JP2009281229A - Supercharging bypass device for internal combustion engine with supercharger - Google Patents

Supercharging bypass device for internal combustion engine with supercharger Download PDF

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JP2009281229A
JP2009281229A JP2008132964A JP2008132964A JP2009281229A JP 2009281229 A JP2009281229 A JP 2009281229A JP 2008132964 A JP2008132964 A JP 2008132964A JP 2008132964 A JP2008132964 A JP 2008132964A JP 2009281229 A JP2009281229 A JP 2009281229A
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supercharging
flexible hose
air cleaner
control valve
pressure control
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Yasuyuki Izumo
康之 出雲
Hideo Kondo
栄雄 近藤
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Daihatsu Motor Co Ltd
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Daihatsu Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

<P>PROBLEM TO BE SOLVED: To facilitate opening and closing of a cap case 8 of an air cleaner in a device which is provided with a supercharging bypass passage 11 connecting a supercharging passage 6 at a downstream of the supercharger in an intake air route and the air cleaner in the intake air route from the air cleaner 3 to an internal combustion engine 1 via the supercharger 2, and which is provided with a supercharging pressure control valve 12 in the supercharging bypass passage. <P>SOLUTION: A soft elastic body flexible hose 14 is used for a section from the supercharging pressure control valve to the cap case of the air cleaner in the supercharging bypass passage. The flexible hose is bent in a L-shape against its elasticity. The supercharging pressure control valve 12 is supported in such a manner that the flexible hose is rotated to a straightly extending direction from a L-shape bend condition. The flexible hose is energized in a direction opening the cap case of the air cleaner under the L-shape bend condition. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は,排気ターボ過給機等の過給機を備えた内燃機関において,エアクリーナから前記過給機を経て内燃機関に至る吸気経路に設けられる過給バイパス装置に関するものである。   The present invention relates to a supercharging bypass device provided in an intake path from an air cleaner to the internal combustion engine through the supercharger in an internal combustion engine equipped with a supercharger such as an exhaust turbocharger.

一般に,排気ターボ過給機等の過給機を備えた内燃機関において,エアクリーナから前記過給機を経て内燃機関に至る吸気経路には,前記過給機をバイパスして,その下流側と上流側とを接続する過給バイパス通路を設け,前記過給機より下流側における過給圧が,減速等において所定値よりも高くなると,前記過給バイパス通路中の過給圧制御弁を開いて過給吸気を上流側にブローすることにより,前記過給圧が所定値を越えることがないように制御される。   In general, in an internal combustion engine equipped with a supercharger such as an exhaust turbocharger, the supercharger is bypassed in the intake path from the air cleaner to the internal combustion engine through the supercharger, and the downstream side and the upstream side. A supercharging bypass passage is connected to the turbocharger, and when the supercharging pressure downstream from the supercharger becomes higher than a predetermined value during deceleration or the like, the supercharging pressure control valve in the supercharging bypass passage is opened. The supercharging pressure is controlled so as not to exceed a predetermined value by blowing the supercharging intake air upstream.

この場合,従来は,例えば,特許文献1及び2に記載されているように,前記過給バイパス通路による過給機の上流側へのブローを,エアクリーナに対して行うことにより,過給吸気のブローに伴う騒音を低減を図るという構成にしている。
実公平1−21139号公報 実開平6−336958号公報
In this case, conventionally, as described in, for example, Patent Documents 1 and 2, the supercharged intake air is blown to the upstream side of the turbocharger through the supercharging bypass passage, thereby preventing the supercharged intake air. It is configured to reduce noise associated with blow.
No. 1-22139 Japanese Utility Model Publication No. 6-336958

前記過給パイパス通路を介してのブローをエアクリーナに対して行うに際し,前記エアクリーナにおけるフィルタエレメントの汚損を回避するためには,前記エアクリーナのうちフィルタエレメント内蔵の本体ケースに対して開閉自在に接合のキャップケースに,前記過給パイパス通路を接続することが好ましい。   In order to avoid fouling of the filter element in the air cleaner when the air cleaner is blown through the supercharged bypass passage, the air cleaner is joined to the main body case containing the filter element so as to be openable and closable. It is preferable to connect the supercharged bypass passage to the cap case.

しかし,この構成にした場合には,前記キャップケースの開閉作業が,これに接続される前記過給パイパス通路のために著しく妨げられるから,前記フィルタエレメントの交換を容易に行うことができないという問題を招来することになる。   However, with this configuration, the opening and closing operation of the cap case is significantly hindered due to the supercharged bypass passage connected thereto, so that the filter element cannot be easily replaced. Will be invited.

