JP2010006930A - Aqueous coating composition - Google Patents
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Abstract
Description
本発明は、耐皮脂軟化性を有する1液型水性塗料組成物に関する。 The present invention relates to a one-component aqueous coating composition having sebum softening resistance.
近年、環境保護の観点から、溶剤系塗料から水性塗料へ転換することが社会的に求められている。このような水性塗料組成物は、人の手の触れる機会が多い部分(例えば、階段の手すりや扉など)に塗装された場合、溶剤系塗料組成物に比べて、人の手が触れた部分の塗膜が軟化するという問題が発生しやすい。塗膜の軟化は、手あか等の汚れが付着しやすくなる原因となるばかりでなく、人の手の接触が繰り返されるなどの物理的接触による塗膜はがれの原因ともなるので、解決が望まれている。
本発明は上記従来の課題を解決するためになされたものであり、その目的とするところは、皮脂による塗膜の軟化、塗膜の手あか汚れおよび塗膜はがれを抑制し得る1液型水性塗料組成物を提供することにある。 The present invention has been made in order to solve the above-described conventional problems. The object of the present invention is to provide a one-component water-based paint capable of suppressing softening of a coating film by sebum, scratches on the coating film and peeling of the coating film. It is to provide a composition.
本発明の水性塗料組成物は、シアノ基含有エチレン性不飽和モノマー、およびアルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルを含むモノマー混合物から得られる共重合体を水分散した1液型水性塗料組成物であって、該シアノ基含有エチレン性不飽和モノマーの含有割合が該モノマー混合物の全量に対して5〜30重量%であり、該アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルの含有割合が該モノマー混合物の全量に対して1〜10重量%であり、耐皮脂軟化性を有する。 The aqueous coating composition of the present invention is a one-component aqueous coating composition in which a copolymer obtained from a monomer mixture containing a cyano group-containing ethylenically unsaturated monomer and a (meth) acrylic acid acetoacetic acid diester of alkylene glycol is dispersed in water. The content of the cyano group-containing ethylenically unsaturated monomer is 5 to 30% by weight based on the total amount of the monomer mixture, and the content of the (meth) acrylic acid acetoacetic acid diester of the alkylene glycol is It is 1 to 10% by weight based on the total amount of the monomer mixture, and has sebum softening resistance.
好ましい実施形態においては、上記シアノ基含有エチレン性不飽和モノマーは、アクリロニトリルである。 In a preferred embodiment, the cyano group-containing ethylenically unsaturated monomer is acrylonitrile.
好ましい実施形態においては、上記アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルが、2−アセトアセトキシエチルメタクリレートである。 In a preferred embodiment, the (meth) acrylic acid acetoacetic acid diester of alkylene glycol is 2-acetoacetoxyethyl methacrylate.
本発明の別の局面によれば、建築用塗料が提供される。本発明の建築用塗料は、上記水性塗料を含む。 According to another aspect of the present invention, an architectural paint is provided. The architectural paint of the present invention contains the water-based paint.
本発明のさらに別の局面によれば、耐皮脂軟化性塗膜形成方法が提供される。本発明の耐皮脂軟化性塗膜形成方法は、上記水性塗料組成物を被塗装物に塗布する工程と、該塗布工程後に塗膜を乾燥させる工程とを含む。 According to still another aspect of the present invention, a method for forming a sebum softening-resistant coating film is provided. The sebum softening-resistant coating film forming method of the present invention includes a step of applying the aqueous coating composition to an object to be coated, and a step of drying the coating film after the application step.
本発明によれば、シアノ基含有エチレン性不飽和モノマー由来、およびアルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステル由来の繰り返し単位を特定の含有割合で有する共重合体を水分散した水性塗料組成物を用いることによって、環境負荷が少なく、かつ耐皮脂軟化性に優れた塗膜を得ることができる。より具体的には、本発明の水性塗料組成物は、水性でありながら溶剤系塗料組成物と同等以上の耐皮脂軟化性が得られるのみならず、当該耐皮脂軟化性が発現するまでの期間が溶剤系塗料組成物と比べて格段に短い。このような効果は、上記特定の繰り返し単位を特定の含有割合で有する共重合体を用いて水性塗料組成物を実際に調製することによりはじめて得られた知見であり、予期せぬ優れた効果である。さらに、本発明の水性塗料組成物は、1液型塗料として用いられ得るなど、作業性にも優れる。 According to the present invention, an aqueous coating composition in which a copolymer having a specific content ratio of a repeating unit derived from a cyano group-containing ethylenically unsaturated monomer and a (meth) acrylic acid acetoacetic acid diester of alkylene glycol is dispersed in water. By using, it is possible to obtain a coating film having a small environmental load and excellent sebum softening resistance. More specifically, the water-based coating composition of the present invention not only provides sebum softening resistance equal to or higher than that of the solvent-based coating composition while being aqueous, but also a period until the sebum softening resistance is developed. Is significantly shorter than the solvent-based coating composition. Such an effect is a knowledge obtained for the first time by actually preparing an aqueous coating composition using a copolymer having the specific repeating unit in a specific content ratio. is there. Furthermore, the aqueous coating composition of the present invention is excellent in workability, such as being able to be used as a one-pack type coating.
A.共重合体
本発明の水性塗料組成物に用いられる共重合体は、シアノ基含有エチレン性不飽和モノマー、およびアルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルを含むモノマー混合物を共重合させることにより得ることができる。
A. Copolymer The copolymer used in the aqueous coating composition of the present invention is obtained by copolymerizing a monomer mixture containing a cyano group-containing ethylenically unsaturated monomer and a (meth) acrylic acid acetoacetic acid diester of alkylene glycol. be able to.
