JP2010052053A - Method and device for measuring cutting edge of tool - Google Patents

Method and device for measuring cutting edge of tool Download PDF

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JP2010052053A
JP2010052053A JP2008216486A JP2008216486A JP2010052053A JP 2010052053 A JP2010052053 A JP 2010052053A JP 2008216486 A JP2008216486 A JP 2008216486A JP 2008216486 A JP2008216486 A JP 2008216486A JP 2010052053 A JP2010052053 A JP 2010052053A
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cutting edge
cutting
tool
edge length
height difference
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Takehiko Hirata
武彦 平田
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Niigata Machine Techno Co Ltd
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Niigata Machine Techno Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To automatically measure all of a plurality of cutting edges. <P>SOLUTION: The lengths of a plurality of cutting edges 5 of a tool 3 attached to a main spindle 2 of a machine tool and fixed at predetermined intervals in the circumferential direction are measured one after another. The tool 3 is rotated at a predetermined angle by an indexing angle calculating means 18 of the main spindle 2 to index a cutting edge position and is opposed to a touch sensor 8, then each cutting edge 5 is brought into contact with the touch sensor 8 and thereby the lengths of the cutting edges are measured one after another. A cutting edge length calculating means 20 calculates the largest height difference among measured lengths of respective cutting edges 5, and a height difference determination means 23 determines whether the maximum value of the height difference of cutting edge lengths is larger than a predetermined allowance or not. When the height difference determination means 23 determines that the maximum value of the height difference of cutting edge lengths is larger than the allowance, since the swing of the cutting edge 5 is large, an abnormal stop means 25 stops cutting, and when the maximum value of the height difference of cutting edge lengths is within the allowance, the swing is determined to be within a normal range to perform cutting. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、工作機械において、主軸に装着した工具の複数の切刃の切刃長を自動測定するようにした工具の切刃測定方法及び測定装置に関するものである。   The present invention relates to a tool cutting edge measuring method and a measuring apparatus for automatically measuring the cutting edge lengths of a plurality of cutting edges of a tool mounted on a spindle in a machine tool.

従来、例えばマシニングセンタなどの工作機械では、主軸に装着した工具に設けた複数の切刃の切刃長を自動測定する測定方法や装置が知られている。このような切刃長の測定方法や装置として、特許文献1や2に記載されたものがある。
例えば、工作機械の工具としてフライスカッタやエンドミル等のように複数の切刃が工具本体の先端外周部に装着された切削工具において、センサとしてタッチ式の固定センサを設けた場合には、固定センサは工具の移動可能なストローク端部近傍であってパレットに隣接するワーク最大旋回径の端部近傍に設置されていることが多い。
2. Description of the Related Art Conventionally, for a machine tool such as a machining center, for example, a measuring method or apparatus for automatically measuring the cutting blade lengths of a plurality of cutting blades provided on a tool mounted on a spindle is known. As such a measuring method and apparatus for cutting edge length, there are those described in Patent Documents 1 and 2.
For example, in a cutting tool in which a plurality of cutting blades are mounted on the outer periphery of the tip of the tool body, such as a milling cutter or an end mill, as a tool of a machine tool, when a touch type fixed sensor is provided as a sensor, the fixed sensor Is often installed in the vicinity of the end of the maximum swing diameter of the workpiece adjacent to the end of the movable stroke of the tool and adjacent to the pallet.

この場合、主軸を回転させることなくX−Y−Z軸方向に移動させることで固定センサに工具の切刃の先端刃先を接触させるため、工具本体に装着した全ての切刃の刃先を接触させてそれぞれ切刃長を測定することは困難である。
また、センサがレーザ光による光センサである場合、工具を主軸によって回転させて切刃長の測定するため、複数の切刃のうち最も外側に突出した切刃のみについて切刃長を測定可能である。
特開2007−245342号公報 特許第3421562号公報
In this case, since the tip edge of the cutting edge of the tool is brought into contact with the fixed sensor by moving in the X, Y, and Z axis directions without rotating the spindle, the cutting edges of all the cutting edges mounted on the tool body are brought into contact with each other. It is difficult to measure the cutting edge length.
In addition, when the sensor is an optical sensor using laser light, the cutting edge length can be measured only for the cutting edge that protrudes to the outermost side among a plurality of cutting edges because the tool is rotated by the spindle to measure the cutting edge length. is there.
JP 2007-245342 A Japanese Patent No. 3421562

しかしながら、上述した切刃の測定方法及び測定装置では、工具の先端外周部に設けた複数の切刃の全てを測定できないという欠点があった。
また、上述した切刃の測定方法及び測定装置に限らず、一般的に工具に設けた切刃の切刃長を測定する場合、切削によって刃先に付着した切屑やゴミ等により切刃長を誤って測定することがあった。
However, the above-described cutting blade measuring method and measuring apparatus have a drawback that it is impossible to measure all of the plurality of cutting blades provided on the outer peripheral portion of the tip of the tool.
Further, not only the above-described measuring method and measuring device of the cutting blade, but generally when measuring the cutting blade length of the cutting blade provided on the tool, the cutting blade length is mistaken due to chips or dust adhering to the cutting edge by cutting. Sometimes measured.

本発明は、このような問題に鑑みてなされたものであり、複数の切刃を全て自動的に測定できるようにした工具の切刃測定方法及び測定装置を提供することを目的とする。
また、本発明の他の目的は、誤検知することなくより正確に全ての切刃の測定を行えるようにした工具の切刃測定方法及び測定装置を提供することである。
The present invention has been made in view of such a problem, and an object of the present invention is to provide a cutting edge measuring method and a measuring apparatus for a tool that can automatically measure a plurality of cutting edges.
Another object of the present invention is to provide a cutting edge measuring method and a measuring apparatus for a tool capable of measuring all cutting edges more accurately without erroneous detection.

本発明による工具の切刃測定方法は、工作機械の主軸に装着し、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定方法において、工具を所定角度回転させて切刃位置を割出してセンサに各切刃を接触させて切刃長を順次測定する工程と、測定した複数の切刃の切刃長の最も大きい高低差を算出する工程と、切刃長の高低差(振れ)の最大値が予め定めた許容値以上か否かを判別する工程と、切刃長の高低差の最大値が許容値以上である場合には切削を停止または工具交換させるようにしたことを特徴とする。   The tool cutting edge measurement method according to the present invention is a tool cutting edge measurement method in which the cutting edge length of a tool mounted on a spindle of a machine tool and fixed with a plurality of cutting edges in the circumferential direction is measured. Rotating a predetermined angle, indexing the cutting edge position, bringing each cutting edge into contact with the sensor and measuring the cutting edge length sequentially, and calculating the largest difference in height of the measured cutting edges And a step of determining whether or not the maximum value of the height difference (runout) of the cutting edge length is equal to or larger than a predetermined allowable value, and if the maximum value of the height difference of the cutting edge length is equal to or larger than the allowable value, cutting is performed. It is characterized by stopping or changing tools.

本発明による工具の切刃測定装置は、工作機械の主軸に装着し、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定装置において、主軸を所定角度回転させて複数の切刃のいずれかを順次割出す主軸の割出し角度演算手段と、割出し角度演算手段で割出された位置の切刃の切刃長を測定するセンサと、測定した複数の切刃の切刃長の最大高低差(振れ)を算出する切刃長演算手段と、切刃長の最大高低差が予め定めた許容値以上か否かを判別する判別手段と、切刃長の最大高低差が許容値以上である場合には切削を停止または工具交換させるようにしたことを特徴とする。   A tool cutting edge measuring apparatus according to the present invention is a tool cutting edge measuring apparatus mounted on a spindle of a machine tool and measuring the cutting edge length of a tool having a plurality of cutting edges fixed in a circumferential direction. A spindle indexing angle calculating means for sequentially indexing any of a plurality of cutting edges by rotating a predetermined angle, a sensor for measuring the cutting edge length of the cutting edge at the position indexed by the indexing angle calculating means, and measurement A cutting edge length calculating means for calculating the maximum height difference (runout) of the plurality of cutting edges, a determination means for determining whether or not the maximum height difference of the cutting edge length is equal to or greater than a predetermined allowable value, When the maximum height difference of the cutting edge length is not less than the allowable value, the cutting is stopped or the tool is changed.

