JP2010023099A - Continuous pickling and cold-rolling equipment and method of manufacturing cold-rolled material - Google Patents

Continuous pickling and cold-rolling equipment and method of manufacturing cold-rolled material Download PDF

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JP2010023099A
JP2010023099A JP2008189865A JP2008189865A JP2010023099A JP 2010023099 A JP2010023099 A JP 2010023099A JP 2008189865 A JP2008189865 A JP 2008189865A JP 2008189865 A JP2008189865 A JP 2008189865A JP 2010023099 A JP2010023099 A JP 2010023099A
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steel strip
pickling
cold rolling
notch
welding
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JP5092966B2 (en
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Atsushi Okada
敦司 岡田
Taro Koide
太郎 小出
Yuko Yoshida
祐幸 吉田
Koichi Onoya
耕一 大野谷
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the production efficiency of the whole line by reducing the inlet-side cycle time of continuous pickling and cold-rolling equipment. <P>SOLUTION: A method of manufacturing the cold-rolled material is provided with: a welding step where the end part of a preceding steel strip and the end part of a succeeding steel strip are cut, the preceding steel strip and the succeeding steel strip after cutting are butted and a welded steel strip is obtained by performing the laser welding of the butted part; a pickling step where a pickled steel strip is obtained by pickling the welded steel strip; and a cold-rolling step where a cold-rolled material is obtained by cold-rolling the pickled steel strip. Furthermore, the method is provided with a first step where notched parts are formed on the edges of the joined part of the welded steel strip between the welding stage and the pickling stage and a second step where notches are formed on the edges of the joined part of the pickled steel strip between the pickling step and the cold-rolling step, and the cold-rolled material is manufactured by selecting any one of the first step, the second step and the combination of the first step and the second step on the basis of information of the width difference between the preceding steel strip and the succeeding steel strip and existence of width change between the pickling step and the cold-rolling step. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、熱延鋼帯を酸洗してから冷間圧延するための連続式酸洗冷間圧延設備と、冷間圧延材の製造方法とに関する。   The present invention relates to a continuous pickling cold rolling facility for pickling hot rolled steel strip and then cold rolling, and a method for producing a cold rolled material.

従来から、熱延鋼帯を酸洗処理する酸洗工程と、酸洗処理された熱延鋼帯を冷間圧延する冷間圧延工程とを直結させた連続式酸洗冷間圧延設備に関する提案が、多数なされている。例えば特許文献1には、上流から下流に向けて、先行鋼帯と後行鋼帯とを溶接する溶接機、溶接された溶接鋼帯を酸洗する酸洗槽、鋼帯の板幅を変更するサイドトリマ、および酸洗された酸洗鋼帯を冷間圧延する冷間圧延機をこの順に配置し、各装置の間に鋼帯を蓄積するルーパを配置した連続式酸洗冷間圧延設備に係る発明が開示されている。この連続式酸洗冷間圧延設備は様々な装置の集合体であるので、その設置には広い敷地を確保する必要がある。特許文献1により開示された発明では、鋼帯の進路を変更するヘリカルターナー等を用いることによって、連続式酸洗冷間圧延設備を限られた敷地内に設置することが試みられている。   Conventional proposals for continuous pickling and cold rolling equipment that directly connects the pickling process for pickling hot strips and the cold rolling process for cold rolling hot picked steel strips There have been many. For example, in Patent Document 1, a welding machine that welds a preceding steel strip and a subsequent steel strip from upstream to downstream, a pickling tank that pickles the welded steel strip, and a plate width of the steel strip is changed. Side-trimmer and cold-rolling machine for cold-rolling pickled steel-washed steel strips in this order, and continuous pickling cold-rolling equipment with loopers for storing steel strips between each device The invention which concerns is disclosed. Since this continuous pickling and cold rolling facility is an assembly of various apparatuses, it is necessary to secure a large site for its installation. In the invention disclosed in Patent Document 1, it has been attempted to install a continuous pickling and cold rolling facility in a limited site by using a helical turner or the like that changes the course of the steel strip.

この連続式酸洗冷間圧延設備では、通常、上述した溶接機、酸洗槽および冷間圧延機に加えて、さらに、溶接機と酸洗槽との間に、溶接部を検出するためのパンチ穴を溶接鋼帯に形成するためのパンチャ装置と、溶接部を含む溶接鋼帯の幅方向の端部に切り欠きを形成するためのノッチャ装置とが配置される。これらの装置について説明する。   In this continuous pickling and cold rolling equipment, in addition to the above-described welding machine, pickling tank and cold rolling mill, in addition, for detecting a welded portion between the welding machine and the pickling tank. A puncher device for forming a punch hole in the welded steel strip and a notch device for forming a notch at the end in the width direction of the welded steel strip including the welded portion are arranged. These devices will be described.

図7は、溶接機により先行鋼帯1と後行鋼帯2とを溶接して得られた溶接鋼帯3の接合部4の近傍を示す説明図である。一般的に、連続的に鋼帯を処理する連続ラインでは、先行鋼帯1と後行鋼帯2とを接続する溶接機が設置され、この溶接機により接合された接合部4が到達することを検知して酸洗槽や冷間圧延機の操業条件が変更されている。そのため、図7に示すように、接合点4の近傍に直径10mm程度のパンチ穴5を穿設しておき、光学式の検出器によりパンチ穴5の設置位置を正確に検出することによって接合部4の位置を把握する。   FIG. 7 is an explanatory view showing the vicinity of the joint 4 of the welded steel strip 3 obtained by welding the preceding steel strip 1 and the subsequent steel strip 2 with a welding machine. Generally, in a continuous line that continuously processes steel strips, a welding machine that connects the preceding steel strip 1 and the subsequent steel strip 2 is installed, and the joint 4 that is joined by this welder arrives. Is detected, and the operating conditions of the pickling tank and the cold rolling mill are changed. Therefore, as shown in FIG. 7, a punch hole 5 having a diameter of about 10 mm is formed in the vicinity of the joint point 4, and the installation position of the punch hole 5 is accurately detected by an optical detector. The position of 4 is grasped.

また、図8(a)は、先行鋼帯1と後行鋼帯2との各種の接合状況を示す説明図である。溶接される先行鋼帯1および後行鋼帯2は、図8(a)の(2)および(3)に示すようにそれぞれの板幅が異なったり、あるいは図8(a)の(1)に示すように板幅が同じ場合であっても溶接する際に幅方向への位置ズレを生じたりすることがある。これらのように、接合部4の端部に鋼帯1の後端または鋼帯2の先端が段差状に突出したまま冷間圧延を行うと、接合部4に過大な応力が集中して板破断を生じたり、あるいは急激な板幅変化に伴って圧延荷重が急激に変動して圧延形状が不安定になる等の問題を生じる。そこで、図8(b)の(1)〜(3)に示すように、接合部4の端部になだらかな切り欠き6を形成することが行われる。   FIG. 8A is an explanatory view showing various joining states of the preceding steel strip 1 and the succeeding steel strip 2. The preceding steel strip 1 and the subsequent steel strip 2 to be welded have different plate widths as shown in (2) and (3) of FIG. 8 (a), or (1) in FIG. 8 (a). As shown in FIG. 4, even when the plate width is the same, a positional shift in the width direction may occur when welding. As described above, when cold rolling is performed with the rear end of the steel strip 1 or the tip of the steel strip 2 protruding in a stepped shape at the end of the joint 4, excessive stress is concentrated on the joint 4. There arises a problem such as breakage, or a rolling load suddenly fluctuates with a sudden change in sheet width and the rolling shape becomes unstable. Therefore, as shown in (1) to (3) of FIG. 8B, a gentle notch 6 is formed at the end of the joint portion 4.

このため、連続式酸洗冷間圧延設備の溶接機の下流には、パンチ穴5を形成するためのパンチャ装置と、切り欠き6を形成するためのノッチャ装置とが配置され、溶接鋼帯3へのパンチ穴5および切り欠き6の形成が行われる。   For this reason, a puncher device for forming punch holes 5 and a notch device for forming notches 6 are arranged downstream of the welding machine of the continuous pickling and cold rolling equipment, and the welded steel strip 3 The punch hole 5 and the notch 6 are formed in the front.