上記シアノ基含有エチレン性不飽和モノマーとしては、任意の適切なものを採用し得る。例えば、アクリロニトリル、メタクリロニトリル、クロロアクリロニトリルなどが用いられ得る。好ましくは、アクリロニトリルである。これらのシアノ基含有エチレン性不飽和モノマーは、単独で、または2種以上を組み合わせて用いられ得る。上記シアノ基含有エチレン性モノマーは極性が高いので、本発明の水性塗料組成物は皮脂となじみ難く、また、シアノ基間の水素結合により緻密化された塗膜を得ることができる。その結果、本発明の水性塗料組成物により得られる塗膜は、皮脂の付着および浸透が少なく、耐皮脂軟化性に優れる。なお、本明細書において「耐皮脂軟化性」とは、人体等から生じる皮脂(例えば、人の手から生じる皮脂)の付着および浸透により塗膜が軟化する現象に対する耐性をいう。 Arbitrary appropriate things can be employ | adopted as said cyano group containing ethylenically unsaturated monomer. For example, acrylonitrile, methacrylonitrile, chloroacrylonitrile and the like can be used. Acrylonitrile is preferred. These cyano group-containing ethylenically unsaturated monomers may be used alone or in combination of two or more. Since the cyano group-containing ethylenic monomer has a high polarity, the aqueous coating composition of the present invention is not easily compatible with sebum, and a coating film densified by hydrogen bonding between cyano groups can be obtained. As a result, the coating film obtained from the aqueous coating composition of the present invention has little sebum adhesion and penetration and is excellent in sebum softening resistance. In the present specification, “sebum softening resistance” refers to resistance to a phenomenon in which a coating film softens due to adhesion and penetration of sebum generated from a human body or the like (for example, sebum generated from a human hand).
上記シアノ基含有エチレン性不飽和モノマーの含有割合は、上記モノマー混合物の全量に対して、5〜30重量%であり、好ましくは10〜25重量%であり、さらに好ましくは12〜18重量%である。シアノ基含有エチレン性不飽和モノマーの含有割合が、5重量%より少ないと、得られる塗膜が十分な耐皮脂軟化性を有さないおそれがある。含有割合が30重量%よりも多いと、被塗装物との密着性が不十分になるおそれがある。 The content of the cyano group-containing ethylenically unsaturated monomer is 5 to 30% by weight, preferably 10 to 25% by weight, more preferably 12 to 18% by weight, based on the total amount of the monomer mixture. is there. If the content of the cyano group-containing ethylenically unsaturated monomer is less than 5% by weight, the resulting coating film may not have sufficient sebum softening resistance. When the content ratio is more than 30% by weight, the adhesion to the object to be coated may be insufficient.
上記アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルとしては、任意の適切なものが採用され得る。例えば、2−アセトアセトキシエチルアクリレート、2−アセトアセトキシエチルメタクリレート、2−アセトアセトキシプロピルアクリレート、2−アセトアセトキシプロピルメタクリレート、2−シアノアセトアセトキシエチルメタクリレートなどが用いられ得る。好ましくは、2−アセトアセトキシエチルメタクリレートである。これらのアルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルは、単独で、または2種以上を組み合わせて用いられ得る。アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルを含有させることにより、得られる塗膜と被塗層物との密着性を向上させることができる。したがって、本発明の水性塗料組成物は、共重合体の重合時に、被塗層物との密着性を低下させ得るシアノ基含有エチレン性不飽和モノマーを相当量含有させても、当該密着性を十分に有する塗膜を形成させることができる。すなわち、本発明の水性塗料組成物によれば、上記共重合体がシアノ基含有エチレン性不飽和モノマー由来の繰り返し単位を有することにより耐皮脂軟化性効果を有し、かつ上記アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステル由来の繰り返し単位を有することにより被塗層物との密着性に優れる塗膜を形成することができる。さらに、これらのモノマーを組み合わせて得られる共重合体を含むことにより、塗付後、耐皮脂軟化性が発現するまでの期間が溶剤系塗料組成物に比べて格段に短い塗膜を得ることができる。これは、水素結合による疑似架橋構造が形成されるためと考えられる。 Arbitrary appropriate things can be employ | adopted as (meth) acrylic-acid acetoacetic acid diester of the said alkylene glycol. For example, 2-acetoacetoxyethyl acrylate, 2-acetoacetoxyethyl methacrylate, 2-acetoacetoxypropyl acrylate, 2-acetoacetoxypropyl methacrylate, 2-cyanoacetoacetoxyethyl methacrylate and the like can be used. 2-acetoacetoxyethyl methacrylate is preferred. These (meth) acrylic acetoacetic acid diesters of alkylene glycols can be used alone or in combination of two or more. By containing (meth) acrylic acid acetoacetic acid diester of alkylene glycol, the adhesion between the resulting coating film and the coated layer can be improved. Therefore, the water-based coating composition of the present invention can exhibit the adhesion even when a considerable amount of a cyano group-containing ethylenically unsaturated monomer capable of reducing the adhesion to the coated layer is contained during the polymerization of the copolymer. A sufficient coating film can be formed. That is, according to the aqueous coating composition of the present invention, the copolymer has a sebum softening-resistant effect by having a repeating unit derived from a cyano group-containing ethylenically unsaturated monomer, and the above-mentioned alkylene glycol (meth ) By having a repeating unit derived from acrylic acid acetoacetic acid diester, it is possible to form a coating film having excellent adhesion to the coating layer. Furthermore, by including a copolymer obtained by combining these monomers, it is possible to obtain a coating film whose period until application of sebum softening resistance is significantly shorter than that of the solvent-based coating composition. it can. This is presumably because a pseudo-crosslinked structure is formed by hydrogen bonding.
