JP2009302329A - Tape feeder monitoring device, tape feeder, surface mounting machine, and control method of tape feeder monitoring device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a tape feeder for stably supplying a component by taking a self-diagnosis. <P>SOLUTION: The tape feeder includes a component feed motor for sending a tape containing a component at predetermined intervals. In a state wherein the tape feeder is operable, a time needed for the component feed motor to rotate by a predetermined angle to send one component is detected as a numeral associated with the state of rotation of the component feed motor (S603 to S613). The detected time is compared with a decision value (S615). When the detected time is not within a predetermined range, it is reported that the time needed for the feed motor to rotate by the predetermined time exceeds the decision value (S619). Consequently, abnormality is reported when the tape feeder is operable, so trouble occurrence is prevented. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a tape feeder monitoring device, a tape feeder, a surface mounting machine, and a control method for the tape feeder monitoring device, and in particular, a tape feeder monitoring device, a tape feeder and a surface mounting machine having a function of detecting an abnormality of the tape feeder. And a control method of the tape feeder monitoring device.

  In a surface mounter for electronic components, a tape feeder is used to supply components for mounting. A component storage tape (carrier tape) that stores components at regular intervals is set in the tape feeder. By sending the component storage tape to the component supply unit, the component can be taken out by the mounting head for mounting.

Patent Document 1 discloses a tape feeder and a tape feeding method capable of feeding an electronic component to a correct position. The pin position of the sprocket that feeds out the tape is measured, and unique offset data for each pin is obtained based on the pin position measured for each pin. By controlling the motor based on the obtained offset data, the deviation of the suction position of the electronic component is corrected.
JP 2003-124687 A

  When the tape feeder is continuously used, problems such as wear and deterioration occur in the gear and motor for driving the tape feeder. Such a malfunction due to wear or deterioration causes a component suction error, but the operator recognizes an abnormality of the feeder only when an error such as a suction error occurs. Then, the cause of such a malfunction of the tape feeder is confirmed for the first time by the operator using a machine or a jig.

  In other words, in the conventional technique, the operator takes some action only after an error or malfunction occurs. As a result, the conventional technique has a problem in that the operating rate of the surface mounter decreases.

  The present invention has been made to solve such problems, and a tape feeder monitoring device, a tape feeder, a surface mounter, and a control method for the tape feeder monitoring device for supplying a stable component with a tape feeder. The purpose is to provide.

  In order to achieve the above object, according to one aspect of the present invention, in a tape feeder monitoring apparatus for monitoring the operation status of a tape feeder, the tape feeder is operable with at least one motor for operating the tape feeder and the tape feeder. In this state, the tape feeder monitoring device includes a comparison unit that compares data detected by the detection unit with a predetermined range set in advance, and a detection unit that detects data related to the rotation state of the motor. As a result of the comparison, when the data detected by the detection unit is not within a predetermined range, a notification unit is provided for notifying that effect.

  According to the present invention, data relating to the state of rotation of the motor is detected in a state where the tape feeder is operable. The data is compared with a predetermined range set in advance, and when the numerical value is not within the predetermined range, the fact is notified. As a result, the tape feeder can be stably supplied since the tape feeder can be inspected, repaired, replaced, etc. before the suction failure occurs during continuous use of the tape feeder. An apparatus can be provided.

  Preferably, the motor is a feed motor for feeding a tape containing components at predetermined intervals.

  According to the present invention, the operator can inspect, repair and repair the parts feeding mechanism before the tape containing the parts is not sent out within a predetermined time or is not fed into a predetermined position. It is possible to deal with exchanges. As a result, it is possible to provide a tape feeder monitoring device that can stably supply components with the tape feeder.

  Preferably, the tape includes a base tape and a top tape, and the motor is a take-up motor for winding the top tape.

  According to this invention, the motor drive current amount is not sufficient to peel off the top tape, the top tape cannot be peeled off within a predetermined time, or the top tape cannot peel off a predetermined length. Before this occurs, the operator can take measures such as inspection, repair, and replacement of the mechanism for winding the top tape. As a result, it is possible to provide a tape feeder monitoring device that can stably supply components with the tape feeder.

  Preferably, the detection unit detects a rotation angle of the motor.

  According to the present invention, an operator can take measures such as inspection, repair, and replacement of the tape feeder before a suction failure occurs because the motor for operating the tape feeder does not move at a predetermined rotation angle. . As a result, it is possible to provide a tape feeder monitoring device that can stably supply components with the tape feeder.

  Preferably, the detection unit detects the speed of the motor.