本発明は,この問題を解消することを技術的課題とするものである。   The present invention has a technical problem to solve this problem.

この技術的課題を達成するため本発明の請求項1は,
「エアクリーナから過給機を経て内燃機関に至る吸気経路に,前記吸気経路のうち前記過給機より下流側の過給通路と前記エアクリーナとの間を前記過給機をバイパスして接続する過給バイパス通路を設け,この過給バイパス通路に過給圧制御弁を設けて成る過給バイパス装置において,
前記過給バイパス通路のうち前記過給圧制御弁から前記エアクリーナにおけるキャップケースに至る部分は,軟質弾性体製の可撓性ホースであり,この可撓性ホースは,その弾性に抗してL字状に曲げた構成である一方,前記過給圧制御弁は,前記可撓性ホースがL字状に曲げた状態から直線状に延びる方向に回転するように支持され,更に,前記可撓性ホースは,当該可撓性ホースをL字状に曲げた状態で,前記エアクリーナにおけるキャップケースを開く方向に付勢する構成である。」
ことを特徴としている。
In order to achieve this technical problem, claim 1 of the present invention provides:
“A supercharger that bypasses the supercharger and connects the supercharger passage downstream of the supercharger and the air cleaner in the intake path to the internal combustion engine from the air cleaner to the internal combustion engine. In a supercharging bypass device having a supply bypass passage and a supercharging pressure control valve provided in the supercharging bypass passage,
The portion of the supercharging bypass passage from the supercharging pressure control valve to the cap case in the air cleaner is a flexible hose made of a soft elastic body, and this flexible hose is resistant to its elasticity. On the other hand, the supercharging pressure control valve is supported so that the flexible hose rotates in a linearly extending direction from an L-shaped state, and the flexible hose is further bent. The flexible hose is configured to bias the cap case in the air cleaner in a direction in which the flexible hose is bent in an L shape. "
It is characterized by that.

また,本発明の請求項2は,
「前記請求項1の記載において,前記前記過給バイパス通路のうち前記過給圧制御弁から前記過給通路に至る部分は,軟質弾性体製の第2可撓性ホースであり,この第2可撓性ホースは,前記過給圧制御弁を,前記可撓性ホースがL字状に曲げた状態から直線状に延びる方向に回転するように付勢する構成である。」
ことを特徴としている。
Further, claim 2 of the present invention is
“In the first aspect of the present invention, a portion of the supercharging bypass passage from the supercharging pressure control valve to the supercharging passage is a second flexible hose made of a soft elastic body. The flexible hose is configured to urge the supercharging pressure control valve so as to rotate in a direction extending linearly from a state where the flexible hose is bent in an L shape.
It is characterized by that.

請求項1の記載によると,エアクリーナにおけるキャップケースは,過給バイパス通路のうち可撓性ホースにおける弾性により,開く方向に付勢されているから,このキャップケースの本体ケースに対するクリップ等による接合係合が解除されることで押し開けられる。次いで,前記キャップケースは,これを開くことにより,前記可撓性ホースがL字状から直線状に延びることに加えて,過給圧制御弁が前記可撓性ホースがL字状から直線状に延びる方向に回転するから,更に大きく開かれることになる。   According to the first aspect of the present invention, the cap case in the air cleaner is biased in the opening direction by the elasticity of the flexible hose in the supercharging bypass passage. It can be pushed open by releasing the match. Next, the cap case is opened so that the flexible hose extends linearly from the L shape, and in addition, the supercharging pressure control valve extends from the L shape to the linear shape. Since it rotates in the direction that extends, it will be opened further.

従って,前記キャップケースを開閉してのフィルタエレメントの交換作業を容易に行うことができる。   Accordingly, the filter element can be easily replaced by opening and closing the cap case.

また,請求項2の記載によると,第2可撓性ホースにより,前記キャップケースを最初に押し開くときにおける付勢力を増大できるとともに,前記キャップケースをより大きく開らかせることができるから,前記した効果を助長できる。   According to the second aspect of the present invention, the second flexible hose can increase the urging force when the cap case is first pushed open, and the cap case can be opened larger. Can help the effect.

以下,本発明の実施の形態を,図1及び図2の図面について説明する。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS.

この図において,符号1は,内燃機関を,符号2は,前記内燃機関1の排気ガスにて駆動される排気ターボ過給機を,符号3は,エアクリーナを各々示す。   In this figure, reference numeral 1 denotes an internal combustion engine, reference numeral 2 denotes an exhaust turbocharger driven by the exhaust gas of the internal combustion engine 1, and reference numeral 3 denotes an air cleaner.

