JP2010018292A - Package, package manufacturing apparatus, and package manufacturing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a package capable of filled with various contents, a package manufacturing apparatus, and a package manufacturing method. <P>SOLUTION: On a belt-shaped film F, in a cylindrical forming part 10, both side parts extending in the longitudinal direction are piled up, and the belt-shaped film F is cylindrically wound so that the face Fsb on which a sealing layer to be welded with a sealing tape T is formed to be an external face. In a sealing tape arranging part 23, the sealing tape T is arranged along the longitudinal direction from the outside over both side parts piled up, and a cylindrical film F1 formed by bonding the external face Fsb of both the side parts and the sealing tape T in a welding part 13, is filled with the content C to obtain the package. As in this package, there exists no need to directly weld the internal face Fsa when the cylindrical film F1 is formed, alternatives for the substance of the internal layer can be increased, so that various contents C can be filled into the cylindrical film F1. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a packaging body, a packaging body manufacturing apparatus, and a packaging body manufacturing method, and more particularly to a packaging body that can be filled with a wide variety of contents, a packaging body manufacturing apparatus that manufactures the packaging body, and a packaging body manufacturing method.

A package manufactured by filling contents such as sausage and stick cheese into a tubular film and ligating both ends is rolled up in a tubular shape, and the side edges are overlapped to form a tubular film. It is known that it can be manufactured by a packaging body manufacturing apparatus including a mechanism for performing a process, a mechanism for filling a cylindrical film with contents, and a mechanism for ligating both ends of the cylindrical film filled with the contents. In such a package manufacturing apparatus, when a belt-like film is wrapped in a cylindrical shape and the side edges are sealed, the inner surface of one side edge of the film wound in a cylindrical shape and the inner surface of the other side edge are Since so-called envelope sticking is performed to overlap and seal the outer surface of one side edge portion and the inner surface of the other side edge portion, so-called envelope sticking is performed. In the case of envelope pasting, a band-like film is used in which a layer (seal layer) of heat-weld synthetic resin is formed on both the inner and outer surfaces (see, for example, Patent Document 1).
JP-A-2005-231539 (paragraphs 0030, 0032, etc.)

  However, since the inner surface of the tubular film is a portion that contacts the filled contents, the type of the filled contents is limited as a result of forming a seal layer on the inner surface of the tubular film. Will receive.

  In view of the above-described problems, an object of the present invention is to provide a packaging body that can be filled with a wide variety of contents, a packaging body manufacturing apparatus that manufactures the packaging body, and a packaging body manufacturing method.

  In order to achieve the above object, the package according to the first aspect of the present invention has, as shown in FIG. 8, for example, a belt-like film F (see also, for example, FIG. 1) on both sides extending in the belt-like longitudinal direction. Fi and Fj are overlapped and wound into a cylindrical shape, and the portion where both side portions Fi and Fj of the strip-like film F wound in a cylindrical shape are overlapped extends along the longitudinal direction from the outside across both side portions Fi and Fj. A cylindrical film F1 formed by bonding the sealing tape T; and a content C filled in the cylindrical film F1; an outer surface Fsb when the belt-like film F is wound into a cylindrical shape A sealing layer that is welded to the sealing tape T is formed.

  With this configuration, since the seal layer that is welded to the sealing tape is formed on the outer surface of the belt-shaped film when it is wound into a cylindrical shape, the inner surface is directly welded when the cylindrical film is formed. This eliminates the need to increase the choice of material for the inner layer of the tubular film, thereby eliminating the restrictions on the contents filled in the tubular film and making the inner surface a sealing layer. It becomes possible to fill a cylindrical film with a wide variety of contents compared to a conventional package that has not been provided.

  Moreover, the packaging body which concerns on the 2nd aspect of this invention is the packaging film R which concerns on the said 1st aspect of the said invention, for example, as shown in FIG. One side Fi of the surface Fsa and the other side Fj of the other surface Fsb are in contact with each other.

  When configured in this manner, a so-called envelope-attached tubular film is formed, and when the sealing tape is disposed, one side portion is not folded back as in the so-called joint-gap-sticking, and the folded film is folded. It is possible to avoid the occurrence of a portion where stress is concentrated, such as a portion where the stress is concentrated.

  Moreover, the packaging body which concerns on the 3rd aspect of this invention is wound by the cylinder shape in the packaging body R which concerns on the said 1st aspect or 2nd aspect of this invention, if it shows, for example with reference to FIG. The outer surface Fsb of the strip-shaped film F and the sealing tape T are welded along the longitudinal direction at both side portions Fi and Fj, and the both side portions Fi and Fj on which the strip-shaped film F wound in a cylindrical shape are overlapped. Among them, the welding strength with the sealing tape T at the side portion Fi located outside is configured to be larger than the welding strength with the sealing tape T at the side portion Fj located inside.

  With this configuration, when the package is opened, the side portions located outside the strip-shaped film wound in a cylindrical shape and overlapped on both sides can remain attached to the sealing tape, It is possible to make it easier to peel off the tubular film by being integrated with the side portion located on the outer side of the strip-shaped film wound in a tubular shape through welding. In addition, both sides of the strip-shaped film wound in a cylindrical shape are in close contact with each other, and a large force is required when peeling the strip-shaped film wound in a cylindrical shape in the shearing direction. The fact that the welding strength with the stopper tape is configured to be large acts in a direction to prevent an unintentional peeling force from acting in the distribution stage after the package is manufactured.

  In order to achieve the above object, the packaging body manufacturing apparatus according to the fourth aspect of the present invention has at least one surface Fsb, as shown in FIGS. 1, 3, and 6, for example. A tube-shaped film F formed in a cylindrical shape so that both side portions Fi and Fj (FIG. 3) extending in the longitudinal direction of the belt shape overlap with the seal layer Fsb on the outside; A synthetic resin sealing tape T, which is welded to the sealing layer Fsb along the longitudinal direction from the outside across the both side Fi and Fj, is arranged on the portion where the both sides Fi and Fj of the wound belt-like film F are overlapped. A sealing tape disposing portion 23 to be provided; a welding portion 13 for welding the outer surface Fsb of the strip-like film F wound in a cylindrical shape and the sealing tape T along the longitudinal direction on both side portions Fi and Fj; Is provided.