図9(a)は、溶接鋼帯3へのパンチ穴5および切り欠き6の形成手順を示す説明図である。図9(a)に示すように、先行鋼帯1の後端を送った後に後行鋼帯2の先端を送り、先行鋼帯1の後端と後行鋼帯2の先端とを切断し、先行鋼帯1および後行鋼帯2をいずれも停止してから溶接機によりこれらを溶接して溶接鋼帯3とし、溶接鋼帯3の接合部4をパンチャ装置およびノッチャ装置へ移送して溶接鋼帯3を停止し、その後にパンチャ装置によるパンチ穴5の形成と、ノッチャ装置による切り欠き6の形成とが行われる。   FIG. 9A is an explanatory diagram showing a procedure for forming the punch hole 5 and the notch 6 in the welded steel strip 3. As shown in FIG. 9 (a), after feeding the trailing end of the preceding steel strip 1, the leading end of the trailing steel strip 2 is sent, and the trailing end of the leading steel strip 1 and the leading end of the trailing steel strip 2 are cut. Then, after stopping both the preceding steel strip 1 and the following steel strip 2, they are welded by a welding machine to form a welded steel strip 3, and the joint 4 of the welded steel strip 3 is transferred to a puncher device and a notch device. The welded steel strip 3 is stopped, and thereafter the punch hole 5 is formed by the puncher device and the notch 6 is formed by the notch device.

この後、溶接鋼帯3は酸洗槽に送られるが、酸洗槽での酸洗は溶接鋼帯3を走行した状態で行うため、溶接機と酸洗槽との間には、溶接鋼帯3を蓄積することにより溶接機および酸洗槽それぞれのサイクルタイムの差を吸収するための酸洗槽入側ルーパが設けられる。   Thereafter, the welded steel strip 3 is sent to the pickling tank, but pickling in the pickling tank is performed while the welded steel strip 3 is running, so that the welded steel is between the welder and the pickling tank. By accumulating the band 3, a pickling tank entrance side looper is provided to absorb the difference in cycle time between the welding machine and the pickling tank.

この連続式酸洗冷間圧延設備では、特に、単重が小さい鋼帯を処理する場合や、酸洗槽や冷間圧延機等の処理能力が高い場合には、連続式酸洗冷間圧延設備全体の生産能率は酸洗槽入側ルーパよりも上流側に配置されるパンチャ装置やノッチャ装置のサイクルタイム(入側サイクルタイム)によって律速されることとなる。
特開平7−164008号公報
In this continuous pickling and cold rolling equipment, especially when processing steel strips with a small unit weight or when the processing capacity of pickling tanks or cold rolling mills is high, continuous pickling and cold rolling The production efficiency of the entire facility is limited by the cycle time (entry side cycle time) of a puncher device or notch device arranged upstream of the pickling tank inlet side looper.
JP-A-7-164008

しかし、連続式酸洗冷間圧延設備においてパンチャ装置およびノッチャ装置の所定の位置に溶接鋼帯3を正確に停止するためには、溶接鋼帯3の重量が大きくその慣性力も大きいことから、パンチャ装置およびノッチャ装置への移送を低速で行う必要がある。このため、溶接鋼帯3にパンチ穴5や切り欠き6を形成するための時間が必要になることのみならず、パンチャ装置やノッチャ装置への溶接鋼帯3の移送を低速で行うことにも起因して入側サイクルタイムは不可避的に増加し、この連続式酸洗冷間圧延工程全体の生産能率が低下する。   However, in order to accurately stop the welded steel strip 3 at a predetermined position of the puncher device and the notch device in the continuous pickling and cold rolling facility, the weight of the welded steel strip 3 is large and the inertial force thereof is large. Transfer to the device and notch device must be performed at a low speed. For this reason, not only the time for forming the punch hole 5 and the notch 6 in the welded steel strip 3 is required, but also the transfer of the welded steel strip 3 to the puncher device or the notch device is performed at a low speed. As a result, the entry-side cycle time inevitably increases, and the production efficiency of the entire continuous pickling and cold rolling process decreases.

入側サイクルタイムを短縮するために、熱延鋼帯の払い出し用のリールを複数基並設して先行鋼帯の後端に後行鋼帯の先端を溶接する際に生じるアイドルタイムを短縮することも行われるが、これでは、連続式酸洗冷間圧延設備のライン長、すなわち連続式酸洗冷間圧延設備を設置するために必要な敷地面積を増加させてしまい、連続式酸洗冷間圧延設備の設備コストがさらに嵩んでしまう。   In order to shorten the entry-side cycle time, a plurality of hot-rolled steel strip payout reels are arranged side by side to shorten the idle time that occurs when the leading end of the succeeding steel strip is welded to the trailing end of the preceding steel strip. However, this increases the line length of the continuous pickling and cold rolling equipment, that is, the site area necessary for installing the continuous pickling and cold rolling equipment, and the continuous pickling and cooling equipment. The equipment cost of the hot rolling equipment is further increased.

本発明の目的は、熱延鋼帯を酸洗して冷間圧延するための連続式酸洗冷間圧延設備の入側サイクルタイムを削減することにより、連続式酸洗冷間圧延設備の設備コストを増加せずにその生産能率を向上することができる連続式酸洗冷間圧延設備及び冷間圧延材の製造方法を提供することである。   The object of the present invention is to reduce the cycle time of the continuous pickling and cold rolling equipment for pickling and cold rolling hot rolled steel strip, thereby reducing the equipment cycle time of the continuous pickling and cold rolling equipment. It is to provide a continuous pickling cold rolling facility and a method for producing a cold rolled material that can improve the production efficiency without increasing the cost.

酸洗槽入側ルーパを備える鋼帯の連続ラインにおいても、特にコイル単重が小さい場合や、酸洗槽や冷間圧延機の処理能力が高い場合には、この酸洗槽入側ルーパよりも上流側に配置される設備のサイクルタイムがこの連続ライン全体の生産能率を律速するため、酸洗槽入側ルーパよりも上流側に配置される装置の入側サイクルタイムを削減することが、連続ラインの生産能率向上のためには、極めて重要である。   Even in a continuous line of steel strip with a pickling tank inlet side looper, especially when the coil weight is small or the processing capacity of the pickling tank or cold rolling mill is high, this pickling tank inlet side looper Since the cycle time of the equipment arranged on the upstream side controls the production efficiency of the entire continuous line, it is possible to reduce the inlet side cycle time of the equipment arranged on the upstream side of the pickling tank inlet side looper. It is extremely important for improving the production efficiency of continuous lines.

本発明者らは、このような認識のもと鋭意検討を重ねた結果、酸洗槽と冷間圧延機との間に配置され、ノッチャにより形成された切り欠きにその回転刃を挿入して走行状態にある酸洗鋼帯の幅方向の端部をトリムすることによって酸洗鋼帯の板幅を変更するためのサイドトリマ装置(走間トリマ)に着目した。そして、停止状態にある溶接鋼帯の接合部を含む幅方向の端部に切り欠きを形成するノッチャ装置と、走行状態にある酸洗鋼帯の板幅を変更するサイドトリマ装置とを備える連続式酸洗冷間圧延設備において、先行鋼帯および後行鋼帯の板幅差と、サイドトリマ装置でのトリミング作業の有無とに基づいてノッチャ装置による切欠きの形成の有無を決定し、ノッチャ装置による切り欠きの形成を行う必要がない場合にはサイドトリマ装置により切り欠きの形成を行うことにより、ノッチャ装置による切り欠きの形成に起因した入側サイクルタイムを削減でき、これにより、連続式酸洗冷間圧延設備全体の生産能率を向上することが可能となることを知見し、さらに検討を重ねて本発明を完成した。   As a result of intensive studies based on this recognition, the present inventors have arranged the rotary blade into the notch formed by the notch disposed between the pickling tank and the cold rolling mill. Attention was paid to a side trimmer device (running trimmer) for changing the plate width of the pickled steel strip by trimming the widthwise end of the pickled steel strip in the running state. And the continuous provided with the notch apparatus which forms a notch in the edge part of the width direction including the joined part of the welded steel strip in a stopped state, and the side trimmer device which changes the plate width of the pickled steel strip in the running state In the type pickling cold rolling equipment, the presence or absence of notch formation by the notch device is determined based on the difference in sheet width between the preceding steel strip and the subsequent steel strip and the presence or absence of trimming work by the side trimmer device. When it is not necessary to form a notch with the device, the entry side cycle time due to the formation of the notch with the notch device can be reduced by forming the notch with the side trimmer device. The present inventors have found that it is possible to improve the production efficiency of the entire pickling cold rolling facility, and have further studied and completed the present invention.

