JP2010013206A - Sheet folding device and method, sheet treatment device mounted with sheet folding device, and image forming system - Google Patents
Sheet folding device and method, sheet treatment device mounted with sheet folding device, and image forming system Download PDFInfo
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- 238000012545 processing Methods 0.000 claims description 65
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- 238000006073 displacement reaction Methods 0.000 abstract 1
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- 238000007639 printing Methods 0.000 description 11
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Abstract
Description
本発明は、複写機、プリンタ、印刷機などの画像形成装置のオプション装置として利用可能なシート折り装置とシート折り方法、並びにそのシート折り装置を搭載したシート処理装置及び画像形成システムに関するものである。 The present invention relates to a sheet folding apparatus and a sheet folding method that can be used as an optional apparatus of an image forming apparatus such as a copying machine, a printer, and a printing machine, and a sheet processing apparatus and an image forming system equipped with the sheet folding apparatus. .
近年、画像形成装置本体のオプション装置として、画像形成されたシートに中綴じを施こした後、その綴じ位置を基準に中折りして装置外に搬出するシート処理装置が広く知られている。また、その折り機能も日々向上され、中綴じ処理をしない未綴じのまま中折りして装置外に搬出することが出来る折り機能を持ったシート処理装置も提案されている。 2. Description of the Related Art In recent years, as an optional device of an image forming apparatus main body, a sheet processing apparatus that performs saddle stitching on a sheet on which an image has been formed, and then performs center folding on the basis of the binding position and transports the sheet outside the apparatus. Further, the folding function has been improved day by day, and a sheet processing apparatus having a folding function that can be folded out and unloaded without being subjected to the saddle stitching process is also proposed.
例えば、特許文献1には、それぞれ一対の折りローラをシート搬出方向に所望の間隔を隔て配接し、搬出方向上流側の折りローラ対で中折りした後、搬出方向下流側の折りローラ対で再度折り込むことで、確実に折り目を形成することが出来る折り装置が開示されている。 For example, Patent Document 1 discloses that a pair of folding rollers are arranged at a desired interval in the sheet unloading direction, folded in the middle with a pair of folding rollers upstream in the unloading direction, and then again with a pair of folding rollers downstream in the unloading direction. There has been disclosed a folding device that can surely form a fold by folding.
また、特許文献2には、中折りされたシート束の折り部に沿って移動し折り目を押圧するもので、上記特許文献1と同様に折り部に局所的に加圧することにより増し折り効果を狙った技術が開示されている。
しかしながら、まず特許文献1の場合では、図13で示すように搬出方向上流と下流に折りローラ対を配置し、上流の折りローラ対間を通し折り込んだ後、そのシート束の折り部を先頭に再度下流の折りローラ対のニップ間を通すことで増し折りする様にしている。この構成では、搬出方向に配設された折りローラ対のシート幅に対する間隔によって多少の程度の違いが有るとしても、折りローラ対の押圧力F1の分力F2によって中紙が戻される作用が生じることで、折り込んだシート束の中央部位が上流と下流の折りローラ対間で膨らみ束ズレを起こし易く、結果、図中L1のように表紙と中紙でズレが生じた状態で下流の折りローラ対間を通り抜けることとなり、正確に折り込むことが出来無いといった問題を起こし易い。 However, in the case of Patent Document 1, as shown in FIG. 13, a pair of folding rollers are arranged upstream and downstream in the unloading direction, and after folding between the pair of upstream folding rollers, the folded portion of the sheet bundle is placed at the top. Further folding is performed by passing again between the nips of the pair of downstream folding rollers. In this configuration, even if there is a slight difference depending on the gap between the pair of folding rollers disposed in the carry-out direction with respect to the sheet width, there is an effect that the middle sheet is returned by the component force F2 of the pressing force F1 of the pair of folding rollers. As a result, the central portion of the folded sheet bundle is liable to bulge and misalign between the upstream and downstream folding roller pairs, and as a result, the downstream folding roller in a state in which the cover sheet and the middle sheet are misaligned as indicated by L1 in the drawing. It will pass through the pair, and it is easy to cause the problem that it cannot be folded correctly.
また、特許文献2の場合では、図14で示すように一度折り畳んだシート束の折り部を片側手前から奥側に向け徐々に増し折りする様にしている。この構成では、シート束の束厚によって上記特許文献1と同様に多少の程度の違いが有るとしても、折りローラ対の押圧力F5の分力F6によって中紙が徐々に扇状に押し出され、結果、図中L2のように表紙と中紙でズレが生じ正確に折り込むことが出来無いといった問題を起こし易い。 In the case of Patent Document 2, as shown in FIG. 14, the folded portion of the sheet bundle once folded is gradually and gradually folded from the near side to the far side. In this configuration, even if there is a slight difference as in the above-mentioned Patent Document 1 depending on the thickness of the sheet bundle, the inner sheet is gradually pushed out into a fan shape by the component force F6 of the pressing force F5 of the pair of folding rollers. As shown by L2 in the figure, the cover and the middle paper are misaligned, and it is easy to cause a problem that they cannot be folded correctly.
そこで、本発明は、上述した問題に鑑みて、特に表紙に対し中紙がズレ難く、正確に折り畳が可能なシート折り装置とシート折り方法、並びにそのシート折り装置を搭載したシート処理装置及び画像形成システムを提供すること課題としたものである。 Accordingly, in view of the above-described problems, the present invention provides a sheet folding apparatus and a sheet folding method that can be folded accurately, in which the inner sheet is particularly difficult to shift with respect to the cover, and a sheet processing apparatus equipped with the sheet folding apparatus, It is an object to provide an image forming system.
上記の課題を解決するために、本発明のシート折り装置は、複数枚のシートを積載したシート束を所望の折り目箇所で折り畳むシート折り装置において、前記折り目箇所を境に折り重ねられたシート束を挟持する挟持手段と、その挟持手段が挟持する挟持位置と前記折り目箇所との間で前記シート束を押圧し、その挟持手段の挟持位置側から折り目箇所側に向けその押圧位置を移動させ、前記折り目箇所を押圧する押圧手段とを備えてなる。 In order to solve the above-described problem, a sheet folding apparatus according to the present invention is a sheet folding apparatus that folds a sheet bundle in which a plurality of sheets are stacked at a desired fold position, and is folded at the fold position. Pressing the sheet bundle between a clamping means that clamps the clamping means, a clamping position that the clamping means clamps, and the fold position, and moving the pressing position from the clamping position side of the clamping means toward the fold position side, Pressing means for pressing the crease portion.
尚、具体的に、前記挟持手段は、前記シート束の折り目箇所を境にほぼ等距離にある両脇部分を互いに折り重ね二つ折りに折り畳み下流に搬出する搬出ローラ対から成り、また前記押圧手段は、前記挟持手段により二つ折りされた前記シート束の折り目を再度折り込み増し折り形成する増し折り機構を備え、その増し折り機構として、前記挟持方向断面が湾曲形状で曲率が半径200mm前後の湾曲面を形成する湾曲板状部材と、この湾曲板状部材の湾曲面を前記シート束のシート面に押圧する押圧部材と、この押圧部材を前記シート束のシート面に沿って移動させ、前記板状部材による前記シート束の挟持位置が前記保持手段の保持位置側から前記折り目箇所側に向け移動させる移動手段と、から構成されて成る。 Specifically, the sandwiching means comprises a pair of carry-out rollers that fold the two side portions that are substantially equidistant from each other at the crease location of the sheet bundle, fold them into two folds, and carry them out downstream. Includes an additional folding mechanism that refolds and folds the fold of the sheet bundle folded in two by the clamping means, and as the additional folding mechanism, a curved surface having a curved section in the clamping direction and a curvature of about 200 mm in radius. A curved plate-shaped member that forms a sheet, a pressing member that presses the curved surface of the curved plate-shaped member against the sheet surface of the sheet bundle, and the pressing member is moved along the sheet surface of the sheet bundle, The holding position of the sheet bundle by the member is constituted by moving means for moving from the holding position side of the holding means toward the fold position side.
