JP2010018715A - Manufacturing method for rubber composition - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To enhance low heat generation property of a rubber composition by a simple method. <P>SOLUTION: The manufacturing method for the rubber composition includes: a step for formulating a disulfide compound having at least one functional group selected from the group consisting of an amino group, a nitro group, a hydroxyl group, a carboxyl group, a nitrogen-containing heteroaromatic ring group and an alkoxyl group with sulfur (for example, 4,4'-diaminodiphenyl disulfide, 4,4'-dipyridyl disulfide, etc.) to a diene-based rubber and performing preliminary mixing using a kneading machine without formulating carbon black; and a step for formulating carbon black to the obtained preliminary mixture and mixing. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a method for producing a rubber composition that can improve heat generation.

  In recent years, the demand for lower fuel consumption of automobiles has been increasing, and there is a strong demand for reducing the rolling resistance of tires. It is known that the rolling resistance is related to the exothermic property of the rubber composition. Therefore, reducing the hysteresis loss of the rubber composition, that is, suppressing the loss factor (tan δ) to be low is effective in reducing fuel consumption.

  In order to meet such demands, it is known that a diene-based synthetic rubber such as styrene butadiene rubber is added with a modifying group during production of the polymer to produce a terminal-modified polymer. Since the terminal-modified diene rubber has better compatibility with a reinforcing filler such as carbon black than the unmodified diene rubber, heat generation can be suppressed and fuel efficiency can be improved. However, this method can be carried out only under anionic polymerization, and it is required to improve the low heat build-up by a simpler method.

  Japanese Patent Application Laid-Open No. 2007-099950 discloses that a natural rubber kneaded with a disulfide compound such as tetramethylthiuram disulfide, tetraethylthiuram disulfide, dibenzothiazyl disulfide or the like is added to a rubber composition. In this document, the viscosity of natural rubber can be effectively reduced by adding the disulfide compound. However, the disulfide compound used in this document is a vulcanization accelerator generally called a thiuram accelerator or a thiazole accelerator. Moreover, it is not disclosed that sulfur is added together with the disulfide compound during the mastication.

In JP-T-2005-502754, as a method for forming a masterbatch, a filler and an optional curing agent are added to rubber and mixed, and then the resulting mixture is plasticized and optionally cured. It is disclosed that an agent is added and mixed. In this document, a curing agent is added at an initial stage of mixing, and a disulfide compound such as tetraethylthiuram disulfide or 4,4′-dithiodimorpholine is disclosed as a curing agent. However, this document makes it essential to blend a filler with rubber from the beginning, and does not disclose that a disulfide compound is blended and premixed before blending the filler.
JP 2007-099950 A JP 2005-502754 A

  An object of this invention is to provide the manufacturing method of the rubber composition which can improve low heat generating property by a simple method.

  The method for producing a rubber composition according to the present invention includes at least one selected from the group consisting of a diene rubber, sulfur, an amino group, a nitro group, a hydroxyl group, a carboxyl group, a nitrogen-containing heteroaromatic group, and an alkoxyl group. Including a step of blending a disulfide compound having various functional groups, premixing using a kneader without blending carbon black, and a step of blending and mixing carbon black with the resulting premix. It is a waste.

  The low exothermic property can be improved by adding the disulfide compound having the above specific functional group to the diene rubber together with sulfur and premixing, and blending and mixing carbon black into the premixed mixture thus obtained. Therefore, for example, when used for a rubber part constituting a tire such as a tread, the fuel efficiency of the tire can be improved.

  Hereinafter, matters related to the implementation of the present invention will be described in detail.

  The rubber composition according to the present invention is a first mixing step (preliminary) in which a disulfide compound having a specific functional group is mixed with a diene rubber together with a small amount of sulfur to obtain a premix (masterbatch). It is prepared through a mixing step) and a second mixing step (usually a mixing step) in which carbon black is mixed with the preliminary mixture obtained thereby.

  The diene rubber is not particularly limited, and examples thereof include natural rubber, isoprene rubber, butadiene rubber, styrene-butadiene rubber, styrene-isoprene rubber, butadiene-isoprene rubber, nitrile rubber, and ethylene-propylene-diene terpolymer. Can be mentioned. These may be used alone or in combination of two or more. Among these, natural rubber, isoprene rubber, butadiene rubber, styrene-butadiene rubber, or a blend thereof is particularly preferably used.