本発明は、上流から下流に向かって、先行鋼帯と後行鋼帯とを突き合わせ、この突き合わせ部を溶接して接合部を有する溶接鋼帯を得る溶接装置、この溶接鋼帯を酸洗して酸洗鋼帯を得る酸洗槽、およびこの酸洗鋼帯を冷間圧延する冷間圧延機を直結して配置した連続式酸洗冷間圧延設備であって、溶接鋼帯の接合部を含む幅方向の端部に切り欠きを形成するノッチャ装置と、酸洗鋼帯を走行させながら酸洗鋼帯の板幅の変更が可能なサイドトリマ装置とを、溶接装置と酸洗槽との間、および酸洗槽と冷間圧延機との間とにそれぞれ配置し、先行鋼帯と後行鋼帯との板幅差、ならびにサイドトリマ装置でのトリミング作業の有無の情報に基づいて、ノッチャ装置による切り欠きの形成の要否を判定し、この判定の結果に基づいて、ノッチャ装置およびサイドトリマ装置それぞれの運転パターンを決定する運転パターン決定手段とを備えることを特徴とする連続式酸洗冷間圧延設備である。   The present invention is directed to a welding apparatus that abuts a preceding steel strip and a succeeding steel strip from upstream to downstream and welds the butted portion to obtain a welded steel strip having a joint, and pickling the welded steel strip. A pickling tank for obtaining a pickled steel strip, and a continuous pickling cold rolling facility in which a cold rolling machine for cold rolling the pickled steel strip is directly connected, and a welded steel strip joint A notch device that forms a notch in the widthwise end including a side trimmer device capable of changing the plate width of the pickled steel strip while running the pickled steel strip, a welding device and a pickling tank , And between the pickling tank and the cold rolling mill, respectively, based on the difference in sheet width between the preceding steel strip and the subsequent steel strip, and information on the presence or absence of trimming work in the side trimmer device The notch device determines whether it is necessary to form a notch. Based on the result of this determination, the notch device And a continuous pickling cold rolling equipment characterized in that it comprises a driving pattern determination means for determining a side trimmer apparatus each operation pattern.

この本発明に係る連続式酸洗冷間圧延設備では、接合部の位置を検出するためのパンチ穴を、先行鋼帯の後端部が溶接装置に停止してから溶接が完了するまでの間に形成することが可能なパンチャ装置を備えることが好ましい。   In the continuous pickling and cold rolling facility according to the present invention, a punch hole for detecting the position of the joint is formed after the trailing end of the preceding steel strip stops at the welding apparatus until the welding is completed. It is preferable to provide a puncher device that can be formed into a puncher.

これらの本発明に係る連続式酸洗冷間圧延設備では、溶接装置が、レーザビームを発振するファイバ状結晶体から構成される発振媒体を備えるファイバーレーザ溶接機を備えることが好ましい。   In these continuous pickling and cold rolling facilities according to the present invention, it is preferable that the welding apparatus includes a fiber laser welding machine including an oscillation medium composed of a fiber crystal that oscillates a laser beam.

これらの本発明に係る連続式酸洗冷間圧延設備では、溶接装置が、突き合わせ部を加熱する加熱手段を備えることが好ましい。
さらに、これらの本発明に係る連続式酸洗冷間圧延設備は、溶接装置の上流に配置される鋼帯払い出し装置が鋼帯表面を洗浄する洗浄手段を有することが好ましい。
In these continuous pickling and cold rolling facilities according to the present invention, it is preferable that the welding apparatus includes a heating means for heating the butt portion.
Further, in these continuous pickling and cold rolling facilities according to the present invention, it is preferable that the steel strip dispensing device disposed upstream of the welding device has a cleaning means for cleaning the steel strip surface.

別の観点からは、本発明は、先行鋼帯の後端部と後行鋼帯の先端部とを切断し、切断後の先行鋼帯と後行鋼帯とを突き合わせ、この突き合わせ部をレーザ溶接して接合部を有する溶接鋼帯を得る溶接工程と、溶接鋼帯を酸洗して酸洗鋼帯を得る酸先工程と、酸洗鋼帯を冷間圧延して冷間圧延材を得る冷間圧延工程とを備える冷間圧延材の製造方法であって、さらに、溶接工程と酸先工程との間で溶接鋼帯の接合部を含む幅方向の端部に切り欠きを形成する第1の工程、および、酸洗工程と冷間圧延工程との間で酸洗鋼帯の接合部を含む幅方向の端部に切り欠きを形成する第2の工程とを備え、先行鋼帯および後行鋼帯の板幅差、および酸洗工程と冷間圧延工程との間でのトリミング作業の有無の情報に基づいて、第1の工程、第2の工程または第1の工程と第2の工程との組み合わせのいずれかを選択することを特徴とする冷間圧延材の製造方法である。   From another point of view, the present invention cuts the rear end of the preceding steel strip and the front end of the succeeding steel strip, but butts the preceding steel strip and the succeeding steel strip after cutting, and this butt portion is laser-treated. A welding process for obtaining a welded steel strip having a joint by welding, an acid tip process for pickling the welded steel strip to obtain a pickled steel strip, a cold rolled material by cold rolling the pickled steel strip A cold rolled material manufacturing method comprising a cold rolling process to obtain, and further forming a notch at a width direction end including a welded steel strip joint between the welding process and the acid tip process A first step, and a second step of forming a notch at the end in the width direction including the joined portion of the pickled steel strip between the pickling step and the cold rolling step, Based on the difference in the plate width of the subsequent steel strip and the information on the presence or absence of trimming work between the pickling process and the cold rolling process, the first process, the second process, It is a manufacturing method of a cold-rolled material and selects one of the combination of the first and second steps.

本発明によれば、熱延鋼帯を酸洗して冷間圧延するための連続式酸洗冷間圧延設備の入側サイクルタイムを削減でき、これにより、連続式酸洗冷間圧延設備の設備コストを増加せずにその生産能率を向上することができるようになる。   According to the present invention, the entry-side cycle time of a continuous pickling cold rolling facility for pickling and cold rolling a hot-rolled steel strip can be reduced. The production efficiency can be improved without increasing the equipment cost.

以下、本発明に係る連続式酸洗冷間圧延設備及び冷間圧延材の製造方法を実施するための最良の形態を、添付図面を参照しながら、説明する。
図1は、本実施の形態の連続式酸洗冷間圧延設備10の構成を模式的に示す説明図である。
Hereinafter, the best mode for carrying out the continuous pickling cold rolling equipment and the method for producing a cold rolled material according to the present invention will be described with reference to the accompanying drawings.
FIG. 1 is an explanatory diagram schematically showing a configuration of a continuous pickling and cold rolling facility 10 according to the present embodiment.

図1に示すように、この連続式酸洗冷間圧延設備10は、上流から下流に向かって、鋼帯払い出し装置20と、溶接装置13と、ノッチャ装置14と、酸洗槽15と、サイドトリマ17と、冷間圧延機16と、鋼帯巻き取り装置25と、運転パターン決定手段とを備えるので、これらについて順次説明する。
[鋼帯払い出し装置20]
図2は、溶接装置13の上流に配置される鋼帯払い出し装置20を示す説明図である。同図に示すように、鋼帯払い出し装置20は、鋼帯表面に洗浄水21を噴射し、鋼帯表面を洗浄する洗浄手段(図示しない)を備えることが望ましい。この理由を説明する。
As shown in FIG. 1, the continuous pickling and cold rolling facility 10 includes a steel strip discharging device 20, a welding device 13, a notch device 14, a pickling tank 15, Since the trimmer 17, the cold rolling mill 16, the steel strip winding device 25, and the operation pattern determination means are provided, these will be described sequentially.
[Steel strip dispensing device 20]
FIG. 2 is an explanatory view showing the steel strip dispensing device 20 disposed upstream of the welding device 13. As shown in the figure, the steel strip dispensing apparatus 20 desirably includes cleaning means (not shown) for injecting cleaning water 21 onto the steel strip surface to clean the steel strip surface. The reason for this will be explained.

図2に示すように、コイル状に巻き取られた熱延鋼帯20aを処理ラインに装入し巻き戻す際に、腰折れと呼ばれる表面異常を防止するため、プレッシャーロール20bと呼ばれる圧下装置が設けられる。プレッシャーロール20bにより鋼帯20aには曲げ歪が与えられ、スケールブレーカーとしての役割も果たし、コイルの払い出しの際には鋼帯20aから剥離したスケールの粉塵(粉)が発生する。スケール粉塵は、ライン内に蓄積したり通板ロールの表面に付着したりして設備の操業環境を阻害するため、鋼帯20aの表面を洗浄水21で洗浄することにより剥離スケールの除去を行うことが望ましい。   As shown in FIG. 2, when the hot-rolled steel strip 20a wound in a coil shape is inserted into the processing line and rewound, a reduction device called a pressure roll 20b is provided in order to prevent a surface abnormality called hip folding. It is done. The pressure roll 20b imparts bending strain to the steel strip 20a, which also serves as a scale breaker. When the coil is discharged, scale dust (powder) peeled off from the steel strip 20a is generated. Since the scale dust accumulates in the line or adheres to the surface of the sheet-rolling roll and hinders the operating environment of the equipment, the peeling scale is removed by washing the surface of the steel strip 20a with the washing water 21. It is desirable.

