JP2010014735A - Visual inspection apparatus - Google Patents

Visual inspection apparatus Download PDF

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JP2010014735A
JP2010014735A JP2009241540A JP2009241540A JP2010014735A JP 2010014735 A JP2010014735 A JP 2010014735A JP 2009241540 A JP2009241540 A JP 2009241540A JP 2009241540 A JP2009241540 A JP 2009241540A JP 2010014735 A JP2010014735 A JP 2010014735A
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optical path
inspection
light
inspection object
appearance
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Shinya Matsuda
晋也 松田
Mineo Kin
峰男 金
Yoshikazu Kido
嘉一 木戸
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Daiichi Jitsugyo Viswill Co Ltd
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Daiichi Jitsugyo Viswill Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a visual inspection apparatus for performing high-accuracy detection, even if the number of imaging means is reduced. <P>SOLUTION: The visual inspection apparatus for visual inspection of an object to be inspected C is provided with an imaging means 3 arranged in such a way as to image the main inspection surface when the object to be inspected C is viewed from a specific direction, and is further provided with alteration means 4, 5, 6 and 7 for altering the direction of light from a sub-inspection surface in such a way that images of the sub-inspection surface when the object to be inspected C is viewed from a direction different from the specific direction is captured in the imaging means 3. The visual inspection apparatus is yet further provided with optical path redundancy means 10 and 12 for making a second optical path redundant, in order to make the optical path length of the second optical path, from the main inspection surface of the object to be inspected C to the imaging means 3 match the optical path length of a first optical path, from the sub-inspection surface of the object to be inspected C to the imaging means 3. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、錠剤等の検査対象物の外観の検査を行うための外観検査装置に関する。   The present invention relates to an appearance inspection apparatus for inspecting the appearance of an inspection object such as a tablet.

上記外観検査装置は、検査対象物の外形、寸法、表面の微小な孔や凹み、汚れ、キズ、欠け等を検査することにより、検査対象物の良否を判定し、良品と不良品とに選別するものである。   The above visual inspection equipment judges the quality of inspection objects by inspecting the outer shape, dimensions, minute holes and dents on the surface, dirt, scratches, chips, etc., and sorts them into non-defective products and defective products. To do.

そして、この種の外観検査装置では、前記検査を行うべく、検査対象物の上面及び下面の他、検査対象物の周面を4つ割りに分割した4つの側面の合計6画像をそれぞれに対応して設けられた合計6つのラインセンサ(撮像手段)にて取り込み、その取り込んだ6画像から検査対象物の良否を判定することになる。   In this type of visual inspection apparatus, in order to perform the inspection, a total of 6 images of the four side surfaces obtained by dividing the peripheral surface of the inspection object into four parts in addition to the upper and lower surfaces of the inspection object correspond to each. Thus, a total of six line sensors (imaging means) are provided, and the quality of the inspection object is determined from the acquired six images.

しかし、前記のように6つのラインセンサを設けると、ラインセンサ数の増加に伴い、コスト高になるだけでなく、装置全体も大型化する不都合があった。そこで、検査対象物の上面又は下面と2つの側面の3つの画像を1台のラインセンサにて取り込む構成にすることにより、2台のラインセンサで済ませることができるものが既に提案されている(例えば、特許文献1参照)。   However, when six line sensors are provided as described above, there is an inconvenience that not only the cost increases but the size of the entire apparatus increases as the number of line sensors increases. In view of this, there has already been proposed a configuration in which two line sensors can be completed by adopting a configuration in which three images of the upper or lower surface and two side surfaces of the inspection object are captured by one line sensor ( For example, see Patent Document 1).

特開平6−317415号公報(図1〜図3参照)JP-A-6-317415 (see FIGS. 1 to 3)

かかる提案による装置においては、上面の画像を取り込むように撮像手段を配置すると共に側面の画像を多数の反射板を介して撮像手段へ取り込むようにしている。このことから、上面から撮像手段までの光路長に対して側面から撮像手段までの光路長が長くなってしまう。
このため、側面からの画像のピントと上面からの画像のピントとを合わせることができず、上面の画像と側面の画像を均一の精度で処理して検査を行うことが困難であるという問題があった。
In the apparatus according to the proposal, the imaging unit is arranged so as to capture the image on the upper surface, and the image on the side surface is captured into the imaging unit via a number of reflecting plates. For this reason, the optical path length from the side surface to the imaging unit becomes longer than the optical path length from the upper surface to the imaging unit.
For this reason, the focus of the image from the side surface and the focus of the image from the top surface cannot be adjusted, and it is difficult to perform inspection by processing the top surface image and the side surface image with uniform accuracy. there were.

そこで、本発明はかかる状況に鑑みてなされたものであって、その解決しようとするところは、撮像手段の数を少なくしながらも、高精度に検出することができる外観検査装置を提供することにある。   Therefore, the present invention has been made in view of such a situation, and an object of the present invention is to provide an appearance inspection apparatus that can detect with high accuracy while reducing the number of imaging means. It is in.

即ち、本発明の外観検査装置は、前述の課題解決のために、検査対象物の外観を検査する外観検査装置において、検査対象物を特定方向から見たときの主検査面を撮像するように設置された撮像手段と、該検査対象物を前記特定方向とは異なる方向から見たときの副検査面の画像を前記撮像手段に取り込むように該副検査面からの光の方向を変更する変更手段とを備え、検査対象物の副検査面から撮像手段までの第1光路の光路長に検査対象物の主検査面から該撮像手段までの第2光路の光路長を合わせるために、該第2光路を冗長させる光路冗長手段を備えていることを特徴としている。尚、検査対象物は多面体の他、曲面を備えた立体物等であってもよいし、また、それら検査対象物を撮像する方向は、どのような方向であってもよい。   That is, the appearance inspection apparatus according to the present invention images the main inspection surface when the inspection object is viewed from a specific direction in the appearance inspection apparatus that inspects the appearance of the inspection object in order to solve the above-described problem. Change in which the direction of light from the sub-inspection surface is changed so that an image of the sub-inspection surface when the inspection unit is installed and the inspection object is viewed from a direction different from the specific direction is taken into the imaging unit. Means for adjusting the optical path length of the second optical path from the main inspection surface of the inspection object to the imaging means to the optical path length of the first optical path from the sub-inspection surface of the inspection object to the imaging means. An optical path redundancy means for making two optical paths redundant is provided. Note that the inspection object may be a three-dimensional object having a curved surface in addition to a polyhedron, and the direction in which the inspection object is imaged may be any direction.

また、検査対象物の外観を検査する外観検査装置において、検査対象物の上面と側面のうちの一方を撮像するように設置された撮像手段と、該検査対象物の上面と側面のうちの他方の画像を前記撮像手段に取り込むように他方からの光の方向を変更する変更手段とを備え、該検査対象物の前記他方から撮像手段までの第1光路の光路長に検査対象物の前記一方から該撮像手段までの第2光路の光路長を合わせるために、該第2光路を冗長させる光路冗長手段を備えて、外観検査装置を構成してもよい。   In addition, in the appearance inspection apparatus for inspecting the appearance of the inspection object, an imaging unit installed to image one of the upper surface and the side surface of the inspection object, and the other of the upper surface and the side surface of the inspection object And changing means for changing the direction of light from the other so that the image of the inspection object is captured by the imaging means, and the optical path length of the first optical path from the other side of the inspection object to the imaging means is the one of the inspection objects In order to match the optical path length of the second optical path from the imaging unit to the imaging unit, the visual inspection apparatus may be configured by including an optical path redundancy unit that makes the second optical path redundant.

