JP2009293439A - Exhaust heat recovery device, exhaust emission control system, and method for manufacturing exhaust heat recovery device - Google Patents

Exhaust heat recovery device, exhaust emission control system, and method for manufacturing exhaust heat recovery device Download PDF

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JP2009293439A
JP2009293439A JP2008145959A JP2008145959A JP2009293439A JP 2009293439 A JP2009293439 A JP 2009293439A JP 2008145959 A JP2008145959 A JP 2008145959A JP 2008145959 A JP2008145959 A JP 2008145959A JP 2009293439 A JP2009293439 A JP 2009293439A
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exhaust gas
exhaust
plate
heat recovery
core
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Teruo Nakada
輝男 中田
Akihide Ogushi
彰秀 大串
Taiji Nagaoka
大治 長岡
Tomoyuki Ito
朝幸 伊藤
Junji Watanabe
淳史 渡辺
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Isuzu Motors Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an exhaust heat recovery device simple in a structure, easy to be manufactured, and capable of surely transmitting heat of exhaust gas at a downstream side to exhaust gas at an upstream side, and emission control system capable of surely transmitting heat generated by the exhaust emission treatment device disposed in an exhaust gas passage of an internal combustion engine or the like, to exhaust gas at the upstream side by using the exhaust heat recovery device. <P>SOLUTION: Holes 51a, 52a for exhaust gas passage are provided on a flat plate or corrugated plate first plate shape member 51 having high thermal conductivity and a corrugated second plate shape member 52 having high thermal conductivity. A front core part 11 and a rear core part 12 having a core structure concentrically winding the plate shape members 51, 52, and a gas shut off member 13 put therebetween are stored in a tubular case 14. The first gas inlet 15 and a first gas outlet 16 are provided at an axial direction end part of the case 14. A second gas outlet 17 is provided at an outer circumference side of the front core part 11 and the second gas inlet 18 is provided at outer circumference side of the rear core part 12. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、内燃燃機関等の排気ガス通路に配置された触媒等の排気ガス処理装置で発生した熱を、この排気ガス処理装置から上流側に伝達する排熱回収装置と、この排熱回収装置を備えた排気ガス浄化システムと、排熱回収装置の製造方法に関する。   The present invention relates to an exhaust heat recovery device for transferring heat generated in an exhaust gas processing device such as a catalyst disposed in an exhaust gas passage of an internal combustion fuel engine or the like from the exhaust gas processing device to the upstream side, and the exhaust heat recovery The present invention relates to an exhaust gas purification system including an apparatus and a method for manufacturing an exhaust heat recovery apparatus.

排気ガス浄化用触媒を排気管内に設置したエンジンでは、この触媒における発熱により、排気ガス温度が、触媒入口側よりも触媒出口側のほうが高くなることがある。一方、市街地走行時のディーゼルエンジンでは、排気ガス浄化用の触媒の温度は200℃程度と比較的低いため、触媒をより高い温度にすることで触媒活性が上がり、排気ガスの浄化効率が向上することが知られているが、従来の排気ガス浄化システムの構成では、触媒における発熱で排気ガスの温度が上昇しても、この熱を利用することなく、大気中に排出していた。   In an engine in which an exhaust gas purifying catalyst is installed in an exhaust pipe, the exhaust gas temperature may be higher on the catalyst outlet side than on the catalyst inlet side due to heat generated in the catalyst. On the other hand, since the temperature of the exhaust gas purifying catalyst is relatively low at about 200 ° C. in a diesel engine when traveling in an urban area, the catalytic activity is increased and the exhaust gas purifying efficiency is improved by setting the catalyst to a higher temperature. However, in the configuration of the conventional exhaust gas purification system, even if the temperature of the exhaust gas rises due to heat generation in the catalyst, this heat is discharged into the atmosphere without using it.

これに関連して、触媒の昇温や保温を効率的に行うために、PMフィルタの排気上流側の排気管と排気下流側の排気管との間に、排気下流側の熱を回収して蓄熱し、蓄えた熱をその排気上流側の排気ガスに伝達する熱交換器を介設した内燃機関の排気浄化装置が提案されている(例えば、特許文献1参照)。   In this connection, in order to efficiently raise and maintain the temperature of the catalyst, heat on the exhaust downstream side is recovered between the exhaust pipe upstream of the PM filter and the exhaust downstream pipe. There has been proposed an exhaust gas purification apparatus for an internal combustion engine that is provided with a heat exchanger that stores heat and transfers the stored heat to exhaust gas upstream of the exhaust gas (see, for example, Patent Document 1).

しかしながら、この熱交換器は回転型蓄熱式熱交換器であり、蓄熱時間と放熱時間が交互に存在するため、熱伝達が間歇となり、しかも、PMフィルタの前後配管を熱交換器に接続するために広いスペースを必要とし、また、配管が曲がる部分が多くなり配管抵抗も大きくなる。その上、回転型蓄熱式熱交換器は、製造が難しく、コスト高となり、また、装置が回転駆動するため、装置の信頼性が低下するという問題がある。
特開2002−38935号公報
However, this heat exchanger is a rotary heat storage type heat exchanger, and since heat storage time and heat dissipation time are alternately present, heat transfer is intermittent, and the PM filter front and rear pipes are connected to the heat exchanger. In addition, a large space is required, and a portion where the pipe is bent increases, resulting in an increase in pipe resistance. In addition, the rotary heat storage type heat exchanger is difficult to manufacture, is expensive, and has a problem that the reliability of the apparatus is lowered because the apparatus is driven to rotate.
JP 2002-38935 A

本発明は、上記の状況を鑑みてなされたものであり、その目的は、構造が単純で製造し易く、しかも確実に下流側の排気ガスの熱を上流側の排気ガスに熱伝達できる排熱回収装置と、この排熱回収装置を用いて、内燃機関等の排気ガス通路に配置された触媒等の排気ガス処理装置で発生した熱を、上流側の排気ガスに確実に伝達できる排気ガス浄化システムを提供することにある。   The present invention has been made in view of the above situation, and an object of the present invention is to provide exhaust heat that has a simple structure, is easy to manufacture, and can reliably transfer the heat of the exhaust gas on the downstream side to the exhaust gas on the upstream side. Exhaust gas purification that can reliably transfer the heat generated by the exhaust gas processing device such as a catalyst disposed in the exhaust gas passage of an internal combustion engine or the like to the exhaust gas on the upstream side using the recovery device and the exhaust heat recovery device To provide a system.