このような洗浄手段としては、例えば特許第3458746号により開示されるような公知の手段を用いればよく、特定の手段には限定されない。
この洗浄手段により鋼帯表面を洗浄することによって、鋼帯の位置や装置の作動位置を検出するために設けた光センサの誤検出を防止することができるので、望ましい。
As such a cleaning means, for example, a known means as disclosed in Japanese Patent No. 3458746 may be used, and it is not limited to a specific means.
By cleaning the surface of the steel strip with this cleaning means, it is possible to prevent erroneous detection of the optical sensor provided for detecting the position of the steel strip and the operating position of the apparatus.

なお、図2における符号22は鋼帯の搬送方向を水平方向に変更するデフレクターロールであり、符号23はレベラーであり、さらに符号24は鋼帯の水切りを行うリンガーロールである。
[溶接装置13]
本実施の形態の溶接装置13は、先行鋼帯11と後行鋼帯12とを溶接するためのものであり、せん断装置(図示しない)、溶接機(図示しない)およびパンチャ装置19から構成される。
In addition, the code | symbol 22 in FIG. 2 is a deflector roll which changes the conveyance direction of a steel strip to a horizontal direction, the code | symbol 23 is a leveler, Furthermore, the code | symbol 24 is a ringer roll which drains the steel strip.
[Welding device 13]
The welding device 13 according to the present embodiment is for welding the preceding steel strip 11 and the subsequent steel strip 12 and includes a shearing device (not shown), a welding machine (not shown), and a puncher device 19. The

せん断装置は、先行鋼帯11の後端部と、後行鋼帯12の先端部とを切断するための公知のせん断装置である。
また、溶接機は、フラッシュバット溶接機またはレーザ溶接機である。レーザ溶接機としては、炭酸ガスレーザ、YAGレーザ、または、発振媒体が並列に配置された複数のファイバー状結晶体からなるファイバーレーザを用いることができる。
The shearing device is a known shearing device for cutting the rear end portion of the preceding steel strip 11 and the front end portion of the succeeding steel strip 12.
The welder is a flash butt welder or a laser welder. As the laser welding machine, a carbon dioxide gas laser, a YAG laser, or a fiber laser composed of a plurality of fiber crystals in which oscillation media are arranged in parallel can be used.

なお、ファイバーレーザ溶接機は、並列に配置された複数のファイバー状の結晶体から構成される複数の発振媒体から構成される発振機を備え、発振機から発振されたレーザビームは、光ファイバーで伝送され、光学系で集光されて突き合わせ部に照射され溶接が行われ、高出力で高効率の溶接が可能となる。すなわち、熱延鋼帯を酸洗処理する連続式酸洗ラインや、酸洗や冷間圧延を連続で行う連続式酸洗冷間圧延ラインの入側でのコイルの接合には、一般的にフラッシュバット溶接やレーザ溶接が採用される。処理する鋼帯の板厚や鋼種、サイクルタイム等によりどちらのタイプの溶接機を用いるかを選択するが、ラインによってはサイクルタイムで優位なフラッシュバット溶接機と、多鋼種や薄板材にまで適用可能なレーザ溶接機とをともに設置し、処理する鋼帯によって使い分けることも行われている。   The fiber laser welding machine includes an oscillator composed of a plurality of oscillation media composed of a plurality of fiber crystals arranged in parallel, and a laser beam oscillated from the oscillator is transmitted by an optical fiber. Then, the light is condensed by the optical system and irradiated to the butt portion, and welding is performed, so that high-power and high-efficiency welding is possible. That is, generally for joining of coils on the inlet side of a continuous pickling line for pickling a hot-rolled steel strip or a continuous pickling cold rolling line for continuously pickling and cold rolling, Flash butt welding or laser welding is adopted. Select which type of welder to use depending on the thickness of steel strip to be processed, steel type, cycle time, etc., but depending on the line, it is applicable to flash butt welders with superior cycle time, as well as multiple steel types and thin plate materials. The laser welding machine that can be used is installed together, and it is also used depending on the steel strip to be processed.

しかしながら、最近はレーザパワーの高出力化等によりサイクルタイムの面でのフラッシュバット溶接機の優位性がほとんど無くなり、多鋼種で適用可能なレーザ溶接機が主流になりつつある。さらに、従来の熱延鋼帯処理ラインで採用されてきたレーザ溶接は、炭酸ガスレーザであったが、ファイバー伝送可能なレーザの高出力化に伴い採用されるレーザも選択されてきている。その中でもファイバーレーザは近年高出力化可能な装置として注目されている。さらに、従来の炭酸ガスレーザでは直線の光路を何度か反射させて、最後に集光して接合部にレーザ光を導く必要がありその光軸調整が非常に煩雑であり、また装置の設置場所等といった多くの制約条件があったが、ファイバー伝送可能となることによりそれら制約を無くすことが可能になっている。   However, recently, the advantages of flash butt welders in terms of cycle time have been almost eliminated due to the increase in output of laser power, and laser welders applicable to multiple steel types are becoming mainstream. Further, the laser welding that has been adopted in the conventional hot-rolled steel strip processing line was a carbon dioxide gas laser, but a laser that is adopted in accordance with the increase in the output of a laser capable of fiber transmission has been selected. Among them, fiber lasers are attracting attention as devices capable of increasing output in recent years. In addition, the conventional carbon dioxide laser needs to reflect the linear optical path several times, and finally condense and guide the laser beam to the joint, and its optical axis adjustment is very complicated, and the installation location of the apparatus However, since the fiber transmission is possible, these restrictions can be eliminated.

さらに、パンチャ装置19は、ダイスとパンチとを備え、溶接装置31より下流に配置された検出装置により接合部を検出するためのパンチ穴を形成することが可能な公知の装置である。なお、図1における黒三角印は検出装置を示す。   Further, the puncher device 19 is a known device that includes a die and a punch and can form a punch hole for detecting a joint by a detection device disposed downstream of the welding device 31. In addition, the black triangle mark in FIG. 1 shows a detector.

本実施の形態では、溶接装置13により先行鋼帯11の後端部と後行鋼帯12の先端部を切断除去するために先行鋼帯11と後行鋼帯12の走行を停止してから溶接が完了し、先行鋼帯11と後行鋼帯12が走行を開始するまでの間に、先行鋼帯11および後行鋼帯12の溶接部を検出するためのパンチ穴を空けることが可能なパンチャ装置19を、溶接装置13に備えるため、ノッチャ装置14による切り欠きの形成が不要な場合には、ノッチャ装置14による切り欠きの形成のために鋼帯を停止することが不要となり、入側サイクルタイムが短縮し、生産能率が一層向上する。   In the present embodiment, the traveling of the preceding steel strip 11 and the following steel strip 12 is stopped in order to cut and remove the rear end portion of the preceding steel strip 11 and the leading end portion of the following steel strip 12 by the welding device 13. It is possible to make a punch hole for detecting a welded portion of the preceding steel strip 11 and the succeeding steel strip 12 until the welding is completed and the preceding steel strip 11 and the following steel strip 12 start running. Since the welding device 13 is provided with the puncher device 19 that is not required to form the notch by the notch device 14, it is not necessary to stop the steel strip to form the notch by the notch device 14. The side cycle time is shortened and the production efficiency is further improved.