  As the disulfide compound, those having at least one functional group selected from the group consisting of an amino group, a nitro group, a hydroxyl group, a carboxyl group, a nitrogen-containing heteroaromatic ring group and an alkoxyl group are used. It is considered that the disulfide compound is blended with sulfur in the premixing step so that the disulfide bond is broken and the sulfur terminal formed thereby is bonded to the diene rubber having a C═C double bond. . The organic group derived from the disulfide compound bonded to the diene rubber in this way has a specific functional group such as quinone, lactone, carboxyl group, hydroxyl group, etc. on the particle surface of the carbon black in the subsequent normal mixing step. It is thought that it couple | bonds with carbon black by interacting between. In this way, by combining diene rubber and carbon black, the dispersibility of carbon black can be improved, the hysteresis loss of the resulting rubber composition can be reduced, and the low heat build-up can be improved. It is done.

As the disulfide compound, a compound represented by the following general formula (1) or general formula (2) is preferably used.

  In formula (1), R represents a hydrocarbon group, preferably a hydrocarbon group having 2 to 20 carbon atoms, and more preferably a hydrocarbon group having 2 to 10 carbon atoms. The hydrocarbon group may be saturated or unsaturated, may be branched or linear, and may be cyclic. Specifically, alkylene groups such as ethylene group, propylene group and butylene group, and arylene groups such as phenylene group and naphthylene group are preferable.

A represents an amino group (—NH ₂ ), a nitro group (—NO ₂ ), a hydroxyl group (—OH), a carboxyl group (—COOH), or an alkoxyl group (—OR ¹ ), and n is 1 to 3 Represents an integer. When there are a plurality of A, that is, when two or three A are bonded to the hydrocarbon group represented by R, they may be the same as or different from each other. The number of carbon atoms of the alkyl group R ¹ constituting the alkoxyl group is not particularly limited, but is preferably 1 to 3 carbon atoms, particularly preferably 1 or 2 carbon atoms, that is, the alkoxy group is a methoxy group or an ethoxy group. Is preferred.

  Specific examples of the disulfide compound represented by the formula (1) include, for example, 4,4′-diaminodiphenyl disulfide, 3,3′-diaminodiphenyl disulfide, and 2,2′-diaminodiphenyl having an amino group. Disulfide, etc .; those having a nitro group, such as bis (3-nitrophenyl) disulfide, bis (4-nitrophenyl) disulfide, bis (2-nitrophenyl) disulfide, bis (2,4-dinitrophenyl) disulfide, etc .; hydroxyl Bis (3-hydroxyphenyl) disulfide, bis (4-hydroxyphenyl) disulfide, bis (6-hydroxy-2-naphthyl) disulfide and the like having a group; 3,3′-dithio having a carboxyl group Dipropionic acid, 2,2'-dithio Benzoate; as having an alkoxyl group, bis (2,2-diethoxyethyl) disulfide and bis (2-ethoxyethyl) disulfide and bis (2,2,2-ethoxyethyl) such as disulfides.

  On the other hand, in the above formula (2), Z represents an atomic group necessary for forming a substituted or unsubstituted 5-membered or 6-membered nitrogen-containing heteroaromatic ring containing at least one nitrogen atom. Examples of the nitrogen-containing heteroaromatic ring include a pyrrole ring, a pyrazole ring, an imidazole ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, or a substituent in which various organic groups are bonded thereto. Specific examples of the disulfide compound of the formula (2) include 4,4′-dipyridyl disulfide, 4,4′-bis (2-amino-6-methylpyrimidyl) disulfide, 2,2′-dithiodipyridine and the like. .

  Among the above, the disulfide compounds include 4,4′-diaminodiphenyl disulfide, bis (3-nitrophenyl) disulfide, bis (4-nitrophenyl) disulfide, bis (3-hydroxyphenyl) disulfide, and bis (4-hydroxy Preferred examples include at least one selected from the group consisting of (phenyl) disulfide, 3,3′-dithiodipropionic acid, 4,4′-dipyridyl disulfide, and bis (2,2-diethoxyethyl) disulfide. .

  Examples of the sulfur include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, and oil-treated sulfur. These may be used alone or in combination of two or more.