  According to the present invention, the operator can take measures such as inspection, repair, and replacement of the tape feeder before a suction failure occurs because the motor for operating the tape feeder does not move at a predetermined speed. As a result, it is possible to provide a tape feeder monitoring device that can stably supply components with the tape feeder.

  Preferably, the detection unit detects a drive current value of the motor.

  According to the present invention, the operator can take measures such as inspection, repair, and replacement of the tape feeder before a suction failure occurs because the motor for operating the tape feeder does not move at a predetermined drive current value. it can. As a result, it is possible to provide a tape feeder monitoring device that can stably supply components with the tape feeder.

  Preferably, the detection unit detects a driving time required for the motor to rotate by a predetermined angle.

  According to the present invention, the operator can take measures such as inspection, repair, and replacement of the tape feeder before a suction failure occurs due to the fact that the motor for operating the tape feeder does not move within the driving time required to rotate a predetermined angle. Can do. As a result, it is possible to provide a tape feeder monitoring device that can stably supply components with the tape feeder.

  Preferably, the detection unit detects the speed of the motor and increases the drive current value of the motor when the speed is not within a predetermined range set in advance.

  According to the present invention, there is provided a tape feeder monitoring device capable of further stably supplying components with the tape feeder by increasing the drive current value of the motor when the motor for operating the tape feeder is less than the speed. It becomes possible to do.

  According to another aspect of the present invention, in the tape feeder provided with the tape feeder monitoring device, the notification unit identifies the tape feeder when notifying that the data detected by the detection unit is not within a predetermined range. Information to do is also notified.

  According to the present invention, the above-described tape feeder monitoring device is provided in the tape feeder itself. The monitoring device notifies the information for identifying the tape feeder, so even if the tape feeder is replaced with another surface mounter, the operator checks, repairs, and replaces the tape feeder before the suction failure occurs. Etc. can be dealt with. As a result, it is possible to provide a tape feeder that can stably supply components.

  According to another aspect of the present invention, in the surface mounter equipped with the tape feeder monitoring device, the surface mounter includes a display unit for displaying that when the data detected by the detection unit is not within a predetermined range. Prepare.

  According to the present invention, the above-described tape feeder monitoring device is provided in the surface mounter. Since the surface mounter displays the status of the tape feeder, the operator can recognize the status of the tape feeder before the suction failure occurs, and can take measures such as inspection, repair and replacement of the tape feeder. As a result, it is possible to provide a surface mounter capable of supplying a stable component.

  According to still another aspect of the present invention, in the control method of the tape feeder monitoring apparatus for monitoring the operation status of the tape feeder, the tape feeder is operable with at least one motor for operating the tape feeder and the tape feeder. In a certain state, the control method of the tape feeder monitoring device includes a comparison unit that compares the data detected by the detection unit with a predetermined range set in advance. A notification step for notifying that when the data detected by the detection unit is not within a predetermined range as a result of the comparison in the step.

  According to the present invention, data relating to the state of rotation of the motor is detected in a state where the tape feeder is operable. The data is compared with a predetermined range set in advance, and when the numerical value is not within the predetermined range, the fact is notified. As a result, the tape feeder can be stably supplied since the tape feeder can be inspected, repaired, replaced, etc. before the suction failure occurs during continuous use of the tape feeder. An apparatus control method can be provided.

  [First Embodiment]

  FIG. 1 is a diagram showing a configuration of a printed circuit board mounting apparatus according to the first embodiment of the present invention.

  A host computer 101 that controls devices connected by a HUB (hub) includes a control unit 101a, a storage unit 101b, a display unit 101c, and an input unit 101d. The operation status of each device can be monitored from an application on the host computer 101. The printed circuit board on which the component is mounted is sent in the board conveyance direction indicated by an arrow in the figure.

  First, cream solder is printed on the substrate by the solder printer 103. On the board on which the solder is printed, electronic components are mounted by surface mounters (mounters) 1A to 1C. A plurality of surface mounters are used side by side to shorten the mounting time. Here, three surface mounters 1A to 1C are used, but the number may be changed as necessary.

  Thereafter, the substrate is sent to the reflow furnace 105. The reflow furnace 105 melts the solder on the substrate with heat. Thereby, components are soldered to the board.

  Through the above steps, a printed circuit board on which components are mounted is manufactured.

  FIG. 2 is a diagram showing the configuration of one surface mounter.

  In the following description, the left-right direction in the figure is the X-axis direction, the up-down direction in the figure is the Y-axis direction, and the direction orthogonal to the X-axis and the Y-axis is the Z-axis direction.

