JP2010106293A - Method of manufacturing mg, al-containing hot-dip galvanized steel sheet - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an Mg, Al-containing hot-dip galvanized steel sheet which is excellent in slidability. <P>SOLUTION: The Mg, Al-containing hot-dip galvanized steel sheet is manufactured through: a step of dipping and pulling-up a steel sheet in and from a molten Zn base plating bath containing ≥1.0 mass% Mg and 4.0 mass% Al; a step of applying a gas wiping on the pulled-up steel sheet; a step of water-cooling the gas wiped steel sheet when the temperature of the steel sheet is 110-220°C; and a step of heating the water-cooled steel sheet so that the temperature of the steel sheet become 120-300°C. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a method for producing a hot-dip Zn-plated steel sheet containing Mg and Al.

Mg and Al-containing hot-dip Zn-plated steel sheets (also referred to as “Zn—Al—Mg-based steel sheets”) are used in a wide range of applications because of their excellent corrosion resistance and the like. However, there is a demand for maintaining a more beautiful appearance, and as a method for improving the appearance, a method of controlling the plating bath components and the water cooling temperature during production has been proposed. For example, in Patent Document 1, when the steel sheet pulled up from the plating bath is water-cooled after the plating layer is solidified, the gloss deterioration of the plating layer surface can be suppressed when the steel sheet temperature is less than 105 ° C. Is disclosed. Further, in this document, the temperature of the steel sheet when adding one kind of easily oxidizable element selected from the group consisting of rare earth elements, Y, Zr and Si to the plating bath and water quenching is 105 to 300. It is disclosed that, when the temperature is controlled to ° C., the gloss deterioration of the plating layer surface can be suppressed.
Japanese Patent No. 4064634

  Although the hot-dip Zn—Al—Mg-based plated steel sheet described in Patent Document 1 is excellent in appearance, there is a problem that it is not very suitable for applications requiring high slidability. This is presumably because the plated surface of the hot-dip Zn—Al—Mg-based plated steel sheet is covered with Al-based and Mg-based hydroxides. This is because Al-based and Mg-based hydroxides are softer than metal and oxide, and are easily damaged by processing. Furthermore, it is clear that the molten Zn—Al—Mg based plated steel sheet described in Patent Document 1 has a relatively large amount of relatively soft Zn based oxide on the surface compared to Al based and Mg based oxides. became. This was also presumed to be the cause of the insufficient slidability of the molten Zn—Al—Mg based steel sheet.

  That is, Mg and Al-containing hot-dip Zn-plated steel sheets having excellent slidability have been desired, but there has been no satisfactory one so far. In view of such circumstances, an object of the present invention is to provide a Mg and Al-containing hot-dip Zn-plated steel sheet having excellent slidability.

  As a result of intensive studies, the present inventors have found that the above problem can be solved by water-cooling a steel plate pulled up from the plating bath at a specific steel plate temperature and heating at a specific temperature after water cooling. . That is, the said subject is solved by the following this invention.

[1] A step of immersing and pulling up the steel sheet in a molten Zn-based plating bath containing 1.0% by mass or more of Mg and 4.0% by mass or more of Al,
Applying gas wiping to the pulled steel sheet;
Including water-cooling the gas-wiped steel plate when the steel plate temperature is 110 to 220 ° C, and heating the water-cooled steel plate so that the steel plate temperature is 120 to 300 ° C. The manufacturing method of Mg and Al containing hot-dip Zn plating steel plate.
[2] The manufacturing method according to [1], wherein the wiping gas has an oxygen concentration of 3 vol% or less.
[3] The manufacturing method according to [1], wherein the steel plate temperature in the heating step is 120 to 200 ° C.
[4] Mg, Al-containing hot-dip Zn-plated steel sheet obtained by the production method according to any one of [1] to [3],
The surface layer of the plating layer has an oxide film of 10 to 300 nm, and the total amount of Al element in the oxide state and Mg element in the oxide state in the oxide film is 40 to 60 atomic% An Mg and Al-containing hot-dip Zn-plated steel sheet.

