JP2009270211A - Multilayer-coated bulky coated paper - Google Patents

Multilayer-coated bulky coated paper Download PDF

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JP2009270211A
JP2009270211A JP2008120164A JP2008120164A JP2009270211A JP 2009270211 A JP2009270211 A JP 2009270211A JP 2008120164 A JP2008120164 A JP 2008120164A JP 2008120164 A JP2008120164 A JP 2008120164A JP 2009270211 A JP2009270211 A JP 2009270211A
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paper
coated
pigment
coated paper
mass
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JP5313545B2 (en
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Shigeki Ito
茂樹 伊藤
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Daio Paper Corp
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Daio Paper Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bulky coated paper having excellent full-color printability such as offset printability and gravure printability while having ≤5 g/m<SP>2</SP>coated weight per one surface. <P>SOLUTION: The multilayer-coated bulky coated paper is a coated paper having at least two layers of coated layers at least on one surface of a base paper. The coated layer contacting with the base paper in the coated layers includes a water-soluble polymer and an inorganic filler regulated so that the proportion of the inorganic filler based on 100 pts.mass of the water-soluble polymer may be ≥1 and ≤100 pts.mass expressed in terms of dry mass, and the coated weight of the coated layer contacting with the base paper is ≤5 g/m<SP>2</SP>per one surface. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、塗工紙に関するものである。より詳しくは、低塗工量でありながら印刷適性に優れた、多層塗り嵩高塗工紙に関するものである。   The present invention relates to coated paper. More specifically, the present invention relates to a multilayer coated bulky coated paper having a low coating amount and excellent printability.

近年、ビジュアル化の進展により、オフセット印刷やグラビア印刷などのフルカラーによる高精細な印刷が可能な印刷用紙の要求が高くなり、高精細な印刷物を得るために、原紙の表面及び/又は裏面に塗工液を塗工して、塗工層を形成した塗工紙のニーズが高まっている。   In recent years, with the development of visualization, demand for printing paper capable of high-definition printing in full color such as offset printing and gravure printing has increased, and in order to obtain a high-definition printed matter, the surface and / or the back surface of the base paper is coated. There is a growing need for coated papers that have been coated with a working solution to form a coating layer.

塗工紙は、塗工液の塗工量や塗工層表面の平坦化処理の度合い、要求品質に応じて、アート紙(A1グレード)、塗工紙(A2グレード)、軽量塗工紙(A3グレード)、微塗工紙に分類される。A1グレードの塗工紙は、高級美術書や、雑誌の表紙、口絵、カレンダー、ポスター、カタログ、パンフレット、ラベル、煙草包装用等、特に高精細な印刷を要求されるものに使用され、A2、A3グレードの塗工紙や微塗工紙は、チラシ等の商業印刷等に利用されている。また、近年の環境保全の取り組みから、用紙には軽量化も求められており、商業印刷物は、より嵩高なA3グレードの軽量塗工紙や微塗工紙が好適に使用されている。   The coated paper can be used for art paper (A1 grade), coated paper (A2 grade), lightweight coated paper (depending on the amount of coating liquid applied, the degree of flattening of the coating layer surface, and the required quality. A3 grade) and finely coated paper. A1 grade coated paper is used for high-quality art books, magazine covers, cutouts, calendars, posters, catalogs, brochures, labels, cigarette packaging, etc. that require particularly high-definition printing. A3 grade coated paper and fine coated paper are used for commercial printing such as flyers. Further, due to recent environmental conservation efforts, papers are also required to be lighter, and for commercial prints, bulky A3 grade lightweight coated paper and fine coated paper are preferably used.

特許文献1には、2層の塗工層が形成された塗工紙であって、前記塗工層のうち、原紙に近い側の塗工層(下塗り塗工層)が、水溶性高分子であり、最表層の塗工層(上塗り塗工層)が顔料を主体とする塗工層である塗工紙の製造方法が開示されている。しかし上記場合には、上塗り後の平坦性が低いため、平坦性を向上させるためにカレンダー処理を高ニップ圧で行うと、塗工紙が潰れて嵩が低くなる問題があり、逆に嵩を出すために低ニップ条件で仕上げると、十分な平坦性が得られない問題があった。   Patent Document 1 discloses a coated paper on which two coating layers are formed, and the coating layer (undercoat coating layer) on the side close to the base paper is a water-soluble polymer. A method for producing a coated paper is disclosed in which the outermost coating layer (top coating layer) is a coating layer mainly composed of a pigment. However, in the above case, since the flatness after the top coating is low, if the calendar process is performed at a high nip pressure in order to improve the flatness, there is a problem that the coated paper is crushed and the bulk becomes low. When finished in a low nip condition to produce a sufficient flatness, there was a problem that sufficient flatness could not be obtained.