上記のような目的を達成するための排熱回収装置は、少なくとも一つの排気ガス処理中に発熱する排気ガス処理装置で発生する熱を回収して、この回収した熱を前記排気ガス処理装置の上流側で排気ガスに伝達する排熱回収装置において、高熱伝導率の平板又は波板で構成される第1板状部材と高熱伝導率の波板で形成される第2板状部材のそれぞれに排気ガス通過用の孔を設けて、この第1板状部材と第2板状部材を重ね合わせて同芯状に巻き込んで形成されたコア構造の前部コア部と後部コア部と、この両者の間に挟まれたガス遮断部材とを筒状のケースで収納して構成され、該ケースの軸方向の端部に第1ガス入口と第1ガス出口を設けると共に、該ケースの前記前部コア部の外周側に、軸方向と交差する方向に排気ガスが流れる第2ガス出口を設け、該ケースの前記後部コア部の外周側に、該ケースの軸方向と交差する方向に排気ガスが流れる第2ガス入口を設けて構成する。   An exhaust heat recovery apparatus for achieving the above object recovers heat generated in an exhaust gas processing apparatus that generates heat during at least one exhaust gas processing, and uses the recovered heat to the exhaust gas processing apparatus. In the exhaust heat recovery device that transmits the exhaust gas upstream, each of the first plate-like member composed of a flat plate or corrugated plate with high thermal conductivity and the second plate-like member formed of corrugated plate with high thermal conductivity A front core portion and a rear core portion of a core structure formed by providing holes for exhaust gas passage and overlapping the first plate member and the second plate member and concentrically winding them, both A gas blocking member sandwiched between the two is housed in a cylindrical case, and a first gas inlet and a first gas outlet are provided at an axial end of the case, and the front portion of the case A second exhaust gas flows in the direction intersecting the axial direction on the outer peripheral side of the core portion. The scan outlet provided on an outer peripheral side of the rear core part of the case and configured by providing a second gas inlet flowing direction in the exhaust gas crossing the axial direction of the case.

この高熱伝導率とは金属と同等な熱伝導率のことを言い、20℃で、15〜450W/m・K(12.9〜387kcal/mh℃)の熱伝導率とすることが好ましい。また、外筒となるケースは、両端と、2分割したコア構造に対応して設けられた側面の2ヶ所の、合わせて4箇所の開口部を有する構造であり、このケースの中に同芯状コア構造の前部コア部と後部コア部を挿入して配置して排熱回収装置とする。   This high thermal conductivity means a thermal conductivity equivalent to that of a metal, and preferably has a thermal conductivity of 15 to 450 W / m · K (12.9 to 387 kcal / mh ° C.) at 20 ° C. In addition, the case serving as the outer cylinder is a structure having four openings in total, two on the both ends and two sides provided corresponding to the core structure divided into two, and the case is concentric. A front core portion and a rear core portion of a core-like core structure are inserted and arranged to form an exhaust heat recovery device.

この構成によれば、高熱伝導率の第1板状部材と第2板状部材とにより、発熱する排気ガス処理装置の下流側の排気ガスが通過する後部コア部から、発熱する排気ガス処理装置の上流側の排気ガスが通過する前部コア部に熱伝達を確実に行うことができる。その上に、排熱回収装置の構造が単純で製造が容易となり、また、駆動部分が無いので故障が少なく、装置としての信頼性が高い。   According to this configuration, the exhaust gas processing device that generates heat from the rear core portion through which the exhaust gas downstream of the exhaust gas processing device that generates heat passes by the first and second plate members having high thermal conductivity. Heat can be reliably transmitted to the front core portion through which the exhaust gas on the upstream side passes. In addition, the structure of the exhaust heat recovery device is simple and easy to manufacture, and since there is no drive part, there are few failures and the reliability of the device is high.

上記の排熱回収装置において、前記前部コア部又は前記後部コア部の少なくとも一方に触媒を担持させて形成する。これにより、前部コア部又は後部コア部の少なくとも一方を排気ガス処理用の触媒装置として使用できるようになる。例えば、酸化触媒(DOC)として使用する場合には、貴金属触媒をコーティングする。   In the above exhaust heat recovery apparatus, a catalyst is supported on at least one of the front core portion and the rear core portion. As a result, at least one of the front core portion and the rear core portion can be used as a catalyst device for exhaust gas treatment. For example, when used as an oxidation catalyst (DOC), a noble metal catalyst is coated.

上記の排熱回収装置において、前記ガス遮蔽部材が、平板で形成された前記第1板状部材の前記孔を避けた位置で、前記第1板状部材と前記第2板状部材との間に前記第2板状部材を前部と後部に分割して配置されて、前記第1板状部材と前記第2板状部材と共に同芯状に巻き込まれた、前記第2部材の波板と同じ高さの芯部材で形成される。   In the exhaust heat recovery apparatus, the gas shielding member is located between the first plate member and the second plate member at a position avoiding the hole of the first plate member formed of a flat plate. The second plate-like member is divided into a front part and a rear part, and is corrugated with the first plate-like member and the second plate-like member, It is formed of a core member having the same height.

この構成は、ステンレス箔等の平板と波板を重ねて、同芯状に巻き込んだコア構造の応用であり、孔の開いた平板と、同じく孔の開いた波板で前後に2分割したものを用い、この2つの波板の間に波板と同じ高さを持つ芯線や平棒や針金等の芯部材を配置して、同芯状に巻き込んだコア構造とするものである。この芯部材と第1板状部材と第2板状部材との接合は蝋付けや溶接、溶着等で行うことができる。   This structure is an application of a core structure in which a flat plate made of stainless steel foil and a corrugated plate are overlapped and wound concentrically, and is divided into two in the front and back by a flat plate with a hole and a corrugated plate with a hole. A core structure such as a core wire, a flat bar, or a wire having the same height as the corrugated sheet is disposed between the two corrugated sheets, and the core structure is wound concentrically. The core member, the first plate member, and the second plate member can be joined by brazing, welding, welding, or the like.

この構成によれば、第1板状部材は連通し、第2板状部材がガス遮蔽部材である芯線で2分割された前部コア部と後部コア部となるので、連通した第1板状部材により確実且つ効率よく熱伝達できる。また、ガス遮蔽部材の芯線も金属等の高熱伝導率の材料で形成すると、第2板状部材とガス遮蔽部材経由でも効率よく熱伝導することができる。   According to this configuration, the first plate-like member communicates, and the second plate-like member becomes the front core portion and the rear core portion that are divided into two by the core wire that is the gas shielding member. Heat can be reliably and efficiently transferred by the member. In addition, if the core wire of the gas shielding member is also formed of a material having a high thermal conductivity such as a metal, it can efficiently conduct heat even through the second plate member and the gas shielding member.

