JP2010056842A - Piezoelectric device and method for manufacturing the same - Google Patents

Piezoelectric device and method for manufacturing the same Download PDF

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JP2010056842A
JP2010056842A JP2008219216A JP2008219216A JP2010056842A JP 2010056842 A JP2010056842 A JP 2010056842A JP 2008219216 A JP2008219216 A JP 2008219216A JP 2008219216 A JP2008219216 A JP 2008219216A JP 2010056842 A JP2010056842 A JP 2010056842A
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piezoelectric device
circuit board
piezoelectric
recess
vibrator
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Juichiro Matsuzawa
寿一郎 松澤
Kazuhiko Shimodaira
和彦 下平
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Miyazaki Epson Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/4847Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a wedge bond
    • H01L2224/48471Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a wedge bond the other connecting portion not on the bonding area being a ball bond, i.e. wedge-to-ball, reverse stitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors

Abstract

<P>PROBLEM TO BE SOLVED: To let an increase in an electronic-part loadable area on a circuit board and an improvement in reliability on an electro-mechanical connection coexist in a piezoelectric device having a two-storied structure. <P>SOLUTION: The piezoelectric device 10 having the two-storied structure includes a resin 39 coating an IC on the circuit board 22. Through-holes 28 used for electrically connecting internal terminals 24 fitted on one main surface in the circuit board 22 and a rear electrode 44 for a piezoelectric vibrator 40 are formed to the resin 39. Recesses 30 having aperture areas larger than the through-holes 28 are formed at the upper ends of the through-holes 28, and the circuit board 22 and the piezoelectric vibrator 40 are connected electrically and mechanically by a conductive member 38 filled into the through-holes 28 and the recesses 30. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、圧電デバイス、及び圧電デバイスの製造方法に係り、特に回路基板と圧電振動子とを厚さ方向に重ねて配置するタイプの圧電デバイス、及びその製造方法に関する。   The present invention relates to a piezoelectric device and a manufacturing method of the piezoelectric device, and more particularly to a piezoelectric device of a type in which a circuit board and a piezoelectric vibrator are arranged in a thickness direction and a manufacturing method thereof.

発振回路と圧電振動子とをその厚み方向へ重ねて配置する圧電デバイスとして、例えば特許文献1に開示されているようなものが知られている。特許文献1に開示されている圧電デバイスは、図12に示すように、IC4を搭載した回路基板3を樹脂シート7で覆い、回路基板3上の内部端子5の上面に配された樹脂シート7にレーザを照射し、漏斗状の貫通孔8を形成している。貫通孔8には導電性部材6を充填して固化し、充填固化させた導電性部材6の上部に接続用導体6aを塗布して圧電振動子9を接合している。   As a piezoelectric device in which an oscillation circuit and a piezoelectric vibrator are arranged so as to overlap each other in the thickness direction, for example, a device disclosed in Patent Document 1 is known. As shown in FIG. 12, the piezoelectric device disclosed in Patent Document 1 covers a circuit board 3 on which an IC 4 is mounted with a resin sheet 7, and a resin sheet 7 disposed on the upper surface of an internal terminal 5 on the circuit board 3. Is irradiated with a laser to form a funnel-shaped through-hole 8. The through-hole 8 is filled with a conductive member 6 and solidified, and a connecting conductor 6 a is applied to the top of the filled and solidified conductive member 6 to join the piezoelectric vibrator 9.

このような構成上の特徴を有することで、発振回路と圧電振動子とを厚み方向へ重ねて配置するいわゆる2階建て構造型の圧電デバイスにおいて、小型化薄型化の要請によるアンダーフィルレス、あるいはキャビティレス化に適し、製造工程の簡略化を実現することができる。
特開2007−96372号公報
By having such a structural feature, in a so-called two-story structure type piezoelectric device in which an oscillation circuit and a piezoelectric vibrator are arranged in the thickness direction, underfillless due to a demand for downsizing and thinning, or It is suitable for cavityless and simplification of the manufacturing process can be realized.
JP 2007-96372 A

上記のような構成の圧電デバイスは、2階建て構造の圧電デバイスを小型化薄型化する上で、確かに有効な構成であると言える。しかし現在圧電デバイスの分野では、デバイスのさらなる小型化薄型化に加え、多機能、高機能化に伴う高集積化が進んでいる。   It can be said that the piezoelectric device having the above-described configuration is certainly an effective configuration in reducing the size and thickness of a two-story piezoelectric device. However, in the field of piezoelectric devices, in addition to further miniaturization and thinning of devices, higher integration is progressing along with multi-functionality and high functionality.

このような現状の圧電デバイスでは、樹脂シートを貫通する導電性部材と、回路基板に搭載された電子部品や当該電子部品と回路基板上に配されたパターンとを接続する金属ワイヤ等との間のクリアランスを十分に保つことが出来なくなることがある。このように、導電性部材間のクリアランスが不十分となった場合、特性の劣化や歩留りの低下を招くこととなる。   In such a current piezoelectric device, between the conductive member that penetrates the resin sheet, the electronic component mounted on the circuit board, the metal wire that connects the electronic component and the pattern arranged on the circuit board, etc. It may not be possible to maintain sufficient clearance. As described above, when the clearance between the conductive members is insufficient, the characteristics are deteriorated and the yield is reduced.

樹脂層を貫通する導電性部材と回路基板上あるいは樹脂層内に配された電子部品、配線パターン、および金属ワイヤ等との間のクリアランスを十分に保つには、樹脂層を貫通する導電性部材の占有面積を減らせば良いと考えられる。しかしこの場合、圧電振動子と導電性部材との接合面も小さくなるため、圧電振動子と回路基板との電気的機械的な接合強度が低下し、デバイスとしての信頼性の低下を招くこととなる。   In order to maintain sufficient clearance between the conductive member penetrating the resin layer and the electronic component, wiring pattern, metal wire, etc. disposed on the circuit board or in the resin layer, the conductive member penetrating the resin layer It can be considered that the occupation area of the area should be reduced. However, in this case, since the bonding surface between the piezoelectric vibrator and the conductive member is also reduced, the electromechanical bonding strength between the piezoelectric vibrator and the circuit board is lowered, leading to a decrease in reliability as a device. Become.

そこで本発明では、上記のような問題点を鑑み、2階建て構造の圧電デバイスにおいて、樹脂層を貫通する導電性部材と、回路基板上あるいは樹脂層内に配された電子部品、配線パターン、および金属ワイヤ等との間のクリアランスを十分に保つことができ、かつ圧電振動子と回路基板との電気的機械的接続性も良好とすることのできる圧電デバイス、および圧電デバイスの製造方法を提供することを目的とする。   Therefore, in the present invention, in view of the above-described problems, in a piezoelectric device having a two-story structure, a conductive member penetrating the resin layer, an electronic component disposed on the circuit board or in the resin layer, a wiring pattern, A piezoelectric device that can maintain a sufficient clearance between the piezoelectric vibrator and the circuit board, and that can provide good electrical and mechanical connectivity between the piezoelectric vibrator and the circuit board, and a method for manufacturing the piezoelectric device are provided. The purpose is to do.

本発明は、上述の課題の少なくとも一部を解決するためになされたものであり、以下の形態または適用例として実現することが可能である。
[適用例1] 回路基板に電子部品と圧電振動子とを積層配置する圧電デバイスであって、前記電子部品は、前記回路基板の一方の面に搭載され、前記回路基板の前記一方の面上に前記電子部品を覆う樹脂部が形成され、前記樹脂部は、その表面に形成された凹部と、前記凹部の底面から前記回路基板の前記一方の面へ貫通するスルーホールとが形成され、前記スルーホール及び前記凹部に充填された導電性部材により前記回路基板の前記一方の面に形成された内部端子と前記圧電振動子の裏面電極とを電気的に接続したことを特徴とする圧電デバイス。
SUMMARY An advantage of some aspects of the invention is to solve at least a part of the problems described above, and the invention can be implemented as the following forms or application examples.
Application Example 1 A piezoelectric device in which an electronic component and a piezoelectric vibrator are stacked on a circuit board, and the electronic component is mounted on one side of the circuit board and is on the one side of the circuit board A resin portion covering the electronic component is formed, and the resin portion is formed with a recess formed on a surface thereof and a through hole penetrating from the bottom surface of the recess to the one surface of the circuit board, A piezoelectric device characterized in that an internal terminal formed on the one surface of the circuit board and a back electrode of the piezoelectric vibrator are electrically connected by a through hole and a conductive member filled in the recess.

