JP2010096002A - Control device - Google Patents

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JP2010096002A
JP2010096002A JP2008264738A JP2008264738A JP2010096002A JP 2010096002 A JP2010096002 A JP 2010096002A JP 2008264738 A JP2008264738 A JP 2008264738A JP 2008264738 A JP2008264738 A JP 2008264738A JP 2010096002 A JP2010096002 A JP 2010096002A
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egr
amount
intake
opening degree
valve
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Takahiro Ozaki
貴裕 尾崎
Ikuo Ozawa
猪久夫 小澤
Kenji Tanaka
賢治 田中
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Daihatsu Motor Co Ltd
Toyota Motor Corp
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Daihatsu Motor Co Ltd
Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

<P>PROBLEM TO BE SOLVED: To reduce a computation error of an amount of fresh air and an amount of EGR gas flowing in a cylinder when controlling an internal combustion engine and an exhaust gas recirculation device affixed to the same. <P>SOLUTION: At a time point of calculating an air amount before intake valve closing timing, when calculating the partial pressure of the fresh air and the partial pressure of the EGR gas at the intake valve closing timing, an actual opening degree of an EGR valve at the intake valve closing timing is estimated based on an EGR valve opening degree at the calculation time point, a time difference from the calculation time pint to the intake valve closing timing and a valve opening speed or a valve closing speed of the EGR valve. Namely, the opening degree is estimated as estimated opening degree=actual opening degree+(time difference×opening or closing speed). <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、内燃機関及びこれに付帯する排気ガス再循環装置を制御する制御装置に関する。   The present invention relates to an internal combustion engine and a control device that controls an exhaust gas recirculation device incidental thereto.

自動車等の内燃機関では、吸気系と排気系とを排気ガス再循環(Exhaust Gas Recirculation)通路を介して連通し、このEGR通路を介して排気ガスの一部を吸気系に還流するEGRを行っている。EGR通路には、これを開閉するEGRバルブが設けられており、内燃機関の運転状況に応じてEGRバルブの開度を操作し、排気ガスの還流率(または、還流量)や還流時期を制御する。   In an internal combustion engine such as an automobile, an EGR is performed in which an intake system and an exhaust system are connected via an exhaust gas recirculation passage, and a part of the exhaust gas is returned to the intake system via the EGR passage. ing. The EGR passage is provided with an EGR valve that opens and closes the EGR passage, and controls the exhaust gas recirculation rate (or recirculation amount) and recirculation timing by manipulating the opening degree of the EGR valve according to the operating condition of the internal combustion engine. To do.

この種の内燃機関を制御するにあたり、運転状況に応じて必要な燃料噴射量を算定するためには、シリンダに流入する新気(吸入空気)量及びEGRガス量を知得することが不可欠である。これら新気量及びEGRガス量を知得するには、吸気弁閉タイミングにおける、シリンダの吸気ポート近傍での吸気圧力及びそれの中に占めるEGRガスの分圧を検出する必要がある。   In controlling this type of internal combustion engine, it is essential to know the amount of fresh air (intake air) and EGR gas flowing into the cylinder in order to calculate the required fuel injection amount according to the operating conditions. . In order to know these new air amount and EGR gas amount, it is necessary to detect the intake pressure in the vicinity of the intake port of the cylinder and the partial pressure of EGR gas occupying it at the intake valve closing timing.

一方で、燃料噴射量は、吸気行程に入る前に既に算定されていなければならない。現実には、吸気行程以前に燃料噴射を開始することが往々にしてあるからである。   On the other hand, the fuel injection amount must already be calculated before entering the intake stroke. In reality, it is often the case that fuel injection is started before the intake stroke.