本発明による工具の切刃測定方法及び測定装置によれば、工具を装着した主軸を工具の切刃間の割出し角度だけ回転させて各切刃をセンサに対向する位置に割出して、各切刃の切刃長をセンサで順次測定し、各切刃の切刃長の測定値から切刃長の最大高低差(振れ)を算出する。そして、この最大高低差が予め設定した許容値以上であるか否かを判別し、許容値以上である場合には切削を停止させるか工具交換させる。そのため、工具の複数の切刃の最大高低差(振れ)が許容値以上である場合にはこれを検出して、切削を停止するか工具交換する等して加工面粗度の悪化を防止できて安定した加工面を得られる。   According to the cutting edge measuring method and measuring apparatus of the tool according to the present invention, the spindle on which the tool is mounted is rotated by the indexing angle between the cutting edges of the tool, and each cutting edge is indexed to a position facing the sensor. The cutting edge length of the cutting edge is sequentially measured by a sensor, and the maximum height difference (runout) of the cutting edge length is calculated from the measured value of the cutting edge length of each cutting edge. Then, it is determined whether or not the maximum height difference is equal to or larger than a preset allowable value. If the maximum height difference is equal to or larger than the allowable value, the cutting is stopped or the tool is changed. Therefore, if the maximum height difference (runout) of multiple cutting edges of the tool is greater than the allowable value, this can be detected, and deterioration of the machined surface roughness can be prevented by stopping cutting or replacing the tool. And a stable surface can be obtained.

本発明による工具の切刃測定方法は、工作機械の主軸に装着し、切削の前後で、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定方法において、切削の前後で、工具を所定角度回転させて切刃位置を割出してセンサに各切刃を接触させて切刃長を順次測定する工程と、切削の前後で、測定した複数の切刃のうち最も大きい切刃長(W、H)を算出する工程と、切削後に算出した最も大きい切刃長(H)と切削前に算出した最も大きい切刃長(W)との差が予め定めた異常判別値(E)以上か否かを判別する工程と、切刃長の差が異常判別値(E)以上である場合に、少なくとも切刃にクーラントまたはエアを吐出する工程と、クーラントまたはエアを吐出した後の切刃の切刃長を再度測定する工程とを備えたことを特徴とする。   The tool cutting edge measurement method according to the present invention is a tool cutting edge measurement which is mounted on a spindle of a machine tool and measures the cutting blade length of a tool having a plurality of cutting blades fixed in the circumferential direction before and after cutting. In the method, before and after cutting, a step of rotating the tool by a predetermined angle to determine the position of the cutting edge and bringing each cutting edge into contact with a sensor to sequentially measure the cutting edge length, and a plurality of measured values before and after cutting The difference between the step of calculating the largest cutting edge length (W, H) among the cutting edges and the largest cutting edge length (H) calculated after cutting and the largest cutting edge length (W) calculated before cutting is A step of determining whether or not a predetermined abnormality determination value (E) or more, and a step of discharging coolant or air to at least the cutting edge when the difference in cutting edge length is equal to or more than the abnormality determination value (E); And a step of measuring again the cutting edge length of the cutting edge after discharging coolant or air. And wherein the door.

本発明による工具の切刃測定装置は、工作機械の主軸に装着し、切削の前後で、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃欠損検知装置において、工具を所定角度回転させて複数の切刃の割出し角度を順次割出す主軸の割出し角度演算手段と、割出し角度演算手段で割出した位置の切刃の切刃長を測定するセンサと、切削後に測定した複数の切刃の切刃長のうち最も大きい切刃長(H)と切削前に測定した切刃の最も大きい切刃長(W)との差が予め設定した異常判別値(E)以上か否かを判別する判別手段と、切削後に測定した切刃の最も大きい切刃長(H)と切削前に測定した切刃の最も大きい切刃長(W)との差が異常判別値(E)以上である場合には、少なくとも切刃に第一ノズルによってクーラントまたはエアを吐出する吐出制御手段とを備え、クーラントまたはエア吐出後に工具の各切刃の切刃長を再度測定するようにしたことを特徴とする。   A tool cutting edge measuring apparatus according to the present invention is mounted on a main spindle of a machine tool, and measures the cutting edge length of a tool in which a plurality of cutting edges are fixed in a circumferential direction before and after cutting. In the detecting device, the index angle calculating means of the spindle that sequentially rotates the tool by a predetermined angle and calculates the index angle of the plurality of cutting edges, and the cutting edge length of the cutting edge at the position indexed by the index angle calculating means The difference between the sensor to be measured and the largest cutting edge length (H) of the cutting edges of the plurality of cutting edges measured after cutting and the largest cutting edge length (W) of the cutting edge measured before cutting is preset. A discriminating means for discriminating whether or not the abnormality discriminating value (E) is greater than or equal to the maximum cutting edge length (H) of the cutting edge measured after cutting and the largest cutting edge length (W) of the cutting edge measured before cutting Is equal to or greater than the abnormality determination value (E), at least the cooling blade is cooled by the first nozzle. And a discharge control means for discharging the object or air, characterized in that so as to measure the cutting length of each cutting edge of the tool after the coolant or air discharge again.

本発明による工具の切刃測定方法及び装置によれば、ワーク切削の前後で、工具を装着した主軸を工具の隣接する切刃間の割出し角度だけ回転させて各切刃をセンサに対向する位置に割出して、各切刃の切刃長をセンサで測定し、各切刃の切刃長の測定値から最も大きい切刃長(W、H)を算出する。そして、これら切削の前後における最大の切刃長の差(|H−W|)が異常判別値(E)以上である場合には、切削によって切刃の先端に切屑やゴミ等の異物が付着している場合や切削前の切刃の最大切刃長が欠損している場合等があり得るから、クーラントまたはエアを少なくとも切刃に吐出することで異物が付着している場合に異物を除去できる。その後、再度切刃の切刃長を測定することで、より精度の高い切刃長の測定を行え、切刃の欠損を検知することができる。   According to the method and apparatus for measuring a cutting edge of a tool according to the present invention, before and after cutting a workpiece, the spindle on which the tool is mounted is rotated by an indexing angle between adjacent cutting edges of the tool, and each cutting edge is opposed to a sensor. The position is indexed, the cutting edge length of each cutting edge is measured with a sensor, and the largest cutting edge length (W, H) is calculated from the measured value of the cutting edge length of each cutting edge. If the maximum cutting edge length difference (| H−W |) before and after the cutting is equal to or greater than the abnormality determination value (E), foreign matter such as chips and dust adheres to the tip of the cutting edge by cutting. In some cases, the cutting edge before cutting or the maximum cutting edge length of the cutting edge may be missing.For this reason, remove foreign matter when foreign matter is attached by at least discharging coolant or air to the cutting edge. it can. Thereafter, by measuring the cutting edge length of the cutting edge again, it is possible to measure the cutting edge length with higher accuracy, and to detect the chipping of the cutting edge.

