JP2010101104A - Tool for forming pipe drawing port - Google Patents

Tool for forming pipe drawing port Download PDF

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JP2010101104A
JP2010101104A JP2008274873A JP2008274873A JP2010101104A JP 2010101104 A JP2010101104 A JP 2010101104A JP 2008274873 A JP2008274873 A JP 2008274873A JP 2008274873 A JP2008274873 A JP 2008274873A JP 2010101104 A JP2010101104 A JP 2010101104A
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pipe
hole
tube
resin
forming tool
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JP5342721B2 (en
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Shigeyuki Goto
茂之 後藤
Masaru Hirose
賢 広瀬
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Mirai Industry Co Ltd
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Mirai Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a tool for forming a pipe drawing port having a plurality of insertion holes of resin pipes capable of easily and smoothly inserting a plurality of resin pipes into the insertion holes and drawing out the resin pipes from the insertion holes. <P>SOLUTION: The tool for forming the pipe drawing port provides two half structures which are constituted of a first half-split body 21 and a second half-split body 31 opened and closed by a first hinge 13, forms a sheath pipe attaching part where an end of corrugated pipe in which three resin pipes are inserted is attached at one end of a tool for forming a pipe drawing port 1, forms a through-hole 8 for passing through a drain pipe 62 into a second drawing wall 6 at the other end of the tool for forming the pipe drawing port 1, and forms half-split holes 11 for inserting two water flow pipes 61 into a barrier wall 10 which is located inside the tool for forming the pipe drawing port 1. Two water flow pipes 61 are inserted into the half-split holes 11 after the drawing pipe 62 is initially passed through into the through-hole 8. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、戸建て、集合住宅等に配管された給水管、給湯管、循環配管等の通水管やドレン管などの樹脂管が内部に複数本挿通された鞘管の端部に取着される管引出口形成具に関するものである。   The present invention is attached to an end portion of a sheath pipe into which a plurality of water pipes such as water supply pipes, hot water supply pipes, circulation pipes, etc., and drain pipes piped in a detached house, an apartment house, etc. are inserted. The present invention relates to a tube outlet forming tool.

戸建て、集合住宅等においては、台所、浴室、洗面化粧台等に給水、給湯を行なうためにまた温水床暖房などのために、給水管、給湯管等の通水管やドレン管などの樹脂管が配管されている。これらの樹脂管は一般に硬質樹脂管で形成されているとともに、外部からの傷付き防止などのために、配管経路全域に至って鞘管内に挿通されて保護されている。樹脂管は鞘管内には通水管やドレン管などとして複数本が挿通され収容されることも多い。この種の管引出口形成具として、例えば、特開2007−138589公報に記載の樹脂管の設置具が開示されている。   In detached houses and apartment houses, water pipes such as water and hot water pipes and resin pipes such as drain pipes are used to supply water and hot water to the kitchen, bathroom, vanity, etc., and for hot water floor heating. It is piped. These resin pipes are generally formed of a hard resin pipe, and are protected by being inserted into the sheath pipe through the entire piping path in order to prevent damage from the outside. In many cases, a plurality of resin pipes are inserted into the sheath pipe as water pipes or drain pipes. As this type of pipe outlet forming tool, for example, a resin pipe installation tool described in JP 2007-138589 A is disclosed.

図11は管引出口形成具としての前記樹脂管の設置具を示し、図11の設置具71は、図示しない鞘管の端部に取着されて通水管61及びドレン管62をユニットバス壁に設置するものであり、設置具本体72とカバー部材73とを備えている。設置具本体72は鞘管接続部74を介して鞘管の端部に接続されている。カバー部材73は設置具本体72にその開口部を覆うようにして組み付けられるとともに、2本の通水管61及び1本のドレン管62からなる計3本の樹脂管が挿通される筒状をなす延設部75が前方に延設されている。更に、カバー部材73の延設部75の三角形状の先端面には、通水管61及びドレン管62を各々独立して挿通させる円筒状の挿通部76が3つ配設されている。鞘管内に挿通された通水管61及びドレン管62はこの挿通部76を貫通することによって引出方向を案内され、図示しないが、ユニットバス壁の内側に引き込まれた後、2本の通水管61は水栓器具に接続され、ドレン管62はユニットバス内に設けられた排水管に接続される。ここで、各挿通部76の内径は3つとも全て同一に形成され、通水管61の外径より僅かに大きく設定され、ドレン管62の外径より大きく設定されている。ドレン管62が貫通する挿通部76はその内周面とドレン管62の外周面との間に大きな隙間が形成されるので、この隙間に図示しない管保持用スリーブが圧入される。これにより、通水管61及びドレン管62は挿通部76内を径方向に移動するのが阻止され、安定した状態でユニットバス壁に設置される。
特開2007−138589公報
FIG. 11 shows an installation tool for the resin pipe as a pipe outlet forming tool, and the installation tool 71 of FIG. 11 is attached to an end of a sheath pipe (not shown) to connect the water pipe 61 and the drain pipe 62 to the unit bath wall. The installation tool main body 72 and the cover member 73 are provided. The installation tool main body 72 is connected to the end portion of the sheath tube via the sheath tube connection portion 74. The cover member 73 is assembled to the installation tool main body 72 so as to cover the opening, and has a cylindrical shape into which a total of three resin pipes including two water pipes 61 and one drain pipe 62 are inserted. An extending portion 75 extends forward. Further, three cylindrical insertion portions 76 through which the water passage pipe 61 and the drain pipe 62 are inserted independently are disposed on the triangular tip surface of the extending portion 75 of the cover member 73. The water pipe 61 and the drain pipe 62 inserted into the sheath pipe are guided in the drawing direction by penetrating through the insertion portion 76, and although not shown, the two water pipes 61 are drawn into the inside of the unit bath wall. Is connected to a faucet device, and the drain pipe 62 is connected to a drain pipe provided in the unit bath. Here, the inner diameters of the three insertion portions 76 are all the same, set slightly larger than the outer diameter of the water pipe 61, and larger than the outer diameter of the drain pipe 62. Since a large gap is formed between the inner peripheral surface of the insertion portion 76 through which the drain pipe 62 passes and the outer peripheral surface of the drain pipe 62, a tube holding sleeve (not shown) is press-fitted into the gap. Thereby, the water flow pipe 61 and the drain pipe 62 are prevented from moving in the radial direction in the insertion portion 76 and are installed on the unit bath wall in a stable state.
JP 2007-138589 A

しかし、前記公報に記載の設置具71においては、カバー部材73の挿通部76は、所定長さの筒状に形成され、かつ、安定した状態で設置すべく、通水管61の外径より僅かに大きい内径に設定されているとともに、内周面とドレン管62の外周面との間の隙間に管保持用スリーブが圧入されている。このため、ユニットバス壁への設置において、2本の通水管61及び1本のドレン管62の計3本の樹脂管をカバー部材73の狭い挿通部76内にそれぞれ挿通してユニットバス壁の表側に引き出す際には、樹脂管の外周面と挿通部の内周面との間に生ずる摩擦力により大きな摺動抵抗を受ける。   However, in the installation tool 71 described in the publication, the insertion portion 76 of the cover member 73 is formed in a cylindrical shape having a predetermined length and is slightly smaller than the outer diameter of the water pipe 61 so as to be installed in a stable state. The pipe holding sleeve is press-fitted into the gap between the inner peripheral surface and the outer peripheral surface of the drain pipe 62. For this reason, in installation on the unit bath wall, a total of three resin pipes of two water pipes 61 and one drain pipe 62 are inserted into the narrow insertion portions 76 of the cover member 73, respectively. When pulling out to the front side, a large sliding resistance is received by the frictional force generated between the outer peripheral surface of the resin tube and the inner peripheral surface of the insertion portion.

また、鞘管内に挿通された計3本の樹脂管は、他端が給湯器に接続されており、また、一般に3本束ねた状態で鞘管内に挿通されるので、鞘管から1本ずつ引き出してカバー部材の挿通部に順次挿通させることはできず、3本同時に挿通させる必要がある。しかし、樹脂管の外径とカバー部材73の挿通部76の内径とは略同一であって隙間はほとんどなく、しかも、鞘管から引き出された3本の樹脂管の引出長さは全てほぼ同一で3本の先端位置はほぼ揃っているとともに、各挿通部76は互いに所定距離離間して配設されているため、挿通部76の小さな開口を狙って3本の樹脂管とも同時に挿入し貫通させることは非常に困難であり、大変手間のかかる作業となった。そして、樹脂管は一般に相当の剛性を有する合成樹脂製の管が使用され、また、通常巻回状態で梱包されているので、その巻きぐせにより僅かに湾曲しているときには挿通部76への挿通、引き出し作業を更に困難なものとした。   In addition, a total of three resin tubes inserted into the sheath tube are connected to the water heater at the other end, and are generally inserted into the sheath tube in a bundled state, so that one by one from the sheath tube. It cannot be pulled out and inserted sequentially into the insertion portion of the cover member, and it is necessary to insert three at the same time. However, the outer diameter of the resin tube and the inner diameter of the insertion portion 76 of the cover member 73 are substantially the same, there is almost no gap, and all the three resin tubes drawn out of the sheath tube have substantially the same length. Since the three tip positions are substantially aligned and the insertion portions 76 are spaced apart from each other by a predetermined distance, the three resin pipes are simultaneously inserted to penetrate through the small opening of the insertion portion 76. It was very difficult to do so, and it was a laborious work. The resin tube is generally a synthetic resin tube having a considerable rigidity, and is normally packed in a wound state. Therefore, the drawing work is made more difficult.

そこで、本発明は、樹脂管の挿通孔が複数設けられたものにおいて、これらの挿通孔に複数本の樹脂管を楽にかつ円滑に挿通させて引き出すことができる管引出口形成具の提供を課題とするものである。   Therefore, the present invention has an object to provide a tube outlet forming tool that allows a plurality of resin tubes to be inserted through and pulled out easily and smoothly through these insertion holes, in which a plurality of resin tube insertion holes are provided. It is what.

請求項1の管引出口形成具は、複数本の樹脂管が内部を挿通する鞘管の端部に取着される筒状のものであって、一端側に、前記鞘管の端部が取着される取着部が形成され、他端側または内部に、樹脂管が貫通する貫通孔と半割孔とが形成されている。前記貫通孔は複数本のうちの一部の樹脂管が貫通する孔であって、該一部の樹脂管と対応してそれと同数が設けられている。また、前記半割孔は複数本のうちの残余の樹脂管にその外周方向から閉じられる半割構造の孔であって、該残余の樹脂管と対応してそれと同数が設けられている。ここで、樹脂管としては、給水管、給湯管などの通水管や給湯器等からのドレン管等が挙げられる。前記一部の樹脂管及び残余の樹脂管はそれぞれ1本または複数本が挿通される。前記残余の樹脂管は当然であるが樹脂管全体の本数から前記一部の樹脂管の本数を差し引いた本数である。   The tube outlet forming tool according to claim 1 is a cylindrical thing attached to an end of a sheath tube through which a plurality of resin tubes are inserted, and an end of the sheath tube is provided at one end side. An attachment portion to be attached is formed, and a through hole and a half hole through which the resin pipe penetrates are formed on the other end side or inside. The through hole is a hole through which a part of the plurality of resin pipes penetrates, and the same number is provided corresponding to the part of the resin pipes. Moreover, the said half hole is a hole of the half structure closed from the outer peripheral direction to the remaining resin pipes of a plurality, The same number is provided corresponding to this remaining resin pipe. Here, examples of the resin pipe include water pipes such as a water supply pipe and a hot water supply pipe, a drain pipe from a water heater, and the like. One or a plurality of the partial resin pipes and the remaining resin pipes are inserted. Of course, the number of the remaining resin pipes is the number obtained by subtracting the number of the partial resin pipes from the total number of resin pipes.