  According to the present invention, a Mg and Al-containing hot-dip Zn-plated steel sheet having excellent slidability can be provided.

1. Manufacturing method of hot dip Zn-Al-Mg plated steel sheet The manufacturing method of hot dip Zn-Al-Mg plated steel sheet of the present invention is as follows.
(1) A step of immersing and pulling up the steel sheet in a hot-dip Zn-based plating bath containing 1.0% by mass or more of Mg and 4.0% by mass or more of Al,
(2) A step of performing gas wiping on the pulled steel plate,
(3) a step of water-cooling the gas-wiped steel plate when the steel plate temperature is 110 to 220 ° C, and (4) the water-cooled steel plate so that the steel plate temperature is 120 to 300 ° C. And a step of heating.

Step (1) In this step, the steel plate is immersed in a specific plating bath and pulled up. The plating bath of the present invention is a molten Zn-based plating bath containing specific amounts of Mg and Al. The Zn-based plating bath is a plating bath containing Zn as a main component. The hot-dip Zn-based plating bath of the present invention contains 1.0% by mass or more of Mg and 4.0% by mass or more of Al. The plating bath may contain inevitable impurities.
Although content of Mg will not be limited if it is 1.0 mass% or more, 2.0-4.0 mass% is preferable. Although it will not be limited if content of Al is also 4.0 mass% or more, 4.0-15 mass% is preferable. In the present invention, the symbol “˜” includes values at both ends thereof.
The temperature of the plating bath is not limited as long as it is a known temperature, but is preferably 400 to 450 ° C.

  The steel plate used at this process will not be limited if it is a well-known steel plate. Examples of known steel plates include cold rolled steel plates. The steel sheet is pulled up by being immersed in a plating bath. The dipping time may be appropriately adjusted depending on the desired plating adhesion amount. Usually, since a steel strip is used as the steel plate, the front portion of the steel strip is immersed and pulled up, and at the same time the rear portion of the steel strip is immersed. The next step is continuously performed on the tip portion of the pulled steel strip. Thus, the present invention is often performed continuously.

Step (2) In this step, gas wiping is performed by blowing gas onto the steel plate pulled up from the plating bath. Gas wiping refers to a process in which before the plating layer adhering to the steel sheet is solidified, gas is blown to remove the excess plating layer and the plating layer is adjusted to have a desired adhesion amount.
As the wiping gas used in gas wiping, an inert gas is usually used, but in the present invention, oxygen may be included. This is because it becomes easy to form an oxide film on the plating layer. The oxygen concentration of the wiping gas is preferably 3 vol% or less. When the concentration exceeds 3 vol%, the surface layer portion may easily fall off before the plating layer is solidified, and the appearance may be inferior. On the other hand, when the concentration exceeds 3 vol%, the formed “sag portion (convex portion)” may be cut into a mold, resulting in poor galling resistance during processing.

  Gas wiping may be performed by a known method. For example, what is necessary is just to spray gas from both surfaces of a steel plate through a nozzle. The pressure of the gas and the time for blowing the gas may be adjusted as appropriate so that the plating layer has a desired amount of adhesion.

Step (3) In this step, the steel plate that has been subjected to gas wiping is water-cooled when the steel plate temperature is 110 to 220 ° C. By this step, Al and Mg on the plating surface layer are converted into hydroxides. That is, Al hydroxide and Mg hydroxide are generated on the plating surface layer. These hydroxides are decomposed (dehydrated) in the next step to produce Al oxide and Mg oxide. Due to the presence of these oxides, the hot-dip Zn—Al—Mg plated steel sheet produced in the present invention is excellent in slidability. Accordingly, the amount of hydroxide produced in this step affects the amount of oxide obtained in the next step.

For this reason, it is necessary to make steel plate temperature into 110-220 degreeC at this process. If the steel sheet temperature is less than 110 ° C., a sufficient amount of hydroxide cannot be obtained. On the other hand, when the steel plate temperature exceeds 220 ° C., the surface of the plating layer is remarkably blackened in a mottled manner, so that the appearance is deteriorated.
The steel plate temperature can be measured by a known method, but may be measured by an arbitrary method such as a contact thermometer or a radiation thermometer.

