JP2010014355A - High-frequency heating element, cooking utensil for high-frequency heating apparatus using the same, and high-frequency heating cooker - Google Patents

High-frequency heating element, cooking utensil for high-frequency heating apparatus using the same, and high-frequency heating cooker Download PDF

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JP2010014355A
JP2010014355A JP2008175425A JP2008175425A JP2010014355A JP 2010014355 A JP2010014355 A JP 2010014355A JP 2008175425 A JP2008175425 A JP 2008175425A JP 2008175425 A JP2008175425 A JP 2008175425A JP 2010014355 A JP2010014355 A JP 2010014355A
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frequency heating
frequency
heating element
heated
temperature
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Yu Fukuda
祐 福田
Yu Kawai
祐 河合
Hirohisa Imai
博久 今井
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Panasonic Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that, when an existing high-frequency heating element composed of a ferrite material having a low Curie temperature and rubber reaches the Curie temperature, the speed of a temperature rise is decelerated when a magnetic loss is decreased, thus causing an object to be heated to hardly be browned. <P>SOLUTION: A high frequency heating element 3 comprises an acicular-grained high-frequency absorbing material 5 having no phase transition at a temperature of not higher than 400°C. A quick rise to a cooking temperature can brown an object to be heated appropriately, and can prevent overheating to make the object to be heated tasty. A cooking utensil for a high-frequency heating apparatus can secure the performance of the appreciable temperature rise of the high-frequency heating element 3 to shorten a cooking time and to save energy. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、電子レンジなどに用いられる高周波により発熱する高周波発熱体および高周波加熱により被加熱物の表面に焦げ目を付けることのできる高周波加熱機器用調理器具並びに高周波加熱調理器に関するものである。   The present invention relates to a high-frequency heating element that generates heat by a high frequency used in a microwave oven or the like, a cooking utensil for a high-frequency heating device that can burn the surface of an object to be heated by high-frequency heating, and a high-frequency heating cooker.

従来この種の高周波発熱体および高周波加熱機器用調理器具としては、被加熱物を載置する被加熱物載置皿の底面部にフェライトを主成分とする高周波発熱体を貼付したものがある(例えば、特許文献1参照)。   Conventionally, this type of high-frequency heating element and cooking utensils for high-frequency heating equipment include a high-frequency heating element mainly composed of ferrite affixed to the bottom surface of a heated object placing plate on which an object to be heated is placed ( For example, see Patent Document 1).

図5は、特許文献1に記載された従来の高周波発熱体が貼付された被加熱物載置皿30の斜視図である。高周波発熱体は、被加熱物載置皿30の底面(図示せず)に設けられている。   FIG. 5 is a perspective view of a heated object mounting tray 30 to which a conventional high-frequency heating element described in Patent Document 1 is attached. The high-frequency heating element is provided on the bottom surface (not shown) of the heated object placing tray 30.

図6は、高周波発熱体31が設けられた被加熱物載置皿30の一部断面図である。図6に示すように、高周波発熱体31は被加熱物載置皿30を構成する塗装された金属基材32に設けられている。   FIG. 6 is a partial cross-sectional view of the heated object mounting tray 30 provided with the high-frequency heating element 31. As shown in FIG. 6, the high-frequency heating element 31 is provided on a painted metal base material 32 that constitutes a heated object placing tray 30.

図7は、図6で述べた高周波発熱体31の構造を示す模式図である。図7に示すように、高周波発熱体31は、粒子が球状のキュリー温度が200〜300℃のフェライトを主成分とする高周波吸収材料の粒子33とゴム材料34とからなり、高周波吸収材料の粒子33がゴム材料34の中に均一に分散した状態にある。   FIG. 7 is a schematic diagram showing the structure of the high-frequency heating element 31 described in FIG. As shown in FIG. 7, the high-frequency heating element 31 includes particles 33 of a high-frequency absorption material mainly composed of ferrite having spherical particles and a Curie temperature of 200 to 300 ° C., and a rubber material 34. 33 is in a state of being uniformly dispersed in the rubber material 34.

調理物が載せられた被加熱物載置皿30を、高周波を発生させるマグネトロンを搭載した高周波調理機器の所定の位置に配置し、グリル調理を開始すると、マグネトロンから発振された高周波を被加熱物載置皿30に貼付された高周波発熱体31が吸収することによって熱に変化され、被加熱物載置皿30が加熱される。そして、加熱された被加熱物載置皿50に接触している被加熱物が加熱され、被加熱物は調理の進行に伴い焦げ目が付く。   When the heated object placing tray 30 on which the food is placed is placed at a predetermined position of a high frequency cooking device equipped with a magnetron that generates a high frequency and grill cooking is started, the high frequency oscillated from the magnetron is applied to the heated object. The high-frequency heating element 31 affixed to the mounting tray 30 absorbs the heat to change it into heat, and the heated object mounting tray 30 is heated. And the to-be-heated material which is contacting the heated to-be-heated material mounting tray 50 is heated, and a to-be-heated material gets burnt with progress of cooking.

一般的に、グリル調理を行う場合、被加熱物である調理物のおいしさと適した焦げ目を両立させようとすると、被加熱物の種類、量によって異なるが被加熱物載置皿30を150〜300℃の温度に短時間で昇温させる必要がある。
特開2007−225186号公報
In general, when grill cooking is performed, if an attempt is made to make both the deliciousness of the cooked food to be heated and a suitable burnt at the same time, the heated object placing plate 30 varies from 150 to 150, depending on the type and amount of the heated object. It is necessary to raise the temperature to 300 ° C. in a short time.
JP 2007-225186 A

しかしながら、従来の高周波発熱体31は、キュリー温度が200〜300℃のフェライトを主成分とする高周波吸収材料を用いているため、高周波吸収材料が高周波を吸収して発熱し、キュリー温度近くに昇温すると、高周波吸収材料が磁気相転移により磁気特性の一つである磁気損失が小さくなり、高周波の吸収性能が低下し、昇温速度が遅くなるという課題を有していた。   However, since the conventional high-frequency heating element 31 uses a high-frequency absorbing material mainly composed of ferrite having a Curie temperature of 200 to 300 ° C., the high-frequency absorbing material absorbs the high frequency to generate heat and rises near the Curie temperature. When heated, the high-frequency absorbing material has a problem that the magnetic loss, which is one of the magnetic characteristics due to the magnetic phase transition, is reduced, the high-frequency absorption performance is lowered, and the temperature rising rate is slow.

また、キュリー温度が200〜300℃のフェライトを主成分とする高周波吸収材料からなる高周波発熱体31を高周波加熱機器用器具として用いた場合、被加熱物に適した焦げ目をつけるためには、短時間で被加熱物載置皿30を昇温させる必要があるが、高周波吸収材料の高周波の吸収性能が低下することにより、被加熱物載置皿30の昇温速度が遅
くなるため、被加熱物に適度な焦げ目を付けるのに時間を要し、調理時間が長くなるとともに、調理時間が長くなることによる被加熱物の過加熱状態が起こり、被加熱物の内部の水分量が減少し、おいしさが失われるという課題を有していた。
In addition, when the high-frequency heating element 31 made of a high-frequency absorbing material mainly composed of ferrite having a Curie temperature of 200 to 300 ° C. is used as a tool for a high-frequency heating device, it is short in order to give a burn suitable for the object to be heated. Although it is necessary to heat up the to-be-heated object mounting tray 30 in time, since the high-frequency absorption performance of a high frequency absorption material falls, the temperature rising rate of the to-be-heated object mounting dish 30 becomes slow, Therefore It takes time to moderately burn the object, the cooking time becomes longer, the overheating state of the heated object due to the longer cooking time occurs, the moisture content inside the heated object decreases, There was a problem that the taste was lost.

一方、キュリー温度の高い材料として、マグネタイト(Fe)がある。マグネタイトのキュリー温度は580℃と高く、300℃では磁気相転移は起こらないが、200℃以上の温度で酸化が進行し、高周波の吸収性能が極めて低いヘマタイト(Fe)に結晶構造が変化(構造相転移)する。したがって、マグネタイトは初期の高周波の吸収性能は高いが、酸化により徐々に高周波の吸収性能が低下するため、長期的に安定した昇温性能が得られないという課題を有していた。 On the other hand, there is magnetite (Fe 3 O 4 ) as a material having a high Curie temperature. Magnetite has a high Curie temperature of 580 ° C., and no magnetic phase transition occurs at 300 ° C., but oxidation proceeds at a temperature of 200 ° C. or higher, and the crystal structure of hematite (Fe 2 O 3 ) has extremely low high-frequency absorption performance. Changes (structural phase transition). Therefore, although magnetite has a high initial high-frequency absorption performance, the high-frequency absorption performance gradually decreases due to oxidation, and thus there is a problem that stable temperature rise performance cannot be obtained in the long term.

また、マグネタイトを主成分とする高周波吸収材料からなる高周波発熱体を高周波加熱機器用器具として用いた場合、高周波発熱体の昇温性能が低下する方向に経時変化するため、被加熱物の初期の適した焦げ目が長期の使用において再現できなくなり、ユーザーの不満につながる。   In addition, when a high-frequency heating element made of a high-frequency absorbing material containing magnetite as a main component is used as a device for a high-frequency heating device, the temperature rise performance of the high-frequency heating element changes with time. Appropriate burns cannot be reproduced over a long period of time, leading to user dissatisfaction.