前記構成について更に説明すれば、前記貫通孔及び半割孔は、管引出口形成具の他端側または管引出口形成具の内部に形成された挿通孔となるものである。このうちの前記貫通孔は樹脂管を軸方向に移動させることによって貫通させるものである。これに対して、前記半割孔は開口孔の円の中心線を境界とする左右一対の半円形の孔を閉じることにより樹脂管をその外周方向即ちその管軸と直交する方向から挟み込むことにより貫通させるものである。半割孔は具体的には筒状の管引出口形成具を半割体構造としてその割面に設けたり、部分的に半円形の切欠孔を設け、これに半円形の蓋体を開閉自在に取付けるなどして形成される。なお、一般には、1回の閉じ操作により残余の樹脂管に対応する全ての半割孔が閉じられるが、残余の樹脂管の本数が多い場合などでは、閉じられる箇所が複数あって1個或いは複数個の半割孔を単位として順次閉じ操作が行なわれ、半割孔は1個或いは複数個単位で順次閉じられていくものであってもよい。これについては、請求項2の第2の半割孔について同様である。   If the said structure is further demonstrated, the said through-hole and a half hole will become the penetration hole formed in the other end side of a pipe draw-out formation tool, or the inside of a pipe draw-out formation tool. Of these, the through-hole is made to penetrate by moving the resin tube in the axial direction. On the other hand, the half hole is formed by sandwiching the resin pipe from the outer peripheral direction, that is, the direction orthogonal to the pipe axis by closing a pair of left and right semicircular holes with the center line of the circle of the opening hole as a boundary. It is to penetrate. Specifically, the half-slotted hole has a tubular tube outlet forming tool provided on its split surface as a half-slice structure, or partially provided with a semi-circular cutout hole, allowing the semi-circular lid to be opened and closed freely. For example, it is formed by attaching to In general, all the half holes corresponding to the remaining resin pipes are closed by a single closing operation. However, when the number of the remaining resin pipes is large, there are a plurality of places to be closed, or one or The closing operation may be sequentially performed in units of a plurality of half holes, and the half holes may be sequentially closed in one or more units. This is the same for the second half hole of claim 2.

請求項1の発明は、基本的には、複数本の樹脂管を同時に挿通孔に挿通させて引き出す際に大きな摩擦抵抗を生ずるものが対象となる。したがって、前記貫通孔及び半割孔は、一般的には、樹脂管の外径と同一または僅かに大きい内径即ち実質同一の内径に形成されている。具体的には、例えば、これらの挿通孔が止水性を有するものであって、挿通孔の周縁と樹脂管の外周面とが水密状態で当接するような場合が挙げられる。   The first aspect of the invention is basically applied to one that generates a large frictional resistance when a plurality of resin pipes are simultaneously inserted through the insertion hole and pulled out. Therefore, the through hole and the half hole are generally formed to have an inner diameter that is the same as or slightly larger than the outer diameter of the resin tube, that is, substantially the same inner diameter. Specifically, for example, these insertion holes have water-stopping properties, and the periphery of the insertion hole and the outer peripheral surface of the resin tube are in contact with each other in a watertight state.

このように構成された管引出口形成具は、鞘管の端部から引き出した複数本の樹脂管を管引出口形成具に形成した挿通孔に挿通させるには、最初に複数本の一部である1本または複数本の樹脂管を貫通孔に管軸方向から挿通してその端部を貫通孔の反対側に引き出した後、複数本の残余の樹脂管に対してその外周方向から閉じることにより半割孔に貫通させ引き出せばよい。これにより、管引出口形成具は、貫通孔に挿通させて引き出す樹脂管の本数は少ないので、全ての樹脂管を一度に挿通させる場合に比べて、摺動摩擦力は格段に小さいものとなる。また、半割孔への挿通作業においては、樹脂管の外周方向から半割孔を閉じるだけでよいから、摩擦抵抗は殆ど発生しない。   The tube outlet forming tool configured in this way is to insert a plurality of resin pipes drawn from the end of the sheath tube through the insertion holes formed in the tube outlet forming tool. One or a plurality of resin pipes are inserted into the through hole from the pipe axis direction and the end thereof is drawn out to the opposite side of the through hole, and then the plurality of remaining resin pipes are closed from the outer peripheral direction. It is sufficient to penetrate through the half hole and pull it out. As a result, the number of the resin pipes that are inserted through the through-holes and pulled out of the pipe outlet forming tool is small, so that the sliding frictional force is much smaller than when all the resin pipes are inserted at once. Further, in the insertion operation into the half hole, it is only necessary to close the half hole from the outer peripheral direction of the resin tube, so that frictional resistance hardly occurs.

加えて、最初に貫通孔に貫通させる樹脂管の本数は少ないので、その挿通作業は円滑に行なうことができる。また、最初に貫通孔に貫通させた時点で、管引出口形成具はその貫通孔と樹脂管の外周壁との摺動摩擦力により長さ方向の一定位置に保持される。このため、以降の残余の樹脂管を半割孔に挿通させて引き出す際には、管引出口形成具や最初に貫通させた一部の樹脂管を保持している必要はなく、単に半割孔を樹脂管の外周方向から閉じるだけの作業に専念すればよい。したがって、貫通孔への挿通作業と半割孔への挿通作業とに分離されていて、一度に多くの樹脂管を取り扱わなくてもよいから、作業し易い。これにより、全ての樹脂管について円滑に挿通、引き出し作業を行なうことができる。   In addition, since the number of resin pipes that first penetrate the through hole is small, the insertion operation can be performed smoothly. Further, at the time of first penetrating through the through hole, the tube outlet forming tool is held at a fixed position in the length direction by the sliding frictional force between the through hole and the outer peripheral wall of the resin tube. For this reason, when the remaining resin pipes after that are inserted through the half-slotted holes and pulled out, it is not necessary to hold the pipe pull-out outlet forming tool or the part of the resin pipes that first penetrated. What is necessary is just to concentrate on the operation | work which only closes a hole from the outer peripheral direction of a resin pipe. Therefore, it is separated into an insertion operation into the through hole and an insertion operation into the half hole, and it is not necessary to handle many resin pipes at a time, so that the operation is easy. Thereby, it is possible to smoothly insert and pull out all the resin pipes.

なお、参考として、筒状をなす管引出口形成具全体を2つの半割体に分割し、貫通孔は設けず、2つの半割体の割面に樹脂管が挿通する半割構造の孔即ち半割孔を全ての樹脂管に対応する数だけ並設し、2つの半割体を一度閉じるだけで全ての樹脂管を各半割孔に挟みこんで挿通させる方法を採用することにより、一度に全数の樹脂管を挿通するとともに、貫通孔に挿通する際に受ける摩擦抵抗を小さくすることも考えられる。しかし、このように、管引出口形成具の2つの半割体を1回閉じることにより複数の半割孔を同時に閉じて複数本の樹脂管を一度に前記半割孔に貫通させるときには、各樹脂管を対応する各半割孔にそれぞれ配置させながら管引出口形成具の2つの半割体を閉じる作業が必要となり、全ての樹脂管の配置作業と管引出口形成具の2つの半割体の閉塞作業との全てを一度に行なわなければならない。したがって、実際には、2つの半割体の割面に複数本の樹脂管の半割孔を設けた管引出口形成具では大変作業しにくく採用し難い。   As a reference, the entire tubular tube outlet forming tool is divided into two halves, with no through-holes, and a half-structured hole through which the resin pipe is inserted into the two halves. That is, by adopting a method in which the half holes are arranged in parallel as many as the number corresponding to all the resin pipes, and all the resin pipes are inserted between the half holes by simply closing the two half bodies, It is also conceivable to reduce the frictional resistance received when inserting all the resin tubes at once and inserting them through the through holes. However, as described above, when the two half-divided bodies of the pipe drawing outlet forming tool are closed once to simultaneously close the plurality of half-split holes and allow a plurality of resin tubes to penetrate the half-split holes at a time, It is necessary to close the two halves of the tube outlet forming tool while arranging the resin pipes in the corresponding half holes, so that all the resin pipes are arranged and the two halves of the tube outlet forming tool are arranged. All of the body obstruction work must be done at once. Therefore, in practice, it is difficult to work with a pipe outlet forming tool having a plurality of resin pipe halves on the split surfaces of the two halves.

請求項2の管引出口形成具は、請求項1と比較して、他端側または内部に、樹脂管が貫通する第1の半割孔と第2の半割孔とが形成されている点が相違する。前記第1の半割孔は、前記複数本のうちの一部の樹脂管にその外周方向から閉じられるものであり、前記第2の半割孔は、複数本のうちの残余の樹脂管にその外周方向から閉じられるとともに、第1の半割孔とは別個独立に閉じられるものである。即ち、樹脂管が挿通する孔は全て半割孔で形成されている。しかし、第1の半割孔は、最初に複数本のうちの一部の樹脂管が挿通された後、次の第2の半割孔に残余の樹脂管が挿通される間、前記一部の樹脂管を保持することができるから、請求項1の貫通孔と同様の機能を発揮するものでもある。したがって、第1の半割孔は、請求項1の貫通孔を変形したものであるとも言える。   The pipe outlet forming tool according to claim 2 is formed with a first half hole and a second half hole through which the resin pipe penetrates on the other end side or inside, as compared with claim 1. The point is different. The first half hole is closed to a part of the plurality of resin tubes from the outer peripheral direction, and the second half hole is formed in the remaining resin tubes of the plurality. While being closed from the outer peripheral direction, it is closed independently from the first half hole. That is, all the holes through which the resin pipes are inserted are formed as half holes. However, the first half-split hole is formed while the remaining resin pipe is inserted into the second second half-hole after a part of the plurality of resin pipes is first inserted. Since this resin tube can be held, the same function as the through-hole of claim 1 is exhibited. Therefore, it can be said that the first half hole is a modification of the through hole of claim 1.

請求項3の管引出口形成具は、他端側または内部に、樹脂管にその外周方向から互いに別個独立して閉じられる半割孔が全ての樹脂管の本数と対応する数だけ形成されたものであり、その点において請求項1及び請求項2と相違する。   The pipe outlet forming tool according to claim 3 is formed on the other end side or in the interior with the number of half holes corresponding to the number of all the resin pipes, which are separately and independently closed from the outer peripheral direction of the resin pipe. This is different from the first and second aspects.

請求項1の発明は、複数本の樹脂管を2つに分離して、貫通孔への挿通作業と半割孔への挿通作業とを別個に行なうものである。したがって、最初の貫通孔への挿通作業においては、一部の本数の樹脂管を貫通させるだけであるから、挿通時の摩擦抵抗は極く小さく、かつ、作業し易い。また、半割孔への挿通作業においては、樹脂管の外周方向から半割孔を閉じるだけでよいから、摩擦抵抗は殆ど発生せず、また、作業も楽に行なうことができる。その結果、全ての樹脂管を一度に挿通させる場合と比較して、摩擦抵抗を減らし、複数本の樹脂管を挿通孔に楽にかつ円滑に挿通させて引き出すことができる。   According to the first aspect of the present invention, the plurality of resin pipes are separated into two, and the insertion operation into the through hole and the insertion operation into the half hole are performed separately. Therefore, in the first insertion operation into the through hole, only a part of the resin pipes are penetrated, so that the frictional resistance at the time of insertion is extremely small and the operation is easy. Further, in the insertion work into the half hole, it is only necessary to close the half hole from the outer peripheral direction of the resin tube, so that frictional resistance hardly occurs and the work can be performed easily. As a result, compared with the case where all the resin pipes are inserted at once, the frictional resistance is reduced, and a plurality of resin pipes can be easily and smoothly inserted through the insertion holes and pulled out.

請求項2の発明は、第1の半割孔が請求項1の貫通孔と同様の機能を発揮するものであるから、請求項1と同様の効果を得ることができる。なお、第1の半割孔が半割構造となっている分、請求項1の貫通孔と比較して、構造が複雑となる反面、複数本の一部の樹脂管を外周方向から閉じるだけで前記一部の樹脂管を挿通させることができる。   According to the invention of claim 2, since the first half hole exhibits the same function as the through hole of claim 1, the same effect as that of claim 1 can be obtained. Since the first half hole has a half structure, the structure is complicated as compared with the through hole of claim 1, but the plurality of resin pipes are only closed from the outer peripheral direction. The part of the resin pipe can be inserted.