また、その複数枚のシートを積載したシート束を所望の折り目箇所で折り処理を行うシート折り方法として、複数枚のシートを順次積載し束状に集積する束集積工程と、この束集積工程により集積されたシート束を所望の折り目箇所で折り畳む折り畳み工程と、この折り畳み工程により折り畳まれた前記シート束を挟持保持する挟持工程と、この挟持工程で挟持された挟持位置と前記折り目箇所との間で前記シート束を押圧し、その挟持位置側から折り目箇所側に向けその押圧位置を移動させ、前記折り目箇所を押圧する押圧工程と、を備えてなり、前記増し折り工程では、前記二つ折り手段の保持位置側を基点に前記折り目箇所側に向け複数回繰り返し行われる。尚、前記折り畳み工程では、一対の搬出ローラ対間を前記シート束の折り目箇所を先頭に通過させ互いに折り重ね二つ折りに折り畳み、前記挟持工程では、前記一対の搬出ローラで前記シート束を挟持し、前記押圧工程は、前記挟持手段により二つ折りされた前記シート束の折り目箇所を再度折り込み増し折り形成して成る。更に、前記押圧工程では、前記挟持位置側から折り目箇所側に向け押圧移動を複数回繰り返し行う。 In addition, as a sheet folding method for performing a folding process on a sheet bundle on which a plurality of sheets are stacked at a desired fold position, a bundle stacking process for stacking a plurality of sheets sequentially and stacking them in a bundle shape, A folding step of folding the accumulated sheet bundle at a desired crease location, a clamping step for clamping and holding the sheet bundle folded by the folding step, and a position between the clamping position and the crease location sandwiched in this clamping step Pressing the sheet bundle, moving the pressing position from the clamping position side toward the fold position side, and pressing the fold position, and in the additional folding process, the bi-folding means This is repeated a plurality of times from the holding position side toward the crease location side. In the folding step, the sheet bundle passes between the pair of carry-out rollers at the top so that the sheet bundle is folded and folded in two, and the sheet bundle is pinched by the pair of carry-out rollers in the pinching step. In the pressing step, the crease portion of the sheet bundle folded in half by the clamping means is refolded and formed again. Furthermore, in the pressing step, the pressing movement is repeated a plurality of times from the clamping position side toward the crease location side.
更に、このシート折り装置は、シートを順次搬出する排紙口と、この排紙口からのシートを束状に集積する処理トレイと、この処理トレイから搬出されるシート束を収容するスタックトレイとを備えたシート処理装置に搭載され、そのシート処理装置は順次シート上に画像形成する画像形成装置のオプションとして利用され画像形成システムを構築している。 The sheet folding apparatus further includes a paper discharge port for sequentially carrying out the sheets, a processing tray for collecting the sheets from the paper discharge port in a bundle, and a stack tray for storing the sheet bundle carried out from the processing tray. The sheet processing apparatus is used as an option of an image forming apparatus that sequentially forms images on sheets to construct an image forming system.
本発明によれば、折り目箇所を境に折り重ねられたシート束を挟持した状態で、その挟持位置側から折り目箇所側に向けその押圧位置を移動させながら折り目箇所を押圧することで、従来の折り装置のように中紙がずれることが無く、正確な折り目箇所で折り処理をすることが出来る。 According to the present invention, in a state in which the sheet bundle folded at the crease location is sandwiched, the crease location is pressed while moving the pressing position from the clamping position side toward the crease location side. There is no misalignment of the inner paper as in the folding device, and the folding process can be performed at an accurate crease portion.
また、折り目箇所を押圧する押圧手段を構成する増し折り機構に湾曲板状部材を用いることで装置の大型化を抑えコンパクトな装置の提供が出来る。更に、この湾曲板状部材を用いることで、特に一度折り畳んだ折り目を再度折り込む所謂増し折りにおいて、折り目に折り擦れや千切られるといったことも無い。 Further, by using a curved plate member for the additional folding mechanism that constitutes the pressing means for pressing the crease location, it is possible to provide a compact apparatus that suppresses an increase in size of the apparatus. Further, by using this curved plate-like member, there is no possibility that the crease will be rubbed or shredded in the so-called additional fold when the fold is folded once.
以下図示の本発明の好適な実施の態様に基づいて本発明を詳述する。図1は本発明に係わる画像形成装置Aとシート処理装置Bを備えた画像形成システムを示す全体構成図であり、図2はシート処理装置Bの詳細構成の説明図である。 The present invention will be described in detail below based on the preferred embodiments of the present invention shown in the drawings. FIG. 1 is an overall configuration diagram showing an image forming system including an image forming apparatus A and a sheet processing apparatus B according to the present invention, and FIG. 2 is an explanatory diagram of a detailed configuration of the sheet processing apparatus B.
[画像形成システムの構成]
図1に示す画像形成システムは画像形成装置Aとシート処理装置Bとから構成されている。そして画像形成装置Aの排紙口3にシート処理装置Bの搬入口23aが連結され、画像形成装置Aで画像形成されたシートをシート処理装置Bでステープル綴じや中折り等の後処理を施してスタックトレイ21及びサドルトレイ22に収納するように構成されている。
[Configuration of image forming system]
The image forming system shown in FIG. 1 includes an image forming apparatus A and a sheet processing apparatus B. Then, the paper inlet 23a of the sheet processing apparatus B is connected to the paper discharge port 3 of the image forming apparatus A, and the sheet on which the image is formed by the image forming apparatus A is subjected to post-processing such as stapling and half-folding by the sheet processing apparatus B. The stack tray 21 and the saddle tray 22 are accommodated.
[画像形成装置Aの構成]
まず画像形成装置Aは、給紙部1からシートを画像形成部2に送り、画像形成部2でシートに印刷した後、排紙口3から排出するように構成されている。給紙部1は複数サイズのシートが給紙カセット1a、1bに収納してあり、指定されたシートを1枚ずつ分離して画像形成部2に給送する。画像形成部2は例えば静電ドラム4と、その周囲に配置された印字ヘッド(レーザ発光器)5と現像器6と、転写チャージャ7と定着器8が配置され、静電ドラム4上にレーザ発光器5で静電潜像を形成し、これに現像器6でトナーを付着し、転写チャージャ7でシート上に画像を転写し、定着器8で加熱定着する。このように画像形成されたシートは排紙口3から順次搬出される。図示9は循環経路であり、定着器8から表面側に印刷したシートを、スイッチバック経路10を介して表裏反転した後、再び画像形成部2に給送してシートの裏面側に印刷する両面印刷の経路である。このように両面印刷されたシートはスイッチバック経路10で表裏反転された後排紙口3から搬出される。
[Configuration of Image Forming Apparatus A]
First, the image forming apparatus A is configured to send a sheet from the paper feeding unit 1 to the image forming unit 2, print the sheet on the image forming unit 2, and then discharge the sheet from the paper discharge port 3. The sheet feeding unit 1 stores sheets of a plurality of sizes in sheet feeding cassettes 1 a and 1 b, and separates specified sheets one by one and feeds them to the image forming unit 2. The image forming unit 2 includes, for example, an electrostatic drum 4, a print head (laser light emitting device) 5 and a developing device 6 arranged around the electrostatic drum 4, a transfer charger 7, and a fixing device 8. An electrostatic latent image is formed by the light emitting device 5, toner is adhered to the developing device 6, an image is transferred onto the sheet by the transfer charger 7, and heat fixing is performed by the fixing device 8. The sheets on which images are formed in this way are sequentially carried out from the paper discharge port 3. 9 is a circulation path. A sheet printed on the front side from the fixing device 8 is reversed on the front and back via the switchback path 10 and then fed again to the image forming unit 2 to print on the back side of the sheet. This is the print path. The sheet printed on both sides in this way is turned upside down by the switchback path 10 and then carried out from the paper discharge port 3.