あるいは、上記の排熱回収装置において、前記ガス遮蔽部材を、円盤状の板状部材で形成し、前記前部コア部と前記後部コア部の間に設けて構成する。この構成によれば、製造が著しく容易となる。このガス遮蔽部材と前部コア部と後部コア部との接合は蝋付けや溶接、溶着等で行うことができる。   Alternatively, in the above exhaust heat recovery apparatus, the gas shielding member is formed of a disk-like plate-like member and is provided between the front core portion and the rear core portion. According to this structure, manufacture becomes remarkably easy. The gas shielding member, the front core portion, and the rear core portion can be joined by brazing, welding, welding, or the like.

上記の目的を達成するための排気ガス浄化システムは、少なくとも一つの排気ガス処理中に発熱する排気ガス処理装置で発生する熱を回収して、この回収した熱を前記排気ガス処理装置の上流側で排気ガスに伝達する排気ガス浄化システムにおいて、上記の排熱回収装置を備えて構成される。   An exhaust gas purification system for achieving the above object recovers heat generated in an exhaust gas processing device that generates heat during at least one exhaust gas processing, and uses the recovered heat upstream of the exhaust gas processing device. In the exhaust gas purification system that transmits the exhaust gas to the exhaust gas, the exhaust heat recovery device is provided.

この構成によれば、比較的簡単な構成で、発熱する排気ガス処理装置の下流側の排気ガスが通過する後部コア部から、発熱する排気ガス処理装置の上流側の排気ガスが通過する前部コア部に熱伝達を確実に行うことができる。   According to this configuration, the front part through which the exhaust gas on the upstream side of the heat generating exhaust gas processing apparatus passes from the rear core part through which the exhaust gas on the downstream side of the exhaust gas processing apparatus that generates heat passes through with a relatively simple structure. Heat can be reliably transferred to the core portion.

上記の排気ガス浄化システムにおいて、発熱する前記排気ガス処理装置を、前記排熱回収装置の前記第2ガス出口と前記第2ガス入口の間に配設して、排気ガスが、前記排熱回収装置の前記第1ガス入口、前記前部コア部、前記第2ガス出口を経由して、前記排気ガス処理装置に流入し、更に、前記排熱回収装置の前記第2ガス入口、前記後部コア部、前記第1ガス出口を経由して流れるように構成する。   In the exhaust gas purification system, the exhaust gas processing device that generates heat is disposed between the second gas outlet and the second gas inlet of the exhaust heat recovery device, and the exhaust gas is recovered into the exhaust heat recovery. It flows into the exhaust gas processing device via the first gas inlet, the front core portion, and the second gas outlet of the device, and further, the second gas inlet and the rear core of the exhaust heat recovery device. Configured to flow via the first gas outlet.

この構成によれば、発熱する排気ガス処理装置の下流側の排気ガスが通過する後部コア部から、発熱する排気ガス処理装置の上流側の排気ガスが通過する前部コア部に熱伝達を確実に行うことができる。   According to this configuration, heat transfer is reliably performed from the rear core portion through which the exhaust gas downstream of the heat generating exhaust gas processing device passes to the front core portion through which the exhaust gas upstream of the heat generating exhaust gas processing device passes. Can be done.

あるいは、上気の排気ガス浄化システムにおいて、発熱する前記排気ガス処理装置を、前記排熱回収装置の前記後部コア部で形成する。これは後部コア部に触媒を担持させたり、PMを捕集できるような材料を詰めたりすることで形成することができる。この構成によれば、排気ガス処理装置と排熱回収装置とが兼用となるので、排気ガス浄化システムを単純化することができる。   Alternatively, in the exhaust gas purification system of the upper air, the exhaust gas processing device that generates heat is formed by the rear core portion of the exhaust heat recovery device. This can be formed by loading a catalyst on the rear core part or packing a material capable of collecting PM. According to this configuration, since the exhaust gas processing device and the exhaust heat recovery device are combined, the exhaust gas purification system can be simplified.

上記の排熱回収装置及び排気ガス浄化システムにおける排気ガス処理装置としては、酸化触媒装置(DOC)、選択的還元触媒装置(SCR)、NOx吸蔵還元型触媒装置(LNT)、触媒付きフィルタ装置(CSF)、触媒を担持しないフィルタ装置(DPF)、炭化水素吸蔵触媒装置(HCトラップ)の一つ又は幾つかの組合せで形成することができる。   As the exhaust gas treatment device in the above exhaust heat recovery device and exhaust gas purification system, an oxidation catalyst device (DOC), a selective reduction catalyst device (SCR), a NOx occlusion reduction type catalyst device (LNT), a filter device with a catalyst ( CSF), a filter device not supporting a catalyst (DPF), a hydrocarbon storage catalyst device (HC trap), or a combination thereof.

また、本発明の排熱回収装置の製造方法は、メタル製の孔開き平板である第1板状部材とメタル製の孔開き波板である第2板状部材を積層したものを同芯状に巻き込む際に、前記第2板状部材を巻き込む際の軸方向に関して2分割し、この2つの第2板状部材の間に、この第2板状部材と同じ高さを持つ芯部材を配置し、前記第1板状部材と前記第2板状部材と前記芯部材同芯状に巻き込んで円筒形状のコア構造を形成し、前記芯部材と前記第1板状部材と前記第2板状部材52とを接合し、接合後に、前記芯部材と前記第1板状部材と前記第2板状部材52を外筒となるケースに収納し、前後端の2ヶ所と外筒側面の軸方向の2ヶ所との合わせて4ヶ所に開口部を設け、このケースに前記コア構造を挿入して固定することを特徴とする。この製造方法によれば、比較的単純な工程で容易に排熱回収装置を製造できる。   The method for manufacturing the exhaust heat recovery apparatus of the present invention is a concentric structure in which a first plate member that is a metal perforated flat plate and a second plate member that is a metal perforated corrugated plate are laminated. When it is wound, it is divided into two in the axial direction when the second plate member is wound, and a core member having the same height as the second plate member is disposed between the two second plate members. Then, the first plate member, the second plate member and the core member are concentrically wound to form a cylindrical core structure, and the core member, the first plate member and the second plate member are formed. The member 52 is joined, and after joining, the core member, the first plate-like member, and the second plate-like member 52 are accommodated in a case serving as an outer cylinder, and the axial direction of the two front and rear ends and the outer cylinder side surface In addition to the above two locations, openings are provided at four locations, and the core structure is inserted and fixed in this case. According to this manufacturing method, the exhaust heat recovery apparatus can be easily manufactured by a relatively simple process.