また、本発明による工具の切刃測定方法は、再度測定した各切刃の切刃長の最も大きい切刃長(H)と切削前に算出した最も大きい切刃長(W)との差が予め定めた異常判別値(E)以上である場合には切削を停止または工具交換させるようにしてもよい。
再度測定した切刃の最も大きい切刃長(H)と切削前に算出した最も大きい切刃長(W)との差が予め定めた異常判別値(E)以上である場合には、切刃が折損しているか摩耗量が大きいものとして切削を停止させたり工具交換させる。
また、再度測定した各切刃の切刃長の最も大きい切刃長(H)と切削前に算出した最も大きい切刃長(W)との差が予め定めた異常判別値(E)未満である場合には、更に測定した複数の切刃の切刃長の最も大きい高低差(振れ)を算出する工程と、切刃長の高低差の最大値が予め定めた許容値以上か否かを判別する工程とを備え、切刃長の高低差の最大値が許容値以上である場合には切削を停止または工具交換させるようにしてもよい。
これにより、各切刃の切刃長の測定値から切刃長の最大高低差即ち振れを算出する。そして、この最大高低差が予め設定した許容値以上であるか否かを判別し、許容値以上である場合には切削を停止させるか工具交換させる等して、加工面粗度の悪化を防止できて安定した加工面を得られる。
Further, in the method for measuring the cutting edge of a tool according to the present invention, the difference between the largest cutting edge length (H) of each cutting edge measured again and the largest cutting edge length (W) calculated before cutting is obtained. If it is equal to or greater than a predetermined abnormality determination value (E), cutting may be stopped or the tool may be changed.
When the difference between the largest cutting edge length (H) of the cutting edge measured again and the largest cutting edge length (W) calculated before cutting is equal to or greater than a predetermined abnormality determination value (E), the cutting edge The cutting is stopped or the tool is changed because the tool is broken or the wear amount is large.
Further, the difference between the largest cutting edge length (H) of each cutting edge measured again and the largest cutting edge length (W) calculated before cutting is less than a predetermined abnormality determination value (E). In some cases, the step of calculating the largest height difference (runout) of the measured cutting edge lengths of the plurality of cutting edges and whether or not the maximum value of the height difference of the cutting edge lengths is equal to or greater than a predetermined allowable value. A step of discriminating, and when the maximum value of the height difference of the cutting edge length is equal to or larger than an allowable value, the cutting may be stopped or the tool may be changed.
Thereby, the maximum height difference, that is, the deflection of the cutting edge length is calculated from the measured value of the cutting edge length of each cutting edge. Then, it is determined whether or not the maximum height difference is equal to or greater than a preset allowable value. If the maximum height difference is equal to or greater than the allowable value, the cutting surface is stopped or the tool is replaced to prevent deterioration of the machined surface roughness. A stable machined surface can be obtained.

本発明による工具の切刃測定方法及び装置は、工具における切刃の刃先の最大高低差即ち振れを演算することで、チッピング等の刃先の欠損や切刃の大きな摩耗等を検知することができる。これによって、刃先が不揃いで振れが大きいことによる加工面粗度の悪化を未然に防止でき、安定した面粗さの加工面を得ることができる。また、工具の全ての切刃長を測定することで最も突出した位置が工具長となるため、安定した加工寸法が得られる。
また、本発明による工具の切刃測定方法及び装置は、切削後の最も大きい切刃長と切削前の最も大きい切刃長との差が予め設定した異常判別値以上の場合に、クーラントまたはエアを少なくとも切刃に吐出することで切刃に付着する切屑やゴミ等の異物を除去することができる。そして、その後に再度切刃長の測定を行うことによって誤検知を低減してより正確に切刃長を検知できて加工面粗度を安定させることができる。
The cutting edge measuring method and apparatus of the tool according to the present invention can detect the chip height of the cutting edge such as chipping or the large wear of the cutting edge by calculating the maximum height difference of the cutting edge of the cutting edge in the tool, that is, the deflection. . As a result, it is possible to prevent deterioration of the machined surface roughness due to uneven cutting edges and large runout, and a machined surface with stable surface roughness can be obtained. Moreover, since the most protruding position becomes the tool length by measuring all the cutting edge lengths of the tool, a stable machining dimension can be obtained.
In addition, the method and apparatus for measuring a cutting edge of a tool according to the present invention provides coolant or air when the difference between the largest cutting edge length after cutting and the largest cutting edge length before cutting is equal to or greater than a preset abnormality determination value. By discharging at least to the cutting blade, foreign matters such as chips and dust adhering to the cutting blade can be removed. Then, by measuring the cutting edge length again after that, the false detection can be reduced, the cutting edge length can be detected more accurately, and the machined surface roughness can be stabilized.

以下、本発明の実施の形態による工作機械における工具の切刃測定装置について添付図面に基づいて説明する。
図1は本発明の実施形態による切刃測定装置の要部構成図、図2は主軸に装着された工具とタッチセンサとの位置関係を示す平面図、図3は図2のA方向矢視図、図4は工具の各切刃の測定方法を示すフローチャート、図5は切削後における工具の各切刃の測定方法を示すフローチャートである。
図1乃至図3に示す工具の切刃測定装置1において、数値制御(NC)工作機械に保持された主軸2は図示しない駆動モータによって中心軸O周りに回転可能とされている。主軸2は図1に示すようにX軸−Y軸−Z軸方向に移動可能とされている。主軸2に装着された切削工具3として、例えばフライスカッタやエンドミル等が装着されている。図1に示すように、略円柱状の工具本体4の先端外周部に複数の切刃5が所定間隔で装着されている。
Hereinafter, a cutting edge measuring apparatus for a tool in a machine tool according to an embodiment of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a configuration diagram of a main part of a cutting edge measuring apparatus according to an embodiment of the present invention, FIG. 2 is a plan view showing a positional relationship between a tool mounted on a spindle and a touch sensor, and FIG. 3 is a view in the direction of arrow A in FIG. FIG. 4 is a flowchart showing a measuring method of each cutting edge of the tool, and FIG. 5 is a flowchart showing a measuring method of each cutting edge of the tool after cutting.
In the tool cutting edge measuring apparatus 1 shown in FIGS. 1 to 3, a spindle 2 held by a numerical control (NC) machine tool is rotatable around a central axis O by a drive motor (not shown). The main shaft 2 is movable in the X-axis-Y-axis-Z-axis directions as shown in FIG. As the cutting tool 3 mounted on the main shaft 2, for example, a milling cutter or an end mill is mounted. As shown in FIG. 1, a plurality of cutting blades 5 are mounted at predetermined intervals on the outer periphery of the tip of a substantially cylindrical tool body 4.