  If comprised in this way, since it has the welding part which welds along the longitudinal direction the outer surface and sealing tape of the strip | belt-shaped film wound by the cylinder shape along both sides, the inner surface of the cylindrical film which is not welded The choice of material for the layer can be increased, thereby eliminating the restrictions on the contents filled in the tubular film, and a wider variety compared to conventional packaging that had to be sealed on the inner surface It becomes a package manufacturing apparatus which can manufacture the package which can be filled with the various contents.

  Moreover, the packaging body manufacturing apparatus which concerns on the 5th aspect of this invention is a cylinder shape in the packaging body manufacturing apparatus 1 which concerns on the said 4th aspect of this invention, as shown, for example in FIG.1, FIG.3, FIG.6. The forming portion 10 winds the belt-like film F in a cylindrical shape so that one side portion Fi of one surface Fsa of the belt-like film F and the other side portion Fj of the other surface Fsb are in contact with each other.

  When configured in this manner, a so-called envelope-attached tubular film is formed, and when the sealing tape is disposed, one side portion is not folded back as in the so-called joint-gap-sticking, and the folded film is folded. It is possible to avoid the occurrence of a portion where stress is concentrated, such as a portion where the stress is concentrated.

  In order to achieve the above object, a packaging body manufacturing method according to a sixth aspect of the present invention is, for example, a seal welded to a synthetic resin as shown in FIGS. 1 and 4 (and FIGS. 6 and 7). A cylinder in which a belt-like film F having a layer formed on at least one surface Fsb is wound in a cylindrical shape so that both side portions Fi and Fj (see, for example, FIG. 3) extending in the longitudinal direction of the belt with the sealing layer Fsb on the outside overlap. The step of forming the shape (St1); straddling both side portions Fi and Fj (for example, see FIG. 3) on the portion where the both side portions Fi and Fj (for example, see FIG. 3) of the strip-shaped film F wound in a cylindrical shape are overlapped. A sealing tape disposing step (St2) for disposing a synthetic resin sealing tape T to be welded to the sealing layer Fsb along the longitudinal direction from the outside; and an outer surface Fsb of the strip-shaped film F wound in a cylindrical shape Seal tape T on both sides Fi, Fj (example Bas Figure 3 reference) both in the longitudinal direction of and a welding step of welding (St3).

  If comprised in this way, since the outer surface of the strip | belt-shaped film wound cylindrically and sealing tape are welded along a longitudinal direction in both sides, the material of the layer of the inner surface of the cylindrical film which is not welded The number of choices can be increased, thereby eliminating the restrictions on the contents filled in the tubular film, and there is a wider variety of contents compared to conventional packages that had to have a sealing layer on the inner surface. It becomes the package body manufacturing method which can manufacture the package body which can be filled.

  Moreover, when the packaging body manufacturing method which concerns on the 7th aspect of this invention is shown with reference to FIG.3 and FIG.4 (and FIG.7), for example, in the packaging body manufacturing method which concerns on the said 6th aspect of this invention In the cylindrical forming step (St1), the belt-shaped film F is formed in a cylindrical shape so that one side Fi of one surface Fsa of the belt-shaped film F and the other side Fj of the other surface Fsb are in contact with each other. Roll it up.

  When configured in this manner, a so-called envelope-attached tubular film is formed, and when the sealing tape is disposed, one side portion is not folded back as in the so-called joint-gap-sticking, and the folded film is folded. It is possible to avoid the occurrence of a portion where stress is concentrated, such as a portion where the stress is concentrated.

  According to the present invention, since the manufactured packaging body is welded along the longitudinal direction on both sides of the outer surface of the strip-shaped film wound in a cylindrical shape and the sealing tape, the cylindrical shape When the film is formed, it is not necessary to weld the inner surface directly, and the choice of material for the inner layer of the tubular film can be increased, thereby removing the restrictions on the contents filled in the tubular film. As a result, it becomes possible to fill the cylindrical film with a wide variety of contents as compared with a conventional package in which the inner surface has to be a sealing layer.

  Embodiments of the present invention will be described below with reference to the drawings. In the drawings, the same or similar members are denoted by the same or similar reference numerals, and redundant description is omitted.

  First, with reference to FIG. 1, the packaging body manufacturing apparatus 1 which concerns on the 1st Embodiment of this invention is demonstrated. FIG. 1 is a schematic configuration diagram of a packaging body manufacturing apparatus 1. The packaging body manufacturing apparatus 1 is provided with a tube forming section 10 that winds a belt-like film F as a belt-like film in a tubular shape, and a sealing tape T disposed on the belt-like film F wound in a tubular shape. A sealing tape supply device 23 (sealing tape feeder 23) as a sealing tape disposing portion, and a longitudinal joining device 13 (which forms a welding portion for joining the strip-shaped film F wound in a cylindrical shape together with the sealing tape T) ( vertical sealing device 13), filling device 30 (packing device 30) for filling contents C into cylindrical film F1 formed by joining strip-shaped film F wound in a cylindrical shape together with sealing tape T, and cylinder Package R (see FIG. 8) in which the contents C filled in the film F1 are rocket-packed in predetermined amounts. A squeezing device 40, a bundling ligating device 70, and a cutter 81 as a cutting device.

  The width of the belt-like film F is such that both sides overlap the length of the circumference in the cross section perpendicular to the axis of the package R (see FIG. 8) of the rocket packaging to be manufactured (to form the tubular film F1). Min)). The belt-like film F has a multilayer structure in which a functional material layer having a predetermined function is formed on one surface Fsa and a seal layer that is thermally melted is formed on the other surface Fsb. A functional material layer here is a layer formed with the material which has a function suitable for preservation | save of the contents of the rocket packaging body R (FIG. 8) manufactured, and according to the contents filled, for example, Paper, fluorine-based resin, vapor-deposited film of inorganic material, liquefied smoke transfer film, non-woven fabric, film for holding powder of organic material or inorganic material, engineering plastic that melts at high temperature, etc. are used. The functional material layer is roughly divided into an insoluble material layer (for example, paper or a powder holding film) that is insoluble and a heat-melting material layer (for example, engineering plastic) that is melted by heat from the viewpoint of selecting a ligation means. Is done. In the present embodiment, the functional material layer is described as an insoluble material layer.