図示11は画像読取装置であり、プラテン12上にセットした原稿シートをスキャンユニット13で走査し、光電変換素子14で電気的に読み取る。この画像データは画像処理部で例えばデジタル処理された後、データ貯蔵部17に転送され、前記レーザ発光器5に画像信号を送る。また、図示15は原稿送り装置であり、スタックトレイ16に収容した原稿シートをプラテン12に給送するフィーダ装置である。 11 is an image reading apparatus, which scans a document sheet set on a platen 12 with a scanning unit 13 and electrically reads it with a photoelectric conversion element 14. This image data is digitally processed by the image processing unit, for example, and then transferred to the data storage unit 17 to send an image signal to the laser emitter 5. 15 is a document feeder, which is a feeder device that feeds document sheets stored in the stack tray 16 to the platen 12.
上記構成の画像形成装置Aには図12に示す制御部(コントローラ)150が設けられ、コントロールパネル18から画像形成条件、例えばシートサイズ指定、カラー・モノクロ印刷指定、プリント部数指定、片面・両面印刷指定、拡大・縮小印刷指定などの印刷条件が設定される。一方、画像形成装置Aには上記スキャンユニット13で読み取った画像データ或いは外部のネットワークから転送された画像データがデータ貯蔵部17に蓄積され、このデータ貯蔵部17から画像データはバッファメモリ19に転送され、このバッファメモリ19から順次レーザ発光器5にデータ信号が移送されるように構成されている。 The image forming apparatus A having the above-described configuration is provided with a control unit (controller) 150 shown in FIG. 12, and image forming conditions such as sheet size designation, color / monochrome printing designation, print number designation, single-sided / double-sided printing from the control panel 18. Printing conditions such as designation and enlargement / reduction printing designation are set. On the other hand, in the image forming apparatus A, image data read by the scan unit 13 or image data transferred from an external network is accumulated in the data storage unit 17, and the image data is transferred from the data storage unit 17 to the buffer memory 19. The data signal is sequentially transferred from the buffer memory 19 to the laser emitter 5.
上記コントロールパネル18からは上述の片面/両面印刷、拡大/縮小印刷、モノクロ/カラー印刷などの画像形成条件と同時に後処理条件も入力指定される。この後処理条件は例えば「プリントアウトモード」「綴じ仕上げモード(マルチステープルモード、非マルチステープルモード)」「冊子仕上げモード」などが選定される。 From the control panel 18, post-processing conditions are also input and specified simultaneously with the image forming conditions such as single-sided / double-sided printing, enlargement / reduction printing, and monochrome / color printing described above. As the post-processing conditions, for example, “print-out mode”, “binding finish mode (multi-staple mode, non-multi-staple mode)”, “booklet finishing mode”, or the like is selected.
[シート処理装置Bの構成]
次にシート処理装置Bは、画像形成装置Aの排紙口3から画像形成されたシートを受け入れ、(i)このシートをスタックトレイ21に収容するか(前述の「プリントアウトモード」)、(ii)排紙口3からのシートを束状に部揃えしてステープル綴じした後、スタックトレイ(第1スタックトレイ)21に収納するか(前述の「綴じ仕上げモード」)、(iii)排紙口3からのシートを束状に部揃えしてその中央をステープル綴じた後、冊子状に折り畳んでサドルトレイ(第2スタックトレイ)22に収納(前述の「冊子仕上げモード」)する為以下のように構成されている。
[Configuration of Sheet Processing Apparatus B]
Next, the sheet processing apparatus B receives the sheet on which the image has been formed from the sheet discharge port 3 of the image forming apparatus A, and (i) whether the sheet is accommodated in the stack tray 21 (the aforementioned “print-out mode”) or ( ii) After aligning sheets from the sheet discharge outlet 3 in a bundle and stapling, the sheets are stored in the stack tray (first stack tray) 21 (the above-mentioned “binding finish mode”), or (iii) sheet discharge After aligning the sheets from the mouth 3 in a bundle and stapling the center, the sheet is folded into a booklet and stored in the saddle tray (second stack tray) 22 (the above-mentioned “booklet finishing mode”). It is configured as follows.
シート処理装置Bのケーシング(外装カバー)20には搬入口23aが設けられ、この搬入口23aは画像形成装置Aの排紙口3に連結されている。そしてケーシング20内には搬入口23aからのシートを部揃え集積して綴じ仕上げする第1処理部BX1と、搬入口23aからのシートを部揃え集積して冊子仕上げする第2処理部BX2が設けられている。第1処理部BX1と搬入口23aとの間には第1搬入経路P1が、また第2処理部BX2と搬入口23aとの間には第2搬入経路P2がそれぞれ設けられ、搬入口23aからのシートを第1処理部BX1と第2処理部BX2に振り分けて案内するようになっている。搬入口23には、搬入ローラ25と、シートセンサS1と上記第1又は第2搬入経路P1、P2にシートを振り分ける経路切換手段(フラッパ部材)24が設けられている。 The casing (exterior cover) 20 of the sheet processing apparatus B is provided with a carry-in port 23a, and this carry-in port 23a is connected to the paper discharge port 3 of the image forming apparatus A. The casing 20 is provided with a first processing unit BX1 for aligning and collecting sheets from the carry-in entrance 23a and binding and finishing, and a second processing unit BX2 for collecting and collecting sheets from the carry-in entrance 23a and finishing the booklet. It has been. A first carry-in route P1 is provided between the first processing unit BX1 and the carry-in port 23a, and a second carry-in route P2 is provided between the second process unit BX2 and the carry-in port 23a. These sheets are distributed and guided to the first processing unit BX1 and the second processing unit BX2. The carry-in entrance 23 is provided with a carry-in roller 25, a sheet sensor S1, and a path switching means (flapper member) 24 that distributes sheets to the first or second carry-in paths P1 and P2.
第1搬送経路P1にはパンチユニット60と処理トレイ29との間にバッファ経路P3が設けられている。このバッファ経路P3は処理トレイ上に部揃え集積したシート束にステープル綴じ等の後処理動作中に搬入口23aに送られた後続シートを一時的に滞留させるために設けられている。このため第1搬入経路P1には処理トレイ29に至る経路上流側に図2に示すようにケーシング20の鉛直方向にバッファ経路P3が分岐して配置されている。そして第1搬入経路P1からのシートをスイッチバックさせてこの経路に滞留させるようになっている。従って処理トレイ29に部揃え集積したシート束に端綴じ処理を施す際に、搬入口23aに送られる後続シートを一時的に滞留させ、処理トレイ29の処理シートが搬出された後、この経路中の後続シートを処理トレイ29に移送することが可能となる。 A buffer path P3 is provided between the punch unit 60 and the processing tray 29 in the first transport path P1. This buffer path P3 is provided for temporarily retaining the succeeding sheet sent to the carry-in port 23a during a post-processing operation such as stapling in a sheet bundle that is aligned and stacked on the processing tray. Therefore, the buffer path P3 is branched and arranged in the first carry-in path P1 in the vertical direction of the casing 20, as shown in FIG. Then, the sheet from the first carry-in path P1 is switched back and stays in this path. Accordingly, when the edge binding process is performed on the sheet bundle that has been aligned and stacked on the processing tray 29, the subsequent sheet sent to the carry-in entrance 23a is temporarily retained, and the processing sheet on the processing tray 29 is unloaded, and then in this path. The subsequent sheets can be transferred to the processing tray 29.
