JP2010085271A - Automatic analysis apparatus - Google Patents
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Abstract
Description
本発明は、試薬と検体とを反応容器に分注し、この反応容器内で生じる反応液の吸光度を測定することで検体を分析する自動分析装置に関するものである。 The present invention relates to an automatic analyzer that analyzes a sample by dispensing a reagent and a sample into a reaction vessel and measuring the absorbance of a reaction solution generated in the reaction vessel.
従来から、試薬と検体とを反応容器に分注し、この反応容器内で生じる反応液の吸光度を測定することで検体を分析する自動分析装置が知られている。この自動分析装置は、分析に用いられる反応容器を洗浄する洗浄機構を備えており、分析測定を終了した反応容器がその都度洗浄され、繰り返し使用される。 Conventionally, an automatic analyzer that analyzes a sample by dispensing a reagent and a sample into a reaction vessel and measuring the absorbance of a reaction solution generated in the reaction vessel is known. This automatic analyzer is equipped with a washing mechanism for washing a reaction vessel used for analysis, and the reaction vessel for which analysis measurement is completed is washed each time and used repeatedly.
洗浄機構は、希釈液によって洗浄原液を所定濃度に希釈した希釈洗浄水を用いて反応容器を洗浄する。この洗浄原液が不足した状態で、希釈洗浄水を製造し、反応容器を洗浄した場合、汚れの残った状態で反応容器が再度分析に使用されるため、分析結果の精度が低下する。このため、希釈洗浄水に用いる洗浄原液の残量に閾値を設け、洗浄原液の残量が閾値以下になった場合、洗浄原液の補充を通知することで、洗浄原液が不足することを防止した自動分析装置が知られている(特許文献1参照)。 The cleaning mechanism cleans the reaction vessel using diluted cleaning water obtained by diluting the cleaning stock solution to a predetermined concentration with the diluent. When diluted washing water is produced and the reaction vessel is washed in a state where the washing stock solution is insufficient, the reaction vessel is used again for analysis in a state where the dirt remains, and thus the accuracy of the analysis result is lowered. For this reason, a threshold is set for the remaining amount of the cleaning stock solution used for the diluted cleaning water, and when the remaining amount of the cleaning stock solution falls below the threshold value, the lack of the cleaning stock solution is prevented by notifying the replenishment of the cleaning stock solution. An automatic analyzer is known (see Patent Document 1).
ところで、特許文献1に記載の自動分析装置は、一連の分析処理中に、洗浄原液の残量が閾値以下になった場合、洗浄原液の補充が完了するまで一連の分析処理を中断する。この中断が行われると、中断された分析処理は、再度、検体と試薬との分注処理から再開され、中断時、既に分注された検体および/または試薬の無駄が発生するとともに、一連の分析処理時間が長くなり、一連の分析処理の処理効率が低下する場合があるという問題点があった。 By the way, the automatic analyzer described in Patent Document 1 interrupts a series of analysis processes until the replenishment of the cleaning stock solution is completed when the remaining amount of the cleaning stock solution falls below a threshold during the series of analysis processes. When this interruption is performed, the interrupted analysis process is resumed again from the sample and reagent dispensing process, and at the time of interruption, the already dispensed sample and / or reagent is wasted, and a series of There is a problem that the analysis processing time becomes long, and the processing efficiency of a series of analysis processing may decrease.
本発明は、上記に鑑みてなされたものであって、反応容器を再使用して一連の分析処理を行う場合に、該一連の分析処理の処理効率低下を防止することができる自動分析装置を提供することを目的とする。 The present invention has been made in view of the above, and an automatic analyzer capable of preventing a reduction in processing efficiency of a series of analysis processes when a series of analysis processes is performed by reusing a reaction vessel. The purpose is to provide.
上述した課題を解決し、目的を達成するために、本発明にかかる自動分析装置は、検体と試薬とを反応容器に分注し、該反応容器内で反応する反応液の吸光度を測定して前記検体を分析する分析処理を行う際、洗浄機構の洗浄原液ポンプが供給する洗浄原液容器内の洗浄原液を希釈液によって所定濃度に希釈した希釈洗浄水を用いて前記反応容器を洗浄して該反応容器を再利用し、複数の前記分析処理が連続して行われる一連の分析処理を行う自動分析装置において、前記一連の分析処理が停止している間に、前記洗浄原液容器内の洗浄原液の残量を算出する残量算出手段と、前記一連の分析処理が停止している間に、次の前記一連の分析処理で使用する前記洗浄原液の使用量を算出する使用量算出手段と、前記一連の分析処理が停止している間に、前記残量算出手段が算出した残量が、前記使用量算出手段が算出した使用量未満であるか否かを判定する残量判定手段と、前記残量判定手段が前記使用量未満であると判定した場合、前記洗浄原液容器内の洗浄原液が不足する旨を報知する報知手段と、を備えたことを特徴とする。 In order to solve the above-described problems and achieve the object, the automatic analyzer according to the present invention dispenses a sample and a reagent into a reaction container, and measures the absorbance of the reaction solution that reacts in the reaction container. When performing an analysis process for analyzing the specimen, the reaction container is washed with diluted washing water obtained by diluting the washing stock solution in the washing stock solution container supplied by the washing stock solution pump of the washing mechanism to a predetermined concentration with the diluent, and the reaction container is washed. In an automatic analyzer that performs a series of analysis processes in which a plurality of analysis processes are continuously performed by reusing a reaction vessel, while the series of analysis processes are stopped, a cleaning stock solution in the cleaning stock solution container A remaining amount calculating means for calculating the remaining amount of the amount, and a usage amount calculating means for calculating a usage amount of the cleaning stock solution used in the next series of analysis processes while the series of analysis processes are stopped, The series of analysis processes has stopped In the meantime, the remaining amount calculated by the remaining amount calculating unit is less than the used amount calculated by the used amount calculating unit, and the remaining amount determining unit is less than the used amount. And a notifying means for notifying that the cleaning stock solution in the cleaning stock solution container is insufficient.
また、本発明にかかる自動分析装置は、上記の発明において、前記残量算出手段は、液量センサを用いて前記洗浄原液の残量を算出することを特徴とする。 In the automatic analyzer according to the present invention as set forth in the invention described above, the remaining amount calculating means calculates the remaining amount of the cleaning stock solution using a liquid amount sensor.
また、本発明にかかる自動分析装置は、上記の発明において、前記使用量算出手段は、過去の一連の分析処理に用いた洗浄原液の使用量をもとに前記洗浄原液の使用量を推定して算出することを特徴とする。 Further, in the automatic analyzer according to the present invention, in the above invention, the usage amount calculating means estimates the usage amount of the cleaning stock solution based on the usage amount of the cleaning stock solution used in a series of past analysis processes. It is characterized by calculating.
また、本発明にかかる自動分析装置は、上記の発明において、前記使用量算出手段は、前記一連の分析処理時の単位時間あたりに使用する洗浄原液の使用量を予め求め、この単位時間に使用する洗浄原液の使用量と前記次の一連の分析処理の駆動時間とをもとに、該次の一連の分析処理に用いる洗浄原液の使用量を推定して算出することを特徴とする。 Further, the automatic analyzer according to the present invention is the above invention, wherein the usage amount calculating means obtains in advance a usage amount of a cleaning stock solution used per unit time during the series of analysis processes, and is used for this unit time. The usage amount of the cleaning stock solution used in the next series of analysis processing is estimated and calculated based on the usage amount of the cleaning stock solution to be used and the driving time of the next series of analysis processing.