上記アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルの含有割合は、上記モノマー混合物の全量に対して、1〜10重量%であり、好ましくは3〜7重量%である。アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルの含有割合が上記の範囲であれば、被塗装物との密着性に優れた塗膜を得ることができる。さらに、本発明の水性塗料組成物によれば、このような特定の含有割合のアルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステル、および上記特定の含有割合の上記シアノ基含有エチレン性不飽和モノマーを共重合させた共重合体を含むことにより、水性でありながら溶剤系塗料組成物と同等以上の耐皮脂軟化性が得られるのみならず、当該耐皮脂軟化性が発現するまでの期間が溶剤系塗料組成物と比べて格段に短い塗膜を得ることができる。 The content ratio of the (meth) acrylic acid acetoacetic acid diester of the alkylene glycol is 1 to 10% by weight, preferably 3 to 7% by weight, based on the total amount of the monomer mixture. When the content ratio of the (meth) acrylic acid acetoacetic acid diester of alkylene glycol is in the above range, a coating film having excellent adhesion to the article to be coated can be obtained. Furthermore, according to the aqueous coating composition of the present invention, the (meth) acrylic acid acetoacetic acid diester of alkylene glycol having such a specific content, and the above-mentioned cyano group-containing ethylenically unsaturated monomer having the specific content are included. By including a copolymer that has been copolymerized, not only does it provide sebum softening resistance equivalent to or better than that of a solvent-based coating composition while being aqueous, but the period until the said sebum softening resistance is expressed is solvent-based. A coating film much shorter than that of the coating composition can be obtained.
上記モノマー混合物は、シアノ基含有エチレン性不飽和モノマーおよびアルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルと共重合可能な他のモノマーを含み得る。当該他のモノマーの具体例としては、メタクリル酸、アクリル酸、イタコン酸、マレイン酸;メタクリル酸メチル、アクリル酸メチル、メタクリル酸エチル、アクリル酸エチル、メタクリル酸n−ブチル、アクリル酸n−ブチル、メタクリル酸イソブチル、アクリル酸イソブチル、メタクリル酸t−ブチル、アクリル酸t−ブチル、メタクリル酸2−エチルヘキシル、アクリル酸2−エチルヘキシル、メタクリル酸2−ヒドロキシプロピルエステル、アクリル酸2−ヒドロキシプロピルエステル、プラクセルFM−1(アクリル酸2−ヒドロキシエチルとε−カプロラクトンとの付加物、ダイセル化学工業(株)製);アクリルアミドおよびその誘導体;スチレン、α−メチルスチレン、t−ブチルスチレン、パラクロロスチレン、ビニルナフタレンなどのスチレン系モノマー;酢酸ビニルなどが挙げられる。これらの他のモノマーは、単独で、または2種以上を組み合わせて用いられ得る。用いられる他のモノマーの数、種類、組み合わせおよび量は、目的に応じて適切に設定され得る。 The monomer mixture may comprise a cyano group-containing ethylenically unsaturated monomer and other monomers copolymerizable with (meth) acrylic acetoacetic acid diester of alkylene glycol. Specific examples of the other monomers include methacrylic acid, acrylic acid, itaconic acid, maleic acid; methyl methacrylate, methyl acrylate, ethyl methacrylate, ethyl acrylate, n-butyl methacrylate, n-butyl acrylate, Isobutyl methacrylate, isobutyl acrylate, t-butyl methacrylate, t-butyl acrylate, 2-ethylhexyl methacrylate, 2-ethylhexyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxypropyl ester acrylic, Plaxel FM -1 (adduct of 2-hydroxyethyl acrylate and ε-caprolactone, manufactured by Daicel Chemical Industries, Ltd.); acrylamide and its derivatives; styrene, α-methylstyrene, t-butylstyrene, parachlorostyrene, vinyl naphth Styrene monomers such as thalene; vinyl acetate and the like. These other monomers may be used alone or in combination of two or more. The number, type, combination and amount of other monomers used can be appropriately set depending on the purpose.
上記共重合体は、1つの実施形態においては水分散しており、その形状は、好ましくは粒状、球状であり、さらに好ましくは球状である。その寸法(例えば、球状の場合には直径)は、本発明の効果が発揮される限り特に限定されない。寸法は、好ましくは0.05μm〜0.5μmであり、さらに好ましくは0.08μm〜0.3μmであり、特に好ましくは0.1μm〜0.2μmである。 In one embodiment, the copolymer is dispersed in water, and the shape thereof is preferably granular and spherical, and more preferably spherical. The dimension (for example, diameter in the case of a spherical shape) is not particularly limited as long as the effect of the present invention is exhibited. The dimension is preferably 0.05 μm to 0.5 μm, more preferably 0.08 μm to 0.3 μm, and particularly preferably 0.1 μm to 0.2 μm.
上記共重合体のガラス転移温度は、好ましくは−40℃〜50℃であり、さらに好ましくは0℃〜25℃である。なお、ガラス転移温度は、示差走査型熱量計(DSC)等によって測定することができる。 The glass transition temperature of the copolymer is preferably -40 ° C to 50 ° C, more preferably 0 ° C to 25 ° C. The glass transition temperature can be measured with a differential scanning calorimeter (DSC) or the like.
上記共重合体は、任意の適切な重合方法によって重合することができる。好ましくは、上記共重合体は、乳化剤および重合開始剤を使用し、水性媒体中で上記モノマー混合物を乳化重合法によって共重合することで得ることができる。 The copolymer can be polymerized by any appropriate polymerization method. Preferably, the copolymer can be obtained by copolymerizing the monomer mixture by an emulsion polymerization method in an aqueous medium using an emulsifier and a polymerization initiator.
上記乳化剤は任意の適切なアニオン性、カチオン性、非イオン性または両性界面活性剤を採用し得る。乳化剤は市販品の反応性乳化剤を用いてもよい。反応性乳化剤の市販品の具体例としては、日本乳化剤社製 商品名「Antox MS−60」、第一工業製薬社製 商品名「アクアロンHS−10」、旭電化工業社製 商品名「アデカリアソープSE−10N」などが挙げられる。これらの乳化剤は、単独で、または2種以上を組み合わせて用いられ得る。 Any appropriate anionic, cationic, nonionic or amphoteric surfactant can be adopted as the emulsifier. As the emulsifier, a commercially available reactive emulsifier may be used. Specific examples of commercially available reactive emulsifiers include trade name “Antox MS-60” manufactured by Nippon Emulsifier Co., Ltd., trade name “Aqualon HS-10” manufactured by Daiichi Kogyo Seiyaku Co., Ltd. Soap SE-10N "and the like. These emulsifiers may be used alone or in combination of two or more.