  The belt-like film F is wound in a cylindrical shape in the cylindrical forming portion 10 so that the insoluble material layer is on the inner side (inner surface) and the seal layer is on the outer side (outer surface). That is, one surface Fsa is a surface on which an insoluble material layer is formed, and is also an inner surface. Therefore, in this specification, in addition to one surface, the insoluble material layer forming surface (or the insoluble material layer itself) and the inner surface may be represented by the symbol “Fsa”. Similarly, in addition to the other surface, the seal layer forming surface (or the seal layer itself) and the outer surface may also be represented by the symbol “Fsb”. In the belt-like film F, one or more intermediate layers may exist between the insoluble material layer Fsa and the seal layer Fsb. The seal layer Fsb of the belt-like film F can be welded to the sealing tape T, and typically, any of polyolefin, ethylene copolymer, polyester resin, and polystyrene resin is used.

Examples of the polyolefin include high-density polyethylene (HDPE), medium-density polyethylene (MDPE), low-density polyethylene (LDPE), ethylene / α-olefin copolymer (including its multi-component copolymer), or a line thereof Low density polyethylene (LLDPE) or its very low density polyethylene (VLDPE). In the ethylene / α-olefin copolymer, the α-olefin is preferably one having 4 to 8 carbon atoms, butene-1, pentene-1, hexene-1, 4-methylpentene-1, heptene. -1, octene-1, and the like. These α-olefins preferably contain 3 to 15 mol% in the copolymer resin. Further, as LLDPF, those having a melting point of 116 to 132 ° C., a density of 0.918 to 0.940 g / cm ³ , and a melt flow rate (MFR) of 0.3 to 15 g / 10 min are particularly suitable. Furthermore, by blending these ethylene / α-olefin copolymers with high-density polyethylene having a wide molecular weight distribution, or by making the molecular weight distribution a binodal molecular weight distribution with two peaks, the extrusion moldability can be improved. it can. The high density polyethylene blended with the ethylene / α-olefin copolymer has a molecular weight distribution (Mw / Mn) of 3.0 or more, particularly in the range of 3.5 to 6.0. It is preferable that the density is 0.940 to 0.968 g / cm ³ and the melt flow rate is 0.3 to 30 g / 10 min.

  In the above-mentioned ethylene copolymer, (meth) acrylic acid and its ester and vinyl acetate are suitable as a comonomer component. For example, ethylene / acrylic acid copolymer (EAA), ethylene / methacrylic acid copolymer (EMA), ethylene / ethyl acrylate copolymer (EEA), ethylene / methyl acrylate copolymer (EMMA), ethylene -Vinyl acetate copolymer is preferred. The content of the comonomer component in the above resin composition is preferably 2 to 30% by mass, and more preferably 5 to 20% by mass, since it particularly has both extrudability and seal strength. Moreover, as said polyester-type resin, it is a polycondensate of polyhydric carboxylic acid (dicarboxylic acid) and polyalcohol (diol), for example, and uses polyethylene terephthalate (PET) and polybutylene terephthalate (PBT) suitably. be able to. The dicarboxylic acid component is terephthalic acid (TPA) or 2,6-naphthalenedicarboxylic acid (NDC), and the diol component is ethylene glycol (EG), 1,3-propanediol (PDO), 1,4- It is butanediol and 1,4-cyclohexanedimethanol (CHDM), and a polyester-based resin combined from these polycarboxylic acids (dicarboxylic acids) and polyalcohols can be used. In addition, as the above-mentioned polystyrene-based resin, non-crystalline polystyrene having an atactic structure (softening at 70 ° C. or higher) can be suitably used as stereoregularity.

  The belt-like film F is wound in a roll shape and supported as an original fabric 21 (flat film roll 21) so as to be rotatable (so that the belt-like film F can be pulled out). In the present embodiment, the belt-like film F is wound in a roll shape so that the insoluble material layer Fsa is on the inner side and the sealing layer Fsb is on the outer side. Guide rollers 22 </ b> A and 22 </ b> B are provided between the original fabric 21 and the tubular forming portion 10 to guide the belt-like film F drawn from the original fabric 21 to the tubular forming portion 10.

The cylindrical forming part 10 is a mechanism for winding the belt-like film F into a cylindrical shape, and includes a forming shoulder 11 and a guide pipe 12.
As shown in detail in FIG. 2, the forming shoulder 11 is attached to a forming plate 11p for determining the attachment position. The width of the forming shoulder 11 is regulated by the forming plate 11p. The forming shoulder 11 has a cylindrical shape that opens up and down. Further, a circumferential gap 11g extending in the longitudinal direction is formed at one place in the circumferential direction. The forming shoulder 11 is basically circular in cross section, but is formed so that one protrudes from the circumference to the outside and the other enters the inside at a portion of the gap 11g extending in the vertical direction. By being configured in this manner, one side portion of the insoluble material layer Fsa and the other side portion of the seal layer Fsb are overlapped so as to perform so-called envelope sticking. Furthermore, the upper end edge of the forming shoulder 11 is curved and inclined, whereby the belt-like film F is guided so that the seal layer forming surface Fsb is along the inner surface of the forming shoulder 11, and the inner surface Fsa is on the insoluble material layer forming surface. The outer surface Fsb is wound in a cylindrical shape so as to be a seal layer forming surface and guided to the guide tube 12. The guide tube 12 is a cylindrical member, and is positioned inside the strip-shaped film F wound in a tubular shape (in other words, the strip-shaped film F wound in a tubular shape surrounds the guide tube 12). ), And is arranged to extend downward from the forming shoulder 11. Note that as a convention, the forming shoulder 11 and the forming plate 11p referred to in this specification may be collectively referred to as a forming plate, but in this specification, the forming shoulder 11 and the forming plate 11p are distinguished.