本発明に係る排熱回収装置及び排気ガス浄化システムによれば、高熱伝導率の第1板状部材と第2板状部材とにより、発熱する排気ガス処理装置の下流側の排気ガスが通過する後部コア部から、発熱する排気ガス処理装置の上流側の排気ガスが通過する前部コア部に熱伝達を確実に行うことができる。その上、排熱回収装置の構造が単純で製造が容易となり、また、駆動部分が無いので故障が少なく、装置としての信頼性が高いものとなる。   According to the exhaust heat recovery apparatus and the exhaust gas purification system according to the present invention, the exhaust gas on the downstream side of the exhaust gas processing apparatus that generates heat passes through the first plate member and the second plate member having high thermal conductivity. Heat can be reliably transmitted from the rear core portion to the front core portion through which the exhaust gas upstream of the exhaust gas processing device that generates heat passes. In addition, the structure of the exhaust heat recovery device is simple and easy to manufacture, and since there is no drive part, there are few failures and the reliability of the device is high.

また、本発明に係る排熱回収装置の製造方法によれば、比較的単純な工程で容易に排熱回収装置を製造できる。   Moreover, according to the manufacturing method of the exhaust heat recovery apparatus which concerns on this invention, an exhaust heat recovery apparatus can be manufactured easily by a comparatively simple process.

以下、本発明に係る実施の形態の排熱回収装置、排気ガス浄化システム及び排熱回収装置の製造方法について、図面を参照しながら説明する。   Hereinafter, an exhaust heat recovery device, an exhaust gas purification system, and a method of manufacturing an exhaust heat recovery device according to embodiments of the present invention will be described with reference to the drawings.

図1に示すように、排熱回収装置10は、排気ガス処理中に発熱する排気ガス処理装置で発生する熱を回収して、この回収した熱を排気ガス処理装置の上流側で排気ガスGに伝達する装置である。この排熱回収装置10は、コア構造の前部コア部11と同じくコア構造の後部コア部12と、この両者の間に挟まれたガス遮断部材13とを筒状のケース14に収納して構成される。   As shown in FIG. 1, the exhaust heat recovery device 10 recovers heat generated in the exhaust gas processing device that generates heat during exhaust gas processing, and the recovered heat is exhausted to the exhaust gas G upstream of the exhaust gas processing device. It is a device to transmit to. The exhaust heat recovery apparatus 10 houses a rear core portion 12 of the core structure similar to the front core portion 11 of the core structure, and a gas blocking member 13 sandwiched between the two in a cylindrical case 14. Composed.

このケース14の軸方向(コア構造の芯が延びている方向)の端部に前部入口(第1ガス入口)15と後部出口(第1ガス出口)16を設けると共に、ケース14の前部コア部11の外周側に、ケース14の軸方向と交差する方向に排気ガスGが流れる前部出口(第2ガス出口)17を設け、このケース14の後部コア部12の外周側に、ケース14の軸方向と交差する方向に排気ガスGが流れる後部入口(第2ガス入口)18を設けて構成する。   A front inlet (first gas inlet) 15 and a rear outlet (first gas outlet) 16 are provided at the end of the case 14 in the axial direction (the direction in which the core of the core structure extends). A front outlet (second gas outlet) 17 through which exhaust gas G flows in a direction intersecting the axial direction of the case 14 is provided on the outer peripheral side of the core portion 11, and a case is provided on the outer peripheral side of the rear core portion 12 of the case 14. The rear inlet (second gas inlet) 18 through which the exhaust gas G flows is provided in a direction intersecting with the axial direction of 14.

つまり、外筒となるケース14は、両端の2ヶ所と、2分割したコア部11、12に対応して設けられた側面の2ヶ所との合わせて4ヶ所の開口部15、16、17、18を有する構造であり、このケースの14中に同芯状コア構造の前部コア部11と後部コア部12をガス遮蔽部材13を挟んだ状態で配置した構造となる。   That is, the case 14 serving as the outer cylinder has four openings 15, 16, 17, including two places at both ends and two places on the side surfaces provided corresponding to the core parts 11, 12 divided into two parts. In this case 14, the front core portion 11 and the rear core portion 12 of the concentric core structure are arranged with the gas shielding member 13 interposed therebetween.

次に、排熱回収装置10の製造方法について説明する。この前部コア部11と後部コア部12のコア構造は、図2に示すように、メタル製の孔開き平板である第1板状部材51とメタル製の孔開き波板である第2板状部材52を積層して、チャンネル53間を流通可能にした構造を用いることができる。この第2板状部材52の波のピッチは例えば1mm程度に整形される。また、孔51a、52aの径としては、1mmより小さいものから、10mmに近いものまで種々の大きさを用いることができる。   Next, a method for manufacturing the exhaust heat recovery apparatus 10 will be described. As shown in FIG. 2, the core structure of the front core portion 11 and the rear core portion 12 includes a first plate member 51 that is a metal perforated flat plate and a second plate that is a metal perforated corrugated plate. It is possible to use a structure in which the shaped members 52 are stacked so that the channels 53 can flow. The wave pitch of the second plate-like member 52 is shaped to about 1 mm, for example. Moreover, as the diameter of the holes 51a and 52a, various sizes from those smaller than 1 mm to those close to 10 mm can be used.

この板状部材51、52としては、排気ガスの高熱に耐えられるように、例えば、厚さ30μm〜50μmのステンレス薄板を用いる。このステンレス薄板は、メタル担体触媒に一般的に使用されており、熱伝導率は16W/mK〜21W/mK(14kcal/mh℃〜18kcal/mh℃)である。なお、板状部材51、52としては、高い熱伝導率を持つ材料が好ましく加工が容易な金属材料が好ましいが、その他の材料であっても高い熱伝導率を持つ材料で使用することができる。   As the plate-like members 51 and 52, for example, a stainless thin plate having a thickness of 30 μm to 50 μm is used so as to withstand the high heat of the exhaust gas. This stainless steel sheet is generally used as a metal carrier catalyst, and has a thermal conductivity of 16 W / mK to 21 W / mK (14 kcal / mh ° C. to 18 kcal / mh ° C.). As the plate-like members 51 and 52, a material having a high thermal conductivity is preferable, and a metal material that can be easily processed is preferable. .