上記の事情から、既存の内燃機関制御システムでは、吸気管内圧力の先読みを行っている。即ち、吸気弁閉タイミングよりも前の空気量計算時点で、吸気弁閉タイミングにおける吸気管内圧力の値を予測している(例えば、下記特許文献を参照)。
特開2004−197613号公報
From the above situation, the existing internal combustion engine control system pre-reads the intake pipe pressure. That is, the value of the intake pipe pressure at the intake valve closing timing is predicted at the time of calculating the air amount before the intake valve closing timing (see, for example, the following patent document).
JP 2004-197613 A

しかしながら、EGRガス分圧の算出の根拠となるEGRバルブの開度については、吸気弁閉タイミングにおける開度を予測するのではなく、空気量計算時点での実開度をそのまま用いている。   However, for the opening degree of the EGR valve that is the basis for calculating the EGR gas partial pressure, the actual opening degree at the time of calculating the air amount is used as it is, without predicting the opening degree at the intake valve closing timing.

それ故、EGRバルブを開閉操作している最中に空気量計算が実行された場合には、空気量計算時点でのEGRバルブの開度と吸気弁閉タイミングにおけるそれとの間に乖離が発生し、シリンダに流入する新気量及びEGRガス量の計算値に誤差が混入してしまう。結果、燃料噴射量が最適な値とならず、オーバーリーンまたはオーバーリッチとなって排気ガスの悪化やエンジン出力の低下等を招くことがあった。   Therefore, if the air amount calculation is performed while the EGR valve is being opened / closed, there will be a divergence between the opening of the EGR valve at the time of air amount calculation and that at the intake valve closing timing. Then, an error is mixed in the calculated values of the fresh air amount and the EGR gas amount flowing into the cylinder. As a result, the fuel injection amount does not become an optimal value and may become overlean or overrich, leading to deterioration of exhaust gas or reduction of engine output.

本発明は、以上の問題に初めて着目してなされたもので、シリンダに流入する新気量及びEGRガス量の計算誤差を低減することを所期の目的としている。   The present invention has been made by paying attention to the above problems for the first time, and an object thereof is to reduce calculation errors of the amount of fresh air and the amount of EGR gas flowing into the cylinder.

本発明では、内燃機関またはこれに付帯する排気ガス再循環装置を制御する制御装置であり、シリンダに流入する空気量を決定する所定時点よりも前の計算時点において、当該所定時点での新気の分圧及びEGRガスの分圧を算出するものにおいて、前記計算時点におけるEGRバルブ開度と、前記計算時点から前記所定時点までの時間差と、EGRバルブの開弁速度または閉弁速度とを基に、前記所定時点におけるEGRバルブ開度を予測することとした。ここで、「シリンダに流入する空気量を決定する所定時点」とは、吸気弁閉タイミング、または、開いていた吸気弁が閉じてゆく期間内にある所定タイミングをいう。   The present invention is a control device that controls an internal combustion engine or an exhaust gas recirculation device that accompanies the internal combustion engine, and at a calculation time prior to a predetermined time for determining the amount of air flowing into the cylinder, fresh air at the predetermined time is determined. Is calculated based on the EGR valve opening at the time of calculation, the time difference from the time of calculation to the predetermined time, and the valve opening speed or valve closing speed of the EGR valve. In addition, the EGR valve opening at the predetermined time point is predicted. Here, the “predetermined time point for determining the amount of air flowing into the cylinder” refers to the intake valve closing timing or a predetermined timing within a period in which the opened intake valve is closed.

要するに、本発明では、空気量の計算時点において、吸気弁閉タイミング等の所定時点におけるEGRバルブの開度を予測するようにしたのである。本発明によれば、シリンダに流入する新気量及びEGRガス量の計算誤差を低減することができ、排気ガスの悪化やエンジン出力の低下等の不具合を抑制することが可能になる。   In short, in the present invention, the opening degree of the EGR valve at a predetermined time such as the intake valve closing timing is predicted at the time of calculating the air amount. According to the present invention, it is possible to reduce calculation errors of the amount of fresh air and EGR gas flowing into the cylinder, and it is possible to suppress problems such as deterioration of exhaust gas and reduction of engine output.

本発明によれば、シリンダに流入する新気量及びEGRガス量の計算誤差を低減することができる。   According to the present invention, it is possible to reduce calculation errors in the amount of fresh air and the amount of EGR gas flowing into the cylinder.