また、図2及び図3に示すようにワークを載置固定するパレット7の外周側には中心軸O1周りに図示しないワークの最大旋回径D1の外側寄りの端部に固定センサとしてのタッチセンサ8がブラケット9に取り付けられている。タッチセンサ8はその当接面8aに工具3の各切刃5の先端を当接させることで主軸2の基準位置からタッチセンサ8の当接面8aまでの切刃長を検知して測定することになる。なお、ワークは図示しない治具を介してパレット7に取り付けられ、切削加工に供される。そのため、パレット7を旋回させてもワークや治具等がタッチセンサ8と干渉することはない。
また、図1において、タッチセンサ8の近傍には、測定対象である切刃5とタッチセンサ8の当接面8aに水やオイル等のクーラント液やエアブロー等を含むクーラントを吐出する第一ノズル10Aが設けられている。第一ノズル10Aはチューブ11を介してクーラント液またはエアを供給する供給源12に接続されている。第一ノズル10Aから吐出するクーラントまたはエアによって切刃5等の刃先に付着する切屑やゴミ等の異物を吹き飛ばすことができる。
なお、ブラケット9にはタッチセンサ8の当接面8aに付着した切粉や他の異物を除去するためにエアブロー(またはクーラント液でもよい)を吐出する第二ノズル10Bが設けられている。
Further, as shown in FIGS. 2 and 3, on the outer peripheral side of the pallet 7 on which the work is placed and fixed, a touch sensor as a fixed sensor is provided at an end portion of the maximum turning radius D1 of the work not shown around the central axis O1. 8 is attached to the bracket 9. The touch sensor 8 detects and measures the cutting edge length from the reference position of the spindle 2 to the contact surface 8a of the touch sensor 8 by bringing the tip of each cutting blade 5 of the tool 3 into contact with the contact surface 8a. It will be. The workpiece is attached to the pallet 7 via a jig (not shown) and is subjected to cutting. Therefore, even if the pallet 7 is turned, a work, a jig or the like does not interfere with the touch sensor 8.
Further, in FIG. 1, in the vicinity of the touch sensor 8, a first nozzle that discharges coolant including coolant liquid such as water or oil, air blow or the like to the contact surface 8 a of the cutting blade 5 to be measured and the touch sensor 8. 10A is provided. The first nozzle 10 </ b> A is connected to a supply source 12 that supplies a coolant or air via a tube 11. Foreign matter such as chips and dust adhering to the cutting edge such as the cutting blade 5 can be blown off by the coolant or air discharged from the first nozzle 10A.
The bracket 9 is provided with a second nozzle 10B that discharges air blow (or coolant liquid) in order to remove chips and other foreign matters adhering to the contact surface 8a of the touch sensor 8.

また、図1及び図2には、主軸2の回転及び移動によって工具3に取り付けられた各切刃5の位置と割出し角を順次割り出して各切刃の切刃長を測定する測定制御装置13が設けられている。
この測定制御装置13において、工具3の刃数nと、主軸2の中心線Oに対して隣り合う切刃5、5間の割出し角度θと、各工具3毎に予め測定したデータから設定した切刃5の切刃長の異常判別値Eと、工具3における各切刃5の切刃長の最も大きいものと小さいものとの差の最大許容値(高低差許容値F)や指示信号等を入力する入力手段14と、入力手段14に入力された指示に基づいて主軸2やタッチセンサ8による切刃5の測定を作動制御する作動制御手段15とが配設されている。
1 and 2 show a measurement control device for measuring the cutting edge length of each cutting edge by sequentially determining the position and indexing angle of each cutting edge 5 attached to the tool 3 by the rotation and movement of the spindle 2. 13 is provided.
In this measurement control device 13, the number n of tools 3, the index angle θ between the cutting edges 5 and 5 adjacent to the center line O of the spindle 2, and the data measured in advance for each tool 3 are set. The maximum discriminating value E of the cutting edge length of the cutting edge 5 and the maximum permissible value (height difference permissible value F) of the cutting edge length of each cutting edge 5 in the tool 3 and the instruction signal And the like, and an operation control means 15 for operating and controlling the measurement of the cutting edge 5 by the spindle 2 and the touch sensor 8 based on an instruction input to the input means 14.

また、測定制御装置13には、主軸2に装着された工具3の複数の切刃5を割り出す主軸の割出し角演算手段18と、切刃5の切刃長の再測定を行う場合に作動制御手段15からの信号によって測定対象の切刃5とタッチセンサ8の当接面8aとにクーラントまたはエアを第一ノズル10A、第二ノズル10Bから吐出させて洗浄する吐出制御手段19とが設けられている。
なお、主軸の割出し角演算手段18は入力手段14から入力された工具3の刃数nと主軸中心線Oに対して隣り合う切刃5、5間の角度θとのデータから、主軸2を順次所定角度θ(割出し角という)ずつ回転させて各切刃5がタッチセンサ8の当接面8aに対向する位置に到達するように割出して回転制御する。
The measurement control device 13 operates when the spindle index angle calculation means 18 for indexing the plurality of cutting blades 5 of the tool 3 mounted on the spindle 2 and the measurement of the cutting edge length of the cutting blade 5 is performed again. Discharge control means 19 is provided to discharge coolant or air from the first nozzle 10A and the second nozzle 10B to clean the cutting edge 5 to be measured and the contact surface 8a of the touch sensor 8 in accordance with a signal from the control means 15. It has been.
The spindle index angle calculation means 18 calculates the spindle 2 from the data of the number n of tools 3 input from the input means 14 and the angle θ between the cutting edges 5 and 5 adjacent to the spindle center line O. Are sequentially rotated by a predetermined angle θ (referred to as an index angle) so that the respective cutting blades 5 are indexed so as to reach a position facing the contact surface 8a of the touch sensor 8 and controlled for rotation.

また、タッチセンサ8で測定した工具3の各切刃5の切刃長を演算すると共にワーク切削前後に測定した各切刃5の最も長い切刃長W、Hを算出する切刃長演算手段20と、切削前における各切刃5の切刃長を記憶すると共に切刃長演算手段20で算出した最も長い切刃長の切刃5を工具長補正値Wとして登録(記憶)するメモリ21と、タッチセンサ8で測定したワーク切削後における工具3の各切刃5の最も長い切刃長Hと工具長補正値Wとの差の絶対値が異常判別値E以上か否かを判別する判別手段22と、工具3における各切刃5の切刃長の最大高低差(振れ)が高低差許容値F以上か否かを判別する高低差判別手段23とが設けられている。
なお、判別手段22において、最も長い切刃長Hと工具長補正値Wとの差の絶対値が異常判別値E以上である場合には作動制御手段15に信号出力する。作動制御手段15では、再測定が未実施であることを確認して、再測定信号を主軸の割出し角演算手段18と吐出制御手段19と切刃長演算手段20に出力するようになっている。
Further, a cutting edge length calculating means for calculating the cutting edge length of each cutting edge 5 of the tool 3 measured by the touch sensor 8 and calculating the longest cutting edge length W, H of each cutting edge 5 measured before and after the workpiece cutting. 20 and a memory 21 that stores the cutting edge length of each cutting edge 5 before cutting and registers (stores) the cutting edge 5 having the longest cutting edge length calculated by the cutting edge length calculation means 20 as the tool length correction value W. In addition, it is determined whether or not the absolute value of the difference between the longest cutting edge length H of each cutting edge 5 of the tool 3 and the tool length correction value W after the workpiece cutting measured by the touch sensor 8 is equal to or greater than the abnormality determination value E. The discriminating means 22 and the height difference discriminating means 23 for discriminating whether or not the maximum height difference (runout) of the cutting edge length of each cutting edge 5 in the tool 3 is equal to or higher than the allowable height difference F are provided.
In the determination means 22, when the absolute value of the difference between the longest cutting edge length H and the tool length correction value W is equal to or greater than the abnormality determination value E, a signal is output to the operation control means 15. The operation control means 15 confirms that the remeasurement has not been performed, and outputs a remeasurement signal to the spindle index angle calculating means 18, the discharge control means 19, and the cutting edge length calculating means 20. Yes.

なお、主軸の割出し角演算手段18で切刃5の位置を割り出した場合に、出力信号が切刃長演算手段20に入力され、主軸2の基準位置から切刃5の先端までの切刃長をタッチセンサ8で測定する。
また、最も長い切刃長Hと工具長補正値Wとの差が異常判別値E以上である場合には、作動制御手段15において吐出制御手段19に駆動信号が出力されるが、2回目に異常判別値E以上と判別された場合には異常停止手段25に信号が出力されて工作機械1の稼働が停止される。また、高低差判別手段23で各切刃5の切刃長の最大高低差が高低差許容値F以上の場合にも異常停止手段25で工作機械の稼働が停止される。
なお、異常停止手段25に代えて予備工具交換を行うようにしてもよい。
When the position of the cutting edge 5 is determined by the spindle index angle calculation means 18, an output signal is input to the cutting edge length calculation means 20, and the cutting edge from the reference position of the spindle 2 to the tip of the cutting edge 5. The length is measured by the touch sensor 8.
When the difference between the longest cutting edge length H and the tool length correction value W is equal to or greater than the abnormality determination value E, a drive signal is output to the discharge control means 19 in the operation control means 15. When it is determined that the abnormality determination value is equal to or greater than E, a signal is output to the abnormality stopping means 25 and the operation of the machine tool 1 is stopped. Further, the abnormal stop means 25 stops the operation of the machine tool even when the height difference discriminating means 23 determines that the maximum height difference of the cutting edge lengths of the respective cutting edges 5 is not less than the allowable height difference F.
In addition, it may replace with the abnormal stop means 25 and you may make it perform spare tool replacement | exchange.