このような構成とすることで、樹脂部を貫通する導電性部材と、回路基板上あるいは樹脂部内に配された電子部品、配線パターン、および金属ワイヤ等との間には、十分なクリアランスを保つことができる。また、回路基板上の電子部品搭載可能面積を増やすこともできる。さらに、圧電振動子と回路基板との電気的機械的接続性も向上させることができる。   With such a configuration, a sufficient clearance is maintained between the conductive member penetrating the resin portion and the electronic component, wiring pattern, metal wire, or the like disposed on the circuit board or in the resin portion. be able to. Also, the area where electronic components can be mounted on the circuit board can be increased. Furthermore, the electromechanical connectivity between the piezoelectric vibrator and the circuit board can also be improved.

[適用例2]適用例1に記載の圧電デバイスであって、前記凹部は、平面視して前記圧電振動子の前記裏面電極に相似な外形を有することを特徴とする圧電デバイス。
凹部の形態を上記のようにすることで、裏面電極と凹部内に充填された導電性部材との接続面積を有効に増やすことができる。
[Application Example 2] The piezoelectric device according to Application Example 1, wherein the concave portion has an external shape similar to the back electrode of the piezoelectric vibrator in plan view.
By making the form of the recess as described above, the connection area between the back electrode and the conductive member filled in the recess can be effectively increased.

[適用例3]適用例1に記載の圧電デバイスであって、前記凹部は、平面視して前記圧電振動子に設けられた複数の裏面電極の外側に位置する辺を結んで形成される多角形に相似な外形を有する1つの凹部であることを特徴とする圧電デバイス。
凹部の形態を上記のようにすることで、裏面電極の形状に依存せずに、裏面電極と回路基板上の内部端子との接続面積を有効に増やすことができる。
Application Example 3 In the piezoelectric device according to Application Example 1, the concave portion is formed by connecting sides located outside the plurality of back surface electrodes provided on the piezoelectric vibrator in plan view. A piezoelectric device characterized in that it is one concave portion having an external shape similar to a square.
By making the shape of the recess as described above, the connection area between the back electrode and the internal terminal on the circuit board can be effectively increased without depending on the shape of the back electrode.

[適用例4]適用例2または適用例3に記載の圧電デバイスであって、前記凹部を前記裏面電極の面積または前記多角形の面積よりも広くしたことを特徴とする圧電デバイス。   [Application Example 4] A piezoelectric device according to Application Example 2 or Application Example 3, wherein the concave portion is made wider than the area of the back electrode or the area of the polygon.

このような構成とすることで、凹部内に裏面電極が嵌り込むこととなる。このため、圧電振動子を接合する際、セルフアライメント効果を期待することができるようになる。   By setting it as such a structure, a back surface electrode will fit in a recessed part. For this reason, a self-alignment effect can be expected when the piezoelectric vibrator is bonded.

[適用例5]適用例1乃至適用例4のいずれかに記載の圧電デバイスであって、前記導電性部材は、導電性を有する第1部材と当該第1部材を被覆する導電性を有する第2部とから成り、前記第1部材には前記第2部材よりも融点の高い部材を採用し、前記内部端子から前記凹部底面までの高さをd、前記内部端子から前記凹部開口部までの高さをD、前記第1部材の高さAを、

Figure 2010056842
の範囲で定めたことを特徴とする圧電デバイス。 Application Example 5 In the piezoelectric device according to any one of Application Examples 1 to 4, the conductive member includes a first member having conductivity and a conductive first member that covers the first member. The first member employs a member having a melting point higher than that of the second member, the height from the internal terminal to the bottom surface of the recess is d, and from the internal terminal to the recess opening. Height D, height A of the first member,
Figure 2010056842
Piezoelectric device characterized in that it is defined in the range.

このような構成とすることで、第1部材により圧電振動子の極端な沈み込みを防止し、第2部材により圧電振動子の接合状態を固定することができる。このため、量産される圧電デバイスの高さ寸法を安定して均一化させることができる。   With such a configuration, it is possible to prevent the piezoelectric vibrator from sinking extremely by the first member and to fix the bonded state of the piezoelectric vibrator by the second member. For this reason, the height dimension of the mass-produced piezoelectric device can be made uniform stably.

[適用例6]適用例1乃至適用例5のいずれかに記載の圧電デバイスであって、前記凹部の底面に、前記スルーホールの上端部に向けた傾斜を設けたことを特徴とする圧電デバイス。   [Application Example 6] The piezoelectric device according to any one of Application Example 1 to Application Example 5, wherein the bottom surface of the concave portion is provided with an inclination toward the upper end portion of the through hole. .

このような構成とすることで、圧電振動子接合用の導電性部材を追加(上塗布)する場合であっても、凹部から導電性部材が溢れ出すことを防止することができる。   By adopting such a configuration, it is possible to prevent the conductive member from overflowing from the recess even when a conductive member for joining the piezoelectric vibrator is added (overcoated).

[適用例7]電子部品を搭載した回路基板の上部に圧電振動子を積層配置する圧電デバイスの製造方法であって、回路基板上に電子部品を搭載する電子部品搭載工程と、回路基板上に搭載された電子部品を樹脂で覆うモールド工程と、電子部品をモールドされた回路基板に前記圧電振動子を搭載する振動子搭載工程とを有し、前記モールド工程では、前記回路基板の主面に設けられた内部端子の表面に当接させるピンと、当該ピンの基端側に設けられた前記ピンよりも断面積を大きく定められた段差部とを有する金型を用い、前記ピンを前記内部端子に当接させた状態で前記金型に樹脂を流し込み、前記内部端子上部にスルーホールおよび前記スルーホールよりも開口面積の広い凹部を形成し、前記振動子搭載工程では、前記スルーホール及び前記凹部に導電性部材を充填し、当該導電性部材を溶融、固化させることで前記回路基板と前記圧電振動子との電気的、機械的接続を図ることを特徴とする圧電デバイスの製造方法。   Application Example 7 A method of manufacturing a piezoelectric device in which a piezoelectric vibrator is stacked on a circuit board on which electronic components are mounted, the electronic component mounting process for mounting electronic components on the circuit board, and the circuit board A molding step of covering the mounted electronic component with a resin; and a vibrator mounting step of mounting the piezoelectric vibrator on a circuit board molded with the electronic component. In the molding step, the main surface of the circuit board is provided. Using a mold having a pin that makes contact with the surface of the provided internal terminal and a stepped portion having a cross-sectional area larger than that of the pin provided on the base end side of the pin, the pin is connected to the internal terminal The resin is poured into the mold in contact with the mold, and a through hole and a recess having a larger opening area than the through hole are formed on the internal terminal. In the vibrator mounting step, the through hole and The recess filled with a conductive member, melting the conductive member, electrically with the circuit board and the piezoelectric vibrator by solidifying method of a piezoelectric device, characterized in that to achieve a mechanical connection.

このような方法により圧電デバイスを製造することによれば、従来より用いられているトランスファーモールド法を用い、工程数を増加させることなく、上記のような特徴を持った圧電デバイスを製造することが可能となる。   By manufacturing a piezoelectric device by such a method, it is possible to manufacture a piezoelectric device having the above-described characteristics without increasing the number of steps by using a transfer mold method that has been conventionally used. It becomes possible.

