JP2010101039A - Form for laying concrete - Google Patents

Form for laying concrete Download PDF

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JP2010101039A
JP2010101039A JP2008271971A JP2008271971A JP2010101039A JP 2010101039 A JP2010101039 A JP 2010101039A JP 2008271971 A JP2008271971 A JP 2008271971A JP 2008271971 A JP2008271971 A JP 2008271971A JP 2010101039 A JP2010101039 A JP 2010101039A
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rail
rod
contact surface
concrete
surface portion
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JP5300409B2 (en
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Masahiko Nakazato
雅彦 中里
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Nippo Corp
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Nippo Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a form for laying concrete which can keep cost low by more easily performing the operation of mounting a rail for making a laying machine travel than ever. <P>SOLUTION: The form for laying the concrete includes: an abutting surface 1 abutting on the concrete; a supporting portion 2 which is elongated to the backside of the abutting surface 1 and fixed to a base course so as to support the abutting surface 1 from the backside; and a plurality of rod-like members 3 which are erected in line in the direction of the elongation of the abutting surface 1 on the top surface of the supporting portion. A predetermined spacing is set between the abutting surface 1 and the rod-like member 3, so that the rail 4 can be held between the abutting surface 1 and the rod-like member 3. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、コンクリートの敷設時に使用される型枠に関する。   The present invention relates to a formwork used when laying concrete.

道路や駐機場などのコンクリート舗装を敷設する際には、その舗装幅員の両側に型枠を設置し、該型枠内にコンクリートを打設する。このコンクリート敷設用の型枠には、特許文献1に示されるように、コンクリート仕上げ機などの敷設機械を走行させるために、鉄道同様のレールを備えたものがある。すなわち、当該型枠は、舗装幅員の両側に沿わせて立設される、コンクリートとの当接面部と、該当接面部の背面側(コンクリート打設側とは反対側)に延設されて路盤に固定され、当接面部が位置ずれしないように背面側から支持する支持部と、を含んで構成され、レールが、その支持部上に取り付けられる。このようなレールは鉄製で、支持部上に、専用のレール押さえによって装着される(特許文献1の第9頁等参照)。   When laying concrete pavements such as roads and parking lots, formwork is installed on both sides of the pavement width, and concrete is placed in the formwork. In this concrete laying form, as shown in Patent Document 1, there is a type provided with rails similar to railways for running a laying machine such as a concrete finishing machine. That is, the formwork is extended along the contact surface portion with concrete and the back side of the contact surface portion (the side opposite to the concrete placement side), which is erected along both sides of the pavement width. And a support portion that is supported from the back side so that the contact surface portion is not displaced, and the rail is mounted on the support portion. Such a rail is made of iron and is mounted on the support portion by a dedicated rail press (see page 9, etc. of Patent Document 1).

実開昭61−093504号公報Japanese Utility Model Publication No. 61-093504

上記レールは、舗装形状に従って型枠を設置した後に、現場にて取り付けられるもので、その取付作業においては、型枠の支持部上における装着部位までクレーンにより吊り上げ、そしてレール押さえによって動かないようにしっかり装着する。したがってレールは、取付作業において、敷設機械を走行させる距離の全行程分の長さが一度に装着される。一般的なレールは、12〜22kg/mの重量があり、1本が3m又は5mの長さで、これを例えば25m程度の敷設機械走行行程に使用するのであれば、片側5本〜8本を取付作業にて装着しなければならない。   The above rail is installed on site after the formwork is installed according to the pavement shape. In the installation work, it is lifted by the crane to the mounting part on the support part of the formwork, and it is not moved by the rail presser Install firmly. Accordingly, the rail is mounted at a time for the entire length of the distance traveled by the laying machine in the mounting operation. If a general rail has a weight of 12-22 kg / m, one is 3 m or 5 m long, and this is used for a laying machine traveling stroke of about 25 m, for example, 5 to 8 on one side Must be installed during installation.