The water cooling method in this step is not limited. Examples of the water cooling method include a method of immersing a steel plate in a water tank, and a method of spraying water or mist water on the steel plate.
The time for water cooling may be adjusted so that the amount of hydroxide formed is a desired amount. In this invention, since it is preferable to process a steel strip continuously and to perform the next process immediately after this process, cooling time is about 1 to 30 second normally.
Moreover, it is preferable that the steel plate temperature after cooling is 20-70 degreeC.

Step (4) In this step, the steel plate treated in step (3) is heated so that the maximum temperature of the steel plate temperature (hereinafter also simply referred to as “steel plate temperature”) is 120 to 300 ° C. By this step, the Al hydroxide and Mg hydroxide on the plating surface layer are decomposed (dehydrated) to produce Al oxide and Mg oxide. Since Al oxide and Mg oxide are harder than Al metal, Mg metal, and their hydroxides, they improve the slidability of the molten Zn—Al—Mg based steel sheet.

  When the steel sheet temperature is lower than 120 ° C., the proportion of hydroxide in the plating surface layer is larger than that in the oxide, and the galling resistance is lowered. On the other hand, when the steel plate temperature exceeds 300 ° C., the plating layer is partially redissolved, the surface skin is roughened, or the outermost oxide layer is taken into the plating layer by convection. As a result, the hardness of the plating surface layer is lowered, and galling resistance is lowered.

The means for heating is not limited. For example, the heating may be performed using a heating furnace.
The steel plate temperature is measured in the same manner as described above. Although the highest reached temperature of steel plate temperature should just be 120-300 degreeC, 120-200 degreeC is preferable and 150-190 degreeC is more preferable. The heating time is appropriately adjusted so that the highest temperature reaches a desired temperature.

FIG. 1 is a diagram showing an outline of the production method of the present invention. In FIG. 1, 1 is a steel strip, 10 is a plating bath, 20 is a gas wiping device, 30 is an air cooling device, 40 is a water cooling device, and 50 is a heating device.
The step (1) of the present invention is the plating bath 10, the step (2) is the gas wiping device 20, the step (3) is the water cooling device 40 and the air cooling device 30 as necessary, the step (4). Is carried out using a heating device 50.

2. Molten Zn-Al-Mg-based plated steel sheet obtained by the present invention The molten Zn-Al-Mg-based plated steel sheet obtained by the present invention (hereinafter also referred to as "the molten Zn-Al-Mg-based plated steel sheet of the present invention") It is preferable to have a 10-300 nm oxide film in the surface layer of a plating layer. Furthermore, the total amount of the Al element in the oxidized state and the Mg element in the oxidized state in the oxide film is preferably 40 to 60 atomic%, and preferably 50 to 60 atomic%. Is more preferable. When the total amount is less than 40 atomic%, the hardness of the hot-dip Zn—Al—Mg-based plated steel sheet of the present invention may not be sufficient.

  The oxide film can be measured using X-ray photoelectron spectroscopy (XPS). Specifically, the hot-dip Zn—Al—Mg-based plated steel sheet of the present invention is analyzed from the surface in the thickness direction while sputtering with an argon ion beam or the like. Then, the peak derived from the Al element and the Mg element is decomposed into a “metal element” peak and an “oxidized element” peak from the chemical shift. The peak of this “oxidized element” is traced in the depth direction, and the depth at which this peak disappears is taken as the interface between the oxide film and the non-layered plating layer.