上記第1搬入経路P1はケーシング20で構成される装置ハウジングの上部に略々水平方向に配置され、この第1搬入経路P1の下流側に第1処理部BX1が、その下流側にスタックトレイ21が配置されている。また上記第2搬入経路P2はケーシング20の下部に略々鉛直方向に配置され、この第2搬入経路P2の下流側にシート束に中綴じ処理と中折り処理を施す第2処理部BX2が配置され、その下流側にサドルトレイ22が配置されている。尚、上記第1搬入経路P1には搬入口23aと第1処理部BX1の間にパンチユニット60が配置され、上記第2搬入経路P2には第2処理部BX2とサドルトレイ22との間にはトリマユニット90が配置されている。 The first carry-in path P1 is disposed substantially horizontally in the upper part of the apparatus housing constituted by the casing 20, and the first processing unit BX1 is disposed downstream of the first carry-in path P1, and the stack tray 21 is disposed downstream thereof. Is arranged. The second carry-in path P2 is arranged substantially vertically in the lower part of the casing 20, and a second processing unit BX2 for performing a saddle stitching process and a middle folding process on the sheet bundle is arranged downstream of the second carry-in path P2. The saddle tray 22 is disposed on the downstream side. A punch unit 60 is disposed between the carry-in port 23a and the first processing unit BX1 in the first carry-in path P1, and between the second process unit BX2 and the saddle tray 22 in the second carry-in path P2. Is provided with a trimmer unit 90.
以下、図2でその第2搬入経路P2に送られたシートがサドルトレイ22へ搬出される間での処理について詳述する。 In the following, the process while the sheet sent to the second carry-in path P2 is carried out to the saddle tray 22 in FIG. 2 will be described in detail.
[第2処理部BX2の構成]
前述の第2処理部BX2は前述のように第2搬入経路P2に配置された集積ガイド45と、この集積ガイド45に配置された中綴じユニット40と、シート折り装置44とで構成されている。
[Configuration of Second Processing Unit BX2]
As described above, the second processing unit BX2 includes the stacking guide 45 disposed in the second carry-in path P2, the saddle stitching unit 40 disposed in the stacking guide 45, and the sheet folding device 44. .
[集積ガイド45]
上記集積ガイド45は、前述の第2搬入経路P2の下流側に連続して配置され、搬入口23aからのシートを立位姿勢で順次上方に積載収納するように構成されている。特に図示の集積ガイド45は、ケーシング20を縦断するように略々鉛直方向に配置され、シートを立位姿勢で集積するように構成され、これによって装置を小型コンパクトに構成している。また、図示の集積ガイド45は中央で屈曲したガイドプレートで構成され、この集積ガイド45は内部に最大サイズシートを収納する長さ形状に形成され、後述する中綴じユニット40と折り処理機構44を配置する側に突出するように湾曲又は屈曲した形状に構成されている。そして集積ガイド45にはシート先端を規制する先端ストッパ43が設けられ、この先端ストッパ43はシートサイズ(排紙方向の長さ)に応じて位置移動するようになっている。
[Integration guide 45]
The stacking guide 45 is continuously arranged on the downstream side of the second carry-in path P2, and is configured to sequentially stack and store sheets from the carry-in entrance 23a in a standing posture. In particular, the illustrated accumulation guide 45 is arranged in a substantially vertical direction so as to cut the casing 20 vertically, and is configured to accumulate sheets in a standing position, thereby configuring the apparatus in a compact and compact manner. Further, the illustrated accumulation guide 45 is constituted by a guide plate bent at the center, and this accumulation guide 45 is formed in a length shape that accommodates the maximum size sheet therein, and includes a saddle stitching unit 40 and a folding processing mechanism 44 described later. It is configured in a curved or bent shape so as to protrude to the arrangement side. The stacking guide 45 is provided with a leading end stopper 43 for regulating the leading end of the sheet, and the leading end stopper 43 is moved in accordance with the sheet size (length in the paper discharge direction).
[中綴じユニット40]
上述の集積ガイド45には中綴じユニット40が配置され、この集積ガイド45に部揃え集積されたシート束の中央部をステープル綴じするようになっている。その構成を図11(a)(b)に基づいて説明する。この中綴じユニット40はドライバ70とクリンチャー75とで構成されている。ドライバ70は綴じ位置にセットされたシート束にステープル針を刺入するヘッド部材70aと、ステープル針を収容したカートリッジ71と、ドライブカム77と、このドライブカム77を駆動するステープルモータMDとで構成されている。上記ドライバ70はフレームのヘッド部材70aに図11(b)に示すようにドライバ部材72とフォーマ73とベンディングブロック74が上下にこの順に内蔵されている。そしてドライバ部材72とフォーマ73とは上死点と下死点との間で上下往復動するようにヘッド部材70aに上下摺動自在に支持され、ベンディングブロック74は直線状のステープル針をコの字状に折り曲げる成形型としてヘッド部材70aに固定されている。
[Saddle stitching unit 40]
A saddle stitching unit 40 is disposed in the above-described stacking guide 45, and the center portion of the sheet bundle that is aligned and stacked on the stacking guide 45 is stapled. The structure is demonstrated based on Fig.11 (a) (b). The saddle stitching unit 40 includes a driver 70 and a clincher 75. The driver 70 includes a head member 70a for inserting staples into a sheet bundle set at the binding position, a cartridge 71 containing the staples, a drive cam 77, and a staple motor MD for driving the drive cam 77. Has been. As shown in FIG. 11B, the driver 70 has a driver member 72, a former 73, and a bending block 74 built in the vertical direction in a head member 70a of the frame. The driver member 72 and the former 73 are slidably supported by the head member 70a so as to reciprocate up and down between the top dead center and the bottom dead center, and the bending block 74 has a straight staple. It is fixed to the head member 70a as a mold that can be bent into a letter shape.
このような構成によってヘッド部材70aに内蔵されたドライバ部材72とフォーマ73はステープルモータMDの回転でドライブカム77が蓄勢スプリングを介してドライブレバー76を上方の上死点から下方の下死点に押下する。このドライブレバー76の下降動作でこれに連結されたドライバ部材72とフォーマ73が上死点から下死点に移動する。ドライバ部材72はコの字状に折り曲げられたステープル針の背部を押下するように板状部材で構成され、フォーマ73は図11(b)に示すようにコの字状の部材で構成されベンディングブロック74との間でステープル針をコの字状に折り曲げる。つまり前述のカートリッジ71からステープル針がベンディングブロック74に供給され、この直線状のステープル針をフォーマ73とベンディングブロック74との間でコの字状にプレス成型し、次いでこのコの字状に折り曲げられたステープル針をドライバ部材72がシート束に向けて勢いよく押下することによって針をシート束に刺入し、シート束の裏側に抜け突出した針先をクリンチャー75a1、75a2により内側に折り曲げステープル処理を行うようになっている。 With such a configuration, the driver member 72 and the former 73 built in the head member 70a are rotated by the staple motor MD so that the drive cam 77 moves the drive lever 76 from the upper dead center to the lower lower dead center via the accumulating spring. Press to. As the drive lever 76 is lowered, the driver member 72 and the former 73 connected thereto are moved from the top dead center to the bottom dead center. The driver member 72 is constituted by a plate-like member so as to push down the back portion of the staple needle bent in a U-shape, and the former 73 is constituted by a U-shaped member as shown in FIG. The staple is folded in a U-shape with the block 74. That is, the staples are supplied from the cartridge 71 to the bending block 74, and the linear staples are press-formed between the former 73 and the bending block 74 in a U-shape, and then bent into the U-shape. When the driver member 72 pushes the staple staples toward the sheet bundle vigorously, the needle is inserted into the sheet bundle, and the needle tip that protrudes from the back side of the sheet bundle is bent inward by the clinchers 75a1 and 75a2, and staple processing is performed. Is supposed to do.
[折り処理装置44の第1実施例]
折り処理装置44は、図2に示すように上述の中綴じユニット40の下流側に配置された折り目箇所にはシート束を折り目箇所を境にほぼ等距離にある両脇部分を互いに重ね合わせ折り畳み、そのシート束を下流に搬出すると共に、そのシート束を後述する増し折り最中一時的に保持する二つ折り手段46と、この二つ折り手段46のニップ位置にシート束を挿入する折ブレード47と、二つ折り手段46により二つ折りされたシート束の折り部を再度折り込む所謂増し折り形成する増し折り機構48と、この増し折り機構48により増し折りされたシート束を受けサドルトレイ22に向け搬出する搬出手段49とで構成されている。
[First Example of Folding Device 44]
As shown in FIG. 2, the folding processing device 44 folds the sheet bundle at the fold position arranged on the downstream side of the saddle stitching unit 40 and folds both side portions that are substantially equidistant from each other at the fold position. A folding means 46 for conveying the sheet bundle downstream and temporarily holding the sheet bundle during additional folding, which will be described later, and a folding blade 47 for inserting the sheet bundle at the nip position of the folding means 46; In addition, an additional folding mechanism 48 for refolding the folded portion of the sheet bundle folded in half by the bifolding means 46, and a sheet bundle additionally folded by the additional folding mechanism 48 are received and transported to the saddle tray 22. It is comprised with the carrying-out means 49.