また、特許文献2には、顔料および接着剤を主成分とする塗工層を2層設けた塗工紙が開示されているが、顔料塗工層を2層塗工すると、下塗り塗工層と上塗り塗工層の塗工量の合計が多くなり、平坦性は向上するが、嵩高な塗工紙は得られない問題がある。   Patent Document 2 discloses a coated paper provided with two coating layers mainly composed of a pigment and an adhesive. When two coating layers of a pigment coating layer are applied, an undercoat coating layer is disclosed. However, although the total coating amount of the top coating layer is increased and the flatness is improved, there is a problem that a bulky coated paper cannot be obtained.

このため上記のような製法では、上塗り塗工層及び下塗り塗工層のいずれにおいても、塗工量を低減すると印刷適性が低下するため、印刷適性を維持しつつ嵩高で平坦性が高い塗工紙は得られなかった。   For this reason, in the above-described production method, in both the top coat layer and the undercoat coat layer, the printability is reduced when the coating amount is reduced. Therefore, the bulky and high flatness coating is maintained while maintaining the printability. Paper was not obtained.

また、特許文献3や特許文献4には、塗工顔料として有機顔料を使用した電子写真用転写紙が開示されており、一般の無機顔料を使用した塗工紙よりも軽量で、かつ印刷適性に優れた塗工紙が得られるとしているが、有機顔料は高価であること及び塗料の高濃度化が難しく、均一な塗工性を得られず、また、カレンダーとの粘着性が向上し、カレンダーロール汚れのトラブルが起こりやすくなることから、充分に印刷適性が高い塗工紙とはなっていない。   Further, Patent Document 3 and Patent Document 4 disclose electrophotographic transfer paper using an organic pigment as a coating pigment, which is lighter than a coated paper using a general inorganic pigment and is suitable for printing. However, organic pigments are expensive and it is difficult to increase the concentration of the paint, and uniform coating properties cannot be obtained. Since the trouble of the calendar roll is likely to occur, the coated paper is not sufficiently high in printability.

このように、上記一般の塗工紙の製造方法では、例えば下塗り塗工量が片面あたり5g/m2以下と軽量でありながら、嵩高であり、充分なオフセット印刷適性やグラビア印刷などのフルカラー印刷適性を有する塗工紙は得られていなかった。 As described above, in the above general coated paper manufacturing method, for example, the undercoat coating amount is 5 g / m 2 or less per side and is light while being bulky and full color printing such as sufficient offset printing suitability and gravure printing. An appropriate coated paper was not obtained.

尚、本発明でいう嵩高とは、塗工紙の密度が1.2g/cm3以下、好ましくは1.1g/cm3以下、更に好ましくは1.0g/cm3以下の塗工紙を指す。
特開2007−031925号公報 特許3257720号公報 特開2007−009361号公報 特開平05−241366号公報
The bulkiness referred to in the present invention refers to a coated paper having a coated paper density of 1.2 g / cm 3 or less, preferably 1.1 g / cm 3 or less, more preferably 1.0 g / cm 3 or less. .
JP 2007-031925 A Japanese Patent No. 3257720 JP 2007-009361 A Japanese Patent Laid-Open No. 05-241366

本発明が解決しようとする主たる課題は、下塗り塗工量が片面あたり5g/m2以下でありながら、オフセット印刷適性やグラビア印刷適性などのフルカラー印刷適性に優れた嵩高塗工紙を提供することにある。 The main problem to be solved by the present invention is to provide a bulky coated paper excellent in full color printability such as offset printability and gravure printability while the undercoat coating amount is 5 g / m 2 or less per side. It is in.

この課題を解決した本発明は、次のとおりである。
〔請求項1記載の発明〕
原紙の少なくとも片面に、少なくとも2層の塗工層が形成された塗工紙であって、
前記塗工層のうち、原紙に接する塗工層は水溶性高分子及び無機顔料を含み、
前記水溶性高分子100質量部に対する前記無機顔料の割合が乾燥質量で1質量部以上100質量部以下であり、
かつ前記原紙に接する塗工層の片面当たりの塗工量が5g/m2以下である、
ことを特徴とする多層塗り嵩高塗工紙。
The present invention that has solved this problem is as follows.
[Invention of Claim 1]
A coated paper having at least two coating layers formed on at least one side of a base paper,
Of the coating layers, the coating layer in contact with the base paper contains a water-soluble polymer and an inorganic pigment,
The ratio of the inorganic pigment to 100 parts by mass of the water-soluble polymer is 1 part by mass or more and 100 parts by mass or less by dry mass,
And the coating amount per side of the coating layer in contact with the base paper is 5 g / m 2 or less,
A multilayer coated bulky coated paper characterized by the above.

