水素ガス、圧縮天然ガスといった可燃性の高圧ガスである。
A hydrogen tank (hereinafter also referred to as a high-pressure tank) 1 is suitable, for example, as a fuel gas supply tank for a fuel cell vehicle. Although not particularly illustrated, for example, three high-
図1は、高圧タンク1の概略構成を示す断面図である。高圧タンク1は、例えば両端が略半球状である円筒形状のタンク本体10と、当該タンク本体10の長手方向の一端部に取り付けられた口金部11,18を有する。タンク本体10は例えば二層構造の壁層を有し、内壁層である樹脂ライナ20とその外側の外壁層である樹脂繊維層(補強層)としての例えばCFRP層21を有している。
FIG. 1 is a cross-sectional view showing a schematic configuration of the high-
樹脂ライナ20は、タンク本体10とほぼ同じ形状に形成される。樹脂ライナ20は、例えばポリエチレン樹脂、ポリプロピレン樹脂、またはその他の硬質樹脂などにより形成されている。
The
本実施形態では、タンク軸方向の略中心で分割されたのと同じ形状の2種類の分割樹脂ライナをあらかじめ成形し、これらを溶着することによって両端が略半球状である円筒形状の樹脂ライナ20を得ることとしている。これら分割樹脂ライナのうち、一方は透過性樹脂ライナ20aであり、他方は吸収性樹脂ライナ20bである(図2参照)。
In the present embodiment, two types of divided resin liners having the same shape as that divided at substantially the center in the tank axial direction are formed in advance and welded to form a
本実施形態の透過性樹脂ライナ20aは、半導体レーザ光L1を透過させるがYAGレーザ光L2を吸収する(透過させない)ように成形された分割樹脂ライナであり、吸収性樹脂ライナ20bは、半導体レーザ光L1をも透過させずに吸収するように成形された分割樹脂ライナである。透過性樹脂ライナ20aが例えばナイロン(登録商標)製である場合、吸収性樹脂ライナ20bを例えばカーボン材を含むナイロン(登録商標)製とすることで、両分割樹脂ライナ20a,20bの物性を合わせつつレーザ光の透過性を異ならせることができる。なお、本明細書では「透過」、「吸収」といった表現を用いて本発明を説明しているが、これらはレーザ光のすべてが透過しあるいは吸収されることだけを意味するものではなく、レーザ光の一部が透過しあるいは吸収されることをも当然に含む。
The
CFRP層21は、例えばFW成形(フィラメントワインディング成形)により、樹脂ライナ20の外周面と口金部11の凹み部11bに、樹脂の含浸した補強繊維を巻き付け、当該樹脂を硬化させることにより形成されている。CFRP層21の樹脂には、例えばエポキシ樹脂、変性エポキシ樹脂、不飽和ポリエステル樹脂等が用いられる。また、補強繊維としては、炭素繊維、金属繊維などが用いられる。
The
口金部11は、略円筒形状を有し、樹脂ライナ20の開口部に嵌入されている。口金部11は、例えばアルミニウム又はアルミニウム合金からなり、例えばダイキャスト法等により所定の形状に製造されている。口金部11は、例えばインサート成形により樹脂ライナ20に取り付けられている。なお、CFRP層21と接触する凹み部11bの表面には、フッ素系の樹脂などの固体潤滑コーティングが施されており、これにより、CFRP層21と凹み部11bとの間の摩擦係数が低減されている。
The
続いて、上述した樹脂ライナ20の溶着方法について説明する(図3等参照)。
Next, a method for welding the above-described
まず、2種類の分割樹脂ライナである透過性樹脂ライナ20aおよび吸収性樹脂ライナ20bの溶着対象部分(図3において符号22で示す)たる端面どうしを突き合わせる(図3参照)。ここで、両樹脂ライナ20a,20bの端面は例えば一方が他方の周囲に被さるように段差が設けられた形状であるが(図4参照)、この他、特に図示はしないが一方を楔状、他方を二股状として他方側の溝に楔の先端を入り込ませる形状などとしてもよい。
First, end surfaces that are welding target portions (indicated by
次に、樹脂ライナ20を相対的に回転させながら、接合部分(溶着対象部分22)に2種類のレーザ光L1,L2を照射し、透過性樹脂ライナ20aおよび吸収性樹脂ライナ20bの溶着対象部分22を溶融させて混ぜ合わせ、接合する。本実施形態では、樹脂ライナ20の外側に配置したYAGレーザ光発振器40からYAGレーザ光L2を照射し、高圧タンク1のタンク軸上に配置した半導体レーザ光発振器30から半導体レーザ光L1を照射することとしている(図3参照)。YAGレーザ光発振器40は、両分割樹脂ライナ20a,20bの突き合わされた端面(溶着対象部分22)に対し、タンク軸方向と垂直にYAGレーザ光L2を照射するように配置されていることが好ましい。このYAGレーザ光発振器に代え、CO2レーザ光を発振するCO2レーザ光発振器を用いてもよい。なお、従来のYAGレーザ光やCO2レーザ光は、一般的には樹脂材を切断する際に利用されているものであるから、YAGレーザ光発振器、CO2レーザ光発振器とも比較的容易に準備することができるレーザ光発振源である。