請求項3の発明は、別個独立して閉じられる半割孔が複数本の樹脂管と対応する数だけ形成されているので、請求項1及び請求項2と同様の効果を奏するとともに、最初に1本の樹脂管をいずれかの半割孔に挿通した後、この1本の樹脂管に保持された状態で他の半割孔を順次閉じていくことにより残余の樹脂管を他の半割孔に順次挿通させて引き出すことができる。   The invention according to claim 3 has the same effect as that of claim 1 and claim 2 since the number of the half holes to be closed independently is the same as the number of resin pipes. After one resin tube is inserted into one of the half holes, the remaining resin pipes are closed in the other half by sequentially closing the other half holes while being held by the one resin tube. The holes can be sequentially inserted and pulled out.

〈第一実施形態〉
以下、本発明の第一実施形態の管引出口形成具を図1乃至図7に基づいて説明する。この実施形態では、給湯器に管継手を介して接続される行き管及び戻り管となる2本の通水管と給湯器からの排水を行なうドレン管との計3本の樹脂管が鞘管の内部に挿通されており、この鞘管の端部に管引出口形成具が取付けられる場合を示す。なお、第一実施形態は請求項1の態様に相当する。
<First embodiment>
Hereinafter, a tube outlet forming tool according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 7. In this embodiment, a total of three resin pipes, that is, a water pipe connected to the water heater via a pipe joint and two water pipes serving as return pipes and a drain pipe for draining water from the water heater, are sheath pipes. The case where it is penetrated inside and a pipe drawing outlet formation tool is attached to the edge part of this sheath pipe is shown. The first embodiment corresponds to the aspect of claim 1.

図6において、住宅の追い炊き機能付きの給湯器65の底面には管継手66を介して給湯器65からの温水を浴室や床暖房等に送るための通水管61と、浴室や床暖房等から追い炊きするために戻る通水管61と、給湯器からの排水を外部に導くドレン管62とが接続されている。これら3本の樹脂管はこれを保護するための合成樹脂製の波付鞘管63内に挿通されており、一般にはテープ等を使用して束ねられた状態で波付鞘管63内に収容されている。波付鞘管63の端部には管引出口形成具1が取着されており、この管引出口形成具1から引き出された3本の樹脂管は分岐して給湯器65の底面の3個の管継手66にそれぞれ接続されている。更に、各樹脂管において管継手66と管引出口形成具1との間には樹脂管を保護し、保温する遮熱管などの保護管64が樹脂管の外側を覆うようにして取付けられている。以下、各構成部材について具体的に説明する。   In FIG. 6, on the bottom surface of a water heater 65 having a home cooking function, a water pipe 61 for sending hot water from the water heater 65 to a bathroom, floor heating, etc. via a pipe joint 66, and a bathroom, floor heating, etc. A water pipe 61 that is returned to make additional cooking from the hot water and a drain pipe 62 that guides drainage from the water heater to the outside are connected. These three resin tubes are inserted into a corrugated sheath tube 63 made of a synthetic resin for protecting them, and are generally accommodated in the corrugated sheath tube 63 in a bundled state using tape or the like. Has been. A pipe outlet forming tool 1 is attached to the end of the corrugated sheath pipe 63, and the three resin pipes drawn from the pipe outlet forming tool 1 are branched to form 3 on the bottom surface of the water heater 65. Each pipe joint 66 is connected. Further, in each resin pipe, a protective pipe 64 such as a heat shield pipe for protecting the resin pipe and keeping the heat is attached between the pipe joint 66 and the pipe outlet forming tool 1 so as to cover the outside of the resin pipe. . Hereinafter, each component will be specifically described.

まず、前記通水管61及びドレン管62は、剛性を有する架橋ポリエチレン管、ポリブテン管等の硬質樹脂管からなり、内部を水道水、温熱水や排水等の流体が流れる。
次に、波付鞘管63は、ポリエチレン等の硬質樹脂で形成され、外面が山部と谷部の凹凸面となっていて可撓性、屈曲性を有し、管継手66との接続端部周辺を除いて通水管61及びドレン管62の配管経路全体に至って外挿されている。波付鞘管63は、通水管61及びドレン管62の外側を覆って外部からの傷付きや損傷を防止し、また、紫外線による劣化を防ぐ。
管継手66と管引出口形成具1との間に取付けられる保護管64は、硬質樹脂製の波付管で形成されており、可撓性、屈曲性を有し、端部の外面の谷部に後述する管引出口形成具1の通水管引出孔7の周縁7aや連結壁9の嵌合突起9bが嵌入し係合することによりこれらの部分に接続されるようになっている。
First, the water flow pipe 61 and the drain pipe 62 are made of rigid resin pipes such as a rigid cross-linked polyethylene pipe and a polybutene pipe, and fluids such as tap water, hot water and drainage flow through the inside.
Next, the corrugated sheath pipe 63 is formed of a hard resin such as polyethylene, and the outer surface is an uneven surface of a peak portion and a valley portion, has flexibility and flexibility, and is connected to the pipe joint 66. Except for the periphery of the section, it is extrapolated to the entire piping path of the water flow pipe 61 and the drain pipe 62. The corrugated sheath pipe 63 covers the outside of the water pipe 61 and the drain pipe 62 to prevent damage and damage from the outside, and also prevents deterioration due to ultraviolet rays.
The protective pipe 64 attached between the pipe joint 66 and the pipe outlet forming tool 1 is formed of a corrugated pipe made of hard resin, has flexibility and flexibility, and has a trough on the outer surface of the end. The peripheral edge 7a of the water pipe outlet hole 7 of the pipe outlet outlet forming tool 1 described later and the fitting protrusion 9b of the connecting wall 9 are fitted and engaged with these parts, so that they are connected to these parts.

次に、前記管引出口形成具1は、図1乃至図5に示すように、外壁2が半割の略円筒状に形成されており、半円筒状の第1半割体21と第2半割体31とを閉じることにより略円筒状に形成される。管引出口形成具1の管軸方向の一端側は、波付鞘管63の端部が連結される鞘管取付部3が設けられ、その内部には波付鞘管63の端部が挿通される鞘管取付孔4が設けられている。この鞘管取付孔4は波付鞘管63の断面形状に合致させて略円形状に形成されているとともに、内径は、波付鞘管63の外面の山部の外形寸法より小さく、波付鞘管63の谷部の外形寸法より大きく形成されて周縁4aが波付鞘管63の外面の谷部に係止し、この波付鞘管63が抜け止め状態に接続されるようになっている。   Next, as shown in FIGS. 1 to 5, the tube outlet forming tool 1 has an outer wall 2 formed in a half-cylindrical substantially cylindrical shape, and a semi-cylindrical first half 21 and a second half. By closing the half body 31, it is formed in a substantially cylindrical shape. One end side in the tube axis direction of the tube outlet forming tool 1 is provided with a sheath tube mounting portion 3 to which an end portion of the corrugated sheath tube 63 is connected, and an end portion of the corrugated sheath tube 63 is inserted therein. A sheath tube mounting hole 4 is provided. The sheath tube mounting hole 4 is formed in a substantially circular shape so as to match the cross-sectional shape of the corrugated sheath tube 63, and the inner diameter is smaller than the outer dimension of the crest on the outer surface of the corrugated sheath tube 63. It is formed larger than the outer dimension of the valley portion of the sheath tube 63, and the peripheral edge 4a is engaged with the valley portion on the outer surface of the corrugated sheath tube 63, so that the corrugated sheath tube 63 is connected in a retaining state. Yes.

一方、管引出口形成具1の管軸方向の他端側は、波付鞘管63から管引出口形成具1の内部を貫通する2本の通水管61が引き出される第1引出壁5と、同じく波付鞘管63から管引出口形成具1の内部を貫通するドレン管62が引き出される第2引出壁6が設けられている。第1引出壁5は概略円の弦の部分で円弧の一部が切欠された形状に形成されている。また、第2引出壁6は第1引出壁5より管軸方向に所定距離後退し、第1引出壁5において切欠された部分に相当する形状に形成されている。第1引出壁5には、通水管61が引き出される通水管引出孔7が2個独立して並設されている。この通水管引出孔7はこれに取付けられる保護管64の外面の山部の外形寸法より小さく、保護管64の谷部の外形寸法より大きく形成され、周縁7aが保護管64の外面の谷部に係止することによりこの保護管64が抜け止め状態に接続されるようになっている。通水管引出孔7は、半割構造をなし、第1半割体21と第2半割体31とを第1ヒンジ13を軸に回動して閉じることにより、第1半割体21に形成された通水管引出孔7の半円切欠7bと第2半割体31に形成された通水管引出孔7の半円切欠7bとが合体して1個の円形状の孔に形成される。   On the other hand, the other end side in the tube axis direction of the tube draw-out forming tool 1 is connected to the first draw-out wall 5 from which two water pipes 61 penetrating the inside of the tube draw-out forming tool 1 are drawn from the corrugated sheath tube 63. Similarly, a second drawing wall 6 is provided through which a drain pipe 62 penetrating the inside of the pipe drawing outlet forming tool 1 is drawn from the corrugated sheath pipe 63. The first drawer wall 5 is formed in a shape in which a part of an arc is cut out at a substantially circular chord portion. Further, the second drawer wall 6 is retreated by a predetermined distance in the tube axis direction from the first drawer wall 5 and is formed in a shape corresponding to a notched portion of the first drawer wall 5. The first drawing wall 5 is provided with two water pipe drawing holes 7 through which the water pipe 61 is drawn independently. The water pipe outlet hole 7 is formed to be smaller than the outer dimension of the crest of the outer surface of the protective pipe 64 attached to the water pipe, and larger than the outer dimension of the trough of the protective pipe 64. The protective tube 64 is connected to a state where it is prevented from coming off. The water pipe outlet hole 7 has a half structure, and the first half 21 and the second half 31 are closed around the first hinge 13 by rotating the first hinge 13 about the first half 21. The formed semicircular cutout 7b of the water pipe extraction hole 7 and the semicircular cutout 7b of the water pipe extraction hole 7 formed in the second half split body 31 are combined to form a single circular hole. .

第2引出壁6には、その略中央にドレン管62が引き出される貫通孔8が1個設けられている。この貫通孔8はドレン管62の外径と同一またはこれより極く僅かに大きい内径に形成されている。これにより、ドレン管62の外周面と貫通孔8の周縁とが当接し、ドレン管62と貫通孔8との隙間から水が浸入するのが防止される。
第1引出壁5と第2引出壁6との段部にはその間の隙間を閉塞する連結壁9が設けられており、その連結壁9は中央部にドレン管62の外側を覆う保護管64の外周壁に対応して第1引出壁5側に円弧状に凹む円弧凹部9aが形成され、この円弧凹部9aに前記保護管64の外周壁の一部が収容されるようになっている。そして、連結壁9の円弧凹部9aにおける前方側即ち第1引出壁5側の端部には左右両側に一対の嵌合突起9b、9bが管軸と直交する方向に突設されており、この嵌合突起9bにドレン管62の保護管64の外面の谷部が係止して、円弧凹部9aにこの保護管64が抜け止め状態に接続されるようになっている。
The second drawer wall 6 is provided with one through hole 8 through which the drain pipe 62 is drawn out at the approximate center thereof. The through hole 8 has an inner diameter that is the same as or slightly larger than the outer diameter of the drain pipe 62. Thereby, the outer peripheral surface of the drain pipe 62 and the peripheral edge of the through hole 8 come into contact with each other, and water can be prevented from entering from the gap between the drain pipe 62 and the through hole 8.
A connecting wall 9 that closes the gap between the first drawing wall 5 and the second drawing wall 6 is provided at the stepped portion, and the connecting wall 9 is a protective tube 64 that covers the outside of the drain pipe 62 at the center. A circular arc recess 9a that is recessed in an arc shape is formed on the first drawing wall 5 side corresponding to the outer peripheral wall of this, and a part of the outer peripheral wall of the protective tube 64 is accommodated in the circular arc recess 9a. A pair of fitting protrusions 9b and 9b are provided on the front side of the circular arc recess 9a of the connecting wall 9, that is, the end on the first drawing wall 5 side, projecting in a direction perpendicular to the tube axis. The trough portion of the outer surface of the protective tube 64 of the drain tube 62 is engaged with the fitting protrusion 9b, and the protective tube 64 is connected to the arc recess 9a in a state of being prevented from coming off.