本実施形態による工作機械における工具長の切刃測定装置1は上述の構成を備えており、次に工具3の切刃測定方法を図4及び図5に示すフローチャートに沿って説明する。
先ず第1に工具3に取り付けた切刃の測定方法について図4により説明する。
工作機械における工具の切刃測定装置1において、先ず図示しないワークをパレット7の所定位置に治具によって固定し、ワークを切削加工するための工具3として例えばフライスカッタを主軸2に装着する。そして、切削加工の前に、工具3の刃数nや割出し角度θ、高低差許容値F等を入力手段14により測定制御装置13に入力する(ステップ101)。
そして予め決定された主軸2及び工具3の基準位置に対して、主軸の割出し角演算手段18で最初の切刃5をタッチセンサ8の当接面8aに位置決めするための割出し角度θaを演算し(ステップ102)、次いで主軸2をY軸及びX軸方向に所定距離Y1、X1だけ移動させ、主軸2をタッチセンサ8の当接面8aに対向する位置に持ち来す。この位置で、主軸2を割出し角度θだけ回転させて測定対象の切刃5をタッチセンサ8に対向させてZ軸方向に所定距離Z1だけ移動させることで切刃5の先端を当接面8aに接触させる(ステップ103)。
この状態で、切刃長演算手段20で主軸2の基準位置から切刃5の先端即ちタッチセンサ8の当接面8aまでの距離を測定し(ステップ104)、切刃長としてメモリ21に記憶させ(ステップ105)、測定した切刃5の数をカウントする(ステップ106、107)。
The tool length cutting edge measuring apparatus 1 in the machine tool according to the present embodiment has the above-described configuration. Next, a method for measuring the cutting edge of the tool 3 will be described with reference to flowcharts shown in FIGS.
First, a method for measuring the cutting edge attached to the tool 3 will be described with reference to FIG.
In the tool cutting edge measuring apparatus 1 in a machine tool, a workpiece (not shown) is first fixed to a predetermined position of the pallet 7 with a jig, and a mill cutter, for example, is mounted on the spindle 2 as a tool 3 for cutting the workpiece. Then, before cutting, the number n of blades of the tool 3, the index angle θ, the allowable height difference F, and the like are input to the measurement control device 13 by the input means 14 (step 101).
The index angle θa for positioning the first cutting edge 5 on the contact surface 8a of the touch sensor 8 by the index angle calculation means 18 of the spindle with respect to the reference positions of the spindle 2 and the tool 3 determined in advance is set. Then, the main shaft 2 is moved by predetermined distances Y1 and X1 in the Y-axis and X-axis directions, and the main shaft 2 is brought to a position facing the contact surface 8a of the touch sensor 8. At this position, the tip of the cutting edge 5 is brought into contact with the contact surface by rotating the spindle 2 by the index angle θ and moving the cutting edge 5 to be measured facing the touch sensor 8 by a predetermined distance Z1 in the Z-axis direction. 8a is contacted (step 103).
In this state, the distance from the reference position of the spindle 2 to the tip of the cutting edge 5, that is, the contact surface 8a of the touch sensor 8 is measured by the cutting edge length calculating means 20 (step 104) and stored in the memory 21 as the cutting edge length. (Step 105), and the number of measured cutting blades 5 is counted (Steps 106 and 107).

次に、工具3の切刃5をZ軸方向に所定距離タッチセンサ8から離間させ、主軸の割出し角演算手段18で最初に測定した切刃5から次の切刃5の割出し角度θを演算して主軸2を割出し角度θだけ回転させる等、上述したステップ102〜107の動作を繰り返し実行する。そして、切刃5の測定数が設定入力した刃数nに達したら、高低差判別手段23で工具3の各切刃5の切刃長の高低差を順次演算し、最大高低差J(切刃5の振れ)を算出する(ステップ108)。
工具3の複数の切刃5の最大高低差J(切刃5の振れ)に関連して高低差許容値Fが入力されている場合には(ステップ109)、測定した最大高低差Jが高低差許容値F以上か否かを判別する(ステップ110)。測定した最大高低差Jが高低差許容値以上である場合には複数の切刃5間の振れが大きすぎて異常であると判定して異常停止手段25で工作機械を停止させる(ステップ111)。
最大高低差Jが高低差許容値F未満である場合には、複数の切刃5の振れが許容範囲内であるとして、切刃5の最も切刃長の高い測定値を工具長補正量Wとして登録(記憶)させる(ステップ112)。そして、測定を終了してワークの切削を行う。
なお、ステップ101において、工具3の刃数nや主軸割出し角度θ等を入力しない場合には、工具3がドリルやタップ等の単刃の工具であると認定して、タッチセンサ8による切刃5の切刃長を測定し(ステップ113)、この測定値を工具長補正量Wとして登録(記憶)する(ステップ114)
Next, the cutting blade 5 of the tool 3 is separated from the touch sensor 8 by a predetermined distance in the Z-axis direction, and the indexing angle θ of the next cutting blade 5 from the cutting blade 5 first measured by the spindle indexing angle calculating means 18. And the operations of steps 102 to 107 described above are repeatedly executed, such as rotating the spindle 2 by the index angle θ. When the measured number of cutting edges 5 reaches the set number of cutting edges n, the height difference discriminating means 23 sequentially calculates the height differences of the cutting edge lengths of the cutting edges 5 of the tool 3 to obtain the maximum height difference J (cutting height). The deflection of the blade 5 is calculated (step 108).
When the height difference allowable value F is input in relation to the maximum height difference J (runout of the cutting edge 5) of the plurality of cutting edges 5 of the tool 3 (step 109), the measured maximum height difference J is high or low. It is determined whether or not the difference is greater than the allowable value F (step 110). If the measured maximum height difference J is greater than or equal to the allowable height difference value, it is determined that the vibration between the plurality of cutting blades 5 is too large and abnormal, and the machine tool is stopped by the abnormality stopping means 25 (step 111). .
When the maximum height difference J is less than the allowable height difference F, it is assumed that the deflection of the plurality of cutting edges 5 is within the allowable range, and the measured value with the highest cutting edge length of the cutting edges 5 is determined as the tool length correction amount W. Is registered (stored) as (step 112). Then, the measurement is finished and the workpiece is cut.
In step 101, when the number n of blades of the tool 3 and the spindle index angle θ are not input, it is recognized that the tool 3 is a single blade tool such as a drill or a tap, and the cutting by the touch sensor 8 is performed. The cutting edge length of the blade 5 is measured (step 113), and this measured value is registered (stored) as the tool length correction amount W (step 114).