この平板の第1板状部材51と波板の第2板状部材52を積層したものを同芯状に巻き込んで円筒状に構成するが、図3の展開図に示すように、波板である第2板状部材52を巻き込む際の軸方向に関して2分割した上で、この2つの波板52、52の間に、波板52と同じ高さを持つ芯部材である芯線13aを配置する。この芯線13aと第1板状部材51や第2板状部材52との接合を蝋付けや溶接、溶着等で行う。図4に平板の第1板状部材51と波板の第2板状部材52の積層状態を示し、図5に芯線13aの配置状態を示す。なお、芯線の替わりに平棒又は針金を用いてもよい。   This flat first plate member 51 and corrugated second plate member 52 are laminated in a concentric shape to form a cylindrical shape, but as shown in the developed view of FIG. After the second plate-like member 52 is divided into two in the axial direction at the time of winding, the core wire 13a which is a core member having the same height as the corrugated plate 52 is disposed between the two corrugated plates 52, 52. . The core wire 13a is joined to the first plate member 51 and the second plate member 52 by brazing, welding, welding, or the like. FIG. 4 shows the laminated state of the flat first plate member 51 and the corrugated second plate member 52, and FIG. 5 shows the arrangement of the core wires 13a. A flat bar or a wire may be used instead of the core wire.

この状態で、第1板状部材51、第2板状部材52及び芯線13aを同芯状に巻き込んで、図6に示すようなコア構造を形成する。この時に、巻き上がり時のコア長さL、平板の幅をLf、波板の幅をLw1、Lw2、芯線の幅をBとすると、L=Lf=Lw1+B+Lw2となる。巻き上げた後に、芯線13aの周囲で平板の第1板状部材51と波板の第2板状部材52を合わせて蝋付けにより固定する。   In this state, the first plate member 51, the second plate member 52, and the core wire 13a are wound concentrically to form a core structure as shown in FIG. At this time, assuming that the core length L when rolled up is Lf, the width of the flat plate is Lf, the width of the corrugated plate is Lw1, Lw2, and the width of the core wire is B, L = Lf = Lw1 + B + Lw2. After winding up, the flat first plate member 51 and the corrugated second plate member 52 are combined around the core wire 13a and fixed by brazing.

この円筒状の前部コア部11と後部コア部12をスチール製の外筒であるケース14に挿入、蝋付けして構成する。このケース14には、図1に示すように、一般的な触媒構造での開口部と同じケース14の前後端の2ヶ所と、今回特有の外筒側面の軸方向の2ヶ所との合わせて4ヶ所の開口部15、16、17、18を設けて形成する。この側面開口部である前部出口17と後部入口18は各々が2分割して巻き込まれた波板の第2板状部材15で形成された前部コア部11と後部コア部12のそれぞれのケース11の軸方向での中央付近に当たる部分に形成する。これにより、排熱回収装置10が完成する。   The cylindrical front core part 11 and rear core part 12 are inserted into a case 14 which is a steel outer cylinder and brazed. As shown in FIG. 1, the case 14 includes two positions at the front and rear ends of the case 14 that are the same as the opening in a general catalyst structure, and two axial positions on the side surface of the outer cylinder peculiar to this time. Four openings 15, 16, 17, 18 are provided and formed. The front outlet 17 and the rear inlet 18, which are side openings, are respectively divided into two parts of the front core part 11 and the rear core part 12 formed by corrugated second plate-like members 15 wound around. The case 11 is formed at a portion corresponding to the vicinity of the center in the axial direction. Thereby, the exhaust heat recovery apparatus 10 is completed.

この製造方法で製造されたコア構造によれば、第1板状部材51は連通し、第2板状部材52がガス遮蔽部材13である芯線13aで2分割された前部コア部11と後部コア部12となるので、連通した第1板状部材51により確実且つ効率よく熱伝達できる。また、ガス遮蔽部材13の芯線13aを金属等の高熱伝導率の材料で形成すると、第2板状部材52とガス遮蔽部材13経由でも効率よく熱伝導することができる。   According to the core structure manufactured by this manufacturing method, the first plate-like member 51 communicates and the second plate-like member 52 is divided into two by the core wire 13a that is the gas shielding member 13, and the rear core portion 11 and the rear portion. Since it becomes the core part 12, it can transmit heat reliably and efficiently by the 1st plate-shaped member 51 which connected. Further, if the core wire 13a of the gas shielding member 13 is formed of a material having a high thermal conductivity such as a metal, it is possible to conduct heat efficiently through the second plate-like member 52 and the gas shielding member 13.

また、図6に示すようなコア構造の別の製造方法としては、ガス遮蔽部材13を、円盤状の板状部材で形成し、それぞれ別体として形成したコア構造の前部コア部11と後部コア部12の間に設けて、構成する。この構成によれば、製造が著しく容易となる。このガス遮蔽部材13と前部コア部11と後部コア部12との接合は蝋付けや溶接、溶着等で行う。この構成によっても、接合を熱伝導が良い状態になるように行えば、下流側の高温の排気ガスが通過する後部コア部12から、上流側の低温の排気ガスが通過する前部コア部11に熱伝達を確実に行うことができる。   Moreover, as another manufacturing method of the core structure as shown in FIG. 6, the gas shielding member 13 is formed of a disk-shaped plate-like member, and the front core portion 11 and the rear portion of the core structure formed as separate bodies, respectively. It is provided between the core portions 12 and configured. According to this structure, manufacture becomes remarkably easy. The gas shielding member 13, the front core portion 11, and the rear core portion 12 are joined by brazing, welding, welding, or the like. Also with this configuration, if the joining is performed in a state where heat conduction is good, the front core portion 11 through which the low-temperature exhaust gas on the upstream side passes from the rear core portion 12 through which the high-temperature exhaust gas on the downstream side passes. Heat transfer can be reliably performed.

なお、前部コア部11又は後部コア部12の少なくとも一方において、触媒をコーティングして形成する。例えば、酸化触媒(DOC)として使用する場合には、貴金属触媒をコーティングする。これにより、この部分を排気ガス処理用の触媒装置として使用できるようになる。   Note that at least one of the front core portion 11 and the rear core portion 12 is formed by coating a catalyst. For example, when used as an oxidation catalyst (DOC), a noble metal catalyst is coated. As a result, this portion can be used as a catalyst device for exhaust gas treatment.