上記乳化剤の含有割合は、上記モノマー混合物の全量に対して好ましくは1〜5重量%である。 The content of the emulsifier is preferably 1 to 5% by weight with respect to the total amount of the monomer mixture.
上記重合開始剤としては、水溶性の重合開始剤であれば任意の適切な重合開始剤が採用され得る。重合開始剤の具体例としては、過硫酸カリウム、過硫酸アンモニウム等の過硫酸塩;4,4’−アゾビス(4−シアノ吉草酸)、2,2’−アゾビス(2−メチルプロピオンアミジン)ジ塩酸塩、2,2’−アゾビス(N,N’−ジメチレンイソブチロアミジン)等のアゾ化合物などが挙げられる。重合開始剤は市販品を用いてもよい。重合開始剤の市販品の具体例としては、和光純薬工業社製 商品名「V−50」、商品名「VA−061」などが挙げられる。これらの重合開始剤は、単独で、または2種以上を組み合わせて用いられ得る。 Any appropriate polymerization initiator can be adopted as the polymerization initiator as long as it is a water-soluble polymerization initiator. Specific examples of the polymerization initiator include persulfates such as potassium persulfate and ammonium persulfate; 4,4′-azobis (4-cyanovaleric acid), 2,2′-azobis (2-methylpropionamidine) dihydrochloride And azo compounds such as 2,2′-azobis (N, N′-dimethyleneisobutyroamidine). Commercial products may be used as the polymerization initiator. Specific examples of commercially available polymerization initiators include trade name “V-50” and trade name “VA-061” manufactured by Wako Pure Chemical Industries, Ltd. These polymerization initiators may be used alone or in combination of two or more.
上記重合開始剤の含有割合は、上記モノマー混合物の全量に対して好ましくは0.1〜5重量%である。 The content of the polymerization initiator is preferably 0.1 to 5% by weight with respect to the total amount of the monomer mixture.
B.水性塗料組成物
本発明の水性塗料組成物は、上記共重合体を含む。本発明の水性塗料組成物中の共重合体の割合は、好ましくは60〜90重量%である。
B. Water-based paint composition The water-based paint composition of the present invention contains the above copolymer. The proportion of the copolymer in the aqueous coating composition of the present invention is preferably 60 to 90% by weight.
本発明の水性塗料組成物は、任意の適切なその他の成分を含み得る。例えば、下地隠蔽性や得られる塗膜の諸性能を高めるために、顔料を含み得る。当該顔料としては、例えば、黄鉛、黄色酸化鉄、酸化鉄、カーボンブラック、二酸化チタン、弁柄、アゾキレート系顔料、不溶性アゾ系顔料、縮合アゾ系顔料、フタロシアニン系顔料、インジゴ顔料、ペリノン系顔料、ペリレン系顔料、ジオキサン系顔料、キナクリドン系顔料、イソインドリノン系顔料、金属錯体顔料等の着色顔料、および、炭酸カルシウム、沈降性硫酸バリウム、クレー、タルク等の体質顔料等が挙げられる。 The aqueous coating composition of the present invention may contain any appropriate other component. For example, a pigment may be included in order to enhance the base concealability and various performances of the resulting coating film. Examples of the pigment include yellow lead, yellow iron oxide, iron oxide, carbon black, titanium dioxide, dial, azo chelate pigment, insoluble azo pigment, condensed azo pigment, phthalocyanine pigment, indigo pigment, and perinone pigment. And pigments such as perylene pigments, dioxane pigments, quinacridone pigments, isoindolinone pigments and metal complex pigments, and extender pigments such as calcium carbonate, precipitated barium sulfate, clay and talc.
本発明の水性塗料組成物が上記顔料を含む場合、[全顔料重量/(全顔料重量+全固形分重量)]×100で表される全顔料濃度は、好ましくは1〜30重量%であり、さらに好ましくは5〜25重量%である。 When the aqueous coating composition of the present invention contains the above pigment, the total pigment concentration represented by [total pigment weight / (total pigment weight + total solid content weight)] × 100 is preferably 1 to 30% by weight. More preferably, it is 5 to 25% by weight.
本発明の水性塗料組成物は、水を含む。水は、上記共重合体の重合時に得られるエマルションに含まれる水であっても良いし、エマルションとは別に配合した水であっても良いし、それらの組み合わせであってもよい。水の量は、本発明の効果を損なわない範囲で、任意の適切な量を採用し得る。水の量は、代表的には水性塗料組成物の全量に対して30〜50重量%である。 The aqueous coating composition of the present invention contains water. The water may be water contained in an emulsion obtained at the time of polymerization of the copolymer, may be water blended separately from the emulsion, or a combination thereof. Any appropriate amount of water can be adopted as long as the effects of the present invention are not impaired. The amount of water is typically 30 to 50% by weight with respect to the total amount of the aqueous coating composition.
本発明の水性塗料組成物は、必要に応じて、分散剤、粘性調整剤、有機溶剤、硬化触媒、表面調整剤、消泡剤、可塑剤、造膜助剤、紫外線吸収剤、酸化防止剤等を含み得る。 The water-based coating composition of the present invention includes a dispersant, a viscosity modifier, an organic solvent, a curing catalyst, a surface modifier, an antifoaming agent, a plasticizer, a film-forming aid, an ultraviolet absorber, and an antioxidant as necessary. Etc.