[適用例8]適用例7に記載の圧電デバイスの製造方法において、前記導電性部材として、第1部材と、前記第1部材を被覆し前記第1部材よりも融点の低い第2部材とから成る導電性部材を採用したことを特徴とする圧電デバイスの製造方法。
導電性部材として上記のような構成のものを採用することにより、圧電デバイスの高さ寸法を均一化させることが容易となる。
Application Example 8 In the method for manufacturing a piezoelectric device according to Application Example 7, the conductive member includes a first member and a second member that covers the first member and has a lower melting point than the first member. A method for manufacturing a piezoelectric device, characterized by employing a conductive member.
By adopting the conductive member having the above structure, it becomes easy to make the height dimension of the piezoelectric device uniform.

以下、本発明の圧電デバイス、および圧電デバイスの製造方法に係る実施の形態について図面を参照しつつ詳細に説明する。
まず、図1を参照して本発明の圧電デバイスに係る第1の実施形態について説明する。なお、図1において、図1(A)は圧電デバイスの概略断面図であり、図1(B)は圧電デバイスにおける発振回路部の平面図である。
Hereinafter, embodiments of a piezoelectric device and a manufacturing method of the piezoelectric device of the present invention will be described in detail with reference to the drawings.
First, a first embodiment according to the piezoelectric device of the present invention will be described with reference to FIG. 1A is a schematic cross-sectional view of a piezoelectric device, and FIG. 1B is a plan view of an oscillation circuit portion in the piezoelectric device.

本実施形態に係る圧電デバイス10は、圧電発振器であり、発振回路部20と、その上部(厚み方向上側)に接合された圧電振動子40とから成る。
発振回路部20は、回路基板22と、当該回路基板22の一方の主面に搭載された電子部品(本実施形態の場合はIC34)、及び樹脂部39を有する。
The piezoelectric device 10 according to the present embodiment is a piezoelectric oscillator, and includes an oscillation circuit unit 20 and a piezoelectric vibrator 40 bonded to the upper part (upper side in the thickness direction).
The oscillation circuit unit 20 includes a circuit board 22, electronic components (IC 34 in this embodiment) mounted on one main surface of the circuit board 22, and a resin part 39.

回路基板22は、ポリイミド等の樹脂基板、あるいはセラミック等により構成された絶縁基板であると良く、詳細を後述する圧電振動子40に対向する一方の主面には、内部端子24を含む電極パターン(全体は不図示)が形成されている。また、他方の主面には、圧電デバイス(本実施形態の場合は圧電発振器)10を他の基板等へ実装するための実装用電極26が形成されている。なお、前述した内部端子24や実装用電極26はもっぱら、Au(金)やCu(銅)により構成されている。   The circuit board 22 may be an insulating board made of a resin board such as polyimide or ceramic, and an electrode pattern including an internal terminal 24 on one main surface facing a piezoelectric vibrator 40 described in detail later. (The whole is not shown) is formed. On the other main surface, a mounting electrode 26 for mounting the piezoelectric device (in the case of the present embodiment, a piezoelectric oscillator) 10 on another substrate or the like is formed. The internal terminal 24 and the mounting electrode 26 described above are exclusively composed of Au (gold) or Cu (copper).

電子部品としては、発振回路を構成したIC34の他、必要な抵抗やコンデンサ等を含む(本実施形態の場合はIC34のみを図面に表示)。本実施形態の場合、IC34は、回路基板22に対して裏面側を対向させた状態で、接着剤36を用いて接合された後、能動面における端子(不図示)と回路基板22の一方の主面に配された内部端子24とを金属ワイヤ32を用いてボンディング(ワイヤボンディング)している。ここで、回路基板22に対して能動面を対向させ、金属バンプ等を用いて実装する、いわゆるフリップチップボンディングを採用した場合であっても、本実施形態に係る圧電デバイス10を製造する上での支障は無い。   The electronic components include necessary resistors, capacitors and the like in addition to the IC 34 constituting the oscillation circuit (in the case of the present embodiment, only the IC 34 is shown in the drawing). In the case of the present embodiment, the IC 34 is bonded using the adhesive 36 with the back surface facing the circuit board 22, and then the terminal (not shown) on the active surface and one of the circuit boards 22 are joined. The internal terminals 24 arranged on the main surface are bonded (wire bonding) using metal wires 32. Here, even when so-called flip chip bonding is employed in which the active surface is opposed to the circuit board 22 and mounting is performed using metal bumps or the like, the piezoelectric device 10 according to this embodiment is manufactured. There is no hindrance.

樹脂部39は、上述したIC34等の電子部品や電極パターン等が外気、特に湿気等の影響を受けることを避けることができる樹脂を選択することが望ましい。具体的には、エポキシ系樹脂等を挙げることができる。   As the resin portion 39, it is desirable to select a resin that can avoid the above-described electronic components such as the IC 34, electrode patterns, and the like from being affected by outside air, particularly moisture. Specific examples include epoxy resins.

樹脂部39には、詳細を後述する圧電振動子40の裏面電極44と電気的に接続される内部端子24の上部に、凹部30が形成されている。そして、凹部30の底面(凹部底面31)には、内部端子24へ貫通するスルーホール28が設けられている。これを換言すると、スルーホール28の上端開口部に、スルーホール28の開口部よりも大きな開口面積を有する凹部30が形成されているということができる。凹部30の形状は、平面視して、詳細を後述する圧電振動子40の裏面電極44と相似な外形とすると良く、本実施形態の場合は、裏面電極44よりも大きな面積を有するようにしている。このような構成とすることにより、凹部30に裏面電極44を嵌め込むことが可能となり、セルフアライメント効果を奏することができる。このため、発振回路部20と圧電振動子40とを接合する導電性部材38がリフロー工程等において溶融した場合でも、発振回路部20に対する圧電振動子40の搭載位置のズレを抑えることが可能となる。また、このような構成とした場合、凹部30の下側に位置するスルーホール28は、内部端子24との電気的接続が可能であれば、その直径を出来るだけ小さくすることが望ましい。このような構成とすることで、回路基板22の一方の主面における電子部品搭載可能エリアを広くしつつ、圧電振動子40と発振回路部20との接続信頼性の向上も図ることが可能となるからである。   In the resin portion 39, a recess 30 is formed on the upper portion of the internal terminal 24 that is electrically connected to the back electrode 44 of the piezoelectric vibrator 40, which will be described in detail later. A through hole 28 that penetrates to the internal terminal 24 is provided on the bottom surface of the recess 30 (the recess bottom surface 31). In other words, it can be said that the recess 30 having an opening area larger than the opening of the through hole 28 is formed in the upper end opening of the through hole 28. The shape of the recess 30 may be an external shape similar to that of the back electrode 44 of the piezoelectric vibrator 40 described later in detail in plan view. In the present embodiment, the recess 30 has a larger area than the back electrode 44. Yes. With such a configuration, the back electrode 44 can be fitted in the recess 30 and a self-alignment effect can be achieved. For this reason, even when the conductive member 38 that joins the oscillation circuit unit 20 and the piezoelectric vibrator 40 is melted in a reflow process or the like, it is possible to suppress the displacement of the mounting position of the piezoelectric vibrator 40 with respect to the oscillation circuit unit 20. Become. Further, in the case of such a configuration, it is desirable that the diameter of the through hole 28 positioned below the recess 30 is as small as possible if electrical connection with the internal terminal 24 is possible. By adopting such a configuration, it is possible to increase the connection reliability between the piezoelectric vibrator 40 and the oscillation circuit unit 20 while widening the electronic component mounting area on one main surface of the circuit board 22. Because it becomes.

圧電振動子40は、圧電振動片54と、当該圧電振動片54を封止するパッケージ53とから成る。圧電振動片54は、圧電素板と、圧電素板に形成された電極パターン(不図示)とより成る。圧電素板としては、水晶、タンタル酸リチウム、ニオブ酸リチウム、及び圧電セラミック等、圧電効果を奏することのできる素材であれば良い。なお、本実施形態では、圧電素板として、動作温度範囲内での周波数変化の最大値の規格、いわゆる周波数温度特性が良好な水晶を採用することとする。   The piezoelectric vibrator 40 includes a piezoelectric vibrating piece 54 and a package 53 that seals the piezoelectric vibrating piece 54. The piezoelectric vibrating piece 54 includes a piezoelectric element plate and an electrode pattern (not shown) formed on the piezoelectric element plate. The piezoelectric element plate may be any material that can exhibit a piezoelectric effect, such as quartz, lithium tantalate, lithium niobate, and piezoelectric ceramic. In the present embodiment, as the piezoelectric element plate, a crystal having a good standard of frequency change within the operating temperature range, that is, a so-called frequency temperature characteristic is adopted.