また、本発明にかかる自動分析装置は、上記の発明において、前記使用量算出手段は、前記次の一連の分析処理に用いる反応容器の延べ数をもとに前記洗浄原液の使用量を推定して算出することを特徴とする。 Further, in the automatic analyzer according to the present invention, in the above invention, the usage amount calculating means estimates the usage amount of the cleaning stock solution based on the total number of reaction vessels used in the next series of analysis processes. It is characterized by calculating.
本発明にかかる自動分析装置は、一連の分析処理が停止している間に、残量判定手段が、残量算出手段が算出した残量が、使用量算出手段によって算出した使用量未満であると判定した場合、洗浄原液容器内の洗浄原液が不足する旨を報知するようにしているので、一連の分析処理の中断が防止でき、結果的に一連の分析処理の処理効率低下を防止することができる。 In the automatic analyzer according to the present invention, the remaining amount calculated by the remaining amount calculating unit is less than the used amount calculated by the used amount calculating unit while the series of analysis processing is stopped. If it is determined that the cleaning stock solution in the cleaning stock solution container is insufficient, a series of analysis processes can be prevented from being interrupted, resulting in a reduction in the processing efficiency of the series of analysis processes. Can do.
以下、図面を参照して、本発明の自動分析装置にかかる好適な実施の形態について説明する。なお、この実施の形態によりこの発明が限定されるものではない。また、図面の記載においては、同一の部分には同一の符号を付している。 DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of an automatic analyzer according to the invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments. In the description of the drawings, the same portions are denoted by the same reference numerals.
(実施の形態1)
図1は、実施の形態1にかかる自動分析装置の概要構成を示す斜視図である、図1に示すように、実施の形態1にかかる自動分析装置1は、分析対象である検体を供給する検体移送機構2と、反応容器20に検体と試薬とを分注し、反応容器20内で反応させ、この反応液の吸光度を測定する測定機構3とを備える。自動分析装置1は、これらの2つの機構が連携することによって自動的に複数の検体を分析する。
(Embodiment 1)
FIG. 1 is a perspective view showing a schematic configuration of the automatic analyzer according to the first embodiment. As shown in FIG. 1, the automatic analyzer 1 according to the first embodiment supplies a sample to be analyzed. A sample transfer mechanism 2 and a measurement mechanism 3 for dispensing a sample and a reagent into the reaction vessel 20 and reacting in the reaction vessel 20 and measuring the absorbance of the reaction solution are provided. The automatic analyzer 1 automatically analyzes a plurality of samples by the cooperation of these two mechanisms.
検体移送機構2は、図1に示すように、分析対象である検体を収容した複数の検体容器を保持し、所定の位置に順次移送する。移送された検体容器内の検体は、検体分注機構12によって、反応槽13内に配列してある反応容器20に分注される。 As shown in FIG. 1, the sample transfer mechanism 2 holds a plurality of sample containers containing samples to be analyzed, and sequentially transfers them to predetermined positions. The sample in the transferred sample container is dispensed by the sample dispensing mechanism 12 into the reaction container 20 arranged in the reaction tank 13.
測定機構3は、検体移送機構2の検体容器から検体を吸引して反応容器20に検体を吐出して分注を行う検体分注機構12と、反応容器20への検体や試薬の分注、攪拌、測光および洗浄を行うために反応容器20を所定の位置まで移送する反応槽13と、反応容器20内に分注される試薬が収容された試薬容器を複数収容できる試薬庫14と、試薬庫14の試薬容器から試薬を吸引して反応容器20に試薬を吐出して分注を行う試薬分注機構15と、反応容器20に分注された液体を攪拌する攪拌機構16と、反応容器20に分注された液体の吸光度を測定する測光機構17と、測光機構17による測定が終了した反応容器20を洗浄する洗浄機構18と、測定機構3上を覆うことで外気の侵入および内部の空気が外部に流れ出ることを防止した蓋19とを備える。 The measurement mechanism 3 includes a sample dispensing mechanism 12 that sucks a sample from the sample container of the sample transfer mechanism 2 and discharges the sample into the reaction container 20 for dispensing, and dispensing of a sample and a reagent into the reaction container 20. A reaction vessel 13 for transferring the reaction vessel 20 to a predetermined position for stirring, photometry and washing; a reagent container 14 capable of containing a plurality of reagent vessels containing reagents dispensed in the reaction vessel 20; A reagent dispensing mechanism 15 that sucks the reagent from the reagent container of the storage 14 and discharges the reagent into the reaction container 20 to dispense, a stirring mechanism 16 that stirs the liquid dispensed into the reaction container 20, and a reaction container. A photometric mechanism 17 for measuring the absorbance of the liquid dispensed into 20, a cleaning mechanism 18 for cleaning the reaction vessel 20 after the measurement by the photometric mechanism 17, and an intrusion of outside air and the inside of the measuring mechanism 3 by covering the measurement mechanism 3. Prevents air from flowing outside And a lid 19 that was.
以上のように構成された自動分析装置1では、順次搬送される複数の反応容器20に対して、検体分注機構12が検体移送機構2の検体容器から検体を分注し、試薬分注機構15が試薬庫14の試薬容器から試薬を分注する。その後、測光機構17が反応容器20内で反応する反応液の吸光度を測定して検体を分析する分析処理が自動的に行われる。その後、洗浄機構18が測光機構17による測定が終了した反応容器20を洗浄する。その後、洗浄された反応容器20を再利用し、複数の分析処理がパイプライン的に連続して行われることで、一連の分析処理が連続して繰り返し行われる。 In the automatic analyzer 1 configured as described above, the sample dispensing mechanism 12 dispenses the sample from the sample container of the sample transfer mechanism 2 to the plurality of reaction containers 20 that are sequentially transported, and the reagent dispensing mechanism. 15 dispenses the reagent from the reagent container of the reagent store 14. Thereafter, an analysis process is automatically performed in which the photometric mechanism 17 analyzes the specimen by measuring the absorbance of the reaction solution that reacts in the reaction vessel 20. Thereafter, the cleaning mechanism 18 cleans the reaction vessel 20 that has been measured by the photometric mechanism 17. Thereafter, the washed reaction vessel 20 is reused, and a plurality of analysis processes are continuously performed in a pipeline manner, whereby a series of analysis processes are continuously performed repeatedly.
洗浄機構18は、図2に示すように、ノズル部21、希釈洗浄水ポンプ22、希釈洗浄水容器23、廃液吸引ポンプ24、洗浄原液容器25、洗浄原液ポンプ26、希釈液容器27および希釈液ポンプ28を備える。ノズル部21は、注入ノズル21aおよび吸引ノズル21bを有し、反応槽13上の所定位置に搬送された洗浄対象の反応容器20上方に配置される。注入ノズル21aは、配管21cによって希釈洗浄水ポンプ22および希釈洗浄水容器23に接続されており、洗浄対象の反応容器20内に希釈洗浄水容器23内の希釈洗浄水LTを希釈洗浄水ポンプ22によって注入する。吸引ノズル21bは、配管21dによって廃液吸引ポンプ24に接続されており、反応容器20内の液体を廃液吸引ポンプ24によって吸引する。廃液吸引ポンプ24によって吸引された反応容器20内の液体は、排水管を介して自動分析装置1の外に廃棄される。 As shown in FIG. 2, the cleaning mechanism 18 includes a nozzle unit 21, a diluted cleaning water pump 22, a diluted cleaning water container 23, a waste liquid suction pump 24, a cleaning stock solution container 25, a cleaning stock solution pump 26, a dilution solution container 27, and a diluent. A pump 28 is provided. The nozzle unit 21 includes an injection nozzle 21 a and a suction nozzle 21 b and is disposed above the reaction vessel 20 to be cleaned that is transported to a predetermined position on the reaction tank 13. The injection nozzle 21a is connected to the diluted washing water pump 22 and the diluted washing water container 23 by a pipe 21c, and the diluted washing water LT in the diluted washing water container 23 is diluted into the reaction vessel 20 to be washed. Inject by. The suction nozzle 21b is connected to the waste liquid suction pump 24 by a pipe 21d, and sucks the liquid in the reaction vessel 20 by the waste liquid suction pump 24. The liquid in the reaction vessel 20 sucked by the waste liquid suction pump 24 is discarded outside the automatic analyzer 1 through the drain pipe.