またさらに、検査対象物の外観を検査する外観検査装置において、検査対象物の下面と側面のうちの一方を撮像するように設置された撮像手段と、該検査対象物の下面と側面のうちの他方の画像を前記撮像手段に取り込むように他方からの光の方向を変更する変更手段とを備え、該検査対象物の前記他方から撮像手段までの第1光路の光路長に検査対象物の前記一方から該撮像手段までの第2光路の光路長を合わせるために、該第2光路を冗長させる光路冗長手段を備えて、外観検査装置を構成してもよい。   Still further, in the appearance inspection apparatus for inspecting the appearance of the inspection object, an imaging means installed so as to image one of the lower surface and the side surface of the inspection object, and among the lower surface and the side surface of the inspection object Change means for changing the direction of light from the other so as to capture the other image into the imaging means, and the optical path length of the first optical path from the other of the inspection objects to the imaging means In order to match the optical path length of the second optical path from one side to the imaging unit, the visual inspection apparatus may be configured by including an optical path redundancy unit that makes the second optical path redundant.

また、前記第1光路と前記第2光路の少なくとも一方が、その光路長を調整可能に構成されていてもよい。   Further, at least one of the first optical path and the second optical path may be configured such that the optical path length can be adjusted.

さらに、前記光路冗長手段において、前記第2光路の光路長が調整可能に構成されていてもよい。   Furthermore, the optical path redundancy means may be configured such that the optical path length of the second optical path can be adjusted.

また、前記光路冗長手段として、光が進む方向を180度反転させた反対方向にほぼ平行となる状態で変更するための主反射部と、該主反射部からの光を前記撮像手段側に変更するための補助反射部とを備え、前記主反射部を光の進行方向又は進行方向と反対方向に移動自在に構成してもよい。   Further, as the optical path redundancy means, a main reflection part for changing the light traveling direction in a state substantially parallel to the opposite direction reversed 180 degrees, and the light from the main reflection part are changed to the imaging means side An auxiliary reflection part for performing the above-described operation, and the main reflection part may be configured to be movable in the traveling direction of light or in the direction opposite to the traveling direction.

またさらに、前記検査対象物を搬送経路に沿って搬送するための搬送手段を備え、前記撮像手段が、前記検査対象物の搬送方向と直交する方向に走査方向を持つラインセンサからなり、前記搬送手段にて搬送されてきた検査対象物の上面又は下面を撮像するように前記ラインセンサを設置し、前記変更手段が、前記検査対象物の側面の画像を前記ラインセンサに取り込むように該側面からの光の方向を変更するようにしてもよい。   Furthermore, the image pickup device includes a conveyance unit for conveying the inspection object along a conveyance path, and the imaging unit includes a line sensor having a scanning direction in a direction orthogonal to the conveyance direction of the inspection object. The line sensor is installed so as to image an upper surface or a lower surface of the inspection object conveyed by the means, and the changing means starts from the side surface so as to capture an image of the side surface of the inspection object into the line sensor. The direction of the light may be changed.

特に、前記検査対象物の周面を、平面視において該検査対象物の搬送方向と該搬送方向と直交する搬送幅方向とで4つの側面に分割し、それら分割された4つの側面のうちの搬送方向前側の左右の2つの側面又は搬送方向後側の左右の2つの側面から搬送方向と交差する方向へ出射された光を搬送経路側へ反射させる第1反射部と、該第1反射部からの光を上方又は下方へ反射させるための第2反射部とを備えさせて、前記変更手段を構成し、前記主反射部の移動方向を、検査対象物の搬送方向又は該搬送方向と反対方向とし、前記補助反射部が前記主反射部からの光を上方又は下方へ反射させるように配置し、前記検査対象物の上面又は下面からの光を搬送方向又は搬送方向と反対方向に反射させて前記主反射部へ送る第3反射部を備えさせてもよい。   In particular, the peripheral surface of the inspection object is divided into four side surfaces in a transport direction of the inspection object and a transport width direction orthogonal to the transport direction in plan view, and the four of the divided side surfaces are divided. A first reflector that reflects light emitted from two left and right side surfaces on the front side in the transport direction or two left and right side surfaces on the rear side in the transport direction in a direction intersecting the transport direction toward the transport path; and the first reflector unit And a second reflecting part for reflecting light from above or below to constitute the changing means, and the moving direction of the main reflecting part is opposite to the conveying direction of the inspection object or the conveying direction. The auxiliary reflector is arranged so as to reflect light from the main reflector upward or downward, and reflects light from the upper surface or the lower surface of the inspection object in the transport direction or the direction opposite to the transport direction. Provided with a third reflecting portion to be sent to the main reflecting portion. It may be.

また、前記撮像手段と前記変更手段と前記光路冗長手段とを備えた検査部を、前記搬送方向の前後に2つ備え、前記2つの検査部のうちの一方が、検査対象物の上面及び4つの側面のうちの特定の2つの側面を検査する第1検査部からなり、該2つの検査部のうちの他方が、検査対象物の下面及び残りの2つの側面を検査する第2検査部からなっていてもよい。   In addition, two inspection units each including the imaging unit, the changing unit, and the optical path redundancy unit are provided before and after the transport direction, and one of the two inspection units includes an upper surface of the inspection object and 4 A first inspection unit that inspects two specific side surfaces of the two side surfaces, and the other of the two inspection units includes a lower surface of the inspection object and a second inspection unit that inspects the remaining two side surfaces. It may be.

本発明における外観検査装置にあっては、検査対象物の複数の面を1つの撮像手段にて撮像するとともに光路冗長手段を第2光路上に備えて第1光路と第2光路の光路長を同一長さにしたので、撮像手段の数を少なくしながらも、高精度に検出することができる。   In the appearance inspection apparatus according to the present invention, the plurality of surfaces of the inspection object are imaged by one imaging unit, and the optical path redundancy unit is provided on the second optical path so that the optical path lengths of the first optical path and the second optical path are increased. Since the length is the same, detection can be performed with high accuracy while reducing the number of imaging means.

また、少なくとも一方の光路長を調整可能に構成している場合には、外観検査装置を構成する各種の構成部材の組付け誤差が生じても光路長を調整することによってそれを吸収することができ、また、大きさの異なる検査対象物を検査する際にも光路長を調整することによって容易にその変更に対応することができる。   In addition, when at least one of the optical path lengths can be adjusted, even if an assembly error of various components constituting the appearance inspection apparatus occurs, it can be absorbed by adjusting the optical path length. In addition, it is possible to easily cope with the change by adjusting the optical path length when inspecting inspection objects having different sizes.

さらに、前記光路冗長手段として、光が進む方向を180度反転させた反対方向にほぼ平行となる状態で変更するための2つの反射面を有する主反射部と、該主反射部からの光を前記撮像手段側に変更するための補助反射部とを備え、前記主反射部を光の進行方向又は進行方向と反対方向に移動自在に構成している場合には、撮像手段側に変更するための補助反射部を移動させずに主反射部を直線移動させるだけでピント合わせが可能になり、撮像手段に取り込まれる画像が位置変化することなくピント合わせを簡単な構成で行うことができる。   Further, as the optical path redundancy means, a main reflecting portion having two reflecting surfaces for changing the light traveling direction in a state substantially parallel to the opposite direction obtained by inverting 180 degrees, and the light from the main reflecting portion An auxiliary reflecting portion for changing to the imaging means side, and when the main reflecting portion is configured to be movable in the traveling direction of light or in the direction opposite to the traveling direction, to change to the imaging means side It is possible to focus by simply moving the main reflecting part without moving the auxiliary reflecting part, and it is possible to perform focusing with a simple configuration without changing the position of the image captured by the imaging means.