前記エアクリーナ3に大気導入管4より取り入れた空気は,当該エアクリーナ3から吸気通路5を介して前記排気ターボ過給機2に至り,ここで圧縮されたのち過給通路6を介して前記内燃機関1に吸気される。   The air taken into the air cleaner 3 from the air introduction pipe 4 reaches the exhaust turbocharger 2 through the air cleaner 3 through the intake passage 5, and is compressed here, and then the internal combustion engine through the supercharge passage 6. 1 is inhaled.

前記エアクリーナ3は,従来から良く知られているように,フィルタエレメントを内蔵する本体ケース7と,この本体ケース7に対するキャップケース8との二つ割りに構成されて,前記キャップケース8は,その一端部が前記本体ケース7に対して蝶番部9にて開閉回動自在に枢着されている一方,他端部が前記本体ケース7にクリップ10にて着脱可能に接合されるというように,前記本体ケース7に対して,図2に二点鎖線で示すように,上下方向に開閉できる構成になっている。   As is well known in the art, the air cleaner 3 is divided into a main body case 7 containing a filter element and a cap case 8 with respect to the main body case 7, and the cap case 8 has one end thereof. Is pivotally attached to the main body case 7 by a hinge 9 so that the other end can be detachably joined to the main body case 7 by a clip 10. With respect to the case 7, as shown by a two-dot chain line in FIG.

なお,前記吸気通路5には,その途中に,軟質弾性体製の蛇腹管を設けるか,或いは,軟質弾性体製のホース管を設ける等することにより,前記キャップケース8の自在な開閉を許容するように構成している。   The cap passage 8 can be freely opened and closed by providing a soft elastic body bellows tube or a soft elastic body hose tube in the intake passage 5 in the middle thereof. It is configured to do.

符号11は,前記排気ターボ過給機2をバイパスして,前記過給通路6と,前記エアクリーナ3とを接続する過給バイパス通路を示し,この過給バイパス通路11の途中には,前記過給通路6における過給圧が所定値よりも高くなったときに開く過給圧制御弁12が設けられ,この過給圧制御弁12は,前記エアクリーナ3のうち本体ケース7の下面に,詳しくは後述するブラケット13にて,横軸14を中心軸として自在に回転するように取付けられている。   Reference numeral 11 denotes a supercharging bypass passage that bypasses the exhaust turbocharger 2 and connects the supercharging passage 6 and the air cleaner 3. A supercharging pressure control valve 12 that opens when the supercharging pressure in the supply passage 6 becomes higher than a predetermined value is provided. The supercharging pressure control valve 12 is provided on the lower surface of the main body case 7 in the air cleaner 3 in detail. Is attached to a bracket 13 described later so as to freely rotate about the horizontal axis 14 as a central axis.

前記ブラケット13は,図3及び図4に示すように,金属板を下向きコ字型に曲げた構成であり,その左右の縦板13a,13bに穿設した長溝孔13a′,13b′に,前記過給圧制御弁12に設けられている鍔部12aを嵌めることにより,前記過給圧制御弁12を回転自在に支持している。この場合,前記過給圧制御弁12は,矢印Aの方向には自在に回転するが,これと反対の矢印Bの方向への回転は,鍔部12aに設けたストッパー12a′にて阻止するように構成されている。   As shown in FIGS. 3 and 4, the bracket 13 has a structure in which a metal plate is bent downward in a U-shape, and in the long slot holes 13 a ′ and 13 b ′ formed in the left and right vertical plates 13 a and 13 b, The supercharging pressure control valve 12 is rotatably supported by fitting a flange 12a provided on the supercharging pressure control valve 12. In this case, the supercharging pressure control valve 12 rotates freely in the direction of arrow A, but the rotation in the direction of arrow B opposite to this is blocked by a stopper 12a 'provided in the flange 12a. It is configured as follows.

前記過給バイパス通路11のうち前記過給圧制御弁12から前記エアクリーナ3に至る部分は,ゴム等の軟質弾性体製の第1可撓性ホース14によって構成されている一方,前記過給バイパス通路11のうち前記過給圧制御弁12から前記過給通路6に至る部分は,同じく,ゴム等の軟質弾性体製の第2可撓性ホース15によって構成されている。   A portion of the supercharging bypass passage 11 from the supercharging pressure control valve 12 to the air cleaner 3 is constituted by a first flexible hose 14 made of a soft elastic material such as rubber, while the supercharging bypass A portion from the supercharging pressure control valve 12 to the supercharging passage 6 in the passage 11 is similarly constituted by a second flexible hose 15 made of a soft elastic material such as rubber.