希釈洗浄水容器23は、配管25aによって洗浄原液容器25および洗浄原液ポンプ26に接続されている。また、希釈洗浄水容器23は、別の配管27aによって希釈液容器27および希釈液ポンプ28に接続されている。洗浄原液ポンプ26および希釈液ポンプ28によって、所定量で洗浄原液Lおよび希釈液Waが希釈洗浄水容器23内に注入され、希釈液Waによって洗浄原液Lが所定濃度の希釈洗浄水LTに調整される。洗浄原液容器25は、液量センサ29を有し、この液量センサ29が検出した液面の高さを制御部31に出力する。なお、希釈液Waは、イオン交換水または精製水が用いられる。 The diluted cleaning water container 23 is connected to the cleaning stock solution container 25 and the cleaning stock solution pump 26 by a pipe 25a. The diluted washing water container 23 is connected to the diluent container 27 and the diluent pump 28 by another pipe 27a. The cleaning stock solution L and the dilution solution Wa are injected into the diluted cleaning water container 23 in a predetermined amount by the cleaning stock solution pump 26 and the dilution solution pump 28, and the cleaning stock solution L is adjusted to the diluted cleaning water LT having a predetermined concentration by the dilution solution Wa. The The cleaning stock solution container 25 has a liquid level sensor 29, and outputs the liquid level detected by the liquid level sensor 29 to the control unit 31. As the diluent Wa, ion exchange water or purified water is used.
制御機構30は、図2に示すように、制御部31、入力部32、判定部33、記憶部34および出力部35を備える。希釈洗浄水ポンプ22、廃液吸引ポンプ24、洗浄原液ポンプ26、希釈液ポンプ28および制御機構30内の上述した各部は、制御部31に接続されて制御される。 As shown in FIG. 2, the control mechanism 30 includes a control unit 31, an input unit 32, a determination unit 33, a storage unit 34, and an output unit 35. The above-described units in the diluted cleaning water pump 22, the waste liquid suction pump 24, the cleaning raw solution pump 26, the dilution liquid pump 28, and the control mechanism 30 are connected to the control unit 31 and controlled.
制御部31は、CPU等によって実現され、自動分析装置1の各部の処理および動作を制御する。制御部31は、これらの各構成部位に入力される情報について所定の入出力制御を行い、かつ、この情報に対して所定の情報処理を行う。 The control unit 31 is realized by a CPU or the like, and controls processing and operation of each unit of the automatic analyzer 1. The control unit 31 performs predetermined input / output control on information input to each of these components, and performs predetermined information processing on this information.
入力部32は、キーボード、マウス、入出力機能を備えたタッチパネル等によって実現され、反応容器20を洗浄するために必要な指示情報等が入力される。また、入力部32は、図示しない通信ネットワークを介して制御部31への指示情報を取得し、送信するようにしてもよい。 The input unit 32 is realized by a keyboard, a mouse, a touch panel having an input / output function, and the like, and instruction information necessary for cleaning the reaction container 20 is input thereto. Further, the input unit 32 may acquire and transmit instruction information to the control unit 31 via a communication network (not shown).
判定部33は、残量算出部33a、使用量算出部33b、残量判定部33cおよび報知処理部33dを有する。残量算出部33aは、一連の分析処理が停止している間に、液量センサ29から出力される液面の高さを用いて洗浄原液容器25内の洗浄原液Lの残量を算出する。使用量算出部33bは、過去の一連の分析処理に用いた洗浄原液Lの使用量をもとに洗浄原液Lの使用量を推定して算出する。具体的には、過去の一連の分析処理に用いた洗浄原液Lの最高使用量に補正係数、たとえば、1.1倍で乗法した値を次の一連の分析処理で使用する洗浄原液Lの使用量として推定して算出する。残量判定部33cは、一連の分析処理が停止している間に、残量算出部33aが算出した残量が、使用量算出部33bが算出した使用量未満であるか否かを判定する。ここで、一連の分析処理が停止している間とは、電源が投入された状態であって、一連の分析処理が停止されているときをいい、たとえば、一連の分析処理に伴う前処理あるいは後処理を行っているときをいう。報知処理部33dは、一連の分析処理が停止している間に、残量算出部33aが算出した残量が、使用量算出部33bが算出した使用量未満である場合、洗浄原液容器25内の洗浄原液Lが不足する旨を出力部35から報知する。 The determination unit 33 includes a remaining amount calculation unit 33a, a usage amount calculation unit 33b, a remaining amount determination unit 33c, and a notification processing unit 33d. The remaining amount calculation unit 33a calculates the remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 using the height of the liquid level output from the liquid amount sensor 29 while a series of analysis processes are stopped. . The usage amount calculation unit 33b estimates and calculates the usage amount of the cleaning stock solution L based on the usage amount of the cleaning stock solution L used in a series of past analysis processes. Specifically, the use of the cleaning stock solution L that uses the value obtained by multiplying the maximum usage amount of the cleaning stock solution L used in the past series of analysis processes by a correction factor, for example, 1.1 times, in the next series of analysis processes. Estimated and calculated as a quantity. The remaining amount determination unit 33c determines whether or not the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount calculated by the usage amount calculation unit 33b while the series of analysis processing is stopped. . Here, while the series of analysis processes are stopped means that the power is on and the series of analysis processes are stopped. For example, pre-processing or When post-processing is in progress. When the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount calculated by the usage amount calculation unit 33b while the series of analysis processes are stopped, the notification processing unit 33d is in the cleaning stock solution container 25. The output unit 35 notifies that the cleaning stock solution L is insufficient.
記憶部34は、情報を磁気的に記憶するハードディスクと、自動分析装置1が処理を実行する際にこの処理にかかる各種プログラムをハードディスクからロードして電気的に記憶するメモリとを用いて実現される。また、記憶部34は、CD−ROM、DVD−ROM、PCカード等の記憶媒体に記録された情報を読み取ることができる補助記憶装置を備えてもよい。また、記憶部34は、過去の一連の分析処理に用いた洗浄原液Lの最高使用量を記憶している。出力部35は、ディスプレイ、プリンタおよびスピーカ等によって実現され、各種情報を出力する。 The storage unit 34 is realized by using a hard disk that stores information magnetically and a memory that electrically loads various programs related to this process from the hard disk when the automatic analyzer 1 executes the process. The The storage unit 34 may include an auxiliary storage device that can read information recorded on a storage medium such as a CD-ROM, a DVD-ROM, or a PC card. In addition, the storage unit 34 stores the maximum amount of the cleaning stock solution L used for a series of past analysis processes. The output unit 35 is realized by a display, a printer, a speaker, and the like, and outputs various types of information.
