JP2009293877A - Shutter mechanism of raw material charging chute of electric furnace - Google Patents
Shutter mechanism of raw material charging chute of electric furnace Download PDFInfo
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- JP2009293877A JP2009293877A JP2008149038A JP2008149038A JP2009293877A JP 2009293877 A JP2009293877 A JP 2009293877A JP 2008149038 A JP2008149038 A JP 2008149038A JP 2008149038 A JP2008149038 A JP 2008149038A JP 2009293877 A JP2009293877 A JP 2009293877A
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- raw material
- charging chute
- material charging
- electric furnace
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/18—Arrangements of devices for charging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/08—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces heated electrically, with or without any other source of heat
- F27B3/085—Arc furnaces
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/18—Arrangements of devices for charging
- F27B3/183—Charging of arc furnaces vertically through the roof, e.g. in three points
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0025—Charging or loading melting furnaces with material in the solid state
- F27D3/0032—Charging or loading melting furnaces with material in the solid state using an air-lock
Abstract
Description
本発明は、アーク抵抗式電気炉において、酸化鉱石をカーボンにより溶融還元して溶融金属を得ることができる電気炉の原料投入シュートのシャッター機構に関する。 The present invention relates to a shutter mechanism for a raw material charging chute for an electric furnace capable of obtaining molten metal by melting and reducing oxide ore with carbon in an arc resistance electric furnace.
従来技術として、白金族元素を含有する各種の物質、例えば使用済みの石油化学系触媒、使用済みの自動車排ガス浄化用触媒、使用済みの電子基板やリードフレーム等から白金族元素を回収する装置が知られている(特許文献1を参照)。
この公知技術では、密閉型電気炉(1)には、白金族元素を含有する粒状の被処理物質(11)、酸化銅を含有する粒状の銅源材料(12)、固形還元材(粉状コークス)(13)及び粉状のフラックス(14)が混ぜ合わされて装入される。すなわち、これらの装入原料は、それぞれのホッパーから計量して切り出され、スクリューコンベア(15)によって混合搬送されつつ電気炉(1)の材料投入シュート(8)に送り込まれる。材料投入シュート(8)には、原材料の電気炉(1)内への投入時に気密が保たれるように、上下二段のシャッター(16)、(17)が設けられている。まず、上段シャッター(16)を開、下段シャッター(17)を閉にして、材料投入シュート(8)内に原材料を1バッチ分だけ投入し、次いで上段シャッター(16)を閉、下段シャッター(17)を開にして、材料投入シュート(8)内に貯留している1バッチ分原材料を電気炉(1)内に投入する。この1バッチ分原材料の電気炉(1)内への投入を終えると、上下のシャッター(16)、(17)を閉じて次の投入操作に備えるものである。
わが国における、一般的なFe-Ni合金鉄の製造法は、酸化Ni鉱石をロータリーキルンで予備還元後、アーク抵抗式電気炉(エルケム炉)でカーボンにより、溶融還元して作られるものである。
図6に示すように、ロータリーキルンで予備還元された1000℃のか焼(calcination)鉱を耐火コンテナにより移送し、原料投入タンクへ貯留させ、貯留されたか焼(calcination)鉱は、原料投入シュートを自然流下して1300℃の電気炉内へ供給される。その際、前記原料投入シュートの電気炉近傍にはロストル部が設けられており、原料の供給停止は、手作業で前記ロストル部の外周に設けられた多数の丸穴に丸鋼棒を前記原料投入シュートの横断方向に挿入することによって、原料の流下を遮断していた。
In this known technique, a sealed electric furnace (1) includes a granular material to be treated (11) containing a platinum group element, a granular copper source material (12) containing copper oxide, and a solid reducing material (powdered). Coke) (13) and powdery flux (14) are mixed and charged. That is, these charging raw materials are weighed and cut out from the respective hoppers and fed into the material charging chute (8) of the electric furnace (1) while being mixed and conveyed by the screw conveyor (15). The material charging chute (8) is provided with upper and lower two-stage shutters (16) and (17) so that airtightness is maintained when the raw material is charged into the electric furnace (1). First, the upper shutter (16) is opened, the lower shutter (17) is closed, and one batch of raw material is charged into the material charging chute (8), and then the upper shutter (16) is closed and the lower shutter (17 ) Is opened, and one batch of raw material stored in the material charging chute (8) is charged into the electric furnace (1). When the batch of raw materials has been charged into the electric furnace (1), the upper and lower shutters (16) and (17) are closed to prepare for the next charging operation.