[二つ折り手段46]
この二つ折り手段46は、互いに圧接したロール46a、46bで構成され、各ロールは略々最大シートの幅長さに形成されている。
上記一対の折ロール46a、46bはゴムローラなどの各的摩擦係数の大きい材料で形成されている。これはゴムなどの軟質材によってシートを折曲げながら回転方向に移送する為であり、ゴム質材をライニング加工することによって形成しても良い。この折ロール46a、46bには凹凸形状に形成されシート値幅方向にギャップが形成してある。このギャップは後述する折ブレード47の凹凸と一致するように配置してあり、折ブレード先端がロールニップ間に進入し易いように配慮してある。つまり一対の互いに圧接した折ロール46a、46bにはシート幅方向に間隙(ギャップ)を有する凹凸形状に形成され、この間隙にシートのステープル綴じ個所と、同様に凹凸形状に形成した折ブレード47の刃先が進入するようになっている。
[Folding means 46]
The two-folding means 46 is composed of rolls 46a and 46b that are in pressure contact with each other, and each roll is formed to have a substantially maximum sheet width.
The pair of folding rolls 46a and 46b are formed of a material having a large coefficient of friction such as a rubber roller. This is because the sheet is transferred in the rotational direction while being bent by a soft material such as rubber, and may be formed by lining the rubber material. The folding rolls 46a and 46b are formed in an uneven shape, and a gap is formed in the sheet value width direction. This gap is arranged so as to coincide with the unevenness of the folding blade 47 described later, and consideration is given so that the tip of the folding blade can easily enter between the roll nips. In other words, the pair of folding rolls 46a and 46b that are in pressure contact with each other are formed in a concavo-convex shape having a gap in the sheet width direction, and the stapled portion of the sheet and the folding blade 47 similarly formed in the concavo-convex shape in this gap. The cutting edge enters.
次にこの二つ折り手段46で具体的に中折りのシートを折り合わせる動作を図3(a)乃至(d)に従って説明する。この一対の折ロール46a、46bは前記集積ガイド45の湾曲又は屈曲した突出側に位置し、集積ガイド45に支持されたシート束SHを挟んで対向する位置にナイフエッジを有する折ブレード47が設けられている。この折ブレード47は図3(a)の待機位置から同図(c)のニップ位置との間で往復動可能に装置フレームに支持されている。 Next, the operation of folding the half-folded sheet with the bi-folding means 46 will be described with reference to FIGS. The pair of folding rolls 46a and 46b are positioned on the curved or bent protruding side of the stacking guide 45, and a folding blade 47 having a knife edge is provided at a position facing the sheet bundle SH supported by the stacking guide 45. It has been. The folding blade 47 is supported by the apparatus frame so as to be able to reciprocate between the standby position in FIG. 3A and the nip position in FIG.
そこで前記集積ガイド45に束状に支持されたシート束SHは同図(a)の状態で先端ストッパ43(図2参照)に係止され、その折り目箇所をステープル綴じされた状態で折り目箇所に位置決めされる。このシート束SHのセット終了信号を得て、駆動制御手段(後述のシート束折り動作制御部164d;以下同様)は、クラッチ手段CLをOFFする。 Therefore, the sheet bundle SH supported by the stacking guide 45 in a bundle shape is locked to the leading end stopper 43 (see FIG. 2) in the state shown in FIG. Positioned. Upon obtaining the set end signal of the sheet bundle SH, the drive control means (sheet bundle folding operation control unit 164d described below; the same applies hereinafter) turns off the clutch means CL.
そこで駆動制御手段164dは折ブレード47を待機位置からニップ位置に向かって所定速度で移動する。そこで図3(b)の状態にシート束SHは折り目箇所を折ブレード47によって屈曲されロール間に挿入される。このとき折ロール46aと46bは折ブレード47によって移動するシートに連なって従動回転する。そして駆動制御手段164dはシート束が所望のニップ位置に到達する見込み時間の後、ブレード駆動モータ(不図示)を停止し、折ブレード47を同図(c)の位置で静止させる。これと前後して駆動制御手段164dはクラッチ手段CLをON状態に切換えて折ロール46a、46bを駆動回転する。するとシート束SHは繰り出し方向(同図左側)に送り出される。その後、駆動制御手段164dは同図(d)の状態に折ロール46a、46bによるシート束SHの繰り出しと並行してニップ位置に位置する折ブレード47を待機位置に向けて移動復帰させる。 Accordingly, the drive control means 164d moves the folding blade 47 from the standby position toward the nip position at a predetermined speed. Therefore, in the state of FIG. 3B, the sheet bundle SH is bent by the folding blade 47 and inserted between the rolls. At this time, the folding rolls 46 a and 46 b are driven and rotated continuously with the sheet moved by the folding blade 47. The drive control means 164d stops the blade drive motor (not shown) after the expected time for the sheet bundle to reach the desired nip position, and stops the folding blade 47 at the position shown in FIG. Before and after this, the drive control means 164d switches the clutch means CL to the ON state and drives and rotates the folding rolls 46a and 46b. Then, the sheet bundle SH is sent out in the feeding direction (left side in the figure). Thereafter, the drive control means 164d moves and returns the folding blade 47 located at the nip position to the standby position in parallel with the feeding of the sheet bundle SH by the folding rolls 46a and 46b in the state shown in FIG.
このように折り合わされたシート束SHは、まず一対の折ロール46a、46b間に喰え込まれる際に、ロール表面と接するシートが回転するロールによってロール間に引き込まれることがない。つまり折ロール46a、46bは挿入される(押し込まれる)シートに追随(従動)して回転するため、ロールと接するシートのみが先に巻き込まれることがない。またこの挿入されるシートにロールが追随して従動回転するため、ロール表面とこれと接するシートが擦れることがなく、画像擦れを招くことがない。 When the sheet bundle SH folded in this way is first engulfed between the pair of folding rolls 46a and 46b, the sheet contacting the roll surface is not drawn between the rolls by the rotating roll. That is, since the folding rolls 46a and 46b rotate following the inserted (pushed) sheet, only the sheet in contact with the roll will not be wound first. Further, since the roll follows and rotates following the inserted sheet, the roll surface and the sheet in contact with the roll are not rubbed, and the image is not rubbed.
[増し折り機構48]
次に、増し折り機構48による増し折り処理について図4に基づき説明する。図中、48aは増し折りローラ、48bは移動ガイド、48cは移動ガイド48bに増し折りローラ48aを移動自在に支持する支持体、48dは増し折りローラ48aにより押圧されるシート束SHを支える装置フレームに固定された支持プレートである。
[Increase folding mechanism 48]
Next, the additional folding process by the additional folding mechanism 48 will be described with reference to FIG. In the figure, 48a is an additional folding roller, 48b is a moving guide, 48c is a support member that supports the folding roller 48a so as to be movable, and 48d is an apparatus frame that supports the sheet bundle SH pressed by the additional folding roller 48a. It is the support plate fixed to.