Next, while the
また、半導体レーザ光発振器30は、口金11の開口から樹脂ライナ20の内部へと向かう半導体レーザ光L1をタンク軸に沿って照射する。本実施形態では、樹脂ライナ20の内部に反射鏡60を設置し、半導体レーザ光L1を反射させ、溶着対象部分22の内側にレーザ光が照射されるようにしている(図3参照)。
In addition, the semiconductor
半導体レーザ光L1の波長はおよそ800〜1000nmの範囲にある。既述のように、この半導体レーザ光L1は、透過性樹脂ライナ20aを透過し、吸収性樹脂ライナ20bに吸収されて当該吸収性樹脂ライナ20bを発熱させる(図4参照)。一方、YAGレーザ光L2およびCO2レーザ光の波長はおよそ1000nm以上である。このように本実施形態で用いているYAGレーザ光(またはCO2レーザ光)L2は半導体レーザ光L1よりも波長が長いため、半導体レーザ光L1のように透過性樹脂ライナ20aを透過することはなく、その一部または全部が吸収されることによって当該透過性樹脂ライナ20aを発熱させる。なお、吸収性樹脂ライナ20bに直接照射された場合のYAGレーザ光(またはCO2レーザ光)L2は、当然ながら吸収性樹脂ライナ20bに吸収されて当該吸収性樹脂ライナ20b自体を発熱させる。
The wavelength of the semiconductor laser light L1 is in the range of approximately 800 to 1000 nm. As described above, the semiconductor laser light L1 passes through the
つまり、本実施形態の溶着方法においては、樹脂ライナ20の表面側から半導体レーザ光L1を照射して吸収性樹脂ライナ20bを発熱させるばかりでなく、裏面側からはYAGレーザ光L2を照射して透過性樹脂ライナ20aをも発熱させる(直接的に加熱する)ことにより、溶着に要する時間を短縮することを可能としている。参考までに具体例を挙げれば、従来手法によれば十分な溶着を行うために樹脂ライナ20を5〜10周程度(例えば9周)回転させることを要していたが、本実施形態によれば2〜3周程度回転させた時点で十分に溶着させることが可能である。
In other words, in the welding method of the present embodiment, not only the semiconductor laser beam L1 is irradiated from the surface side of the
しかも、このように透過性樹脂ライナ20aを直接的に加熱することを可能とした本実施形態の溶着方法によれば、レーザ溶着したい局所以外の部位に熱が広がることを抑えることができる。したがって、溶着対象部分22やその周囲においてバリなどが発生するのを抑制し、これによって従来よりも溶着品質を安定させることが可能である。
In addition, according to the welding method of the present embodiment that enables the
また、本実施形態では、レーザ光が照射される部分の温度ないしはレーザ光照射量を測定装置により測定し、測定結果に基づいて当該レーザ光の照射量を調整することとしている。具体的には、樹脂ライナ20の外側に計測カメラ50を配置し、当該計測カメラ50にて溶着対象部分22の例えば温度を測定している(図3参照)。計測カメラ50には、測定対象の物質に赤外線を照射し、透過光あるいは反射光を分光することでスペクトルを得て対象物の特性を検出するIR(赤外分光法)熱画像装置などを利用することができる。このように測定結果に基づきレーザ光の照射量を調整する本実施形態の溶着方法によれば、加熱温度をフィードバック制御して溶着状態をより精度よく緻密に管理することが可能となる。特に、樹脂ライナ20の外側にYAGレーザ光(あるいはCO2レーザ光)L2を照射して透過性樹脂ライナ20aを直接的に加熱する本実施形態の場合においては、溶着対象部分22の温度が上がりすぎてしまうのを抑制できるという点でも好適である。加えて、発熱させたい吸収性樹脂ライナ20bにも直接レーザ光を照射する部位を測定するため、温度管理がしやすい。
Further, in the present embodiment, the temperature of the portion irradiated with the laser beam or the laser beam irradiation amount is measured by a measuring device, and the irradiation amount of the laser beam is adjusted based on the measurement result. Specifically, the
溶着後は、口金部11,18が組み付けられていない場合にはこれらを樹脂ライナ20に組み付け、FW(フィラメントワインディング)成形を行う。FW成形後、当該高圧タンク1を加熱硬化して完成品を得る。