上述のように本実施形態による工作機械における工具の切刃測定装置1及び測定方法によれば、主軸2に装着した工具3に複数の切刃5を備えた場合でも、主軸2を割出し角度θづつ回転させてタッチセンサ8で切刃長を順次測定することで、各切刃5の切刃長を全て測定できると共に、複数の切刃5の振れが異常か正常かを判別できる。
なお、ここで測定された各切刃5の切刃長はワークの切削加工前のものである。
As described above, according to the cutting edge measuring apparatus 1 and the measuring method for a tool in the machine tool according to the present embodiment, even when the tool 3 attached to the spindle 2 is provided with a plurality of cutting edges 5, the index angle of the spindle 2 is determined. By rotating by θ and measuring the cutting edge length sequentially with the touch sensor 8, it is possible to measure all the cutting edge lengths of each cutting edge 5 and to determine whether the deflection of the plurality of cutting edges 5 is abnormal or normal.
In addition, the cutting blade length of each cutting blade 5 measured here is a thing before the cutting process of a workpiece | work.

次に、この工具3でワークを切削した後の切刃5に折損等の異常の有無を判別して切刃測定を行う、工具の切刃測定装置1による工具の切刃測定方法について図5により説明する。
ワークを工具3で切削加工した後で、切刃5の折損等の異常の有無等を検知するために各切刃5の切刃長を再度測定する。
先ず図5に示すフローチャートにおいて、ステップ201〜207は図4に示す切削前の工具の切刃測定方法のステップ101〜107と同じであり、切刃5の割出しと切刃長bの測定を順次行う。
そして、切刃長演算手段20においてタッチセンサ8で測定した工具3の各切刃5の測定値のうち最も突出する切刃5の切刃長Hを算出し(ステップ208)、予め登録された切削前の最も長い切刃長である工具長補正値Wとの差を判別手段22において、次式|W−H|<Eによって絶対値で算出し、この差が異常判別値Eより小さいか否かを判別する(ステップ209)。ここで、切削前に測定した最も長い切刃長Wの切刃5と切削後に測定した最も長い切刃長Hの切刃5とは必ずしも同一の切刃5ではない。切削による各切刃5の摩耗量やチッピングや欠損等の折損の有無によって変動することがある。
Next, a method for measuring the cutting edge of a tool using the cutting edge measuring apparatus 1 for a tool, which performs cutting edge measurement by determining whether or not there is an abnormality such as breakage in the cutting edge 5 after cutting a workpiece with the tool 3, is shown in FIG. Will be described.
After cutting the workpiece with the tool 3, the cutting edge length of each cutting edge 5 is measured again in order to detect the presence or absence of abnormality such as breakage of the cutting edge 5.
First, in the flowchart shown in FIG. 5, steps 201 to 207 are the same as steps 101 to 107 in the cutting edge measuring method of the tool before cutting shown in FIG. 4, and the indexing of the cutting edge 5 and the measurement of the cutting edge length b are performed. Do it sequentially.
Then, the cutting edge length H of the cutting edge 5 that protrudes most among the measured values of each cutting edge 5 of the tool 3 measured by the touch sensor 8 in the cutting edge length calculation means 20 is calculated (step 208) and registered in advance. In the discriminating means 22, the difference with the tool length correction value W, which is the longest cutting edge length before cutting, is calculated as an absolute value by the following expression | W−H | <E, and is this difference smaller than the abnormality discriminating value E? It is determined whether or not (step 209). Here, the cutting edge 5 with the longest cutting edge length W measured before cutting and the cutting edge 5 with the longest cutting edge length H measured after cutting are not necessarily the same cutting edge 5. It may fluctuate depending on the wear amount of each cutting edge 5 due to cutting or the presence or absence of breakage such as chipping or chipping.

そして、判別手段22による判別結果において、切刃長の差|W−H|が異常判別値E以上である場合には切刃5に大きな折損等が発生している可能性がある。しかしながら、この場合でも、切刃5の先端に切屑やゴミ等が付着していて切刃長Hが増大している場合があるので、直ちに異常と判定せずに再測定に供する。
即ち、判別手段22から作動制御手段15に再測定の信号を出力し(ステップ210)、作動制御手段15では工具3の切刃5についてまだ再測定を行っていないことを確認して(ステップ211)、吐出制御手段19に信号出力する。吐出制御手段19では第一及び第二ノズル10A、10Bによってクーラント液またはエアブローを工具3の各切刃5とタッチセンサ8の当接面8aとに吐出して切屑やゴミ等の異物が切刃5に付着している場合にはこれらの異物を吹き飛ばして除去する。その際、主軸2を割出し角度θ毎に間欠回転させて各切刃5にそれぞれクーラント液またはエアを吹き付けるようにする(ステップ212)。
そして、クーラント液またはエアの吹き付け完了後に再測定の準備完了としてステップ201に戻り、割出し角演算手段18で各切刃5について主軸割出し角度θを演算する。
If the difference | W−H | in the determination result by the determination means 22 is equal to or greater than the abnormality determination value E, there is a possibility that the cutting blade 5 has a large breakage or the like. However, even in this case, there is a case where chips, dust, or the like is attached to the tip of the cutting blade 5 and the cutting blade length H is increased, so that the measurement is immediately performed without determining that it is abnormal.
That is, a remeasurement signal is output from the discriminating means 22 to the operation control means 15 (step 210), and it is confirmed that the operation control means 15 has not yet remeasured the cutting edge 5 of the tool 3 (step 211). ), And outputs a signal to the discharge control means 19. In the discharge control means 19, the first and second nozzles 10 </ b> A and 10 </ b> B discharge coolant liquid or air blow to each cutting blade 5 of the tool 3 and the contact surface 8 a of the touch sensor 8 to remove foreign matters such as chips and dust. If they are attached to 5, these foreign matters are blown away. At that time, the spindle 2 is intermittently rotated at every indexing angle θ to spray coolant liquid or air to each cutting edge 5 (step 212).
Then, after completion of spraying of the coolant or air, the process returns to step 201 as completion of preparation for remeasurement, and the index angle calculating means 18 calculates the spindle index angle θ for each cutting edge 5.

このようにして、ステップ201〜207で工具3の各切刃5の切刃長の測定を再度行い、各切刃5の最も長い切刃長Hを算出し(ステップ208)、判別手段22で切刃長の差|W−H|が異常判別値E以上であるか否かを再度判別する(ステップ209)。
ここで、切刃長の差|W−H|が異常判別値E以上である場合には既に再測定を行っている(ステップ211)ために、異常停止手段25で異常と判定して工作機械の稼働を停止させるか、或いは工具3を予備のものに交換する。
また、切刃長の差|W−H|が異常判別値E未満である場合には各切刃5の振れが正常の範囲内であると認定し、図4のフローチャートのステップ108〜110と同様に、高低差判別手段23で各切刃5の切刃長の高低差を順次演算して最大高低差J(切刃5の振れ)を算出する(ステップ215)。そして、最大高低差Jに関連して高低差許容値Fが入力されている場合には(ステップ216)、最大高低差Jが高低差許容値F以上か否かを判別する(ステップ217)。最大高低差Jが高低差許容値以上である場合には異常であると判定して異常停止手段25で工作機械を停止させる(ステップ214)。或いは工具3を交換する。
最大高低差Jが高低差許容値F未満である場合には、許容範囲内の振れであるとして切削加工を終了する。
In this way, the cutting edge length of each cutting edge 5 of the tool 3 is measured again in steps 201 to 207, the longest cutting edge length H of each cutting edge 5 is calculated (step 208), and the discrimination means 22 It is determined again whether or not the cutting edge length difference | W−H | is equal to or greater than the abnormality determination value E (step 209).
Here, if the difference | W−H | in the cutting edge length is equal to or greater than the abnormality determination value E, the measurement is already performed again (step 211). Or the tool 3 is replaced with a spare one.
When the difference in cutting edge length | W−H | is less than the abnormality determination value E, it is recognized that the deflection of each cutting edge 5 is within the normal range, and steps 108 to 110 in the flowchart of FIG. Similarly, the height difference discriminating means 23 sequentially calculates the height difference of the cutting edge length of each cutting edge 5 to calculate the maximum height difference J (runout of the cutting edge 5) (step 215). If the allowable height difference F is input in relation to the maximum height difference J (step 216), it is determined whether or not the maximum height difference J is equal to or greater than the allowable height difference F (step 217). If the maximum height difference J is greater than or equal to the allowable height difference value, it is determined that there is an abnormality, and the machine tool is stopped by the abnormality stopping means 25 (step 214). Alternatively, the tool 3 is replaced.
When the maximum height difference J is less than the height difference allowable value F, it is determined that the runout is within the allowable range, and the cutting process is terminated.