圧電素板に施す電極パターンとしては、励振電極と接続電極、および引出し電極を挙げることができる(いずれも不図示)。励振電極は、圧電効果を奏するための電圧を圧電素板に付与するための電極であり、圧電素板における励振領域の表裏面に形成される。接続電極は、詳細を後述するパッケージにおける内部端子に圧電振動片を実装し、内部端子との間で信号の授受を行う電極である。また、引出し電極は、前述した励振電極と接続電極とを電気的に接続する電極である。   Examples of the electrode pattern applied to the piezoelectric element plate include an excitation electrode, a connection electrode, and a lead electrode (all not shown). The excitation electrode is an electrode for applying a voltage for producing a piezoelectric effect to the piezoelectric element plate, and is formed on the front and back surfaces of the excitation region of the piezoelectric element plate. The connection electrode is an electrode that mounts a piezoelectric vibrating piece on an internal terminal of a package, the details of which will be described later, and exchanges signals with the internal terminal. The extraction electrode is an electrode that electrically connects the excitation electrode and the connection electrode described above.

パッケージ53は、本実施形態の場合、パッケージ基板42とシームリング48、及びリッド52とより成るいわゆるリングキャビティ構造のものを採用している。パッケージ基板42としては、絶縁部材であることが望ましく、具体的には、酸化アルミニウム質のセラミックグリーンシートを挙げることができる。パッケージ基板42の一方の主面には内部端子46が形成され、他方の主面には圧電振動子40を実装するための裏面電極44が形成されている。ここで、内部端子46や裏面電極44は、下地をW(タングステン)およびNi(ニッケル)メッキとし、表面にAu(金)メッキを施すことで構成することで定着性と導通性の双方を良好に保つことが可能であるが、これに限定するものでは無い。   In the present embodiment, the package 53 employs a so-called ring cavity structure including a package substrate 42, a seam ring 48, and a lid 52. The package substrate 42 is preferably an insulating member, and specifically includes an aluminum oxide ceramic green sheet. An internal terminal 46 is formed on one main surface of the package substrate 42, and a back electrode 44 for mounting the piezoelectric vibrator 40 is formed on the other main surface. Here, the internal terminal 46 and the back electrode 44 are formed by using W (tungsten) and Ni (nickel) plating as the base and Au (gold) plating on the surface, so that both the fixing property and the conductivity are good. However, the present invention is not limited to this.

シームリング48は、パッケージ基板42と熱膨張率が近似する物質により構成されることが望ましい。例えばパッケージ基板42をセラミックグリーンシートとした場合には、Fe(鉄)、Ni(ニッケル)、Co(コバルト)を主成分として配合した合金であるコバールにより構成すると良い。このような構成とすることで、リフロー工程などの加熱工程において、パッケージ53に大きな反りが生ずる事や接合部が剥離する事、及びこれらによって生ずるパッケージ53の破損等を防止することができる。   The seam ring 48 is preferably made of a material whose thermal expansion coefficient approximates that of the package substrate 42. For example, when the package substrate 42 is a ceramic green sheet, the package substrate 42 may be composed of Kovar, which is an alloy containing Fe (iron), Ni (nickel), and Co (cobalt) as main components. By adopting such a configuration, it is possible to prevent the package 53 from being greatly warped, the joint portion from being peeled off, and the package 53 from being damaged due to these in a heating process such as a reflow process.

リッド52は、上述したパッケージ基板42とシームリング48によって構成された枡状の箱体の開口部を封止する蓋である。このため、パッケージ53の反りや破損を防ぐためにも、その構成部材の熱膨張率は、パッケージ基板52やシームリング48に近似するものとすることが望ましい。よって、シームリング52をコバールとした場合には、リッド52の構成部材もコバールとしたり、ソーダガラス等とすることが良い。なお、リッド52をコバールにより構成した場合には、シームリング48を利用したシーム溶接によりリッド52の接合を行い、ソーダガラスを用いた場合には、低融点ガラスを用いて接合を行うことができる。   The lid 52 is a lid that seals the opening of the bowl-shaped box formed by the package substrate 42 and the seam ring 48 described above. For this reason, in order to prevent warpage or breakage of the package 53, it is desirable that the coefficient of thermal expansion of its constituent members approximate that of the package substrate 52 or the seam ring 48. Therefore, when the seam ring 52 is made of Kovar, the constituent member of the lid 52 is preferably made of Kovar or soda glass. When the lid 52 is made of Kovar, the lid 52 can be joined by seam welding using the seam ring 48, and when soda glass is used, the low-melting glass can be used for joining. .

なお、図1に示す実施形態の場合、パッケージ基板42に配設した内部端子46に対して、導電性接着剤56等を用いて圧電振動片54を実装する際、実装の形態を片持ちとするように示しているが、圧電振動片54の形態、仕様によって実装の形態を異ならせた場合でも、圧電振動子40を構成する上で支障は無い。ここで、水晶を母材として用いた圧電振動片54は、そのカット角により振動の形態や特性が異なり、例えばATカット圧電振動片、BTカット圧電振動片、音叉型圧電振動片、弾性表面波素子片(SAW素子片)等種々の形態、仕様を挙げることができる。また、導電性接着剤56としては、エポキシ系、ポリイミド系等の比較的硬質な樹脂をバインダとした物や、シリコーン系の比較的軟質な樹脂をバインダとしたものなどが知られており、いずれも金属フィラー(導電性フィラー)を含有し、これを導電媒体としている。   In the case of the embodiment shown in FIG. 1, when the piezoelectric vibrating piece 54 is mounted on the internal terminal 46 disposed on the package substrate 42 using the conductive adhesive 56 or the like, the mounting form is cantilever. However, there is no problem in configuring the piezoelectric vibrator 40 even when the mounting form is varied depending on the form and specification of the piezoelectric vibrating piece 54. Here, the piezoelectric vibrating piece 54 using quartz as a base material has different vibration forms and characteristics depending on the cut angle. For example, an AT cut piezoelectric vibrating piece, a BT cut piezoelectric vibrating piece, a tuning fork type piezoelectric vibrating piece, and a surface acoustic wave. Various forms and specifications such as element pieces (SAW element pieces) can be given. In addition, as the conductive adhesive 56, a material using a relatively hard resin such as an epoxy resin or a polyimide resin as a binder, or a material using a relatively soft resin of a silicone material as a binder is known. Also contains a metal filler (conductive filler), which is used as a conductive medium.

上記のような構成の発振回路部20と圧電振動子40は、発振回路部20の樹脂部39におけるスルーホール28及び凹部30に、ハンダ等の導電性部材38を充填し、当該導電性部材38を溶融させて圧電振動子40を搭載することで両者を接合して圧電デバイス10が構成される。   In the oscillation circuit unit 20 and the piezoelectric vibrator 40 configured as described above, the conductive member 38 such as solder is filled in the through hole 28 and the recess 30 in the resin portion 39 of the oscillation circuit unit 20. The piezoelectric device 10 is configured by bonding the two by melting the slag and mounting the piezoelectric vibrator 40.

このような構成の圧電デバイス10によれば、圧電振動子40の裏面電極44が樹脂部39の凹部30に嵌り込んで接合されるため、接合面の面積を十分に確保することができ、電気的接続は勿論、機械的接続強度をも確保することができる。よって、発振回路部20と圧電振動子40との接続信頼性を向上させることができる。   According to the piezoelectric device 10 having such a configuration, the back surface electrode 44 of the piezoelectric vibrator 40 is fitted into the concave portion 30 of the resin portion 39 and joined, so that a sufficient area of the joint surface can be secured. The mechanical connection strength can be ensured as well as the general connection. Therefore, the connection reliability between the oscillation circuit unit 20 and the piezoelectric vibrator 40 can be improved.