ここで、図3に示すフローチャートを参照して、判定部33による洗浄原液Lの残量判定処理手順について説明する。まず、判定部33は、自動分析装置1が一連の分析処理を停止している間であるか否かを判定する(ステップS101)。自動分析装置1が一連の分析処理が停止している間でない場合(ステップS101:No)、このステップS101の判定処理を繰り返す。一方、自動分析装置1が一連の分析処理が停止している間である場合(ステップS101:Yes)、残量算出部33aは、液量センサ29が検出した液面の高さをもとに洗浄原液容器25内の洗浄原液Lの残量を算出する(ステップS102)。その後、使用量算出部33bは、過去の一連の分析処理に用いた洗浄原液Lの使用量をもとに洗浄原液Lの最大使用量を推定して算出する(ステップS103)。具体的には、過去の一連の分析処理に用いた洗浄原液Lの最高使用量に補正係数、たとえば、1.1倍で乗法した値を次の一連の分析処理で使用する洗浄原液Lの使用量として推定して算出する。 Here, with reference to the flowchart shown in FIG. 3, the remaining amount determination process procedure of the cleaning stock solution L by the determination unit 33 will be described. First, the determination unit 33 determines whether or not the automatic analyzer 1 is stopping a series of analysis processes (step S101). When the automatic analysis apparatus 1 is not in a state where a series of analysis processes are stopped (step S101: No), the determination process in step S101 is repeated. On the other hand, when the automatic analyzer 1 is in the middle of a series of analysis processes (step S101: Yes), the remaining amount calculation unit 33a is based on the height of the liquid level detected by the liquid amount sensor 29. The remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is calculated (step S102). Thereafter, the usage amount calculation unit 33b estimates and calculates the maximum usage amount of the cleaning stock solution L based on the usage amount of the cleaning stock solution L used in the past series of analysis processes (step S103). Specifically, the use of the cleaning stock solution L that uses the value obtained by multiplying the maximum usage amount of the cleaning stock solution L used in the past series of analysis processes by a correction factor, for example, 1.1 times, in the next series of analysis processes. Estimated and calculated as a quantity.
その後、残量判定部33cは、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満であるか否かを判定する(ステップS104)。残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満でない場合(ステップS104:No)、本処理を終了する。一方、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満である場合(ステップS104:Yes)、報知処理部33dは、次の一連の分析処理に用いる洗浄原液容器25内の洗浄原液Lが不足する旨を出力部35から報知する(ステップS105)。 Thereafter, the remaining amount determination unit 33c determines whether or not the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount calculated by the usage amount calculation unit 33b (step S104). When the remaining amount calculated by the remaining amount calculation unit 33a is not less than the usage amount calculated by the usage amount calculation unit 33b (step S104: No), this process ends. On the other hand, when the remaining amount calculated by the remaining amount calculating unit 33a is less than the used amount calculated by the used amount calculating unit 33b (step S104: Yes), the notification processing unit 33d performs the cleaning used for the next series of analysis processes. The output unit 35 notifies that the cleaning stock solution L in the stock solution container 25 is insufficient (step S105).
その後、判定部33は、洗浄原液容器25内への洗浄原液Lの追加動作が行われたか否かを判定する(ステップS106)。洗浄原液Lの追加動作が行われていない場合(ステップS106:No)、このステップS106の判定処理を繰り返す。一方、洗浄原液Lの追加動作が行われた場合(ステップS106:Yes)、残量算出部33aは、洗浄原液容器25内の洗浄原液Lの液量を算出する(ステップS107)。 Thereafter, the determination unit 33 determines whether or not the operation of adding the cleaning stock solution L into the cleaning stock solution container 25 has been performed (step S106). When the additional operation of the cleaning stock solution L is not performed (step S106: No), the determination process in step S106 is repeated. On the other hand, when the additional operation of the cleaning stock solution L is performed (step S106: Yes), the remaining amount calculation unit 33a calculates the amount of the cleaning stock solution L in the cleaning stock solution container 25 (step S107).
その後、残量判定部33cは、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満であるか否かを判定する(ステップS108)。残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満でない場合(ステップS108:No)、本処理を終了する。一方、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満である場合(ステップS108:Yes)、報知処理部33dは、洗浄機構18に異常が生じている旨を出力部35から報知する(ステップS109)。この場合、洗浄原液Lの追加動作を行ったにも関わらず、次の一連の分析処理に用いる洗浄原液容器25内の洗浄原液Lが不足しているため、洗浄機構18に異常があることを知ることができる。その後、判定部33は、本処理を終了する。 Thereafter, the remaining amount determination unit 33c determines whether or not the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount calculated by the usage amount calculation unit 33b (step S108). If the remaining amount calculated by the remaining amount calculating unit 33a is not less than the used amount calculated by the used amount calculating unit 33b (step S108: No), this process ends. On the other hand, when the remaining amount calculated by the remaining amount calculating unit 33a is less than the used amount calculated by the used amount calculating unit 33b (step S108: Yes), the notification processing unit 33d has an abnormality in the cleaning mechanism 18. A message to that effect is given from the output unit 35 (step S109). In this case, the cleaning mechanism 18 has an abnormality because the cleaning stock solution L in the cleaning stock solution container 25 used for the next series of analysis processes is insufficient in spite of performing the additional operation of the cleaning stock solution L. I can know. Thereafter, the determination unit 33 ends this process.
この実施の形態1では、自動分析装置1が一連の分析処理が停止している間に、残量判定部33cが、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満であると判定した場合、洗浄原液容器25内の洗浄原液Lが不足する旨を報知するようにしているので、一連の分析処理の中断が防止でき、結果的に一連の分析処理の処理効率低下を防止することができる。 In the first embodiment, the remaining amount calculated by the remaining amount calculating unit 33a is calculated by the usage amount calculating unit 33b while the series of analysis processes of the automatic analyzer 1 is stopped. When it is determined that the used amount is less than the used amount, the fact that the cleaning stock solution L in the cleaning stock solution container 25 is insufficient is notified, so that a series of analysis processes can be prevented from being interrupted, resulting in a series of analysis processes. It is possible to prevent a decrease in processing efficiency.
(実施の形態2)
つぎに、本発明の実施の形態2について説明する。上述した実施の形態1では、使用量算出部33bは、過去の一連の分析処理に用いた洗浄原液Lの使用量をもとに洗浄原液Lの最大使用量を推定して算出していたが、本発明の実施の形態2では、使用量算出部33bが、予め求められた一連の分析処理時の単位時間あたりに使用する洗浄原液Lの使用量と次の一連の分析処理の駆動時間とをもとに、次の一連の分析処理に用いる洗浄原液Lの使用量を推定して算出する。
(Embodiment 2)
Next, a second embodiment of the present invention will be described. In the first embodiment described above, the usage amount calculation unit 33b estimates and calculates the maximum usage amount of the cleaning stock solution L based on the usage amount of the cleaning stock solution L used in a series of past analysis processes. In the second embodiment of the present invention, the usage amount calculation unit 33b determines the usage amount of the cleaning stock solution L used per unit time during a series of analysis processes obtained in advance and the driving time of the next series of analysis processes. Based on the above, the amount of the cleaning stock solution L used for the next series of analysis processes is estimated and calculated.