After the welding, when the
以上説明したように、複数種類のレーザ光L1,L2の波長の違いを利用する本実施形態の溶着方法においては、波長の短いレーザ光(L1)で従来と同様の加熱を行うと同時に、従来は間接的にしか加熱できなかった部分を波長の長いレーザ光(L2)によって直接的に加熱することが可能である。このような溶着方法によれば、溶着対象部分22やその周辺における温度管理がしやすく、例えば高圧タンク1の性能に影響するバリ等の発生を抑えることができる。また、溶着手段として2種類のレーザ光L1,L2を利用しているため、溶着したい部分においてのみ発熱させやすく、溶着品質を安定させやすい。さらに、樹脂ライナ20の表裏両面からレーザ光L1,L2を照射する本実施形態においては、従来よりも短い時間でレーザ溶着を完了させることが可能である。
As described above, in the welding method of the present embodiment that uses the difference in wavelength between the plurality of types of laser beams L1 and L2, the conventional heating is performed with the laser beam (L1) having a short wavelength, and at the same time, Can directly heat a portion that can only be heated indirectly by a laser beam (L2) having a long wavelength. According to such a welding method, it is easy to manage the temperature in the
なお、上述の実施形態は本発明の好適な実施の一例ではあるがこれに限定されるものではなく本発明の要旨を逸脱しない範囲において種々変形実施可能である。例えば上述した実施形態では、透過性樹脂ライナ20aおよび吸収性樹脂ライナ20bの端面どうしを単に突き合わせた状態で溶着する場合について説明したが、必要に応じ、両樹脂を密着させるための外力を作用させながらレーザ光L1,L2を照射することが好ましい。特に、両樹脂の接合部分に隙間が発生しやすい場合は、溶着対象部分22以外にも熱が伝わりやすくバリ等が発生することがある等、加熱温度の管理が難しくなるので、外力を作用させてこのような問題を回避することが好適である。
The above-described embodiment is an example of a preferred embodiment of the present invention, but is not limited thereto, and various modifications can be made without departing from the scope of the present invention. For example, in the above-described embodiment, the case where welding is performed in a state where the end surfaces of the
また、上述の実施形態では高圧タンク1を構成する2つの樹脂ライナ20a,20bを接合する際の溶着方法について説明したが、これは溶着対象の一例にすぎない。このような樹脂ライナ20a,20bの他、例えば自動車用のインテークマニホールド、ECUやセンサのボックス、ランプのケーシング、燃料タンクなど、樹脂部材どうしを接合することにより形成される各種部品に本発明にかかる溶着方法を適用することが可能である。しかも、これら各種部品にレーザ溶着方法を適用することには、締結部品や接着剤を廃止すること、形状の自由度を拡大し生産性を向上させることといったことが可能になるという利点もある。
Moreover, although the above-mentioned embodiment demonstrated the welding method at the time of joining the two
さらに、上述の実施形態で例示した溶着対象は湾曲している円筒状の樹脂ライナ20a,20bであるが、これも好適な一例にすぎず、この他、板状の樹脂部材どうしを接合させる等の場合にも本発明を適用することができる。また、上述の実施形態では、樹脂ライナ20a,20bの表裏両面からそれぞれ種類の異なるレーザ光L1,L2を照射したが、場合によっては片面からのみレーザ光L1,L2を照射することとしても構わない。例えば、ある基準面上で板状の樹脂部材を両側から加圧して接合部分どうしを突き合わせようとすると、裏側からレーザ光を照射することが困難な場合がある。このような場合であっても、種類の異なるレーザ光(例えば半導体レーザ光L1とYAGレーザ光L2)を表面側からのみ同時に照射することができ、こうすることによっても上述した実施形態と同様の作用により、溶着時間を短縮させ、溶着品質をより安定化させることが可能である。
Furthermore, the welding target illustrated in the above-described embodiment is the curved