また、圧電振動子40の裏面電極44が樹脂部39の凹部30に嵌り込むため、セルフアライメント効果を得ることができ、圧電振動子40の搭載精度を向上させることができる。   In addition, since the back electrode 44 of the piezoelectric vibrator 40 is fitted into the recess 30 of the resin portion 39, a self-alignment effect can be obtained and the mounting accuracy of the piezoelectric vibrator 40 can be improved.

さらに、回路基板22の内部端子24と圧電振動子40の裏面電極44とを結ぶ導電性部材38の配置部を直径の小さなスルーホール28と、スルーホール28の上端に開口面積の広い凹部30により形成したことで、回路基板22上の電子部品搭載可能面積を広くすることと、圧電振動子40の接続信頼性の向上とを両立させることが可能となった。   Furthermore, the arrangement part of the conductive member 38 that connects the internal terminal 24 of the circuit board 22 and the back electrode 44 of the piezoelectric vibrator 40 is formed by a through hole 28 having a small diameter and a recess 30 having a large opening area at the upper end of the through hole 28. As a result of the formation, it is possible to increase both the area where electronic components can be mounted on the circuit board 22 and the improvement of the connection reliability of the piezoelectric vibrator 40.

上記のような構成の圧電デバイス10は、まず、回路基板22を製造し、回路基板22上にIC34を搭載する。IC34搭載後、ワイヤボンディングによりIC34の能動面に配設された端子と回路基板22の一方の主面に配設された内部端子24とを電気的に接続する(電子部品搭載工程)。   In the piezoelectric device 10 configured as described above, the circuit board 22 is first manufactured, and the IC 34 is mounted on the circuit board 22. After the IC 34 is mounted, the terminals disposed on the active surface of the IC 34 and the internal terminals 24 disposed on one main surface of the circuit board 22 are electrically connected by wire bonding (electronic component mounting step).

次に、回路基板22上に搭載したIC34やIC34と回路基板22とを接続する金属ワイヤ32等を封止する樹脂部39を形成するモールド工程を行う。樹脂部39の形成方法の一例として、トランスファーモールド法を挙げることができる。具体的には、図2に示すように、金型78(上型70、下型76)を用いて封止を行う。金型78における上型70には、スルーホール28を形成するためのピン72が設けられ、ピン72の根元部分には、凹部30を形成するための段差部74が形成されている。   Next, a molding process for forming the resin portion 39 for sealing the IC 34 mounted on the circuit board 22 or the metal wire 32 for connecting the IC 34 and the circuit board 22 is performed. An example of a method for forming the resin portion 39 is a transfer molding method. Specifically, as shown in FIG. 2, sealing is performed using a mold 78 (upper mold 70, lower mold 76). The upper mold 70 in the mold 78 is provided with a pin 72 for forming the through hole 28, and a stepped portion 74 for forming the recess 30 is formed at the root of the pin 72.

モールド工程ではまず、金型78にIC34を搭載した回路基板を配置し、金型78のポットに固形状の樹脂タブレット(例えばエポキシ系樹脂のタブレット)80をセットする(図2(A)参照)。金型78の温度を170〜180℃程度に上昇させて樹脂タブレット80を溶融させる。樹脂タブレット80が溶融した後、ポットにプランジャ90を挿入し、ポット内の樹脂に圧力をかけ、回路基板22を配置した金型内へと流し込む(図2(B)参照)。所定時間加圧し、樹脂が硬化した後に金型78を開き、樹脂部39が形成された発振回路部20が完成する。   In the molding process, first, a circuit board on which the IC 34 is mounted is placed on a mold 78, and a solid resin tablet (for example, an epoxy resin tablet) 80 is set in a pot of the mold 78 (see FIG. 2A). . The temperature of the mold 78 is raised to about 170 to 180 ° C. to melt the resin tablet 80. After the resin tablet 80 is melted, a plunger 90 is inserted into the pot, pressure is applied to the resin in the pot, and the resin tablet 80 is poured into a mold having the circuit board 22 (see FIG. 2B). After pressurizing for a predetermined time and the resin is cured, the mold 78 is opened, and the oscillation circuit unit 20 in which the resin unit 39 is formed is completed.

上述のようにして成される発振回路部20の製造と並行、あるいは前後して、圧電振動子40の製造を行う。パッケージ53に封止される圧電振動片54は、圧電素板の切り出し、研磨、外形形成、電極パターン形成といった工程を経る。圧電素板の切り出しは、定められたカット角に従ったダイシングにより成され、研磨はポリッシングマシンにより行われ、圧電素板の厚み等の調整がなされる。外形形成は、ダイシング、またはフォトリソグラフィにより形成したマスクを用いたエッチングなどを挙げることができる。また、電極パターンの形成も、フォトリソグラフィ技術を用いることができる。   The piezoelectric vibrator 40 is manufactured in parallel with or before or after the manufacture of the oscillation circuit unit 20 formed as described above. The piezoelectric vibrating piece 54 sealed in the package 53 undergoes processes such as cutting of a piezoelectric element plate, polishing, outer shape formation, and electrode pattern formation. Cutting of the piezoelectric element plate is performed by dicing according to a predetermined cut angle, and polishing is performed by a polishing machine, and the thickness of the piezoelectric element plate is adjusted. Examples of the outer shape formation include dicing or etching using a mask formed by photolithography. In addition, the electrode pattern can also be formed using a photolithography technique.

パッケージベース50は、パッケージ基板42に対してスクリーン印刷等で電極パターンを形成し、これを焼成する。その後パッケージ基板42の一方の主面にシームリング48を接合することで構成される。   The package base 50 forms an electrode pattern on the package substrate 42 by screen printing or the like, and fires it. Thereafter, a seam ring 48 is joined to one main surface of the package substrate 42.

パッケージベース50の内底面に位置するパッケージ基板42の内部端子46に導電性接着剤56を塗布し、圧電振動片54を搭載する。
圧電振動片54を搭載した後、パッケージベース50の開口部、すなわちシームリング48の上側端部にリッド52を載せ、シーム溶接により封止する。
A conductive adhesive 56 is applied to the internal terminal 46 of the package substrate 42 located on the inner bottom surface of the package base 50, and the piezoelectric vibrating piece 54 is mounted.
After mounting the piezoelectric vibrating piece 54, the lid 52 is placed on the opening of the package base 50, that is, the upper end of the seam ring 48, and sealed by seam welding.

次に、上記のようにして製造した発振回路部20と圧電振動子40とを接合する振動子搭載工程を行う。まず、発振回路部20の樹脂部39に設けたスルーホール28及び凹部30に、ハンダ等の導電性部材38を充填する。その後、樹脂部39に設けた凹部30の上部に、圧電振動子40の裏面電極44が位置するように、圧電振動子40を配置して加熱し、スルーホール38及び凹部30に充填した導電性部材を溶融させ、圧電振動子40の裏面電極44を凹部30に嵌り込ませた上で導電性部材38を硬化させ、両者の接合を行う。   Next, a vibrator mounting step for joining the oscillation circuit unit 20 and the piezoelectric vibrator 40 manufactured as described above is performed. First, a conductive member 38 such as solder is filled in the through hole 28 and the concave portion 30 provided in the resin portion 39 of the oscillation circuit portion 20. Thereafter, the piezoelectric vibrator 40 is disposed and heated so that the back electrode 44 of the piezoelectric vibrator 40 is positioned on the upper portion of the concave portion 30 provided in the resin portion 39, and the conductive material filled in the through hole 38 and the concave portion 30. The member is melted, the back electrode 44 of the piezoelectric vibrator 40 is fitted in the recess 30, the conductive member 38 is cured, and the two are joined.