前記第1可撓性ホース14は,前記過給圧制御弁12に横向きに設けたホース差し込み管16と,前記エアクリーナ3のキャップケース8における側面の膨出部17に下向きに設けたホース差し込み管18とに,当該第1可撓性ホース14における弾性に抗してL字状に曲げた状態にして差し込み接続されており,このL字状に曲げた状態において,当該第1可撓性ホース14における弾性にて,前記エアクリーナ3におけるキャップケース8を,矢印Cで示すように,開く方向に付勢するように構成している。   The first flexible hose 14 includes a hose insertion pipe 16 provided laterally on the supercharging pressure control valve 12 and a hose insertion pipe provided downward on the bulging portion 17 on the side surface of the cap case 8 of the air cleaner 3. 18 is inserted and connected in a bent state in an L shape against the elasticity of the first flexible hose 14, and the first flexible hose is bent in the L shape. 14, the cap case 8 in the air cleaner 3 is urged in the opening direction as indicated by an arrow C.

前記第2可撓性ホース15は,前記過給圧制御弁12に横向きに設けたホース差し込み管19と,前記過給通路6に設けたホース差し込み管20とに,当該第2可撓性ホース15における弾性に抗してU字状に曲げた状態にして差し込み接続されており,この状態において,前記第2可撓性ホース15における弾性にて前記過給圧制御弁12を前記矢印Aの方向に回転するように付勢するという構成にしている。   The second flexible hose 15 includes a second hose insertion pipe 19 provided laterally on the supercharging pressure control valve 12 and a hose insertion pipe 20 provided on the supercharging passage 6. 15 is bent and connected in a U-shape against the elasticity at 15, and in this state, the boost pressure control valve 12 is moved in the direction of the arrow A by the elasticity of the second flexible hose 15. It is configured to urge so as to rotate in the direction.

この構成において,エアクリーナ3におけるキャップケース8は,過給バイパス通路11のうち第1可撓性ホース14における弾性により,開く方向に付勢されているから,このキャップケース8の本体ケース7に対するクリップ10等による接合係合が解除されることにより,図5に示すように,押し開けられる。   In this configuration, the cap case 8 in the air cleaner 3 is urged in the opening direction by the elasticity of the first flexible hose 14 in the supercharging bypass passage 11. By releasing the joint engagement by 10 or the like, it is pushed open as shown in FIG.

しかも,前記キャップケース8に対する開く方向への付勢には,前記過給バイパス通路11のうち第2可撓性ホース15における弾性も加算するから,前記キャップケース8の押し開きをより確実にできる。   Moreover, since the elasticity of the second flexible hose 15 in the supercharging bypass passage 11 is also added to the biasing of the cap case 8 in the opening direction, the cap case 8 can be more reliably pushed open. .

次いで,前記キャップケース8は,これを開くことにより,図1に二点鎖線で示すように,前記第1可撓性ホースがL字状から直線状に延びることに加えて,過給圧制御弁12が前記第1可撓性ホースがL字状から直線状に延びる方向(矢印Aの方向)に回転することから,更に大きく開かれることになる。   Next, the cap case 8 is opened so that the first flexible hose extends linearly from an L shape as shown by a two-dot chain line in FIG. Since the valve 12 rotates in the direction in which the first flexible hose extends linearly from the L shape (the direction of the arrow A), the valve 12 is further opened.

また,前記第2可撓性ホース15は,前記過給圧制御弁12における前記第1可撓性ホースがL字状から直線状に延びる方向への回転を許容するから,前記キャップケース8をより大きく開らかせることができる。   In addition, the second flexible hose 15 allows rotation of the first flexible hose in the supercharging pressure control valve 12 in a direction extending linearly from an L shape. It can be opened larger.

なお,前記実施の形態は,前記過給圧制御弁12を,エアクリーナ3における本体ケース7に支持する場合であったが,本発明はこれに限らず,前記過給圧制御弁12を,前記本体ケース7以外の部材,例えば,エアクリーナの支持ブラケットとか車両における車体フレーム等に対して支持することができる。   In the above embodiment, the supercharging pressure control valve 12 is supported by the main body case 7 of the air cleaner 3. However, the present invention is not limited to this, and the supercharging pressure control valve 12 is configured as described above. It can be supported on a member other than the main body case 7, such as a support bracket of an air cleaner or a vehicle body frame in a vehicle.