なお、ステップ201において、工具3の刃数nや主軸割出し角度θ等を入力しない場合には、工具3がドリルやタップ等の単刃の切刃5を取り付けた工具3であると認定して、タッチセンサ8による切刃5の切刃長Hを測定し(ステップ218)、判別手段22で切刃長の差|W−H|が異常判別値E以上であるか否かを判別する(ステップ219)。
切刃長の差|W−H|が異常判別値E以上である場合にはステップ210で再測定を行い、切刃長の差|W−H|が異常判別値E未満である場合には切刃5は正常の範囲内であるとして終了する。
In step 201, if the number of blades n of the tool 3 and the spindle index angle θ are not input, it is recognized that the tool 3 is a tool 3 to which a single blade 5 such as a drill or a tap is attached. Then, the cutting edge length H of the cutting edge 5 is measured by the touch sensor 8 (step 218), and the determination means 22 determines whether or not the difference in cutting edge length | W−H | is equal to or greater than the abnormality determination value E. (Step 219).
If the cutting edge length difference | W−H | is greater than or equal to the abnormality determination value E, re-measurement is performed in step 210. If the cutting edge length difference | W−H | is less than the abnormality determination value E, The cutting edge 5 is terminated as being within the normal range.

上述のように本実施形態による工具の切刃測定装置1及び測定方法によれば、タッチセンサ8によって全ての切刃5の切刃長を測定して最も切刃長の大きい切刃5を算出できる。更に判別手段22によって切削後における工具3の切刃5の振れや欠損等が許容範囲内か否かを判別でき、切刃5の振れが大きいことによる加工面粗度の悪化を未然に防止できる。
また、切刃5の振れや欠損等の判別に際して、切削前後の最大切刃長の差|W−H|が異常判別値Eからなる許容範囲を超える場合にはクーラント液やエアを吐出して切刃5に付着した切屑やゴミ等の異物を除去して再測定するから、切刃5に切屑やゴミ等の異物が付着した場合の誤検知を防止できる。
更に、ボーリングバーやドリル、タップ等のように切刃5が単刃である場合、切刃5の方向によってはタッチセンサ8の当接面8aに接触・測定することができない場合にも、主軸2を回転させて切刃5の位置を割り出すことで切刃長の測定や切刃5の折損等の異常検知が可能になる。
As described above, according to the cutting edge measuring apparatus 1 and the measuring method for a tool according to the present embodiment, the cutting edge lengths of all the cutting edges 5 are measured by the touch sensor 8 to calculate the cutting edge 5 having the longest cutting edge length. it can. Further, it is possible to determine whether the cutting edge 5 of the cutting tool 5 after the cutting is in an allowable range or not by the determining means 22 and to prevent deterioration of the machined surface roughness due to large cutting edge 5 deflection. .
Further, when discriminating runout or chipping of the cutting edge 5 or the like, if the difference in the maximum cutting edge length before and after cutting | W−H | exceeds the allowable range consisting of the abnormality discrimination value E, coolant liquid or air is discharged. Since foreign matters such as chips and dust adhering to the cutting blade 5 are removed and remeasured, erroneous detection when foreign matters such as chips and dust adhere to the cutting blade 5 can be prevented.
Further, when the cutting blade 5 is a single blade, such as a boring bar, drill, or tap, the spindle can be used even when the contact surface 8a of the touch sensor 8 cannot be contacted or measured depending on the direction of the cutting blade 5. By rotating 2 and determining the position of the cutting edge 5, it is possible to measure the cutting edge length and detect abnormalities such as breakage of the cutting edge 5.

なお、上述の実施形態による工具の測定装置1及び測定方法では、工具3の切刃5の数が1枚であるボーリングバー、ドリル、タップの場合でも切刃長の測定や切刃5の欠損の有無等を判別できるようにしたが、1枚のみの切刃5を備えた工具3の切刃測定方法や切刃測定方法等は図4や図5に示す切刃測定方法に含めなくても良い。
また、上述の実施形態では第一及び第二ノズル10A、10Bによって各切刃5やタッチセンサ8の当接面8aにクーラントまたはエアを吐出して付着している切屑やゴミ等を除去できるようにしたが、第一ノズル10Aによって切刃5だけにクーラントまたはエアを吐出するようにしてもよい。仮にタッチセンサ8に切屑やゴミ等が付着している場合には全ての切刃5に誤差が加算されるから特定の切刃5のチッピングや大きな摩耗等の異常を検知できる。
In the tool measuring device 1 and the measuring method according to the above-described embodiment, the cutting edge length is measured and the cutting edge 5 is lost even in the case of a boring bar, drill, or tap in which the number of cutting edges 5 of the tool 3 is one. The cutting edge measuring method and cutting edge measuring method of the tool 3 having only one cutting edge 5 are not included in the cutting edge measuring method shown in FIGS. Also good.
In the above-described embodiment, the first and second nozzles 10 </ b> A and 10 </ b> B can remove chips and dust adhering to each cutting blade 5 and the contact surface 8 a of the touch sensor 8 by discharging coolant or air. However, the coolant or air may be discharged only to the cutting edge 5 by the first nozzle 10A. If chips, dust, or the like is attached to the touch sensor 8, an error is added to all the cutting edges 5, so that abnormalities such as chipping of the specific cutting edge 5 and large wear can be detected.

本発明の実施形態による工作機械における工具の切刃測定装置の要部構成を示す図である。It is a figure which shows the principal part structure of the cutting edge measuring apparatus of the tool in the machine tool by embodiment of this invention. 図1に示す切刃測定装置において、主軸とワーク載置用パレットに近接する位置に設けたセンサとを示す要部平面図である。FIG. 2 is a main part plan view showing a main shaft and a sensor provided at a position close to a workpiece placing pallet in the cutting edge measuring apparatus shown in FIG. 1. 図2に示す工具の切刃測定装置におけるパレット及びセンサのA方向矢視図である。It is an A direction arrow directional view of the pallet and sensor in the cutting edge measuring apparatus of the tool shown in FIG. 切削前における工具の切刃測定方法を示すフローチャートである。It is a flowchart which shows the cutting edge measuring method of the tool before cutting. 切削後における工具の切刃測定方法及び異物除去方法等を示すフローチャートである。It is a flowchart which shows the cutting edge measuring method of a tool after cutting, the foreign material removal method, etc.