さらに、適した焦げ目を得ようとするとオート調理からマニュアル調理する必要があり、調理器具の操作が煩雑になるとともに、焦げ目を優先すると被加熱物の内部が過加熱になり、被加熱物のおいしさが失われるという課題を有していた。   In addition, manual cooking is required from auto cooking to obtain suitable burned eyes, and the operation of the cooking utensils becomes complicated, and if burned eyes are given priority, the inside of the heated object will be overheated and the heated object will be delicious. Had the problem of being lost.

本発明は、前記従来の課題を解決するもので、高周波発熱体に用いる高周波吸収材料の安定化を図り、高周波発熱体の昇温性能の経時変化を防止し、常に安定した被加熱物の調理状態を実現することのできる高周波発熱体およびこれを用いた高周波加熱機器用調理器具ならびに高周波加熱調理器を提供することを目的とする。   The present invention solves the above-mentioned conventional problems, stabilizes the high-frequency absorbing material used for the high-frequency heating element, prevents the temperature rise performance of the high-frequency heating element from changing with time, and constantly cooks the object to be heated. An object of the present invention is to provide a high-frequency heating element capable of realizing the state, a cooking utensil for a high-frequency heating device using the same, and a high-frequency heating cooker.

前記従来の課題を解決するために、本発明の高周波発熱体は、400℃以下の温度で相転移のない粒子形状が針状である高周波吸収材料を含むものである。   In order to solve the above-described conventional problems, the high-frequency heating element of the present invention includes a high-frequency absorbing material in which the particle shape without phase transition is needle-like at a temperature of 400 ° C. or lower.

これによって、被加熱物載置皿の使用温度範囲において、高周波吸収材料の相転移が原因で起こる高周波の吸収性能の低下を防止することができるので、常に安定した高周波発熱体の昇温性能を実現することができる。   As a result, it is possible to prevent a decrease in high-frequency absorption performance caused by the phase transition of the high-frequency absorbing material in the operating temperature range of the object to be heated. Can be realized.

また、高周波吸収材料の粒子を針状とすることにより、高周波吸収材料の針状の粒子同士が接触した構造となるため、温度が上昇すると半導体としての特性が発現し、針状の粒子を通じて渦電流が流れ、ジュール熱が発生する。高周波吸収材料の誘電損失による高周波の吸収・発熱にこのジュール熱が付加され、より高い昇温性能を得ることができる。   Moreover, since the needle-shaped particles of the high-frequency absorbing material are made into a needle-like shape, the needle-like particles of the high-frequency absorbing material are in contact with each other. Current flows and Joule heat is generated. This Joule heat is added to the absorption and heat generation of the high frequency due to the dielectric loss of the high frequency absorption material, and higher temperature rise performance can be obtained.

また、本発明の高周波加熱器用調理器具は、被加熱物を載置する有機気高分子を含む被覆層が形成された金属製の被加熱物載置皿に、本発明の高周波発熱体を設けた構成としたものである。   The cooking device for a high-frequency heater according to the present invention is provided with the high-frequency heating element according to the present invention on a metal heated object mounting tray on which a coating layer containing an organic polymer is placed. This is a configuration.

これによって、高周波発熱体は常に安定した高い昇温性能を有し、かつ、この高周波発熱体を設けた金属製の被加熱物載置皿が優れた熱伝導性を有するため、高周波発熱体で発熱した熱を効率よく被加熱物載置皿に熱伝達することができるので、短時間で被加熱物に適度な焦げ目を付けることできるとともに、被加熱物内部の水分の減少につながる被加熱物の過加熱が防止され、被加熱物のおいしさも実現することができる。   As a result, the high-frequency heating element always has a stable and high temperature raising performance, and the metal heated object mounting tray provided with the high-frequency heating element has excellent thermal conductivity. Since the generated heat can be efficiently transferred to the object tray, the object to be heated can be appropriately burned in a short time and the water inside the object to be heated can be reduced. Overheating is prevented, and the deliciousness of the object to be heated can also be realized.

本発明の高周波発熱体およびそれを用いた高周波加熱機器用調理器具は、相転移による
高周波の吸収性能の低下を防止することができるので、昇温性能に優れた高周波発熱体を実現することができ、この優れた昇温性能を長期に渡り安定して得ることができる。
Since the high-frequency heating element of the present invention and the cooking utensil for a high-frequency heating device using the same can prevent a decrease in high-frequency absorption performance due to phase transition, it is possible to realize a high-frequency heating element excellent in temperature rise performance. This excellent temperature rise performance can be obtained stably over a long period of time.

また、被加熱物の過加熱を防止することができるので、おいしさと適度な焦げ目を両立させる新しい調理方法を実現することができる。   Moreover, since the overheating of a to-be-heated material can be prevented, the new cooking method which balances deliciousness and a moderate burn can be implement | achieved.

第1の発明は、高周波発熱体を400℃以下の温度で相転移のない粒子形状が針状である高周波吸収材料を含む構成とすることにより、高周波吸収材料の相転移が原因で起こる高周波の吸収性能の低下が防止され、常に安定した高い昇温性能が得られ、高い耐久性を実現することができる。   According to a first aspect of the present invention, a high-frequency heating element is configured to include a high-frequency absorbing material having a needle-like shape with no phase transition at a temperature of 400 ° C. or lower, so that a high-frequency heating material caused by the phase transition of the high-frequency absorbing material A decrease in absorption performance is prevented, a stable and high temperature rise performance is always obtained, and high durability can be realized.

また、高周波吸収材料の粒子を針状とすることにより、粒子同士が接触した構造となるため、温度が上昇すると半導体としての特性が発現し、針状の粒子を通じて渦電流が流れ、ジュール熱が発生する。高周波吸収材料の誘電損失による高周波の吸収・発熱にこのジュール熱が付加され、より高い昇温性能を得ることができる。   In addition, since the particles of the high-frequency absorbing material have a needle-like structure, the particles are in contact with each other. Therefore, when the temperature rises, the characteristics as a semiconductor are manifested, eddy currents flow through the needle-like particles, and Joule heat is generated. appear. This Joule heat is added to the absorption and heat generation of the high frequency due to the dielectric loss of the high frequency absorption material, and higher temperature rise performance can be obtained.

第2の発明は、特に、第1の発明の高周波発熱体を少なくとも1種の粒子形状が針状である高周波吸収材料と、少なくとも1種のエラストマーとの複合物から構成することにより、第1の発明の効果に加えて、高周波吸収材料の粒子がエラストマーの中に分散した構造とすることができるので、外力や落下による機械的衝撃や冷熱の繰り返しによる熱衝撃を受けても高周波発熱体の脱落や破壊を防止することができる。   According to the second invention, in particular, the high-frequency heating element according to the first invention is composed of a composite of at least one type of high-frequency absorbing material having a needle shape and at least one type of elastomer, thereby providing the first In addition to the effects of the invention of the present invention, the high frequency absorbing material particles can be dispersed in the elastomer, so that the high frequency heating element of the high frequency heating element can be subjected to mechanical shock due to external force or dropping or thermal shock due to repeated cold heat. Dropping and destruction can be prevented.

第3の発明は、特に、第1または第2の高周波吸収材料として、セラミックのウィスカーまたは繊維を用いることにより、第1の効果に加え、高分子吸収材料の粒子のアスペクト比を大きくすることができるので、高周波吸収材料の粒子同士の接触点が多くなり、その結果、高周波吸収材料の使用量を削減することができ、低コストが図れる。   In the third aspect of the invention, in particular, by using ceramic whiskers or fibers as the first or second high-frequency absorbing material, the aspect ratio of the particles of the polymer absorbing material can be increased in addition to the first effect. Therefore, the number of contact points between the particles of the high-frequency absorbing material increases, and as a result, the amount of the high-frequency absorbing material used can be reduced and the cost can be reduced.

また、高周波吸収材料がセラミックであるため、水や水蒸気、調理時に発生する油脂に含まれる酸やアルカリ成分に対する化学的安定性が高く、高周波発熱体の耐久性、信頼性を向上させることができる。   In addition, since the high frequency absorbing material is ceramic, it has high chemical stability against water, water vapor, acid and alkali components contained in oils and fats generated during cooking, and can improve the durability and reliability of the high frequency heating element. .

第4の発明は、特に、第3の発明の高周波吸収材料であるセラミックのウィスカーまたは繊維を主成分が酸化亜鉛、炭化珪素、金属の薄膜層を形成したセラミック材料、シリコンとチタンまたはジルコニウムと炭素と酸素を含むセラミック材料の少なくとも1種を用いることにより、特にこれら材料の持つ誘電損失や半導体としての特性によって発現する適度な導電性が高周波の吸収に好適であり、高い高周波の昇温性能を得ることができる。   The fourth aspect of the invention is particularly a ceramic whisker or fiber that is a high-frequency absorption material of the third aspect of the invention, the main component of which is zinc oxide, silicon carbide, a ceramic material in which a metal thin film layer is formed, silicon and titanium or zirconium and carbon. By using at least one kind of ceramic material containing oxygen and oxygen, moderate conductivity expressed by the dielectric loss and semiconductor characteristics of these materials is suitable for high frequency absorption, and high high temperature heating performance is achieved. Obtainable.