また、上述の実施形態では、波長の長いレーザ光(YAGレーザ光L2あるいはCO2レーザ光)を樹脂ライナ20a,20bの外側から、波長の短いレーザ光(半導体レーザ光L1)を樹脂ライナ20a,20bの内側からそれぞれ照射する例を示したが、外側と内側を逆にした態様によって溶着を行うことももちろん可能である。ただ、波長の長いレーザ光を照射した部位の方が波長の短いレーザ光を照射した部位よりも温度上昇しやすいことを勘案すると、外側から波長の短いレーザ光を照射することは、より高温となりやすい湾曲状樹脂ライナ20a,20bの外側面を計測カメラ50によって測定しやすくなるという利点がある。
In the above-described embodiment, laser light having a long wavelength (YAG laser light L2 or CO 2 laser light) is applied from the outside of the
さらに、半導体レーザ光L1よりも波長の長いレーザ光として上述の実施形態で説明したのはYAGレーザ光L2およびCO2レーザ光であるが、これらも例示にすぎない。要は、本明細書でいう波長の長いレーザ光は、波長の短いレーザ光(例えば半導体レーザ光L1)が透過するレーザ光透過材において少なくとも一部が吸収され、当該レーザ光透過材自体を発熱させることのできるレーザ光であれば足りる。また、このような波長の長いレーザ光の具体例として上述の実施形態ではおよそ1000nm以上であると説明したが、これは波長の短いレーザ光の波長、レーザ光透過材およびレーザ光吸収材の材質や特性などに応じて変わりうるものであり、当該波長がこのような範囲に限定されることはない。ここで、レーザ光透過材およびレーザ光吸収材の材質の他の具体例を挙げておく。レーザ光透過材には例えばポリカーボネート、アクリル、PBT近似PE材などがある。また、レーザ光吸収材(非透過材)には例えばPBT、ABS、多層PE材、PAとポリオレフィンのアロイ材などがある。 Furthermore, the YAG laser light L2 and the CO 2 laser light described in the above embodiment as laser light having a wavelength longer than that of the semiconductor laser light L1 are merely examples. In short, the laser light having a long wavelength referred to in this specification is at least partially absorbed by the laser light transmitting material through which the laser light having a short wavelength (for example, the semiconductor laser light L1) is transmitted, and the laser light transmitting material itself generates heat. Any laser beam that can be generated is sufficient. Further, as a specific example of such a long-wavelength laser beam, the above-described embodiment has been described as having a wavelength of about 1000 nm or more. This is because the wavelength of the short-wavelength laser beam, the material of the laser beam transmitting material, and the laser beam absorbing material The wavelength can be changed according to the characteristics and the like, and the wavelength is not limited to such a range. Here, other specific examples of the material of the laser beam transmitting material and the laser beam absorbing material will be given. Examples of the laser light transmitting material include polycarbonate, acrylic, and PBT approximate PE material. Examples of the laser light absorbing material (non-transmitting material) include PBT, ABS, multilayer PE material, and alloy material of PA and polyolefin.