符号の説明Explanation of symbols

1 工具の切刃測定装置
2 主軸
3 工具
5 切刃
8 センサ
8a 当接面
10A 第一ノズル
10B 第二ノズル
13 測定制御装置
15 作動制御手段
18 割出し角演算手段
19 吐出制御手段
20 切刃演算手段
22 判別手段
23 高低差判別手段
25 異常停止手段
1 Cutting edge measuring device for tools
2 Spindle
3 Tool 5 Cutting edge 8 Sensor 8a Contact surface 10A First nozzle 10B Second nozzle 13 Measurement control device 15 Operation control means 18 Indexing angle calculation means 19 Discharge control means 20 Cutting edge calculation means 22 Discrimination means 23 Height difference discrimination means 25 Abnormal stop means

Claims (6)

工作機械の主軸に装着し、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定方法において、
前記工具を所定角度回転させて切刃位置を割出してセンサに各切刃を接触させて切刃長を順次測定する工程と、
測定した複数の切刃の切刃長の最も大きい高低差を算出する工程と、
前記切刃長の高低差の最大値が予め定めた許容値以上か否かを判別する工程と、
前記切刃長の高低差の最大値が前記許容値以上である場合には切削を停止または工具交換させるようにしたことを特徴とする工具の切刃測定方法。
In the method of measuring the cutting edge of a tool that is mounted on the spindle of a machine tool and measures the cutting edge length of a tool with a plurality of cutting edges fixed in the circumferential direction,
Rotating the tool a predetermined angle to determine the cutting edge position and contacting each cutting edge to a sensor to sequentially measure the cutting edge length;
Calculating the largest height difference of the measured cutting edge lengths of the plurality of cutting edges;
Determining whether a maximum value of the height difference of the cutting edge length is equal to or greater than a predetermined allowable value;
The method for measuring a cutting edge of a tool, wherein the cutting is stopped or the tool is changed when the maximum value of the height difference of the cutting edge length is equal to or greater than the allowable value.
工作機械の主軸に装着し、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定装置において、
前記主軸を所定角度回転させて複数の切刃のいずれかを順次割出す割出し角度演算手段と、
該割出し角度演算手段で割出された位置の切刃の切刃長を測定するセンサと、
測定した複数の切刃の切刃長の最大高低差を算出する切刃長演算手段と、
前記切刃長の最大高低差が予め定めた許容値以上か否かを判別する判別手段と、
前記切刃長の最大高低差が前記許容値以上である場合には切削を停止または工具交換させるようにしたことを特徴とする工具の切刃測定装置。
In a tool cutting edge measuring apparatus that is mounted on a spindle of a machine tool and measures the cutting edge length of a tool having a plurality of cutting edges fixed in a circumferential direction.
An index angle calculating means for rotating the main shaft by a predetermined angle and sequentially indexing any of a plurality of cutting blades;
A sensor for measuring the cutting edge length of the cutting blade at the position indexed by the indexing angle calculating means;
Cutting edge length calculating means for calculating the maximum height difference of the measured cutting edge lengths of the plurality of cutting edges;
Discriminating means for discriminating whether or not the maximum height difference of the cutting edge length is equal to or greater than a predetermined allowable value;
A cutting edge measuring apparatus for a tool, wherein cutting is stopped or the tool is changed when the maximum height difference of the cutting edge length is equal to or greater than the allowable value.
工作機械の主軸に装着し、切削の前後で、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定方法において、
切削の前後で、前記工具を所定角度回転させて切刃位置を割出してセンサに各切刃を接触させて切刃長を順次測定する工程と、
切削の前後で、測定した複数の切刃のうち最も大きい切刃長をそれぞれ算出する工程と、
切削後に算出した前記最も大きい切刃長と切削前に算出した前記最も大きい切刃長との差が予め定めた異常判別値以上か否かを判別する工程と、
前記切刃長の差が異常判別値以上である場合に、少なくとも前記切刃にクーラントまたはエアを吐出する工程と、
前記クーラントまたはエア吐出後の前記切刃の切刃長を再度測定する工程と
を備えたことを特徴とする工具の切刃測定方法。
In the method of measuring the cutting edge of a tool that is mounted on the spindle of a machine tool and measures the cutting edge length of a tool in which a plurality of cutting edges are fixed in the circumferential direction before and after cutting,
Before and after cutting, rotating the tool by a predetermined angle to determine the position of the cutting edge, bringing each cutting edge into contact with a sensor and sequentially measuring the cutting edge length;
Before and after cutting, calculating the largest cutting edge length among the plurality of cutting edges measured,
Determining whether the difference between the largest cutting edge length calculated after cutting and the largest cutting edge length calculated before cutting is equal to or greater than a predetermined abnormality determination value;
A step of discharging coolant or air to at least the cutting edge when the difference in cutting edge length is equal to or greater than an abnormality determination value;
And a step of measuring again the cutting edge length of the cutting blade after discharging the coolant or air.
再度測定した各切刃の切刃長の最も大きい切刃長と切削前に算出した前記最も大きい切刃長との差が予め定めた異常判別値以上である場合には、切削を停止または工具交換させるようにしたことを特徴とする請求項3に記載された工具の切刃測定方法。   If the difference between the cutting edge length of each cutting edge measured again and the largest cutting edge length calculated before cutting is equal to or greater than a predetermined abnormality determination value, the cutting is stopped or the tool The method for measuring a cutting edge of a tool according to claim 3, wherein the cutting edge is exchanged. 再度測定した各切刃の切刃長の最も大きい切刃長と切削前に算出した前記最も大きい切刃長との差が予め定めた異常判別値未満である場合には、更に
測定した複数の切刃の切刃長の最も大きい高低差を算出する工程と、
前記切刃長の高低差の最大値が予め定めた許容値以上か否かを判別する工程とを備え、 前記切刃長の高低差の最大値が前記許容値以上である場合には、切削を停止または工具交換させるようにしたことを特徴とする請求項3に記載された工具の切刃測定方法。
When the difference between the cutting edge length of each cutting edge measured again and the largest cutting edge length calculated before cutting is less than a predetermined abnormality determination value, a plurality of measured Calculating the largest height difference of the cutting edge length of the cutting edge;
Determining whether the maximum value of the height difference of the cutting edge length is equal to or greater than a predetermined allowable value, and when the maximum value of the height difference of the cutting edge length is equal to or greater than the allowable value, cutting 4. The method for measuring a cutting edge of a tool according to claim 3, wherein the tool is stopped or the tool is changed.
工作機械の主軸に装着し、切削の前後で、周方向に複数の切刃を固定した工具の切刃長を測定するようにした工具の切刃測定装置において、
前記工具を所定角度回転させて複数の切刃の割出し角度を順次割出す割出し角度演算手段と、
該割出し角度演算手段で割出した位置の切刃の切刃長を測定するセンサと、
切削後に測定した複数の切刃の切刃長のうち最も大きい切刃長と切削前に測定した切刃の最も大きい切刃長との差が予め設定した異常判別値以上か否かを判別する判別手段と、
前記切削後に測定した切刃の最も大きい切刃長と切削前に測定した切刃の最も大きい切刃長との差が前記異常判別値以上である場合には、少なくとも前記切刃に第一ノズルによってクーラントまたはエアを吐出する吐出制御手段とを備え、
クーラントまたはエア吐出後に前記工具の各切刃の切刃長を再度測定するようにしたことを特徴とする工具の切刃測定装置。
In a tool cutting edge measuring device that is mounted on the spindle of a machine tool and measures the cutting edge length of a tool having a plurality of cutting edges fixed in the circumferential direction before and after cutting,
An index angle calculation means for sequentially indexing the index angles of a plurality of cutting blades by rotating the tool by a predetermined angle;
A sensor for measuring the cutting edge length of the cutting edge at the position indexed by the indexing angle calculating means;
It is determined whether or not the difference between the largest cutting edge length of the plurality of cutting edges measured after cutting and the largest cutting edge length measured before cutting is equal to or greater than a preset abnormality determination value. Discrimination means;
If the difference between the largest cutting edge length of the cutting edge measured after the cutting and the largest cutting edge length of the cutting edge measured before the cutting is equal to or greater than the abnormality determination value, at least the first nozzle on the cutting edge A discharge control means for discharging coolant or air by
A cutting edge measuring apparatus for a tool, wherein the cutting edge length of each cutting edge of the tool is measured again after discharging coolant or air.
JP2008216486A 2008-08-26 2008-08-26 Method and device for measuring cutting edge of tool Pending JP2010052053A (en)

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