本発明の水性塗料組成物の製造方法は、任意の適切な方法を採用し得る。例えば、上記共重合体および顔料等の配合物をニーダーやロール等を用いて混練、サンドグラインドミルやディスパー等を用いて分散する等の方法が挙げられる。 Arbitrary appropriate methods can be employ | adopted for the manufacturing method of the water-based coating composition of this invention. For example, methods such as kneading a blend of the above copolymer and pigment using a kneader, a roll, etc., and dispersing using a sand grind mill, a disper or the like can be mentioned.
本発明の水性塗料組成物は、1液型水性塗料組成物として用いることができる。本発明の水性塗料組成物は、上記共重合体を含有することにより、貯蔵安定性および作業性に優れる1液性水性塗料組成物でありながら、上記耐皮脂軟化性を有する塗膜を得ることができる。 The aqueous coating composition of the present invention can be used as a one-pack type aqueous coating composition. The aqueous coating composition of the present invention is a one-component aqueous coating composition that is excellent in storage stability and workability by containing the above copolymer, and obtains a coating film having the above-mentioned sebum softening resistance. Can do.
C.耐皮脂軟化性塗膜形成方法
本発明の耐皮脂軟化性塗膜形成方法は、上記水性塗料組成物を被塗装物に塗布する塗布工程と、該塗布工程後に塗膜を乾燥させる乾燥工程とを含む。
C. Sebum softening-resistant coating film forming method The sebum softening-resistant coating film forming method of the present invention comprises an application step of applying the aqueous coating composition to an object to be coated, and a drying step of drying the coating film after the application step. Including.
上記塗布工程における塗布方法としては、例えば、刷毛塗り、エアスプレー、エアレススプレー、静電塗装などが挙げられる。得られる塗膜の膜厚は、用途等に応じて任意の適切な膜厚に設定し得る。一般的には1回の塗装における乾燥膜厚が20〜30μmであることが好ましい。 Examples of the coating method in the coating step include brush coating, air spray, airless spray, electrostatic coating, and the like. The film thickness of the obtained coating film can be set to any appropriate film thickness depending on the application and the like. In general, the dry film thickness in one coating is preferably 20 to 30 μm.
上記乾燥工程における乾燥方法は、任意の適切な乾燥方法が採用され得る。代表的には、自然乾燥である。当該塗膜の乾燥時間は、好ましくは24時間以上、さらに好ましくは5日以上である。 Arbitrary appropriate drying methods may be employ | adopted for the drying method in the said drying process. Typically, it is natural drying. The drying time of the coating film is preferably 24 hours or more, more preferably 5 days or more.
本発明の水性塗料組成物により形成された塗膜が耐皮脂軟化性を発現するまでの期間は、常温下において、好ましくは24時間以上、さらに好ましくは5日以上、特に好ましくは1ヶ月以上である。このように短期間(例えば、24時間)で耐皮脂軟化性を発現し得る水性塗料組成物を得たことは、本発明の大きな成果のひとつである。 The period until the coating film formed from the aqueous coating composition of the present invention exhibits sebum softening resistance is preferably 24 hours or more, more preferably 5 days or more, and particularly preferably 1 month or more at room temperature. is there. Thus, obtaining the water-based coating composition which can express sebum softening resistance in a short period (for example, 24 hours) is one of the great achievements of the present invention.
以下、実施例により本発明をより詳細に説明するが、本発明はこれらの実施例には限定されない。なお、特に明記しない限り、実施例における部および%は質量基準である。 EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these Examples. Unless otherwise specified, parts and% in the examples are based on mass.
[製造例1]
攪拌機、冷却管および滴下ロートを備えたフラスコに、脱イオン水260部と、Antox MS−60(日本乳化剤(株)製反応性乳化剤)1.2部を仕込み、80℃に昇温した。次いで脱イオン水140部と過硫酸カリウム1.2部よりなる開始剤と、脱イオン水340部、Antox
MS−60 3.2部、スチレン(ST)170部、メタクリル酸メチル(MMA)85部、アクリル酸ブチル(BA)170部、メタクリル酸(MAA)25部、2−アセトアセトキシエチルメタレート(AAEM)25部、アクリロニトリル(AN)25部よりあらかじめ調製したモノマープレ乳化液を2時間かけて滴下した。その後内容物を80℃に1時間保持し、エマルション樹脂組成物Aを得た。さらに25%アンモニア水10部を加え、pH7.5に調整した。固形分40%,粒子径0.12μm(レーザー光散乱法による。以下同じ。)であった。
[Production Example 1]
A flask equipped with a stirrer, a condenser tube and a dropping funnel was charged with 260 parts of deionized water and 1.2 parts of Antox MS-60 (reactive emulsifier manufactured by Nippon Emulsifier Co., Ltd.), and the temperature was raised to 80 ° C. Next, an initiator consisting of 140 parts deionized water and 1.2 parts potassium persulfate, 340 parts deionized water, Antox
MS-60 3.2 parts, styrene (ST) 170 parts, methyl methacrylate (MMA) 85 parts, butyl acrylate (BA) 170 parts, methacrylic acid (MAA) 25 parts, 2-acetoacetoxyethyl metalate (AAEM) ) 25 parts, a monomer pre-emulsion prepared in advance from 25 parts of acrylonitrile (AN) was added dropwise over 2 hours. Thereafter, the contents were held at 80 ° C. for 1 hour to obtain an emulsion resin composition A. Further, 10 parts of 25% aqueous ammonia was added to adjust the pH to 7.5. The solid content was 40%, and the particle size was 0.12 μm (according to laser light scattering method; the same applies hereinafter).
[製造例2〜7]
モノマー(ST,MMA、BA、MAA、AAEMおよびAN)の組成を表1に示すように調整した以外は製造例1と同様にして、エマルション樹脂組成物B〜Gを得た。
[Production Examples 2 to 7]
Emulsion resin compositions B to G were obtained in the same manner as in Production Example 1 except that the compositions of the monomers (ST, MMA, BA, MAA, AAEM and AN) were adjusted as shown in Table 1.