以下、本発明の一実施形態を、図面を参照して説明する。図1に1気筒の構成を概略的に示した内燃機関100は、例えば自動車に搭載されるものである。内燃機関100の吸気系1には、アクセルペダル(図示せず)の踏込量に応じて開閉するスロットルバルブ11を設けており、スロットルバルブ11の下流にはサージタンク13を一体に有する吸気マニホルド12を取り付けている。シリンダ2上部に形成される燃焼室21の天井部には点火プラグ8を、吸気マニホルド12の吸気ポート側端部には燃料噴射弁3を、それぞれ設けている。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. An internal combustion engine 100 schematically showing the configuration of one cylinder in FIG. 1 is mounted on, for example, an automobile. The intake system 1 of the internal combustion engine 100 is provided with a throttle valve 11 that opens and closes according to the amount of depression of an accelerator pedal (not shown), and an intake manifold 12 that integrally has a surge tank 13 downstream of the throttle valve 11. Is attached. A spark plug 8 is provided at the ceiling of the combustion chamber 21 formed at the top of the cylinder 2, and a fuel injection valve 3 is provided at the end of the intake manifold 12 on the intake port side.

内燃機関100の排気系5には、排気マニホルド51を取り付け、その下流に三元触媒52を装着している。そして、吸気系1と排気系5との間を、排気ガス再循環装置6を介して接続している。   An exhaust manifold 51 is attached to the exhaust system 5 of the internal combustion engine 100, and a three-way catalyst 52 is attached downstream thereof. The intake system 1 and the exhaust system 5 are connected via an exhaust gas recirculation device 6.

排気ガス再循環装置6は、始端が排気マニホルド51に連通し終端がサージタンク13に連通するEGR通路61と、EGR通路61上に設けた外部EGRバルブ62とを要素とする。EGRバルブ62は、その開度操作を通じてEGR通路61を還流する排気ガス(EGRガス)の流量を制御する。   The exhaust gas recirculation device 6 includes an EGR passage 61 having a start end communicating with the exhaust manifold 51 and a terminal end communicating with the surge tank 13, and an external EGR valve 62 provided on the EGR passage 61. The EGR valve 62 controls the flow rate of exhaust gas (EGR gas) that recirculates through the EGR passage 61 through its opening operation.

内燃機関100及び排気ガス再循環装置6の制御を司る制御装置は、ECU4を主体とする。ECU4は、中央演算装置41、記憶装置42、入力インタフェース43、出力インタフェース44等を有するマイクロコンピュータシステムである。入力インタフェース43には、吸気負圧を検出する圧力センサ71から出力される吸気負圧信号a、エンジン回転数を検出する回転数センサ72から出力される回転数信号b、車速を検出する車速センサ73から出力される車速信号c、アイドルスイッチ74から出力されるIDL信号d、冷却水温度を検出する水温センサ76から出力される水温信号f、燃焼圧の変化によりノッキングの状態を検出するノッキングセンサ75から出力されるノッキング信号e、吸気カムシャフト91の端部にあるタイミングセンサ93から出力されるクランク角度信号及び気筒判別用信号g、排気カムシャフト92の端部にあるタイミングセンサ94から240°CA(クランク角度)回転毎に出力される排気カム信号h等が入力される。出力インタフェース44からは、燃料噴射弁3に対して燃料噴射信号n、点火プラグ8に対して点火信号m、EGRバルブ62に対してバルブ開度信号o等を出力する。   The control device that controls the internal combustion engine 100 and the exhaust gas recirculation device 6 is mainly composed of the ECU 4. The ECU 4 is a microcomputer system having a central processing unit 41, a storage device 42, an input interface 43, an output interface 44, and the like. The input interface 43 includes an intake negative pressure signal a output from a pressure sensor 71 that detects intake negative pressure, a rotation speed signal b output from a rotation speed sensor 72 that detects engine rotation speed, and a vehicle speed sensor that detects vehicle speed. 73, a vehicle speed signal c output from the idle switch 74, an IDL signal d output from the idle switch 74, a water temperature signal f output from the water temperature sensor 76 for detecting the cooling water temperature, and a knocking sensor for detecting the knocking state by a change in the combustion pressure. The knocking signal e output from 75, the crank angle signal and cylinder discrimination signal g output from the timing sensor 93 at the end of the intake camshaft 91, and 240 ° from the timing sensor 94 at the end of the exhaust camshaft 92. An exhaust cam signal h or the like output every CA (crank angle) rotation is input. From the output interface 44, a fuel injection signal n is output to the fuel injection valve 3, an ignition signal m is output to the spark plug 8, a valve opening signal o is output to the EGR valve 62, and the like.