A general method for producing Fe-Ni alloy iron in Japan is made by pre-reducing Ni oxide ore with a rotary kiln and then smelting and reducing with carbon in an arc resistance electric furnace (Elchem furnace).
As shown in FIG. 6, the 1000 ° C. calcination ore preliminarily reduced in the rotary kiln is transferred by a refractory container and stored in a raw material input tank. It flows down and is supplied into an electric furnace at 1300 ° C. At that time, a rooster part is provided in the vicinity of the electric furnace of the raw material charging chute, and the supply of the raw material is stopped by manually inserting a round steel rod into a number of round holes provided on the outer periphery of the rooster part. The material flow was blocked by inserting it in the transverse direction of the input chute.
本発明は、酸化鉱石をカーボンにより溶融還元して溶融金属を得ることができるアーク抵抗式電気炉において、原料投入シュートのロストル部に震動打撃を行うスライド式ゲート板を設けることにより原料の供給調整停止することができる電気炉の原料投入シュートのシャッター機構を提供することと、安全の為遠隔操作することを目的とする。 In the arc resistance electric furnace capable of obtaining a molten metal by melting and reducing oxide ore with carbon, the present invention adjusts the supply of the raw material by providing a sliding gate plate that performs a vibration impact on the rooster portion of the raw material charging chute The purpose is to provide a shutter mechanism for a material charging chute of an electric furnace that can be stopped, and to be remotely operated for safety.
本発明の電気炉の原料投入シュートのシャッター機構は、原料投入シュートのロストル部に震動打撃を行いつつ往復移動するゲート板を設けるものである。
本発明の電気炉の原料投入シュートのシャッター機構は、原料投入シュートのロストル部にエアーモーターにより往復駆動されるスライドベットプレートと、該スライドベットプレートに載せられた震動打撃を行うエアーピックと、該エアーピックの先端に接続されたゲート板と、該ゲート板を案内するスリット溝をロストル部に設けたものである。
前記ゲート板は平板状の耐熱性鋼板からなり、ゲート板の先端を傾斜状の刃先とするものである。
前記ゲート板の刃先には並列等間隔に多数の耐熱性の突棒を固定するものである。
本発明の電気炉の原料投入シュートのシャッター機構は、原料投入シュートのロストル部付近に立ち入らず、圧縮空気源と操作ケーブルを配するだけで、遠隔操作を可能にするものである。
The shutter mechanism of the raw material charging chute of the electric furnace according to the present invention is provided with a gate plate that reciprocates while performing a vibration hitting on the rooster portion of the raw material charging chute.
The shutter mechanism of the raw material charging chute of the electric furnace according to the present invention includes a slide bed plate that is reciprocally driven by an air motor to a rostral portion of the raw material charging chute, an air pick that performs a vibration hit placed on the slide bed plate, A gate plate connected to the tip of the air pick and a slit groove for guiding the gate plate are provided in the rooster portion.
The gate plate is made of a flat heat-resistant steel plate, and the tip of the gate plate has an inclined blade edge.
A number of heat-resistant projecting rods are fixed to the edge of the gate plate at equal intervals in parallel.
The shutter mechanism for the raw material charging chute of the electric furnace according to the present invention does not enter the vicinity of the rooster portion of the raw material charging chute, and enables remote operation only by arranging a compressed air source and an operation cable.
本発明の電気炉の原料投入シュートのシャッター機構は、原料投入シュートのロストル部に震動打撃を行いつつ往復移動するゲート板を設けることにより、ゲート板の作動不能を起こすことなくゲート板を開閉できる効果がある。
本発明の電気炉の原料投入シュートのシャッター機構は、エアー機器を使用することで、電磁弁の排気、エアーモーターの排気、エアーピックの排気で装置全体の粉塵清掃及び冷却効果がある。
本発明の電気炉の原料投入シュートのシャッター機構は、電気炉外より原料調整及び開閉作業がボタン操作のみで安全に遠隔操作することにより、悪条件、悪環境、危険作業より開放される。
The shutter mechanism of the raw material charging chute of the electric furnace of the present invention can open and close the gate plate without causing the gate plate to become inoperable by providing a gate plate that reciprocally moves while performing a vibration hitting on the roster portion of the raw material charging chute. effective.