図9(b)は、本実施の形態におけるパンチャ装置19によるパンチ穴の形成手順を示す説明図である。
同図に示すように、溶接装置13では、鋼帯の走行を停止した状態で、先行鋼帯11の後端部と後行鋼帯12の先端部をせん断装置で切断するとともに、ダイスとポンチとを有するパンチャ装置19により先行鋼帯11または後行鋼帯12の切断部の近傍にパンチ穴を形成し、次いで、先行鋼帯11と後行鋼帯12とを突き合わせ、この突き合わせ部をフラッシュバット溶接機またはレーザ溶接機で溶接することにより溶接鋼帯とし、この溶接が完了した後に溶接鋼帯の走行を開始する。パンチャ装置19によるパンチ穴の形成は溶接完了までに行えばよく、これにより、ノッチャ装置14による切り欠きの形成が不要な場合には、ノッチャ装置14による切り欠きの形成のために鋼帯を停止することが不要となる。なお、本実施の形態の溶接装置31はパンチャ装置19を備え、溶接工程中にパンチ穴を形成するものであるが、これとは異なり、溶接装置31の下流に、例えばノッチャ装置14に近接してパンチャ装置19を配置し、溶接完了後の溶接鋼帯にパンチ穴を形成するようにしてもよい。
FIG. 9B is an explanatory diagram showing a punch hole forming procedure by the puncher device 19 in the present embodiment.
As shown in the figure, in the welding apparatus 13, while the traveling of the steel strip is stopped, the rear end portion of the preceding steel strip 11 and the front end portion of the subsequent steel strip 12 are cut by a shearing device, and a die and a punch are used. A punch hole is formed in the vicinity of the cutting portion of the preceding steel strip 11 or the trailing steel strip 12, and then the leading steel strip 11 and the trailing steel strip 12 are abutted, and the abutting portion is flushed. A welded steel strip is formed by welding with a butt welder or a laser welder, and the welding steel strip starts running after this welding is completed. Punch holes can be formed by the puncher device 19 until the completion of welding. As a result, when it is not necessary to form the notch by the notch device 14, the steel strip is stopped for the formation of the notch by the notch device 14. It becomes unnecessary to do. The welding device 31 of the present embodiment includes the puncher device 19 and forms punch holes during the welding process. Unlike this, however, the welding device 31 is close to the notch device 14, for example, downstream of the welding device 31. Then, the puncher device 19 may be arranged to form punch holes in the welded steel strip after welding is completed.

さらに、この溶接装置13は、先行鋼帯11および後行鋼帯12の突き合わせ部分を加熱する加熱手段を備えるのが望ましい。突き合わせ部分に洗浄水等の水分が残存すると、溶接の際のレーザ照射により発生する水蒸気により、アンダーフィルやブローホール等の溶接欠陥が発生して健全な溶接が形成されずに接合強度の低下を招くため、溶接部で先行鋼帯11および後行鋼帯12が破断する恐れがある。このため、洗浄装置により濡れた突き合わせ部をこの加熱手段により加熱して、レーザ溶接トーチが通過する前に鋼帯表面の水分を蒸発させて乾燥状態にしておくことにより、溶接欠陥の発生を抑制して健全な接合部を確実に形成することができ、冷間圧延工程などでの溶接部破断を防止できる。   Furthermore, it is desirable that the welding apparatus 13 includes a heating unit that heats the butt portion of the preceding steel strip 11 and the subsequent steel strip 12. If water such as cleaning water remains at the butt part, water vapor generated by laser irradiation during welding causes welding defects such as underfill and blowholes, resulting in a decrease in joint strength without forming a sound weld. Therefore, the leading steel strip 11 and the trailing steel strip 12 may be broken at the weld. For this reason, the butt part wetted by the cleaning device is heated by this heating means, and the moisture on the steel strip surface is evaporated and dried before the laser welding torch passes, thereby suppressing the occurrence of welding defects. Thus, a sound joint can be reliably formed, and the welded portion can be prevented from being broken in the cold rolling process.

加熱手段は、誘導加熱方式とするのが望ましく、鋼帯の表面温度を200℃以上×1.0秒以上に加熱することが望ましい。
[ノッチャ装置14]
ノッチャ装置14は、ダイスとポンチとから構成され、停止状態の溶接鋼帯の接合部を含む端部に切り欠きを形成する公知のノッチャ装置である。
[酸洗槽15]
酸洗槽15は、溶接鋼帯を連続的に通板することにより溶接鋼帯に酸液を供給して、表面にスケールを除去するための公知の装置である。
The heating means is preferably an induction heating method, and the surface temperature of the steel strip is preferably heated to 200 ° C. or more × 1.0 second or more.
[Notch device 14]
The notch device 14 includes a die and a punch, and is a known notch device that forms a notch at an end portion including a joint portion of a stopped welded steel strip.
[Pickling tank 15]
The pickling tank 15 is a known device for supplying an acid solution to the welded steel strip by continuously passing the welded steel strip and removing scale on the surface.

なお、図1における符号26はテンションレベラーを示し、符号27はリンス槽を示す。また、符号18aは酸洗槽15の入側に配置される入側ルーパを示し、符号18bは酸洗槽15と後述するサイドトリマ17との間に配置される中間ルーパを示し、さらに、符号18cは後述する冷間圧延機16の入側に配置されるミル前ルーパを示す。
[サイドトリマ17]
サイドトリマ17は、回転刃を備え、酸洗槽15と冷間圧延機16との間にあって走行状態にある酸洗鋼帯の幅方向の端部を切断することにより鋼帯の板幅を変更することが可能な公知の走間変更トリマーである。
[冷間圧延機16]
冷間圧延機16は、酸洗された溶接鋼帯を圧延する公知の圧延機である。
[鋼帯巻き取り装置25]
鋼帯巻き取り装置25は、冷間圧延された鋼帯をコイルに巻き取るための装置である。
[運転パターン決定手段]
運転パターン決定手段は、溶接装置13で接合した溶接鋼帯のコイルつなぎ目(接合部)を含む幅方向の端部に切り欠きを、ノッチャ装置14またはサイドトリマ17のいずれかにより形成し、切り欠きを形成する装置の使い分けを先行鋼帯11と後行鋼帯12の板幅条件ならびに走間トリマ17でのトリミング作業の有無の情報によって判定するための装置である。
In addition, the code | symbol 26 in FIG. 1 shows a tension leveler, and the code | symbol 27 shows a rinse tank. Reference numeral 18a denotes an entry-side looper disposed on the entry side of the pickling tank 15, reference numeral 18b denotes an intermediate looper disposed between the pickling tank 15 and a side trimmer 17 to be described later. Reference numeral 18c denotes a pre-mill looper disposed on the entry side of the cold rolling mill 16 described later.
[Side trimmer 17]
The side trimmer 17 includes a rotary blade, and changes the plate width of the steel strip by cutting the widthwise end of the pickled steel strip that is in the running state between the pickling tank 15 and the cold rolling mill 16. It is a known run-to-run change trimmer that can do.
[Cold rolling mill 16]
The cold rolling mill 16 is a known rolling mill that rolls a pickled welded steel strip.
[Steel strip winder 25]
The steel strip winding device 25 is a device for winding the cold-rolled steel strip around a coil.
[Driving pattern determination means]
The operation pattern determining means forms a notch at the end portion in the width direction including the coil joint (joint portion) of the welded steel strip joined by the welding device 13 by either the notch device 14 or the side trimmer 17, and the notch Is a device for determining the use of the apparatus for forming the steel sheet according to the sheet width condition of the preceding steel strip 11 and the succeeding steel strip 12 and the information on the presence or absence of trimming work in the running trimmer 17.

図3は、運転パターン決定手段における判定の内容を示すフロー図である。同図に示すように、ビジコン31から出力される先行鋼帯11と後行鋼帯12との板幅差およびサイドトリマ17でのトリミング作業の有無の情報に基づいて、プロコン32でノッチャ装置14による切り欠きの形成の有無を判定し、この判定結果に基づいてノッチャ装置運転パターン、サイドトリマ装置運転パターン、ライン運転パターンを決定する。   FIG. 3 is a flowchart showing the contents of determination in the operation pattern determination means. As shown in the figure, the notch device 14 is used in the process control 32 based on the difference in sheet width between the preceding steel strip 11 and the subsequent steel strip 12 output from the vidicon 31 and the presence / absence of trimming work in the side trimmer 17. Whether or not a notch is formed is determined, and a notch device operation pattern, a side trimmer device operation pattern, and a line operation pattern are determined based on the determination result.

そして、決定したノッチャ装置運転パターン、サイドトリマ装置運転パターン、ライン運転パターンを、それぞれ、ノッチャ制御装置33、ライン運転制御装置34、トリマー制御装置35に出力する。   Then, the determined notch device operation pattern, side trimmer device operation pattern, and line operation pattern are output to the notch control device 33, the line operation control device 34, and the trimmer control device 35, respectively.

例えば、先行鋼帯11および後行鋼帯12ともにサイドトリマ17でトリミング作業を実施しない場合には、サイドトリマ17による切り欠きの形成が出来ないため、切り欠きの形成をノッチャ装置14で行う必要が有ると判断し、上述した図8(b)の(1)〜(3)に示すように、ノッチャ装置14により鋼帯の接合部を含む幅方向の端部に、切り欠きを形成する。   For example, when the trimming operation is not performed by the side trimmer 17 in both the preceding steel strip 11 and the subsequent steel strip 12, the notch cannot be formed by the side trimmer 17, so the notch needs to be formed by the notch device 14. As shown in (1) to (3) of FIG. 8B described above, the notch device 14 forms a notch at the end in the width direction including the joining portion of the steel strip.