  On the base of the surface mounter 1, a conveyor 2 for board transfer is arranged. The printed circuit board 3 is conveyed on the conveyor 2 and stopped at a predetermined mounting work position. The printed circuit board 3 is held by a board holding member (not shown) such as a push-up pin.

  On both sides of the conveyor 2, component supply units 4 for supplying electronic components to be mounted on the printed circuit board 3 are provided.

  A plurality of tape feeders (feeders) 31 are arranged in the X-axis direction on the feeder mounting base 6 of the component supply unit 4. The tape feeder 31 is detachably mounted with a reel wound with a tape storing and holding small chip components such as ICs, transistors and capacitors. The tape feeder 31 feeds the tape from this reel to the component takeout part at the tip of the feeder. The configuration of the tape feeder 31 will be described with reference to FIG.

  The parts on the tape that have been fed out are picked up by a nozzle (not shown) for picking up the parts described below of the head unit 5. The head unit 5 sucks components from the component supply unit 4 and mounts them on the printed circuit board 3. The head unit 5 is movable in a certain area in the X-axis direction and the Y-axis direction. A female screw member to which a ball screw shaft 24 driven by a Y-axis servomotor 9 is screwed and fixed is fixed to the support member 11 provided on the fixed rail 7 in the Y-axis direction, so that the head unit 5 is fixed in the Y-axis direction. Move to. Further, the head unit 5 is provided so as to be movable along the guide rail 14 and is mounted on a ball screw 13 driven by an X-axis servo motor 15. As a result, the head unit 5 moves in the X-axis direction.

  The head unit 5 is mounted with a plurality of mounting heads 20 for sucking components and mounting them on the printed circuit board 3. In the present embodiment, four mounting heads 20 are mounted in a line in the X-axis direction.

  In addition, a nozzle (not shown) for component adsorption is provided at the tip of each mounting head 20. At the time of taking out the component from the tape feeder 31, the component is adsorbed by supplying a negative pressure to the tip of the nozzle.

  Further, the head unit 5 is provided with a substrate recognition camera 22. The board recognition camera 22 is mounted on the head unit 5 with the imaging direction facing downward. The board recognition camera 22 images the fiducial mark of the printed board 3 held at the mounting work position.

  In addition, a component recognition camera 17 for recognizing an image of the component suction state by each mounting head 20 is provided on the base. The component recognition camera 17 provided between the conveyor 2 and the component supply unit 4 is a suction component by each mounting head 20 when the head unit 5 is positioned at a predetermined imaging position above the component recognition camera 17. Image from below.

  The operation of the surface mounter 1 when mounting components on the printed circuit board 3 will be described.

  First, the head unit 5 moves above the component supply unit 4. At that position, the components are removed from the tape feeder 31 by each mounting head 20. Specifically, a predetermined mounting head 20 to which the component is to be picked up moves up in a state where the component is picked up, thereby picking up the component from the tape feeder 31. At this time, the components may be taken out simultaneously by a plurality of mounting heads 20.

  When the suction of the components by all the mounting heads 20 is completed, the head unit 5 moves above the component recognition camera 17 and the suction components are imaged. Based on the imaging result, the suction state of each component is examined. The nozzle for adsorbing parts is configured so that the nozzle itself can rotate around its axis. Thereby, while the head unit 5 sequentially moves to a predetermined component mounting point on the printed circuit board 3, each suction component held at the tip of the nozzle can be adjusted according to the suction state by rotating the nozzle. Is possible. Each mounting head 20 moves up and down as the head unit 5 moves, so that each component is mounted on the printed circuit board 3.

  FIG. 3 is a diagram illustrating a configuration of one tape feeder 31.

  The feeder main body 32 includes a tape drawing mechanism 37, a tape feeding mechanism 34, and a component supply unit 30.

  In the tape feeder 31, a top tape collection box 33, an electrical box 60, and a tape drawing mechanism 37 are connected to the feeder body 32.

  The electrical box 60 is provided with a control board 61. The feeder main body 32 is controlled by the control board 61.

  The component storage tape (carrier tape) T is wound around the reel 35 and is sent out to the right in the drawing through the tape supply path 321. The component storage tape T includes a base tape T1 and a top tape T2. The detailed configuration of the component storage tape T will be described with reference to FIG.

  The tape feeding mechanism 34 feeds the component storage tape T. The tape feed mechanism 34 includes a sprocket 341 and a feed motor 342. When the feed motor 342 is driven, the sprocket 341 rotates to feed the component storage tape T.

  A tape peeling unit 351 is provided immediately before the component supply unit 30, and the top tape T2 is peeled from the component storage tape T.