上記の構成の排熱回収装置10では、図1に示すように、前部入口15に流入した排気ガスGは前部コア部11と後部コア部12との境においてガス遮蔽部材13により、後部出口16方向への流れが遮断されるので、平板の第1板状部材51及び波板の第2板状部材52に設けた孔51a、52aを通過して前部出口17に流出する。同様に、後部入口18より流入する排気ガスは、後部出口15より排出する。なお、逆方向の流れも同様となる。   In the exhaust heat recovery apparatus 10 having the above-described configuration, as shown in FIG. 1, the exhaust gas G that has flowed into the front inlet 15 is rearward by the gas shielding member 13 at the boundary between the front core portion 11 and the rear core portion 12. Since the flow in the direction of the outlet 16 is interrupted, it passes through the holes 51a and 52a provided in the first plate-like member 51 of the flat plate and the second plate-like member 52 of the corrugated plate and flows out to the front outlet 17. Similarly, exhaust gas flowing from the rear inlet 18 is discharged from the rear outlet 15. The reverse flow is the same.

次に、上記の排熱回収装置10を用いた排気ガス浄化システムについて説明する。図7及び図8に示すように、この排気ガス浄化システム1は、エンジン(内燃機関)の排気ガスGが前部入口15に流入するように、排気管(図示しない)が接続される。また、前部出口17と後部入口18との間に適宜、排気ガス処理に際して発熱する排気ガス浄化処理装置19、20(図7及び図8では2個)を設けて、それぞれをU字形状の配管21を用いて接続する。また、後部出口16に必要に応じて排気消音管(図示しない)を設けた排気管(図示しない)を接続し、浄化された排気ガスGcが大気中に放出されるように構成する。   Next, an exhaust gas purification system using the above exhaust heat recovery apparatus 10 will be described. As shown in FIGS. 7 and 8, the exhaust gas purification system 1 is connected to an exhaust pipe (not shown) so that the exhaust gas G of the engine (internal combustion engine) flows into the front inlet 15. Further, exhaust gas purification treatment devices 19 and 20 (two in FIG. 7 and FIG. 8) that generate heat during the exhaust gas treatment are provided between the front outlet 17 and the rear inlet 18 as appropriate. The pipe 21 is used for connection. Further, if necessary, an exhaust pipe (not shown) provided with an exhaust silencer pipe (not shown) is connected to the rear outlet 16 so that the purified exhaust gas Gc is discharged into the atmosphere.

つまり、発熱する排気ガス処理装置19、20を、排熱回収装置10の前部出口17と後部入口18の間に配設して、排気ガスGが、排熱回収装置10の前部入口15、前部コア部11、前部出口17を経由して、排気ガス処理装置19、20に流入し、更に、排熱回収装置10の後部入口18、後部コア部12、後部出口15を経由して流れるように構成する。   That is, the exhaust gas processing devices 19 and 20 that generate heat are disposed between the front outlet 17 and the rear inlet 18 of the exhaust heat recovery device 10, and the exhaust gas G is transferred to the front inlet 15 of the exhaust heat recovery device 10. The exhaust gas treatment devices 19 and 20 flow into the exhaust gas treatment devices 19 and 20 via the front core portion 11 and the front outlet 17, and further pass through the rear inlet 18, the rear core portion 12, and the rear outlet 15 of the exhaust heat recovery device 10. To flow.

また、排熱回収装置10の後部コア部12に触媒を担持させたり、PMを捕集できるような材料を詰めたりして後部コア部12で発熱する排気ガス処理装置を形成した場合には、排気ガス処理装置と排熱回収装置10とが兼用となるので、排気ガス浄化システムを単純化することができる。   Further, when an exhaust gas treatment device that generates heat in the rear core portion 12 by forming a catalyst on the rear core portion 12 of the exhaust heat recovery device 10 or packing a material that can collect PM is formed, Since the exhaust gas treatment device and the exhaust heat recovery device 10 are combined, the exhaust gas purification system can be simplified.

また、発熱する排気ガス処理装置19、20としては、酸化触媒装置(DOC)、選択的還元触媒装置(SCR)、NOx吸蔵還元型触媒装置(LNT)、触媒付きフィルタ装置(CSF)、触媒を担持しないフィルタ装置(DPF)、炭化水素吸蔵触媒装置(HCトラップ)の一つ又は幾つかの組合せが考えられる。   The exhaust gas treatment devices 19 and 20 that generate heat include an oxidation catalyst device (DOC), a selective reduction catalyst device (SCR), a NOx occlusion reduction catalyst device (LNT), a filter device with catalyst (CSF), and a catalyst. One or some combination of an unsupported filter device (DPF) and a hydrocarbon storage catalyst device (HC trap) is conceivable.

上記の構成の排気ガス浄化装置10によれば、高熱伝導率の第1板状部材51と第2板状部材52とにより、発熱する排気ガス処理装置19、20の下流側の排気ガスGが通過する後部コア部12から、発熱する排気ガス処理装置19、20の上流側の排気ガスGが通過する前部コア部11に熱伝達を確実に行うことができる。その上に、排熱回収装置10の構造が単純で製造が容易となり、また、駆動部分が無いので故障が少なく、装置としての信頼性が高くなる。   According to the exhaust gas purification apparatus 10 having the above-described configuration, the exhaust gas G on the downstream side of the exhaust gas processing apparatuses 19 and 20 that generate heat is generated by the first plate member 51 and the second plate member 52 having high thermal conductivity. Heat can be reliably transferred from the passing rear core portion 12 to the front core portion 11 through which the exhaust gas G upstream of the exhaust gas processing devices 19 and 20 that generate heat passes. In addition, the structure of the exhaust heat recovery device 10 is simple and easy to manufacture, and since there is no drive part, there are few failures and the reliability of the device is increased.

また、上記の構成の排気ガス浄化システム1によれば、排熱回収装置10及び排気ガス処理装置19、20に流入する排気ガスG中に、炭化水素(HC)や一酸化炭素(CO)のような触媒反応で発熱する成分があると、流入する排気ガスGの温度よりも、排気ガス処理装置19、20から流出する排気ガスGの温度の方が高くなる。   Further, according to the exhaust gas purification system 1 having the above-described configuration, hydrocarbon (HC) or carbon monoxide (CO) is contained in the exhaust gas G flowing into the exhaust heat recovery device 10 and the exhaust gas treatment devices 19 and 20. When there is a component that generates heat by such a catalytic reaction, the temperature of the exhaust gas G flowing out from the exhaust gas processing devices 19 and 20 becomes higher than the temperature of the exhaust gas G flowing in.