更に、管引出口形成具1の内部には、前記鞘管取付部3と前記第1引出壁5との間において、管軸方向における第1引出壁5寄りの位置であって前記第2引出壁6と同一の位置には隔壁10が形成されている。この管引出口形成具1の内部の隔壁10には、通水管61が挿通する円形状の半割孔11が2個独立して並設されている。半割孔11は、第1半割体21と第2半割体31とを第1ヒンジ13を軸に回動して閉じることにより、第1半割体21の半割孔11の半円切欠11aと第2半割体31の半割孔11の半円切欠11aとが合体して1個の円形状の孔に形成される。そして、半割孔11は、通水管61の外径と同一またはこれより僅かに大きい内径に形成されている。これにより、前記ドレン管62の貫通孔8と同様に、通水管61の外周面と半割孔11の周縁とが当接し、通水管61と半割孔11との隙間から水が浸入するのが防止される。ここで、通水管引出孔7の中心軸7cは、半割孔11の中心軸11bに対して通水管61の曲がり方向寄りにずらした位置に配設されている。これは、通水管61が管引出口形成具1から給湯器65に向けて緩やかに湾曲して分岐し、通水管61に無理な曲げ力が加わらないようにするためである。なお、本実施形態において、ドレン管62の外径は通水管61より小さく、それに対応して、貫通孔8の内径は半割孔11より小さく設定されている。但し、これに限定されるものではない。   Further, inside the tube outlet forming tool 1, between the sheath tube mounting portion 3 and the first drawer wall 5, the second drawer is located near the first drawer wall 5 in the tube axis direction. A partition wall 10 is formed at the same position as the wall 6. Two circular half holes 11 through which the water pipe 61 is inserted are provided in parallel in the partition wall 10 inside the pipe outlet forming tool 1. The half hole 11 is a semicircle of the half hole 11 of the first half 21 by closing the first half 21 and the second half 31 with the first hinge 13 as an axis. The notch 11a and the semicircular notch 11a of the half hole 11 of the second half 31 are combined to form one circular hole. The half hole 11 is formed to have an inner diameter that is the same as or slightly larger than the outer diameter of the water pipe 61. As a result, like the through hole 8 of the drain pipe 62, the outer peripheral surface of the water pipe 61 and the peripheral edge of the half hole 11 come into contact with each other, and water enters from the gap between the water pipe 61 and the half hole 11. Is prevented. Here, the central axis 7 c of the water pipe extraction hole 7 is disposed at a position shifted from the central axis 11 b of the half hole 11 toward the bending direction of the water pipe 61. This is because the water flow pipe 61 is gently curved and branched from the pipe outlet forming tool 1 toward the water heater 65 so that an excessive bending force is not applied to the water flow pipe 61. In this embodiment, the outer diameter of the drain pipe 62 is smaller than that of the water pipe 61, and the inner diameter of the through hole 8 is set smaller than that of the half hole 11 correspondingly. However, it is not limited to this.

第1引出壁5と隔壁10との間における外壁及び連結壁9には、管引出口形成具1の内外に貫通する水抜孔14がそれぞれに2個の計4個設けられている。水抜孔14は、第1引出壁5と隔壁10との間の空間内に管継手66からの漏水が樹脂管の外周面を伝って流下したときに、それを外部に排出するものであり、外部からの異物の侵入を防ぐべく小さい角孔や楕円孔、丸孔等で形成されている。   The outer wall and the connecting wall 9 between the first drawing wall 5 and the partition wall 10 are provided with a total of four drainage holes 14 penetrating into and out of the tube drawing outlet forming tool 1. The drain hole 14 is for discharging water to the outside when water leaks from the pipe joint 66 flows down the outer peripheral surface of the resin pipe into the space between the first drawing wall 5 and the partition wall 10. It is formed of small square holes, elliptical holes, round holes or the like to prevent foreign substances from entering from the outside.

本実施形態における管引出口形成具1は、割面12において分割された第1半割体21と第2半割体31との2つの半割体で構成され、この第1半割体21と第2半割体31との間に管軸方向に薄肉形成してなる第1ヒンジ13が設けられ、この第1ヒンジ13を軸に第1半割体21と第2半割体31とを相対的に回動して閉じることにより、筒状体に形成される。この管引出口形成具1は第1半割体21及び第2半割体31が展開された形態で樹脂の一体成形により形成することができる。   The tube outlet forming tool 1 in the present embodiment is configured by two halves, a first half 21 and a second half 31, which are divided at the split surface 12, and the first half 21 Between the first half 13 and the second half 31 is provided with a first hinge 13 formed to be thin in the tube axis direction. The first half 21 and the second half 31 are formed with the first hinge 13 as an axis. By rotating and closing relatively, a cylindrical body is formed. The tube outlet forming tool 1 can be formed by integral molding of resin in a form in which the first half 21 and the second half 31 are developed.

前記管引出口形成具1の第1半割体21において、隔壁10の割面上には、図4(b)に示すように、管引出口形成具1の幅全体に至って通水管61の外周面に沿って当接する小突条からなるリブ10aが一体に突設されている。このリブ10aは後述する第2半割体のリブ10bとともに、通水管61の外周面との密接性を高め、止水性を高める。また、第1半割体21の内壁面において隔壁10の近傍には、波付鞘管63の先端と当接してそれ以上の挿入を阻止するストッパ15が立設されている。   In the first half 21 of the pipe outlet forming tool 1, on the split surface of the partition wall 10, as shown in FIG. 4B, the entire width of the pipe outlet forming tool 1 reaches the entire width of the water pipe 61. A rib 10a made of a small ridge that abuts along the outer peripheral surface is integrally projected. The rib 10a, together with a rib 10b of a second half-divided body, which will be described later, enhances the close contact with the outer peripheral surface of the water flow pipe 61 and enhances the waterstop. In addition, a stopper 15 is provided in the vicinity of the partition wall 10 on the inner wall surface of the first half 21 so as to abut against the tip of the corrugated sheath pipe 63 and prevent further insertion.

更に、この第1半割体21は、図3等に示すように、第1ヒンジ13を軸に閉じて筒状体を形成すべく、第1ヒンジ13と反対側の側壁部22における管軸方向の両側に、左右一対の被係止突起24,24が一体に設けられている。この被係止突起24はL字板状に形成され、屈曲先端部は後述する第2半割体31の係止片34の係止孔36に係止するようになっている。被係止突起24の管軸方向の中央寄り2箇所には、コ字状に切欠され、1辺側が第1半割体21側の割面12における側端面23に開口する第1切欠孔25が形成されており、更にこの第1切欠孔25の周縁2辺には外壁2の表面から僅かに突出する窓枠26が一体に形成されている。   Further, as shown in FIG. 3 and the like, the first half body 21 has a tube shaft on the side wall 22 opposite to the first hinge 13 so as to form a cylindrical body by closing the first hinge 13 as a shaft. A pair of left and right projections 24, 24 are integrally provided on both sides in the direction. The locked protrusion 24 is formed in an L-shaped plate shape, and the bent tip portion is locked in a locking hole 36 of a locking piece 34 of a second half body 31 described later. A first cutout hole 25 is cut out in a U-shape at two locations near the center of the hooked protrusion 24 in the tube axis direction, and one side opens to the side end face 23 of the split face 12 on the first half split body 21 side. Further, a window frame 26 slightly projecting from the surface of the outer wall 2 is integrally formed on the two peripheral edges of the first cutout hole 25.

一方、前記管引出口形成具1の第2半割体31において、隔壁10の割面上には、第1半割体21のリブ10aと同様に、図4(b)に示すように、管引出口形成具1の幅全体に至って通水管61の外周面に沿って当接する小突条からなるリブ10bが一体に突設されている。また、第2半割体31の内壁面において隔壁10の近傍には、第1半割体21のストッパ15と対応する位置に、波付鞘管63の先端と当接してそれ以上の挿入を阻止するストッパ15が立設されている。   On the other hand, in the second half 31 of the pipe outlet forming tool 1, as shown in FIG. 4B, the rib 10a of the first half 21 is formed on the split surface of the partition wall 10, as shown in FIG. Ribs 10b made of small protrusions that are brought into contact with the outer peripheral surface of the water flow pipe 61 through the entire width of the tube outlet forming tool 1 are integrally provided. Further, on the inner wall surface of the second half 31, in the vicinity of the partition wall 10, at the position corresponding to the stopper 15 of the first half 21, the tip of the corrugated sheath pipe 63 is brought into contact with further insertion. A stopper 15 for blocking is provided.

更に、この管引出口形成具1の第2半割体31は、第1ヒンジ13と反対側の側壁部32の管軸方向の両側において、第1半割体21の被係止突起24に対応する位置に、矩形板状の左右一対の係止片34,34が外壁2との接合部を基端として水平方向に一体に突設されている。この係止片34はその基端に薄肉形成により設けられた第2ヒンジ35を軸に回動できるようになっている。各係止片34には角孔からなる係止孔36が設けられ、更に、この係止孔36より先端側は傾斜面となっていて、この傾斜面は指で摘んで係止片34を回動操作するための摘み部37を形成している。また、各係止片34の側部には矩形板材からなり、後述する信号線引出孔16を閉塞する閉塞蓋38が管軸方向の中央側に向けて一体に延設されている。したがって、第2ヒンジ35を軸に係止片34を回動して係止孔36を第1半割体21の被係止突起24に係止すれば、その回動に連動して閉塞蓋38は信号線引出孔16を個別に閉塞するようになっている。更に、閉塞蓋38は、係止片34との間に薄肉形成により設けられた折取溝39に沿って折り取ることが可能となっており、閉塞蓋38を折り取ることによって信号線引出孔16を開口させることができるようになっている。   Further, the second half 31 of the tube outlet forming tool 1 is formed on the locking projection 24 of the first half 21 on both sides of the side wall 32 opposite to the first hinge 13 in the tube axis direction. At a corresponding position, a pair of left and right engaging pieces 34, 34 each having a rectangular plate shape are integrally projected in the horizontal direction with the joint portion with the outer wall 2 as a base end. The locking piece 34 can be rotated about a second hinge 35 provided at its base end by forming a thin wall. Each locking piece 34 is provided with a locking hole 36 formed of a square hole, and further, the tip side of the locking hole 36 is an inclined surface. A knob portion 37 for rotating is formed. Moreover, the side part of each latching piece 34 consists of a rectangular board material, and the obstruction | occlusion lid 38 which obstruct | occludes the signal wire extraction hole 16 mentioned later is integrally extended toward the center side of the pipe-axis direction. Therefore, if the locking piece 34 is rotated about the second hinge 35 and the locking hole 36 is locked to the locked projection 24 of the first half 21, the closing lid is interlocked with the rotation. 38 is configured to individually block the signal line lead-out holes 16. Further, the closing lid 38 can be folded along a breakage groove 39 provided between the locking piece 34 and a thin wall. By breaking the closing lid 38, the signal line lead hole is formed. 16 can be opened.