また、前記検査対象物の周面を、平面視において該検査対象物の搬送方向と該搬送方向と直交する搬送幅方向とで4つの側面に分割し、それら分割された4つの側面のうちの搬送方向前側の左右の2つの側面又は搬送方向後側の左右の2つの側面から搬送方向と交差する方向へ出射された光を搬送方向側へ反射させる第1反射部と、該第1反射部からの光を上方又は下方へ反射させるための第2反射部とを備えさせて、前記変更手段を構成し、前記主反射部の移動方向を、検査対象物の搬送方向又は該搬送方向と反対方向とし、前記補助反射部が前記主反射部からの光を上方又は下方へ反射させるように配置し、前記検査対象物の上面又は下面からの光を搬送方向又は搬送方向と反対方向に反射させて前記主反射部へ送る第3反射部を備えさせた構成である場合には、変更手段が2つの反射部から構成できるので、構成の簡素化を図ることができる。即ち、対向する2つの側面の画像をラインセンサに取り込む場合(例えば4つの側面のうちの搬送方向前側の左側の側面と搬送方向後側の右側の側面の画像をラインセンサに取り込む場合)には、反射部が3つ必要となるが、上述のように構成することによって、変更手段としての反射部が2つで済む。   Further, the peripheral surface of the inspection object is divided into four side surfaces in a transport direction of the inspection object and a transport width direction orthogonal to the transport direction in a plan view, and among the four side surfaces divided A first reflector that reflects light emitted in a direction intersecting the conveyance direction from the two left and right side surfaces on the front side in the conveyance direction or the two left and right side surfaces on the rear side in the conveyance direction; and the first reflection unit And a second reflecting part for reflecting light from above or below to constitute the changing means, and the moving direction of the main reflecting part is opposite to the conveying direction of the inspection object or the conveying direction. The auxiliary reflector is arranged so as to reflect light from the main reflector upward or downward, and reflects light from the upper surface or the lower surface of the inspection object in the transport direction or the direction opposite to the transport direction. Provided with a third reflecting portion to be sent to the main reflecting portion. And a if the configuration, since the changing means can consist of two reflecting portions, it is possible to simplify the configuration. That is, when capturing images of two opposite side surfaces into the line sensor (for example, when capturing images of the left side surface on the front side in the transport direction and the right side surface on the rear side in the transport direction among the four side surfaces) Although three reflecting portions are required, the configuration as described above requires two reflecting portions as changing means.

第1検査部の斜視図である。It is a perspective view of a 1st test | inspection part. 一部省略した第1検査部を示し、(a)はそれの正面図、(b)はそれの平面図、(c)はそれの側面図、(d)はそれの斜視図である。The 1st test | inspection part which abbreviate | omitted one part is shown, (a) is the front view, (b) is the top view, (c) is the side view, (d) is the perspective view. (a),(b)は錠剤を4つの側面に分割する2つの例を示す平面図である。(A), (b) is a top view which shows two examples which divide | segment a tablet into four side surfaces. (a),(b)は2つの側面からの光を案内するためのミラーを配置した2つの例を示す平面図である。(A), (b) is a top view which shows two examples which have arrange | positioned the mirror for guiding the light from two side surfaces. 錠剤の上面から方向転換用のミラーまでの光の移動経路を示す概略側面図である。It is a schematic side view which shows the movement path | route of the light from the upper surface of a tablet to the mirror for direction change.

図1及び図2に、本発明の外観検査装置を構成する第1検査部Kを示している。この第1検査部は、搬送手段1にて搬送経路に沿って搬送されてきた検査対象物である錠剤Cに検査用光を照射する照射手段(図示せず)と、この照射手段が内部の上部に備えられた下方開放型のケーシング2と、検査対象物の搬送方向と直交する方向(搬送幅方向)に走査方向を持つラインセンサ3と、前記ラインセンサ3にて取り込んだ画像に基づいて検査対象物の良否を判定する判定処理部8を備えている。   1 and 2 show a first inspection unit K constituting the appearance inspection apparatus of the present invention. The first inspection unit includes an irradiation unit (not shown) that irradiates the tablet C, which is an inspection object that has been transported along the transport path by the transport unit 1, with an irradiation unit (not shown). Based on the lower open casing 2 provided at the upper part, the line sensor 3 having a scanning direction in the direction (conveyance width direction) orthogonal to the conveyance direction of the inspection object, and the image captured by the line sensor 3. A determination processing unit 8 is provided for determining the quality of the inspection object.

ラインセンサ3は、錠剤Cを鉛直方向上側(特定方向)から見たときの主検査面である上面を撮像するように、錠剤Cの搬送面よりも上方に配置されている。そして、錠剤Cを水平方向から見たときの副検査面である側面の画像をラインセンサ3に取り込むために、この側面からの光の方向を変更する変更手段として反射部を備えている。本実施形態においては副検査面が2つである場合、即ち、2つの側面の画像をラインセンサ3に取り込む場合であって、従って、各側面に対応してそれぞれ反射部4,5及び反射部6,7を備えている。図1では、錠剤Cの搬送方向A後側の左右の側面の画像と上面の画像の合計3つの画像を1つのラインセンサ3に取り込む。   The line sensor 3 is disposed above the transport surface of the tablet C so as to capture an upper surface that is a main inspection surface when the tablet C is viewed from the upper side in the vertical direction (specific direction). And in order to take in into the line sensor 3 the image of the side surface which is a sub-inspection surface when the tablet C is seen from a horizontal direction, the reflection part is provided as a change means which changes the direction of the light from this side surface. In the present embodiment, there are two sub-inspection surfaces, that is, when two side images are taken into the line sensor 3, and accordingly, the reflecting portions 4 and 5 and the reflecting portions corresponding to the respective side surfaces, respectively. 6 and 7 are provided. In FIG. 1, a total of three images, that is, an image on the left and right side surfaces on the rear side in the conveyance direction A of the tablet C and an image on the upper surface are taken into one line sensor 3.

そして、第1検査部Kにて検出できなかった錠剤Cの残る3つの画像、即ち、錠剤Cの下面(主検査面)の画像と残る2つの側面(2つの副検査面)の画像の合計3つの画像を別途ラインセンサで取り込んで検査するために、該第1検査部Kと同様の構成の第2検査部(図示せず)が、搬送方向下手側に配置されている。第2検査部はその上下が第1検査部Kと反対となる状態で構成されており、外観検査装置は、第1および第2の検査部を有している。   The total of the remaining three images of the tablet C that could not be detected by the first inspection unit K, that is, the image of the lower surface (main inspection surface) of the tablet C and the remaining two side surfaces (two sub-inspection surfaces). A second inspection unit (not shown) having the same configuration as the first inspection unit K is disposed on the lower side in the transport direction in order to separately capture and inspect three images with a line sensor. The second inspection unit is configured such that the upper and lower sides thereof are opposite to the first inspection unit K, and the appearance inspection apparatus includes first and second inspection units.

ここで、検査対象物としては、図1で示した円柱形状の他、4面以上を備えた各種の形状を有する多面体や、曲面を備えた各種形状の立体物等であってもよく、上下両面が扁平となる錠剤Cやカプセル等の医薬品や健康食品の他、飴等の菓子、ワッシャ、ボタン電池、半導体等の電子部品等がある。   Here, in addition to the cylindrical shape shown in FIG. 1, the inspection object may be a polyhedron having various shapes having four or more surfaces, a three-dimensional object having various shapes having a curved surface, etc. In addition to pharmaceuticals such as tablets C and capsules and health foods that are flat on both sides, there are confectionery such as candy, washers, button batteries, and electronic parts such as semiconductors.