中央演算装置41は、予め記憶装置42に格納されているプログラムを解釈、実行し、以て内燃機関100の運転を制御する。即ち、内燃機関100の運転制御に必要な各種情報a、b、c、d、e、f、g、hを入力インタフェース43を介して取得し、それらに基づいて制御入力である燃料噴射量、点火時期、EGRバルブ62の開度等を算出して、制御入力に対応した制御信号m、n、oを出力インタフェース44を介して印加する。   The central processing unit 41 interprets and executes a program stored in advance in the storage device 42, thereby controlling the operation of the internal combustion engine 100. That is, various information a, b, c, d, e, f, g, and h necessary for operation control of the internal combustion engine 100 are acquired through the input interface 43, and based on these, the fuel injection amount that is a control input, The ignition timing, the opening degree of the EGR valve 62, and the like are calculated, and control signals m, n, and o corresponding to the control input are applied via the output interface 44.

ECU4は、圧力センサ71から出力される吸気負圧信号a、回転数センサ72から出力される回転数信号b、EGRバルブ62の開度等を参照し、シリンダ2に流入する新気量及びEGRガス量を推測する。さらに、水温センサ76から出力される水温信号f等を参照して、要求される燃料噴射量いわばエンジン負荷を演算する。その上で、要求燃料噴射量に相当する燃料噴射時間(燃料噴射弁3に対する通電時間)だけ燃料噴射弁3に信号nを入力、吸気系1に燃料を噴射させる。加えて、内燃機関100の運転状況に応じた目標EGR率を達成するのに必要なEGRバルブ62の開度を演算し、開度信号oをEGRバルブ62に入力、EGRバルブ62を操作する。また、ECU4は、ノッキングセンサ75から出力されるノッキング信号eをも参照して、内燃機関100の運転状況及びノッキング状態に応じた点火時期(遅角量または進角量)を演算し、その点火時期に点火プラグ8に信号mを入力、シリンダ2内の混合気への点火を行う。   The ECU 4 refers to the intake negative pressure signal a output from the pressure sensor 71, the rotation speed signal b output from the rotation speed sensor 72, the opening degree of the EGR valve 62, and the like, and the amount of fresh air flowing into the cylinder 2 and EGR Estimate the amount of gas. Further, referring to the water temperature signal f output from the water temperature sensor 76, the required fuel injection amount, that is, the engine load is calculated. After that, the signal n is input to the fuel injection valve 3 for the fuel injection time corresponding to the required fuel injection amount (energization time for the fuel injection valve 3), and fuel is injected into the intake system 1. In addition, the opening degree of the EGR valve 62 necessary to achieve the target EGR rate corresponding to the operating state of the internal combustion engine 100 is calculated, the opening degree signal o is input to the EGR valve 62, and the EGR valve 62 is operated. The ECU 4 also refers to the knocking signal e output from the knocking sensor 75 to calculate the ignition timing (retard amount or advance amount) according to the operating state and knocking state of the internal combustion engine 100, and the ignition The signal m is input to the spark plug 8 at the timing, and the mixture in the cylinder 2 is ignited.

要求燃料噴射量の算定は、吸気行程に入る前に完遂する必要がある。そのために、ECU4は、吸気弁閉タイミングよりも前の空気量計算時点において、シリンダ2に流入する新気量及びEGRガス量の計算を行う。実際には、4ミリ秒ないし8ミリ秒毎に空気量計算を反復実行する。   The calculation of the required fuel injection amount needs to be completed before entering the intake stroke. For this purpose, the ECU 4 calculates the amount of fresh air and EGR gas flowing into the cylinder 2 at the time of calculating the amount of air before the intake valve closing timing. Actually, the air amount calculation is repeatedly executed every 4 to 8 milliseconds.