逆に、先行鋼帯11および後行鋼帯12ともにサイドトリマ17によりトリミング作業をする場合には、切り欠きの形成をサイドトリマ17で行うことができるため、ノッチャ装置14で切り欠きを形成する必要がなくなり、ノッチャ装置14での切り欠きの形成のための走行停止が不要となる。   On the contrary, when the trimming operation is performed by the side trimmer 17 for both the preceding steel strip 11 and the succeeding steel strip 12, the notch can be formed by the side trimmer 17, so the notch is formed by the notch device 14. This eliminates the need for stopping the travel for forming the notch in the notch device 14.

すなわち、サイドトリマ17でトリミング作業を行う場合であってサイドトリマ17で切り欠きの形成が可能であるとき、例えば(a)先行鋼帯11および後行鋼帯12の板幅差が比較的小さく、かつ先行鋼帯11および後行鋼帯12のいずれもがサイドトリマ17によるトリミング作業を行われる場合や(b)先行鋼帯11および後行鋼帯12の板幅差が比較的小さく、かつ先行鋼帯11はサイドトリマ17によるトリミング作業を行われるものの後行鋼帯12はサイドトリマ17によるトリミング作業を行われない場合には、ノッチャ装置14による切り欠きの形成は不要となり、これにより、入側サイクルタイムを短縮でき、連続式酸洗冷間圧延設備10の生産能率が向上する。   That is, when the trimming operation is performed by the side trimmer 17 and the notch can be formed by the side trimmer 17, for example, (a) the difference in plate width between the preceding steel strip 11 and the following steel strip 12 is relatively small. And when both the preceding steel strip 11 and the succeeding steel strip 12 are trimmed by the side trimmer 17, or (b) the plate width difference between the preceding steel strip 11 and the following steel strip 12 is relatively small, and When the preceding steel strip 11 is trimmed by the side trimmer 17 and the trailing steel strip 12 is not trimmed by the side trimmer 17, it is not necessary to form the notch by the notch device 14. The entry-side cycle time can be shortened, and the production efficiency of the continuous pickling and cold rolling facility 10 is improved.

図8(c)の(1)〜(3)は、それぞれ、図8(a)の(1)〜(3)に示す場合において、ノッチャ装置14を用いずにサイドトリマ17により切り欠き6’を形成した状態を模式的に示す説明図である。   (C) (1) to (3) in FIG. 8 (c) are notched 6 ′ by the side trimmer 17 without using the notch device 14 in the case shown in (1) to (3) of FIG. It is explanatory drawing which shows typically the state which formed.

図1において、先行鋼帯11および後行鋼帯12が接続された溶接鋼帯は、入側ルーパ18aから中間ルーパ18bを経てサイドトリマ17に到達する。サイドトリマ17は、先行鋼帯11および後行鋼帯12の板幅仕様に応じて、溶接鋼帯を移動させながらその端部をトリムして板幅を変更する。この際、板幅の変更は、図8(c)の(1)〜(3)に示すように、接合部4を含む鋼帯の端部を切断することによりなだらかな切り欠き6’を形成する。このようにしてサイドトリマ17により切り欠き6’を形成することによっても、冷間圧延の際に発生する板破断や急激な荷重変化に伴う形状不良を発生させること、冷間圧延を行うことが可能になる。   In FIG. 1, the welded steel strip to which the preceding steel strip 11 and the subsequent steel strip 12 are connected reaches the side trimmer 17 from the entrance looper 18a via the intermediate looper 18b. The side trimmer 17 changes the plate width by trimming its end while moving the welded steel strip according to the plate width specifications of the preceding steel strip 11 and the following steel strip 12. At this time, as shown in (1) to (3) of FIG. 8 (c), the plate width is changed by forming a gentle notch 6 ′ by cutting the end of the steel strip including the joint 4. To do. By forming the notch 6 ′ with the side trimmer 17 in this way, it is possible to generate a shape failure due to plate breakage or a sudden load change that occurs during cold rolling, or to perform cold rolling. It becomes possible.

なお、サイドトリマ17により板幅を変更するように判断される場合であっても、先行鋼帯11および後行鋼帯12の板幅の差が大きい場合、特に後行鋼帯12の板幅が先行鋼帯11の板幅よりも広い場合には、後行鋼帯12の先端の接合部の端部が酸洗槽15を通過する際に折れ曲がる可能性が有るため、ノッチャ装置14により切り欠きを形成することが望ましい。具体的には、先行鋼帯11よりも後行鋼帯12の幅が例えば100mm以上大きい場合には、サイドトリマ17ではなくノッチャ装置14により切り欠きを形成し、次いでサイドトリマ17により板幅変更を行いながら切り欠き6’を形成することが望ましい。こうして形成された切り欠き6’によって、冷間圧延機16では急激な荷重変化を抑制しつつ安定した冷間圧延を行うことができる。   Even if it is determined that the plate width is changed by the side trimmer 17, if the difference between the plate widths of the preceding steel strip 11 and the subsequent steel strip 12 is large, the plate width of the subsequent steel strip 12 is particularly large. Is wider than the plate width of the preceding steel strip 11, the end of the joining portion at the tip of the subsequent steel strip 12 may be bent when passing through the pickling tank 15. It is desirable to form a notch. Specifically, when the width of the trailing steel strip 12 is larger than the preceding steel strip 11 by, for example, 100 mm or more, a notch is formed by the notch device 14 instead of the side trimmer 17, and then the plate width is changed by the side trimmer 17. It is desirable to form the notch 6 ′ while performing the above. With the notch 6 ′ thus formed, the cold rolling mill 16 can perform stable cold rolling while suppressing a rapid load change.

なお、以上の説明では、鋼帯払い出し装置20が、1基の入側払い出しリールにより構成される場合を例にとったが、これに限定されるものではなく、図4に示すように、2基の入側払い出しリールにより構成してもよい。これにより、入側サイクルタイムをさらに短縮することができる。   In the above description, the case where the steel strip dispensing apparatus 20 is configured by one entry-side dispensing reel is taken as an example. However, the present invention is not limited to this, and as shown in FIG. You may comprise by the basic entrance side payout reel. Thereby, the entry-side cycle time can be further shortened.

図5(a)〜図5(c)は、入側設備から入側ルーパ20へ送り込まれる鋼帯の速度を時間経過とともに示すグラフである。
図5(a)は、溶接装置13の下流にパンチャ装置19とノッチャ装置14とを備える場合において、先行鋼帯11と後行鋼帯12との板幅差およびサイドトリマ17でのトリミング作業の有無の情報に基づき、ノッチャ装置14による切り欠きの形成を必要と判断したときの入側設備における鋼帯の速度パターンを示す。一方、図5(b)は、溶接装置13の下流にパンチャ装置19とノッチャ装置14とを備える場合において、先行鋼帯11と後行鋼帯12との板幅差およびサイドトリマ17でのトリミング作業の有無の情報に基づき、サイドトリマ17により切り欠きの形成を行い、ノッチャ装置14による切り欠きの形成を不要と判断したときの入側設備における鋼帯の速度パターンを示す。
Fig.5 (a)-FIG.5 (c) are graphs which show the speed of the steel strip sent to the entrance side looper 20 from an entrance side equipment with time passage.
FIG. 5A shows the difference in plate width between the preceding steel strip 11 and the succeeding steel strip 12 and the trimming operation by the side trimmer 17 when the puncher device 19 and the notch device 14 are provided downstream of the welding device 13. The speed pattern of the steel strip in the entry side equipment when it is determined that notch formation by the notch device 14 is necessary based on presence / absence information is shown. On the other hand, FIG. 5B shows a case where the puncher device 19 and the notch device 14 are provided downstream of the welding device 13, and the plate width difference between the preceding steel strip 11 and the trailing steel strip 12 and the trimming by the side trimmer 17. The speed pattern of the steel strip in the entry side equipment when it is determined that the notch is formed by the side trimmer 17 and the notch formation by the notch device 14 is unnecessary based on the information on the presence or absence of work.