この実施の形態2では、使用量算出部33bは、予め求められた一連の分析処理時の単位時間あたりに使用する洗浄原液Lの使用量と次の一連の分析処理の駆動時間とをもとに、次の一連の分析処理に用いる洗浄原液Lの使用量を推定して算出する。ここで、一連の分析処理時の単位時間あたりに使用する洗浄原液Lの使用量とは、一連の分析開始時の洗浄原液Lの残量から所定時間経過後の洗浄原液Lの残量を減算することによって求めた単位時間あたりに使用する洗浄原液Lの使用量をいう。なお、記憶部34は、単位時間あたりに使用する洗浄原液Lの使用量を記憶している。 In the second embodiment, the usage amount calculation unit 33b is based on the usage amount of the cleaning stock solution L used per unit time during a series of analysis processes and the driving time of the next series of analysis processes, which are obtained in advance. Next, the amount of the cleaning stock solution L used for the next series of analysis processes is estimated and calculated. Here, the usage amount of the cleaning stock solution L used per unit time at the time of a series of analysis processes is subtracted from the remaining amount of the cleaning stock solution L at the start of a series of analysis from the remaining amount of the cleaning stock solution L after a predetermined time has elapsed. The usage amount of the washing | cleaning stock solution L used per unit time calculated | required by doing. In addition, the memory | storage part 34 has memorize | stored the usage-amount of the washing | cleaning stock solution L used per unit time.
ここで、図4に示すフローチャートを参照して、判定部33による一連の分析処理に用いる洗浄原液Lの残量判定処理手順について説明する。まず、判定部33は、自動分析装置1が一連の分析処理が停止している間であるか否かを判定する(ステップS201)。自動分析装置1が一連の分析処理が停止している間でない場合(ステップS201:No)、このステップS201の判定処理を繰り返す。一方、自動分析装置1が一連の分析処理が停止している間である場合(ステップS201:Yes)、残量算出部33aは、液量センサ29が検出した液面の高さをもとに洗浄原液容器25内の洗浄原液Lの残量を算出する(ステップS202)。 Here, with reference to the flowchart shown in FIG. 4, the remaining amount determination process procedure of the cleaning stock solution L used for a series of analysis processes by the determination unit 33 will be described. First, the determination unit 33 determines whether or not the automatic analyzer 1 is in a state where a series of analysis processes are stopped (step S201). When the automatic analysis apparatus 1 is not in a state where a series of analysis processes are stopped (step S201: No), the determination process in step S201 is repeated. On the other hand, when the automatic analyzer 1 is in the middle of a series of analysis processes (step S201: Yes), the remaining amount calculation unit 33a is based on the height of the liquid level detected by the liquid amount sensor 29. The remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is calculated (step S202).
その後、使用量算出部33bは、制御部31を介して、記憶部34から予め求められた一連の分析処理時の単位時間あたりに使用する洗浄原液Lの使用量を取得し(ステップS203)、次の一連の分析処理の駆動時間を取得する(ステップS204)。具体的には、使用量算出部33bは、操作者が入力部32から入力した次の一連の分析処理で行う検体の数をもとに予測した一連の分析処理の稼動予測時間を記憶部34から取得する。 Thereafter, the use amount calculation unit 33b acquires the use amount of the cleaning stock solution L used per unit time during a series of analysis processes obtained in advance from the storage unit 34 via the control unit 31 (step S203). The drive time for the next series of analysis processes is acquired (step S204). Specifically, the usage amount calculation unit 33b stores the predicted operation time of a series of analysis processes predicted based on the number of samples to be performed in the next series of analysis processes input by the operator from the input unit 32. Get from.
その後、判定部33は、次の一連の分析処理中に洗浄機構18がメンテナンスの洗浄処理を実行予定か否かを判定する(ステップS205)。具体的には、判定部33は、制御部31を介して、記憶部34から洗浄機構18がメンテナンスの洗浄処理を実行した日を取得し、この取得した日から今回の一連の分析処理を行う日が所定の期間、例えば1週間または1月間を経過しているかをもとに洗浄処理を実行予定か否か判定する。洗浄機構18が洗浄処理を実行しない場合(ステップS205:No)、使用量算出部33bは、予め求められた一連の分析処理時の単位時間あたりに使用する洗浄原液Lの使用量と次の一連の分析処理の駆動時間とをもとに、次の一連の分析処理に用いる洗浄原液Lの使用量を推定して算出する(ステップS206)。 Thereafter, the determination unit 33 determines whether or not the cleaning mechanism 18 is scheduled to perform the maintenance cleaning process during the next series of analysis processes (step S205). Specifically, the determination unit 33 acquires the date when the cleaning mechanism 18 performs the cleaning process of the maintenance from the storage unit 34 via the control unit 31, and performs a series of analysis processes from this acquired date. It is determined whether or not the cleaning process is scheduled to be executed based on whether a day has passed a predetermined period, for example, one week or one month. When the cleaning mechanism 18 does not execute the cleaning process (Step S205: No), the usage amount calculation unit 33b uses the usage amount of the cleaning stock solution L used per unit time at the time of a series of analysis processes determined in advance and the next series. Based on the analysis processing drive time, the usage amount of the cleaning stock solution L used for the next series of analysis processing is estimated and calculated (step S206).
一方、洗浄機構18が洗浄処理を実行する場合(ステップS205:Yes)、使用量算出部33bは、記憶部34から取得した次の一連の分析処理の駆動時間にメンテナンスの洗浄処理時の駆動時間を加算し(ステップS207)、使用量算出部33bは、予め求められた一連の分析処理時の単位時間あたりに使用する洗浄原液Lの使用量と、メンテナンスの洗浄処理時の駆動時間を加算した次の一連の分析処理の駆動時間とをもとに、次の一連の分析処理に用いる洗浄原液Lの使用量を推定して算出する(ステップS208)。このメンテナンスの洗浄処理は、通常、一連の分析処理に関係なく、自動分析装置1の分析精度の確保のため、週毎または月毎に実行される。このため、一連の分析処理にメンテナンスの洗浄処理時の駆動時間を含めないと、使用量算出部33bが推定して算出する洗浄原液Lの使用量が少なめに算出される。このため、メンテナンスの洗浄処理時の駆動時間を加算する。なお、ここではメンテナンスの洗浄処理時の駆動時間を加算したが、メンテナンスを除いて算出した洗浄原液Lの使用量に、メンテナンスで必要とされる洗浄原液Lの使用量を加算してもよい。 On the other hand, when the cleaning mechanism 18 executes the cleaning process (step S205: Yes), the usage amount calculation unit 33b adds the driving time for the maintenance cleaning process to the driving time for the next series of analysis processes acquired from the storage unit 34. (Step S207), and the usage amount calculation unit 33b adds the usage amount of the cleaning stock solution L used per unit time during a series of analysis processes and the driving time during the maintenance cleaning process. Based on the driving time of the next series of analysis processes, the usage amount of the cleaning stock solution L used for the next series of analysis processes is estimated and calculated (step S208). This maintenance cleaning process is usually performed weekly or monthly in order to ensure the analysis accuracy of the automatic analyzer 1 regardless of the series of analysis processes. For this reason, if the driving time for the maintenance cleaning process is not included in the series of analysis processes, the usage amount of the cleaning stock solution L estimated and calculated by the usage amount calculation unit 33b is calculated to be small. For this reason, the drive time during the cleaning process for maintenance is added. Here, the driving time during the maintenance cleaning process is added, but the usage amount of the cleaning stock solution L required for maintenance may be added to the usage amount of the cleaning stock solution L calculated excluding the maintenance.