このレール取付作業は、レール重量もあって手間のかかる作業であり、且つ敷設機械を走行させる全行程分のレール費用も安いものではない。このような事情に鑑みて本発明は、レール取付作業が従来よりも簡単であり、コストを抑制することの可能なコンクリート敷設用型枠を提案するものである。   This rail mounting operation is laborious due to the weight of the rail, and the rail cost for the entire process of running the laying machine is not low. In view of such circumstances, the present invention proposes a concrete laying formwork in which rail mounting work is easier than before and the cost can be suppressed.

上記課題を解決するためにここで提案するコンクリート敷設用型枠は、コンクリートとの当接面部と、該当接面部の背面側に延設されて路盤に固定され、前記当接面部を背面側から支持する支持部と、該支持部上面において、前記当接面部の延長方向へ一列に立設された複数の棒状部材と、を含んで構成され、前記当接面部と前記棒状部材との間に所定の間隔があって、前記当接面部と前記棒状部材との間にレールを保持できるようになっていることを特徴とする。   In order to solve the above problems, the concrete laying form proposed here is a contact surface portion with concrete, and is extended to the back side of the corresponding contact surface portion and fixed to the roadbed. And a plurality of rod-shaped members that are erected in a row in the extending direction of the contact surface portion on the upper surface of the support portion, and are formed between the contact surface portion and the rod-shaped member. A rail is held between the contact surface portion and the rod-like member with a predetermined interval.

コンクリート敷設用型枠に取り付けるレールは、左右方向の動きが規制されていれば、上下方向の多少の動きは許容される。ここに着目して、本提案に係るコンクリート敷設用型枠は、当接面部と棒状部材とでレールを挟み込んで左右方向の動きを規制し、上下方向には、支持部上面にてレールを下支えするものとしている。したがって、レールの取付作業は、当接面部と棒状部材との間に上からレールを落とし込むという簡単な作業で済む。   If the rail attached to the concrete laying formwork is restricted from moving in the left-right direction, some movement in the vertical direction is allowed. Focusing on this, the concrete laying formwork according to the present proposal sandwiches the rail between the abutment surface portion and the rod-like member to restrict the movement in the left-right direction, and supports the rail on the upper surface of the support portion in the up-down direction. I am going to do it. Therefore, the rail mounting operation can be a simple operation of dropping the rail from above between the contact surface portion and the rod-shaped member.

そして、当接面部と棒状部材との間に上からレールを落とし込んであるだけなので、敷設機械が走り終わったレールを取り外して、敷設機械が走っていく先へ使い回すといった施工法が可能となる。すなわち、例えば上述の例のような3mや5mなどの所定の長さのレールを片側2本用意しておけば、敷設機械の全走行行程を賄うことができる。したがって、コスト抑制に貢献する。   And since the rail is only dropped from above between the contact surface portion and the rod-like member, a construction method is possible in which the rail where the laying machine has finished running is removed and reused at the point where the laying machine runs. . That is, for example, if two rails each having a predetermined length such as 3 m or 5 m as described above are prepared, the entire travel of the laying machine can be covered. Therefore, it contributes to cost reduction.

図1に、コンクリート敷設用型枠の実施形態を、斜視図で示している。   FIG. 1 is a perspective view showing an embodiment of a concrete laying formwork.

このコンクリート敷設用型枠は、舗装幅員の両側に沿わせて立設される、コンクリートとの当接面部1と、該当接面部1の背面側(コンクリート打設側とは反対側)に延設されて路盤に固定され、当接面部1が設置位置から位置ずれしないように背面側から支持する支持部2と、を含んで構成される。本実施形態の型枠は山形鋼(断面L字形)を使用して形成されており、その一辺が当接面部1、他辺が支持部2とされている。   This concrete laying formwork is erected along the both sides of the pavement width and extends to the contact surface part 1 with the concrete and the back side of the corresponding contact part 1 (opposite to the concrete placing side). And a support portion 2 that is fixed to the roadbed and supports from the back side so that the contact surface portion 1 is not displaced from the installation position. The mold of this embodiment is formed using angle steel (L-shaped cross section), one side of which is a contact surface portion 1 and the other side is a support portion 2.