このような圧電デバイスの製造方法によれば、従来より行われてきたトランスファーモールド法を用い、その工程数を増加させること無く、上述した圧電デバイス10を製造することが可能となる。   According to such a method for manufacturing a piezoelectric device, it is possible to manufacture the above-described piezoelectric device 10 by using a transfer molding method that has been conventionally performed without increasing the number of steps.

次に、本発明の圧電デバイスに係る第2の実施形態について、図3を参照して説明する。本実施形態に係る圧電デバイスの殆どの構成は、上述した第1の実施形態に係る圧電デバイスと同様である。よって、その機能を同一とする構成要素には、図面に100を足した符号を付して、詳細な説明を省略することとする。第1の実施形態に係る圧電デバイス10との相違点としては、発振回路部120の樹脂部139に設けた凹部130の開口面積よりも圧電振動子140の裏面電極144の面積を大きくしたという点である。このような構成とした場合、圧電振動子140を接合する際のセルフアライメント効果は期待することができないが、導電性部材138による発振回路部120と圧電振動子140との接合面積の向上、及びスルーホール128の効果による接続信頼性の向上と回路基板122の一主面における電子部品等の搭載可能面積の向上を図ることができる。このため、本発明に係る圧電デバイスの一部とみなすことができる。なお、圧電振動子140の裏面電極144の端部と凹部130の壁面とのクリアランスが0の場合も、本実施形態に含まれることとする。   Next, a second embodiment according to the piezoelectric device of the present invention will be described with reference to FIG. Most of the configuration of the piezoelectric device according to this embodiment is the same as that of the piezoelectric device according to the first embodiment described above. Therefore, components having the same function are denoted by reference numerals added with 100 in the drawings, and detailed description thereof is omitted. The difference from the piezoelectric device 10 according to the first embodiment is that the area of the back electrode 144 of the piezoelectric vibrator 140 is larger than the opening area of the recess 130 provided in the resin part 139 of the oscillation circuit part 120. It is. In such a configuration, the self-alignment effect when bonding the piezoelectric vibrator 140 cannot be expected, but the improvement of the bonding area between the oscillation circuit unit 120 and the piezoelectric vibrator 140 by the conductive member 138, and It is possible to improve the connection reliability due to the effect of the through hole 128 and to improve the mountable area of an electronic component or the like on one main surface of the circuit board 122. For this reason, it can be regarded as a part of the piezoelectric device according to the present invention. Note that the case where the clearance between the end of the back electrode 144 of the piezoelectric vibrator 140 and the wall surface of the recess 130 is 0 is also included in the present embodiment.

次に、本発明の圧電デバイスに係る第3の実施形態について、図4を参照して説明する。本実施形態に係る圧電デバイスも、その殆どの構成は、上述した第1、第2の実施形態に係る圧電デバイスと同様である。したがって、その機能を同一とする構成要素には、図1の符号に200を足した符号を付して、詳細な説明を省略することとする。なお、図4において、図4(A)は圧電デバイスの断面構成を示す図面であり、図4(B)は発振回路部の平面構成を示す図であり、図4(C)は圧電振動子の背面構成を示す図である。第1、第2の実施形態に係る圧電デバイス10,110との相違点としては、発振回路部220の樹脂部239に設けた凹部230の形状を挙げることができる。具体的には、第1、第2の実施形態に示した圧電デバイス10,110では、凹部30,130はスルーホール28,128毎に設けるように図面に示している(上述した実施形態ではいずれも4つの凹部30,130を設けている)。これに対し本実施形態に係る圧電デバイス210の凹部230は、圧電振動子240に設けられた複数の裏面電極224を平面視した場合における外側に位置する辺を結んで形成される多角形(実施形態の場合は矩形)225に相似な外形を有する1つの凹部230を、複数のスルーホール228で共有する構成としている。   Next, a third embodiment according to the piezoelectric device of the present invention will be described with reference to FIG. Most of the configuration of the piezoelectric device according to this embodiment is the same as that of the piezoelectric device according to the first and second embodiments described above. Therefore, components having the same function are denoted by reference numerals obtained by adding 200 to the reference numerals in FIG. 1 and detailed description thereof will be omitted. 4A is a diagram illustrating a cross-sectional configuration of the piezoelectric device, FIG. 4B is a diagram illustrating a planar configuration of the oscillation circuit unit, and FIG. 4C is a piezoelectric vibrator. It is a figure which shows the back surface structure. As a difference from the piezoelectric devices 10 and 110 according to the first and second embodiments, the shape of the concave portion 230 provided in the resin portion 239 of the oscillation circuit portion 220 can be cited. Specifically, in the piezoelectric devices 10 and 110 shown in the first and second embodiments, the concave portions 30 and 130 are shown to be provided for the through holes 28 and 128 (in the above-described embodiments, any Are also provided with four recesses 30,130). On the other hand, the concave portion 230 of the piezoelectric device 210 according to the present embodiment is a polygon formed by connecting sides located outside when the plurality of back surface electrodes 224 provided in the piezoelectric vibrator 240 are viewed in plan (implementation). In the form of a rectangle), a single recess 230 having an external shape similar to 225 is shared by a plurality of through holes 228.

凹部230の形態をこのようなものとした場合であっても、裏面電極224が凹部230の内側に嵌り込むことでセルフアライメント効果を期待することができる。また、スルーホール228の上端部に、スルーホール228よりも開口面積の大きな凹部230を設けるという構成に変わりは無いため、電子部品等の搭載可能面積の向上、および圧電振動子240と発振回路部220との接続信頼性の向上といった各効果を期待することができる。   Even when the shape of the recess 230 is such, a self-alignment effect can be expected by fitting the back electrode 224 inside the recess 230. Further, since there is no change in the configuration in which the concave portion 230 having an opening area larger than that of the through hole 228 is provided at the upper end portion of the through hole 228, the mounting area of electronic components and the like can be improved, and the piezoelectric vibrator 240 and the oscillation circuit portion Each effect such as improvement in connection reliability with 220 can be expected.

以下、第1の実施形態に係る圧電デバイスを例に上げ、上記いずれの実施形態にも適用可能な応用形態について、図5〜図11を参照して説明する。
まず、図5、図6に、樹脂部の応用形態について示す。上述した第1〜第3の実施形態に係る基本形態では、樹脂部は圧電振動子を被覆しない形態としていた。しかしながら、本発明に係る圧電デバイスを構成する上では、図5に示す圧電デバイス10aのように、樹脂部39aを圧電振動子40におけるパッケージベース50を覆うように配置したり、図6に示す圧電デバイス10bのように、樹脂部39bが圧電振動子40のリッド52以外を覆うようにしても良い。なお当然に圧電振動子40のリッド52を含む全体を樹脂によりモールドするようにした場合であっても本発明に係る圧電デバイスの一部とみなすことができるが、この場合、低背化の移行に反することとなる。
Hereinafter, application examples applicable to any of the above embodiments will be described with reference to FIGS. 5 to 11 by taking the piezoelectric device according to the first embodiment as an example.
First, FIGS. 5 and 6 show application forms of the resin portion. In the basic forms according to the first to third embodiments described above, the resin portion is not covered with the piezoelectric vibrator. However, in configuring the piezoelectric device according to the present invention, as in the piezoelectric device 10a shown in FIG. 5, the resin portion 39a is arranged so as to cover the package base 50 in the piezoelectric vibrator 40 or the piezoelectric device shown in FIG. As in the device 10b, the resin portion 39b may cover other than the lid 52 of the piezoelectric vibrator 40. Naturally, even when the entire structure including the lid 52 of the piezoelectric vibrator 40 is molded with resin, it can be regarded as a part of the piezoelectric device according to the present invention. It will be contrary to.