そこでこの増し折り機構48による増し折り方法について説明する。まず同図(a)で示すように、上述した二つ折り手段46により所望の二つ折り目箇所を境にほぼ等距離にある両脇部分を互いに重ね合わせ折り畳まれたシート束SHが搬出手段49a、49bの手前で二つ折り手段46a、46bにより搬出方向後方を保持され一時停止状態にある。尚、この一時停止状態になるまで増し折りローラ48aはシート束SHの搬出を阻止しないように図示せぬ昇降機構により上方に移動ガイド48b共々退避している。 Therefore, an additional folding method by the additional folding mechanism 48 will be described. First, as shown in FIG. 5A, a sheet bundle SH obtained by folding the two side portions, which are approximately equidistant from each other by the above-described bi-folding means 46, is folded and unfolded by the above-described bi-folding means 46. The rear side in the unloading direction is held by the two-folding means 46a and 46b before 49b and is in a temporarily stopped state. The additional folding roller 48a is retreated together with the moving guide 48b by a lifting mechanism (not shown) so as not to prevent the carry-out of the sheet bundle SH until the temporary stop state is reached.
そして、シート束SHが図示の位置で一時停止された状態で、増し折りローラ48aが支持プレート48d上のシート束SHの二つ折り手段46a、46b側近傍を押圧挟持し、その増し折りローラ48aはその挟持位置から搬出手段49a、49b側に向かって移動され、同図(b)で示すように二つ折り手段46a、46bで折り込まれたシート束SHを再度折り込み増す折り処理をすることが出来る。 Then, in a state where the sheet bundle SH is temporarily stopped at the position shown in the drawing, the additional folding roller 48a presses and holds the vicinity of the bi-folding means 46a, 46b side of the sheet bundle SH on the support plate 48d, and the additional folding roller 48a The sheet bundle SH moved from the holding position toward the unloading means 49a, 49b and folded by the two-folding means 46a, 46b as shown in FIG.
[折り処理装置44の第2実施例]
以上説明した第1実施例の折り処理装置44は、中紙がずれることが無く、正確な折り目箇所で増し折り処理をすることが出来るものの、図10(a)で示すように増し折りローラ48aを図示x2位置で正確に停止させることが前提で、増し折りローラ48aがオーバーランして図示x4位置に至る図示x3位置状態において、シート束SHを図示矢視のような斜めの力が作用し、シート面に擦られた傷、特に薄いシートの場合には千切れる等の不具合が有り、以下にその不具合をも一掃し、中紙がずれることが無く、正確な折り目箇所で増し折り処理をすることが出来る第2の実施例について図5乃至図9に基づき説明する。
[Second Embodiment of Folding Device 44]
Although the folding processing device 44 of the first embodiment described above is capable of performing additional folding processing at an accurate crease location without causing misalignment of the intermediate paper, an additional folding roller 48a as shown in FIG. 10 (a). In the state of x3 in the figure where the additional folding roller 48a overruns to the position of x4 in the figure and the sheet bundle SH is subjected to an oblique force as shown by the arrows in the figure. , Scratches on the sheet surface, especially in the case of thin sheets, there are defects such as tearing, etc., and the following problems are also eliminated, the inner paper is not displaced, and additional folding processing is performed at the exact crease location A second embodiment that can be performed will be described with reference to FIGS.
まず、図5及び図6は上述した図1及び図2に対応した画像形成システム及びシート処理装置を示すもので、図示の折り処理装置44以外の構成は図1及び図2と同様で説明は省略する。 5 and 6 show an image forming system and a sheet processing apparatus corresponding to the above-described FIGS. 1 and 2, and the configuration other than the folding processing apparatus 44 shown in FIG. 5 is the same as that in FIGS. Omitted.
そこで折り処理装置44について図7乃至図9に基づき説明する。図7及び図8はその折り処理装置44の断面図で、図7は図8に示す側面のY−Y位置における正面断面図、図8は図7に示す正面のX−X位置における側面断面図をそれぞれ図示している。 Accordingly, the folding processing device 44 will be described with reference to FIGS. 7 and 8 are cross-sectional views of the folding processing apparatus 44, FIG. 7 is a front cross-sectional view at the YY position of the side surface shown in FIG. 8, and FIG. 8 is a side cross-sectional view at the XX position of the front surface shown in FIG. Each figure is illustrated.
図中、48aは増し折りローラ、48bは移動ガイド、48cは移動ガイド48bに増し折りローラ48aを移動自在に支持する支持体、48dは増し折りローラ48aにより押圧されるシート束SHを支える装置フレームに固定された支持プレート、48eは増し折りローラ48aにより押圧されシート束SHを支持プレート48dに直接抑え付ける湾曲板状部材、48gは増し折りローラ48aを移動ガイド48bに沿って前後に往復移動させるタイミングベルト、48fはタイミングベルト48gを前後に往復駆動させる正逆転可能なパルスモータ、エンコーダ付き直流モータ等の駆動モータ、48hは増し折りローラ48aと湾曲板状部材48eを支持する昇降支持フレーム、48iは昇降支持フレーム48hに形成された湾曲板状部材48eを揺動可能に支持するスリット溝、48jは支持体48cを下方に附勢し増し折りローラ48aをシート束SHに押圧させる附勢バネ、48kは支持体48cを上下動自在に支持し移動ガイド48bに沿って増し折りローラ48aを移動支持する移動フレーム、FLは図示せぬ昇降機構により昇降支持フレーム48hを昇降自在に支持し増し折りローラ48aと湾曲板状部材48eを上方退避位置からシート束SHの束厚に応じ増し折りに必要な位置に昇降させる装置フレームである。 In the figure, 48a is an additional folding roller, 48b is a moving guide, 48c is a support member that supports the folding roller 48a so as to be movable, and 48d is an apparatus frame that supports the sheet bundle SH pressed by the additional folding roller 48a. A support plate 48e fixed to the curved plate-like member that is pressed by the additional folding roller 48a and directly holds the sheet bundle SH against the support plate 48d, and 48g reciprocates the additional folding roller 48a back and forth along the movement guide 48b. A timing belt, 48f is a pulse motor capable of forward and reverse rotation that drives the timing belt 48g back and forth, a drive motor such as a DC motor with an encoder, and 48h is an elevating support frame that supports the additional folding roller 48a and the curved plate member 48e, 48i Is a curved plate formed on the lifting support frame 48h A slit groove 48 slidably supports the material 48 e, 48 j is an urging spring that urges the support 48 c downward and presses the folding roller 48 a against the sheet bundle SH, and 48 k supports the support 48 c movably up and down. A moving frame for moving and supporting the additional folding roller 48a along the moving guide 48b, FL is supported by an elevating mechanism (not shown) so that the elevating support frame 48h can be moved up and down, and the additional folding roller 48a and the curved plate member 48e are moved from the upper retracted position. This is an apparatus frame that moves up and down to a position necessary for additional folding according to the bundle thickness of the sheet bundle SH.
また、図示せぬ昇降機構により装置フレームFLに対し昇降支持された昇降支持フレーム48hは、上述の二つ折りローラ46a、46bにより搬出される二つ折りされたシート束SHの移動を妨げない上方退避位置と支持プレート48dまでの距離d間で、画像形成装置Aの情報に基づき昇降する。 An elevating support frame 48h supported by the elevating mechanism (not shown) with respect to the apparatus frame FL is an upper retreat position that does not hinder the movement of the folded sheet bundle SH carried out by the above-described bifold rollers 46a and 46b. And the distance d to the support plate 48d is moved up and down based on information of the image forming apparatus A.
次に、図9に基づきその折り処理装置44の増し折り動作について説明する。まず同図(a)で示すように、上述した二つ折り手段46により所望の二つ折り目箇所を境にほぼ等距離にある両脇部分を互いに重ね合わせ折り畳まれたシート束SHが搬出手段49a、49bの手前で二つ折り手段46a、46bにより搬出方向後方を保持され一時停止状態にある。尚、この一時停止状態になるまで湾曲板状部材48eはシート束SHの搬出を阻止しないように支持プレート48dのシート支持面より距離d上方の退避位置に保持されている。 Next, the additional folding operation of the folding processing device 44 will be described with reference to FIG. First, as shown in FIG. 5A, a sheet bundle SH obtained by folding the two side portions, which are approximately equidistant from each other by the above-described bi-folding means 46, is folded and unfolded by the above-described bi-folding means 46. The rear side in the unloading direction is held by the two-folding means 46a and 46b before 49b and is in a temporarily stopped state. Note that the curved plate-like member 48e is held at the retracted position above the sheet support surface of the support plate 48d by a distance d so as not to prevent the sheet bundle SH from being carried out until the temporary stop state is reached.