第5の発明は、特に、第1〜第4のいずれか1つの発明の高周波吸収材料において、高周波吸収の粒子の表面に、外表面が疎水性を有する被覆層を形成した構成とすることにより、エラストマーとの混練性が向上し、エラストマー中に高周波吸収材料の粒子を均一に分散させることができるので、高周波発熱体の発熱面を均一な温度分布とすることができ、高周波加熱機器用調理器具に適用した場合、被加熱物の焦げ目を均一に付けることができる。   According to a fifth aspect of the present invention, in particular, in the high-frequency absorption material of any one of the first to fourth aspects, a coating layer having a hydrophobic outer surface is formed on the surface of the high-frequency absorption particles. Since the kneadability with the elastomer is improved and the particles of the high-frequency absorbing material can be uniformly dispersed in the elastomer, the heating surface of the high-frequency heating element can have a uniform temperature distribution, and cooking for high-frequency heating equipment When applied to an instrument, it is possible to uniformly apply the burned object to be heated.

また、高周波吸収材料の粒子がエラストマー中に均一に分散することにより、これらの複合物に柔軟性が得られ、被加熱物載置皿にホットプレスで接着する場合、加圧時の複合物の流れ性が向上し、均一な膜厚とすることができ、発熱特性の安定化を図ることができる。   In addition, since the particles of the high frequency absorbing material are uniformly dispersed in the elastomer, flexibility can be obtained in these composites. Flowability is improved, a uniform film thickness can be obtained, and heat generation characteristics can be stabilized.

第6の発明は、特に、第1〜第5のいずれか1つの発明のエラストマーとして、シリコンゴムまたはフッ素ゴムを用いることにより、それらが優れた耐熱性と耐化学薬品性を有するため、耐久性、信頼性の高い高周波発熱体を実現することができる。   The sixth invention is particularly durable because it has excellent heat resistance and chemical resistance by using silicon rubber or fluororubber as the elastomer of any one of the first to fifth inventions. A highly reliable high-frequency heating element can be realized.

第7の発明は、特に、第1〜第6のいずれか1つの発明の高周波吸収材料の含有量を20〜60体積%とすることにより、高周波の吸収性能と高周波発熱体の機械的強度、基材との密着性を向上させることができる。   In the seventh invention, in particular, by setting the content of the high-frequency absorbing material of any one of the first to sixth inventions to 20 to 60% by volume, high-frequency absorption performance and mechanical strength of the high-frequency heating element, Adhesion with the substrate can be improved.

第8の発明は、高周波加熱機器用調理器具として、被加熱物を載置する有機気高分子を含む被覆層が形成された金属製の被加熱物載置皿に被加熱物載置皿の被加熱物が載置されない面の一部に、特に第1〜第7のいずれか1つの発明の高周波発熱体を設けることにより、常に安定した高い昇温性能を実現することができる。   In an eighth aspect of the present invention, as a cooking utensil for a high-frequency heating device, a heated object placing plate is placed on a metal heated object placing plate on which a coating layer containing an organic polymer is placed. By providing the high-frequency heating element of any one of the first to seventh inventions on a part of the surface on which the object to be heated is not placed, it is possible to always realize a stable and high temperature raising performance.

また、高周波発熱体を設けた金属製の被加熱物載置皿が優れた熱伝導性を有するため、高周波発熱体で発熱した熱を効率よく被加熱物載置皿に伝達することができるので、短時間で被加熱物に適度な焦げ目を付けることできるとともに、被加熱物の過加熱が防止され、おいしさに必要な被加熱物内部の水分を保持でき、おいしさと適度な焦げ目を両立させた新しい調理方法を実現することができる。   Moreover, since the metal heated object mounting tray provided with the high frequency heating element has excellent thermal conductivity, the heat generated by the high frequency heating element can be efficiently transmitted to the heated object mounting dish. In addition to being able to burn the object to be heated in a short time, overheating of the object to be heated can be prevented, and moisture inside the object to be heated can be maintained, and both deliciousness and moderate burn can be achieved. A new cooking method can be realized.

第9の発明は、特に、第8の発明の高周波発熱体において、金属製の被加熱物載置皿に設けられる高周波発熱体の面積を0.1m以下とすることにより、所定の消費電力の高周波で被加熱物載置皿およびそれに載置した被加熱物を所定の温度に短時間で昇温させることができ、調理時間の短縮化と省エネを図ることができる。 In the ninth aspect of the invention, in particular, in the high-frequency heating element of the eighth invention, the area of the high-frequency heating element provided on the metal heated object mounting tray is set to 0.1 m 2 or less so that predetermined power consumption is achieved. The heated object placing tray and the heated object placed thereon can be heated to a predetermined temperature in a short time at a high frequency, and cooking time can be shortened and energy can be saved.

第10の発明は、特に、第8または第9の発明の高周波発熱体の膜厚を0.5〜2mmとすることにより、膜厚が厚くなることによる被加熱物載置皿への熱伝達の低下と、高周波発熱体自身の熱容量の増加による昇温速度の低下を抑制することができるとともに、膜厚が薄いことによる高周波発熱体の高周波吸収性能の低下を抑制することができるので、高周波発熱体が高周波を吸収して発熱する熱を被加熱物載置皿や被加熱物に効率よく伝達させることができ、調理時間の短縮化と省エネを図ることができる。   In the tenth aspect of the invention, in particular, the heat transfer to the dish to be heated due to the increase of the film thickness by setting the film thickness of the high-frequency heating element of the eighth or ninth invention to 0.5 to 2 mm. And a decrease in the heating rate due to an increase in the heat capacity of the high-frequency heating element itself, and a decrease in the high-frequency absorption performance of the high-frequency heating element due to the thin film thickness can be suppressed. The heat generated by the heating element absorbing the high frequency can be efficiently transmitted to the object to be heated and the object to be heated, and cooking time can be shortened and energy can be saved.

第11の発明は、特に、第8〜第10のいずれか1つの発明の高周波加熱機器用調理器具を高周波加熱機器用調理器具を備えた高周波加熱調理器により、高周波発熱体で発熱した熱を効率よく被加熱物載置皿に伝達することができるので、短時間で被加熱物に適度な焦げ目を付けることできるとともに、被加熱物の過加熱が防止され、おいしさに必要な被加熱物内部の水分を保持でき、おいしさと適度な焦げ目を両立させた新しい調理方法を実現することができる。   In the eleventh aspect of the invention, in particular, the high-frequency heating cooker equipped with the high-frequency heating appliance cooking appliance of the eighth to tenth invention is heated by the high-frequency heating element. Since it can be efficiently transmitted to the dish to be heated, the object to be heated can be appropriately burnt in a short time, and overheating of the object to be heated is prevented, and the object to be heated is delicious. A new cooking method that can retain moisture inside and achieve both deliciousness and moderate burn can be realized.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。また各実施の形態特有の構成を適宜組み合わせることができる。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the present embodiment. In addition, a configuration unique to each embodiment can be combined as appropriate.

(実施の形態1)
図1は、本発明の第1の実施の形態における高周波発熱体を設けた高周波加熱機器用調理器具の断面図を示すものである。
(Embodiment 1)
FIG. 1 shows a cross-sectional view of a cooking utensil for a high-frequency heating device provided with a high-frequency heating element according to the first embodiment of the present invention.

なお、本発明高周波加熱機器用調理器具として用いられる被加熱物載置皿は、従来例で述べた図5の形態が適用される。   In addition, the form of FIG. 5 described by the prior art example is applied to the to-be-heated object mounting dish used as a cooking appliance for this invention high frequency heating equipment.

図1において、高周波加熱機器用調理器具1は、有機気高分子を含む被覆層が形成され
た金属製の被加熱物載置皿2と、被加熱物載置皿2の下面の一部に高周波発熱体3を設けた構成としている。また、被加熱物載置皿2の両端には、電子レンジなどの高周波加熱機器の庫内の所定の位置に配置するための固定部材4が取り付けられている。この固定部材4は、被加熱物載置皿2の位置決めの機能だけでなく、持ち運びや取り出しなどを行う際の取手の機能、また金属製の被加熱物載置皿2を高周波加熱調理器の後述する加熱室7内に配置し、高周波を給電した際のスパーク防止の機能を有するものである。
In FIG. 1, a cooking utensil 1 for high-frequency heating equipment includes a metal heated object placing tray 2 on which a coating layer containing an organic polymer is formed, and a part of the lower surface of the heated object placing dish 2. The high-frequency heating element 3 is provided. Moreover, the fixing member 4 for arrange | positioning in the predetermined | prescribed position in the store | warehouse | chamber of high frequency heating apparatuses, such as a microwave oven, is attached to the both ends of the to-be-heated material mounting tray 2. As shown in FIG. This fixing member 4 not only functions to position the object to be heated placing plate 2 but also to a handle for carrying and taking out, and the metal object to be heated placing dish 2 of the high frequency heating cooker. It arrange | positions in the heating chamber 7 mentioned later, and has the function of spark prevention at the time of supplying high frequency.

図2は、高周波発熱体3の構造を示す模式図である。   FIG. 2 is a schematic diagram showing the structure of the high-frequency heating element 3.