また、第2半割体31の割面12周辺の外壁2には、第1半割体21の2個の第1切欠孔25と対向する位置にそれぞれ、コ字状に切欠され、1辺側が割面12における側端面33に開口する第2切欠孔40が形成されており、更にこの第2切欠孔40の周縁2辺には第2半割体31の外壁2の表面から僅かに突出する窓枠41が周縁に沿って一体に形成されている。第2半割体31の2個の第2切欠孔40は、第1半割体21と第2半割体31とを相対的に回動して閉じることによって筒状体に形成したときに、対向する第1半割体21の2個の第1切欠孔25と連通し、この第1切欠孔25と一体となって、管引出口形成具1の割面12に、2個の矩形状の信号線引出孔16を形成する。この信号線引出孔16は、給湯器65等に電気信号を送る信号線を外部に引き出すための孔である。信号線は、図示しないが、通水管61と並行して波付鞘管63内に挿通された後、信号線引出孔16から外部に引き出され、給湯器65等に接続される。更に、側端面33の管軸方向の中央部には、板状の嵌合突起42が突設されており、この嵌合突起42は、第1半割体21と第2半割体31とを相対的に回動して閉じる際に、第1半割体21の左右一対の窓枠26間の空間である被嵌合部27に嵌入し、第1半割体21の側端面23と第2半割体31の側端面33とが合致して当接するよう位置決めする。   Also, the outer wall 2 around the split surface 12 of the second half 31 is cut out in a U-shape at positions facing the two first notches 25 of the first half 21, respectively. A second cutout hole 40 is formed in the side facet 33 of the split surface 12. The second cutout hole 40 slightly protrudes from the surface of the outer wall 2 of the second half 31 on the two peripheral edges. A window frame 41 is integrally formed along the periphery. When the two second cutout holes 40 of the second half 31 are formed into a cylindrical body by relatively rotating and closing the first half 21 and the second half 31. The two first cutout holes 25 of the opposing first half body 21 communicate with each other, and are integrated with the first cutout hole 25 to form two rectangular holes on the split surface 12 of the tube outlet forming tool 1. A signal line lead-out hole 16 having a shape is formed. The signal line drawing hole 16 is a hole for drawing out a signal line for sending an electric signal to the hot water heater 65 or the like. Although not shown, the signal line is inserted into the corrugated sheath pipe 63 in parallel with the water pipe 61 and then drawn out from the signal line lead hole 16 and connected to the water heater 65 and the like. Furthermore, a plate-like fitting protrusion 42 is provided at the center of the side end surface 33 in the tube axis direction. The fitting protrusion 42 is formed by the first half 21 and the second half 31. Is relatively inserted into the fitted portion 27 that is the space between the pair of left and right window frames 26 of the first half 21, and the side end face 23 of the first half 21 is Positioning is performed so that the side end surface 33 of the second half 31 is in contact with the side end surface 33.

次に、上記のように構成された管引出口形成具1を波付鞘管63の端部に取着し、通水管61及びドレン管62を給湯器65の管継手66に接続する方法を説明する。
まず、波付鞘管63内に挿通されている行きと戻りの2本の通水管61及びドレン管62を該波付鞘管63の端部から所定長引き出す。このとき、2本の通水管61及び1本のドレン管62は、一般には、波付鞘管63内においてテープ等を巻回して3本が一つに束ねられているから、これらの樹脂管の端部におけるテープを剥がすなどして波付鞘管63から引き出すと、3本ともほぼ同程度の長さが引き出される。
Next, a method of attaching the pipe outlet forming tool 1 configured as described above to the end portion of the corrugated sheath pipe 63 and connecting the water pipe 61 and the drain pipe 62 to the pipe joint 66 of the water heater 65. explain.
First, the two water pipes 61 and the drain pipe 62 that are inserted and returned into the corrugated sheath pipe 63 are drawn out from the end of the corrugated sheath pipe 63 by a predetermined length. At this time, since the two water pipes 61 and the one drain pipe 62 are generally bundled together by winding a tape or the like in the corrugated sheath pipe 63, these resin pipes are used. When the tape is peeled off from the corrugated sheath tube 63 by, for example, peeling off the tape at the end portion, the lengths of the three are almost the same.

次に、管引出口形成具1を展開した状態で、図7(a)に示すように、ドレン管62を管引出口形成具1の貫通孔8に管軸方向から挿入し、第2引出壁6の反対側に引き出す。そして、管引出口形成具1をドレン管62に沿って波付鞘管63の近傍まで移動させる。このとき、貫通孔8の内径はドレン管62の外径と略同一に形成されているものの、1本のドレン管62のみを挿通させるのであるから、通管抵抗は小さく、楽に貫通させることができる。その一方で、ドレン管62を管引出口形成具1の貫通孔8に貫通させた後は、管引出口形成具1は、手による保持を開放しても、貫通孔8の周縁角部とドレン管62の外周面との引掛かりやドレン管62との摩擦力により、ドレン管62の所定位置に保持され、仮固定される。続いて、保護管64を、図2に示すように、ドレン管62に外嵌する。それには、ドレン管62を管引出口形成具1の貫通孔8に挿通させる前に、連結壁9の円弧凹部9aに配置しておき、その状態でドレン管62を貫通孔8とともに保護管64内に挿通させる。或いは、保護管64は、ドレン管62を貫通孔8に挿通した後、ドレン管62に外嵌し、ドレン管62に沿って押し込むことにより、先端部を、連結壁9の円弧凹部9aの嵌合突起9bを強制的に乗り越えさせて円弧凹部9a内に取付け、収容する。   Next, with the pipe outlet forming tool 1 deployed, as shown in FIG. 7 (a), the drain pipe 62 is inserted into the through hole 8 of the pipe outlet forming tool 1 from the pipe axis direction, and the second drawer is drawn out. Pull out to the opposite side of the wall 6. Then, the tube outlet forming tool 1 is moved along the drain tube 62 to the vicinity of the corrugated sheath tube 63. At this time, although the inner diameter of the through-hole 8 is formed to be substantially the same as the outer diameter of the drain pipe 62, only one drain pipe 62 is inserted, so the pipe resistance is small and can be easily penetrated. it can. On the other hand, after allowing the drain pipe 62 to penetrate the through-hole 8 of the pipe outlet forming tool 1, the pipe outlet forming tool 1 can be separated from the peripheral corner of the through-hole 8 even if the holding by hand is released. The drain pipe 62 is held at a predetermined position and temporarily fixed by a hook with the outer peripheral surface of the drain pipe 62 and a frictional force with the drain pipe 62. Subsequently, the protective tube 64 is externally fitted to the drain tube 62 as shown in FIG. For this purpose, before the drain pipe 62 is inserted into the through hole 8 of the tube outlet forming tool 1, the drain pipe 62 is disposed in the arc recess 9 a of the connecting wall 9, and in this state, the drain pipe 62 together with the through hole 8 is a protective pipe 64. Insert it inside. Alternatively, after the drain pipe 62 is inserted into the through hole 8, the protective pipe 64 is externally fitted into the drain pipe 62 and pushed along the drain pipe 62, so that the distal end is fitted into the arc recess 9 a of the connecting wall 9. The mating protrusion 9b is forcibly moved over and is attached and accommodated in the circular arc recess 9a.

次に、波付鞘管63から引き出された2本の通水管61それぞれに保護管64を外嵌する。そして、管引出口形成具1がドレン管62に保持された状態で、図4(b)の二点鎖線で示すように、波付鞘管63を第1半割体21または第2半割体31の鞘管取付孔4の周縁4aに配置し、その周縁4aを波付鞘管63の外周壁の谷部に係止させる。また、図4(b)及び図7(b)に示すように、通水管61を第1半割体21または第2半割体31の半割孔11の半円切欠11a上に配置する。そして、図示しないが、通水管61に外嵌した保護管64の先端を第1半割体21または第2半割体31の通水管引出孔7の半円切欠7b上に配置し、その周縁を保護管64の外周壁の谷部に係止させる。続いて、第1ヒンジ13を軸に第1半割体21を回動して、中央部の被嵌合部27に第2半割体31の中央部の嵌合突起42を嵌合させて位置決めしつつ、図7(c)に示すように、割面12である第1半割体21の側端面23と第2半割体31の側端面33とを相互に当接させて閉じる。両半割体を閉じたら、図2に示すように、第2半割体31の左右一対の係止片34,34をそれぞれ第2ヒンジ35を軸に回動し、一対の係止孔36,36をそれぞれ第1半割体21の一対の被係止突起24,24に係止させる。これにより、波付鞘管63は管引出口形成具1の鞘管取付部3に抜け止め状態に連結される。また、保護管64は管引出口形成具1の第1引出壁5の通水管引出孔7に抜け止め状態に連結される。そして、管引出口形成具1の隔壁10の半割孔11は通水管61の外周面に当接する。以上により、管引出口形成具1は3本の樹脂管が貫通した状態で波付鞘管の端部に取着され、管引出口形成具1の取着作業が完了する。   Next, the protective pipe 64 is fitted on each of the two water pipes 61 drawn from the corrugated sheath pipe 63. Then, with the tube outlet forming tool 1 held by the drain pipe 62, the corrugated sheath pipe 63 is connected to the first half 21 or the second half as shown by a two-dot chain line in FIG. It arrange | positions in the peripheral edge 4a of the sheath pipe attachment hole 4 of the body 31, and the peripheral edge 4a is latched to the trough part of the outer peripheral wall of the corrugated sheath pipe 63. Further, as shown in FIGS. 4B and 7B, the water pipe 61 is arranged on the semicircular notch 11 a of the half hole 11 of the first half 21 or the second half 31. And although not shown in figure, the front-end | tip of the protection pipe 64 fitted on the water pipe 61 is arrange | positioned on the semicircle notch 7b of the water pipe extraction hole 7 of the 1st half body 21 or the 2nd half body 31, and the periphery Is locked to the valley of the outer peripheral wall of the protective tube 64. Subsequently, the first half 21 is rotated about the first hinge 13, and the fitting protrusion 42 at the center of the second half 31 is fitted to the fitted portion 27 at the center. While positioning, the side end face 23 of the first half 21 and the side end face 33 of the second half 31 which are the split faces 12 are brought into contact with each other and closed, as shown in FIG. When both halves are closed, as shown in FIG. 2, the pair of left and right engaging pieces 34, 34 of the second half 31 are rotated about the second hinge 35, respectively, so that a pair of engaging holes 36 are provided. , 36 are respectively locked to the pair of locked projections 24, 24 of the first half 21. Thereby, the corrugated sheath pipe 63 is connected to the sheath pipe mounting portion 3 of the pipe outlet forming tool 1 in a retaining state. Further, the protective pipe 64 is connected to the water pipe drawing hole 7 of the first drawing wall 5 of the pipe drawing outlet forming tool 1 in a retaining state. The half hole 11 of the partition wall 10 of the tube outlet forming tool 1 is in contact with the outer peripheral surface of the water conduit 61. As described above, the tube draw-out forming tool 1 is attached to the end portion of the corrugated sheath tube with three resin pipes penetrating therethrough, and the attaching operation of the tube draw-out forming tool 1 is completed.

波付鞘管63の端部への管引出口形成具1の取着が完了したら、保護管64を管軸方向に圧縮して通水管61及びドレン管62の端部を接続代分だけ露出させ、或いは通水管61の引出長さより短い保護管64を使用することによって通水管61を接続代分だけ露出させ、工具を使用して通水管61及びドレン管62を給湯器65の底面の管継手66の図示しない接続筒部に外嵌し圧入する。そして、これらの樹脂管の外側に更に締付リング66aを外嵌し圧入するなどして通水管61及びドレン管62の端部を給湯器65の管継手66に接続する。その後、保護管64の端部を管継手66側に押し戻す。以上により、給湯器65の管継手66に対する通水管61及びドレン管62の接続が完了する。   When attachment of the pipe outlet forming tool 1 to the end of the corrugated sheath pipe 63 is completed, the protective pipe 64 is compressed in the pipe axis direction to expose the ends of the water pipe 61 and the drain pipe 62 by the amount of connection. Alternatively, by using a protective pipe 64 shorter than the drawing length of the water pipe 61, the water pipe 61 is exposed by the connection allowance, and the water pipe 61 and the drain pipe 62 are connected to the bottom surface of the water heater 65 using a tool. The joint 66 is externally fitted and press-fitted into a connection cylinder (not shown). Then, the ends of the water pipe 61 and the drain pipe 62 are connected to the pipe joint 66 of the water heater 65 by, for example, further fitting and tightening a fastening ring 66a on the outside of these resin pipes. Thereafter, the end portion of the protective tube 64 is pushed back to the pipe joint 66 side. By the above, the connection of the water flow pipe 61 and the drain pipe 62 with respect to the pipe joint 66 of the water heater 65 is completed.