そして、図6に示す集積ガイド45で複数枚のシートを順次積載し束状に集積(束集積工程)され、そのシート束SHが二つ折り手段46a、46bで所望の折り目箇所を境にほぼ等距離にある両脇部分を互いに重ね合わせ折り畳まれ(折り畳み工程)、その二つ折り手段46a、46bで折り畳まれたシート束SHの重ね合わせた両脇部分を保持(保持工程)し図示(a)の位置で一時停止される。その状態で、増し折りローラ48aとともに湾曲板状部材48eが下降し支持プレート48d上のシート束SHの二つ折り手段46a、46b側近傍を押圧挟持する。その図示(a)の状態から同図(b)で示すようにシート束SHの増し折り動作が開始され、増し折りローラ48aの移動に伴い湾曲板状部材48eがシート束SHの後方部抑え膨らみを抑えつつ徐々に押圧点を移動させ、同図(c)の状態で示すように常時中紙がずれることが無い様に二つ折り手段46a、46bで折り込まれたシート束SHを再度折り込み増す折り処理(増し折り工程)をすることが出来る。尚、増し折り処理は反復適宜繰り返しても良い。 Then, a plurality of sheets are sequentially stacked by the stacking guide 45 shown in FIG. 6 and stacked into a bundle (bundle stacking process), and the sheet bundle SH is approximately equal at the desired fold position by the bi-folding means 46a and 46b. The both side portions at a distance are overlapped and folded together (folding step), and the both side portions of the sheet bundle SH folded by the two folding means 46a and 46b are held (holding step) and shown in FIG. Paused at position. In this state, the curved plate member 48e is lowered together with the additional folding roller 48a, and presses and clamps the vicinity of the folding means 46a and 46b side of the sheet bundle SH on the support plate 48d. As shown in FIG. 7B, the sheet bundle SH is further folded from the state shown in FIG. 5A, and the curved plate member 48e is swollen against the rear portion of the sheet bundle SH in accordance with the movement of the additional folding roller 48a. The pressing point is gradually moved while suppressing the sheet folding, and the sheet bundle SH folded by the bi-folding means 46a and 46b is refolded again so that the inner sheet does not always shift as shown in the state of FIG. Processing (additional folding process) can be performed. Note that the additional folding process may be repeated as appropriate.
その結果、図10(b)で示すように、湾曲板状部材48eはシート束SHを確実に挟持することでシート束SHのシート面に擦れた傷や、薄いシートの場合にも千切れる等の不具合が生じる事が無く、中紙がずれることも無く、正確な折り目箇所で増し折り処理をすることが出来る。そして湾曲板状部材48eの曲率Rとしては、200mm程度有れば上述のようにシート束SHの後方部抑え膨らみを抑えつつ増し折りすることが出来る。 As a result, as shown in FIG. 10B, the curved plate-like member 48e securely cuts the sheet bundle SH so as to be rubbed against the sheet surface of the sheet bundle SH or to be broken even in the case of a thin sheet. In this way, additional folding processing can be performed at an accurate crease portion without causing the middle paper to be displaced. If the curvature R of the curved plate-like member 48e is about 200 mm, the sheet bundle SH can be further folded while suppressing the rear portion restraining bulge as described above.
[制御構成の説明]
上述した画像形成装置の制御構成を図12のブロック図に従って説明する。図1及び図5に示す画像形成システムは画像形成装置Aの制御部(以下「本体制御部」という)150とシート処理装置Bの制御部(以下「後処理制御部」という)160を備えている。本体制御部150は画像形成制御部151と給紙制御部152と入力部153を備えている。そしてこの入力部153に設けられたコントロールパネル18から「画像形成モード」「後処理モード」の設定を行う。画像形成モードは前述したように、プリントアウト部数、シートサイズ、カラー・モノクロ印刷、拡大・縮小印刷、両面・片面印刷、その他の画像形成条件を設定する。そして本体制御部150はこの設定された画像形成条件に応じて画像形成制御部151及び給紙制御部152を制御し、所望のシートに画像形成した後、本体排紙口3からシートを順次搬出する。
[Description of control configuration]
The control configuration of the above-described image forming apparatus will be described with reference to the block diagram of FIG. The image forming system shown in FIGS. 1 and 5 includes a control unit (hereinafter referred to as “main body control unit”) 150 of the image forming apparatus A and a control unit (hereinafter referred to as “post-processing control unit”) 160 of the sheet processing apparatus B. Yes. The main body control unit 150 includes an image formation control unit 151, a paper feed control unit 152, and an input unit 153. Then, “image formation mode” and “post-processing mode” are set from the control panel 18 provided in the input unit 153. As described above, the image forming mode sets the number of printouts, sheet size, color / monochrome printing, enlargement / reduction printing, duplex / single-sided printing, and other image formation conditions. Then, the main body control unit 150 controls the image forming control unit 151 and the paper feed control unit 152 according to the set image forming conditions to form an image on a desired sheet, and then sequentially discharges the sheet from the main body discharge port 3. To do.
これと同時にコントロールパネル18からの入力で後処理モードが設定される。この後処理モードは、例えば「プリントアウトモード」「端綴じ仕上げモード」「シート束折り仕上げモード」に設定する。そこで本体制御部150は後処理制御部160に後処理の仕上げモードとシート枚数、部数情報と綴じモード(1箇所の単綴じか2個所以上の複数箇所綴じか)情報を転送する。これと同時に本体制御部150は画像形成の終了毎にジョブ終了信号を後処理制御部160に転送する。 At the same time, the post-processing mode is set by input from the control panel 18. The post-processing mode is set to, for example, “print-out mode”, “edge-binding finishing mode”, or “sheet bundle folding finishing mode”. Therefore, the main body control unit 150 transfers the finishing mode of the post-processing, the number of sheets, the number of copies information, and the binding mode (single binding at one location or binding at two or more locations) information to the post-processing control unit 160. At the same time, the main body control unit 150 transfers a job end signal to the post-processing control unit 160 every time image formation is completed.
[後処理制御部]
後処理制御部160は、指定された仕上げモードに応じてシート処理装置Bを動作させる制御CPU161と、動作プログラムを記憶したROM162と、制御データを記憶するRAM163を備えている。そしてこの制御CPU161は、搬入口23aに送られたシートの搬送を実行する「シート搬送制御部164a」と、画像形成装置Aからのシートにパンチ穴を穿孔する「パンチ制御部164p」と、処理トレイ29へのシートの部揃え集積を制御する「シート集積動作制御部164b」と、処理トレイ29に集積したシート束に綴じ処理を施す「端綴じ動作制御部164c」と、集積ガイド45に集積したシート束に折り処理を施す「折り処理制御部164d」と、折り処理後のシート束を断裁揃えする「トリマ制御部164t」で構成されている。
[Post-processing control unit]
The post-processing control unit 160 includes a control CPU 161 that operates the sheet processing apparatus B in accordance with a designated finishing mode, a ROM 162 that stores an operation program, and a RAM 163 that stores control data. The control CPU 161 performs processing of “sheet conveyance control unit 164a” for conveying the sheet sent to the carry-in entrance 23a, “punch control unit 164p” for punching punch holes in the sheet from the image forming apparatus A, and processing. A “sheet stacking operation control unit 164 b” that controls the stacking of sheets on the tray 29, an “end binding operation control unit 164 c” that performs binding processing on the sheet bundle stacked on the processing tray 29, and the stacking guide 45. The “folding control unit 164d” that performs the folding process on the sheet bundle and the “trimmer control unit 164t” that trims and aligns the sheet bundle after the folding process.