その後、残量判定部33cは、残量算出部33aが算出した残量が、使用量算出部33bによって推定して算出した使用量未満であるか否かを判定する(ステップS209)。残量算出部33aが算出した残量が、使用量算出部33bによって推定して算出した使用量未満でない場合(ステップS209:No)、本処理を終了する。一方、残量算出部33aが算出した残量が、使用量算出部33bによって推定して算出した使用量未満である場合(ステップS209:Yes)、報知処理部33dは、次の一連の分析処理に用いる洗浄原液容器25内の洗浄原液Lが不足する旨を出力部35から報知し(ステップS210)、判定部33は、本処理を終了する。 Thereafter, the remaining amount determination unit 33c determines whether or not the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount estimated and calculated by the usage amount calculation unit 33b (step S209). When the remaining amount calculated by the remaining amount calculation unit 33a is not less than the usage amount estimated and calculated by the usage amount calculation unit 33b (step S209: No), this process ends. On the other hand, when the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount estimated and calculated by the usage amount calculation unit 33b (step S209: Yes), the notification processing unit 33d performs the following series of analysis processes. The output unit 35 notifies that the cleaning stock solution L in the cleaning stock solution container 25 used for the above is insufficient (step S210), and the determination unit 33 ends this processing.
この実施の形態2では、一連の分析処理が停止している間に、残量判定部33cが、残量算出部33aが算出した残量が、使用量算出部33bによって推定して算出した使用量未満であると判定した場合、洗浄原液容器25内の洗浄原液Lが不足する旨を報知するようにしている。具体的には、次の一連の分析処理前に、使用量算出部33bが、次の一連の分析処理で使用される洗浄原液Lの使用量を推定して算出することによって、洗浄原液容器25内にある洗浄原液Lの残量を超えて使用される場合、洗浄原液Lの不足によって生じる一連の分析処理の中断が防止でき、結果的に一連の分析処理の処理効率低下を防止することができる。 In the second embodiment, while the series of analysis processing is stopped, the remaining amount calculating unit 33c uses the remaining amount calculated by the remaining amount calculating unit 33a by estimating by the usage amount calculating unit 33b. When it is determined that the amount is less than the amount, the fact that the cleaning stock solution L in the cleaning stock solution container 25 is insufficient is notified. Specifically, before the next series of analysis processing, the usage amount calculation unit 33b estimates and calculates the usage amount of the cleaning stock solution L used in the next series of analysis processing, whereby the cleaning stock solution container 25 is used. When the remaining amount of the cleaning stock solution L is used, it is possible to prevent a series of analysis processes from being interrupted due to the lack of the cleaning stock solution L, and consequently to prevent a reduction in processing efficiency of the series of analysis processing steps. it can.
(実施の形態3)
つぎに、本発明の実施の形態3について説明する。上述した実施の形態2では、一連の分析処理が停止している間に、洗浄原液容器25内の洗浄原液Lの残量を判定していたが、この実施の形態3では、一連の分析処理の洗浄原液Lの残量判定後、一連の分析処理中に残量算出部33aが算出する洗浄原液Lの残量を用いて洗浄機構18の異常の有無を判定する。また、使用量算出部33aは、過去の一連の分析処理に用いた反応容器20の延べ数をもとに洗浄原液Lの使用量を推定して算出する。具体的には、過去の一連の分析処理に用いた反応容器20の延べ数をもとに過去の一連の分析処理で最大に使用したときの洗浄原液Lの使用量を算出する。
(Embodiment 3)
Next, a third embodiment of the present invention will be described. In Embodiment 2 described above, the remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is determined while the series of analysis processing is stopped. However, in Embodiment 3, a series of analysis processing is performed. After the determination of the remaining amount of the cleaning stock solution L, whether there is an abnormality in the cleaning mechanism 18 is determined using the remaining amount of the cleaning stock solution L calculated by the remaining amount calculation unit 33a during a series of analysis processes. In addition, the usage amount calculation unit 33a estimates and calculates the usage amount of the cleaning stock solution L based on the total number of reaction vessels 20 used in a series of past analysis processes. Specifically, based on the total number of reaction vessels 20 used in the past series of analysis processes, the usage amount of the cleaning stock solution L when used at the maximum in the past series of analysis processes is calculated.
この実施の形態3では、図5に示すように、判定部33は、残量算出部33a、使用量算出部33b、残量判定部33c、報知処理部33d、消費液量算出部33eおよび洗浄機構異常判定部33fを有する。消費液量算出部33eは、一連の分析処理が停止している際に残量算出部33aが算出した洗浄原液Lの残量から一連の分析処理間の一定時間経過後に残量算出部33aが算出した残量を減算し、単位時間あたりに消費した洗浄原液Lの消費液量を算出する。洗浄機構異常判定部33fは、消費液量に対して単位時間あたりに使用した洗浄原液Lの液量で除算した値が所定範囲内であるか否かを判定する。 In the third embodiment, as shown in FIG. 5, the determination unit 33 includes a remaining amount calculation unit 33a, a usage amount calculation unit 33b, a remaining amount determination unit 33c, a notification processing unit 33d, a consumed liquid amount calculation unit 33e, and a cleaning unit. A mechanism abnormality determination unit 33f is included. The consumption liquid amount calculation unit 33e is configured so that the remaining amount calculation unit 33a is configured to pass the fixed amount of time between a series of analysis processes from the remaining amount of the cleaning stock solution L calculated by the remaining amount calculation unit 33a when the series of analysis processes are stopped. The calculated remaining amount is subtracted to calculate the consumption liquid amount of the cleaning stock solution L consumed per unit time. The cleaning mechanism abnormality determination unit 33f determines whether or not a value obtained by dividing the consumed liquid amount by the amount of the cleaning stock solution L used per unit time is within a predetermined range.
ここで、図6に示すフローチャートを参照して、判定部33による洗浄原液Lの残量判定処理手順について説明する。まず、判定部33は、自動分析装置1が一連の分析処理を停止している間であるか否かを判定する(ステップS301)。自動分析装置1が一連の分析処理が停止している間でない場合(ステップS301:No)、このステップS301の判定処理を繰り返す。一方、自動分析装置1が一連の分析処理が停止している間である場合(ステップS301:Yes)、残量算出部33aは、液量センサ29が検出した液面の高さをもとに洗浄原液容器25内の洗浄原液Lの残量を算出する(ステップS302)。その後、使用量算出部33bは、過去の一連の分析処理に用いた反応容器20の延べ数をもとに過去の一連の分析処理で最大に使用したときの洗浄原液Lの使用量を算出する(ステップS303)。 Here, with reference to the flowchart shown in FIG. 6, the remaining amount determination process procedure of the cleaning stock solution L by the determination unit 33 will be described. First, the determination unit 33 determines whether or not the automatic analyzer 1 is stopping a series of analysis processes (step S301). When the automatic analysis apparatus 1 is not in a state where a series of analysis processes are stopped (step S301: No), the determination process in step S301 is repeated. On the other hand, when the automatic analysis apparatus 1 is in a state where a series of analysis processes are stopped (step S301: Yes), the remaining amount calculation unit 33a is based on the height of the liquid level detected by the liquid amount sensor 29. The remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is calculated (step S302). Thereafter, the usage amount calculation unit 33b calculates the usage amount of the cleaning stock solution L when the maximum amount is used in the past series of analysis processes based on the total number of reaction vessels 20 used in the past series of analysis processes ( Step S303).