そして、前記判定処理部8にて不良品と判定された場合には、その不良品を不良品回収部(図示せず)に回収し、良品と判定された場合には、その良品を良品回収部(図示せず)に回収するように制御部(図示せず)に判定処理部8からの判定結果を出力して、制御部にて不良品回収部(図示せず)又は良品回収部(図示せず)を作動させるように構成している。以下、外観検査装置をより詳細に説明する。   If the determination processing unit 8 determines that the product is defective, the defective product is collected in a defective product collection unit (not shown). If the product is determined to be good, the good product is collected. The determination result from the determination processing unit 8 is output to a control unit (not shown) so as to be collected by a unit (not shown), and the defective product collection unit (not shown) or the non-defective product collection unit ( (Not shown) is operated. Hereinafter, the appearance inspection apparatus will be described in more detail.

前記搬送手段1は、搬送経路を形成するための搬送方向視においてほぼ台形状で長尺な搬送レール1Aと、この搬送レール1Aの搬送幅方向に備えた左右一対の頂部1B,1Bに取り付けられ、図示していない駆動装置にて駆動されて錠剤Cを搬送するための無端状の左右一対の丸ベルト(図示せず)とから構成されている。前記搬送レール1Aの上面の搬送幅方向ほぼ中央部には搬送方向に延びる溝部1Mが形成され、この溝部1Mからエアを吸い込むことによって錠剤を吸引するとともに前記丸ベルトが上方へ浮き上がることがないようにしている。   The transport means 1 is attached to a substantially trapezoidal and long transport rail 1A in the transport direction view for forming a transport path, and a pair of left and right top portions 1B and 1B provided in the transport width direction of the transport rail 1A. , And a pair of endless left and right round belts (not shown) that are driven by a driving device (not shown) to convey the tablets C. A groove portion 1M extending in the conveying direction is formed at a substantially central portion in the conveying width direction on the upper surface of the conveying rail 1A. By sucking air from the groove portion 1M, the tablet is sucked and the round belt does not float upward. I have to.

前記照射手段は、照射方向が下方を向いた状態でケーシング内に環状に配置された多数の発光ダイオード(図示せず)と、この発光ダイオードからの光を均一光とするために発光ダイオードと搬送される錠剤Cとの間に配置された拡散板(図示せず)とから構成している。この照射手段は錠剤Cに対して上方から下方に向けて光を照射するように構成されている。   The irradiation means includes a large number of light emitting diodes (not shown) arranged in a ring shape in the casing with the irradiation direction facing downward, and the light emitting diodes for transporting light from the light emitting diodes to uniform light. It is comprised from the diffusion plate (not shown) arrange | positioned between the tablets C made. This irradiating means is configured to irradiate the tablet C with light from above to below.

このようして照射手段から光が照射された錠剤Cの周面のうちの2つの側面の画像を変更手段を介して1つのラインセンサ3で取り込むのであるが、その2つの側面については具体的には図3(a)に示している。即ち、前記錠剤Cの周面を平面視において搬送方向Xと搬送幅方向Yとで略90度毎の4つ割りとし、それら分割された4つの側面のうちの隣り合う2つの側面の画像を取り込む。より詳細には、搬送方向Xに対してほぼ45度の方向から出る側面から光をそれぞれ変更手段を介してラインセンサ3に送り込むようにしている。尚、図3(a)および後述する図3(b)においてHが錠剤Cの側面からの光の受光範囲である。   In this way, images of two side surfaces of the peripheral surface of the tablet C irradiated with light from the irradiation unit are captured by the single line sensor 3 through the changing unit. The two side surfaces are specifically described. This is shown in FIG. That is, the peripheral surface of the tablet C is divided into four portions of approximately 90 degrees in the transport direction X and the transport width direction Y in plan view, and images of two adjacent side surfaces among the divided four side surfaces are obtained. take in. More specifically, light is sent to the line sensor 3 from the side surface exiting from a direction of approximately 45 degrees with respect to the transport direction X via the changing means. In FIG. 3A and FIG. 3B described later, H is a light receiving range from the side surface of the tablet C.

そして、まず第1検査部Kにて錠剤Cの搬送方向後側の左右の2つの側面の画像を上面の画像とともに取り込む一方、前述した第2検査部にて残る錠剤Cの搬送方向前側の左右の2つの側面の画像を下面の画像とともに取り込む。   First, the first inspection unit K captures the images of the left and right side surfaces on the rear side in the conveyance direction of the tablet C together with the upper surface image, while the left and right sides in the conveyance direction of the tablet C remaining in the second inspection unit described above. The two side images are taken together with the bottom image.

さらに、第1検査部Kにおいて、側面からの光の方向を変更する変更手段の具体的構成をさらに説明する。図1に示すように、前記分割された4つの側面のうちの搬送方向後側の左右の2つの側面から搬送方向Xと交差する方向、つまり搬送方向に対して45度の角度となる方向へ出射された光D1,E1を、搬送経路側へ反射させる第1反射部としての第1ミラー4,6と、該第1ミラー4,6からの光D2,E2を上方へ反射させるための第2反射部としての第2ミラー5,7とが備えられている。   Furthermore, in the first inspection unit K, a specific configuration of changing means for changing the direction of light from the side surface will be further described. As shown in FIG. 1, the left and right side surfaces on the rear side in the transport direction among the four divided side surfaces cross the transport direction X, that is, a direction that forms an angle of 45 degrees with respect to the transport direction. First mirrors 4 and 6 as first reflecting portions for reflecting the emitted lights D1 and E1 to the transport path side, and first mirrors for reflecting the lights D2 and E2 from the first mirrors 4 and 6 upward. Second mirrors 5 and 7 are provided as two reflecting portions.

前記第2ミラー5,7にて上方へ反射された光D3,E3は、上方に位置する方向転換用のミラー9にて水平方向に方向転換してから前記ラインセンサ3に入射するようになっている。   The lights D3 and E3 reflected upward by the second mirrors 5 and 7 are changed in the horizontal direction by the direction changing mirror 9 positioned above and then enter the line sensor 3. ing.

このように錠剤Cの搬送方向後側の左右それぞれの側面から前記ラインセンサ3までの2つの光路は、互いの光路長が同一長さであって、この光路が第1光路である。一方、錠剤Cの上面から前記ラインセンサ3までの光路が第2光路であり、この第1光路の光路長に第2光路の光路長を合わせるために、第2光路を冗長させる光路冗長手段を第2光路上に備えている。   Thus, the two optical paths from the left and right side surfaces on the rear side in the transport direction of the tablet C to the line sensor 3 have the same optical path length, and this optical path is the first optical path. On the other hand, the optical path from the upper surface of the tablet C to the line sensor 3 is the second optical path, and in order to match the optical path length of the second optical path with the optical path length of the first optical path, optical path redundancy means for making the second optical path redundant is provided. It is provided on the second optical path.

まず、この第2光路について説明すると、図5に示すように、前記錠剤Cの上面からの光F1を、第3反射部としての第3ミラー11によって、搬送方向Aとは反対方向(搬送方向後側)に反射させる。該第3ミラー11は、上端側ほど搬送方向始端側に位置するように水平面に対して45度の角度で傾斜している。そして、該第3ミラー11にて反射した光F2を下側の反射板10Aで上方へ反射させた後に上側の反射板10Bで搬送方向Aに戻し、さらに、その反射光F4を第4ミラー12で上方に反射させて、この反射光F3は前記方向転換用のミラー9を介してラインセンサ3へ送られる。なお、第4ミラー12は、上端側ほど搬送方向終端側に位置するように水平面に対して45度傾斜している。   First, the second optical path will be described. As shown in FIG. 5, the light F1 from the upper surface of the tablet C is reflected in the direction opposite to the transport direction A (the transport direction) by the third mirror 11 serving as the third reflecting portion. Reflect on the rear side. The third mirror 11 is inclined at an angle of 45 degrees with respect to the horizontal plane so that the upper end side is located closer to the start end side in the transport direction. Then, the light F2 reflected by the third mirror 11 is reflected upward by the lower reflecting plate 10A and then returned to the transport direction A by the upper reflecting plate 10B, and the reflected light F4 is further reflected by the fourth mirror 12. The reflected light F3 is sent to the line sensor 3 through the direction changing mirror 9. The fourth mirror 12 is inclined by 45 degrees with respect to the horizontal plane so that the upper end side is located on the end side in the transport direction.