The carbon black is not particularly limited, but those having a nitrogen adsorption specific surface area (N ₂ SA) of 20 to 140 m ² / g are preferably used. Here, the nitrogen adsorption specific surface area is a value measured according to JIS K6217-2.

  In the first mixing step, the disulfide compound is blended with the diene rubber together with a small amount of sulfur, and is premixed using a kneader without blending carbon black, whereby a premix is obtained. Make a masterbatch.

  The reason for adding a small amount of sulfur is to break the S—S bond of the disulfide compound. It is preferable that a part of the total sulfur content blended in the rubber composition is blended in the first mixing step, and the remaining sulfur is blended in the subsequent mixing step. The amount of sulfur added in the first mixing step is preferably 0.01 to 3 parts by weight, more preferably 0.1 to 1 part by weight with respect to 100 parts by weight of the diene rubber. If the amount of sulfur added in the first mixing step is too small, the effect of improving the low heat generation becomes small. Moreover, when there is too much quantity of this sulfur, a scorch will arise in a 1st mixing process, and workability will deteriorate because rubber hardness rises.

  The disulfide compound is preferably blended in an amount of 0.05 to 3 parts by weight, more preferably 0.1 to 2 parts by weight, based on 100 parts by weight of the diene rubber in the first mixing step. If the blending amount of the disulfide compound is too small, the effect of improving the low heat build-up is small. Conversely, if it is too large, scorch is generated in the first mixing step, and the rubber hardness increases and the workability deteriorates.

  The reason why the reinforcing filler such as carbon black is not blended in the first mixing step is as follows. That is, when a reinforcing filler is blended, in the first mixing step, the diene rubber and the reinforcing filler are bonded via the disulfide compound, thereby increasing the rubber hardness, thereby improving processability and dispersibility. It is because it is inferior.

  In the first mixing step, it is preferable not to add a vulcanization accelerator. When a vulcanization accelerator is blended, the crosslinking reaction proceeds in the first mixing step, and the rubber hardness increases, resulting in poor processability and dispersibility.

  In the first mixing step, it is preferable to perform premixing with a kneader until the temperature of the premix reaches 140 ° C. or higher in order to react the diene rubber and the disulfide compound. More preferably, the rubber is kneaded until reaching 140 to 160 ° C. If the temperature is lower than 140 ° C., the diene rubber is not sufficiently bonded to the disulfide compound, or the effect of improving the low heat build-up is insufficient. Moreover, when premixing is performed up to a high temperature exceeding 160 ° C., scorch occurs and the processability tends to be inferior.

  As the kneader, those generally used for mixing rubber compositions can be used without particular limitation, and examples thereof include a Banbury mixer, a roll, an extruder, and a kneader. Since the diene rubber can be modified by premixing using a kneader in this way, the rubber composition can be reduced in a simpler method compared to the conventional terminal-modified polymer modified under anionic polymerization. The exotherm can be improved.

  In the second mixing step, a rubber composition is prepared by adding and mixing various chemicals including carbon black to the preliminary mixture obtained in the first mixing step. Thus, carbon black is compounded and mixed in the subsequent mixing step using the diene rubber having the functional group previously introduced in the first mixing step. Thereby, the dispersibility with respect to the diene rubber of carbon black can be improved by interaction with the said functional group, the hysteresis loss of a rubber composition can be reduced, and the low heat generating property can be improved.

  Although the compounding quantity of carbon black is not specifically limited, It is preferable that it is about 20-100 weight part with respect to 100 weight part of diene rubbers, More preferably, it is 30-80 weight part. In addition to carbon black, other fillers such as silica, calcium carbonate, clay and talc may be used in combination.

  Other components blended in the second mixing step are not particularly limited, and various additives generally blended into the rubber composition can be blended. For example, sulfur, a vulcanization accelerator, an anti-aging agent, zinc white, a softening agent, a plasticizer, resins, and the like can be appropriately blended as necessary within a range that does not impair the effects of the present invention. In the second mixing step, other diene rubbers may be additionally blended in addition to the diene rubber blended as the premix.