次に、図7〜図11を参照して、発振回路部と圧電振動子とを電気的、機械的に接合する導電性部材について説明する。
図7に示す導電性部材38aは、高融点の第1部材(導電性コア材)37aの周囲に第1部材よりも融点の低い導電性部材である第2部材(被覆材)37bを被覆した部材であり、例えば導電性コア材37aとしては銅、被覆材37bとしてはハンダを挙げることができる。形態としては、導電性コア材37aを球形とし、その周囲にハンダを被覆して形成されるため、全体として球形を成すこととなる。このような構成の導電性部材(以下、銅コアボールと称す)38aは、回路基板22における内部端子24から凹部底面31までの距離(高さ)をd、内部端子24から凹部30の開口部までの距離(高さ)をDとした場合に、導電性コア材37aの直径Aを数式1の範囲内に定めることが望ましい。

Figure 2010056842
Next, a conductive member that electrically and mechanically joins the oscillation circuit portion and the piezoelectric vibrator will be described with reference to FIGS.
The conductive member 38a shown in FIG. 7 covers a second member (coating material) 37b, which is a conductive member having a melting point lower than that of the first member, around the first member (conductive core material) 37a having a high melting point. For example, the conductive core material 37a may be copper, and the covering material 37b may be solder. As a form, since the conductive core material 37a is formed into a spherical shape and the periphery thereof is covered with solder, it forms a spherical shape as a whole. The conductive member (hereinafter referred to as “copper core ball”) 38 a having such a configuration has a distance (height) from the internal terminal 24 to the bottom surface 31 of the recess on the circuit board 22, and an opening of the recess 30 from the internal terminal 24. It is desirable that the diameter A of the conductive core material 37a is set within the range of Equation 1, where D is the distance (height) up to.
Figure 2010056842

このような構成とすることで、図8に示すように、導電性コア材37aが圧電振動子40が極端に沈み込むことを抑制し、量産される圧電デバイス10cの高さ寸法を均一に定めることができる。また、上記のような構成の圧電デバイス10cに銅コアボール38aを採用することによれば、銅コアボール38aを樹脂部39のスルーホール28に配置すれば良いため、銅コアボール38aの転がり等が無く、銅コアボール38aの取り扱いも容易となる。   With such a configuration, as shown in FIG. 8, the conductive core material 37a suppresses the piezoelectric vibrator 40 from sinking extremely, and the height dimension of the mass-produced piezoelectric device 10c is uniformly determined. be able to. Further, by adopting the copper core ball 38a in the piezoelectric device 10c having the above-described configuration, the copper core ball 38a may be disposed in the through hole 28 of the resin portion 39. The copper core ball 38a can be easily handled.

また、圧電振動子40を発振回路部20に接合するにあたり、接合用に用いるハンダ(第2部材)37bを追加するような場合、図9に示すように、樹脂部39に設ける凹部30の底面に、スルーホール28に向けて角度θの下り坂となる傾斜面30aを設けるようにすると良い。このような構成とすることにより、凹部30の容積が増し、凹部30からのハンダの漏れ出しを抑制することが可能となるからである。   Further, in the case where a solder (second member) 37b used for bonding is added when the piezoelectric vibrator 40 is bonded to the oscillation circuit section 20, as shown in FIG. In addition, it is preferable to provide an inclined surface 30 a that is a downward slope of an angle θ toward the through hole 28. This is because by adopting such a configuration, the volume of the recess 30 is increased, and it becomes possible to suppress the leakage of solder from the recess 30.

図7〜図9に示した例では、導電性部材38aは、導電性コア材37a球形として示したが、本応用例は、導電性コア材37aの形態を球形に限定するものでは無い。例えば図10に示すように導電性コア材37aを円柱形や角柱形等と、導電性部材38b全体として円柱形や角柱形を構成するようにしても良い。導電性コア材37aの形態をこのようなものとすることで、導電性コア材37aの直径(太さ)に比例させてスルーホール38の直径を広げる必要性が無くなる。なお、このような形態の導電性部材38bを採用する場合、数式1におけるAは、導電性コア材37aの高さとして当てはめるようにすれば良い。   In the example shown in FIGS. 7 to 9, the conductive member 38a is shown as a spherical shape of the conductive core material 37a. However, in this application example, the shape of the conductive core material 37a is not limited to a spherical shape. For example, as shown in FIG. 10, the conductive core member 37a may be formed in a cylindrical shape or a prism shape, and the conductive member 38b as a whole may be formed in a cylindrical shape or a prism shape. By making the shape of the conductive core material 37a like this, it is not necessary to increase the diameter of the through hole 38 in proportion to the diameter (thickness) of the conductive core material 37a. In addition, when employ | adopting the electroconductive member 38b of such a form, what is necessary is just to make it apply as A in Formula 1 as the height of the electroconductive core material 37a.

また、スルーホール28及び凹部30に充填する導電性部材38cは、複数の微小なハンダボールとしても良い。このような構成とすることによれば、導電性部材38cの取り扱いが容易となる。また当然に、微小なハンダボールのそれぞれを銅コアボールとしても良い。   Further, the conductive member 38c filling the through hole 28 and the recess 30 may be a plurality of minute solder balls. With such a configuration, the conductive member 38c can be easily handled. Of course, each of the small solder balls may be a copper core ball.

また、上記実施形態に示した圧電デバイスの製造方法では、トランスファーモールド法により樹脂部39を形成する際、上型にピン72および段差部74を設けてスルーホール28と凹部30とを一度に形成するように示した。しかしながら、本発明に係る圧電デバイスを製造するにあたっては、上型に段差部のみを設けるようにして、モールド工程では樹脂部39に凹部30のみを形成し、スポットレーザによりスルーホール28を形成するようにしても良い。   Further, in the piezoelectric device manufacturing method shown in the above embodiment, when the resin portion 39 is formed by the transfer molding method, the pin 72 and the stepped portion 74 are provided in the upper mold to form the through hole 28 and the concave portion 30 at a time. As shown. However, in manufacturing the piezoelectric device according to the present invention, only the stepped portion is provided in the upper mold, and only the concave portion 30 is formed in the resin portion 39 in the molding process, and the through hole 28 is formed by the spot laser. Anyway.

なお、本発明の発振回路部20,120,220における樹脂部39,139,239の構成は、圧電振動子40,140,240を積層配置する場合に限らず、他の電子デバイスや半導体素子等を構成する場合にも適用することが可能であると考えられる。   The configuration of the resin portions 39, 139, and 239 in the oscillation circuit portions 20, 120, and 220 of the present invention is not limited to the case where the piezoelectric vibrators 40, 140, and 240 are laminated, and other electronic devices, semiconductor elements, and the like. It is considered that the present invention can also be applied to the case of configuring the above.

第1の実施形態に係る圧電デバイスの構成を示す図である。It is a figure which shows the structure of the piezoelectric device which concerns on 1st Embodiment. 発振回路部における樹脂部の形成工程を示す図である。It is a figure which shows the formation process of the resin part in an oscillation circuit part. 第2の実施形態に係る圧電デバイスの構成を示す図である。It is a figure which shows the structure of the piezoelectric device which concerns on 2nd Embodiment. 第3の実施形態に係る圧電デバイスの構成を示す図である。It is a figure which shows the structure of the piezoelectric device which concerns on 3rd Embodiment. 実施形態に係る圧電デバイスの応用形態であって、パッケージベースまでを樹脂部で被覆した形態を示す図である。It is a figure which is an application form of the piezoelectric device which concerns on embodiment, Comprising: The form which coat | covered the package base to the resin part. 実施形態に係る圧電デバイスの応用形態であって、圧電振動子のリッド上面以外を樹脂部で被覆した形態を示す図である。It is an application form of the piezoelectric device which concerns on embodiment, Comprising: It is a figure which shows the form which coat | covered except the lid upper surface of the piezoelectric vibrator with the resin part. 実施形態に係る圧電デバイスの応用形態であって、導電性部材を銅コアボールとした場合の例を示す図である。It is an application form of the piezoelectric device according to the embodiment, and is a diagram showing an example in which a conductive member is a copper core ball. 銅コアボールを用いて接合した圧電デバイスの構成を示す図である。It is a figure which shows the structure of the piezoelectric device joined using the copper core ball | bowl. 樹脂部の底面に傾斜を設けた構成を示す図である。It is a figure which shows the structure which provided the inclination in the bottom face of the resin part. 導電性部材の導電性コア材を円柱形や角柱形とした場合の例を示す図である。It is a figure which shows the example at the time of making the electroconductive core material of an electroconductive member into a column shape or a prismatic shape. 導電性部材を複数の微小なハンダボールとした場合の例を示す図である。It is a figure showing an example at the time of making a conductive member into a plurality of minute solder balls. 従来の圧電デバイスの構成を示す図である。It is a figure which shows the structure of the conventional piezoelectric device.