  Here, with reference to FIG. 3, the strip | belt-shaped film F wound by the cylinder shape is demonstrated. FIG. 3 is a partial side view of the guide tube 12 as seen from the direction of the portion where both side portions of the belt-like film F overlap. As described above, the strip-shaped film F wound in a cylindrical shape has an insoluble material layer Fsa on the inside and a seal layer Fsb on the outside. In the strip-shaped film F wound in a cylindrical shape, an inner surface Fsa of one side portion Fi and an outer surface Fsb of the other side portion Fj overlap each other. A portion where the both side portions Fi and Fj overlap is referred to as a contact portion Fc. The contact part Fc occupies a part of the side parts Fi and Fj. In the present embodiment, each of the side portions Fi and Fj extends from the side end of the strip film F in the transverse direction, the width of the contact portion Fc, and the width of one of the two vertical seals described later, It is a concept that refers to a portion in which a width obtained by adding a margin width extends in the longitudinal direction.

  Returning to FIG. 1 again, the description of the configuration of the package manufacturing apparatus 1 will be continued. The sealing tape supply device 23 is a mechanism for supplying the sealing tape T to the contact portion Fc (see FIG. 3) of the strip-shaped film F wound in a cylindrical shape so as to cover the contact portion Fc (see FIG. 3). . The sealing tape T is a tape having a width wider than the designed contact portion Fc (see FIG. 3), typically about the same width as the side portion Fj (see FIG. 3). It is wound and supported as a sealing tape roll 24 (sealing tape roll 24) so as to be rotatable (so that the sealing tape T can be pulled out). The sealing tape T is formed of a synthetic resin that can be welded to the outer surface Fsb of the belt-like film F by heat. The sealing tape T is typically made of vinylidene chloride resin or olefin resin, and may be a single layer or a multilayer. The sealing tape supply device 23 further guides the sealing tape T drawn from the original sealing tape 24 to the contact portion Fc (see FIG. 3) of the strip-shaped film F wound in a cylindrical shape, The upper pressing roller 26A and the lower pressing roller 26B that press the sealing tape T against the contact portion Fc (see FIG. 3) of the belt-like film F and prevent the contact portion Fc (see FIG. 3) from opening. (Hereinafter, these are simply collectively referred to as “pressing roller 26” unless they are particularly distinguished). The upper pressing roller 26A and the lower pressing roller 26B are provided apart from each other in the vertical direction. The pressing roller 26 is configured to sandwich both side portions Fi and Fj (see FIG. 3) and the sealing tape T of the belt-like film F between the guide tube 12.

  The vertical joining device 13 is a device that joins each of the side portions Fi and Fj (see FIG. 3) of the strip-shaped film F wound in a cylindrical shape to the sealing tape T to form the cylindrical film F1. The vertical joining device 13 is disposed between the upper pressing roller 26A and the lower pressing roller 26B. In the present embodiment, the vertical joining device 13 is a device that performs ultrasonic welding. The vertical joining device 13 is a linear welding extending in the longitudinal direction on one side Fi (see FIG. 3) and the other side Fj (see FIG. 3) of the strip-like film F wound in a cylindrical shape. (It has two horns spaced apart in the width direction of the sealing tape T so that two vertical seal lines Li, Lj (see FIG. 8) can be formed by this linear welding) ing. The distance between the two horns of the longitudinal joining device 13 is narrower than the width of the sealing tape T, and is typically slightly smaller than the width of the sealing tape T. By performing two linear welds, the width of the seal line is made narrower than when welding is performed in which a single vertical seal line is formed across both sides Fi and Fj (see FIG. 3). Therefore, the output of ultrasonic waves can be reduced, and each of the two seal wires guarantees a predetermined sealing property, which is advantageous for unintentional peeling at the distribution stage after the package is manufactured. It becomes.

  The filling device 30 has a pump 31 and a nozzle 32 for filling the formed tubular film F1 with the contents C. The nozzle 32 is connected to a pump 31 installed above the forming shoulder 11, and the tip is introduced into the guide tube 12. The tip of the nozzle 32 opens on the downstream side of the longitudinal joining device 13. In addition, the pump 31 may be installed not in the upper part of the forming shoulder 11 but in another position where the contents are easily replenished, and connected to the nozzle 32 by piping. In particular, when filling a relatively heavy content such as kneaded food, the kneaded food stored in a container installed on the ground is pumped to the position of the nozzle 32 by a pump and supplied. Is good. A feed roller 14 that is a feed device is provided on the downstream side of the guide tube 12 and the nozzle 32. In the feed roller 14, the cylindrical body 15 a filled with the contents C in the cylindrical film F 1 is continuously moved downward with the pair of columnar feed rollers 14 pressing the contents C. Narrow pressure transport. As the cylindrical body 15 a is conveyed downward by the feed roller 14, the belt-like film F is drawn out from the original fabric 21, and the sealing tape T is drawn out from the sealing tape original fabric 24. .

  The ironing device 40 is provided on the downstream side of the feed roller 14. The ironing roller 41 of the ironing device 40 has a cylindrical outer surface extending in a direction perpendicular to the paper surface in FIG. 1, and the length in the perpendicular direction is at least longer than the folding width, and is supported by the arm body 42. The “folding width” refers to the width when the cylindrical body 15a is flattened, in other words, the half length of the circumferential length of the cylindrical body 15a. The arm body 42 can swing around its one end 42a, and a lateral member 43 is connected to the middle part via a pin or the like. When the pair of lateral members 43 moves in the proximity direction, the cylindrical body 15 a is pinched by the pair of squeezing rollers 41. When the horizontal member 43 moves backward in the separating direction, the squeezing roller 41 does not pinch the cylindrical body 15a. Thus, the absent portion 15b of the contents C is formed in the traveling cylindrical body 15a by a predetermined distance in the traveling direction. The squeezing device 40 is not limited to a roller as long as the absence portion 15b of the contents C can be formed flat on the cylindrical body 15a. For example, the cylindrical body 15a is crushed from both sides with a flat member, and the contents are distributed up and down. It may be something like this. Such crushing is also included in the concept of “squeezing” here.