かかる第2光路における上下2枚の反射板10A,10Bと第4ミラー12が前記光路冗長手段である。すなわち、上下2枚の反射板10A,10Bは、錠剤Cの上面からの光が進む方向を180度反転した反対方向にほぼ平行となる状態で変更するための主反射部10で、第4ミラー12は、主反射部10からの光をラインセンサ3側、具体的には搬送経路の上方に位置するミラー9側に変更するための補助反射部である。   The upper and lower reflectors 10A and 10B and the fourth mirror 12 in the second optical path are the optical path redundancy means. That is, the upper and lower reflectors 10A and 10B are the main reflector 10 for changing the light traveling direction from the upper surface of the tablet C in a state almost parallel to the opposite direction reversed 180 degrees, and the fourth mirror. Reference numeral 12 denotes an auxiliary reflection unit for changing the light from the main reflection unit 10 to the line sensor 3 side, specifically, to the mirror 9 side positioned above the conveyance path.

すなわち、第3ミラー11からの光を図5に破線で示す反射板Mにてミラー9へ反射させる場合に比べて、該反射板Mから下側の反射板10Aまでの光F5の長さと上側の反射板10Bから第4ミラー12までの光F4の長さの合計長さ分だけ、第2光路の光路長が長くなり、かかる上下2枚の反射板10A,10Bと第4ミラー12を設けたことによって、第1光路と第2光路とを同一長さにしている。なお、光F4と光F5の長さは同一であるため、一方の光F4又はF5の長さの2倍の長さ分だけ、第2光路の光路長が長くなる。尚、図5に示すF2は、第3ミラー11から下側の反射板10Aまでの光を示している。   That is, compared with the case where the light from the third mirror 11 is reflected to the mirror 9 by the reflecting plate M indicated by the broken line in FIG. 5, the length of the light F5 from the reflecting plate M to the lower reflecting plate 10A and the upper side thereof. The optical path length of the second optical path is increased by the total length of the light F4 from the reflecting plate 10B to the fourth mirror 12, and the upper and lower reflecting plates 10A and 10B and the fourth mirror 12 are provided. As a result, the first optical path and the second optical path have the same length. Since the lengths of the light F4 and the light F5 are the same, the optical path length of the second optical path is increased by twice the length of the one light F4 or F5. Note that F2 shown in FIG. 5 indicates light from the third mirror 11 to the lower reflecting plate 10A.

尚、第2光路における第4ミラー12と第1光路における2つの第2ミラー5,7は、錠剤Cの搬送幅方向(搬送方向と直交する方向)に一直線上に並んでおり、前記ラインセンサ3には、2つの第2ミラー5,7からの2つの光と第4ミラー12からの1つの光の合計3つの光が並んで入射する。   The fourth mirror 12 in the second optical path and the two second mirrors 5 and 7 in the first optical path are aligned in a straight line in the conveyance width direction (direction orthogonal to the conveyance direction) of the tablet C, and the line sensor 3, a total of three light beams, that is, two light beams from the two second mirrors 5 and 7 and one light beam from the fourth mirror 12 are incident side by side.

このように、第1光路と第2光路とを光路冗長手段にて同一長さにしているが、さらに本実施形態においては、第2光路の光路長が調整可能となっている。具体的には、第4ミラー12を固定の構造とする一方、2枚の反射板10A,10Bを錠剤Cの搬送方向又は搬送方向と反対方向へ一体的に移動自在に構成しており、この2枚の反射板10A,10Bを移動させることで第2光路長を微調整することができる。   As described above, the first optical path and the second optical path are made the same length by the optical path redundancy means, but in the present embodiment, the optical path length of the second optical path can be adjusted. Specifically, the fourth mirror 12 has a fixed structure, and the two reflectors 10A and 10B are configured to be integrally movable in the transport direction of the tablet C or in the direction opposite to the transport direction. The second optical path length can be finely adjusted by moving the two reflecting plates 10A and 10B.

なお、2枚の反射板10A,10Bの移動に関しては、手入力あるいは搬送経路上の検出手段で検出することによって錠剤Cの大きさを制御装置に入力することにより、2枚の反射板10A,10Bを錠剤Cの大きさに基づいて搬送方向に自動的に移動させて光路長を自動調整してもよいし、手動にて2枚の反射板10A,10Bを移動させてもよい。また、2枚の反射板10A,10Bをアクチュエータで移動させるようにする他、手動式のネジ機構で移動させるようにしてもよい。   As for the movement of the two reflectors 10A and 10B, the size of the tablet C can be input to the control device by manual input or detected by the detection means on the transport path, thereby the two reflectors 10A and 10B. The optical path length may be automatically adjusted by automatically moving 10B in the transport direction based on the size of the tablet C, or the two reflectors 10A and 10B may be moved manually. In addition to moving the two reflecting plates 10A and 10B with an actuator, they may be moved with a manual screw mechanism.

ここで、以上のように構成された外観検査装置の動作の流れを説明する。なお、図2(a)〜(d)には、第1検査部Kのケーシング2及びラインセンサ3を省略したものを示している。
錠剤Cの搬送方向後側の左右の側面から放たれた光D1,E1は、第1ミラー4,6により搬送方向と直交する搬送幅方向へ反射され、その反射光D2,E2は第2ミラー5,6により上方へ反射され、その反射光D3,E3が方向転換用のミラー9で搬送幅方向に反射されてラインセンサ3へ取り込まれる(以上、第1光路)。
Here, an operation flow of the appearance inspection apparatus configured as described above will be described. 2A to 2D show the first inspection unit K with the casing 2 and the line sensor 3 omitted.
Lights D1 and E1 emitted from the left and right side surfaces of the tablet C in the transport direction are reflected by the first mirrors 4 and 6 in the transport width direction orthogonal to the transport direction, and the reflected lights D2 and E2 are reflected by the second mirror. The reflected lights D3 and E3 are reflected upward by the direction changing mirror 9 and taken into the line sensor 3 (hereinafter referred to as the first optical path).

一方、錠剤Cの上面からの光F1は、第3ミラー11にて搬送方向後側へ反射され、その反射光F2が下側の反射板10Aにて上方へ反射され、上側の反射板10Bにて錠剤Cの搬送方向前側へ折り返され、その折り返された光F4が第4ミラー12にて上方へ反射され、その反射光F3が方向転換用のミラー9で搬送幅方向に反射されてラインセンサ3へ取り込まれる(以上、第2光路)。   On the other hand, the light F1 from the upper surface of the tablet C is reflected to the rear side in the transport direction by the third mirror 11, and the reflected light F2 is reflected upward by the lower reflecting plate 10A and is reflected on the upper reflecting plate 10B. The tablet C is folded back in the conveyance direction, and the folded light F4 is reflected upward by the fourth mirror 12, and the reflected light F3 is reflected by the direction changing mirror 9 in the conveyance width direction to be a line sensor. 3 (the second optical path).