その後、残量判定部33cは、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満であるか否かを判定する(ステップS304)。残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満でない場合(ステップS304:No)、ステップS309へ移行する。一方、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満である場合(ステップS304:Yes)、報知処理部33dは、次の一連の分析処理に用いる洗浄原液容器25内の洗浄原液Lが不足する旨を出力部35から報知する(ステップS305)。 Thereafter, the remaining amount determination unit 33c determines whether or not the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount calculated by the usage amount calculation unit 33b (step S304). When the remaining amount calculated by the remaining amount calculation unit 33a is not less than the usage amount calculated by the usage amount calculation unit 33b (step S304: No), the process proceeds to step S309. On the other hand, when the remaining amount calculated by the remaining amount calculating unit 33a is less than the used amount calculated by the used amount calculating unit 33b (step S304: Yes), the notification processing unit 33d performs the cleaning used for the next series of analysis processes. The output unit 35 notifies that the cleaning stock solution L in the stock solution container 25 is insufficient (step S305).
その後、判定部33は、洗浄原液容器25内への洗浄原液Lの追加動作が行われたか否かを判定する(ステップS306)。洗浄原液Lの追加動作が行われていない場合(ステップS306:No)、このステップS306の判定処理を繰り返す。一方、洗浄原液Lの追加動作が行われた場合(ステップS306:Yes)、残量算出部33aは、洗浄原液容器25内の洗浄原液Lの液量を算出する(ステップS307)。 Thereafter, the determination unit 33 determines whether or not the operation of adding the cleaning stock solution L into the cleaning stock solution container 25 has been performed (step S306). When the additional operation of the cleaning stock solution L is not performed (step S306: No), the determination process in step S306 is repeated. On the other hand, when the additional operation of the cleaning stock solution L is performed (step S306: Yes), the remaining amount calculation unit 33a calculates the amount of the cleaning stock solution L in the cleaning stock solution container 25 (step S307).
その後、残量判定部33cは、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満であるか否かを判定する(ステップS308)。残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満でない場合(ステップS308:No)、ステップS309へ移行する。一方、残量算出部33aが算出した残量が、使用量算出部33bによって算出した使用量未満である場合(ステップS308:Yes)、ステップS314へ移行する。 Thereafter, the remaining amount determination unit 33c determines whether or not the remaining amount calculated by the remaining amount calculation unit 33a is less than the usage amount calculated by the usage amount calculation unit 33b (step S308). When the remaining amount calculated by the remaining amount calculating unit 33a is not less than the used amount calculated by the used amount calculating unit 33b (step S308: No), the process proceeds to step S309. On the other hand, when the remaining amount calculated by the remaining amount calculating unit 33a is less than the used amount calculated by the used amount calculating unit 33b (step S308: Yes), the process proceeds to step S314.
その後、判定部33は、自動分析装置1が一連の分析処理を開始したか否かを判定する(ステップS309)。自動分析装置1が一連の分析処理を開始していない場合(ステップS309:No)、このステップS309の判定処理を繰り返す。一方、自動分析装置1が一連の分析処理を開始した場合(ステップS309:Yes)、残量算出部33aは、所定時間経過後、具体的には、一連の分析処理が開始してから1時間経過後に液量センサ29が検出した液面の高さを用いて洗浄原液容器25内の洗浄原液Lの残量を算出する(ステップS310)。 Thereafter, the determination unit 33 determines whether or not the automatic analyzer 1 has started a series of analysis processes (step S309). When the automatic analyzer 1 has not started a series of analysis processes (step S309: No), the determination process in step S309 is repeated. On the other hand, when the automatic analyzer 1 starts a series of analysis processes (step S309: Yes), the remaining amount calculation unit 33a, after a predetermined time has elapsed, specifically, one hour after the series of analysis processes starts. The remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is calculated using the height of the liquid level detected by the liquid amount sensor 29 after the elapse (step S310).
その後、消費液量算出部33eは、一連の分析処理が停止している際に残量算出部33aが算出した洗浄原液Lの残量から残量算出部33aが1時間経過後に算出した残量を減算し、単位時間あたりに消費した洗浄原液Lの消費液量を算出する(ステップS311)。 Thereafter, the remaining liquid amount calculation unit 33e calculates the remaining amount calculated by the remaining amount calculation unit 33a after one hour has elapsed from the remaining amount of the cleaning stock solution L calculated by the remaining amount calculation unit 33a when the series of analysis processing is stopped. Is subtracted to calculate the amount of liquid consumption of the cleaning stock solution L consumed per unit time (step S311).
その後、洗浄機構異常判定部33fは、制御部31を介して記憶部34から単位時間あたりに使用した洗浄原液Lの液量を取得する(ステップS312)。具体的には、予め求められた洗浄原液ポンプ26の送液量と洗浄原液ポンプ26の駆動時間から求められた洗浄原液Lの液量を取得する。 Thereafter, the cleaning mechanism abnormality determination unit 33f acquires the amount of the cleaning stock solution L used per unit time from the storage unit 34 via the control unit 31 (step S312). Specifically, the liquid amount of the cleaning stock solution L obtained from the liquid feed amount of the cleaning stock solution pump 26 obtained in advance and the driving time of the cleaning stock solution pump 26 is acquired.
その後、洗浄機構異常判定部33fは、消費液量に対して単位時間あたりに使用した洗浄原液Lの液量で除算した値が所定範囲内であるか否かを判定する(ステップS313)。具体的には、値が1.0未満の場合であるか否かを判定し、洗浄機構18の異常の有無を判定する。値が所定範囲内である場合(ステップS313:Yes)、ステップS315へ移行する。一方、値が所定範囲内でない場合(ステップS313:No)、報知処理部33dは、洗浄機構18に異常が生じている旨を出力部35から報知する(ステップS314)。この場合、予め求められた一連の分析処理時の単位時間あたりに使用する洗浄原液Lの液量より洗浄原液Lの消費液量が少ないため、洗浄原液用の配管25a内に洗浄原液Lが詰まることなどで、洗浄原液Lが所定量で消費されていないと判定することができる。この判定によって、洗浄原液Lが所定量で希釈洗浄水容器23に注入されないことで、洗浄原液Lの濃度が低い希釈洗浄水によって生じる反応容器20の洗浄異常が防止できる。図7は、出力部35に表示される洗浄機構18の異常表示画面の一例を示す図である。この異常表示画面35aには、洗浄機構18の異常を報知するメッセージが表示される。 Thereafter, the cleaning mechanism abnormality determination unit 33f determines whether or not the value obtained by dividing the consumed liquid amount by the amount of the cleaning stock solution L used per unit time is within a predetermined range (step S313). Specifically, it is determined whether or not the value is less than 1.0, and whether or not the cleaning mechanism 18 is abnormal is determined. When the value is within the predetermined range (step S313: Yes), the process proceeds to step S315. On the other hand, when the value is not within the predetermined range (step S313: No), the notification processing unit 33d notifies the output unit 35 that an abnormality has occurred in the cleaning mechanism 18 (step S314). In this case, since the consumption amount of the cleaning stock solution L is smaller than the amount of the cleaning stock solution L used per unit time during a series of analysis processes obtained in advance, the cleaning stock solution L is clogged in the cleaning stock solution pipe 25a. It can be determined that the cleaning stock solution L is not consumed in a predetermined amount. By this determination, the cleaning stock solution L is not injected into the diluted cleaning water container 23 in a predetermined amount, so that the cleaning abnormality of the reaction container 20 caused by the diluted cleaning water having a low concentration of the cleaning stock solution L can be prevented. FIG. 7 is a diagram illustrating an example of an abnormality display screen of the cleaning mechanism 18 displayed on the output unit 35. A message notifying the abnormality of the cleaning mechanism 18 is displayed on the abnormality display screen 35a.