[実施例1]
製造例1で得られたエマルション樹脂組成物Aを固形分として22部、溶媒として水を43部(上記エマルション樹脂組成物Aの溶媒としての水と塗料製造時に使用する水の合計量)、顔料(二酸化チタン)を22部、添加剤(分散剤、消泡剤、粘性調整剤、造膜助剤等)13部を混合し、水性塗料組成物を得た。
[Example 1]
The emulsion resin composition A obtained in Production Example 1 is 22 parts as a solid content, 43 parts of water as a solvent (the total amount of water as a solvent of the emulsion resin composition A and water used in the production of the paint), pigment 22 parts of (titanium dioxide) and 13 parts of additives (dispersant, antifoaming agent, viscosity modifier, film-forming aid, etc.) were mixed to obtain an aqueous coating composition.
[実施例2]
エマルション樹脂組成物Aに代えてエマルション樹脂組成物Bを用いた以外は、実施例1と同様にして、水性塗料組成物を得た。
[Example 2]
An aqueous coating composition was obtained in the same manner as in Example 1 except that the emulsion resin composition B was used in place of the emulsion resin composition A.
[実施例3]
エマルション樹脂組成物Aに代えてエマルション樹脂組成物Cを用いた以外は、実施例1と同様にして、水性塗料組成物を得た。
[Example 3]
An aqueous coating composition was obtained in the same manner as in Example 1 except that the emulsion resin composition C was used in place of the emulsion resin composition A.
[比較例1]
エマルション樹脂組成物Aに代えてエマルション樹脂組成物Dを用いた以外は、実施例1と同様にして、水性塗料組成物を得た。
[Comparative Example 1]
An aqueous coating composition was obtained in the same manner as in Example 1 except that the emulsion resin composition D was used in place of the emulsion resin composition A.
[比較例2]
エマルション樹脂組成物Aに代えてエマルション樹脂組成物Eを用いた以外は、実施例1と同様にして、水性塗料組成物を得た。
[Comparative Example 2]
An aqueous coating composition was obtained in the same manner as in Example 1 except that the emulsion resin composition E was used instead of the emulsion resin composition A.
[比較例3]
エマルション樹脂組成物Aに代えてエマルション樹脂組成物Fを用いた以外は、実施例1と同様にして、水性塗料組成物を得た。
[Comparative Example 3]
An aqueous coating composition was obtained in the same manner as in Example 1 except that the emulsion resin composition F was used instead of the emulsion resin composition A.
[比較例4]
エマルション樹脂組成物Aに代えてエマルション樹脂組成物Gを用いた以外は、実施例1と同様にして、水性塗料組成物を得た。
[Comparative Example 4]
An aqueous coating composition was obtained in the same manner as in Example 1 except that the emulsion resin composition G was used instead of the emulsion resin composition A.
<評価1>
上記で得られた水性塗料組成物により得られる塗膜を下記の方法で評価した。結果を表2に示す。
(耐皮脂軟化性)
(i)得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装し(塗り重ね乾燥条件:室温3時間)、7日間室温で静置させたものを試験体とした。
(ii)耐皮脂軟化評価液は、疑似皮脂として、オレイン酸と市販油(日清オイリオ製 ヘルシーリセッタ)を3:7で混合した評価液を使用した。
(iii)試験体の一部に評価液を約1ccスポットし、室温で24時間静置した後、評価液を拭き取った。その後、直ちにJIS
K 5600−5−4に定めるひっかき硬度(鉛筆法)に従い、評価液をスポットした部分としていない部分を評価した。
(密着性)
(i)鋼板(JIS G 3141(SPCC―SB)に定める磨き鋼板をキシレンにて脱脂して使用)上に、プライマーとして水性ハイポンプライマー(日本ペイント株式会社製)を湿時140g/m2刷毛で塗装し、室温で4時間乾燥させた後、水性ファインウレタンU100(日本ペイント株式会社製)を2回刷毛にて塗装(塗り重ね乾燥条件:室温3時間)し、室温で7日以上乾燥させた。
(ii)上記で得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にて上記の処理をされた鋼板状に、塗装し(塗り重ね乾燥条件:室温3時間)、7日間室温で静置させたのち、JIS
K 5600―5―6で定められた方法にて測定した。JIS K 5600―5―6の評価の分類に準じて、密着性を点数化した。具体的には、JIS K 5600―5―6における分類0を10点とし、分類1を8点とし、分類2を6点とし、分類3を4点とし、分類4を2点とし、分類5を0点とした。
<Evaluation 1>
The coating film obtained from the aqueous coating composition obtained above was evaluated by the following method. The results are shown in Table 2.
(Sebum softening resistance)
(I) The obtained coating composition was diluted 5% with tap water, and applied onto a bonded steel plate with a brush twice at about 100 g / m 2 when wet (coating drying condition: room temperature for 3 hours). A specimen was allowed to stand at room temperature for a day.
(Ii) As the sebum softening evaluation liquid, an evaluation liquid in which oleic acid and a commercially available oil (Healthy resetter manufactured by Nisshin Oillio Co., Ltd.) were mixed at a ratio of 3: 7 was used as a pseudo sebum.
(Iii) About 1 cc of the evaluation liquid was spotted on a part of the test body and left to stand at room temperature for 24 hours, and then the evaluation liquid was wiped off. Immediately after that, JIS
According to the scratch hardness (pencil method) defined in K 5600-5-4, the part which was not made into the part which spotted the evaluation liquid was evaluated.
(Adhesion)
(I) On a steel plate (a polished steel plate defined in JIS G 3141 (SPCC-SB) is used after degreasing with xylene), an aqueous hypon primer (manufactured by Nippon Paint Co., Ltd.) is used as a primer at a wet 140 g / m 2 brush. After coating and drying at room temperature for 4 hours, aqueous fine urethane U100 (manufactured by Nippon Paint Co., Ltd.) was applied twice with a brush (coating drying condition: room temperature for 3 hours) and dried at room temperature for 7 days or more. .