  The peeled top tape T2 is collected by the tape drawing mechanism 37 into the top tape collection box 33. The tape drawing mechanism 37 includes a winding roller 371 and a pressing roller 372. The take-up motor 373 drives the take-up roller 371 and the presser roller 372 to carry the top tape T2 toward the top tape collection box 33.

  The base tape T1 from which the top tape T2 has been peeled is conveyed to the component supply unit 30. Here, the components on the base tape T1 are taken out by the mounting head 20, and the components are mounted on the printed board.

  The top tape collection box 33 is provided with an opening / closing lid 331. From here, the operator can take out the internal top tape T2.

FIG. 4 is a perspective view showing the configuration of the component storage tape T. FIG.
The component storage tape T stores components in a plurality of component storage portions 41 provided in the longitudinal direction of the base tape T1, and in that state, the top tape T2 is bonded to the base tape T1 by thermocompression bonding or an adhesive to store the components. The opening of the portion 41 is sealed. In addition, an engagement hole 42 arranged along the longitudinal direction is formed on one side edge of the base tape T1.

  The component storage tape T is carried in the direction of the component supply unit 30 by fitting the pin protruding from the outer edge portion of the sprocket 341 and the engagement hole 42. At that time, the top tape T2 is peeled off at the tape peeling part 351 immediately before the component supply part 30.

  In the portion where the top tape T2 is peeled off, the base tape T1 is exposed to the components stored in the component storage section 41, and can be taken out. In this state, the base tape T1 is carried to the component supply unit 30, and components are taken out by a component suction nozzle (not shown).

  FIG. 5 is a block diagram showing a configuration of one surface mounter and one tape feeder 31 arranged on the surface mounter.

  The surface mounter 1 includes a control controller 501 and a display unit 516. A command from the controller 501 is sent to the control board (controller) 61 of the tape feeder 31 to control the tape feeder 31. The display unit 516 displays the state of the tape feeder 31.

  The control board 61 of the tape feeder 31 includes a main control unit 502, a storage unit 503, a feed motor drive unit 504, a feed motor current detection unit 505, a feed motor position detection unit 506, and a take-up motor drive unit 507. A take-up motor current detection unit 508, a take-up motor position detection unit 509, a communication control unit 510, an I / O control unit 511, and a controller 512.

  Further, the tape feeder 31 includes a feed motor 342 and a take-up motor 373 as motors for operating the tape feeder. The tape feeder 31 can manually feed and rewind parts and change the feed pitch with the encoder 342a built in the feed motor 342 and the encoder 373a built in the take-up motor 373. An operation unit 513, a display unit 514 for displaying the state of the tape feeder 31 using LEDs or the like, and sensors 515 for detecting splicing of the component tape.

  The feed motor drive unit 504 and the feed motor current detection unit 505 are connected to the feed motor 342. The feed motor position (rotation angle) detection unit 506 is connected to the encoder 342a.

  The take-up motor driving unit 507 and the take-up motor current detecting unit 508 are connected to the take-up motor 373. The take-up motor position (rotation angle) detector 509 is connected to the encoder 373a.

  The I / O control unit 511 is connected to the operation unit 513, the display unit 514, the sensors 515, and the like, and controls input / output of information.

  FIG. 6 is a flowchart showing feeder self-diagnosis processing based on the time required for the feed motor to rotate by a predetermined angle, which is executed by the main control unit 502.

  The main control unit 502 that has received the drive command from the surface mounter 1 in step S601 executes a rotation command to the feed motor 342 through the feed motor drive unit 504 in step S603.

  In step S605, the main control unit 502 starts counting the time required for the feed motor 342 to rotate by a predetermined angle.

  In step S <b> 607, the main control unit 502 detects that the feed motor 342 has reached the drive completion position from the encoder 342 a of the feed motor 342 through the feed motor position detection unit 506. In step S609, the driving of the feed motor 342 is completed.

  Based on the processing so far, the base tape T1 reaches from the state in which the component storage unit 41 is positioned in the component supply unit 30 to the state in which the next component storage unit 41 is positioned in the component supply unit 30 based on the drive command. Is driven to.

  In step S611, counting of the time required for the feed motor 342 to rotate by a predetermined angle by the main control unit 502 ends. In step S613, data on the time required for the feed motor 342 to rotate by a predetermined angle from the count start in step S605 to the count end in step S611 is stored in the storage unit 503.

  In step S615, the main control unit 502 compares the stored time data required for the feed motor 342 to rotate by a predetermined angle with a determination value (a predetermined range set in advance).

  The following data are considered in the comparison.