The total amount of Al element in the oxidized state and Mg element in the oxidized state (hereinafter also referred to as “total amount of specific oxide”) in the oxide film is preferably 40 to 60 atomic%.
The total amount of the specific oxide can be obtained by the following equation by XPS analysis of the oxide film.
Total amount of specific oxide (atomic%) = (Al element in oxidized state in oxidized film + Mg element in oxidized state in oxidized film) / Amount of all elements in oxide film × 100 ·・ (I)

FIG. 2 shows an example of an XPS analysis result of a hot-dip Zn—Al—Mg-based plated steel sheet produced by a method other than the present invention. The molten Zn—Al—Mg-based plated steel sheet was manufactured by pulling up the original sheet from the plating bath, completing the solidification, water-cooling the steel sheet at 120 ° C., and drying it at room temperature (25 ° C.).
In FIG. 2, the horizontal axis represents the binding energy, and shows the bonding state of the elements. Peaks are detected at 51.8 eV for Mg and 76.0 eV for Al, and these are identified as Mg and Al in a hydroxide state. The vertical axis represents arbitrary intensity.

  FIG. 3 shows an example of the XPS analysis result of the hot-dip Zn—Al—Mg-based plated steel sheet produced according to the present invention. This molten Zn—Al—Mg-based plated steel sheet is pulled up from the plating bath, and after solidification is completed, the steel sheet temperature is 120 ° C. and water-cooled. manufactured. Peaks were detected at a position of 52.2 eV for Mg and 76.7 eV for Al. Since these are peaks present on the higher energy side than the peaks detected in FIG. 2, they are identified as Mg and Al in the oxide state.

The hot-dip Zn—Al—Mg-based plated steel sheet of the present invention has a feature that the non-conductive film (oxide layer) is thinner than a normal lubricated steel sheet. A normal lubricated steel sheet is a steel sheet formed by coating a lubricant-containing resin with a film thickness of 0.5 μm or more. For this reason, the hot-dip Zn-Al-Mg-based plated steel sheet of the present invention also has an advantage that the electrode life can be extended during resistance welding such as spot welding.
For the same reason, the hot-dip Zn—Al—Mg-based plated steel sheet of the present invention has a remarkably low electrical resistance. Furthermore, the oxide layer follows the unevenness of the plating and exists as a uniform film. Therefore, the hot-dip Zn—Al—Mg plated steel sheet of the present invention is also excellent in electrodeposition paintability.
Further, the hot-dip Zn-Al-Mg-based plated steel sheet of the present invention has an extremely thin and hard oxide layer uniformly on the plating surface. Excellent chipping properties. In the case of a normal lubricated steel sheet, when the coating is a thin film, the shape of the plating surface does not follow and the uncoated part often cues.

[Example 1]
A cold rolled steel sheet having a thickness of 0.8 mm was prepared as a plating original sheet.
This original plate was heated, annealed and plated using a non-oxidizing furnace type continuous hot dip galvanizing line. The annealing atmosphere was 10% hydrogen and the remaining 90% nitrogen gas atmosphere, the dew point was −30 ° C., the annealing temperature was 730 ° C., and the annealing time was 3 minutes.
The plating bath composition was Mg: 3.5 mass%, Al: 6.2 mass%, and remaining Zn (including inevitable impurities). The plating bath temperature was 430 ° C.
The steel sheet pulled up from the plating bath was adjusted in the amount of plating by gas wiping. In this example, a mixed gas of 2 vol% oxygen and 98 vol% nitrogen was used as the wiping gas, and the plating adhesion amount was adjusted to 50 to 150 g / m ² per side.
The steel sheet subjected to gas wiping was air-cooled at −10 ° C./s.
When the temperature of the steel plate reached the temperature shown in Table 1, charcoal filtered water having a liquid temperature of 30 ° C. was sprayed on the steel plate for 10 seconds to cool it with water.
After water cooling, it was continuously heated to a plate temperature shown in Table 1 in a hot air dryer furnace (350 ° C.), allowed to cool to room temperature, and a molten Zn—Al—Mg based plated steel plate having plating layers on both sides was obtained.