  The focusing and ligating device 70 is provided on the downstream side of the ironing device 40. The focusing and ligating device 70 includes a focusing device having focusing plates 72 and 73, and a ligation machine 74 as a ligating means for ligating the absent portion 15b focused by the focusing device using a metal or resin wire. It consists of The shape of the wire (metal wire or synthetic resin wire) may be a rod-like wire, and the cross-sectional shape thereof is a circle, a rectangle or a shape with corners rounded, a rectangle or a shape with corners rounded, a flat shape, Any oval shape can be suitably used. The maximum diameter of the cross section of the wire is preferably 0.5 to 4 mm, and more preferably 1 to 3 mm. As the material of the metal wire, aluminum or an alloy thereof, iron, or stainless steel is preferable. As the material of the synthetic resin wire, propylene homopolymer, propylene copolymer, high density polyethylene, medium density polyethylene, or polyamide can be suitably used. When using a synthetic resin wire, the ligated shape is maintained by heating and welding at the same time as ligating the wire. As the heating means (not shown), ultrasonic heating welding is suitable. Two ligature machines 74 are arranged apart from each other in the vertical direction. The ligator 74 is sandwiched between the upper and lower ends of the focusing plate 72. The focusing plates 72 and 73 are configured to reciprocate close to and then away from each other. The focusing plate 73 is disposed at a height that sandwiches the focusing plate 72 from above and below when the focusing plates 72 and 73 come close to each other. On the converging plates 72 and 73, V-shaped or U-shaped converging grooves are formed at opposing edges on the side of the cylindrical body 15a that is continuously conveyed. When the absent portion 15b flows, the focusing and ligating device 70 brings the opposing focusing plates 72 and 73 close to each other. At this time, the left and right focusing plates 72 and 73 overlap, and the absent portion 15b is located at the bottom of each focusing groove. The non-existing portion 15 b that has been converged is then caulked with a wire rod by a ligature machine 74.

  The cutter 81 is provided on the downstream side of the converging / ligating device 70. The cutter 81 may be included in the converging / ligating device 70 (not shown). The cutter 81 also reciprocates in synchronization with the focusing plates 72 and 73. In the case where the converging ligation device 70 and the cutter 81 are integrally formed (when the cutter 81 is included in the converging ligation device 70), it is configured to be driven by a common driving device (not shown). The configuration is simplified and preferable. However, it is preferable that the converging plates 72 and 73 come close to each other and the cutter 81 moves to a position for cutting the film after the ligator 74 ligates the absent portion 15b.

  Further, the converging / ligating device 70 and the cutter 81 move downward at the same speed as the cylindrical body 15a is sent downward, converging and ligating the absent portion 15b, and then cutting the absent portion 15b. It is preferable to perform a so-called “worship exercise (box motion)” that opens and returns to the upper position. Therefore, when the focusing and ligating device 70 and the cutter 81 are installed on a common base (not shown) that moves up and down, the configuration becomes simple.

  Then, with reference to FIG. 4, the packaging body manufacturing method which concerns on the 2nd Embodiment of this invention is demonstrated. FIG. 4 is a flowchart for explaining the package manufacturing method according to the second embodiment of the present invention. In the following description, the packaging body manufacturing method will be described in conjunction with the operation of the packaging body manufacturing apparatus 1 (see FIG. 1), but may be performed by an apparatus having another alternative action. In the following description, when referring to the configuration of the packaging body manufacturing apparatus 1 and the reference numerals indicating the strip film F, FIGS. 1 to 3 will be referred to as appropriate. In the present embodiment, a belt-like film F in which an insoluble material layer is formed on the inner layer Fsa and a seal layer is formed on the outer layer Fsb is typically used.

  The strip-shaped film F drawn out from the original fabric 21 passes through the guide rollers 22A and 22B and reaches the forming shoulder 11. The belt-like film F is not bent by a predetermined tension applied by the guide rollers 22A and 22B during the period from the original fabric 21 to the forming shoulder 11. The band-shaped film F that has reached the forming shoulder 11 is drawn into the inside of the cylindrical shape through a curved slope formed at the upper edge of the forming shoulder 11, the insoluble material layer Fsa is on the inside, and the seal layer Fsb is on the outside. Further, both side portions Fi and Fj are overlapped and wound into a cylindrical shape so that the insoluble material layer Fsa of one side portion Fi and the seal layer Fsb of the other side portion Fj are in contact with each other (St1).

  The belt-like film F wound in a cylindrical shape is fed to the guide cylinder 12 positioned below the forming shoulder 11 while maintaining its form. After the sealing tape T pulled out from the sealing tape raw material 24 passes through the guide rollers 25A to 25D and is applied with a predetermined tension, the cylindrical strip film F guided to the guide cylinder 12 is applied. It is supplied and disposed so as to straddle both side portions Fi and Fj of the strip-shaped film F wound in a cylindrical shape (St2). The sealing tape T disposed on the strip-shaped film F wound in a cylindrical shape is sandwiched between the upper part of the guide cylinder 12 and the upper pressing roller 26A. Further, below that, it is sandwiched between the lower part of the guide cylinder 12 and the lower pressing roller 26B.

  When the strip-shaped film F wound in a cylindrical shape is sent downward along the guide tube 12 with the sealing tape T disposed, the longitudinal joining device 13 provided between the pressing rollers 26A and 26B. Thus, the outer surface Fsb of the strip-shaped film F wound in a cylindrical shape and the sealing tape T are welded along the longitudinal direction at both the side portions Fi and Fj (St3). The outer surface Fsb of the strip-shaped film F wound in a cylindrical shape and the sealing tape T are welded to form the cylindrical film F1.

  As shown in the cross-sectional view of FIG. 5, in this embodiment, two vertical seal lines are formed by ultrasonic welding at two locations on the contact portion Fc of one side portion Fi and the other side portion Fj. Li and Lj are formed. At this time, between the longitudinal joining device 13 (horn) and the guide tube 12 (anvil), there are three films (sealing tape T, one on the side where the longitudinal seal line Li is applied to one side Fi. Side film Fi, the other side part Fj), and the other side part Fj is provided with two films (sealing tape T, the other side part Fj) on the side where the vertical seal line Lj is applied. Will be. Since the tip of the horn and anvil are formed flat, if the horn and anvil are relatively pressed at a predetermined load during ultrasonic welding, the side on which the three films are interposed is more strongly pressed. As a result, the welding strength increases (becomes difficult to peel off).