その後、判定部33は、制御部31から分析終了の指示を受けたか否かを判断し(ステップS315)、分析終了の指示を受けてない場合(ステップS315:No)、ステップS310へ移行し、分析終了の指示を受けた場合(ステップS315:Yes)、本処理を終了する。 Thereafter, the determination unit 33 determines whether or not an analysis end instruction has been received from the control unit 31 (step S315). If the analysis end instruction has not been received (step S315: No), the process proceeds to step S310. When an instruction to end analysis is received (step S315: Yes), this process ends.
この実施の形態3では、一連の分析処理が停止している間に、洗浄原液容器25内の洗浄原液Lの判定を行った後に、残量算出部33aを用いて一連の分析処理中に消費される洗浄原液Lの単位時間あたりの消費液量を算出し、この算出した消費液量をもとに洗浄機構18の異常の有無を判定するようにしている。このため、洗浄機構18の異常によって生じる反応容器20の洗浄異常が防止できるとともに、洗浄原液Lの不足によって生じる一連の分析処理の中断が防止でき、結果的に一連の分析処理の処理効率を防止することができる。 In the third embodiment, while the series of analysis processes are stopped, the determination of the cleaning stock solution L in the cleaning stock solution container 25 is performed, and then the remaining amount calculation unit 33a is used during the series of analysis processes. The amount of liquid consumed per unit time of the cleaning stock solution L is calculated, and the presence or absence of an abnormality in the cleaning mechanism 18 is determined based on the calculated amount of consumed liquid. For this reason, it is possible to prevent the abnormality of the cleaning of the reaction vessel 20 caused by the abnormality of the cleaning mechanism 18, and it is possible to prevent the interruption of a series of analysis processes caused by the lack of the cleaning stock solution L, and consequently prevent the processing efficiency of the series of analysis processes can do.
また、上述した実施の形態1〜3では、液量センサ29から出力される液面の高さを用いて洗浄原液容器25内の洗浄原液Lの残量を算出していたが、これに限らず、図8および図9に示すように、変位センサ41または重量センサ42によって液面の高さ、または液量の重さを用いて洗浄原液容器25内の洗浄原液Lの残量を算出してもよい。要は、洗浄原液容器25内の洗浄原液Lの残量を算出できればよい。 In the first to third embodiments described above, the remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is calculated using the height of the liquid level output from the liquid amount sensor 29. However, the present invention is not limited to this. First, as shown in FIGS. 8 and 9, the remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 is calculated by the displacement sensor 41 or the weight sensor 42 using the height of the liquid level or the weight of the liquid amount. May be. In short, it is sufficient that the remaining amount of the cleaning stock solution L in the cleaning stock solution container 25 can be calculated.
1 自動分析装置
2 検体移送機構
3 測定機構
12 検体分注機構
13 反応槽
14 試薬庫
15 試薬分注機構
16 攪拌機構
17 測光機構
18 洗浄機構
19 蓋
20 反応容器
21 ノズル部
21a 注入ノズル
21b 吸引ノズル
21c,21d,25a,27a 配管
22 希釈洗浄水ポンプ
23 希釈洗浄水容器
24 廃液吸引ポンプ
25 洗浄原液容器
26 洗浄原液ポンプ
27 希釈液容器
28 希釈液ポンプ
29 液量センサ
30 制御機構
31 制御部
32 入力部
33 判定部
33a 残量算出部
33b 使用量算出部
33c 残量判定部
33d 報知処理部
33e 消費液量算出部
33f 洗浄機構異常判定部
34 記憶部
35 出力部
41 変位センサ
42 重量センサ
L 洗浄原液
LT 希釈洗浄水
Wa 希釈液
DESCRIPTION OF SYMBOLS 1 Automatic analyzer 2 Specimen transfer mechanism 3 Measurement mechanism 12 Specimen dispensing mechanism 13 Reaction tank 14 Reagent storage 15 Reagent dispensing mechanism 16 Stirring mechanism 17 Photometric mechanism 18 Washing mechanism 19 Lid 20 Reaction vessel 21 Nozzle part 21a Injection nozzle 21b Suction nozzle 21c, 21d, 25a, 27a Piping 22 Dilution washing water pump 23 Dilution washing water container 24 Waste liquid suction pump 25 Washing stock solution container 26 Washing stock solution pump 27 Dilution solution container 28 Dilution solution pump 29 Fluid quantity sensor 30 Control mechanism 31 Control unit 32 Input Unit 33 determination unit 33a remaining amount calculation unit 33b usage amount calculation unit 33c remaining amount determination unit 33d notification processing unit 33e consumption liquid amount calculation unit 33f cleaning mechanism abnormality determination unit 34 storage unit 35 output unit 41 displacement sensor 42 weight sensor L cleaning stock solution LT diluted washing water Wa diluted solution
Claims (5)
前記一連の分析処理が停止している間に、前記洗浄原液容器内の洗浄原液の残量を算出する残量算出手段と、
前記一連の分析処理が停止している間に、次の前記一連の分析処理で使用する前記洗浄原液の使用量を算出する使用量算出手段と、
前記一連の分析処理が停止している間に、前記残量算出手段が算出した残量が、前記使用量算出手段が算出した使用量未満であるか否かを判定する残量判定手段と、
前記残量判定手段が前記使用量未満であると判定した場合、前記洗浄原液容器内の洗浄原液が不足する旨を報知する報知手段と、
を備えたことを特徴とする自動分析装置。 A washing stock solution container supplied by a washing stock solution pump of a washing mechanism when performing an analysis process in which a sample and a reagent are dispensed into a reaction vessel, and the absorbance of the reaction solution reacted in the reaction vessel is measured to analyze the sample. A series of analysis processes in which a plurality of the analysis processes are continuously performed by washing the reaction container using diluted washing water obtained by diluting the washing stock solution to a predetermined concentration with a diluent and reusing the reaction container. In the automatic analyzer to perform
While the series of analysis processes are stopped, a remaining amount calculating means for calculating the remaining amount of the cleaning stock solution in the cleaning stock solution container;
Usage amount calculating means for calculating the usage amount of the cleaning stock solution used in the next series of analysis processes while the series of analysis processes are stopped;
A remaining amount determining means for determining whether the remaining amount calculated by the remaining amount calculating means is less than the used amount calculated by the used amount calculating means while the series of analysis processes are stopped;
When it is determined that the remaining amount determination means is less than the usage amount, a notification means for notifying that the cleaning stock solution in the cleaning stock solution container is insufficient;
An automatic analyzer characterized by comprising:
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Cited By (3)
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CN103033635A (en) * | 2011-09-30 | 2013-04-10 | 希森美康株式会社 | Sample processing apparatus |
JP2015145837A (en) * | 2014-02-03 | 2015-08-13 | 株式会社東芝 | Automatic analysis device |
JP2020052014A (en) * | 2018-09-28 | 2020-04-02 | シスメックス株式会社 | Sample analysis device, sample analysis method, and program |
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CN103033635A (en) * | 2011-09-30 | 2013-04-10 | 希森美康株式会社 | Sample processing apparatus |
JP2015145837A (en) * | 2014-02-03 | 2015-08-13 | 株式会社東芝 | Automatic analysis device |
JP2020052014A (en) * | 2018-09-28 | 2020-04-02 | シスメックス株式会社 | Sample analysis device, sample analysis method, and program |
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