そして、ラインセンサ3に取り込まれた光は、判定処理部8にて良否が判定される。なお、前記第1検査部Kにて検査された錠剤Cは、搬送方向下手側に位置する第2検査部にて下面及び搬送方向前側の左右の側面の光が第2検査部のラインセンサにて取り込まれて、判定処理部8にて良否が判定される。   And the light taken in by the line sensor 3 is determined pass / fail by the determination processing unit 8. Note that the tablet C inspected by the first inspection unit K has the light on the lower surface and the left and right side surfaces on the front side in the transport direction at the second inspection unit located on the lower side in the transport direction to the line sensor of the second inspection unit. The determination processing unit 8 determines pass / fail.

このように、上面の画像と2つの側面の画像とを一つのラインセンサ3で取り込むようにしたため、ラインセンサ3の個数を少なくすることができ、装置を簡素化することができる。そして、第1光路と第2光路とを光路冗長手段にて同一長さにしているので、上面の画像と側面の画像とを同レベルの高い精度で取り込むことができるので、判定処理部8において高い検査精度が得られる。   Thus, since the image of the upper surface and the image of the two side surfaces are captured by one line sensor 3, the number of line sensors 3 can be reduced, and the apparatus can be simplified. And since the 1st optical path and the 2nd optical path are made into the same length by the optical path redundancy means, the upper surface image and the side surface image can be taken in with the same level of high accuracy. High inspection accuracy can be obtained.

しかも、第2光路長を調整可能としているため、ミラー等の組付け精度も高くなくて済み、その組付け誤差を光路長の調整によって吸収することができる。また、錠剤Cを異なる大きさのもの、具体的には外径(ここでは円形の錠剤Cであるから直径となる)の異なるものに変更して検査する場合にも大きな効果がある。   In addition, since the second optical path length can be adjusted, the assembly accuracy of the mirror and the like is not high, and the assembly error can be absorbed by adjusting the optical path length. In addition, there is a great effect even when the tablets C are inspected with different sizes, specifically, with different outer diameters (here, the diameter is the diameter of the circular tablet C).

すなわち、錠剤Cの直径が異なると第1光路の光路長が変化することになるので、第2光路の光路長を調整して第1光路の光路長と同じとなるようにする。したがって、直径が異なる錠剤Cを同じ装置で引き続き高精度に検査することができる。例えば外径の大きい錠剤を検査する場合には、第1光路長が短くなるので、2枚の反射板10A,10Bを搬送方向Aに移動させて第2光路長を短くする。逆に、小さい外径の錠剤を検査する場合には、第1光路長が長くなるので、搬送方向Aとは反対方向(図5において左側)に移動させることにより第2光路の光路長を長くする。錠剤Cの大きさは、直径の他、厚みの違いにより異なることもあるため、厚みの違いによっても2枚の反射板10A,10Bを搬送方向に移動させて光路長を調整することもできる。   That is, when the diameter of the tablet C is different, the optical path length of the first optical path changes, so that the optical path length of the second optical path is adjusted so as to be the same as the optical path length of the first optical path. Therefore, the tablets C having different diameters can be continuously inspected with the same apparatus with high accuracy. For example, in the case of inspecting a tablet having a large outer diameter, the first optical path length is shortened. Therefore, the second optical path length is shortened by moving the two reflecting plates 10A and 10B in the transport direction A. Conversely, when inspecting a tablet having a small outer diameter, the first optical path length becomes long, so that the optical path length of the second optical path is lengthened by moving in the direction opposite to the transport direction A (left side in FIG. 5). To do. Since the size of the tablet C may differ depending on the thickness as well as the diameter, the optical path length can also be adjusted by moving the two reflecting plates 10A and 10B in the transport direction depending on the thickness.

なお、本実施形態では、主反射部10を2枚の反射板10A,10Bから構成したが、2つの反射面を有する1つの板状又は塊状の部材から構成することもできる。また、2枚の反射板10A,10Bを側面視くの字状に構成して光を上下で往復させたが、2枚の反射板10A,10Bを平面視くの字状として光を左右で往復させるようにしてもよい。   In the present embodiment, the main reflecting portion 10 is composed of the two reflecting plates 10A and 10B. However, the main reflecting portion 10 may be composed of one plate-like or massive member having two reflecting surfaces. Further, the two reflectors 10A and 10B are configured in a letter-like shape when viewed from the side, and the light is reciprocated up and down. You may make it reciprocate.

また、方向転換用のミラー9を省略して、該上方へ反射してきた光を前記ラインセンサ3に直接入射するように該ラインセンサ3を搬送経路の上方に下向き配置で配置してもよい。   Further, the direction changing mirror 9 may be omitted, and the line sensor 3 may be arranged in a downwardly arranged manner above the conveyance path so that the light reflected upward is directly incident on the line sensor 3.

また、上述の説明では、第2光路長を調整可能に構成した場合を示しているが、第1光路長を調整可能に構成してもよいし、第1光路長及び第2光路長の両方を調整可能に構成してもよい。   Moreover, although the case where the second optical path length is configured to be adjustable is shown in the above description, the first optical path length may be configured to be adjustable, or both the first optical path length and the second optical path length may be configured. May be configured to be adjustable.

なお、上記実施形態では、図4(a)に示すように、分割された4つの側面のうちの周方向で隣り合う2つの側面からの光D1,E1を、2枚のミラー4,5、6,7にて錠剤Cの搬送方向Xと直交する方向、つまりラインセンサ3の走査方向Rへ変更するようにしたが、図4(b)に示すように、4つの側面のうちの対角線上に位置する2つの側面、つまり搬送方向X前側の左側側面(又は右側側面)と搬送方向X後側の右側側面(又は左側側面)の2つの側面からの光D1,E1を、3枚のミラー13,14,15、16,17,18にてラインセンサ3の走査方向Rへ変更するようにしてもよい。この図4(b)の場合では、錠剤Cの搬送方向前側の左側側面からの光を第1番目のミラー16で、また、搬送方向後側の右側側面からの光を第1番目のミラー13で、それぞれ搬送方向Xと平行となる方向でかつ両者が接近する側に向けて反射させ、その反射光D2,E2をそれぞれ第2番目のミラー17,14で錠剤Cの搬送方向Xと直交する方向へ変更し、その変更された光D3,E3をそれぞれ第3番目のミラー18、15にて上方へ反射させるようにしている。
ただし、図4(b)の場合には、変更手段としてのミラーが側面に対して一枚ずつ合計二枚多くなる関係上、装置が複雑で大型化してしまう不都合があるので、図4(a)に示すようにして装置の簡素化を図ることが好ましい。なお、図4(a),(b)に示すZは、錠剤Cの画像の移動方向を示している。
In the above embodiment, as shown in FIG. 4 (a), the light D1, E1 from two side surfaces adjacent in the circumferential direction among the four divided side surfaces is converted into two mirrors 4, 5, 6 and 7, the direction is changed to the direction orthogonal to the conveyance direction X of the tablet C, that is, the scanning direction R of the line sensor 3. However, as shown in FIG. Light D1 and E1 from two side surfaces located on the left side, that is, the left side surface (or right side surface) on the front side in the transport direction X and the right side surface (or left side surface) on the rear side in the transport direction X. The scanning direction R of the line sensor 3 may be changed by 13, 14, 15, 16, 17, and 18. In the case of FIG. 4B, light from the left side surface on the front side in the transport direction of the tablet C is transmitted by the first mirror 16 and light from the right side surface on the rear side in the transport direction is transmitted by the first mirror 13. The reflected light D2 and E2 is reflected by the second mirrors 17 and 14, respectively, in the direction parallel to the transport direction X and toward the side where the two approach each other. The direction is changed, and the changed lights D3 and E3 are reflected upward by the third mirrors 18 and 15, respectively.
However, in the case of FIG. 4 (b), there is a disadvantage that the apparatus becomes complicated and upsized due to the fact that the number of mirrors as the changing means is increased by two on the side surface in total. It is preferable to simplify the apparatus as shown in FIG. In addition, Z shown to Fig.4 (a), (b) has shown the moving direction of the image of the tablet C. FIG.