  Returning to FIG. 4 again, the description of the packaging body manufacturing method will be continued. When the tubular film F1 is formed by welding with the vertical joining device 13, the tubular film F1 is filled with the contents C from the pump 31 through the nozzle 32 (St4). The cylindrical body 15 a generated by filling the cylindrical film F <b> 1 with the content C is conveyed downstream by the feed roller 14. The pair of feed rollers 14 is transported with a narrow pressure so that the cylindrical body 15a is locally crushed, but the crushed cylindrical body 15a passes through the position of the feed roller 14 due to the internal pressure of the contents C. Return to the original cylindrical shape. After that, the cylindrical body 15a is intermittently compressed over a predetermined length by a pair of squeezing rollers 41 on the downstream side of the feed roller 14, and is flattened so that the joined sealing tape T fits on one side. Thus, the absent portion 15b without the contents C is formed at a predetermined interval (St5).

  The cylindrical body 15a is sequentially sent downstream of the ironing device 40, and when the formed absent portion 15b reaches the position of the focusing and ligating device 70, the absent portion 15b is first formed into a focusing groove by the opposing focusing plates 72 and 73. Finely focused on the groove bottom (St6). Next, the converged absent portion 15b is ligated at two places separated vertically using a wire rod by the ligature machine 74 (St7). Thereafter, the ligated absent portion 15b is sent downstream, and when it reaches the position of the cutter 81, the film is cut between the two ligations by the cutter 81 (St8). Thus, it becomes a package body one by one by cutting between ligations. This package is taken out from the package manufacturing apparatus 1 and supplied to the next step.

  Next, with reference to FIG. 6, a package manufacturing apparatus 1A according to a third embodiment of the present invention will be described. FIG. 6 is a schematic configuration diagram of the package manufacturing apparatus 1A. The package manufacturing apparatus 1A is typically used when manufacturing the package R (see FIG. 8) with a strip-shaped film F in which the inner layer Fsa is formed of a hot-melt material layer and the outer layer Fsb is formed of a seal layer. . The difference of the packaging body manufacturing apparatus 1A from the packaging body manufacturing apparatus 1 (see FIG. 1) is that a lateral joining device 61 and a focusing ligation device 70A are arranged in this order on the downstream side of the ironing device 40. It is. The cutter 81 disposed downstream of the focusing and ligating device 70 (see FIG. 1) in the packaging body manufacturing apparatus 1 (see FIG. 1) is incorporated in the focusing and ligating apparatus 70A in the packaging body manufacturing apparatus 1A. The ironing device 40 and the upstream configuration (the cylindrical forming unit 10, the sealing tape supply device 23, the vertical joining device 13, the filling device 30 and the like) are the same as those in the package manufacturing apparatus 1 (see FIG. 1). . Hereinafter, the description of the same points will be omitted, and the different points will be mainly described.

  The lateral joining device 61 is provided on the downstream side of the ironing device 40. The lateral joining device 61 is a device that performs primary sealing, and includes an ultrasonic horn 62 and an anvil 63 that face each other on both sides of the surface of the absent portion 15b. The facing surface of the anvil 63 facing the ultrasonic horn 62 is flat. On the other hand, the ultrasonic horn 62 has two parallel protrusions 62a extending in the width direction of the absent portion 15b. The ultrasonic horn 62 and the anvil 63 configured as described above are close to each other, and the two protrusions 62 a of the ultrasonic horn sandwich the absent portion 15 b between the opposing surfaces of the anvil 63 and the ultrasonic horn 62. Emits ultrasonic energy to provide a linear primary seal to the absent portion 15b at two positions X1 and X2. The shape of the opposing surface of the ultrasonic horn 62 and the anvil 63 is not limited to the above. For example, the opposing surface 62a of the ultrasonic horn 62 is also flat like the opposing surface of the anvil 63, and the length of the substantially absent portion 15b. A belt-like primary seal having a width equivalent to As the welding means, ultrasonic welding is suitable, but other than this, resistance heating welding, high frequency dielectric heating welding, laser heating welding, molten resin droplet welding, and other various welding means may be used.

  The focusing and ligating device 70 </ b> A is provided on the downstream side of the lateral joining device 61. The focusing and ligating device 70 </ b> A includes a focusing device having focusing plates 72 and 73, and a secondary seal device having an ultrasonic horn 77 and an anvil 78. In FIG. 6, the horizontal joining device 61 and the focusing ligation device 70 </ b> A are described in the same direction, but actually the focusing ligation device 70 </ b> A is arranged in a direction orthogonal to the lateral joining device 61 (perpendicular to the paper surface of FIG. 6). The The ultrasonic horn 77 and the anvil 78 are arranged to face each other so as to sandwich the cylindrical body 15a and the absent portion 15b continuously conveyed downward. The ultrasonic horn 77 is formed with two protrusions 77 a at the top and bottom of the ultrasonic horn 62 with a smaller interval than the two protrusions 62 a of the ultrasonic horn 62. The ultrasonic horn 77 is sandwiched between the focusing plates 72 at the top and bottom. The anvil 78 is sandwiched between the converging plates 73 at the top and bottom. The pair of focusing plates 72 and 73 and the pair of the ultrasonic horn 77 and the anvil 78 are configured to perform reciprocating movements that are close to each other and then separated from each other simultaneously or separately. On the converging plates 72 and 73, V-shaped or U-shaped converging grooves are formed at opposing edges on the side of the cylindrical body 15a that is continuously conveyed. When the absent portion 15b flows, the focusing and ligating device 70A brings the opposing focusing plates 72 and 73 close to each other. At this time, the right and left focusing plates 72 and 73 overlap, and the absent portion 15b is located at the bottom of each focusing groove. Then, the non-existing portion 15b is pinched by the ultrasonic horn 77 and the anvil 78 and the non-existing portion 15b is welded, and the secondary portion linear at two positions Y1 and Y2 is welded to the non-existing portion. A seal is configured to be applied between the two primary seals (between X1 and X2).