また,過給機としては,前記排気ターボ過給機2に限らず,内燃機関にて駆動される機械式の過給機を使用した場合にも適用できることはいうまでもない。   Needless to say, the supercharger is not limited to the exhaust turbocharger 2 but can be applied to a case where a mechanical supercharger driven by an internal combustion engine is used.

本発明の実施の形態を示す正面図である。It is a front view which shows embodiment of this invention. 図1のII−II視側面図である。FIG. 2 is a side view taken along the line II-II in FIG. 1. 過給圧制御弁の支持を示す図である。It is a figure which shows the support of a supercharging pressure control valve. 図3のIV−IV視断面図である。FIG. 4 is a sectional view taken along line IV-IV in FIG. 3. エアクリーナのキャップケースを開いた状態を示す図である。It is a figure which shows the state which opened the cap case of the air cleaner.

符号の説明Explanation of symbols

1 内燃機関
2 排気ターボ過給機
3 エアクリーナ
5 吸気通路
6 過給通路
7 エアクリーナの本体ケース
8 エアクリーナのキャップケース
11 過給バイパス通路
12 過給圧制御弁
13 ブラケット
14 第1可撓性ホース
15 第2可撓性ホース
DESCRIPTION OF SYMBOLS 1 Internal combustion engine 2 Exhaust turbocharger 3 Air cleaner 5 Intake passage 6 Supercharging passage 7 Air cleaner main body case 8 Air cleaner cap case 11 Supercharging bypass passage 12 Supercharging pressure control valve 13 Bracket 14 1st flexible hose 15 1st 2 Flexible hose

Claims (2)

エアクリーナから過給機を経て内燃機関に至る吸気経路に,前記吸気経路のうち前記過給機より下流側の過給通路と前記エアクリーナとの間を前記過給機をバイパスして接続する過給バイパス通路を設け,この過給バイパス通路に過給圧制御弁を設けて成る過給バイパス装置において,
前記過給バイパス通路のうち前記過給圧制御弁から前記エアクリーナにおけるキャップケースに至る部分は,軟質弾性体製の可撓性ホースであり,この可撓性ホースは,その弾性に抗してL字状に曲げた構成である一方,前記過給圧制御弁は,前記可撓性ホースがL字状に曲げた状態から直線状に延びる方向に回転するように支持され,更に,前記可撓性ホースは,当該可撓性ホースをL字状に曲げた状態で,前記エアクリーナにおけるキャップケースを開く方向に付勢する構成であることを特徴とする過給機付き内燃機関における過給バイパス装置。
A supercharger that bypasses the supercharger and connects the air cleaner between the air cleaner and the supercharger that is downstream of the supercharger in the intake path from the air cleaner to the internal combustion engine. In a supercharging bypass device having a bypass passage and a supercharging pressure control valve in the supercharging bypass passage,
The portion of the supercharging bypass passage from the supercharging pressure control valve to the cap case in the air cleaner is a flexible hose made of a soft elastic body, and this flexible hose is resistant to its elasticity. On the other hand, the supercharging pressure control valve is supported so that the flexible hose rotates in a linearly extending direction from an L-shaped state, and the flexible hose is further bent. The supercharging bypass device in an internal combustion engine with a supercharger is characterized in that the flexible hose is configured to bias the cap case in the air cleaner in a state of bending the flexible hose into an L shape. .
前記請求項1の記載において,前記前記過給バイパス通路のうち前記過給圧制御弁から前記過給通路に至る部分は,軟質弾性体製の第2可撓性ホースであり,この第2可撓性ホースは,前記過給圧制御弁を,前記可撓性ホースがL字状に曲げた状態から直線状に延びる方向に回転するように付勢する構成であることを特徴とする過給機付き内燃機関における過給バイパス装置。   The portion of the supercharging bypass passage from the supercharging pressure control valve to the supercharging passage is the second flexible hose made of a soft elastic body. The flexible hose is configured to urge the supercharging pressure control valve so as to rotate in a direction extending linearly from a state where the flexible hose is bent in an L shape. A supercharging bypass device in an internal combustion engine with a machine.
JP2008132964A 2008-05-21 2008-05-21 Supercharging bypass device for internal combustion engine with supercharger Pending JP2009281229A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106662004A (en) * 2015-01-29 2017-05-10 株式会社Ihi Supercharger

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106662004A (en) * 2015-01-29 2017-05-10 株式会社Ihi Supercharger
JPWO2016121190A1 (en) * 2015-01-29 2017-06-01 株式会社Ihi Turbocharger
US10704459B2 (en) 2015-01-29 2020-07-07 Ihi Corporation Turbocharger

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