次に、管引出口形成具1の作用を説明する。
管引出口形成具1は、波付鞘管63の端部への取着において、波付鞘管63の端部から引き出した複数本の樹脂管を内部に挿通させるには、管引出口形成具1の展開状態において、最初に1本のドレン管62を第2引出壁6の貫通孔8に管軸方向から挿通してその端部を貫通孔8の反対側に引き出した後、2本の通水管61を管引出口形成具1の側方から第1半割体21または第2半割体31の半割孔11の半円切欠11a上に配置し、第1半割体21と第2半割体31とを閉じることにより半割孔11に貫通させて引き出せばよい。これにより、管軸方向から貫通孔8に貫通させるのは1本のドレン管62のみであるから、3本の樹脂管を一度に管軸方向に貫通させる場合に比べて、挿通時の通管抵抗は格段に小さいものとなる。また、半割孔11への挿通作業においては、第1半割体21と第2半割体31とを閉じて通水管61の外周方向から半割孔11を閉じるだけでよいから、摩擦抵抗は殆ど受けない。したがって、全体として管引出口形成具1への挿通の際に受ける通管抵抗は大変小さいから、全ての樹脂管を楽に管引出口形成具1に挿通させることができる。
Next, the operation of the tube outlet forming tool 1 will be described.
The tube draw-out forming tool 1 is used to insert a plurality of resin pipes drawn from the end of the corrugated sheath pipe 63 into the inside when attaching to the end of the corrugated sheath pipe 63. In the deployed state of the tool 1, first, one drain pipe 62 is inserted into the through hole 8 of the second drawing wall 6 from the tube axis direction and the end thereof is pulled out to the opposite side of the through hole 8. Are arranged on the semicircular notch 11a of the half hole 11 of the first half 21 or the second half 31 from the side of the pipe outlet forming tool 1, and the first half 21 and What is necessary is just to penetrate the half hole 11 by closing the 2nd half body 31, and pull it out. As a result, only one drain pipe 62 passes through the through-hole 8 from the pipe axis direction, so that the pipe through which the three resin pipes are inserted is inserted as compared with the case where three resin pipes are penetrated in the pipe axis direction at once. The resistance is much smaller. Further, in the insertion work into the half hole 11, it is only necessary to close the first half body 21 and the second half body 31 and close the half hole 11 from the outer peripheral direction of the water pipe 61. Is hardly received. Therefore, since the overall pipe resistance that is received during insertion into the tube draw-out forming tool 1 is very small, all the resin pipes can be easily inserted into the tube draw-out forming tool 1.

加えて、最初にドレン管62を貫通孔8に貫通させたとき、管引出口形成具1は、貫通孔8の周縁角部とドレン管62の外周面との引掛かりや貫通孔8とドレン管62との間の摺動摩擦力により、ドレン管62における長さ方向の一定位置に保持される。このため、以降の2本の通水管61を半割孔11に挿通させて引き出す際には、管引出口形成具1やドレン管62を保持している必要はなく、単に第1半割体21と第2半割体31とを閉じて半割孔11を通水管61の外周方向から閉じるだけの作業に専念すればよい。したがって、貫通孔8へのドレン管62の挿通作業と半割孔11への2本の通水管61の挿通作業とが分離され、一度に多くの樹脂管を操作しなくてもよいから、大変作業し易い。これにより、3本全体として、円滑に樹脂管の挿通、引き出し作業を行なうことができる。   In addition, when the drain pipe 62 is first passed through the through-hole 8, the pipe outlet / outlet forming tool 1 is caught between the peripheral corner portion of the through-hole 8 and the outer peripheral surface of the drain pipe 62 or the through-hole 8 and the drain. The drain pipe 62 is held at a certain position in the length direction by the sliding frictional force with the pipe 62. For this reason, when the following two water pipes 61 are inserted through the half hole 11 and pulled out, it is not necessary to hold the pipe outlet / former 1 and the drain pipe 62, but simply the first half body. What is necessary is just to concentrate on the operation | work which only closes 21 and the 2nd half body 31, and closes the half hole 11 from the outer peripheral direction of the water pipe 61. Therefore, the work of inserting the drain pipe 62 into the through hole 8 and the work of inserting the two water pipes 61 into the half hole 11 are separated, and it is not necessary to operate many resin pipes at once. Easy to work with. Thereby, as a whole, the resin tube can be smoothly inserted and pulled out.

〈第二実施形態〉
次に、本発明の第二実施形態の管引出口形成具を図8に基づいて説明する。この第二実施形態は請求項2の態様に相当する。なお、図8及び以降の図9、図10は、複数本の樹脂管を管引出口形成具1に挿通させた状態を平面視で模式的に示す。
図8において、管引出口形成具1Aは、全体が略筒状に形成され、管軸方向に第1半割体21、第2半割体31及び第3半割体51に3分割されている。管引出口形成具1の他端側である樹脂管の引出側は側面全体が1個の引出壁52で形成されている。引出壁52における一方の割面53にはその中央に1個の半割孔11が形成されており、引出壁52における他方の割面54には左右一対の半割孔11,11が形成されている。図8(a)の上部の第1半割体21は中央の第2半割体31に対してヒンジ55を軸として図8の上下方向に回動できるようになっており、下部の第3半割体51は第2半割体31に対してヒンジ56を軸として上下方向に回動できるようになっている。第2半割体31に対して第1半割体21及び第3半割体51を展開した状態を図8(b)に示す。なお、第二実施形態においては、説明の都合上、引き出された樹脂管を保護する保護管64は取付けないものとする。但し、保護管64を樹脂管に外嵌する場合は、第一実施形態と同様に、管引出口形成具1の内部に隔壁10を形成して半割孔11はこの隔壁10に設け、管引出口形成具1の他端側に形成した引出壁には通水管引出孔7を設ければよい。
<Second embodiment>
Next, the tube outlet formation tool of 2nd embodiment of this invention is demonstrated based on FIG. This second embodiment corresponds to the aspect of claim 2. 8 and subsequent FIGS. 9 and 10 schematically show a state in which a plurality of resin tubes are inserted through the tube outlet forming tool 1 in plan view.
In FIG. 8, the tube outlet forming tool 1A is formed in a substantially cylindrical shape, and is divided into a first half 21, a second half 31, and a third half 51 in the tube axis direction. Yes. The entire side surface of the drawing side of the resin pipe, which is the other end side of the pipe drawing port forming tool 1, is formed by a single drawing wall 52. One split surface 53 in the drawer wall 52 is formed with one half hole 11 at the center, and the other split surface 54 in the drawer wall 52 is formed with a pair of left and right half holes 11, 11. ing. The upper first half 21 in FIG. 8A can be rotated in the vertical direction in FIG. 8 with respect to the central second half 31 with the hinge 55 as an axis. The half body 51 can be rotated in the vertical direction around the hinge 56 with respect to the second half body 31. FIG. 8B shows a state in which the first half 21 and the third half 51 are expanded with respect to the second half 31. In the second embodiment, for convenience of explanation, it is assumed that the protective tube 64 that protects the drawn resin tube is not attached. However, when the protective tube 64 is externally fitted to the resin tube, as in the first embodiment, the partition 10 is formed inside the tube outlet forming tool 1, and the half hole 11 is provided in the partition 10, and the tube What is necessary is just to provide the water-flow pipe extraction hole 7 in the extraction wall formed in the other end side of the extraction port formation tool 1. FIG.

図8(a)の上部の第1半割体21と中央の第2半割体31との間の1個の半割孔11はドレン管62が挿通され、その内径はドレン管62の外径と略同一の大きさに形成されている。また、図8(a)の中央の第2半割体31と下部の第3半割体51との間の一対の半割孔11,11はいずれも通水管61が挿通されるものであり、その内径は通水管61の外径と略同一の大きさに形成されている。上側の1個の半割孔11はドレン管62の外径に対応して下側の一対の半割孔11,11より小さい内径に形成されている。但し、各半割孔11に挿通される樹脂管は上記組み合わせのものに限られるものではなく、それに対応して各半割孔11の内径も適宜設定される。なお、上側の1個の半割孔11は請求項2の第1の半割孔に相当し、下側の一対の半割孔11,11は第2の半割孔に相当する。   A drain pipe 62 is inserted into one half hole 11 between the upper first half body 21 and the center second half body 31 in FIG. 8A, and the inner diameter is outside the drain pipe 62. It is formed in the same size as the diameter. Further, in each of the pair of half holes 11, 11 between the second half 31 at the center and the third half 51 at the lower part of FIG. 8 (a), the water pipe 61 is inserted. The inner diameter is substantially the same as the outer diameter of the water pipe 61. One upper half hole 11 is formed to have an inner diameter smaller than the pair of lower half holes 11, 11 corresponding to the outer diameter of the drain pipe 62. However, the resin pipes inserted into the respective half holes 11 are not limited to the above combinations, and the inner diameters of the respective half holes 11 are appropriately set correspondingly. The upper half hole 11 corresponds to the first half hole of claim 2, and the lower pair of half holes 11, 11 corresponds to the second half hole.

上側の1個の半割孔11は、別言すれば、第1実施形態の貫通孔8がヒンジ55を介して半割構造となっているものであり、第2実施形態はこの点において第1実施形態と相違する。
第2実施形態の管引出口形成具1において樹脂管を挿通させるには、図8(b)の展開状態において、まず、第2半割体31の割面53の中央の半円切欠11a上にドレン管62を配置した後、ヒンジ55を軸に回動して第1半割体21を閉じることにより上側の1個の半割孔11を閉じてドレン管62を挿通させる。この状態では、第1実施形態の貫通孔8と同様に、管引出口形成具1はドレン管62に任意の位置で保持される。したがって、以降に2本の通水管61を挿通させる際には、管引出口形成具1及びドレン管62を保持している必要はない。その後は、第1実施形態と同様に、第2半割体31の割面54の一対の半円切欠11a、11a上にそれぞれ通水管61を配置し、ヒンジ56を軸に回動して第3半割体51を閉じる。これにより、下側の一対の半割孔11,11は同時に閉じられ、2本の通水管61は同時に引出壁52に挿通される。
In other words, the upper half hole 11 is a structure in which the through hole 8 of the first embodiment has a half structure through the hinge 55, and the second embodiment is the first in this respect. This is different from the first embodiment.
In order to allow the resin pipe to be inserted in the tube outlet forming tool 1 of the second embodiment, first, on the semicircular notch 11a at the center of the split surface 53 of the second half-divided body 31 in the expanded state of FIG. After the drain pipe 62 is arranged, the hinge 55 is pivoted about the shaft to close the first half body 21, thereby closing the upper half hole 11 and inserting the drain pipe 62. In this state, similarly to the through hole 8 of the first embodiment, the tube outlet forming tool 1 is held by the drain tube 62 at an arbitrary position. Therefore, when inserting the two water flow pipes 61 after that, it is not necessary to hold | maintain the pipe outlet formation tool 1 and the drain pipe 62. FIG. After that, similarly to the first embodiment, the water pipes 61 are respectively disposed on the pair of semicircular cutouts 11a and 11a of the split surface 54 of the second half-divided body 31, and are rotated about the hinge 56 as an axis. Close the half halved body 51. As a result, the pair of lower halves 11 and 11 are closed at the same time, and the two water pipes 61 are inserted through the drawer wall 52 at the same time.