  Data A: Time required for the feed motor to rotate by a predetermined angle (component feed time, time required to drive the feed motor to feed one part by the feeder) = inversely proportional to the rotation speed of the feed motor

  Data B: Mounter suction operation time (Time from one component suction operation to the next component suction operation, calculated from the movement speed of the head unit in the XYZ directions)

  Data C: Suction head waiting time (margin (suction margin time) that is the waiting time from when one part is sent by the feeder until that part is picked up)

  In normal times, the sum of the time required for the feed motor to rotate by a predetermined angle (data A) and the suction head waiting time (data C) is the mounter suction operation time (data B). That is, data A + data C = data B.

  Further, it can be seen from the above formula that data A <data B is established.

  Data A gradually approaches data B due to aging of the feeder, gear wear, foreign object biting, and the like. As data A approaches data B, the suction head waiting time (data C) decreases.

  Thereafter, when the feeder further deteriorates, the time required for the feed motor to rotate by a predetermined angle becomes longer, and data A> data B. In this state, component supply cannot be made in time for the mounting operation time of the mounter, and a suction error occurs. When a suction error occurs, the operating rate of the apparatus is reduced.

  Accordingly, in step S615, it is determined that the aging of the feeder and the gear wear have progressed to a predetermined state before the suction error occurs. That is, it is determined whether data A ≦ data X. The data X is a value smaller than the data B, and is a determination value (predetermined predetermined range) for determining that aging and gear wear have progressed to a predetermined state.

  If data A> data B, a suction error occurs. Therefore, the operation of the feeder is stopped, and the surface mounter 1 and the host computer 101 indicate that the suction error occurs together with an ID for specifying the feeder. Is notified to the application and displayed on the display unit 516 of the surface mounter 1 and the display unit 101C of the host computer 101 (not shown in the flowchart).

  In step S615, if the time (data A) required for the feed motor 342 to rotate by a predetermined angle is equal to or less than the determination value (data X) (when data A ≦ data X), the process proceeds to step S617. A notification of completion of driving of the feed motor 342 is transmitted from the controller 502 to the controller 501.

  On the other hand, if the time required for the feed motor 342 to rotate by a predetermined angle (data A) exceeds the determination value (data X) in step S615 (data A> data X), the process proceeds to step S619. . In step S619, the application of the surface mounter 1 or the host computer 101 indicates that the drive of the feed motor 342 from the main control unit 502 (notification unit) exceeds the determination value (is not within a predetermined range set in advance). Notification is made together with an ID for specifying the feeder. Thereafter, the process proceeds to step S617, and a drive completion notification of the feed motor 342 is transmitted from the main control unit 502 to the control controller 501.

  As described above, the tape feeder itself calculates the feed motor drive time, and when it exceeds a certain threshold value, it notifies the application side of the abnormality so that the feeder can perform self-diagnosis.

  In the surface mounter 1 or the host computer 101 that is notified that the drive of the feed motor 342 exceeds the determination value (not within a predetermined range set in advance), the display unit 516 of the surface mounter 1 or the host computer 101 Based on the ID for identifying the feeder on the display unit 101C, a tape feeder that exceeds the determination value (is not within a predetermined range set in advance) is displayed, and processing for notifying the operator is performed (at this time, an abnormality is performed) Does not need to stop the operation of each device because the suction error has not been reached. Since the operator can know that the deterioration of the tape feeder has progressed to a predetermined level, the operator can take countermeasures.

  In the above embodiment, the deterioration of the feed motor of the tape feeder is determined based on the time required for the feed motor to rotate by a predetermined angle. However, the determination can be made from the current detection value of the feed motor. is there. That is, since the detected current value of the motor increases due to deterioration or the like, the determination is made based on this. It is also possible to determine from the feed position (rotation angle) of the feed motor. In other words, since the motor feed position (rotation angle) tends to overshoot due to deterioration or the like, a predetermined feed position range is set in advance within the range where no suction error occurs, and the set feed position range is set. Based on this, it is determined whether the motor has deteriorated.

  [Second Embodiment]

  Next, the tape feeder in the 2nd Embodiment of this invention is demonstrated. The configuration of each device in the second embodiment is the same as that in the first embodiment. Here, only the differences of the second embodiment from the first embodiment will be described.

  FIG. 7 is a flowchart showing a tape feeder self-diagnosis process based on the time required for the winding motor to rotate by a predetermined angle, which is executed by the main control unit 502 of the tape feeder according to the second embodiment.

  In step S701, the main control unit 502 that has received the drive command from the surface mounter 1 executes a rotation command to the take-up motor 373 through the take-up motor drive unit 507 in step S703. By driving the take-up motor 373, the top tape T2 is collected in the top tape collection box 33.