支持部2には、溝形鋼(断面コ字形)がその開口部を下にして溶接され、多数のリブ2aを構成している。すなわち、リブ2aを構成する溝形鋼は、その軸方向が当接面部1の延長方向(矢示X)と直交するようにして溶接されており、直立した当接面部1を背面から支えている。   The support portion 2 is welded with a grooved steel (a U-shaped cross section) with its opening facing down to form a large number of ribs 2a. That is, the grooved steel constituting the rib 2a is welded so that the axial direction thereof is orthogonal to the extending direction (arrow X) of the contact surface portion 1, and supports the upright contact surface portion 1 from the back surface. Yes.

本実施形態の支持部2において支持部上面となるのはリブ2aの上面であり、該リブ2aの上面に、棒状部材3が立設されている。棒状部材3は、すべてのリブ2a上面に設けてもよいが、図示のように1つおきとすることも、あるいは場合によっては2つおき、3つおき等とすることもできる。これら複数の棒状部材3は、当接面部1の延長方向へ一列(数mm〜数cm程度のずれは許容される)となるように立設されており、当接面部1と該棒状部材3との間には、レール4を挿入できるだけの間隔があけられている。   In the support portion 2 of the present embodiment, the upper surface of the support portion is the upper surface of the rib 2a, and the rod-like member 3 is erected on the upper surface of the rib 2a. The rod-like members 3 may be provided on the upper surfaces of all the ribs 2a, but every other rod-like member 3 as shown in the figure, or every two, or every three, as the case may be. The plurality of rod-like members 3 are erected so as to be in a line (a displacement of several mm to several cm is allowed) in the extending direction of the abutment surface portion 1, and the abutment surface portion 1 and the rod-like member 3. The space | interval which can insert the rail 4 is opened between.

この当接面部1と棒状部材3との間に保持されるレール4には、本実施形態の場合、塩化ビニール製の直管が利用されている。ただし、これに限られるわけではなく、その他の樹脂製直管や棒状材(柱材)、あるいは、金属製直管や棒状材、木製の棒状材(いずれも断面円形、断面角形とすることができる)などを使用してもよい。軽さと強度、及びコストの兼ね合いからすると、樹脂製直管をレール4として使用するのが適している。レール4は、所定の長さ、例えば1本が3m〜5mの長さの樹脂製直管を利用し、後述のように使い回して使用することになる。   In this embodiment, a straight pipe made of vinyl chloride is used for the rail 4 held between the contact surface portion 1 and the rod-shaped member 3. However, the present invention is not limited to this, and other resin straight pipes and rod-shaped materials (column materials), or metal straight pipes, rod-shaped materials, and wooden rod-shaped materials (both may have a circular cross section and a square cross section). Can be used). From the standpoint of lightness, strength, and cost, it is suitable to use a resin straight pipe as the rail 4. The rail 4 uses a resin straight pipe having a predetermined length, for example, a length of 3 m to 5 m, and is reused as described later.

棒状部材3は、リブ2aの上面に溶接などで立設したものとすることも可能であるが、図2の端面図に示すように、型枠を路盤に固定するためのピン部材を棒状部材3として利用することができる。このピン部材3は、リブ2aを形成してある部分の支持部2を上下に貫通して路盤に打ち込まれた型枠固定用の鉄ピンであり、本実施形態の場合、該ピン部材3においてリブ2aの上面から突出している頭部を棒状部材として利用する。これにより、部材コストを低減することができる。   The rod-like member 3 can be erected on the upper surface of the rib 2a by welding or the like, but as shown in the end view of FIG. 2, a pin member for fixing the mold frame to the roadbed is a rod-like member. 3 can be used. The pin member 3 is an iron pin for fixing a formwork that is vertically driven through the support portion 2 where the rib 2a is formed and is driven into the roadbed. In the case of this embodiment, the pin member 3 The head protruding from the upper surface of the rib 2a is used as a rod-shaped member. Thereby, member cost can be reduced.