図5(b)に示す場合には、図5(a)において(iv)’で示すノッチャ装置14での切り欠きの形成時間が不要となるので、(iv)で示すパンチャ装置19の動作が完了した時点で鋼帯の走行を開始することが可能であり、その分だけ入側サイクルタイムを短縮することができる。   In the case shown in FIG. 5 (b), the notch formation time in the notch device 14 shown in (iv) ′ in FIG. 5 (a) becomes unnecessary, and therefore the operation of the puncher device 19 shown in (iv) is performed. When completed, the steel strip can be started to travel, and the entry-side cycle time can be shortened accordingly.

また、図5(c)に示す場合は、図1に示すように、パンチャ装置19を具備した溶接装置13の下流にノッチャ装置14を設けた場合において、先行鋼帯11と後行鋼帯12との板幅差およびサイドトリマ17でのトリミング作業の有無の情報に基づき、ノッチャ装置14による切り欠きの形成を不要と判断したときの入側設備における鋼帯の速度パターンを示したものである。この場合、溶接機13で先行鋼帯11の後端および後行鋼帯12の先端を切断除去する工程からこれらの溶接が完了するまでの間にパンチ穴が形成されるため、溶接完了後に、パンチ穴の形成ならびにノッチャ装置14での切り欠きの形成のための鋼帯の停止が不要となるので、入側サイクルタイムは大幅に短縮される。   In the case shown in FIG. 5 (c), as shown in FIG. 1, when the notch device 14 is provided downstream of the welding device 13 provided with the puncher device 19, the preceding steel strip 11 and the subsequent steel strip 12 are provided. The speed pattern of the steel strip in the entry side equipment when it is determined that the formation of the notch by the notch device 14 is unnecessary based on the difference between the sheet width and the trimming operation by the side trimmer 17. . In this case, since a punch hole is formed from the step of cutting and removing the rear end of the preceding steel strip 11 and the front end of the subsequent steel strip 12 with the welding machine 13 until these weldings are completed, Since it is not necessary to stop the steel strip for forming punch holes and forming notches in the notch device 14, the entry-side cycle time is greatly reduced.

なお、図示していないが、図1に示す設備において、ノッチャ装置14による切り欠きの形成を必要と判断したときには、図5(c)において(ii)で示す溶接の後にノッチャ装置14へ鋼帯を移動してノッチャ装置14による切り欠きの形成が行われる。   Although not shown in the figure, when it is determined that the notch formation by the notch device 14 is necessary in the equipment shown in FIG. 1, the steel strip is transferred to the notch device 14 after the welding shown in (ii) in FIG. And the notch is formed by the notch device 14.

さらに、図6(a)〜図6(c)は、払い出しリールを2基設置した場合における、入側設備から入側ルーパへ送り込まれる鋼帯の速度を時間経過とともに示すグラフであり、払い出しリールを2基とした以外の条件は図5(a)〜図5(c)に示す場合と同様である。   6 (a) to 6 (c) are graphs showing the speed of the steel strip sent from the entry side equipment to the entry side looper over time when two delivery reels are installed. Conditions other than the two are the same as those shown in FIGS. 5 (a) to 5 (c).

図6(a)〜図6(c)に示すグラフを、図5(a)〜図5(c)に示すグラフと対比することから理解されるように、払い出しリールを2基配置することにより、入側サイクルタイムをさらに短縮することが可能である。   As can be understood from comparing the graphs shown in FIGS. 6A to 6C with the graphs shown in FIGS. 5A to 5C, by arranging two delivery reels. It is possible to further shorten the entry-side cycle time.

このようにして本実施の形態によれば、熱延鋼帯を酸洗して冷間圧延するための連続式酸洗冷間圧延設備の入側サイクルタイムを削減することにより、連続式酸洗冷間圧延設備の設備コストを増加せずにその生産能率を向上することができるようになる。   Thus, according to the present embodiment, continuous pickling is achieved by reducing the entry-side cycle time of the continuous pickling and cold rolling equipment for pickling and cold rolling the hot-rolled steel strip. The production efficiency can be improved without increasing the equipment cost of the cold rolling equipment.

さらに、本発明を、実施例を参照しながら、より具体的に説明する。
図1に示す連続式酸洗冷間圧延設備10を用いて、図3および図9(b)に示すように、先行鋼帯11と後行鋼帯12との板幅差、およびサイドトリマ17でのトリミング作業の要否のビジコン31の情報に基づき、プロコン32によりノッチャ装置14による切り欠きの形成の有無を判定し、ノッチャ装置14による切り欠きの形成が不要である場合には、サイドトリマ17により切り欠きの形成を行う本発明のシミュレーション計算を行い、その効果を検証した。
Furthermore, the present invention will be described more specifically with reference to examples.
Using the continuous pickling and cold rolling facility 10 shown in FIG. 1, as shown in FIG. 3 and FIG. 9 (b), the plate width difference between the preceding steel strip 11 and the trailing steel strip 12, and the side trimmer 17 On the basis of the information of the vidicon 31 indicating whether or not the trimming operation is necessary, whether or not a notch is formed by the notch device 14 is determined by the pro-computer 32. The simulation calculation of the present invention in which notches are formed by 17 was performed, and the effect was verified.

なお、比較例として、溶接機13の下流にパンチャ装置19とノッチャ装置14を配置した以外は図4に示す連続式酸洗冷間圧延設備10と同様に構成された連続式酸洗冷間圧延設備を用いて、全ての接合部に対してノッチャ装置14による切り欠きの形成を行う前提のシミュレーション計算を行った。   As a comparative example, continuous pickling and cold rolling, which is configured in the same manner as the continuous pickling and cold rolling facility 10 shown in FIG. 4 except that the puncher device 19 and the notch device 14 are arranged downstream of the welding machine 13. Using the equipment, a simulation calculation was performed on the premise that notches were formed by the notch device 14 for all joints.

このシミュレーションでは、平均板厚4.1mm、平均板幅1155mmの鋼帯を用い、コイル平均単重は21.2トンとし、サイドトリマ17でのトリミング作業の比率は55%とした。   In this simulation, a steel strip having an average plate thickness of 4.1 mm and an average plate width of 1155 mm was used, the average coil unit weight was 21.2 tons, and the trimming work ratio in the side trimmer 17 was 55%.

その結果、本発明例の連続式酸洗冷間圧延設備の生産能率は、比較例の連続式酸洗冷間圧延設備の生産能率に比較して、約8%も向上した。なお、トリミング作業の比率が増加するにつれて能率向上の効果も増大することもわかった。   As a result, the production efficiency of the continuous pickling and cold rolling equipment of the example of the present invention was improved by about 8% compared to the production efficiency of the continuous pickling and cold rolling equipment of the comparative example. It has also been found that the efficiency improvement effect increases as the trimming work ratio increases.

図1は、実施の形態の連続式酸洗冷間圧延設備の構成を模式的に示す説明図である。Drawing 1 is an explanatory view showing typically the composition of the continuous pickling cold rolling equipment of an embodiment. 図2は、溶接装置の上流に配置される鋼帯払い出し装置を示す説明図である。FIG. 2 is an explanatory view showing a steel strip dispensing device arranged upstream of the welding device. 図3は、運転パターン決定手段の判定の内容を示すフロー図である。FIG. 3 is a flowchart showing the contents of determination by the operation pattern determining means. 図4は、2基の入側払い出しリールにより構成される鋼帯払い出し装置を有する連続式酸洗冷間圧延設備の構成を模式的に示す説明図である。FIG. 4 is an explanatory view schematically showing a configuration of a continuous pickling and cold rolling facility having a steel strip dispensing device constituted by two entry-side dispensing reels. 図5(a)〜図5(c)は、入側設備から入側ルーパへ送り込まれる鋼帯の速度を時間経過とともに示すグラフである。Fig.5 (a)-FIG.5 (c) are graphs which show the speed of the steel strip sent to an entrance side looper from entrance side equipment with time passage. 図6(a)〜図6(c)は、払い出しリールを2基設置した場合における、入側設備から入側ルーパへ送り込まれる鋼帯の速度を時間経過とともに示すグラフである。6 (a) to 6 (c) are graphs showing the speed of the steel strip fed from the entry side equipment to the entry side looper with the passage of time when two payout reels are installed. 図7は、溶接機により先行鋼帯と後行鋼帯とを溶接して得られた溶接鋼帯の接合部の近傍を示す説明図である。FIG. 7 is an explanatory view showing the vicinity of a joint portion of a welded steel strip obtained by welding a preceding steel strip and a subsequent steel strip with a welding machine. 図8(a)は、先行鋼帯と後行鋼帯との各種の接合状況を示す説明図であり、図8(b)は、ノッチャ装置により切り欠きを形成した状況を示す説明図であり、図8(c)は、サイドトリマにより切り欠きを形成した状況を示す説明図である。Fig.8 (a) is explanatory drawing which shows the various joining condition of a preceding steel strip and a succeeding steel strip, FIG.8 (b) is explanatory drawing which shows the condition which formed the notch with the notch device. FIG.8 (c) is explanatory drawing which shows the condition which formed the notch with the side trimmer. 図9(a)は、溶接鋼帯へのパンチ穴および切り欠きの形成手順を示す説明図であり、図9(b)は、本実施の形態におけるパンチャ装置によるパンチ穴の形成手順を示す説明図である。Fig.9 (a) is explanatory drawing which shows the formation procedure of the punch hole and notch to a welded steel strip, FIG.9 (b) is description which shows the formation procedure of the punch hole by the puncher apparatus in this Embodiment. FIG.