  The type of vulcanization accelerator blended in the second mixing step is not particularly limited, and examples thereof include N-cyclohexyl-2-benzothiazolylsulfenamide (CZ), N-tert-butyl-2- Sulfenamides such as benzothiazolylsulfenamide (NS), N-oxydiethylene-2-benzothiazolylsulfenamide (OBS), N, N-diisopropyl-2-benzothiazolylsulfenamide (DZ) , Thiurams such as tetramethylthiuram disulfide (TT) and tetrabutylthiuram disulfide (TBT), guanidines such as 1,3-diphenylguanidine (D) and 1,3-di-O-tolylguanidine (DT), dibenzo Thiazols such as thiazolyl disulfide (DM) and 2-mercaptobenzothiazole (M) System and the like.

  The second mixing step can be further divided into two mixing steps. That is, it is divided into a second mixing step (A) in which carbon black is mixed with the preliminary mixture, and then a third mixing step (B) in which sulfur and a vulcanization accelerator are mixed and mixed in the obtained mixture. May be implemented. In this case, normally, in the step (A), other additives such as zinc white, oil, anti-aging agent and stearic acid are blended together with carbon black, and these are kneaded together with the premix. And in the said process (B), hardening | curing agents, such as sulfur and a vulcanization accelerator, are mix | blended and knead | mixed with respect to the obtained mixture, and the last rubber composition is prepared.

  The rubber composition thus prepared can be used for various rubber compositions such as treads, sidewalls, belts and ply topping rubbers, tires such as bead fillers and rim strips, conveyor belts, and vibration-proof rubbers. . When the rubber composition is used for a tire, rubber portions (tread rubber, sidewall rubber, etc.) of various pneumatic tires can be constituted by vulcanization molding at, for example, 140 to 200 ° C. according to a conventional method.

  Examples of the present invention will be described below, but the present invention is not limited to these examples. In addition, the unit of the compounding quantity of each component in each mixing process in the following table is parts by weight.

  In a total of 100 parts by weight of natural rubber and butadiene rubber, a premixing step (No. A master batch was prepared in the mixing step 1). Then, using the obtained master batch and according to the blending components shown in Tables 1 and 2 below, using a closed banbury mixer with a capacity of 1.7 liters, a normal mixing step (second mixing step and third mixing step) In step), a rubber composition was prepared. In each mixing step, the discharge temperature was set to 150 ° C., and mixing was performed until 150 ° C. was reached. In Comparative Examples 1 and 7, the normal mixing process was performed without performing the preliminary mixing process.

Details of each component in the table are as follows.
・ Natural rubber: RSS # 3,
-Butadiene rubber: “BR01” manufactured by JSR Corporation,
・ Sulfur: “5% oil-treated powder sulfur” manufactured by Tsurumi Chemical Co., Ltd.
・ 4,4′-diaminodiphenyl disulfide: manufactured by Tokyo Chemical Industry Co., Ltd.
Bis (3-nitrophenyl) disulfide: manufactured by Tokyo Chemical Industry Co., Ltd.
Bis (3-hydroxyphenyl) disulfide: manufactured by Tokyo Chemical Industry Co., Ltd.
3,3′-dithiodipropionic acid: manufactured by Tokyo Chemical Industry Co., Ltd.
・ 4,4′-dipyridyl disulfide: manufactured by Tokyo Chemical Industry Co., Ltd.
Bis (2,2-diethoxyethyl) disulfide: manufactured by Tokyo Chemical Industry Co., Ltd.
P-Tolyl disulfide (comparative example): manufactured by Tokyo Chemical Industry Co., Ltd.
Dibenzothiazyl disulfide (comparative example): “Sunceller DM” manufactured by Sanshin Chemical Co., Ltd.
Carbon black: “Seast SO” (N ₂ SA = 42 m ² / g) manufactured by Tokai Carbon Co., Ltd.
・ Mineral oil: Aroma oil, “JOMO X140” manufactured by Japan Energy,
Anti-aging agent: N-phenyl-N- (1,3-dimethylbutyl) -p-phenylenediamine, “NOCRACK 6C” manufactured by Ouchi Shinsei Chemical Co., Ltd.
・ Stearic acid: “Industrial stearic acid” manufactured by Kao Corporation
・ Zinc flower: "Zinc flower No. 1" manufactured by Mitsui Mining & Smelting Co., Ltd.
・ Wax: Paraffin wax, “Ozoace 0355” manufactured by Nippon Seiwa Co., Ltd.
Vulcanization accelerator: N-tert-butyl-2-benzothiazolylsulfenamide, “Noxeller NS-P” manufactured by Ouchi Shinsei Chemical Co., Ltd.