図2に示すように、型枠に保持したレール4の上には、コンクリート仕上げ機(足場車等)のような敷設機械10の車輪11を載せて走行させる。車輪11は、両側部にフランジが形成された戸車形状のもので、レール4は、このような車輪11が脱輪し難いものを使用する。例えば、レール4が円管又は円柱のものである場合は、そのレール直径(外径)をφとすると、φ=t+(W/4t)±αで算出される直径とすると良い。式中のtは車輪11の溝の深さ、Wは溝の幅、αは0〜W/5である。また、レール4が角管又は角柱のものである場合は、該レール断面の一辺の幅(車輪11と当接する面の幅)がWを越えないものとすると良い。 As shown in FIG. 2, wheels 11 of a laying machine 10 such as a concrete finishing machine (scaffolding car, etc.) are placed on the rail 4 held by the formwork. The wheel 11 has a door shape with flanges formed on both sides, and the rail 4 is such that the wheel 11 is difficult to remove. For example, when the rail 4 is a circular tube or a cylinder, assuming that the rail diameter (outer diameter) is φ, the diameter is calculated as φ = t + (W 2 / 4t) ± α. In the formula, t is the depth of the groove of the wheel 11, W is the width of the groove, and α is 0 to W / 5. Further, when the rail 4 is of a square tube or a prism, the width of one side of the rail cross section (the width of the surface in contact with the wheel 11) should not exceed W.

実際に現場にて型枠を設置するにあたっては、図1のような型枠を、当接面部1の延長方向に複数繋ぎ合わせて設置する。レール4は、その繋ぎ合わせて設置した複数の型枠の全長に亘って取り付ける必要はなく、取り扱いやすい3m程の長さのものが、片側最低2本用意してあればよい。すなわち、設置した型枠において、敷設機械10を走行させ始める初期位置における当接面部1と棒状部材3との間に、2本のレール4を当接面部1の延長方向に並べて保持させる(舗装の片側につき)。当該レール4の取付作業は、レール4として樹脂製直管を使用することにより、人力で行える。そして、最初のレール4上に敷設機械10の車輪11を載せ、施工を開始する。敷設機械10が、1本のレール4を走り終えたら、該走り終わったレール4を取り外し、現在敷設機械10が走行している後続のレール4の先へ続けて、取り外したレール4をもう一度取り付ける。当該作業も人力で行え、これを繰り返すことで、片側2本のレール4を使い回して最後まで施工することができる。   When actually installing the formwork at the site, a plurality of formwork as shown in FIG. 1 are connected in the extending direction of the contact surface portion 1. The rails 4 do not have to be attached over the entire length of the plurality of molds connected to each other, and at least two rails having a length of about 3 m that are easy to handle may be prepared. That is, in the installed formwork, two rails 4 are held side by side in the extending direction of the contact surface portion 1 between the contact surface portion 1 and the rod-shaped member 3 at the initial position where the laying machine 10 starts to travel (paving). Per side). The mounting operation of the rail 4 can be performed manually by using a resin straight pipe as the rail 4. And the wheel 11 of the laying machine 10 is mounted on the first rail 4, and construction is started. When the laying machine 10 has finished running on one rail 4, the rail 4 that has finished running is removed, and the removed rail 4 is attached once again after the succeeding rail 4 on which the laying machine 10 is currently running. . The operation can also be performed manually, and by repeating this operation, the two rails 4 on one side can be reused to complete the work.

図3に、コンクリート敷設用型枠の他の実施形態を図2相当の端面図で示している。   FIG. 3 is an end view corresponding to FIG. 2 showing another embodiment of a concrete laying formwork.

図3の型枠は、当接面部及び支持部が図2の実施形態と異なっている。すなわち、当該型枠は、H形鋼を使用して形成されており、その一方のフランジ部が当接面部1、他方のフランジ部2a及びこれらの間のウェブ部2bが支持部2とされている。本実施形態の場合、ウェブ部2bの上面が支持部2上面となり、図1及び図2の実施形態と同様の棒状部材3が、該支持部2上面に立設されている。すなわち、棒状部材3は、ウェブ部2bを上下に貫通して路盤に打ち込まれたピン部材3の頭部を利用してある。この棒状部材3と当接面部1との間に保持されるレール4は、図1及び図2の実施形態と同じものである。   The formwork of FIG. 3 is different from the embodiment of FIG. 2 in the contact surface portion and the support portion. That is, the said formwork is formed using the H-section steel, The one flange part is the contact surface part 1, the other flange part 2a, and the web part 2b between these are the support parts 2. Yes. In the case of the present embodiment, the upper surface of the web portion 2b is the upper surface of the support portion 2, and a bar-like member 3 similar to the embodiment of FIGS. 1 and 2 is erected on the upper surface of the support portion 2. That is, the rod-shaped member 3 utilizes the head of the pin member 3 that penetrates the web portion 2b up and down and is driven into the roadbed. The rail 4 held between the rod-shaped member 3 and the contact surface portion 1 is the same as that in the embodiment of FIGS.