The shutter mechanism of the raw material charging chute of the electric furnace of the present invention uses an air device, and has the effect of cleaning and cooling the entire apparatus by exhausting the electromagnetic valve, exhausting the air motor, and exhausting the air pick.
The shutter mechanism for the raw material charging chute of the electric furnace according to the present invention can be released from adverse conditions, adverse environments, and dangerous work by performing remote control of raw material adjustment and opening / closing operations safely from the outside of the electric furnace only by button operation.
本発明の電気炉の原料投入シュートのシャッター機構の一実施例を添付図面に基づいて、以下に説明する。
本発明の電気炉の原料投入シュートのシャッター機構を図1の平面図、図2の縦断面図、図3の拡大右側面図に示す。
図2の縦断面図に示すように、矩形の固定フレーム3の下部フレーム内には電気炉外よりボタン操作のみで遠隔操作することにより電磁弁を切り換え圧縮空気により駆動されるエアーモーター21を設け、該エアーモーター21の出力軸にはカップリング22を介して減速機23が接続される。
図3の右側面図に示すように、前記減速機23のドライブスプロケット27にはチェーン29を介してガイドセル2のドライブシャフト17のドライブスプロケット26が接続され、さらに前記ドライブシャフト17にはドライブスプロケット25が設けられる。
図2に示すように前記ドライブスプロケット25はチェーン30を介してヘットシャフト16のヘットスプロケット24に接続される。
なお、図3の番号15はスプロケット固定B/K、28はチェンテンショナーである。
One embodiment of a shutter mechanism for a material charging chute of an electric furnace according to the present invention will be described below with reference to the accompanying drawings.
The shutter mechanism for the raw material charging chute of the electric furnace of the present invention is shown in the plan view of FIG. 1, the longitudinal sectional view of FIG. 2, and the enlarged right side view of FIG.
As shown in the longitudinal sectional view of FIG. 2, an air motor 21 that is driven by compressed air is provided in the lower frame of the rectangular fixed frame 3 by switching the electromagnetic valve by remote operation only from the outside of the electric furnace only by button operation. The speed reducer 23 is connected to the output shaft of the air motor 21 through a coupling 22.
As shown in the right side view of FIG. 3, a
As shown in FIG. 2, the
3 is a sprocket fixing B / K, and 28 is a chain tensioner.
図1の平面図に示すように、前記固定フレーム3の中央部には、ドライブU/Tベース6上にガイドセル2が設けられ、該ガイドセル2を跨いで往復移動するスライドベットプレート5が設けられる。
前記スライドベットプレート5上には震動打撃を行うエアーピック20が載せられ、震動打撃を伝達するエアーピックノミ18はエアーピック20内に押入確保され、エアーピッククランプ14によりエアーピック20は固定される。
前記エアーピック20には、電気炉外よりボタン操作のみで遠隔操作することにより電磁弁を切り換え空気圧源から圧縮空気が供給され、クランププレート8を介してワイヤーローラー12を両側に一対設け、該ワイヤーローラー12に掛け渡したワイヤーロープ33の端部にSDシャックル31を介して蝶番ボルト32をそれぞれ震動打撃可能に固定する。
ゲート板1は平板状の耐熱性鋼板からなり、ゲート板1の先端をナイフ形状の裏、表で左右対称の刃先とし、該刃先には並列等間隔に多数の耐熱性の突棒を固定する。
ゲート板1の後端に設けたエアーピックノミ受19を前記エアーピックノミ18に接続固定する。
なお、図2の番号7はワイヤーテンションB/Kである。
As shown in the plan view of FIG. 1, a
On the slide bed plate 5 is placed an air pick 20 that performs a vibration hit, and an air pick chisel 18 that transmits the vibration hit is secured in the air pick 20, and the air pick 20 is fixed by the air pick clamp 14. .