  In step S705, the main control unit 502 starts counting the time required for the take-up motor 373 to rotate by a predetermined angle.

  In step S707, the main control unit 502 detects from the encoder 373a of the take-up motor 373 through the take-up motor position detection unit 509 that the take-up motor 373 has reached the drive completion position. In step S709, the drive of the winding motor 373 is completed.

  In step S711, the counting of the time required for the winding motor 373 to rotate by a predetermined angle by the main control unit 502 ends.

  In step S713, data of the time required for the take-up motor 373 to rotate by a predetermined angle, which is counted between the start of counting in step S705 and the end of counting in step S711, is stored in the storage unit 503.

  In step S715, the main control unit 502 compares whether the time required for the stored winding motor 373 to rotate by a predetermined angle is within a predetermined range.

The process in step S715 is for comparing whether the time required for the take-up motor 373 to rotate by a predetermined angle is within a predetermined range and determining whether the top tape is being wound at an appropriate speed. It is. If the time take-up motor is required to rotate a predetermined angle is smaller than the range of the ideal (if ideal value-.alpha. ₁ less than), or if the take-up motor is greater than the range time required for a given angular rotation of the ideal (If the ideal value + alpha ₂ greater), i.e., the time take-up motor is required to rotate a predetermined angle, the absence from the ideal value set in advance in the predetermined range, the step S719 as required notification thereof Advance (α ₁ and α ₂ may be the same value or different values).

  In step S719, the main control unit 502 (notification unit) indicates that the time required for the winding motor 373 to rotate a predetermined angle to the application of the surface mounter 1 or the host computer 101 is not within a predetermined range set in advance. Accordingly, notification is made together with an ID for specifying the tape feeder. Thereafter, the process proceeds to step S717, and a drive completion notification of the winding motor 373 is transmitted from the main control unit 502 to the control controller 501. The notified content is displayed on the display unit 516 of the surface mounter 1 or the display unit 101C of the host computer 101, and processing for notifying the operator is performed.

  In step S715, if the time required for the take-up motor 373 to rotate by a predetermined angle is within the predetermined range, the process proceeds to step S717. In step S 717, a drive completion notification of the take-up motor 373 is transmitted from the main control unit 502 to the control controller 501.

When the time required for the winding motor to rotate by a predetermined angle is smaller than the ideal range (less than the ideal value −β ₁ ) (where −β ₁ <−α ₁ ), or the winding motor has a predetermined angle. When the time required for rotation is larger than the ideal range (when larger than the ideal value + β ₂ ) (where β ₂ > α ₂ ), the top tape may be normally peeled off without being normally wound. An error occurs that cannot be performed or the tape is pulled to the base tape. Therefore, the operation of the tape feeder is stopped, and the process for notifying the application of the surface mounter 1 or the host computer 101 that an error occurs is performed together with an ID for specifying the tape feeder (not shown in the flowchart). ). Β ₁ and β ₂ may be the same value or different values.

  In step S719, the surface mounter 1 and the host computer 101 that are notified that the drive of the winding motor 342 is not within the predetermined range set in advance are set in advance based on the ID for specifying the tape feeder. Processing is performed to notify the operator of the tape feeder that is not within the predetermined range (At this time, the tape feeder is not operating within the predetermined range set in advance, and has not reached the level where an error occurs. It is not necessary to stop the operation of each device). Since the operator can know that the deterioration of the tape feeder has progressed to a predetermined level, the operator can take countermeasures.

  As described above, the tape feeder itself calculates the time required for the take-up motor to rotate by a predetermined angle, and when it exceeds a certain range, notifies the application to that effect, so that the tape by the tape feeder The self-diagnosis of the winding process can be performed.

  [Third Embodiment]

  Next, the tape feeder in the 3rd Embodiment of this invention is demonstrated. The configuration of each device in the third embodiment is the same as that in the first and second embodiments. Here, only the differences of the third embodiment from the first and second embodiments will be described.

  FIG. 8 is a flowchart showing a tape feeder self-diagnosis process based on the drive current value of the take-up motor executed by the main control unit 502 of the tape feeder in the third embodiment.

  The main control unit 502 that has received the drive command from the surface mounter 1 in step S801 executes a rotation command to the take-up motor 373 through the take-up motor drive unit 507 in step S803.

  In step S805, the main control unit 502 detects the rotational speed of the winding motor 373 based on the output of the encoder 373a.

  In step S807, the main control unit 502 compares the rotation speed of the winding motor 373 with the determination value.

  The following data are considered in the comparison.