ECU4は、空気量計算時に、吸気弁閉タイミングにおけるEGRバルブ62の開度を予測し、ひいては、吸気弁閉タイミングにおける吸気ポート近傍での吸気圧力及びそれの中に占めるEGRガスの分圧を予測する。   The ECU 4 predicts the opening degree of the EGR valve 62 at the intake valve closing timing at the time of calculating the air amount, and as a result, predicts the intake pressure near the intake port at the intake valve closing timing and the partial pressure of the EGR gas occupied therein. To do.

EGRバルブ62の開度の予測方法を、図2を参照して補足する。ECU4は、空気量計算時点でのEGRバルブ62の実開度と、空気量計算時点から吸気弁閉タイミングまでの時間差と、EGRバルブ62の開弁速度または閉弁速度と、(目標EGR率、目標吸気圧力等を達成するために)吸気弁閉タイミング以降にEGRバルブ62が実現しているべき(ECU4が制御入力として算出した)目標開度とに基づき、吸気弁閉タイミングでのEGRバルブ62の開度の予測値を計算する。EGRバルブ62の開弁速度または閉弁速度、つまりはハードウェア作動特性データは、予めECU4の記憶装置42に格納されている。基本的には、
予測開度=実開度+(時間差×開閉速度)
の関係式に則ってEGRバルブ62の開度の予測値を演算できる。但し、上式の予測開度の値が目標開度を超越する場合、即ち吸気弁閉タイミングが訪れるよりも前に目標開度に到達する場合には、その目標開度がEGRバルブ62の開度の予測値となる。
A method of predicting the opening degree of the EGR valve 62 will be supplemented with reference to FIG. The ECU 4 determines the actual opening degree of the EGR valve 62 at the time of calculating the air amount, the time difference from the time of calculating the air amount to the intake valve closing timing, the valve opening speed or the valve closing speed of the EGR valve 62, (target EGR rate, The EGR valve 62 at the intake valve closing timing based on the target opening (calculated as a control input by the ECU 4) that should be realized after the intake valve closing timing (to achieve the target intake pressure or the like). Calculate the predicted value of the opening. The valve opening speed or valve closing speed of the EGR valve 62, that is, hardware operating characteristic data is stored in the storage device 42 of the ECU 4 in advance. Basically,
Predicted opening = actual opening + (time difference x switching speed)
The predicted value of the opening degree of the EGR valve 62 can be calculated according to the relational expression. However, if the predicted opening value in the above equation exceeds the target opening, that is, if the target opening is reached before the intake valve closing timing arrives, the target opening will open the EGR valve 62. Predicted value of degree.

吸気弁閉タイミングにおけるEGRバルブ62の開度の予測値が得られれば、吸気弁閉タイミングにおける吸気圧力及びそれの中に占めるEGRガスの分圧を、既存の内燃機関制御システムと同様にして計算することができる。そして、吸気圧力は新気の分圧とEGRガスの分圧との和であるので、吸気弁閉タイミングにおける吸気圧力及びEGRガス分圧の予測値から、シリンダ2に流入する新気量及びEGRガス量を推算することができる。   If the predicted value of the opening degree of the EGR valve 62 at the intake valve closing timing is obtained, the intake pressure at the intake valve closing timing and the partial pressure of the EGR gas occupied therein are calculated in the same manner as in the existing internal combustion engine control system. can do. Since the intake pressure is the sum of the partial pressure of fresh air and the partial pressure of EGR gas, the amount of fresh air flowing into the cylinder 2 and EGR are calculated from the predicted values of the intake pressure and EGR gas partial pressure at the intake valve closing timing. The amount of gas can be estimated.