コンクリート敷設用型枠の第1実施形態を示した斜視図。The perspective view which showed 1st Embodiment of the formwork for concrete laying. 第1実施形態のコンクリート敷設用型枠の端面図。The end view of the concrete laying formwork of a 1st embodiment. コンクリート敷設用型枠の第2実施形態を示した端面図。The end view which showed 2nd Embodiment of the formwork for concrete laying.

符号の説明Explanation of symbols

1 当接面部
2 支持部
3 棒状部材(ピン部材)
4 レール
DESCRIPTION OF SYMBOLS 1 Contact surface part 2 Support part 3 Bar-shaped member (pin member)
4 rails

Claims (4)

コンクリートとの当接面部と、
該当接面部の背面側に延設されて路盤に固定され、前記当接面部を背面側から支持する支持部と、
該支持部上面において、前記当接面部の延長方向へ一列に立設された複数の棒状部材と、
を含んで構成され、
前記当接面部と前記棒状部材との間に所定の間隔があって、前記当接面部と前記棒状部材との間にレールを保持できるようになっている
ことを特徴とするコンクリート敷設用型枠。
A contact surface portion with concrete,
A support portion that extends to the back side of the contact surface portion and is fixed to the roadbed, and supports the contact surface portion from the back side;
A plurality of rod-like members erected in a row in the extending direction of the contact surface portion on the upper surface of the support portion;
Comprising
A concrete laying form, characterized in that there is a predetermined interval between the contact surface portion and the rod-shaped member, and a rail can be held between the contact surface portion and the rod-shaped member. .
前記棒状部材として、前記支持部を路盤に固定するために前記支持部を貫通して路盤へ打ち込まれたピン部材の頭部が利用されることを特徴とする請求項1記載のコンクリート敷設用型枠。   2. The concrete laying die according to claim 1, wherein a head of a pin member that penetrates the support portion and is driven into the roadbed is used as the rod-shaped member to fix the support portion to the roadbed. frame. 前記レールが直管であることを特徴とする請求項1又は請求項2記載のコンクリート敷設用型枠。   The concrete laying form according to claim 1 or 2, wherein the rail is a straight pipe. 前記レールが樹脂製であることを特徴とする請求項3記載のコンクリート敷設用型枠。   4. The concrete laying form according to claim 3, wherein the rail is made of resin.
JP2008271971A 2008-10-22 2008-10-22 Concrete laying formwork Active JP5300409B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014066130A (en) * 2012-09-08 2014-04-17 Marubeni Protechs Corp Method for constructing large amount of concrete foundations in short period of time using h-steel

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4623774Y1 (en) * 1966-08-17 1971-08-17
JPS6073903A (en) * 1983-09-30 1985-04-26 アオイ化学工業株式会社 Mold frame and rail fixing apparatus for paving cement concrete
JPS6193504U (en) * 1984-11-22 1986-06-17
JPH04272305A (en) * 1991-02-26 1992-09-29 Sankei Giken Kogyo Kk Form work concrete pavement and formation of continuous formwork wall therewith

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4623774Y1 (en) * 1966-08-17 1971-08-17
JPS6073903A (en) * 1983-09-30 1985-04-26 アオイ化学工業株式会社 Mold frame and rail fixing apparatus for paving cement concrete
JPS6193504U (en) * 1984-11-22 1986-06-17
JPH04272305A (en) * 1991-02-26 1992-09-29 Sankei Giken Kogyo Kk Form work concrete pavement and formation of continuous formwork wall therewith

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014066130A (en) * 2012-09-08 2014-04-17 Marubeni Protechs Corp Method for constructing large amount of concrete foundations in short period of time using h-steel

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