したがって、第2実施形態の管引出口形成具1は、第1実施形態の貫通孔8が半割孔11に代わっているだけであるから、第1実施形態と同様に作用する。なお、半割孔11が半割構造となっている分、請求項1の貫通孔8と比較して、構造が複雑となるが、ドレン管62は通水管61を配置した後、第1半割体21を閉じ、ドレン管62の外周方向から半割孔11を閉じるだけでこの半割孔11に挿通させることができる。   Therefore, the tube outlet forming tool 1 according to the second embodiment operates in the same manner as the first embodiment because the through hole 8 according to the first embodiment is merely replaced with the half hole 11. Since the half hole 11 has a half structure, the structure is complicated compared to the through hole 8 of claim 1, but the drain pipe 62 is arranged in the first half after the water pipe 61 is arranged. By simply closing the split body 21 and closing the half hole 11 from the outer peripheral direction of the drain pipe 62, the half hole 11 can be inserted.

〈第三実施形態〉
次に、本発明の第三実施形態の管引出口形成具を図9に基づいて説明する。この第三実施形態は請求項3の態様に相当する。
図9において、管引出口形成具1Bは、全体が略筒状に形成され、管軸方向に第1半割体21、第2半割体31、第3半割体51及び第4半割体57に4分割されている。管引出口形成具1の他端側である樹脂管の引出側は側面全体が1個の引出壁52で形成されている。引出壁52における3つの割面にはそれぞれ中央に1個の半割孔11が形成されており、図9の上部の第2半割体31は中央の第1半割体21に対してヒンジ54を軸として図9の上下方向に回動できるようになっており、同様に、左下部の第3半割体51は第1半割体21に対してヒンジ55を軸として上下方向に回動し、右下部の第4半割体57は第1半割体21に対してヒンジ59を軸として上下方向に回動できるようになっている。したがって、各半割孔11は、各半割体の閉塞により互いに別個独立して閉じられ、その点において第1実施形態、第2実施形態と相違する。なお、第三実施形態においても、説明の都合上、引き出された樹脂管を保護する保護管64は取付けないものとしている。但し、勿論、保護管64を取付けてもよい。
<Third embodiment>
Next, the tube outlet formation tool of 3rd embodiment of this invention is demonstrated based on FIG. This third embodiment corresponds to the aspect of claim 3.
In FIG. 9, the tube outlet forming tool 1B is formed in a substantially cylindrical shape as a whole, and the first half 21, the second half 31, the third half 51 and the fourth half in the tube axis direction. The body 57 is divided into four. The entire side surface of the drawing side of the resin pipe, which is the other end side of the pipe drawing port forming tool 1, is formed by a single drawing wall 52. One split hole 11 is formed in the center of each of the three split surfaces of the drawer wall 52, and the upper second half 31 in FIG. 9 is a hinge relative to the first first half 21. 9 can be rotated in the vertical direction of FIG. 9. Similarly, the lower left third half 51 is rotated up and down with respect to the first half 21 with the hinge 55 as an axis. The lower right fourth half 57 is configured to be pivotable with respect to the first half 21 about the hinge 59 in the vertical direction. Therefore, each half hole 11 is closed separately from each other by closing each half body, and is different from the first embodiment and the second embodiment in that respect. In the third embodiment as well, for convenience of explanation, the protective tube 64 that protects the drawn resin tube is not attached. However, of course, the protective tube 64 may be attached.

この管引出口形成具1に3本の樹脂管を挿通させるには、まず、いずれかの例えば第1半割体21と第2半割体31との割面53の半円切欠上にドレン管62を配置した後、ヒンジ54を軸に回動して第2半割体31を閉じることにより半割孔11を閉じてドレン管62を挿通させる。この状態では、第1実施形態の貫通孔8と同様に、管引出口形成具1はドレン管62に任意の位置で保持される。したがって、以降に2本の通水管61を挿通させる際には、管引出口形成具1及びドレン管62を保持している必要はない。次に、例えば、第1半割体21と第3半割体51との割面54の半円切欠上に1本目の通水管61を配置し、ヒンジ55を軸に回動して第3半割体51を閉じる。これにより、左下側の半割孔11は同時に閉じられ、1本目の通水管61は同時に引出壁52に挿通される。次に、第1半割体21と第4半割体57との割面58の半円切欠上に2本目の通水管61を配置し、ヒンジ59を軸に回動して第4半割体57を閉じる。これにより、右下側の半割孔11は同時に閉じられ、2本目の通水管61は同時に引出壁52に挿通される。   In order to insert three resin tubes into the tube outlet forming tool 1, first, a drain is formed on any one of the semicircular cutouts of the split surface 53 of the first half 21 and the second half 31. After the pipe 62 is arranged, the second half-divided body 31 is closed by rotating around the hinge 54 to close the half-hole 11 and allow the drain pipe 62 to be inserted. In this state, similarly to the through hole 8 of the first embodiment, the tube outlet forming tool 1 is held by the drain tube 62 at an arbitrary position. Therefore, when inserting the two water flow pipes 61 after that, it is not necessary to hold | maintain the pipe outlet formation tool 1 and the drain pipe 62. FIG. Next, for example, the first water pipe 61 is disposed on the semicircular cutout of the split surface 54 between the first half 21 and the third half 51, and the third water pipe 61 is rotated around the hinge 55 as the third half. The half body 51 is closed. Thereby, the lower left half-split hole 11 is closed at the same time, and the first water pipe 61 is inserted into the drawer wall 52 at the same time. Next, the second water pipe 61 is arranged on the semicircular cutout of the split surface 58 of the first half 21 and the fourth half 57, and the fourth half is rotated by pivoting around the hinge 59. Close body 57. As a result, the lower right half-split hole 11 is simultaneously closed, and the second water pipe 61 is simultaneously inserted into the drawer wall 52.

このように、第3実施形態の管引出口形成具1は、各半割孔11が別個独立して閉じられるので、請求項1及び請求項2と同様の効果を奏するとともに、最初に1本のドレン管62を半割孔11に挿通した後、このドレン管62に保持された状態で他の半割孔11を順次閉じていくことにより残余の2本の通水管61を他の半割孔11に順次挿通させて引き出すことができる。
なお、各半割孔11に挿通される樹脂管は上記組み合わせのものに限られるものではなく、それに対応して各半割孔11の内径も適宜設定される。
As described above, the pipe outlet forming tool 1 according to the third embodiment has the same effects as those of the first and second aspects because each of the half holes 11 is independently closed. After the other drain pipe 62 is inserted into the half hole 11, the other two half pipes 61 are sequentially closed while being held in the drain pipe 62, so that the remaining two water pipes 61 are separated from the other half pipes 11. The holes 11 can be sequentially inserted and pulled out.
In addition, the resin tube inserted in each half hole 11 is not restricted to the above-mentioned combination, and the inner diameter of each half hole 11 is also set accordingly.

〈他の実施形態〉
上記各実施形態では、計3本の樹脂管が挿通されて引き出される管引出口形成具1を示したが、本発明を実施する場合には、樹脂管は3本に限られるものではなく、2本、4本、5本等が挿通されるものであってもよい。図10に幾つかの態様を例示する。
<Other embodiments>
In each of the above-described embodiments, the pipe draw-out forming tool 1 through which a total of three resin pipes are inserted and drawn is shown. However, in the case of carrying out the present invention, the number of resin pipes is not limited to three, Two, four, five, etc. may be inserted. FIG. 10 illustrates some aspects.

図10(a)に示す管引出口形成具1Cは、計2本の樹脂管が挿通されるものであり、第一実施形態の変形例である。この管引出口形成具1Cは、第一実施形態において2本の通水管61が挿通されている隔壁10には、1本の通水管61のみが挿通される。したがって、例えば、第2引出壁6の貫通孔8には1本の通水管61が管軸方向から挿通され、隔壁10の半割孔11には第1半割体21と第2半割体31とを閉じることにより1本の通水管61が挿通される。なお、説明上、図10(a)において、図1及び図2に示した第1引出壁5及び通水管引出孔7は省略してある。   A pipe outlet forming tool 1C shown in FIG. 10 (a) is a modification of the first embodiment, in which a total of two resin pipes are inserted. In the pipe outlet forming tool 1C, only one water pipe 61 is inserted into the partition wall 10 into which the two water pipes 61 are inserted in the first embodiment. Therefore, for example, one water pipe 61 is inserted into the through hole 8 of the second drawing wall 6 from the tube axis direction, and the first half 21 and the second half are inserted into the half hole 11 of the partition wall 10. By closing 31, one water pipe 61 is inserted. 10A, the first drawing wall 5 and the water pipe drawing hole 7 shown in FIGS. 1 and 2 are omitted.

図10(b)に示す管引出口形成具1Dは、計2本の樹脂管が挿通されるものであり、図8に示した第二実施形態の変形例である。この管引出口形成具1は、第二実施形態において図8(a)に示した、2本の通水管61が挿通されている引出壁52において、第2半割体31と第3半割体51との間の割面54には、1本の通水管61のみが挿通される。   A pipe outlet forming tool 1D shown in FIG. 10 (b) is a modification of the second embodiment shown in FIG. 8, through which a total of two resin pipes are inserted. This pipe outlet forming tool 1 has a second half 31 and a third half in the drawer wall 52 through which the two water pipes 61 are inserted as shown in FIG. 8A in the second embodiment. Only one water pipe 61 is inserted into the split surface 54 between the body 51 and the body 51.

図10(c)に示す管引出口形成具1Eは、計4本の樹脂管が挿通されるものであり、第一実施形態において2本の通水管61が挿通されている隔壁10に、更に別個独立した半割孔11が形成されている。即ち、管引出口形成具1は2つの割面で第1半割体21、第2半割体31及び第3半割体51の計3つに分割されている。したがって、最初に例えばドレン管62を第2引出壁6の貫通孔8に管軸方向から挿通させ、このドレン管62に管引出口形成具1を保持させた状態で、第1半割体21と第2半割体31との間の割面53における2個の半割孔11にそれぞれ通水管61を挿通させ、その後に、更に、第1半割体21と第3半割体51との間の割面54における1個の半割孔11に通水管61を挿通させることができる。なお、説明上、図10(c)においても、図1及び図2に示した第1引出壁5及び通水管引出孔7は省略してある。   A pipe outlet forming tool 1E shown in FIG. 10 (c) is one into which a total of four resin pipes are inserted. In the first embodiment, the partition wall 10 into which two water pipes 61 are inserted is further provided. Separate and independent half holes 11 are formed. That is, the pipe outlet forming tool 1 is divided into three parts, that is, a first half 21, a second half 31, and a third half 51 by two split surfaces. Accordingly, first, for example, the drain pipe 62 is inserted through the through hole 8 of the second drawing wall 6 from the pipe axis direction, and the pipe outlet forming tool 1 is held in the drain pipe 62. The water pipes 61 are respectively inserted into the two half holes 11 in the split surface 53 between the second half body 31 and the second half body 31, and then, further, the first half body 21 and the third half body 51, The water pipe 61 can be inserted into one half hole 11 in the split surface 54 between the two. For the sake of explanation, also in FIG. 10 (c), the first extraction wall 5 and the water pipe extraction hole 7 shown in FIGS. 1 and 2 are omitted.

更に、図示しないが、上記各実施形態では、最初に挿通される樹脂管は1本のドレン管62のみの場合を示しているが、最初に2本の樹脂管を2個の貫通孔8または半割孔11に挿通するものとしてもよい。   Furthermore, although not shown in the drawings, in each of the above-described embodiments, the case where only one drain pipe 62 is inserted first is shown, but first, two resin pipes are connected to two through holes 8 or It may be inserted through the half hole 11.

〈その他〉
ところで、上記各実施形態の貫通孔8及び半割孔11は、ドレン管62或いは通水管61の外径と実質同一の大きさの内径に形成されているが、必ずしもこれに限られるものではなく、これらの樹脂管の外径より大きい内径を有するものであっても挿通させて引き出す際に相当の通管抵抗を受ける場合などにおいては、本発明による同様の効果が得られる。
<Others>
By the way, although the through hole 8 and the half hole 11 of each said embodiment are formed in the internal diameter of the magnitude | size substantially the same as the outer diameter of the drain pipe 62 or the water flow pipe 61, it is not necessarily restricted to this. Even if these resin pipes have an inner diameter larger than the outer diameter, the same effect according to the present invention can be obtained in the case of receiving a considerable pipe resistance when being inserted and pulled out.