Data A: Top tape winding amount during delivery of one part of base tape = proportional to winding motor rotation angle Data B: Part pitch on base tape Data C: Top tape winding force = Taking motor generation torque Data D : Top tape peeling force (force required to peel the top tape)
Normally,
Data A = Data B
Data C> Data D
It has become.

  If data A <data B, the top tape cannot be completely wound, and if data A> data B, the movement of the base tape is affected.

  Data C approaches data D due to aging of the tape feeder and gear wear, but the relationship of data A = data B needs to be maintained. Therefore, it is necessary to maintain the relationship of data A = data B even when the motor generation torque is increased (data C is changed to data C ′ (C ′> C)).

  If data A = data B cannot be maintained (if data A <data B), the top tape cannot be wound up eventually, resulting in a top tape peeling error. Note that the data A and the data B may not be completely equal in consideration of the stretch and slip of the tape (there may be some errors).

  The determination of the winding speed of the winding motor in step S807 is to determine whether the winding motor is winding the top tape normally. If “YES” in the step S807, the driving of the winding motor 373 is ended in a step S809.

  If “NO” in the step S807, a constant value is added to the driving current value of the winding motor 373, that is, the data C is increased in a step S811.

  In step S813, it is determined whether the drive current value of the winding motor 373 is equal to or less than the determination value Y. If YES, the process returns to step S805. If NO in step S813, the process proceeds to step S815. In step S815, the main control unit 502 notifies the application of the surface mounter 1 or the host computer 101 that the drive current of the take-up motor 373 is not within a predetermined range, together with an ID for identifying the tape feeder. The Thereafter, the process returns to step S805.

  The determination in step S813 is that the motor generated torque (data C) is less than or equal to the top tape peeling force (data D) when the rotational speed of the motor does not exceed a predetermined value unless the drive current value of the take-up motor 373 is increased to some extent. Is determined (ie, there is a high possibility that data C ≦ data D), and the operator is notified.

  In the surface mounter 1 or the host computer 101 that is notified that the drive of the winding motor 373 is not within the predetermined range, the operator selects a tape feeder that is not within the predetermined range based on the ID in order to identify the tape feeder. (At this time, it is not within the predetermined range, but since it has not reached the level where a winding error (top tape peeling error) occurs, it is not necessary to stop the operation of each device). The operator can know that the deterioration of the tape feeder has progressed to the specified level, so it can take measures such as inspection, inspection, and repair of the tape feeder at the timing of changing the tape feeder. it can.

  When the drive current value of the take-up motor 373 exceeds the determination value Z (Z> Y), it is assumed that a take-up error occurs and the operation of the tape feeder is stopped and the tape feeder is specified. A process for notifying the application of the surface mounter 1 or the host computer 101 that a winding error occurs is performed (not shown in the flowchart).

  As described above, in the present embodiment, the tape feeder itself can determine that the top tape winding speed is not within the predetermined range, and can increase the current value of the top tape winding motor. In the component storage tape T, the adhesive strength between the top tape T2 and the base tape T1 differs greatly depending on the type of the tape. Even in such a case, an error on the winding side can be prevented in advance. Further, when the added value exceeds a certain threshold value, a notification is given to the application side to notify that the tape feeder is in some abnormal state.

  [Effects of the embodiment]

  As described above, the tape feeder in the above-described embodiment detects a state that does not lead to an adsorption error in the control related to component feeding and the control related to winding the top tape. When this state is detected, the feeder side notifies the machine side application. As a result, it is possible to prevent the occurrence of a suction error due to a malfunction such as a suction error, a component feed delay, or a top tape peeling error.

  In addition, it is possible to supply parts stably over a long period of time by making the tape feeder self-determined from the movement of the motor and notifying the application side that the parts feeding and top tape winding are unstable. It becomes. This has the effect of improving the operating efficiency of the machine.

  Furthermore, since the operator can grasp the trouble of the tape feeder in advance, the life of the tape feeder can be extended by maintaining the trouble.

  [Others]

  In the above-described embodiment, the self-diagnosis process by the tape feeder is performed based on the rotation speed of the feed motor or the take-up motor. Alternatively, the self-diagnosis process may be performed using the following data that can be acquired by the tape feeder.

・ Feeding motor speed command value and actual speed value ・ Feeding motor current command value and actual current value ・ Feeding motor position command value and actual position ・ Take-up motor current command value and actual current value The motor deterioration is self-diagnosed by calculating the ratio or calculating the difference.

  It is also possible to detect the overshoot amount of the feed motor (the amount that feeds too much than the instruction) with an encoder, and thereby determine the deterioration of component feed positioning (perform a self-diagnosis process).