(Ii) The coating composition obtained above was diluted 5% with tap water, and applied to a steel plate having the above-mentioned treatment with a brush twice at about 100 g / m 2 in wet condition (coating drying conditions) : Room temperature 3 hours), after standing at room temperature for 7 days, JIS
It was measured by the method defined in K 5600-5-6. The adhesion was scored according to the classification of evaluation of JIS K 5600-5-6. Specifically, classification 0 in JIS K 5600-5-6 is 10 points, classification 1 is 8 points, classification 2 is 6 points, classification 3 is 4 points, classification 4 is 2 points, classification 5 Was 0.
[実施例4]
実施例2で得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装し(塗り重ね乾燥条件:室温3時間)、塗膜を得た。
1日間室温下静置後、5日間室温下静置後および1カ月室温下静置後の当該塗膜の耐皮脂軟化性をそれぞれ評価した。
評価は、上記耐皮脂軟化性評価(ii)〜(iii)と同様の方法で行った。結果を表3に示す。
[Example 4]
The coating composition obtained in Example 2 was diluted 5% with tap water and applied onto a bonded steel plate with a brush twice at about 100 g / m 2 when wet (coating drying condition: room temperature for 3 hours) A coating film was obtained.
The sebum softening resistance of the coating film was evaluated after standing at room temperature for 1 day, standing at room temperature for 5 days, and standing at room temperature for 1 month.
The evaluation was performed in the same manner as in the evaluation of sebum softening resistance (ii) to (iii). The results are shown in Table 3.
[比較例5]
ターペン可溶2液形ウレタン樹脂塗料(商品名「ファインウレタンU100」、日本ペイント社製)をミネラルスピリットで5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装し(塗り重ね乾燥条件:室温3時間)、塗膜を得た。
得られた塗膜を実施例4と同様の評価に供した。結果を表3に示す。
[Comparative Example 5]
Turpentine-soluble 2-part urethane resin paint (trade name "Fine urethane U100", Nippon Paint Co., Ltd.) was diluted 5% in mineral spirits, in the wet-about 100g / m 2 at twice brush on top of the bonderized steel It was coated (coating drying condition: room temperature 3 hours) to obtain a coating film.
The obtained coating film was subjected to the same evaluation as in Example 4. The results are shown in Table 3.
[比較例6]
合成樹脂調合ペイント(商品名「Hi・CRデラックス300G」、日本ペイント社製)をミネラルスピリットで5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装し(塗り重ね乾燥条件:室温16時間)、塗膜を得た。
得られた塗膜を実施例4と同様の評価に供した。結果を表3に示す。
[Comparative Example 6]
Synthetic resin blended paint (trade name “Hi / CR Deluxe 300G”, manufactured by Nippon Paint Co., Ltd.) is diluted 5% with mineral spirit and applied onto the bonde steel plate with a brush twice at about 100 g / m 2 when wet ( Coating drying condition: room temperature 16 hours), a coating film was obtained.
The obtained coating film was subjected to the same evaluation as in Example 4. The results are shown in Table 3.
[実施例5]
実施例2で得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装(塗り重ね乾燥条件:室温3時間)後、5日間室温下で静置し、塗膜が形成されたテストピース(3cm×3.5cm)を得た。
[Example 5]
The coating composition obtained in Example 2 was diluted 5% with tap water and applied onto a bonded steel plate with a brush twice at about 100 g / m 2 when wet (coating drying condition: room temperature for 3 hours). The test piece (3 cm × 3.5 cm) on which a coating film was formed was obtained by allowing to stand at room temperature for 5 days.
[比較例7]
比較例1で得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装(塗り重ね乾燥条件:室温3時間)後、5日間室温下で静置し、塗膜が形成されたテストピース(3cm×3.5cm)を得た。
[Comparative Example 7]
The coating composition obtained in Comparative Example 1 was diluted 5% with tap water and applied onto a bonded steel plate with a brush twice at about 100 g / m 2 when wet (coating drying condition: room temperature 3 hours), The test piece (3 cm × 3.5 cm) on which a coating film was formed was obtained by allowing to stand at room temperature for 5 days.
[比較例8]
比較例2で得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装(塗り重ね乾燥条件:室温3時間)後、5日間室温下で静置し、塗膜が形成されたテストピース(3cm×3.5cm)を得た。
[Comparative Example 8]
The coating composition obtained in Comparative Example 2 was diluted 5% with tap water and applied onto a bonded steel plate with a brush twice at about 100 g / m 2 when wet (overlap drying condition: room temperature 3 hours), The test piece (3 cm × 3.5 cm) on which a coating film was formed was obtained by allowing to stand at room temperature for 5 days.
[比較例9]
合成樹脂調合ペイント(商品名「Hi・CRデラックス300G」、日本ペイント社製)をミネラルスピリットで5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装(塗り重ね乾燥条件:室温16時間)後、5日間室温下で静置し、塗膜が形成されたテストピース(3cm×3.5cm)を得た。
[Comparative Example 9]
Synthetic resin blended paint (trade name “Hi / CR Deluxe 300G”, manufactured by Nippon Paint Co., Ltd.) is diluted 5% with mineral spirit and applied onto the bonde steel plate with a brush twice at about 100 g / m 2 when wet. After repeated drying (room temperature: 16 hours), the sample was allowed to stand at room temperature for 5 days to obtain a test piece (3 cm × 3.5 cm) on which a coating film was formed.
[比較例10]
ターペン可溶2液形ウレタン樹脂塗料(商品名「ファインウレタンU100」、日本ペイント社製)をミネラルスピリットで5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装(塗り重ね乾燥条件:室温3時間)後、5日間室温下で静置し、塗膜が形成されたテストピース(3cm×3.5cm)を得た。
[Comparative Example 10]
Turpentine-soluble 2-part urethane resin paint (trade name "Fine urethane U100", Nippon Paint Co., Ltd.) was diluted 5% in mineral spirits, in the wet-about 100g / m 2 at twice brush on top of the bonderized steel After coating (coating drying condition: room temperature 3 hours), the test piece (3 cm × 3.5 cm) having a coating film formed thereon was left to stand at room temperature for 5 days.