The obtained molten Zn—Al—Mg-based steel sheet was evaluated as follows.
1) Plating appearance Visually evaluated according to the following criteria.
○: Good, △: Slightly black, ×: Mottled black

2) Coefficient of dynamic friction A steel ball made of SUS304 having a diameter of 10 mm was disposed on the surface of a molten Zn—Al—Mg-based plated steel plate (hereinafter also simply referred to as “steel plate”). A 1N load was applied to the steel ball from above, and the steel plate was pulled out at a speed of 150 mm / min in the horizontal direction while the steel ball was fixed. The coefficient of dynamic friction was calculated from the resistance value at the time of drawing by a conventional method. This test was performed without applying oil. Specifically, it was measured using a Peeling / Slipping / Scratching Tester HEIDON-14 type manufactured by HEIDON.

3) Evaluation of galling resistance The contact surface with the steel ball after the dynamic friction test was visually observed and evaluated according to the following criteria.
○: No galling, △: Slight gloss on the plated surface, ×: Significant galling with touch

[Comparative Example 1]
In the same manner as in Example 1, the amount of plated coating, the steel plate temperature during water cooling, and the steel plate temperature during drying were as shown in Table 1, and a molten Zn—Al—Mg based steel plate was obtained.
The results are shown in Table 1.

No. which is a comparative example. 1-2 and No.1. The steel sheet of 1-3 was inferior in galling resistance. No. In 1-2, since the steel plate temperature at the time of water cooling is low, the production of Al and Mg hydroxides is insufficient, and sufficient amounts of Al and Mg oxides are not produced in the next heating step. It is thought that it was because of.
No. In the case of the 1-3 steel plate, the steel plate temperature in the heating process was low, and it is considered that hard Al and Mg oxides were not sufficiently generated.
No. which is a comparative example. Since the steel plate 1-11 was too hot during heating, the surface appearance was deteriorated and the galling resistance was poor.
No. which is a comparative example. Since the steel plate No. 1-13 had a high steel plate temperature at the time of water cooling, the appearance after water cooling exhibited a black mottled pattern, and the appearance was remarkably deteriorated.

[Example 2]
In the same manner as in Example 1, a molten Zn—Al—Mg based steel sheet was obtained. However, a mixed gas of oxygen 0-3 vol% and nitrogen 100-97 vol% was used as the wiping gas. Further, in the heating step, the steel plate was heated at 350 ° C. for 15 seconds in a hot air dryer furnace so that the steel plate temperature was 150 ° C. and allowed to cool to room temperature.
The obtained steel plate was evaluated in the same manner as in Example 1. The results are shown in Table 2.

  The Mg and Al-containing hot-dip Zn-plated steel sheet of the present invention is excellent in slidability and appearance. Therefore, the Mg and Al-containing hot-dip Zn-plated steel sheet of the present invention is suitable as a machine material or exterior material that requires steel slidability and appearance.

The figure which shows the outline | summary of the manufacturing method of this invention The figure which shows an example of the XPS analysis result of the hot-dip Zn-Al-Mg system plating steel plate manufactured by methods other than the present invention The figure which shows an example of the XPS analysis result of the hot-dip Zn-Al-Mg system plating steel plate manufactured by the present invention

Explanation of symbols

1 Steel strip 10 Plating bath 20 Gas wiping device 30 Air cooling device 40 Water cooling device 50 Heating device

Claims (4)

A step of immersing and pulling up the steel sheet in a molten Zn-based plating bath containing Mg of 1.0% by mass or more and Al of 4.0% by mass or more,
Applying gas wiping to the pulled steel sheet;
Including water-cooling the gas-wiped steel plate when the steel plate temperature is 110 to 220 ° C, and heating the water-cooled steel plate so that the steel plate temperature is 120 to 300 ° C. The manufacturing method of Mg and Al containing hot-dip Zn plating steel plate.   The manufacturing method according to claim 1, wherein the wiping gas has an oxygen concentration of 3 vol% or less.   The steel plate temperature in the said heating process is a manufacturing method of Claim 1 which is 120-200 degreeC. Mg, Al-containing hot-dip Zn-plated steel sheet obtained by the production method according to claim 1,
The surface layer of the plating layer has an oxide film of 10 to 300 nm, and the total amount of Al element in the oxide state and Mg element in the oxide state in the oxide film is 40 to 60 atomic% An Mg and Al-containing hot-dip Zn-plated steel sheet.

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