また、錠剤Cの周面の分割についても変更可能であって、図3(a)に示したように分割する以外に、図3(b)に示すように、搬送方向に対して45度の角度でそれぞれ交差する2本の直線X1,Y1とで4つの側面に分割し、搬送方向及び搬送幅方向からの照射光(画像)をそれぞれラインセンサに取り込むようにしてもよい。さらに、錠剤Cの周面を4つの側面に分割し、それら4箇所の側面を第1検査部のラインセンサと第2検査部のラインセンサで受光する場合を示したが、錠剤Cの周面を2つの側面に分割し、それら2箇所の側面をそれぞれ受光するようにしてもよい。ただし、4箇所の側面を受光すると、2箇所の側面を受光する場合に比べて左右両端での検出精度が向上するので好ましい。   Moreover, about the division | segmentation of the surrounding surface of the tablet C, it is changeable, and as shown in FIG.3 (b) other than dividing as shown to Fig.3 (a), it is 45 degree | times with respect to a conveyance direction. The two straight lines X1 and Y1 that intersect each other at an angle may be divided into four side surfaces, and irradiation light (images) from the transport direction and the transport width direction may be taken into the line sensors, respectively. Furthermore, the case where the peripheral surface of the tablet C is divided into four side surfaces and the four side surfaces are received by the line sensor of the first inspection unit and the line sensor of the second inspection unit is shown. May be divided into two side surfaces, and the two side surfaces may be respectively received. However, it is preferable to receive four side surfaces because detection accuracy at the left and right ends is improved as compared with the case of receiving two side surfaces.

前記撮像手段としてラインセンサを示したが、エリアセンサを用いてもよい。また、検査対象物が円柱形状であることから、検査対象物の上面又は下面を主検査面として撮像するように撮像手段を検査対象物の上方又は下方に設置し、副検査面としての側面からの光(画像)を変更手段で変更してその撮像手段で取り込むようにしたが、逆に検査対象物の側面を主検査面とし且つ上面又は下面を副検査面として、側面を撮像するように撮像手段を設置すると共に上面あるいは下面からの光を変更手段で変更して撮像手段に送り込むようにしてもよい。更に、主検査面に対して副検査面が直交しない場合でもよい。   Although a line sensor is shown as the imaging means, an area sensor may be used. In addition, since the inspection object has a cylindrical shape, the imaging means is installed above or below the inspection object so as to image the upper surface or lower surface of the inspection object as the main inspection surface, and from the side surface as the sub inspection surface. The light (image) is changed by the changing means and captured by the imaging means. Conversely, the side surface of the object to be inspected is set as the main inspection surface and the upper surface or the lower surface is set as the sub-inspection surface. The imaging unit may be installed and light from the upper surface or the lower surface may be changed by the changing unit and sent to the imaging unit. Further, the sub-inspection surface may not be orthogonal to the main inspection surface.

なお、主検査面と2つの副検査面の合計3つの画像を1つの撮像手段で取り込む場合を説明したが、主検査面と1つの副検査面の合計2つの画像を1つの撮像手段で取り込む場合にも適用可能である。   In addition, although the case where a total of three images of the main inspection surface and two sub inspection surfaces are captured by one imaging unit has been described, a total of two images of the main inspection surface and one sub inspection surface are captured by one imaging unit. It is also applicable to cases.

なお、搬送手段としては、平ベルトを備えたベルトコンベアから構成してもよく、また、各種のベルトコンベアの他、錠剤Cを載置して搬送するものであれば、どのような構成であってもよい。さらに、検査対象物である錠剤Cを搬送する搬送手段1にて搬送しながら撮像するように構成したが、搬送手段1を用いずに錠剤Cを所定位置に個々に位置させて撮像することも可能である。   The conveying means may be constituted by a belt conveyor provided with a flat belt, and in addition to various belt conveyors, any structure may be used as long as the tablet C is placed and conveyed. May be. Furthermore, although it comprised so that it might image while conveying with the conveyance means 1 which conveys the tablet C which is a test object, it is also possible to image by positioning the tablet C individually at a predetermined position without using the conveyance means 1. Is possible.

また、照射手段をハロゲンランプ等で構成してもよい。また、十分な光量のある状況下において検査対象物を撮像する場合や検査対象物自体が発光する場合等には、照射手段を省略してもよい。   Further, the irradiation means may be composed of a halogen lamp or the like. Further, the irradiation means may be omitted when the inspection object is imaged under a situation where there is a sufficient amount of light, or when the inspection object itself emits light.

1…搬送手段、1A…搬送レール、1B…頂部、1M…溝部、2…ケーシング、3…ラインセンサ(撮像手段)、4,6…第1反射部(変更手段)、5,7…第2反射部(変更手段)、8…判定処理部、9…ミラー、10…主反射部、10A,10B…反射板、11〜18…ミラー、12…補助反射部(第4ミラー)、10,12…光路冗長手段、C…錠剤、K…第1検査部、R…走査方向、A,X…搬送方向、X1,Y1…直線、Y…搬送幅方向 DESCRIPTION OF SYMBOLS 1 ... Conveyance means, 1A ... Conveyance rail, 1B ... Top part, 1M ... Groove part, 2 ... Casing, 3 ... Line sensor (imaging means), 4, 6 ... 1st reflection part (change means), 5, 7 ... 2nd Reflector (change means), 8 ... determination processing part, 9 ... mirror, 10 ... main reflector, 10A, 10B ... reflector, 11-18 ... mirror, 12 ... auxiliary reflector (fourth mirror), 10, 12 ... Optical path redundancy means, C ... Tablet, K ... First inspection section, R ... Scanning direction, A, X ... Transport direction, X1, Y1 ... Straight line, Y ... Transport width direction

Claims (9)