  The cutter 81 is provided at a middle position in the anvil 78. The cutter 81 is formed in a plate shape, and a sharp blade portion is provided on the side where the absent portion 15b to be cut exists. The cutter 81 also reciprocates similarly to the anvil 78. Therefore, it is preferable that the converging / ligating device 70A and the cutter 81 are driven by a common driving device (not shown) because the configuration is simplified. However, it is preferable that the converging plates 72 and 73 are close to each other and the cutter 81 moves to a position where the film is cut after the ultrasonic horn 77 and the anvil 78 sandwich the absent portion 15b. Further, the lateral joining device 61, the converging ligation device 70A and the cutter 81 are moved downward at the same speed as the cylindrical body 15a is sent downward, and sandwich the absent portion 15b to provide the primary seal and the secondary seal. After cutting, it is preferable to perform a so-called “worship motion (box motion)” in which the absent portion 15b is opened and returned to the upper position. Therefore, when the horizontal joining device 61, the focusing and ligating device 70A, and the cutter 81 are installed on a common gantry (not shown) that moves up and down, the configuration becomes simple.

  Next, with reference to FIG. 7, a package manufacturing method according to a fourth embodiment of the present invention will be described. FIG. 7 is a flowchart for explaining a package manufacturing method according to the fourth embodiment of the present invention. In the following description, the packaging body manufacturing method according to the present embodiment will be described together with the operation of the packaging body manufacturing apparatus 1A (see FIG. 6), but is performed by an apparatus having other alternative actions. Also good. In the following description, when referring to the configuration of the packaging body manufacturing apparatus 1A and the reference numerals indicating the strip-shaped film F, FIGS. In the present embodiment, a belt-like film F in which a hot-melt material layer is formed on the inner layer Fsa and a seal layer is formed on the outer layer Fsb is typically used.

  In the packaging body manufacturing method shown in the flowchart of FIG. 7, steps St1 to St5 are the same as steps St1 to St5 in the packaging body manufacturing method shown in the flowchart of FIG. A description will be given after the absence portion 15b without the object C is formed at a predetermined interval (St5). When the absent portion 15 b is formed, the cylindrical body 15 a is sequentially sent downstream of the ironing device 40. When the formed absent portion 15b reaches the lateral joining device 61, the absent portion 15b is sandwiched between the two protrusions 62a of the ultrasonic horn 62 and the anvil 63, and ultrasonic energy is released from the ultrasonic horn 62. Thus, two linear primary seals are applied to the absent portion 15b (St5-2). In the present embodiment, since the inner layer Fsa is formed of a hot-melt material layer, sealing can be performed. Subsequently, the absent portion 15b subjected to the primary seal is sent downstream and reaches the position of the converging / ligating device 70A. In the focusing and ligating apparatus 70A, first, the absent portion 15b is finely focused on the bottom of the focusing groove by the opposing focusing plates 72 and 73 (St6). Next, the converged absent portion 15b is sandwiched between the two projecting portions 77a of the ultrasonic horn 77 of the secondary sealing device 76 and the opposed surface of the anvil 78, and secondary sealing is performed at the two positions Y1 and Y2. (St7A). Immediately after the secondary seal is applied, the film is cut between the two secondary seals by the cutter 81 (St8). In this way, by cutting between the seals, it becomes a single package. This package is taken out from the package manufacturing apparatus 1A and supplied to the next step.

  Next, with reference to FIG. 8, the package R which concerns on the 5th Embodiment of this invention is demonstrated. FIG. 8 is a partial detailed view of the package R, and shows the sealing tape T and the strip-shaped film F appropriately cut for easy understanding of the internal structure. The package R is typically manufactured by the package manufacturing method 1 shown in FIG. 4 or 7 in the package manufacturing apparatus 1 (see FIG. 1) or the package manufacturing apparatus 1A (see FIG. 6). It may be manufactured by a device or method having other alternative actions. The package body R has inner surfaces Fsa formed of a functional material layer that is an insoluble material layer or a heat-melting material layer, and both side portions Fi and Fj of the belt-like film F having an outer surface Fsb formed of a seal layer on the outside. The cylindrical film F1 formed by joining with the provided sealing tape T is filled with the contents C. The belt-like film F is so-called envelope pasting in which the inner surface Fsa of one side portion Fi and the outer surface Fsb of the other side portion Fj are in contact with each other. The sealing tape T connecting the both side portions Fi and Fj is in contact with the outer surface Fsb of the both side portions Fi and Fj and is welded to the strip-like film F wound in a cylindrical shape. Thus, since the sealing tape T is joined to the outer surface Fsb of both side parts Fi and Fj from the outside to form the tubular film F1, it becomes possible to form a layer other than the seal layer on the inner surface Fsa. Depending on the material of the inner surface Fsa, a wide variety of contents C can be used.

  The package R is welded by two longitudinal seal lines Li and Lj along the longitudinal direction from the outside of the sealing tape T disposed on both sides Fi and Fj of the strip-shaped film F wound in a cylindrical shape. Has been. In the direction of the vertical seal line Li, three films (sealing tape T, one side portion Fi, and the other side portion Fj) are interposed before reaching the contents C. On the other hand, in the direction of the vertical seal line Lj, two films (sealing tape T and the other side portion Fj) are interposed before reaching the contents C. The welding strength (ease of peeling of welding) of the two vertical seal lines Li and Lj is greater in the vertical seal line Li than in the vertical seal line Lj (hard to peel off). Typically, when the welded portion is to be peeled off, the longitudinal seal line Li is welded with such a strength that the surrounding strip-shaped film F is broken before the welded portion is peeled off. The seal line Lj is welded with such a strength that the welded portion is peeled off before the surrounding belt-like film F is broken. By being configured in this way, when the tubular film F1 is peeled off to expose the contents C, the sealing tape T is peeled off from the longitudinal seal line Lj, and the sealing tape Since the strip-shaped film F is continuously peeled in the direction in which T is peeled off, the tubular film F1 is easily peeled off. If it is peeled off from the direction of the longitudinal seal line Li, after peeling off the sealing tape T, the side portion Fi of the strip-shaped film F is picked up and peeled in the direction opposite to the direction in which the sealing tape T is peeled off.