本実施形態によれば、内燃機関100またはこれに付帯する排気ガス再循環装置6を制御する制御装置4であり、シリンダ2に流入する空気量を決定する所定時点(吸気弁閉タイミング)よりも前の計算時点において、当該所定時点での新気の分圧及びEGRガスの分圧を算出するものにおいて、前記計算時点におけるEGRバルブ62の開度と、前記計算時点から前記所定時点までの時間差と、EGRバルブ62の開弁速度または閉弁速度とを基に、前記所定時点におけるEGRバルブ62の開度を予測することとしたため、シリンダ2に流入する新気量及びEGRガス量の計算誤差を縮小でき、排気ガスの悪化やエンジン出力の低下等の不具合を抑制することが可能になる。   According to this embodiment, it is the control device 4 that controls the internal combustion engine 100 or the exhaust gas recirculation device 6 incidental thereto, rather than a predetermined time point (intake valve closing timing) at which the amount of air flowing into the cylinder 2 is determined. When calculating the partial pressure of fresh air and the partial pressure of EGR gas at the predetermined time at the previous calculation time, the opening of the EGR valve 62 at the calculation time and the time difference from the calculation time to the predetermined time Since the opening degree of the EGR valve 62 at the predetermined time point is predicted based on the valve opening speed or the valve closing speed of the EGR valve 62, the calculation error of the fresh air amount and the EGR gas amount flowing into the cylinder 2 is determined. This makes it possible to reduce problems such as exhaust gas deterioration and engine output reduction.

なお、本発明は以上に詳述した実施形態に限られるものではない。上記実施形態では、シリンダ2に流入する空気量を決定する所定時点を吸気弁閉タイミングとしていたが、開いていた吸気弁が閉じてゆく期間内にある所定タイミングを当該所定時点として演算を実行することを妨げない。   The present invention is not limited to the embodiment described in detail above. In the above-described embodiment, the intake valve closing timing is the predetermined time point for determining the amount of air flowing into the cylinder 2, but the calculation is executed with the predetermined timing within the period during which the opened intake valve is closed as the predetermined time point. I will not prevent it.

また、上記実施形態における内燃機関は火花点火エンジンであったが、これがディーゼルエンジンであっても構わない。   Moreover, although the internal combustion engine in the said embodiment was a spark ignition engine, this may be a diesel engine.

その他各部の具体的構成は、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   Other specific configurations of each part can be variously modified without departing from the spirit of the present invention.

本発明の一実施形態における内燃機関、排気ガス再循環装置及び制御装置の概略構成を示す図。The figure which shows schematic structure of the internal combustion engine, exhaust-gas recirculation apparatus, and control apparatus in one Embodiment of this invention. EGRバルブ開度の予測方法を説明する図。The figure explaining the prediction method of an EGR valve opening.

符号の説明Explanation of symbols

0…内燃機関
4…ECU(制御装置)
6…排気ガス再循環装置
62…EGRバルブ
0 ... Internal combustion engine 4 ... ECU (control device)
6 ... Exhaust gas recirculation device 62 ... EGR valve

Claims (1)

内燃機関またはこれに付帯する排気ガス再循環(Exhaust Gas Recirculation)装置を制御する制御装置であり、シリンダに流入する空気量を決定する所定時点よりも前の計算時点において、当該所定時点での新気の分圧及びEGRガスの分圧を算出するものにおいて、
前記計算時点におけるEGRバルブ開度と、前記計算時点から前記所定時点までの時間差と、EGRバルブの開弁速度または閉弁速度とを基に、前記所定時点におけるEGRバルブ開度を予測することを特徴とする制御装置。
A control device that controls an internal combustion engine or an exhaust gas recirculation device that accompanies the internal combustion engine, and at a calculation time prior to a predetermined time for determining the amount of air flowing into the cylinder, In calculating the partial pressure of gas and the partial pressure of EGR gas,
Predicting the EGR valve opening at the predetermined time based on the EGR valve opening at the calculation time, the time difference from the calculation time to the predetermined time, and the valve opening speed or the valve closing speed of the EGR valve. Control device characterized.
JP2008264738A 2008-10-14 2008-10-14 Control device Pending JP2010096002A (en)

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