従って、この排熱回収装置10において、後部入口18より後部出口16に至る部分の後部コア部12の方が、前部入口15より前部出口17に至る部分の前部コア部11よりもより高い温度の排気ガスに晒されることになる。排熱回収装置10の前部コア部11と後部コア部12は、金属製の一枚の平板等の第1板状部材で熱伝導による熱伝達が高いように構成されており、熱伝達が極めてよいので、より高い温度の排気ガスに晒されている後部コア部12より、低い温度の排気ガスに晒されている前部コア部11に向かうに黒矢印Hの熱の流れができる。   Therefore, in the exhaust heat recovery apparatus 10, the portion of the rear core portion 12 that extends from the rear inlet 18 to the rear outlet 16 is more than the portion of the front core portion 11 that extends from the front inlet 15 to the front outlet 17. You will be exposed to high temperature exhaust gas. The front core portion 11 and the rear core portion 12 of the exhaust heat recovery apparatus 10 are configured so that heat transfer by heat conduction is high with a first plate member such as a single metal flat plate, and heat transfer is performed. Since it is very good, the heat flow of the black arrow H is made toward the front core part 11 exposed to the low temperature exhaust gas from the rear core part 12 exposed to the higher temperature exhaust gas.

この結果として、前部コア部11は流入する排気ガスGよりも温度が高くなるので、流入する排気ガスGの温度を上げることができる。即ち、排気ガス処理装置19、20で発熱により上昇した、排気ガス処理装置19、20から竜する排気ガスGの熱(排熱)を回収して、排気ガス処理装置19、20に流入する排気ガスに与えることができる。   As a result, the temperature of the front core portion 11 is higher than that of the inflowing exhaust gas G, so that the temperature of the inflowing exhaust gas G can be increased. That is, the heat (exhaust heat) of the exhaust gas G that has risen due to heat generation in the exhaust gas processing devices 19, 20 is recovered from the exhaust gas processing devices 19, 20 and flows into the exhaust gas processing devices 19, 20. Can be given to gas.

従って、比較的簡単な構成で、発熱する排気ガス処理装置19、20の下流側の排気ガスGが通過する後部コア部12から、発熱する排気ガス処理装置19、20の上流側の排気ガスGが通過する前部コア部11に熱伝達を確実に行うことができる。   Therefore, the exhaust gas G upstream of the exhaust gas processing devices 19 and 20 that generates heat from the rear core section 12 through which the exhaust gas G downstream of the heat generating exhaust gas processing devices 19 and 20 passes has a relatively simple configuration. Heat can be reliably transferred to the front core portion 11 through which the gas passes.

また、本発明に係る排熱回収装置の製造方法によれば、比較的単純な工程で容易に排熱回収装置を製造できる。   Moreover, according to the manufacturing method of the exhaust heat recovery apparatus which concerns on this invention, an exhaust heat recovery apparatus can be manufactured easily by a comparatively simple process.

なお、本発明に係る排気ガス浄化システムによれば、状況にもよるが、流入排気ガス温度の上昇分として、150℃〜300℃程度の温度上昇も見込めると考えられる。一方、市外地走行におけるディーゼルエンジン車の排気温度は200℃程度であり、また、多くの触媒の活性が発揮され始める温度は、この温度領域である。そのため、少なくとも50℃〜100℃程度の温度上昇があれば、触媒の活性のよい温度帯で触媒を使用することができるため、本発明の排気ガス浄化システムを採用することで、触媒をより高い温度に維持することが可能となり、触媒における浄化率を大幅に向上することができる。   In addition, according to the exhaust gas purification system which concerns on this invention, although it depends on a condition, it is thought that the temperature rise of about 150 to 300 degreeC can be anticipated as a raise of inflow exhaust gas temperature. On the other hand, the exhaust temperature of diesel engine vehicles in out-of-city driving is about 200 ° C., and the temperature at which many catalyst activities begin to be exhibited is in this temperature range. Therefore, if there is a temperature rise of at least about 50 ° C. to 100 ° C., the catalyst can be used in a temperature range where the activity of the catalyst is good. Therefore, by adopting the exhaust gas purification system of the present invention, the catalyst is made higher. The temperature can be maintained, and the purification rate of the catalyst can be greatly improved.

本発明に係る実施の形態の排気ガス浄化装置の構成を模式的に示す図である。It is a figure which shows typically the structure of the exhaust-gas purification apparatus of embodiment which concerns on this invention. 孔開き平板と孔あき波板の重なり構造を模式的に示す図である。It is a figure which shows typically the overlap structure of a perforated flat plate and a perforated corrugated plate. コア構造を展開した様子を模式的に示す図である。It is a figure which shows typically a mode that the core structure was expand | deployed. 図3のA部分の拡大図である。It is an enlarged view of A part of FIG. 図3のB部分の拡大図である。FIG. 4 is an enlarged view of a portion B in FIG. 3. 前部コア部と後部コア部とガス遮蔽部材の構成を模式的に示す図である。It is a figure which shows typically the structure of a front part core part, a rear part core part, and a gas shielding member. 本発明に係る実施の形態の排気ガス浄化システムの構成を模式的に示す斜視図である。1 is a perspective view schematically showing a configuration of an exhaust gas purification system according to an embodiment of the present invention. 本発明に係る実施の形態の排気ガス浄化システムの構成を模式的に示す側断面図である。1 is a side sectional view schematically showing a configuration of an exhaust gas purification system according to an embodiment of the present invention.

符号の説明Explanation of symbols

1 排気ガス浄化システム
10 排熱回収装置
11 前部コア部
12 後部コア部
13 ガス遮断部材
13a 芯線(芯部材)
14 ケース
15 前部入口(第1ガス入口)
16 後部出口(第1ガス出口)
17 前部出口(第2ガス出口)
18 後部入口(第2ガス入口)
19、20 排気ガス浄化処理装置
21 U字形状の配管
51 第1板状部材
51a、52a 孔
52 第2板状部材
53 チャンネル
G 排気ガス
Gc 浄化された排気ガス
DESCRIPTION OF SYMBOLS 1 Exhaust gas purification system 10 Waste heat recovery apparatus 11 Front core part 12 Rear core part 13 Gas cutoff member 13a Core wire (core member)
14 Case 15 Front inlet (first gas inlet)
16 Rear outlet (first gas outlet)
17 Front outlet (second gas outlet)
18 Rear inlet (second gas inlet)
19, 20 Exhaust gas purification treatment device 21 U-shaped pipe 51 First plate member 51a, 52a Hole 52 Second plate member 53 Channel G Exhaust gas Gc Purified exhaust gas

Claims (8)