次に、上記各実施形態の半割孔11は、円の中心線上で2分割しているが、その中心線から僅かに離間した線上で2分割してもよい。この場合は、一方の半円切欠の両縁部が180度を超えて反対側の半円切欠まで張り出すが、樹脂管を弾性的に押し込むことによりこの半円切欠内に配置することは可能であり、その分、半割孔11における樹脂管の保持力が高まる。   Next, although the half hole 11 of each said embodiment is divided into 2 on the centerline of a circle | round | yen, you may divide into 2 on the line slightly spaced apart from the centerline. In this case, both edges of one semicircle notch extend beyond 180 degrees to the opposite semicircle notch, but it is possible to place it in this semicircle notch by elastically pushing the resin tube Accordingly, the holding force of the resin pipe in the half hole 11 is increased accordingly.

また、上記各実施形態の管引出口形成具1は、第1半割体21と第2半割体31とを第1ヒンジ13を軸に回動し、第2半割体31の係止片34を第1半割体21の被係止突起24に係止させて筒状体に形成しているが、この係止手段に限られるものではない。例えば、2個の半割体が互いに分離したものであって、各半割体のそれぞれの両側端部に係止手段を設け、両側端部において係止させて筒状体に形成するものとしてもよい。
更に、管引出口形成具1は略円筒状に形成されているが、これに限られず、四角筒状などの多角筒状等に形成してもよい。
In addition, the tube outlet forming tool 1 of each of the above embodiments rotates the first half 21 and the second half 31 about the first hinge 13 to lock the second half 31. Although the piece 34 is locked to the locked projection 24 of the first half 21 and formed into a cylindrical body, it is not limited to this locking means. For example, two halves are separated from each other, provided with locking means at both side ends of each half, and locked at both side ends to form a cylindrical body. Also good.
Furthermore, the tube outlet forming tool 1 is formed in a substantially cylindrical shape, but is not limited to this, and may be formed in a polygonal tube shape such as a square tube shape.

そして、上記第一実施形態では、ドレン管62及び通水管61において管引出口形成具1と給湯器65の管継手66との間に保護管64を外嵌しているが、この第一実施形態においても保護管64は必ずしも要するものではない。この場合、管引出口形成具1の他端側の第1引出壁5と隔壁10とは1個の引出壁のみとし、この引出壁に樹脂管の外径と実質同一の内径を有する半割孔11を形成することができる。   In the first embodiment, the protective pipe 64 is externally fitted between the pipe outlet / former 1 and the pipe joint 66 of the water heater 65 in the drain pipe 62 and the water pipe 61. Even in the form, the protective tube 64 is not necessarily required. In this case, the first pull-out wall 5 and the partition wall 10 on the other end side of the pipe pull-out outlet forming tool 1 are only one pull-out wall, and the pull-out wall has a halved portion having an inner diameter substantially the same as the outer diameter of the resin pipe. Holes 11 can be formed.

なお、引出壁及び隔壁10に、予備の貫通孔8或いは半割孔11を設けてもよい。この場合、外部からの異物混入を防止すべく、貫通孔8或いは半割孔11に蓋部材が取付けられたり、ノックアウト等が形成される。   In addition, you may provide the preliminary | backup through-hole 8 or the half hole 11 in the drawer wall and the partition 10. FIG. In this case, a lid member is attached to the through hole 8 or the half hole 11 or a knockout or the like is formed so as to prevent foreign matter from entering from the outside.

また、本発明の管引出口形成具1は、波付鞘管63内の通水管61及びドレン管62が給湯器65の管継手66に接続される場合を示しているが、他に、例えば、床暖房などにおいて通水管61等が波付鞘管63内に挿通され、この波付鞘管63の端部から引き出されて床暖房用床板に設けられた管継手66に接続される場合や、給水器、給湯器65等から端末の各給水栓等に至る間に設けられた分水用のヘッダーの管継手66に接続される場合、その他、室外に設けられた熱源機の管継手66に接続される場合などにも同様に適用される。   In addition, the pipe outlet forming tool 1 of the present invention shows a case where the water flow pipe 61 and the drain pipe 62 in the corrugated sheath pipe 63 are connected to the pipe joint 66 of the water heater 65. In the case of floor heating or the like, the water flow pipe 61 or the like is inserted into the corrugated sheath pipe 63 and pulled out from the end of the corrugated sheath pipe 63 and connected to a pipe joint 66 provided on the floor heating floor plate. When connecting to a water pipe header 66 provided between the water heater, the water heater 65, etc., to the water taps of the terminal, etc., the heat source pipe pipe 66 provided outside the room is also used. The same applies to the case of being connected to.

本発明の第一実施形態の管引出口形成具を示す斜視図である。It is a perspective view which shows the tube drawing exit formation tool of 1st embodiment of this invention. 図1の管引出口形成具の平面図である。It is a top view of the tube drawing outlet formation tool of FIG. 図1の管引出口形成具を展開した状態を示し、(a)は外部側を見た斜視図、(b)は内部側を見た斜視図である。FIG. 2 shows a developed state of the tube outlet forming tool of FIG. 1, (a) is a perspective view of the external side, and (b) is a perspective view of the internal side. 図3の管引出口形成具を示し、(a)は平面図、(b)は正面図である。The pipe drawing exit formation tool of Drawing 3 is shown, (a) is a top view and (b) is a front view. 図3の管引出口形成具の断面図であり、(a)は図4(b)のA−A切断線による断面図、(b)は同B−B切断線による断面図、(c)は同C−C切断線による断面図である。4 is a cross-sectional view of the tube outlet forming tool of FIG. 3, wherein (a) is a cross-sectional view taken along the line AA of FIG. 4 (b), (b) is a cross-sectional view taken along the line BB of FIG. These are sectional drawings by the CC cutting line. 図1の管引出口形成具を貫通した樹脂管が給湯器に接続された状態を示す正面図である。It is a front view which shows the state in which the resin pipe which penetrated the pipe drawing outlet formation tool of FIG. 1 was connected to the water heater. 図1の管引出口形成具に樹脂管を挿通させる手順を示す平面図である。It is a top view which shows the procedure in which a resin pipe is penetrated to the pipe drawing outlet formation tool of FIG. 本発明の第二実施形態の管引出口形成具を示し、(a)は平面図、(b)は展開した状態の平面図である。The pipe drawing exit formation tool of 2nd embodiment of this invention is shown, (a) is a top view, (b) is the top view of the unfolded state. 本発明の第三実施形態の管引出口形成具を示す平面図である。It is a top view which shows the tube outlet formation tool of 3rd embodiment of this invention. 本発明の他の実施形態の管引出口形成具を示す平面図である。It is a top view which shows the tube drawing exit formation tool of other embodiment of this invention. 従来の管引出口形成具の正面図である。It is a front view of the conventional pipe drawing exit formation tool.

符号の説明Explanation of symbols

1、1A、1B、1C、1D、1E 管引出口形成具
3 鞘管取付部
8 貫通孔
11 半割孔
21 第1半割体
31 第2半割体
51 第3半割体
57 第4半割体
61 通水管
62 ドレン管
63 波付鞘管
DESCRIPTION OF SYMBOLS 1, 1A, 1B, 1C, 1D, 1E Pipe draw-out formation tool 3 Sheath pipe attachment part 8 Through-hole 11 Half-split 21 First half-split 31 Second half-split 51 Third half-split 57 Fourth half Split 61 Water pipe 62 Drain pipe 63 Corrugated sheath pipe

Claims (3)

複数本の樹脂管が内部を挿通する鞘管の端部に取着される筒状の管引出口形成具であって、
一端側に、前記鞘管の端部が取着される取着部が形成され、
他端側または内部に、
前記複数本のうちの一部の樹脂管が貫通する、該一部の樹脂管と対応する数の貫通孔と、
前記複数本のうちの残余の樹脂管にその外周方向から閉じられる、該残余の樹脂管と対応する数の半割孔と
が形成されたことを特徴とする管引出口形成具。
A tubular tube outlet forming tool attached to an end of a sheath tube through which a plurality of resin tubes are inserted,
On one end side, an attachment portion to which the end of the sheath tube is attached is formed,
On the other side or inside,
A number of through-holes corresponding to the some resin pipes, through which some of the plurality of resin pipes penetrate;
A pipe outlet forming tool, wherein the remaining resin pipes of the plurality are closed from the outer peripheral direction and the number of half holes corresponding to the remaining resin pipes are formed.
複数本の樹脂管が内部を挿通する鞘管の端部に取着される筒状の管引出口形成具であって、
一端側に、前記鞘管の端部が取着される取着部が形成され、
他端側または内部に、
前記複数本のうちの一部の樹脂管にその外周方向から閉じられる、該一部の樹脂管と対応する数の第1の半割孔と、
前記複数本のうちの残余の樹脂管にその外周方向から前記第1の半割孔とは別個独立に閉じられる、該残余の樹脂管と対応する数の第2の半割孔と
が形成されたことを特徴とする管引出口形成具。
A tubular tube outlet forming tool attached to an end of a sheath tube through which a plurality of resin tubes are inserted,
On one end side, an attachment portion to which the end of the sheath tube is attached is formed,
On the other side or inside,
A number of first half holes corresponding to the part of the resin pipes, which are closed to the part of the resin pipes from the outer peripheral direction;
The remaining resin pipes of the plurality are formed with a number of second half holes corresponding to the remaining resin pipes, which are closed independently from the first half holes from the outer circumferential direction. A pipe outlet forming tool characterized by the above.
複数本の樹脂管が内部を挿通する鞘管の端部に取着される筒状の管引出口形成具であって、
一端側に、前記鞘管の端部が取着される取着部が形成され、
他端側または内部に、
前記樹脂管にその外周方向から互いに別個独立して閉じられる、前記複数本の樹脂管と対応する数の半割孔が形成されたことを特徴とする管引出口形成具。
A tubular tube outlet forming tool attached to an end of a sheath tube through which a plurality of resin tubes are inserted,
On one end side, an attachment portion to which the end of the sheath tube is attached is formed,
On the other side or inside,
A pipe drawing outlet forming tool, wherein the resin pipe is formed with a number of half holes corresponding to the plurality of resin pipes, which are separately and independently closed from the outer peripheral direction of the resin pipe.
JP2008274873A 2008-10-24 2008-10-24 Pipe outlet forming tool Active JP5342721B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200462293Y1 (en) * 2011-04-12 2012-09-04 박찬석 Pipe fixation for clamp

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JP2005016260A (en) * 2003-06-27 2005-01-20 San-Ei Faucet Mfg Co Ltd Stopper made of resin
JP2005195056A (en) * 2004-01-05 2005-07-21 Mym Corp Connection structure for water flow pipe to joint member
JP2007009978A (en) * 2005-06-29 2007-01-18 Sun Wave Ind Co Ltd Pipe holder
JP2007138589A (en) * 2005-11-18 2007-06-07 Mirai Ind Co Ltd Installation method of resin pipe to construction wall, installation implement of resin pipe, and pipe holding sleeve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005016260A (en) * 2003-06-27 2005-01-20 San-Ei Faucet Mfg Co Ltd Stopper made of resin
JP2005195056A (en) * 2004-01-05 2005-07-21 Mym Corp Connection structure for water flow pipe to joint member
JP2007009978A (en) * 2005-06-29 2007-01-18 Sun Wave Ind Co Ltd Pipe holder
JP2007138589A (en) * 2005-11-18 2007-06-07 Mirai Ind Co Ltd Installation method of resin pipe to construction wall, installation implement of resin pipe, and pipe holding sleeve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200462293Y1 (en) * 2011-04-12 2012-09-04 박찬석 Pipe fixation for clamp

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