[比較例11]
比較例4で得られた塗料組成物を水道水で5%希釈し、湿時約100g/m2で2回刷毛にてボンデ鋼板の上に塗装(塗り重ね乾燥条件:室温3時間)後、5日間室温下で静置し、塗膜が形成されたテストピース(3cm×3.5cm)を得た。
[Comparative Example 11]
The coating composition obtained in Comparative Example 4 was diluted 5% with tap water and applied onto a bonded steel plate with a brush twice at about 100 g / m 2 when wet (coating drying condition: room temperature for 3 hours), The test piece (3 cm x 3.5 cm) in which the coating film was formed was obtained by allowing to stand at room temperature for 5 days.
<評価2>
(手あか汚れ性評価)
上記実施例5および比較例7〜11で得られたテストピースを以下の方法で評価した。結果を図1に示す。
(i)人の手に触れられる機会の多い手押し式の鉄扉に、上記テストピースを、図1(a)、図2(a)および図3(a)に示すようにそれぞれ近接した状態で貼り付けた。
(ii)6ヵ月経過(人の手の接触回数:約10000回)後の、テストピースの状態を目視観察した(図1(b)、図2(b)および図3(b))。
<Evaluation 2>
(Hand stain dirt evaluation)
The test pieces obtained in Example 5 and Comparative Examples 7 to 11 were evaluated by the following methods. The results are shown in FIG.
(I) The test piece is attached to a push-type iron door that is often touched by human hands in the state of being close to each other as shown in FIGS. 1 (a), 2 (a), and 3 (a). I attached.
(Ii) The state of the test piece was visually observed after 6 months (number of contact of human hand: about 10,000 times) (FIG. 1 (b), FIG. 2 (b) and FIG. 3 (b)).
表2から明らかなように、本発明の水性塗料組成物は、耐皮脂軟化性に優れ、かつ密着性にも優れる塗膜を形成することができる。また、表3から明らかなように、本発明の水性塗料組成物により得られる塗膜は、塗装後1日で耐皮脂軟化性を得ることができ、溶剤系塗料組成物の1ヵ月に比べて格段に短い。さらに、図1〜図3から明らかなように、本発明の水性塗料組成物は、手あか汚れを防止する機能を有し、その効果は、溶剤系塗料組成物と同等以上である。
すなわち、本発明によれば、環境負荷の少ない水性塗料組成物でありながら、溶剤系塗料組成物と同等以上の効果(耐皮脂軟化性および手あか汚れ防止性)を発揮する塗膜を得ることができる。さらに、本発明によれば、上記効果を発現するまでの期間が溶剤系塗料組成物よりも短く、作業性にも優れる水性塗料組成物を得ることができる。
As is clear from Table 2, the water-based coating composition of the present invention can form a coating film having excellent sebum softening resistance and excellent adhesion. Further, as is apparent from Table 3, the coating film obtained from the aqueous coating composition of the present invention can obtain sebum softening resistance in one day after coating, compared to one month of the solvent-based coating composition. Very short. Further, as apparent from FIGS. 1 to 3, the aqueous coating composition of the present invention has a function of preventing scratches and dirt, and the effect is equal to or better than that of the solvent-based coating composition.
That is, according to the present invention, it is possible to obtain a coating film that exhibits an effect equivalent to or better than that of a solvent-based coating composition (anti-sebum softening resistance and scratch resistance prevention) while being an aqueous coating composition with a low environmental load. it can. Furthermore, according to the present invention, it is possible to obtain an aqueous coating composition that has a shorter period until the above-described effects are exhibited and is excellent in workability.
本発明の塗料組成物は、建物、建材等の塗装等に好適に利用され得る。 The coating composition of the present invention can be suitably used for painting buildings and building materials.
Claims (5)
該シアノ基含有エチレン性不飽和モノマーの含有割合が該モノマー混合物の全量に対して5〜30重量%であり、該アルキレングリコールの(メタ)アクリル酸アセト酢酸ジエステルの含有割合が該モノマー混合物の全量に対して1〜10重量%であり、
耐皮脂軟化性を有する、
水性塗料組成物。 A one-component aqueous coating composition in which a copolymer obtained from a monomer mixture containing a cyano group-containing ethylenically unsaturated monomer and a (meth) acrylic acid acetoacetic acid diester of alkylene glycol is dispersed in water,
The content of the cyano group-containing ethylenically unsaturated monomer is 5 to 30% by weight with respect to the total amount of the monomer mixture, and the content of the (meth) acrylic acid acetoacetic acid diester of the alkylene glycol is the total amount of the monomer mixture. 1 to 10% by weight,
Has sebum softening resistance,
Water-based paint composition.
該塗布工程後に塗膜を乾燥させる工程とを含む、耐皮脂軟化性塗膜形成方法。
Applying the aqueous coating composition according to any one of claims 1 to 3 to an object to be coated;
A method of forming a sebum softening-resistant coating film, comprising: drying the coating film after the coating step.
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JP2019081827A (en) * | 2017-10-30 | 2019-05-30 | 大日本塗料株式会社 | Aqueous coating material composition |
JP2020076106A (en) * | 2020-02-04 | 2020-05-21 | 株式会社日本触媒 | Resin emulsion for ceramic building material |
KR102499507B1 (en) | 2022-05-04 | 2023-02-14 | 삼화페인트공업주식회사 | Matte coating composition with scratch resistance |
KR102543803B1 (en) | 2022-09-28 | 2023-06-16 | 삼화페인트공업주식회사 | Eco-friendly biobased aqueous paint |
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