検査対象物(C)の外観を検査する外観検査装置において、
検査対象物(C)を特定方向から見たときの主検査面を撮像するように設置された撮像手段(3)と、該検査対象物(C)を前記特定方向とは異なる方向から見たときの副検査面の画像を前記撮像手段(3)に取り込むように該副検査面からの光の方向を変更する変更手段(4,5,6,7)とを備え、検査対象物(C)の副検査面から撮像手段(3)までの第1光路の光路長に検査対象物(C)の主検査面から該撮像手段(3)までの第2光路の光路長を合わせるために、該第2光路を冗長させる光路冗長手段(10,12)を備えていることを特徴とする外観検査装置。
In the appearance inspection apparatus for inspecting the appearance of the inspection object (C),
The imaging means (3) installed so as to image the main inspection surface when the inspection object (C) is viewed from a specific direction, and the inspection object (C) is viewed from a direction different from the specific direction. Changing means (4, 5, 6, 7) for changing the direction of light from the sub-inspection surface so that the image of the sub-inspection surface is taken into the imaging means (3). In order to match the optical path length of the second optical path from the main inspection surface of the inspection object (C) to the imaging means (3) with the optical path length of the first optical path from the secondary inspection surface to the imaging means (3) of An appearance inspection apparatus comprising optical path redundancy means (10, 12) for making the second optical path redundant.
検査対象物(C)の外観を検査する外観検査装置において、
検査対象物(C)の上面と側面のうちの一方を撮像するように設置された撮像手段(3)と、該検査対象物(C)の上面と側面のうちの他方の画像を前記撮像手段(3)に取り込むように他方からの光の方向を変更する変更手段(4,5,6,7)とを備え、該検査対象物(C)の前記他方から撮像手段(3)までの第1光路の光路長に検査対象物(C)の前記一方から該撮像手段(3)までの第2光路の光路長を合わせるために、該第2光路を冗長させる光路冗長手段(10,12)を備えていることを特徴とする外観検査装置。
In the appearance inspection apparatus for inspecting the appearance of the inspection object (C),
An imaging means (3) installed so as to image one of the upper surface and the side surface of the inspection object (C), and the other image of the upper surface and the side surface of the inspection object (C). Change means (4, 5, 6, 7) for changing the direction of the light from the other so as to be taken into (3), and the second from the other of the inspection object (C) to the imaging means (3). Optical path redundancy means (10, 12) for making the second optical path redundant in order to match the optical path length of the second optical path from the one of the inspection objects (C) to the imaging means (3) to the optical path length of one optical path. An appearance inspection apparatus characterized by comprising:
検査対象物(C)の外観を検査する外観検査装置において、
検査対象物(C)の下面と側面のうちの一方を撮像するように設置された撮像手段(3)と、該検査対象物(C)の下面と側面のうちの他方の画像を前記撮像手段(3)に取り込むように他方からの光の方向を変更する変更手段(4,5,6,7)とを備え、該検査対象物(C)の前記他方から撮像手段(3)までの第1光路の光路長に検査対象物(C)の前記一方から該撮像手段(3)までの第2光路の光路長を合わせるために、該第2光路を冗長させる光路冗長手段(10,12)を備えていることを特徴とする外観検査装置。
In the appearance inspection apparatus for inspecting the appearance of the inspection object (C),
An imaging means (3) installed so as to image one of the lower surface and the side surface of the inspection object (C), and the other image of the lower surface and the side surface of the inspection object (C). Change means (4, 5, 6, 7) for changing the direction of the light from the other so as to be taken into (3), and the second from the other of the inspection object (C) to the imaging means (3). Optical path redundancy means (10, 12) for making the second optical path redundant in order to match the optical path length of the second optical path from the one of the inspection objects (C) to the imaging means (3) to the optical path length of one optical path An appearance inspection apparatus characterized by comprising:
前記第1光路と前記第2光路の少なくとも一方が、その光路長を調整可能に構成されていることを特徴とする請求項1〜3のいずれかに記載の外観検査装置。   The appearance inspection apparatus according to claim 1, wherein at least one of the first optical path and the second optical path is configured such that an optical path length thereof can be adjusted. 前記光路冗長手段において、前記第2光路の光路長が調整可能に構成されていることを特徴とする請求項4に記載の外観検査装置。   The appearance inspection apparatus according to claim 4, wherein the optical path redundancy means is configured to adjust an optical path length of the second optical path. 前記光路冗長手段(10,12)として、光が進む方向を180度反転させた反対方向にほぼ平行となる状態で変更するための主反射部(10)と、該主反射部(10)からの光を前記撮像手段(3)側に変更するための補助反射部(12)とを備え、前記主反射部(10)を光の進行方向又は進行方向と反対方向に移動自在に構成したことを特徴とする請求項5に記載の外観検査装置。   As the optical path redundancy means (10, 12), a main reflection part (10) for changing the traveling direction of light in a state substantially parallel to the opposite direction obtained by inverting 180 degrees, and the main reflection part (10) And an auxiliary reflecting portion (12) for changing the light of the light to the imaging means (3) side, and the main reflecting portion (10) is configured to be movable in the traveling direction of light or in the direction opposite to the traveling direction. The appearance inspection apparatus according to claim 5. 前記検査対象物(C)を搬送経路に沿って搬送するための搬送手段(1)を備え、前記撮像手段(3)が、前記検査対象物(C)の搬送方向と直交する方向に走査方向を持つラインセンサからなり、前記搬送手段(1)にて搬送されてきた検査対象物(C)の上面又は下面を撮像するように前記ラインセンサを設置し、前記変更手段(4,5,6,7)が、前記検査対象物(C)の側面の画像を前記ラインセンサに取り込むように該側面からの光の方向を変更する請求項6に記載の外観検査装置。   A transport unit (1) for transporting the inspection object (C) along a transport path is provided, and the imaging unit (3) is scanned in a direction orthogonal to the transport direction of the inspection object (C). The line sensor is installed so as to image the upper surface or the lower surface of the inspection object (C) conveyed by the conveying means (1), and the changing means (4, 5, 6). , 7) changes the direction of light from the side surface so that an image of the side surface of the inspection object (C) is taken into the line sensor. 前記検査対象物(C)の周面を、平面視において該検査対象物(C)の搬送方向と該搬送方向と直交する搬送幅方向とで4つの側面に分割し、それら分割された4つの側面のうちの搬送方向前側の左右の2つの側面又は搬送方向後側の左右の2つの側面から搬送方向と交差する方向へ出射された光を搬送経路側へ反射させる第1反射部(4,6)と、該第1反射部(4,6)からの光を上方又は下方へ反射させるための第2反射部(5,7)とを備えさせて、前記変更手段を構成し、前記主反射部(10)の移動方向を、検査対象物(C)の搬送方向又は該搬送方向と反対方向とし、前記補助反射部(12)が前記主反射部(10)からの光を上方又は下方へ反射させるように配置し、前記検査対象物(C)の上面又は下面からの光を搬送方向又は搬送方向と反対方向に反射させて前記主反射部(10)へ送る第3反射部(11)を備えさせてなることを特徴とする請求項7に記載の外観検査装置。   The peripheral surface of the inspection object (C) is divided into four side surfaces in a plan view in a conveyance direction of the inspection object (C) and a conveyance width direction orthogonal to the conveyance direction. A first reflecting portion (4, 4) that reflects light emitted in the direction intersecting the transport direction from the two left and right side surfaces on the front side in the transport direction or the two left and right side surfaces on the rear side in the transport direction to the transport path side. 6) and a second reflecting portion (5, 7) for reflecting light from the first reflecting portion (4, 6) upward or downward to constitute the changing means, and the main means The moving direction of the reflecting portion (10) is set to the direction of conveyance of the inspection object (C) or the direction opposite to the conveying direction, and the auxiliary reflecting portion (12) transmits light from the main reflecting portion (10) upward or downward. It is arranged so as to reflect the light, and the light from the upper or lower surface of the inspection object (C) is transported Or appearance inspection apparatus according to claim 7, characterized in that the conveying direction is reflected in the opposite direction comprising let a third reflecting portion sending the main reflection section (10) (11). 前記撮像手段(3)と前記変更手段(4,5,6,7)と前記光路冗長手段(10,12)とを備えた検査部を、前記搬送方向の前後に2つ備え、前記2つの検査部のうちの一方が、検査対象物(C)の上面及び4つの側面のうちの特定の2つの側面を検査する第1検査部からなり、該2つの検査部のうちの他方が、検査対象物(C)の下面及び残りの2つの側面を検査する第2検査部からなることを特徴とする請求項8に記載の外観検査装置。   Two inspection units each including the imaging unit (3), the changing unit (4, 5, 6, 7) and the optical path redundancy unit (10, 12) are provided before and after the transport direction, and the two One of the inspection units includes a first inspection unit that inspects a specific two side surface of the upper surface and four side surfaces of the inspection object (C), and the other of the two inspection units is an inspection. The appearance inspection apparatus according to claim 8, comprising a second inspection unit that inspects the lower surface and the remaining two side surfaces of the object (C).
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