符号の説明Explanation of symbols

10………圧電デバイス、20………発振回路部、22………回路基板、24………内部端子、26………実装用電極、28………スルーホール、30………凹部、32………金属ワイヤ、34………IC、36………接着剤、38………導電性部材、40………圧電振動子、42………パッケージ基板、44………裏面電極、46………内部端子、48………シームリング、50………パッケージベース、52………リッド、53………パッケージ、54………圧電振動片、56………導電性接着剤。   10 ......... Piezoelectric device, 20 ......... Oscillator circuit, 22 ......... Circuit board, 24 ......... Internal terminal, 26 ......... Mounting electrode, 28 ...... Through hole, 30 ......... Recess, 32 ......... Metal wire, 34 ......... IC, 36 ......... Adhesive, 38 ......... Conductive member, 40 ......... Piezoelectric vibrator, 42 ......... Package substrate, 44 ......... Back electrode, 46... Internal terminal 48... Seam ring 50... Package base 52... Lid 53 53 Package 54 Piezoelectric vibrating piece 56 Conductive adhesive

Claims (8)

回路基板に電子部品と圧電振動子とを積層配置する圧電デバイスであって、
前記電子部品は、前記回路基板の一方の面に搭載され、
前記回路基板の前記一方の面上に前記電子部品を覆う樹脂部が形成され、
前記樹脂部は、その表面に形成された凹部と、前記凹部の底面から前記回路基板の前記一方の面へ貫通するスルーホールとが形成され、
前記スルーホール及び前記凹部に充填された導電性部材により前記回路基板の前記一方の面に形成された内部端子と前記圧電振動子の裏面電極とを電気的に接続したことを特徴とする圧電デバイス。
A piezoelectric device in which an electronic component and a piezoelectric vibrator are stacked on a circuit board,
The electronic component is mounted on one surface of the circuit board,
A resin part covering the electronic component is formed on the one surface of the circuit board,
The resin portion has a recess formed on the surface thereof, and a through hole penetrating from the bottom surface of the recess to the one surface of the circuit board,
A piezoelectric device characterized in that an internal terminal formed on the one surface of the circuit board and a back electrode of the piezoelectric vibrator are electrically connected by a conductive member filled in the through hole and the recess. .
請求項1に記載の圧電デバイスであって、
前記凹部は、平面視して前記圧電振動子の前記裏面電極に相似な外形を有することを特徴とする圧電デバイス。
The piezoelectric device according to claim 1,
The piezoelectric device according to claim 1, wherein the concave portion has an external shape similar to the back electrode of the piezoelectric vibrator in plan view.
請求項1に記載の圧電デバイスであって、
前記凹部は、平面視して前記圧電振動子に設けられた複数の裏面電極の外側に位置する辺を結んで形成される多角形に相似な外形を有する1つの凹部であることを特徴とする圧電デバイス。
The piezoelectric device according to claim 1,
The concave portion is a single concave portion having an outer shape similar to a polygon formed by connecting sides located outside the plurality of back electrodes provided on the piezoelectric vibrator in plan view. Piezoelectric device.
請求項2または請求項3に記載の圧電デバイスであって、
前記凹部を前記裏面電極の面積または前記多角形の面積よりも広くしたことを特徴とする圧電デバイス。
The piezoelectric device according to claim 2 or 3, wherein
The piezoelectric device, wherein the concave portion is wider than the area of the back electrode or the polygonal area.
請求項1乃至請求項4のいずれかに記載の圧電デバイスであって、
前記導電性部材は、導電性を有する第1部材と当該第1部材を被覆する導電性を有する第2部材とから成り、前記第1部材には前記第2部材よりも融点の高い部材を採用し、
前記内部端子から前記凹部底面までの高さをd、前記内部端子から前記凹部開口部までの高さをD、前記第1部材の高さAを、
Figure 2010056842
の範囲で定めたことを特徴とする圧電デバイス。
The piezoelectric device according to any one of claims 1 to 4,
The conductive member includes a first member having conductivity and a second member having conductivity that covers the first member. The first member is a member having a higher melting point than the second member. And
The height from the internal terminal to the bottom surface of the recess is d, the height from the internal terminal to the recess opening is D, the height A of the first member,
Figure 2010056842
Piezoelectric device characterized in that it is defined in the range.
請求項1乃至請求項5のいずれかに記載の圧電デバイスであって、
前記凹部の底面に、前記スルーホールの上端部に向けた傾斜を設けたことを特徴とする圧電デバイス。
The piezoelectric device according to any one of claims 1 to 5,
The piezoelectric device according to claim 1, wherein an inclination toward the upper end of the through hole is provided on the bottom surface of the recess.
電子部品を搭載した回路基板の上部に圧電振動子を積層配置する圧電デバイスの製造方法であって、
回路基板上に電子部品を搭載する電子部品搭載工程と、
回路基板上に搭載された電子部品を樹脂で覆うモールド工程と、
電子部品をモールドされた回路基板に前記圧電振動子を搭載する振動子搭載工程とを有し、
前記モールド工程では、前記回路基板の主面に設けられた内部端子の表面に当接させるピンと、当該ピンの基端側に設けられた前記ピンよりも断面積を大きく定められた段差部とを有する金型を用い、
前記ピンを前記内部端子に当接させた状態で前記金型に樹脂を流し込み、前記内部端子上部にスルーホールおよび前記スルーホールよりも開口面積の広い凹部を形成し、
前記振動子搭載工程では、前記スルーホール及び前記凹部に導電性部材を充填し、当該導電性部材を溶融、固化させることで前記回路基板と前記圧電振動子との電気的、機械的接続を図ることを特徴とする圧電デバイスの製造方法。
A method of manufacturing a piezoelectric device in which a piezoelectric vibrator is stacked on an upper part of a circuit board on which electronic components are mounted,
An electronic component mounting process for mounting electronic components on a circuit board;
A molding step of covering an electronic component mounted on a circuit board with a resin;
A vibrator mounting step of mounting the piezoelectric vibrator on a circuit board molded with electronic components,
In the molding step, a pin to be brought into contact with the surface of the internal terminal provided on the main surface of the circuit board, and a stepped portion having a cross-sectional area determined to be larger than the pin provided on the base end side of the pin. Use the mold you have,
The resin is poured into the mold in a state where the pin is in contact with the internal terminal, and a through hole and a recess having a larger opening area than the through hole are formed on the internal terminal.
In the vibrator mounting step, the through hole and the concave portion are filled with a conductive member, and the conductive member is melted and solidified to achieve electrical and mechanical connection between the circuit board and the piezoelectric vibrator. A method for manufacturing a piezoelectric device.
請求項7に記載の圧電デバイスの製造方法であって、
前記導電性部材として、第1部材と、前記第1部材を被覆し前記第1部材よりも融点の低い第2部材とから成る導電性部材を採用したことを特徴とする圧電デバイスの製造方法。
A method for manufacturing a piezoelectric device according to claim 7,
A method for manufacturing a piezoelectric device, characterized in that a conductive member comprising a first member and a second member that covers the first member and has a lower melting point than the first member is employed as the conductive member.
JP2008219216A 2008-08-28 2008-08-28 Piezoelectric device and method for manufacturing the same Pending JP2010056842A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020166567A1 (en) * 2019-02-15 2020-08-20 株式会社村田製作所 Electronic module and method for manufacturing electronic module

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020166567A1 (en) * 2019-02-15 2020-08-20 株式会社村田製作所 Electronic module and method for manufacturing electronic module
US11756906B2 (en) 2019-02-15 2023-09-12 Murata Manufacturing Co., Ltd. Electronic module and method of manufacturing electronic module

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