The air pick 20 is operated by remote operation only from the outside of the electric furnace with a button operation to switch the electromagnetic valve, and compressed air is supplied from the air pressure source. A pair of
The gate plate 1 is made of a flat heat-resistant steel plate, and the tip of the gate plate 1 has a knife-shaped back and a symmetric blade edge on the front and back, and a number of heat-resistant protruding rods are fixed to the blade edge at equal intervals in parallel. .
An air pick chisel receiver 19 provided at the rear end of the gate plate 1 is connected and fixed to the air pick chisel 18.
In addition, the number 7 of FIG. 2 is wire tension B / K.
原料投入シュートのロストル部には、上下にフランジを設けた短円筒を設け、該短円筒円周の一方側に前記ゲート板1が挿入されるスリット溝が設けられ、対向側に同様なスリット溝と該スリット溝を目隠し状に塞ぐメクラ板11が設けられる。
前記短円筒のスリット溝のゲート板1側には、固定フレーム4が設けられ、該固定フレーム4に前記エアーピック20を設けた固定フレーム3が接続固定される。
前記固定フレーム4には前記ゲート板1を前記スリット溝に案内する上下のゲート受ローラー34、前記ゲート板1の水平移動を下方から支持するゲート受ローラー35、前記ゲート板1の両側面を案内するゲート受ローラー36がそれぞれ設けられる。
前記スリット溝のゲート板1入口部には、ゲート板1の押入、引き抜き時に粉塵が舞うため耐熱パッキン37を挟んで二枚のガイド板9、10が設けられ、また前記スリット溝の入口上部にはスクレーパー13が設けられる。
A short cylinder provided with a flange at the top and bottom is provided in the rooster portion of the raw material charging chute, and a slit groove into which the gate plate 1 is inserted is provided on one side of the circumference of the short cylinder, and a similar slit groove is provided on the opposite side. And a mech plate 11 that covers the slit groove in a blinded manner.
A fixed frame 4 is provided on the gate plate 1 side of the slit groove of the short cylinder, and the fixed frame 3 provided with the air pick 20 is connected and fixed to the fixed frame 4.
The fixed frame 4 has upper and lower gate receiving rollers 34 for guiding the gate plate 1 to the slit groove, a gate receiving roller 35 for supporting the horizontal movement of the gate plate 1 from below, and guides both side surfaces of the gate plate 1. Each of the gate receiving rollers 36 is provided.
At the entrance portion of the gate plate 1 of the slit groove, two
次に、本発明の電気炉の原料投入シュートのシャッター機構の操作動作を添付図面に基づいて、以下に説明する。
図1、図2の待機状態から、原料投入シュートのロストル部を閉鎖するため、電気炉外より遠隔操作にて電磁弁を切り換え圧縮空気をエアーモーター21に供給することによりエアーモーター21が駆動されると、カップリング22を介して減速機23が駆動されてドライブスプロケット27、チェーン29、ドライブスプロケット26を介してドライブシャフト17が駆動されてスライドベットプレート5が前進する。
Next, the operation of the shutter mechanism for the raw material charging chute of the electric furnace according to the present invention will be described with reference to the accompanying drawings.
1 and 2, the air motor 21 is driven by switching the electromagnetic valve remotely from the outside of the electric furnace and supplying the compressed air to the air motor 21 in order to close the roster portion of the raw material charging chute. Then, the speed reducer 23 is driven via the coupling 22 and the
一方、電気炉外より遠隔操作にて電磁弁を切り換えエアーピック20に圧縮空気が供給されて往復震動によりエアーピックノミ18、エアーピックノミ受19を介してゲート板1が震動打撃を繰り返す。
図4の平面図、図5の縦断面図に示すように、前記スライドベットプレート5のエアーピック20に接続されたゲート板1はスリット溝を案内されて原料投入シュートのロストル部をメクラ板11方向に前進し、原料投入シュートからの原料投入を遮断する。
その際、前記ゲート板1は震動打撃を繰り返しているので、ゲート板1の刃先にある多数の突棒により大塊の原料を破砕しつつ、前記ゲート板1の刃先で突き固められた原料をメクラ板11間隙から排出する。
On the other hand, the solenoid valve is switched from outside the electric furnace by remote operation, compressed air is supplied to the air pick 20, and the gate plate 1 repeats vibration hitting via the air pick chisel 18 and the air pick chisel receiver 19 by reciprocating vibration.