図2において、高周波発熱体3は、400℃以下の温度で相転移のない粒子形状が針状である高周波吸収材料5とエラストマー6とからなり、高周波吸収材料5は、粒子の形状が針状であるので粒子の一部が他の粒子の一部と接触した状態でエラストマー6の中に分散した構造となっている。   In FIG. 2, the high-frequency heating element 3 includes a high-frequency absorbing material 5 and an elastomer 6 in which the shape of particles having no phase transition at a temperature of 400 ° C. or less is needle-like, and the high-frequency absorbing material 5 has a needle-like shape. Therefore, the structure is such that a part of the particles are dispersed in the elastomer 6 in a state of being in contact with a part of the other particles.

粒子の形状が針状である高周波吸収材料5としては、高周波の吸収に有利な誘電損失の大きいセラミック材料からなるウィスカー、繊維が適用される。特に、主成分が酸化亜鉛、炭化珪素、金属の薄膜層を形成した酸化チタンなどのセラミック材料、シリコン、チタンまたはジルコニウム、炭素、酸素を含むセラミック材料が有用である。   As the high-frequency absorption material 5 in which the shape of the particles is needle-like, whiskers and fibers made of a ceramic material having a large dielectric loss that is advantageous for high-frequency absorption are applied. Particularly useful are ceramic materials such as zinc oxide, silicon carbide, and titanium oxide with a metal thin film layer formed thereon, and ceramic materials containing silicon, titanium or zirconium, carbon, and oxygen.

エラストマー6の材料としては、250〜300℃の温度環境下での耐熱性、調味料や水蒸気などの耐化学薬品性に優れていることや機械的衝撃、熱衝撃に強いシリコンゴムやフッ素ゴムを主成分とするものが適用される。   As a material for the elastomer 6, silicon rubber or fluorine rubber which is excellent in heat resistance under a temperature environment of 250 to 300 ° C., chemical resistance such as seasoning and water vapor, mechanical shock and heat shock is used. The main component is applied.

次に、本発明の高周波発熱体3の製造方法の一実施例について述べる。   Next, an embodiment of a method for producing the high frequency heating element 3 of the present invention will be described.

高周波吸収材料5とエラストマー6をオープンロールやニーダーなどの混練加工装置を用い、高周波吸収材料5がエラストマー6の中に均一に分散するまで混練し、その後、必要に応じて架橋剤を添加し、再度混練する。次に、これらの混練物の固まり、もしくはオープンロールでシート状に分出ししたものを必要量採取し、被加熱物載置皿2の被加熱物を載置しない面に配置してホットプレスで加圧接着、および一次加硫を行う。その後、必要に応じて二次加硫等の熱処理を行うことによって、高周波発熱体3を被加熱物載置皿2に形成した状態の本発明の高周波加熱機器用調理器具1が得られる。   The high frequency absorbing material 5 and the elastomer 6 are kneaded using a kneading processing apparatus such as an open roll or a kneader until the high frequency absorbing material 5 is uniformly dispersed in the elastomer 6, and then a crosslinking agent is added as necessary. Knead again. Next, a necessary amount of the kneaded material lump or the one that has been dispensed into a sheet with an open roll is collected, and placed on the surface of the object to be heated 2 on which the object to be heated is not placed. Perform pressure bonding and primary vulcanization. Thereafter, the cooking utensil 1 for the high-frequency heating device of the present invention in a state where the high-frequency heating element 3 is formed on the article to be heated 2 is obtained by performing heat treatment such as secondary vulcanization as necessary.

なお、混練の際に、高周波発熱体3のさらなる耐熱性を付与するための耐熱性剤、老化防止剤、柔軟性を付与するための油脂剤など必要に応じて添加してもよい。   During kneading, a heat-resistant agent for imparting further heat resistance of the high-frequency heating element 3, an anti-aging agent, an oil and fat agent for imparting flexibility, and the like may be added as necessary.

また、高周波発熱体3と被加熱物載置皿2との接着性を向上させるために、高周波発熱体3の接着面、あるいは被加熱物載置皿2の高周波発熱体3が設けられる面に、接着機能を有するプライマーを塗布し、そのプライマーを介して被加熱物載置皿2と高周波発熱体3を接着してもよいし、また、予め、高周波吸収材料5とエラストマー6の混練時に接着剤を添加しておいてもよい。   Moreover, in order to improve the adhesiveness between the high-frequency heating element 3 and the heated object placing tray 2, the bonding surface of the high-frequency heating element 3 or the surface on which the high-frequency heating element 3 of the heated object placing dish 2 is provided. In addition, a primer having an adhesive function may be applied and the heated object placing tray 2 and the high-frequency heating element 3 may be bonded via the primer, or may be bonded in advance when the high-frequency absorbing material 5 and the elastomer 6 are kneaded. An agent may be added.

図3は、本発明の高周波加熱機器用調理器具1が搭載される高周波加熱調理器の断面図である。   FIG. 3 is a cross-sectional view of a high-frequency cooking device on which the cooking utensil 1 for high-frequency heating equipment according to the present invention is mounted.

図3において、加熱室7は金属材料から構成された金属境界部である右側壁面8、左側壁面9、奥壁面10、上壁面11、底壁面12及び被加熱物を加熱室7内に出し入れする開閉壁面である開閉扉(図示せず)により略直方体形状に構成され、給電された高周波をその内部に実質的に閉じ込めるように形成している。底壁面12には断面が略四角形の絞り部13を設け、絞り部13の略中央部には加熱室7内に給電する高周波の励振部14を
設けている。
In FIG. 3, the heating chamber 7 takes in and out the right wall surface 8, the left wall surface 9, the back wall surface 10, the upper wall surface 11, the bottom wall surface 12, and the object to be heated, which are metal boundary portions made of a metal material. An open / close door (not shown), which is an open / close wall surface, is formed in a substantially rectangular parallelepiped shape, and is formed so as to substantially confine the supplied high-frequency inside. The bottom wall surface 12 is provided with a narrowed section 13 having a substantially rectangular cross section, and a high frequency excitation section 14 for supplying power into the heating chamber 7 is disposed at a substantially central portion of the narrowed section 13.

高周波発生手段であるマグネトロン15は、加熱室7に給電する高周波を発生するものであり、マグネトロン15から発生した高周波を励振部14に導くためにマグネトロン15と励振部14間に導波管16を設けている。励振部14には導波管16内に延在し、導波管16を伝送してきた高周波と結合するアンテナ17を設け、このアンテナ17の一端は導波管タイプの指向性を有する放射アンテナとして電波放射手段18と接続している。   The magnetron 15 which is a high frequency generating means generates a high frequency to be fed to the heating chamber 7, and a waveguide 16 is provided between the magnetron 15 and the excitation unit 14 in order to guide the high frequency generated from the magnetron 15 to the excitation unit 14. Provided. The excitation unit 14 is provided with an antenna 17 that extends into the waveguide 16 and is coupled to a high frequency transmitted through the waveguide 16, and one end of the antenna 17 is a radiating antenna having a waveguide type directivity. The radio wave radiation means 18 is connected.

また、アンテナ17の他端は、電波放射手段18を回転駆動させる駆動手段であるモータ19の出力軸を挿入組立てしている。この電波放射手段18は、モータ19を駆動することで扇型の上面が絞り部13の底面と略平行面において回転駆動する。   The other end of the antenna 17 is assembled by inserting and assembling an output shaft of a motor 19 which is a driving means for driving the radio wave radiation means 18 to rotate. The radio wave radiating means 18 is driven to rotate by driving a motor 19 so that the fan-shaped upper surface is substantially parallel to the bottom surface of the diaphragm 13.

また、絞り部13の開口部には電波透過材料、たとえばガラス系やセラミックス系の材料からなる封口手段20を設けている。   Further, a sealing means 20 made of a radio wave transmitting material, for example, a glass-based or ceramic-based material, is provided at the opening of the aperture 13.

また、加熱室7の上部には、加熱ヒータ21が備えられ、奥壁面10の奥にはコンベクションヒータユニット(図示せず)が設けられ、被加熱物の高周波調理、グリル調理、オーブン調理の機能を有した構成となっている。   A heating heater 21 is provided in the upper part of the heating chamber 7, and a convection heater unit (not shown) is provided in the inner part of the inner wall surface 10, and functions of high-frequency cooking, grill cooking, and oven cooking of an object to be heated. It has the composition which has.

高周波加熱機器用調理器具1は、加熱室7の右側壁面8、左側壁面9に設けられた係止手段であるレール部22に沿って加熱室7内に挿入され、取り付けられる。   The cooking utensil 1 for a high-frequency heating device is inserted and attached into the heating chamber 7 along a rail portion 22 which is a locking means provided on the right wall surface 8 and the left wall surface 9 of the heating chamber 7.

また、加熱室7には加熱室7内の温度を検出するサーミスタ23、被加熱物や高周波加熱機器用調理器具1などの温度を検出する赤外線センサ24が設けられている。   The heating chamber 7 is provided with a thermistor 23 for detecting the temperature in the heating chamber 7 and an infrared sensor 24 for detecting the temperature of the object to be heated, the cooking utensil 1 for high-frequency heating equipment, and the like.

次に、以上の構成からなる高周波加熱調理器を用い、本発明の高周波加熱機器用調理器具の動作と作用について説明する。   Next, the operation and action of the cooking utensil for the high-frequency heating device of the present invention will be described using the high-frequency heating cooker having the above configuration.