20…樹脂ライナ(樹脂)、22…溶着対象部分、50…計測カメラ(測定装置)、L1…半導体レーザ光(所定値よりも波長の短いレーザ光)、L2…YAGレーザ光(所定値よりも波長の長いレーザ光)
DESCRIPTION OF
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008285157A JP5201533B2 (en) | 2008-11-06 | 2008-11-06 | Resin welding method and tank manufacturing method using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008285157A JP5201533B2 (en) | 2008-11-06 | 2008-11-06 | Resin welding method and tank manufacturing method using the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2010110985A true JP2010110985A (en) | 2010-05-20 |
JP5201533B2 JP5201533B2 (en) | 2013-06-05 |
Family
ID=42299951
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2008285157A Expired - Fee Related JP5201533B2 (en) | 2008-11-06 | 2008-11-06 | Resin welding method and tank manufacturing method using the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP5201533B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014084543A (en) * | 2012-10-24 | 2014-05-12 | Toyota Industries Corp | Three-dimensional fiber structure |
JP2019014228A (en) * | 2017-07-05 | 2019-01-31 | 東レ株式会社 | Method for producing a hollow molded article made of a resin having a welded portion |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005313475A (en) * | 2004-04-28 | 2005-11-10 | Sumitomo Electric Ind Ltd | Resin processing method and resin processing apparatus |
-
2008
- 2008-11-06 JP JP2008285157A patent/JP5201533B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005313475A (en) * | 2004-04-28 | 2005-11-10 | Sumitomo Electric Ind Ltd | Resin processing method and resin processing apparatus |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014084543A (en) * | 2012-10-24 | 2014-05-12 | Toyota Industries Corp | Three-dimensional fiber structure |
JP2019014228A (en) * | 2017-07-05 | 2019-01-31 | 東レ株式会社 | Method for producing a hollow molded article made of a resin having a welded portion |
JP7063046B2 (en) | 2017-07-05 | 2022-05-09 | 東レ株式会社 | A method for manufacturing a hollow molded product made of a resin having a welded portion. |
Also Published As
Publication number | Publication date |
---|---|
JP5201533B2 (en) | 2013-06-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5071351B2 (en) | Method for manufacturing resin liner and method for manufacturing fluid storage container | |
US20080223735A1 (en) | Gas Container and Method of Producing the Same | |
KR100870811B1 (en) | Resin welded body and manufacturing method thereof | |
JP2005339873A (en) | Manufacturing method of vehicular lamp | |
JP2008262876A (en) | Lamp tool for vehicle | |
JP4466559B2 (en) | Gas container manufacturing method | |
JP5201533B2 (en) | Resin welding method and tank manufacturing method using the same | |
US20180163926A1 (en) | High pressure tank, method of producing the high pressure tank, and apparatus for producing the high pressure tank | |
JP3847517B2 (en) | Method of welding plastic parts by light energy | |
JP4682179B2 (en) | Method and apparatus for welding resin material | |
US20140283986A1 (en) | Resin member welding method | |
JP2013176975A (en) | Resin molded product and method of producing the same | |
JP5505079B2 (en) | High pressure tank liner manufacturing apparatus, high pressure tank liner manufacturing method, and high pressure tank manufacturing method | |
JP4805049B2 (en) | Transparent resin welding method | |
JP2013104435A (en) | Method for manufacturing resin linear | |
JP2008119839A (en) | Laser welding method for resin material and resin component | |
JP6193701B2 (en) | Manufacturing method of resin container | |
JP5912687B2 (en) | Welding apparatus and welding method for thermoplastic resin tube | |
JP2002292741A (en) | Laser welding method for lighting fixture for vehicle | |
JP5957717B2 (en) | Laser welding method and laser welding apparatus | |
JP2005292441A (en) | Combination lens and manufacturing method thereof | |
JP6242739B2 (en) | Manufacturing method and manufacturing apparatus for resin welded body | |
JP2019534966A (en) | Method for manufacturing a composite camshaft | |
JP2007223087A (en) | Manufacturing method of gas container | |
KR102408420B1 (en) | Bonding method of sandwich plates |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20110321 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20120720 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20120724 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20120919 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20130121 |
|
R151 | Written notification of patent or utility model registration |
Ref document number: 5201533 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R151 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20130203 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20160222 Year of fee payment: 3 |
|
LAPS | Cancellation because of no payment of annual fees |