  In the above description, the inner surface Fsa of the tubular film F1 is an insoluble material layer or a heat-melting material layer (for example, paper, fluorine-based resin, an inorganic material vapor deposition film, a liquefied smoke transfer film, a nonwoven fabric, an organic material or an inorganic material) Film for holding the powder, engineering plastic that melts at high temperature, etc.). Since both sides Fi and Fj of the belt-like film F wound in a cylindrical shape so that the sealing layer becomes the outer surface Fsb are welded from the outer surface Fsb using the sealing tape T, the cylindrical film F1 is formed. In this way, various materials can be used as the inner layer, and it is possible to fill the contents C (including those other than foods) of the kind that has been difficult to store in the filled state in the past. For example, when the inner layer Fsa is a fluororesin, a strongly basic liquid that hardly reacts with the resin (for example, ink for an ink jet printer using a pyrrolidone solvent, a toilet detergent using sodium hypochlorite, etc.), a strongly acidic liquid (For example, a liquid reagent such as hydrochloric acid or nitric acid, an acid toilet detergent, etc.) can be used as the contents C. When the inner layer Fsa is a film (which may be a non-woven fabric) that holds organic substance powder, spices such as pepper can be held on the inner layer Fsa and transferred to the surface of the contents C. If the inner layer Fsa is made of an engineering plastic that melts at a high temperature, conventionally, a two-part mold injection molded body is combined into a package, and the package can be obtained in the form of a rocket package. The inner surface Fsa may be a seal layer similar to the outer surface Fsb. In other words, the seal layer Fsb can be regarded as a kind of the hot-melt material layer.

  In the above description, the strip-shaped film F is wound in a cylindrical shape with an overlap suitable for so-called envelope pasting in the tubular forming portion 10, but the so-called palm-joint pasting in which both side portions Fi and Fj of the inner surface Fsa are overlapped. A suitable overlap may be used. However, in this embodiment, since the outer surfaces Fsb of both side portions Fi and Fj and the sealing tape T are welded without welding the inner surfaces Fsa, from the viewpoint of labor saving in the number of layers of the contact portion Fc and the manufacturing process, It is preferable that the overlap is suitable for envelope sticking.

  In the above description, the vertical joining apparatus 13 is an apparatus that performs ultrasonic welding. However, other welding means such as hot air heating welding (hot jet sealing), resistance heating welding, laser heating welding, and molten resin droplets are used. A welding means such as spray welding may be used. However, it is preferable to perform ultrasonic welding or hot-air heating welding from the viewpoint of stability of welding strength and aesthetic appearance. In either case, the two vertical seal lines Li and Lj are welded from the outside of the sealing tape T.

It is a schematic block diagram of the packaging body manufacturing apparatus which concerns on the 1st Embodiment of this invention. It is detail drawing of a forming shoulder. (A) is a top view, (b) is a side view. It is a partial side view of the part which the both sides of a strip | belt-shaped film overlap. It is a flowchart of the package body manufacturing method which concerns on the 2nd Embodiment of this invention. It is a schematic sectional drawing which shows the axial perpendicular direction cross section of a cylindrical film. It is a schematic block diagram of the packaging body manufacturing apparatus which concerns on the 3rd Embodiment of this invention. It is a flowchart of the package body manufacturing method which concerns on the 4th Embodiment of this invention. It is a partial detail drawing of the package which concerns on the 5th Embodiment of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Package manufacturing apparatus 10 Cylindrical formation part 13 Longitudinal joining apparatus 23 Sealing tape supply apparatus C Contents F Band-shaped film F1 Cylindrical film Fi, Fj Side part Fsa Inner surface (insoluble material layer, heat-melting material layer)
Fsb outer surface (seal layer)
R Packaging T Sealing tape

Claims (7)

The belt-like film is wound in a cylindrical shape with both side portions extending in the longitudinal direction of the belt shape overlapped, and the both sides of the belt-like film wound in the cylindrical shape are overlapped across the both side portions. A tubular film formed by joining a sealing tape along the longitudinal direction from the outside;
A content filled in the tubular film;
The belt-like film is configured by forming a sealing layer that is welded to the sealing tape on an outer surface when the belt-like film is wound into the cylindrical shape;
Packaging body. The tubular film is configured such that one side of one surface of the belt-like film contacts the other side of the other surface;
The package according to claim 1. The outer surface of the strip-shaped film wound in the cylindrical shape and the sealing tape are welded along the longitudinal direction on both the side portions, and the both-side portions on which the strip-shaped film wound in the cylindrical shape is overlapped. Among them, the welding strength with the sealing tape at the side portion located on the outside is configured to be greater than the welding strength with the sealing tape on the side portion located on the inside;
The package according to claim 1 or claim 2. A tubular forming part for winding a belt-like film in which a sealing layer welded with a synthetic resin is formed on at least one surface so that both sides extending in the longitudinal direction of the belt overlap with the sealing layer facing outside; ;
A seal in which a synthetic resin sealing tape that is welded to the sealing layer along the longitudinal direction from the outside across the both side portions is disposed in a portion where both side portions of the strip-shaped film wound in a cylindrical shape are overlapped. A stop tape arrangement;
A welding portion that welds the outer surface of the strip-shaped film wound in a cylindrical shape and the sealing tape along the longitudinal direction on both side portions;
Package manufacturing equipment. Winding the belt-like film in a tubular shape so that the tubular forming portion is in contact with one side of one surface of the belt-like film and the other side of the other surface;
The package manufacturing apparatus according to claim 4. A cylindrical forming step of winding a belt-like film having a sealing layer welded to a synthetic resin on at least one surface so that both sides extending in the longitudinal direction of the belt overlap with the sealing layer facing outside; ;
A seal in which a synthetic resin sealing tape that is welded to the sealing layer along the longitudinal direction from the outside across the both side portions is disposed in a portion where both side portions of the strip-shaped film wound in a cylindrical shape are overlapped. A stop tape disposing step;
A welding step of welding the outer surface of the strip-shaped film wound in a cylindrical shape and the sealing tape along the longitudinal direction at both of the side portions;
Packaging manufacturing method. The tubular forming step winds the belt-shaped film into a tubular shape so that one side of one surface of the belt-shaped film and the other side of the other surface are in contact with each other;
The package manufacturing method of Claim 6.

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