加熱室7内に、被加熱物を載置した高周波加熱機器用調理器具1をレール部22に係止し、開閉扉を閉めた状態で所定の指示操作を行うと、制御手段25によりマグネトロン15が動作して高周波が発生する。発生した高周波は、導波管16、励振部14を経て、電波放出手段18からセラミックなどで形成された封口手段20を通過して加熱室7内部に給電される。   When a predetermined instruction operation is performed in a state where the cooking utensil 1 for a high-frequency heating device in which an object to be heated is placed in the heating chamber 7 is locked to the rail portion 22 and the door is closed, the magnetron 15 is controlled by the control means 25. Operates to generate high frequency. The generated high frequency passes through the waveguide 16 and the excitation unit 14, passes through the sealing means 20 made of ceramic or the like from the radio wave emission means 18, and is fed into the heating chamber 7.

加熱室7内に給電された高周波は、高周波加熱機器用調理器具1を構成する高周波発熱体3に吸収され、熱に変換される。その熱が高周波加熱機器用調理器具1を構成する被加熱物載置皿2に伝達され、被加熱物載置皿2と接触している被加熱物が加熱される。   The high frequency fed into the heating chamber 7 is absorbed by the high frequency heating element 3 constituting the cooking utensil 1 for high frequency heating equipment and converted into heat. The heat is transmitted to the heated object placing tray 2 constituting the cooking utensil 1 for high-frequency heating equipment, and the heated object in contact with the heated object placing dish 2 is heated.

一般的に、グリル調理を行う場合、被加熱物である調理物のおいしさと適した焦げ目を両立させようとすると、被加熱物の種類、量によって異なるが、被加熱物載置皿を150〜300℃の温度に極めて短時間で昇温させる必要がある。   In general, when grill cooking is performed, when trying to make both the deliciousness of the cooked food to be heated and a suitable burnt, both the type of the heated object and the amount vary, but the heated object placing dish is 150 to It is necessary to raise the temperature to 300 ° C. in a very short time.

従来、高周波発熱体の高周波吸収材料として、Mn−Zn系フェライトが用いられるが、このフェライトのキュリー温度は組成によって異なるが200〜300℃である。フェライト材料の発熱のメカニズムは、主として材料の磁気損失によるものであり、高周波を吸収し熱変換されてキュリー温度(近傍)に到達すると、磁気相転移により磁気損失が小さくなり、高周波の吸収性能が低下することによって、キュリー温度以上の昇温速度は著しく低下する。   Conventionally, Mn—Zn-based ferrite is used as a high-frequency absorbing material for a high-frequency heating element, and the Curie temperature of this ferrite is 200 to 300 ° C. although it varies depending on the composition. The heat generation mechanism of the ferrite material is mainly due to the magnetic loss of the material. When the high frequency is absorbed and heat-converted and reaches the Curie temperature (near), the magnetic loss decreases due to the magnetic phase transition, and the high frequency absorption performance is reduced. By decreasing, the heating rate above the Curie temperature is remarkably decreased.

その結果、被加熱物に適度な焦げ目を付けるのに時間を要し、調理時間が長くなるとと
もに、被加熱物の過加熱状態が起こり、被加熱物の内部の水分量が減少し、おいしさが失われてしまう。
As a result, it takes time to moderately burn the object to be heated, the cooking time becomes longer, the overheating state of the object to be heated occurs, the amount of moisture inside the object to be heated decreases, and the taste is delicious. Will be lost.

一方、キュリー温度が500℃以上のマグネタイトは、300℃では磁気相転移が起こらないため、速い昇温速度を有する。しかし、200℃以上の温度で酸化が急激に進行し、高周波の吸収性能が低いヘマタイトに結晶構造が変化するため、初期の高周波の吸収性能は高いが、酸化によって徐々に高周波の吸収性能が低下する方向に経時変化する。この経時変化に伴い、高周波発熱体の昇温性能が徐々に低下し、使用時間が長くなるにつれ、被加熱物に適した焦げ目が得られなくなってしまう。   On the other hand, a magnetite having a Curie temperature of 500 ° C. or higher has a fast rate of temperature rise because no magnetic phase transition occurs at 300 ° C. However, oxidation proceeds rapidly at a temperature of 200 ° C. or higher, and the crystal structure changes to hematite with low high-frequency absorption performance. Therefore, the initial high-frequency absorption performance is high, but oxidation gradually decreases high-frequency absorption performance. Changes with time. Along with this change over time, the temperature rise performance of the high-frequency heating element gradually decreases, and as the usage time becomes longer, the burns suitable for the object to be heated cannot be obtained.

本発明の高周波発熱体3は、400℃以下の温度で相転移のない高周波吸収材料5を用いているので、相転移が原因で起こる高周波の吸収性能の低下が防止され、短時間で被加熱物載置皿2を150〜300℃の温度に昇温させることができ、短時間で被加熱物に適度な焦げ目を付けることができる。   Since the high-frequency heating element 3 of the present invention uses the high-frequency absorbing material 5 having no phase transition at a temperature of 400 ° C. or lower, the high-frequency absorption performance caused by the phase transition is prevented from being deteriorated, and the heating target is heated in a short time. The object mounting tray 2 can be heated to a temperature of 150 to 300 ° C., and an appropriate burn can be given to the heated object in a short time.

また、本発明の高周波発熱体3に用いられる高周波吸収材料5は、粒子の形状が針状であることも昇温速度を向上させる要因となっている。図2に示すように、針状の高周波吸収材料5は、互いに他の粒子と接触し、それが連なった状態でエラストマー6の中に分散している。この構造が高周波の吸収性能を高くし、高周波発熱体3の昇温速度を速くしていると考えられる。   Further, in the high frequency absorbing material 5 used in the high frequency heating element 3 of the present invention, the shape of the particles is needle-shaped, which is a factor for improving the temperature rising rate. As shown in FIG. 2, the needle-like high-frequency absorbing material 5 is in contact with other particles and dispersed in the elastomer 6 in a state where they are connected. This structure is considered to increase the high-frequency absorption performance and increase the heating rate of the high-frequency heating element 3.

上記理由は明確でないが、高周波の吸収が高周波吸収材料5の誘電損失だけでなく、粒子同士が接触した構造であるため、温度が上昇すると半導体としての特性が発現し、針状の粒子を通じて渦電流が流れ、ジュール熱が発生する。高周波吸収材料5の誘電損失による高周波の吸収・発熱にこのジュール熱が付加され、より高い昇温性能を得ることができると考えられる。   Although the above reason is not clear, the high frequency absorption is not only the dielectric loss of the high frequency absorption material 5 but also the structure in which the particles are in contact with each other. Current flows and Joule heat is generated. It is considered that this Joule heat is added to the high frequency absorption and heat generation due to the dielectric loss of the high frequency absorption material 5, and higher temperature rise performance can be obtained.

また、本発明の高周波発熱体3に用いられる高周波吸収材料5は、400℃以下で相転移のないことや高温で他の結晶構造に変化しないので、経時変化のない常に安定した昇温性能が得られ、高い耐久性を実現することができる。   In addition, the high-frequency absorbing material 5 used in the high-frequency heating element 3 of the present invention has no phase transition at 400 ° C. or lower and does not change to another crystal structure at a high temperature. Obtained, and high durability can be realized.

また、本発明の高周波加熱機器用調理器具1は、被加熱物載置皿2が金属製の被加熱物載置皿2が優れた熱伝導性を有するため、高周波発熱体3で発熱した熱を効率よく被加熱物載置皿2に熱を伝達することができる。したがって、被加熱物載置皿2を150〜300℃の調理温度に短時間で昇温させることができ、被加熱物に適度な焦げ目を短時間で付けることができる。   Moreover, the cooking utensil 1 for the high-frequency heating device of the present invention has the heat generated by the high-frequency heating element 3 because the heated object mounting tray 2 has excellent thermal conductivity. The heat can be efficiently transmitted to the article to be heated placing tray 2. Therefore, the to-be-heated object mounting tray 2 can be heated up to the cooking temperature of 150-300 degreeC in a short time, and a moderate burn can be attached to a to-be-heated object in a short time.

また、高周波加熱機器用調理器具1は、被加熱物の過加熱を防止することができるので、おいしさに必要な被加熱物内部の水分を保持でき、おいしさと適度な焦げ目を両立させた新しい調理方法を実現することができる。   Moreover, since the cooking utensil 1 for high-frequency heating equipment can prevent overheating of the object to be heated, it can hold moisture inside the object to be heated, which is necessary for deliciousness. A cooking method can be realized.

700〜1000Wの消費電力でマグネトロン15を動作させた場合、金属製の被加熱物載置皿2に貼付される高周波発熱体3の面積を0.1m以上とすると、被加熱物載置皿2の面積も大きくなるため、高周波加熱機器用調理器具1自体の熱容量が大きくなることや、表面積の増加による放熱面積の拡大によって放熱ロスが大きくなることにより、被加熱物載置皿2の昇温速度が遅くなり、被加熱物の最適な焦げ目、おいしさが得られなくなる。 When the magnetron 15 is operated with power consumption of 700 to 1000 W, if the area of the high-frequency heating element 3 attached to the metal heated object mounting dish 2 is 0.1 m 2 or more, the heated object mounting dish Since the area of 2 increases, the heat capacity of the cooking utensil 1 itself for the high-frequency heating device increases, and the heat dissipation loss increases due to the expansion of the heat dissipation area due to the increase in the surface area. The temperature speed becomes slow, and the optimum burnt and deliciousness of the heated object cannot be obtained.