[折り処理制御部164d]
上記折り処理制御部164dは、画像形成装置の制御部150のコントロールパネル18に中折り処理が選択された情報によって、先に説明した二つ折りローラ46a、46bのシート束SHの搬出動作を制御し、その二つ折りローラ46a、46bの搬出動作を一時停止させ、その停止信号を受け昇降支持フレーム48h(図7参照)をシート束SH最上面に下降させ、図7に示す支持体48cと移動フレーム48kとの間に設けられだ附勢バネ48jで支持体48cに支持された増し折りローラ48aをシート束SHに押圧する。その押圧状態のまま駆動モータ48fを作動し、増し折りローラ48aを二つ折りローラ46a、46b側からシート束SHの折り部側に向け移動制御するようになっている。
[Folding processing control unit 164d]
The folding processing control unit 164d controls the carrying-out operation of the sheet bundle SH of the two-fold rollers 46a and 46b described above based on the information that the half-folding processing is selected on the control panel 18 of the control unit 150 of the image forming apparatus. Then, the carrying-out operation of the bi-fold rollers 46a and 46b is temporarily stopped, and when the stop signal is received, the elevating support frame 48h (see FIG. 7) is lowered to the uppermost surface of the sheet bundle SH, and the support 48c and the moving frame shown in FIG. The additional folding roller 48a supported by the support 48c is pressed against the sheet bundle SH by an urging spring 48j provided between the sheet 48 and 48k. The drive motor 48f is operated in the pressed state, and the additional folding roller 48a is controlled to move from the side of the double folding rollers 46a and 46b toward the folding portion of the sheet bundle SH.
以上の実施例による説明では折り処理装置44はシート束SHの二つ折りとして中折り処理を説明したが、二つ折りを2工程行うことでZ折りも可能である。また、折り処理装置44は単体ユニットとしても利用することが出来、この場合、シート束を予め手作業で二つ折りした後に上述の二つ折り手段46a、46bに送り込み、その上で増し折り処理することで実施可能である。 In the above description of the embodiment, the folding processing device 44 explained the middle folding process as the folding of the sheet bundle SH. However, Z folding can be performed by performing the folding in two steps. The folding processing device 44 can also be used as a single unit. In this case, the sheet bundle is manually folded in advance and then fed into the above-mentioned folding means 46a and 46b, and then further folded. Can be implemented.
A 画像形成装置
B シート処理装置
40 中綴じユニット
44 シート折り装置
46 挟持手段
46a、46b 二つ折りローラ(二つ折りローラ対)
48 押圧手段(増し折り機構)
48a 増し折りローラ
48e 湾曲板状部材
49 搬出手段
49a、49b 搬出ローラ対
A Image forming apparatus B Sheet processing apparatus 40 Saddle stitching unit 44 Sheet folding apparatus 46 Nipping means 46a, 46b Folding rollers (a pair of folding rollers)
48 Pressing means (additional folding mechanism)
48a Additional folding roller 48e Curved plate member 49 Unloading means 49a, 49b Unloading roller pair
Claims (10)
前記折り目箇所を境に折り重ねられたシート束を挟持する挟持手段と、
その挟持手段が挟持する挟持位置と前記折り目箇所との間で前記シート束を押圧し、その挟持手段の挟持位置側から折り目箇所側に向けその押圧位置を移動させ、前記折り目箇所を押圧する押圧手段と、
を備えてなるシート折り装置。 In a sheet folding apparatus that folds a sheet bundle in which a plurality of sheets are stacked at a desired fold position,
Clamping means for clamping the sheet bundle folded at the crease location;
The sheet bundle is pressed between the clamping position held by the clamping means and the crease position, the pressing position is moved from the clamping position side of the clamping means toward the fold position side, and the fold position is pressed. Means,
A sheet folding apparatus comprising:
前記押圧手段は、前記挟持手段により二つ折りされた前記シート束の折り目を再度折り込み増し折り形成する増し折り機構を備えて成る請求項1に記載のシート折り装置。 The clamping means is composed of a pair of carry-out rollers that folds each side part at approximately equal distance from each other at the crease part of the sheet bundle, folds it into two folds, and carries it out downstream.
The sheet folding apparatus according to claim 1, wherein the pressing unit includes an additional folding mechanism that refolds and folds the fold of the sheet bundle folded in two by the clamping unit.
前記挟持方向断面が湾曲形状の湾曲板状部材と、
この湾曲板状部材の湾曲面を前記シート束のシート面に押圧する押圧ローラと、
この押圧ローラを前記シート束のシート面に沿って移動させ、前記板状部材による前記シート束の挟持位置が前記二つ折り手段の保持位置側から前記折り目箇所側に向け移動させる移動手段と、
から成る請求項2に記載のシート折り装置。 The additional folding mechanism is
A curved plate-like member having a curved cross section in the clamping direction;
A pressing roller for pressing the curved surface of the curved plate-shaped member against the sheet surface of the sheet bundle;
Moving means for moving the pressing roller along the sheet surface of the sheet bundle, and moving the holding position of the sheet bundle by the plate-shaped member from the holding position side of the bi-folding means toward the fold position side;
The sheet folding apparatus according to claim 2, comprising:
複数枚のシートを順次積載し束状に集積する束集積工程と、
この束集積工程により集積されたシート束を所望の折り目箇所で折り畳む折り畳み工程と、
この折り畳み工程により折り畳まれた前記シート束を挟持保持する挟持工程と、
この挟持工程で挟持された挟持位置と前記折り目箇所との間で前記シート束を押圧し、その挟持位置側から折り目箇所側に向けその押圧位置を移動させ、前記折り目箇所を押圧する押圧工程と、
を備えてなるシート折り方法。 In a sheet folding method in which a sheet bundle in which a plurality of sheets are stacked is folded at a desired fold position,
A bundle stacking process in which a plurality of sheets are sequentially stacked and stacked in a bundle;
A folding step of folding the sheet bundle accumulated by the bundle accumulation step at a desired fold position;
A sandwiching step of sandwiching and holding the sheet bundle folded by the folding step;
A pressing step in which the sheet bundle is pressed between the nip position and the fold position held in the clamping process, the pressing position is moved from the nip position side toward the fold position side, and the fold position is pressed; ,
A sheet folding method comprising:
前記挟持工程では、前記一対の搬出ローラで前記シート束を挟持し、
前記押圧工程は、前記挟持手段により二つ折りされた前記シート束の折り目箇所を再度折り込み増し折り形成して成る請求項6に記載のシート折り方法。 In the folding step, between the pair of carry-out rollers, the fold portion of the sheet bundle is passed to the head, folded and folded into two,
In the clamping step, the sheet bundle is clamped by the pair of carry-out rollers,
The sheet folding method according to claim 6, wherein the pressing step forms a fold portion of the sheet bundle that is folded in half by the sandwiching means, and then folds and forms it again.
この排紙口からのシートを束状に集積する処理トレイと、
この処理トレイから搬出されるシート束を収容するスタックトレイと、
このスタックトレイに搬出するシート束を所望の折り目箇所で折り処理を行うシート折り装置とを備えたシート処理装置において、
前記シート折り装置は、請求項1乃至5に記載の構成を備えて成るシート処理装置。 A paper discharge port for sequentially carrying out the sheets;
A processing tray for collecting sheets from the paper discharge port in a bundle;
A stack tray for storing a bundle of sheets carried out from the processing tray;
In a sheet processing apparatus provided with a sheet folding apparatus that performs a folding process on a sheet bundle to be carried out on the stack tray at a desired fold position,
A sheet processing apparatus comprising the structure according to any one of claims 1 to 5.
上記画像形成装置からの複数枚のシートを積載したシート束を所望の中折り目箇所で中折り処理を行うシート処理装置と、から構成され、
上記シート処理装置は請求項9に記載の構成を備えて成る画像形成システム。 An image forming apparatus for sequentially forming images on sheets;
A sheet processing apparatus that performs a middle folding process on a sheet bundle in which a plurality of sheets from the image forming apparatus are stacked at a desired middle fold position,
An image forming system comprising the sheet processing apparatus having the configuration according to claim 9.
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