  For each rubber composition obtained, viscosity was measured as an index of processability, and tan δ was measured as an index of low heat build-up by the following method.

Viscosity: Mooney viscosity (ML1 + 4, 120 ° C.) was measured according to JIS K6300, and displayed as an index with the value of Comparative Example 1 being 100. The smaller the value, the lower the viscosity and the better the workability.

Tan δ: Tan δ was measured under the conditions of a frequency of 10 Hz, dynamic strain of 2%, and 70 ° C. according to JIS K6394, and displayed as an index with the value of Comparative Example 1 being 100. The smaller the numerical value, the better the heat generation.

  The results are as shown in Tables 1 and 2. When the rubber composition of the example according to the present invention was used, the low heat build-up was improved without impairing the processability. In particular, in Examples 1 and 5 using a disulfide compound having an amino group and a nitrogen-containing heteroaromatic ring group as functional groups, the low heat build-up was greatly improved.

  On the other hand, in Comparative Example 2, since preliminary mixing was performed but no disulfide compound was used, only a viscosity reduction effect due to the mastication effect was observed, and an improvement effect of low exothermic property was not obtained. Further, in Comparative Example 3, since the amount of the disulfide compound was too large, scorch was generated, and deterioration of workability due to increase in viscosity was observed. In Comparative Example 4, the disulfide compound was blended in the premixing, but no sulfur was blended, so the effect of improving the low exothermic property was not obtained.

  In Comparative Example 5, since the disulfide compound having no specific functional group was used, the effect of improving the low heat generation was not obtained. Moreover, in Comparative Example 6, when premixing was performed using a vulcanization accelerator instead of the specific disulfide compound, scorch was generated and workability was deteriorated due to an increase in viscosity. In Comparative Example 7, since the specific disulfide compound was blended as it was in the normal mixing step without performing preliminary mixing, the effect of improving the low heat generation was not obtained.

Claims (7)

A disulfide compound having at least one functional group selected from the group consisting of an amino group, a nitro group, a hydroxyl group, a carboxyl group, a nitrogen-containing heteroaromatic ring group and an alkoxyl group is added to the diene rubber together with sulfur, A step of premixing using a kneader without blending carbon black,
Blending and mixing carbon black with the resulting premix, and
The manufacturing method of the rubber composition containing this. The method for producing a rubber composition according to claim 1, wherein the disulfide compound is a compound represented by the following general formula (1) or general formula (2).

(In formula (1), R represents a hydrocarbon group, A represents an amino group, a nitro group, a hydroxyl group, a carboxyl group, or an alkoxyl group, and n represents an integer of 1 to 3.
In formula (2), Z represents an atomic group necessary to form a substituted or unsubstituted 5-membered or 6-membered nitrogen-containing heteroaromatic ring containing at least one nitrogen atom. )   The disulfide compound is 4,4′-diaminodiphenyl disulfide, bis (3-nitrophenyl) disulfide, bis (4-nitrophenyl) disulfide, bis (3-hydroxyphenyl) disulfide, bis (4-hydroxyphenyl) disulfide, The rubber composition according to claim 2, which is at least one selected from the group consisting of 3,3'-dithiodipropionic acid, 4,4'-dipyridyl disulfide, and bis (2,2-diethoxyethyl) disulfide. Manufacturing method.   The method for producing a rubber composition according to any one of claims 1 to 3, wherein in the premixing, the kneading is performed until the temperature of the premix reaches 140 ° C or higher.   The method for producing a rubber composition according to any one of claims 1 to 4, wherein in the preliminary mixing, 0.05 to 3 parts by weight of the disulfide compound is blended with respect to 100 parts by weight of the diene rubber. .   The method for producing a rubber composition according to any one of claims 1 to 5, wherein in the preliminary mixing, 0.01 to 3 parts by weight of the sulfur is blended with respect to 100 parts by weight of the diene rubber. The method for producing a rubber composition according to claim 1, wherein the carbon black has a nitrogen adsorption specific surface area of 20 to 140 m ² / g.