したがって、最適な焦げ目、おいしさを得るためには、高周波発熱体3の面積を0.1m以下とすることが望ましい。また、これによって、被加熱物載置皿2およびそれに載
置した被加熱物を所定の温度に短時間で昇温させることができるので、調理時間の短縮化と省エネを図ることができる。
Therefore, in order to obtain optimum burnt and deliciousness, it is desirable that the area of the high-frequency heating element 3 is 0.1 m 2 or less. Moreover, since the to-be-heated material mounting tray 2 and the to-be-heated material mounted on it can be heated up to predetermined temperature in a short time by this, cooking time can be shortened and energy saving can be achieved.

また、高周波発熱体3の膜厚を2mm以上とすると、高周波発熱体3の熱容量が大きくなり、高周波発熱体3の昇温速度が遅くなること、また、高周波発熱体3の熱抵抗が大きくなり、高周波発熱体3の表面からの放熱ロスが大きくなることによって、被加熱物載置皿2へ熱伝導による熱伝達が低下し、被加熱物載置皿2の速い昇温速度が得られなくなる。また、膜厚が厚いことにより、コストが高くなる。   If the film thickness of the high-frequency heating element 3 is 2 mm or more, the heat capacity of the high-frequency heating element 3 is increased, the heating rate of the high-frequency heating element 3 is decreased, and the thermal resistance of the high-frequency heating element 3 is increased. Since the heat dissipation loss from the surface of the high-frequency heating element 3 is increased, the heat transfer due to heat conduction to the heated object placing tray 2 is reduced, and a fast temperature increase rate of the heated object placing plate 2 cannot be obtained. . Further, the cost increases due to the thick film thickness.

一方、高周波熱発熱体3の膜厚を0.5mm以下にすると、高周波吸収材料5の量が少なくなり、高周波の吸収効率が低下し、速い昇温速度が得られなくなる。   On the other hand, when the film thickness of the high-frequency heat generating element 3 is 0.5 mm or less, the amount of the high-frequency absorbing material 5 is reduced, the high-frequency absorption efficiency is lowered, and a high temperature rising rate cannot be obtained.

したがって、高周波発熱体3が高周波を吸収して発熱する熱を被加熱物載置皿2や被加熱物に効率よく伝達させるには、高周波発熱体3の膜厚を0.5〜2mmの範囲とすることが望ましい。これによって、被加熱物載置皿2およびそれに載置した被加熱物を所定の温度に短時間で昇温させることができ、調理時間の短縮化と省エネを図ることができる。   Therefore, in order to efficiently transmit the heat generated by the high-frequency heating element 3 by absorbing the high frequency to the heated object placing tray 2 and the heated object, the thickness of the high-frequency heating element 3 is in the range of 0.5 to 2 mm. Is desirable. Thus, the heated object placing tray 2 and the heated object placed thereon can be heated to a predetermined temperature in a short time, and cooking time can be shortened and energy can be saved.

また、被加熱物載置皿2に設けられる高周波発熱体3は、少なくとも1種の粒子形状が針状である高周波吸収材料5と、少なくとも1種のエラストマー6との複合物の構成が望ましい。この構成によって、エラストマー6が、高周波吸収材料5の粒子を保護し、かつ、被加熱物載置皿2との強固な接着を実現することができるので、外力や落下による機械的衝撃や冷熱の繰り返しによる熱衝撃に対して強くすることができ、高周波発熱体3の脱落や破壊、を防止することができる。   In addition, the high-frequency heating element 3 provided on the heated object placing tray 2 preferably has a composite structure of a high-frequency absorbing material 5 in which at least one kind of particle shape is a needle shape and at least one kind of elastomer 6. With this configuration, the elastomer 6 can protect the particles of the high-frequency absorbing material 5 and can realize strong adhesion to the object-to-be-heated dish 2, so that mechanical shock or cold heat caused by external force or dropping can be achieved. It can be made strong against repeated thermal shocks, and the high-frequency heating element 3 can be prevented from dropping off or being destroyed.

次に、具体的実験例について述べる。   Next, specific experimental examples will be described.

高周波吸収材料5として、アムテック社製の酸化亜鉛ウィスカー(商品名:パナテトラ)300重量部、エラストマー6として、信越化学工業社製のシリコンゴム(品番:X―30―3888−U)100重量部とシリコンゴム加硫剤(品番:C−8A)用い、8インチオープンロールで混練し、厚さ約1.2mmのシートを作製した。このときの高周波吸収材料5の含有量は、40体積%である。次に、表面が耐熱性を有する塗装処理された鋼板上に、酸化亜鉛ウィスカーとシリコンゴムのシートを必要量採取し、160℃で10分のホットプレスを行い、接着処理と一次加硫を行った。その後、鋼板に接着されたものを200℃で4時間の二次加硫を行い、高周波発熱体3を作製した。作製した高周波発熱体3の膜厚は約1mm、面積は0.08mであった。 As the high-frequency absorbing material 5, 300 parts by weight of zinc oxide whisker (trade name: Panatetra) manufactured by Amtec Corporation, and as the elastomer 6, 100 parts by weight of silicon rubber (part number: X-30-3888-U) manufactured by Shin-Etsu Chemical Co., Ltd. A silicon rubber vulcanizing agent (product number: C-8A) was used and kneaded with an 8-inch open roll to prepare a sheet having a thickness of about 1.2 mm. The content of the high frequency absorption material 5 at this time is 40% by volume. Next, a required amount of zinc oxide whisker and silicon rubber sheets are sampled on a coated steel sheet having heat resistance on the surface, hot-pressed at 160 ° C. for 10 minutes, and subjected to adhesion treatment and primary vulcanization. It was. Then, the thing bonded to the steel plate was subjected to secondary vulcanization at 200 ° C. for 4 hours to produce the high-frequency heating element 3. The produced high-frequency heating element 3 had a film thickness of about 1 mm and an area of 0.08 m 2 .

なお、比較として、高周波吸収材料として、キュリー温度215℃のMn−Zn、キュリー温度580℃のマグネタイト(Fe)、平均粒径2μmの球状粒子の酸化亜鉛を用い、酸化亜鉛ウィスカーの場合と同様な方法で高周波発熱体を作製した。なお膜厚、面積、高周波吸収材料の含有量は、酸化亜鉛ウィスカーと同様とした。 For comparison, in the case of zinc oxide whiskers, Mn—Zn having a Curie temperature of 215 ° C., magnetite (Fe 3 O 4 ) having a Curie temperature of 580 ° C., and spherical particles of zinc oxide having an average particle diameter of 2 μm are used as the high-frequency absorbing material. A high-frequency heating element was produced by the same method as described above. The film thickness, area, and content of the high frequency absorbing material were the same as those of the zinc oxide whisker.

これら高周波発熱体3を図3に示した高周波加熱調理器の加熱室7の右側壁面8、左側壁面9に設けられた係止手段であるレール部22に沿って加熱室7内に挿入して取り付け、マグネトロン15を700Wの消費電力で動作させ、5分間高周波を給電した。その後、直ちに取り出し、サーモビュアーによって表面処理鋼板の表面温度(平均)を評価した。   These high-frequency heating elements 3 are inserted into the heating chamber 7 along the rail portion 22 which is a locking means provided on the right wall surface 8 and the left wall surface 9 of the heating chamber 7 of the high-frequency cooking device shown in FIG. The magnetron 15 was attached and operated with a power consumption of 700 W, and high frequency was fed for 5 minutes. Then, it took out immediately and evaluated the surface temperature (average) of the surface-treated steel sheet with a thermoviewer.

その結果、本発明の酸化亜鉛ウィスカーを用いた高周波発熱体3の温度は、250℃であった。比較の高周波発熱体の温度は、キュリー温度215℃のMn−Znが210℃、キュリー温度580℃のマグネタイト(Fe)が260℃、平均粒径2μmの球状
の酸化亜鉛が115℃であった。
As a result, the temperature of the high-frequency heating element 3 using the zinc oxide whisker of the present invention was 250 ° C. The temperature of the comparative high-frequency heating element is 210 ° C. for Mn—Zn having a Curie temperature of 215 ° C., 260 ° C. for magnetite (Fe 3 O 4 ) having a Curie temperature of 580 ° C., and 115 ° C. for spherical zinc oxide having an average particle size of 2 μm. there were.

以上の結果から、キュリー温度215℃のMn−Znの高周波発熱体は、本発明の高周波発熱体3よりも温度が低い結果となった。これは温度上昇してキュリー温度に近傍になると磁気相転移により時期損失が小さくなったことによるものと推察される。また、平均粒径2μmの球状粒子の酸化亜鉛の高周波発熱体は、115℃と最も温度が低く、本発明の高周波発熱体3と同じ材料であっても針状の粒子である酸化亜鉛ウィスカーの方が高い温度が得られることが判明した。この理由は前述の考察の通りである。   From the above results, the Mn—Zn high-frequency heating element with a Curie temperature of 215 ° C. has a lower temperature than the high-frequency heating element 3 of the present invention. This is presumably due to the fact that the time loss is reduced by the magnetic phase transition when the temperature rises and approaches the Curie temperature. In addition, the zinc oxide high-frequency heating element of spherical particles having an average particle diameter of 2 μm has the lowest temperature of 115 ° C., and even the same material as the high-frequency heating element 3 of the present invention is a zinc oxide whisker that is a needle-like particle. It was found that a higher temperature was obtained. The reason for this is as described above.