少なくとも一つの排気ガス処理中に発熱する排気ガス処理装置で発生する熱を回収して、この回収した熱を前記排気ガス処理装置の上流側で排気ガスに伝達する排熱回収装置において、
高熱伝導率の平板又は波板で構成される第1板状部材と高熱伝導率の波板で形成される第2板状部材のそれぞれに排気ガス通過用の孔を設けて、この第1板状部材と第2板状部材を重ね合わせて同芯状に巻き込んで形成されたコア構造の前部コア部と後部コア部と、この両者の間に挟まれたガス遮断部材とを筒状のケースで収納して構成され、
該ケースの軸方向の端部に第1ガス入口と第1ガス出口を設けると共に、該ケースの前記前部コア部の外周側に、軸方向と交差する方向に排気ガスが流れる第2ガス出口を設け、該ケースの前記後部コア部の外周側に、該ケースの軸方向と交差する方向に排気ガスが流れる第2ガス入口を設けたことを特徴とする排熱回収装置。
In the exhaust heat recovery device that recovers heat generated in the exhaust gas processing device that generates heat during at least one exhaust gas processing, and transmits the recovered heat to the exhaust gas upstream of the exhaust gas processing device,
Exhaust gas passage holes are provided in each of the first plate member formed of a high thermal conductivity flat plate or corrugated plate and the second plate member formed of a high thermal conductivity corrugated plate. A cylindrical core member and a second plate-like member, which are formed by concentrically winding a front core part and a rear core part of a core structure, and a gas blocking member sandwiched between the two. Contained in a case,
A first gas inlet and a first gas outlet are provided at the axial end of the case, and a second gas outlet through which exhaust gas flows in a direction intersecting the axial direction on the outer peripheral side of the front core portion of the case And a second gas inlet through which exhaust gas flows in a direction intersecting the axial direction of the case is provided on the outer peripheral side of the rear core portion of the case.
前記前部コア部又は前記後部コア部の少なくとも一方に触媒を担持させて形成することを特徴とする請求項1記載の排熱回収装置。   The exhaust heat recovery apparatus according to claim 1, wherein a catalyst is supported on at least one of the front core portion or the rear core portion. 前記ガス遮蔽部材が、平板で形成された前記第1板状部材の前記孔を避けた位置で、前記第1板状部材と前記第2板状部材との間に前記第2板状部材を前部と後部に分割して配置されて、前記第1板状部材と前記第2板状部材と共に同芯状に巻き込まれた、前記第2部材の波板と同じ高さの芯部材で形成されることを特徴とする請求項1又は2記載の排熱回収装置。   In the position where the gas shielding member avoids the hole of the first plate member formed of a flat plate, the second plate member is interposed between the first plate member and the second plate member. Formed by a core member having the same height as the corrugated plate of the second member, which is divided into a front part and a rear part and is wound concentrically with the first plate member and the second plate member. The exhaust heat recovery apparatus according to claim 1 or 2, wherein 前記ガス遮蔽部材を、円盤状の板状部材で形成し、前記前部コア部と前記後部コア部の間に設けたことを特徴とする請求項1又は2記載の排熱回収装置。   3. The exhaust heat recovery apparatus according to claim 1, wherein the gas shielding member is formed of a disk-like plate-like member and is provided between the front core portion and the rear core portion. 少なくとも一つの排気ガス処理中に発熱する排気ガス処理装置で発生する熱を回収して、この回収した熱を前記排気ガス処理装置の上流側で排気ガスに伝達する排気ガス浄化システムにおいて、請求項1、2、3又は4記載の排熱回収装置を備えたことを特徴とする排気ガス浄化システム。   An exhaust gas purification system that recovers heat generated in an exhaust gas processing device that generates heat during at least one exhaust gas processing, and transmits the recovered heat to exhaust gas upstream of the exhaust gas processing device. An exhaust gas purification system comprising the exhaust heat recovery device according to claim 1, 2, 3 or 4. 発熱する前記排気ガス処理装置を、前記排熱回収装置の前記第2ガス出口と前記第2ガス入口の間に配設して、排気ガスが、前記排熱回収装置の前記第1ガス入口、前記前部コア部、前記第2ガス出口を経由して、前記排気ガス処理装置に流入し、更に、前記排熱回収装置の前記第2ガス入口、前記後部コア部、前記第1ガス出口を経由して流れるように構成したことを特徴とする請求項5記載の排気ガス浄化システム。   The exhaust gas treatment device that generates heat is disposed between the second gas outlet and the second gas inlet of the exhaust heat recovery device, and the exhaust gas is the first gas inlet of the exhaust heat recovery device, It flows into the exhaust gas processing device via the front core portion and the second gas outlet, and further, the second gas inlet, the rear core portion, and the first gas outlet of the exhaust heat recovery device The exhaust gas purification system according to claim 5, wherein the exhaust gas purification system is configured to flow through. 発熱する前記排気ガス処理装置を、前記排熱回収装置の前記後部コア部で形成したことを特徴とする請求項5記載の排気ガス浄化システム。   6. The exhaust gas purification system according to claim 5, wherein the exhaust gas processing device that generates heat is formed by the rear core portion of the exhaust heat recovery device. 排熱回収装置の製造方法であって、メタル製の孔開き平板である第1板状部材とメタル製の孔開き波板である第2板状部材を積層したものを同芯状に巻き込む際に、前記第2板状部材を巻き込む際の軸方向に関して2分割し、この2つの第2板状部材の間に、この第2板状部材と同じ高さを持つ芯部材を配置し、前記第1板状部材と前記第2板状部材と前記芯部材同芯状に巻き込んで円筒形状のコア構造を形成し、前記芯部材と前記第1板状部材と前記第2板状部材52とを接合し、接合後に、前記芯部材と前記第1板状部材と前記第2板状部材52を外筒となるケースに収納し、前後端の2ヶ所と外筒側面の軸方向の2ヶ所との合わせて4ヶ所に開口部を設け、このケースに前記コア構造を挿入して固定することを特徴とする排熱回収装置の製造方法。   A method of manufacturing an exhaust heat recovery apparatus, in which a first plate member that is a metal perforated flat plate and a second plate member that is a metal perforated corrugated plate are stacked concentrically. The second plate member is divided into two in the axial direction when it is wound, and a core member having the same height as the second plate member is disposed between the two second plate members, The first plate member, the second plate member, and the core member are concentrically wound to form a cylindrical core structure, and the core member, the first plate member, and the second plate member 52, After the joining, the core member, the first plate-like member, and the second plate-like member 52 are housed in a case serving as an outer cylinder, and two places on the front and rear ends and two places in the axial direction on the side surface of the outer cylinder. In addition, the exhaust heat recovery device is characterized in that openings are provided at four locations, and the core structure is inserted and fixed in this case. Manufacturing method.
JP2008145959A 2008-06-03 2008-06-03 Exhaust heat recovery device, exhaust emission control system, and method for manufacturing exhaust heat recovery device Pending JP2009293439A (en)

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