  Also provided is a tape feeder that executes both the processing in the first embodiment (the processing in FIG. 6) and the processing in the second or third embodiment (the processing in FIG. 7 or FIG. 8). It is also possible. Furthermore, it is also possible to provide a tape feeder monitoring device that performs the processing in the flowcharts of FIGS. The tape feeder monitoring device may be configured by the host computer 101 or may be provided in the surface mounter 1.

  Note that the processing in the above-described embodiment may be performed by software or by using a hardware circuit.

  In addition, a program for executing the processing in the above-described embodiment can be provided, and the program is recorded on a recording medium such as a CD-ROM, a flexible disk, a hard disk, a ROM, a RAM, and a memory card and provided to the user. You may decide to do it. The program may be downloaded to the apparatus via a communication line such as the Internet.

  In addition, it should be thought that the said embodiment is an illustration and restrictive at no points. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

It is a figure which shows the structure of the printed circuit board mounting apparatus in the 1st Embodiment of this invention. It is a figure which shows the structure of 1 unit | set of a surface mounter. It is a figure which shows the structure of one tape feeder. It is a perspective view which shows the structure of a components storage tape. It is a block diagram which shows the structure of one surface mounter and one tape feeder 31 arrange | positioned at it. It is a flowchart which shows the self-diagnosis process of a feeder based on the time required for the feed motor to rotate by a predetermined angle, which is executed by the main control unit. It is a flowchart which shows the self-diagnosis process of a tape feeder which the main control part of the tape feeder in 2nd Embodiment performs based on the time required for a winding motor to rotate a predetermined angle. It is a flowchart which shows the self-diagnosis process of a tape feeder based on the drive current value of a winding motor which the main control part of the tape feeder in 3rd Embodiment performs.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Surface mounter 31 Tape feeder 61 Control board 342 Feed motor 342a Encoder 351 Tape peeling part 373 Take-up motor 373a Encoder 501 Control controller 516 Display part 502 Main control part 503 Storage part 504 Feed motor drive part 505 Feed motor current detection part 506 Feed motor position detection unit 507 Take-up motor drive unit 508 Take-up motor current detection unit 509 Take-up motor position detection unit T Component storage tape T1 Base tape T2 Top tape

Claims (11)

A tape feeder monitoring device for monitoring the operation status of a tape feeder,
The tape feeder is
At least one motor for operating the tape feeder;
In a state in which the tape feeder is operable, a detection unit that detects data relating to a rotation state of the motor,
A comparison unit for comparing the data detected by the detection unit with a predetermined range set in advance;
A tape feeder monitoring apparatus comprising: a notification unit that notifies that when the data detected by the detection unit is not within the predetermined range as a result of comparison by the comparison unit.   The tape feeder monitoring device according to claim 1, wherein the motor is a feed motor for feeding a tape containing components at predetermined intervals. The tape is composed of a base tape and a top tape,
The tape feeder monitoring device according to claim 1, wherein the motor is a winding motor for winding the top tape.   The tape feeder monitoring apparatus according to claim 1, wherein the detection unit detects a rotation angle of the motor.   The tape feeder monitoring apparatus according to claim 1, wherein the detection unit detects a speed of the motor.   The tape feeder monitoring apparatus according to claim 1, wherein the detection unit detects a drive current value of the motor.   The tape feeder monitoring apparatus according to any one of claims 1 to 3, wherein the detection unit detects a driving time required for the motor to rotate by a predetermined angle. The detection unit detects the speed of the motor,
The tape feeder monitoring apparatus according to claim 1, wherein when the speed is not within a predetermined range set in advance, the drive current value of the motor is increased. A tape feeder comprising the tape feeder monitoring device according to any one of claims 1 to 8,
The notification unit is a tape feeder that also notifies information for identifying the tape feeder when notifying the fact when the data detected by the detection unit is not within the predetermined range. A surface mounting machine comprising the tape feeder monitoring device according to any one of claims 1 to 8,
When the data detected by the detection unit is not within the predetermined range, the surface mounter includes a display unit that displays the fact. A control method of a tape feeder monitoring device for monitoring the operation status of a tape feeder,
The tape feeder is
At least one motor for operating the tape feeder;
In a state in which the tape feeder is operable, a detection unit that detects data relating to a rotation state of the motor,
A comparison step of comparing the data detected by the detection unit with a predetermined range set in advance;
A control method for a tape feeder monitoring apparatus, comprising: a notifying step for notifying when the data detected by the detecting unit is not within the predetermined range as a result of the comparison in the comparing step.

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