As shown in the plan view of FIG. 4 and the longitudinal cross-sectional view of FIG. 5, the gate plate 1 connected to the air pick 20 of the slide bed plate 5 is guided by the slit groove, and the rostral portion of the raw material charging chute is used as the mechla plate 11. It moves in the direction and cuts off the material input from the material input chute.
At that time, since the gate plate 1 repeatedly vibrates, the raw material squeezed by the edge of the gate plate 1 is crushed by a large number of projecting rods at the edge of the gate plate 1 The sheet is discharged from the gap of the mekura plate 11.
このようにして、原料投入シュートのロストル部を前記ゲート板1で塞ぐので、原料投入シュートの原料の供給を遮断することができる。
また、原料の供給を再開する場合には、エアーモーター21を逆駆動するとスライドベットプレート5が後進し、前記ゲート板1は震動打撃を繰り返しながら後退するので、原料投入シュートからの荷重圧に負けることなく、円滑にロストル部を開口することができる。
更に、ゲート板1を任意の位置で停めることにより、原料供給量を調整することができる。
In this way, since the gate portion 1 of the raw material charging chute is closed with the gate plate 1, the supply of the raw material charging chute can be shut off.
Further, when the supply of the raw material is resumed, when the air motor 21 is reversely driven, the slide bed plate 5 moves backward, and the gate plate 1 moves backward while repeating the vibration hitting. Therefore, the load pressure from the raw material charging chute is lost. Without any problem, the rooster part can be smoothly opened.
Furthermore, the raw material supply amount can be adjusted by stopping the gate plate 1 at an arbitrary position.
1 ゲート板
2 ガイドセル
3 固定フレーム
4 固定フレーム
5 スライドベットプレート
6 ドライブU/Tベース
7 ワイヤーテンションB/K
8 クランププレート
9 ガイド板
10 ガイド板
11 メクラ板
12 ワイヤーローラー
13 スクレーパー
14 エアーピッククランプ
15 スプロケット固定B/K
16 ヘットシャフト
17 ドライブシャフト
18 エアーピックノミ
19 エアーピックノミ受
20 エアーピック
21 エアーモーター
22 カップリング
23 減速機
24 ヘットスプロケット
25 ドライブスプロケット
26 ドライブスプロケット
27 ドライブスプロケット
28 チェンテンショナー
29 チェーン
30 チェーン
31 SDシャックル
32 蝶番ボルト
33 ワイヤーロープ
34 ゲート受ローラー
35 ゲート受ローラー
36 ゲート受ローラー
37 耐熱パッキン
1
8 Clamp Plate 9
16
Claims (5)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008149038A JP5001222B2 (en) | 2008-06-06 | 2008-06-06 | Shutter mechanism for raw material charging chute of electric furnace |
CA2648094A CA2648094C (en) | 2008-06-06 | 2008-12-29 | Shutter mechanism for raw material loading chute of electric furnace |
KR1020080136918A KR101413332B1 (en) | 2008-06-06 | 2008-12-30 | Shutter mechanism for raw material loading chute of electric furnace |
FR0950040A FR2932256B1 (en) | 2008-06-06 | 2009-01-06 | SHUTTLE MECHANISM FOR FILLING CHU OF RAW MATERIAL OF AN ELECTRIC FURNACE |
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KR (1) | KR101413332B1 (en) |
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CN108193015A (en) * | 2018-03-20 | 2018-06-22 | 山东钢铁股份有限公司 | A kind of converter feeding chute device and converter blanking fault detection method |
CN113357913B (en) * | 2021-06-29 | 2022-12-09 | 吉利硅谷(谷城)科技有限公司 | Electromagnetic heating furnace for purifying polycrystalline silicon |
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Also Published As
Publication number | Publication date |
---|---|
FR2932256B1 (en) | 2016-07-01 |
KR20090127212A (en) | 2009-12-10 |
CA2648094A1 (en) | 2009-12-06 |
CA2648094C (en) | 2014-10-07 |
KR101413332B1 (en) | 2014-06-27 |
FR2932256A1 (en) | 2009-12-11 |
JP5001222B2 (en) | 2012-08-15 |
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