一方、キュリー温度580℃のマグネタイト(Fe)の高周波発熱体は、昇温後の温度が260℃であり、本発明の高周波発熱体3より高い昇温性能を示した。これは、キュリー温度が高いため、250℃レベルでの温度では磁気相転移がないこと、また、酸化亜鉛ウィスカーよりも高周波の吸収性能が優れていることによると考えられる。 On the other hand, the magnetite (Fe 3 O 4 ) high-frequency heating element with a Curie temperature of 580 ° C. had a temperature after heating of 260 ° C., and exhibited higher temperature-elevating performance than the high-frequency heating element 3 of the present invention. This is presumably because the Curie temperature is high, there is no magnetic phase transition at a temperature of 250 ° C., and the high-frequency absorption performance is superior to that of zinc oxide whiskers.

次に、昇温性能に優れていた酸化亜鉛ウィスカーを用いた本発明の高周波発熱体3と、キュリー温度580℃のマグネタイト(Fe)の発熱体を熱風循環式オーブンの中に配置し、300℃で150時間の耐熱試験を実施した。その後、前述と同様に、これら高周波発熱体を図3に示した高周波加熱調理器の加熱室7内に挿入し、マグネトロン15を700Wの消費電力で作動させ、5分間高周波を給電した後、サーモビュアーによって表面処理鋼板の表面温度(平均)を評価した。 Next, the high-frequency heating element 3 of the present invention using zinc oxide whiskers having excellent temperature rise performance and a magnetite (Fe 3 O 4 ) heating element having a Curie temperature of 580 ° C. are placed in a hot air circulation oven. A heat resistance test was conducted at 300 ° C. for 150 hours. After that, as described above, these high-frequency heating elements are inserted into the heating chamber 7 of the high-frequency heating cooker shown in FIG. 3, the magnetron 15 is operated with a power consumption of 700 W, and high-frequency power is supplied for 5 minutes. The surface temperature (average) of the surface-treated steel sheet was evaluated by a viewer.

その結果、本発明の酸化亜鉛ウィスカーを用いた高周波発熱体3は、250℃であり、耐熱試験後も初期と同じ昇温性能を示した。一方、キュリー温度580℃のマグネタイト(Fe)の高周波発熱体は、230℃であり、初期の260℃と比較して昇温性能が劣化していることが判明した。また、高周波発熱体の色も黒から赤茶に変色しており、このことから、マグネタイト(Fe)が空気中の酸素によって酸化され、ヘマタイト(Fe)に結晶構造が変化(構造相転移)した原因と考えられる。ヘマタイトは、磁気損失が小さく、高周波の吸収性能が低いことから、昇温性能が低下したものと考えられる。 As a result, the high-frequency heating element 3 using the zinc oxide whisker of the present invention was 250 ° C. and exhibited the same temperature raising performance as the initial stage even after the heat resistance test. On the other hand, the high frequency heating member Curie temperature 580 ° C. of magnetite (Fe 3 O 4) is 230 ° C., it was found that as compared with the initial 260 ° C. Atsushi Nobori performance is deteriorated. In addition, the color of the high-frequency heating element is also changed from black to red brown. From this, magnetite (Fe 3 O 4 ) is oxidized by oxygen in the air, and the crystal structure changes to hematite (Fe 2 O 3 ). This is considered to be the cause of (structural phase transition). Because hematite has low magnetic loss and low high-frequency absorption performance, it is considered that the temperature rise performance has decreased.

以上のことから、本発明の高周波発熱体3は、400℃以下の温度で相転移のない粒子形状が針状である高周波吸収材料を用いることにより、昇温性能に優れ、かつ耐久性にも優れていることが判明した。   From the above, the high-frequency heating element 3 of the present invention is excellent in temperature rise performance and durability by using a high-frequency absorbing material having a needle-like particle shape without phase transition at a temperature of 400 ° C. or lower. It turned out to be excellent.

また、本発明に用いたシリコンゴムは、300℃の温度環境下での耐熱性に優れており、また、調味料や水蒸気などの耐化学薬品性、耐機械的衝撃性、耐熱衝撃性に優れていることから、高周波教発熱体3のエラストマーとして最適である。   In addition, the silicon rubber used in the present invention has excellent heat resistance under a temperature environment of 300 ° C., and also has excellent chemical resistance such as seasonings and water vapor, mechanical shock resistance, and thermal shock resistance. Therefore, it is optimal as an elastomer for the high-frequency teaching heating element 3.

なお、高周波吸収材料5として、酸化亜鉛ウィスカーの代わりに炭化珪素ウィスカー、金属の薄膜層を形成したセラミックウィスカー、シリコンとチタンまたはジルコニウムと炭素と酸素を含むセラミックウィスカーを用いても酸化亜鉛ウィスカーとほぼ同等の昇温性能と耐久性が得られた。   Note that, as the high-frequency absorbing material 5, a silicon carbide whisker, a ceramic whisker formed with a metal thin film layer, or a ceramic whisker containing silicon and titanium or zirconium, carbon and oxygen can be used instead of the zinc oxide whisker. Equivalent temperature rise performance and durability were obtained.

また、高周波吸収材料5の粒子として、ウィスカーの代わりに長繊維を切断して数mmの短繊維にしたものを用いてもほぼ同等の性能が得られた。   In addition, even when the high-frequency absorbing material 5 particles were made by cutting long fibers into short fibers of several mm instead of whiskers, almost the same performance was obtained.

また、エラストマー6として、シリコンゴムの代わりにフッ素ゴムを用いてもシリコンゴムの性能と同等の性能が得られた。   Further, even when fluorine rubber was used as the elastomer 6 instead of silicon rubber, the same performance as that of silicon rubber was obtained.

高周波発熱体3に用いられる高周波吸収材料5の含有量は、20体積%以下にすると高
周波の吸収性能が低下し、高周波発熱体として満足する温性能が得られず、また60体積%以上にするとエラストマーとの複合物が固くなり、ホットプレス時に複合物の流れが悪く、均一な膜厚の高周波発熱体3が得られなくなることや、高周波発熱体3の膜が固くなることから耐熱衝撃や耐機械的衝撃が低下し、落下や冷熱の繰り返しが起こると高周波発熱体3が破損する可能性がある。したがって、優れた昇温性能、耐久性、信頼性を確保するためには、高周波吸収材料5の含有量を20〜60%の範囲とすることが望ましい。
If the content of the high-frequency absorbing material 5 used for the high-frequency heating element 3 is 20% by volume or less, the high-frequency absorption performance is deteriorated, and a satisfactory temperature performance as a high-frequency heating element cannot be obtained. Since the composite with the elastomer becomes hard and the flow of the composite is poor during hot pressing, the high-frequency heating element 3 having a uniform film thickness cannot be obtained, and the film of the high-frequency heating element 3 becomes hard. When the mechanical shock is reduced and the fall or the cooling is repeated, the high-frequency heating element 3 may be damaged. Therefore, in order to ensure excellent temperature rise performance, durability, and reliability, it is desirable that the content of the high-frequency absorbing material 5 be in the range of 20 to 60%.

(実施の形態2)
図4は、本発明の第2の実施の形態における高周波発熱体3に用いる高周波吸収材料の粒子の構造を示す模式図である。
(Embodiment 2)
FIG. 4 is a schematic diagram showing the structure of the particles of the high-frequency absorbing material used for the high-frequency heating element 3 in the second embodiment of the present invention.

図において、高周波吸収材料の粒子26の表面を外表面層が疎水性を有する被覆剤で処理し、被覆層27を形成した構造を示している。   In the figure, a structure is shown in which a coating layer 27 is formed by treating the surface of the particles 26 of the high-frequency absorbing material with a coating agent whose outer surface layer is hydrophobic.

疎水性を有する被覆層27に用いられる被覆剤としては、高級脂肪酸、有機チタン化合物、有機ケイ素化合物が挙げられるが、耐熱性の点から、有機チタン化合物、有機ケイ素化合物が望ましい。   Examples of the coating agent used for the coating layer 27 having hydrophobicity include higher fatty acids, organic titanium compounds, and organic silicon compounds. From the viewpoint of heat resistance, organic titanium compounds and organic silicon compounds are desirable.

高周波吸収材料の粒子26の表面に、外表面が疎水性を有する被覆層27を形成した構成とすることにより、エラストマー6との混練性が向上し、エラストマー6中に高周波吸収材料の粒子26を均一に分散させることができる。   By adopting a configuration in which a coating layer 27 having a hydrophobic outer surface is formed on the surface of the particles 26 of the high frequency absorbing material, the kneadability with the elastomer 6 is improved, and the particles 26 of the high frequency absorbing material are placed in the elastomer 6. It can be uniformly dispersed.