符号の説明Explanation of symbols

1 先行鋼帯
2 後行鋼帯
3 溶接鋼帯
4 接合部
5 パンチ穴
6,6’ 切り欠き
10 連続式酸洗冷間圧延設備
13 溶接装置
14 ノッチャ装置
15 酸洗槽
16 冷間圧延機
17 サイドトリマ
18a 入側ルーパ
18b 中間ルーパ
18c ミル前ルーパ
19 パンチャ装置
20 鋼帯払い出し装置
20a 熱延鋼帯
20b プレッシャーロール
21 洗浄水
22 デフレクターロール
23 レベラー
24 リンガーロール
25 鋼帯巻き取り装置
26 テンションレベラー
27 リンス槽
31 ビジコン
32 プロコン
33 ノッチャ制御装置
34 ライン運転制御装置
35 トリマー制御装置
DESCRIPTION OF SYMBOLS 1 Leading steel strip 2 Subsequent steel strip 3 Welding steel strip 4 Joint part 5 Punch hole 6, 6 'Notch 10 Continuous type pickling cold rolling equipment 13 Welding device 14 Notch device 15 Pickling tank 16 Cold rolling mill 17 Side trimmer 18a Entrance looper 18b Intermediate looper 18c Looper 19 in front of mill 19 Puncher device 20 Steel strip dispensing device 20a Hot rolled steel strip 20b Pressure roll 21 Washing water 22 Deflector roll 23 Leveler 24 Ringer roll 25 Steel strip take-up device 26 Tension leveler 27 Rinse tank 31 Bizcon 32 Procon 33 Notch control device 34 Line operation control device 35 Trimmer control device

Claims (7)

上流から下流に向かって、先行鋼帯と後行鋼帯とを突き合わせ、該突き合わせ部を溶接して接合部を有する溶接鋼帯を得る溶接装置、該溶接鋼帯を酸洗して酸洗鋼帯を得る酸洗槽、および該酸洗鋼帯を冷間圧延する冷間圧延機を直結して配置した連続式酸洗冷間圧延設備であって、
前記溶接鋼帯の前記接合部を含む幅方向の端部に切り欠きを形成するノッチャ装置と、前記酸洗鋼帯を走行させながら該酸洗鋼帯の板幅の変更が可能なサイドトリマ装置とを、前記溶接装置と前記酸洗槽との間、および前記酸洗槽と前記冷間圧延機との間とにそれぞれ配置し、前記先行鋼帯と前記後行鋼帯との板幅差、ならびに前記サイドトリマ装置でのトリミング作業の有無の情報に基づいて、前記ノッチャ装置による前記切り欠きの形成の要否を判定し、該判定の結果に基づいて、前記ノッチャ装置および前記サイドトリマ装置それぞれの運転パターンを決定する運転パターン決定手段と
を備えることを特徴とする連続式酸洗冷間圧延設備。
A welding device that abuts the preceding steel strip and the succeeding steel strip from upstream to downstream, welds the butted portion to obtain a welded steel strip having a joint, and pickles the pickled steel by pickling the welded steel strip A pickling tank for obtaining a strip, and a continuous pickling and cold rolling facility in which a cold rolling machine for cold rolling the pickled steel strip is directly connected,
A notch device that forms a notch in an end in the width direction including the joint of the welded steel strip, and a side trimmer device that can change the plate width of the pickled steel strip while running the pickled steel strip Are disposed between the welding apparatus and the pickling tank, and between the pickling tank and the cold rolling mill, respectively, and a difference in plate width between the preceding steel strip and the following steel strip And whether or not the notch device needs to be formed based on the information on the presence or absence of the trimming operation in the side trimmer device, and based on the determination result, the notch device and the side trimmer device. A continuous pickling and cold rolling facility comprising: an operation pattern determining means for determining each operation pattern.
前記接合部の位置を検出するためのパンチ穴を、前記先行鋼帯の後端部と前記後行鋼帯の先端部が前記溶接装置に停止してから前記溶接が完了するまでの間に、形成することが可能なパンチャ装置を備える請求項1に記載の連続式酸洗冷間圧延設備。   The punch hole for detecting the position of the joint is between the rear end of the preceding steel strip and the front end of the subsequent steel strip being stopped by the welding apparatus until the welding is completed. The continuous pickling and cold rolling facility according to claim 1, further comprising a puncher device that can be formed. 前記溶接装置は、レーザビームを発振するファイバ状結晶体から構成される発振媒体を備えるファイバーレーザ溶接機を備える請求項1または請求項2に記載の連続式酸洗冷間圧延設備。   The continuous pickling cold rolling facility according to claim 1 or 2, wherein the welding apparatus includes a fiber laser welding machine including an oscillation medium composed of a fiber crystal that oscillates a laser beam. 前記溶接装置は、前記突き合わせ部を加熱する加熱手段を備える請求項1から請求項3までのいずれか1項に記載の連続式酸洗冷間圧延設備。   The continuous pickling and cold rolling facility according to any one of claims 1 to 3, wherein the welding apparatus includes a heating unit that heats the butt portion. 前記溶接装置の上流に配置される鋼帯払い出し装置は、鋼帯表面を洗浄する洗浄手段を有する請求項1から請求項4までのいずれか1項に記載の連続式酸洗冷間圧延設備。   The continuous pickling and cold rolling facility according to any one of claims 1 to 4, wherein the steel strip dispensing device disposed upstream of the welding device has a cleaning means for cleaning the surface of the steel strip. 先行鋼帯の後端部と後行鋼帯の先端部とを切断し、切断後の前記先行鋼帯と前記後行鋼帯とを突き合わせ、該突き合わせ部をレーザ溶接して接合部を有する溶接鋼帯を得る溶接工程と、前記溶接鋼帯を酸洗して酸洗鋼帯を得る酸先工程と、前記酸洗鋼帯を冷間圧延して冷間圧延材を得る冷間圧延工程とを備える冷間圧延材の製造方法であって、さらに、
前記溶接工程と前記酸先工程との間で前記溶接鋼帯の前記接合部を含む幅方向の端部に切り欠きを形成する第1の工程、および、前記酸洗工程と前記冷間圧延工程との間で前記酸洗鋼帯の前記接合部を含む幅方向の端部に切り欠きを形成する第2の工程とを備え、
前記先行鋼帯および前記後行鋼帯の板幅差、および前記酸洗工程と前記冷間圧延工程との間でのトリミング作業の有無の情報に基づいて、前記第1の工程、前記第2の工程または前記第1の工程と前記第2の工程との組み合わせのいずれかを選択すること
を特徴とする冷間圧延材の製造方法。
Cutting the rear end of the preceding steel strip and the front end of the succeeding steel strip, butting the preceding steel strip and the succeeding steel strip after cutting, welding the butted portion by laser welding A welding step for obtaining a steel strip, an acid tip step for pickling the welded steel strip to obtain a pickled steel strip, a cold rolling step for cold rolling the pickled steel strip to obtain a cold rolled material, and A method of manufacturing a cold-rolled material comprising:
A first step of forming a notch in an end portion in the width direction including the joint portion of the welded steel strip between the welding step and the pickling step, and the pickling step and the cold rolling step And a second step of forming a notch in the end in the width direction including the joint of the pickled steel strip,
Based on the difference in sheet width between the preceding steel strip and the succeeding steel strip, and information on the presence or absence of trimming work between the pickling step and the cold rolling step, the first step, the second step Or a combination of the first step and the second step. A method for producing a cold rolled material, comprising:
前記溶接工程で、前記先行鋼帯または前記後行鋼帯に前記接合部を検出するためのパンチ穴を形成する請求項6に記載の冷間圧延材の製造方法。   The manufacturing method of the cold-rolled material of Claim 6 which forms the punch hole for detecting the said junction part in the said preceding steel strip or the said succeeding steel strip at the said welding process.
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