これによって、高周波発熱体3の発熱面を均一な温度分布とすることができ、高周波加熱機器用調理器具1に適用した場合、被加熱物の焦げ目を均一に付けることができる。   Thereby, the heat generating surface of the high-frequency heating element 3 can have a uniform temperature distribution, and when applied to the cooking utensil 1 for a high-frequency heating device, the object to be heated can be uniformly burnt.

また、高周波吸収材料の粒子26がエラストマー6中に均一に分散することにより、これらの複合物に柔軟性が得られ、被加熱物載置皿2にホットプレスで接着する場合、加圧時の複合物の流れ性が向上し、均一な膜厚とすることができ、発熱特性の安定化を図ることができる。   Further, since the particles 26 of the high-frequency absorbing material are uniformly dispersed in the elastomer 6, flexibility can be obtained in these composites, and when they are bonded to the heated object placing tray 2 by a hot press, The flowability of the composite is improved, the film thickness can be uniform, and the heat generation characteristics can be stabilized.

さらに、高周波吸収材料26の高密度充填が可能となることや、高周波吸収材料26とエラストマー6の混練の作業性が向上し、品質の安定した高周波発熱体3を得ることができる。   Furthermore, the high-frequency absorbing material 26 can be filled with high density, the workability of kneading the high-frequency absorbing material 26 and the elastomer 6 is improved, and the high-frequency heating element 3 with stable quality can be obtained.

また、高周波吸収材料の粒子26に被覆層27を形成することにより、空気中で高温環境下に暴露されても被覆層27が酸素の拡散を遮断し、高周波吸収材料の粒子が酸化による結晶構造の変化を抑制することができ、耐久性をさらに向上させることができる。   Further, by forming the coating layer 27 on the particles 26 of the high frequency absorbing material, the coating layer 27 blocks oxygen diffusion even when exposed to a high temperature environment in the air, and the particles of the high frequency absorbing material have a crystal structure due to oxidation. Can be suppressed, and the durability can be further improved.

なお、被覆層27は、予め、高周波吸収材料の粒子に被覆処理することが望ましいが、高周波吸収材料とエラストマーの混練の際に同時に添加しても効果を発揮することができる。   The covering layer 27 is desirably coated on the particles of the high-frequency absorbing material in advance, but the effect can be exhibited even if it is added simultaneously when the high-frequency absorbing material and the elastomer are kneaded.

以上のように本発明の高周波発熱体は、昇温性能に優れているので、調理機器の発熱体のみでなく、産業用乾燥機や加熱機の用途としても適用可能であり、また、高周波の吸収性能に優れていることから、冷却装置を付加し、電波シールデバイスとしても適用可能である。   As described above, since the high-frequency heating element of the present invention has excellent temperature rise performance, it can be applied not only as a heating element for cooking appliances but also as an industrial dryer or heating machine. Since it has excellent absorption performance, it can be applied as a radio wave sealing device with a cooling device.

本発明の実施の形態1における高周波発熱体を貼付した高周波加熱機器用調理器具の断面図Sectional drawing of the cooking utensil for high frequency heating appliances which affixed the high frequency heating element in Embodiment 1 of this invention 本発明の実施の形態1における高周波発熱体の構造を示す模式図Schematic diagram showing the structure of the high-frequency heating element according to Embodiment 1 of the present invention. 本発明の高周波加熱機器用調理器具が搭載される高周波加熱調理器の断面図Sectional drawing of the high frequency heating cooking appliance with which the cooking appliance for high frequency heating equipment of this invention is mounted 本発明の実施の形態2における高周波発熱体に用いる高周波吸収材料の粒子の構造を示す模式図The schematic diagram which shows the structure of the particle | grains of the high frequency absorption material used for the high frequency heat generating body in Embodiment 2 of this invention 従来の高周波発熱体が貼付された被加熱物載置皿の斜視図The perspective view of the to-be-heated material mounting tray with which the conventional high frequency heating element was stuck 従来の被加熱物載置皿の一部断面図Partial sectional view of a conventional dish to be heated 従来の高周波発熱体の構造を示す模式図Schematic diagram showing the structure of a conventional high-frequency heating element

符号の説明Explanation of symbols

1 高周波加熱機器用調理器具
2 被加熱物載置皿
3 高周波発熱体
5 高周波吸収材料
6 エラストマー
26 高周波吸収材料の粒子
27 被覆層
DESCRIPTION OF SYMBOLS 1 Cooking utensil for high frequency heating equipment 2 Heated object mounting dish 3 High frequency heating element 5 High frequency absorption material 6 Elastomer 26 Particles of high frequency absorption material 27 Coating layer

Claims (11)

400℃以下の温度で相転移のない粒子形状が針状である高周波吸収材料を含む高周波発熱体。 A high-frequency heating element comprising a high-frequency absorbing material having a needle-like particle shape having no phase transition at a temperature of 400 ° C. or lower. 少なくとも1種の粒子形状が針状である高周波吸収材料と、少なくとも1種のエラストマーとの複合物からなる請求項1に記載の高周波発熱体。 The high-frequency heating element according to claim 1, wherein the high-frequency heating element is composed of a composite of at least one kind of high-frequency absorption material having a needle shape and at least one kind of elastomer. 高周波吸収材料は、セラミックのウィスカーまたは繊維を含む請求項1または2に記載の高周波発熱体。 The high-frequency heating material according to claim 1, wherein the high-frequency absorption material includes ceramic whiskers or fibers. セラミックのウィスカーまたは繊維は、主成分が酸化亜鉛、炭化珪素、金属の薄膜層を形成したセラミック材料、シリコンとチタンまたはジルコニウムと炭素と酸素を含むセラミック材料の少なくとも1種を含む請求項3に記載の高周波発熱体。 The ceramic whisker or fiber includes at least one of a ceramic material containing zinc oxide, silicon carbide, a metal thin film layer, and a ceramic material containing silicon and titanium or zirconium, carbon and oxygen as a main component. High frequency heating element. 高周波吸収材料の粒子の表面に外表面が疎水性を有する被覆層を形成した請求項1〜4のいずれか1項に記載の高周波発熱体。 The high-frequency heating element according to any one of claims 1 to 4, wherein a coating layer having a hydrophobic outer surface is formed on the surface of the particles of the high-frequency absorbing material. エラストマーは、シリコンゴムまたはフッ素ゴムを含む請求項1〜5のいずれか1項に記載の高周波発熱体。 The high-frequency heating element according to any one of claims 1 to 5, wherein the elastomer includes silicon rubber or fluorine rubber. 高周波吸収材料の含有量は20〜60体積%とした請求項1〜6のいずれか1項に記載の高周波発熱体。 The high-frequency heating element according to any one of claims 1 to 6, wherein the content of the high-frequency absorbing material is 20 to 60% by volume. 被加熱物を載置する有機気高分子を含む被覆層が形成された金属製の被加熱物載置皿と、前記被加熱物載置皿の被加熱物が載置されない面の一部に設けられた請求項1〜7のいずれか1項に記載の高周波発熱体とからなる高周波過熱機器用調理器具。 On a part of the surface on which the object to be heated of the object to be heated is not placed and a metal object to be heated on which the coating layer containing an organic polymer is placed. A cooking utensil for a high-frequency overheating device comprising the high-frequency heating element according to any one of claims 1 to 7. 金属製の被加熱物載置皿に設けられる高周波発熱体の面積は、0.1m以下とした請求項8に記載の高周波加熱機器用調理器具。 The cooking utensil for a high-frequency heating device according to claim 8, wherein an area of the high-frequency heating element provided on the metal heated object placing tray is 0.1 m 2 or less. 金属製の被加熱物載置皿に設けられる高周波発熱体の膜厚は、0.5〜2mmとした請求項8または9に記載の高周波加熱機器用調理器具。 The cooking utensil for a high-frequency heating device according to claim 8 or 9, wherein the film thickness of the high-frequency heating element provided on the metal heated object mounting tray is 0.5 to 2 mm. 請求項8〜10のいずれか1項に記載の高周波加熱機器用調理器具を備えた高周波加熱調理器。 A high-frequency heating cooker comprising the cooking utensil for high-frequency heating equipment according to any one of claims 8 to 10.
JP2008175425A 2008-07-04 2008-07-04 High-frequency heating element, cooking utensil for high-frequency heating apparatus using the same, and high-frequency heating cooker Pending JP2010014355A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012230920A (en) * 2010-03-19 2012-11-22 Panasonic Corp Cookware and heating apparatus using the same
JP2013110095A (en) * 2011-10-27 2013-06-06 Jfe Chemical Corp Production method of powder for micro wave-absorption heating unit, powder for micro wave-absorption heating unit, and micro wave-absorption heating unit with the same
CN105534291A (en) * 2016-02-02 2016-05-04 广东合一新材料研究院有限公司 Soaking pot based on none-phase-change heat superconduction and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012230920A (en) * 2010-03-19 2012-11-22 Panasonic Corp Cookware and heating apparatus using the same
JP2013110095A (en) * 2011-10-27 2013-06-06 Jfe Chemical Corp Production method of powder for micro wave-absorption heating unit, powder for micro wave-absorption heating unit, and micro wave-absorption heating unit with the same
CN105534291A (en) * 2016-02-02 2016-05-04 广东合一新材料研究院有限公司 Soaking pot based on none-phase-change heat superconduction and manufacturing method thereof

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