〔請求項2記載の発明〕
前記顔料は、粒子径10〜30μmの顔料(大粒径顔料)を20〜60質量%、粒子径0.1〜2.0μmの顔料(小粒径顔料)を40〜80質量%含む、
請求項1に記載の多層塗り嵩高塗工紙。
[Invention of Claim 2]
The pigment contains 20 to 60% by mass of a pigment having a particle size of 10 to 30 μm (large particle pigment) and 40 to 80% by mass of a pigment having a particle size of 0.1 to 2.0 μm (small particle pigment).
The multilayer coated bulky coated paper according to claim 1.

〔請求項3記載の発明〕
前記顔料が、製紙スラッジ由来の再生粒子である、
請求項1又は請求項2記載の多層塗り嵩高塗工紙。
[Invention of Claim 3]
The pigment is a recycled particle derived from papermaking sludge,
The multilayer coated bulky coated paper according to claim 1 or 2.

〔請求項4記載の発明〕
前記水溶性高分子が、澱粉及び澱粉誘導体の少なくとも一方である、
請求項1〜3のいずれか1項に記載の多層塗り嵩高塗工紙。
[Invention of Claim 4]
The water-soluble polymer is at least one of starch and starch derivatives;
The multilayer coated bulky coated paper according to any one of claims 1 to 3.

〔請求項5記載の発明〕
前記塗工層が、保水性を有する高分子化合物を含む、請求項1〜4のいずれか1項に記載の多層塗り嵩高塗工紙。
[Invention of Claim 5]
The multilayer coated bulky coated paper according to any one of claims 1 to 4, wherein the coating layer contains a polymer compound having water retention.

〔請求項6記載の発明〕
前記保水性を有する高分子化合物が、メタクリル酸−アクリル酸共重合体を主成分とする樹脂である、
請求項5記載の多層塗り嵩高塗工紙。
[Invention of Claim 6]
The polymer compound having water retention is a resin mainly composed of a methacrylic acid-acrylic acid copolymer,
The multilayer coated bulky coated paper according to claim 5.

〔請求項7記載の発明〕
前記顔料が、脱墨フロス由来の再生粒子凝集体である、
請求項1〜6のいずれか1項に記載の多層塗り嵩高塗工紙。
[Invention of Claim 7]
The pigment is a regenerated particle aggregate derived from deinking floss,
The multilayer coated bulky coated paper according to any one of claims 1 to 6.

〔請求項8記載の発明〕
JIS P 8142:2005に記載の「紙及び板紙−75度鏡面光沢度の測定方法」に準拠して測定した白紙光沢度が、20〜40%である、
請求項1〜7のいずれか1項に記載の多層塗り嵩高塗工紙。
[Invention of Claim 8]
The blank paper glossiness measured in accordance with “Paper and paperboard—75-degree specular gloss measurement method” described in JIS P 8142: 2005 is 20 to 40%.
The multilayer coated bulky coated paper according to any one of claims 1 to 7.

本発明によると、下塗り塗工量が片面あたり5g/m2以下でありながら、オフセット印刷適性やグラビア印刷適性などのフルカラー印刷適性に優れた嵩高塗工紙となる。 According to the present invention, it becomes a bulky coated paper excellent in full color printing aptitude such as offset printing aptitude and gravure printing aptitude while the undercoat coating amount is 5 g / m 2 or less per side.

次に、本発明の実施の形態を説明する。
本形態の塗工紙は、少なくとも2層の塗工層を有する塗工紙において、前記塗工層のうち、原紙に接する塗工層(下塗り塗工層)に、水溶性高分子及び無機顔料を含み、かつ下塗り塗工層の片面当たりの塗工量を5g/m2以下とされた塗工層が形成されたものであるため、印刷適性と嵩高性に優れた塗工紙となる。
Next, an embodiment of the present invention will be described.
The coated paper of this embodiment is a coated paper having at least two coated layers, and among the coated layers, a water-soluble polymer and an inorganic pigment are applied to a coated layer (undercoat coated layer) in contact with the base paper. And a coating layer in which the coating amount per side of the undercoat coating layer is 5 g / m 2 or less is formed, so that the coated paper is excellent in printability and bulkiness.

〔原紙〕
本形態の原紙は、パルプ繊維を主成分とする。このパルプ繊維の原料である原料パルプの種類は特に限定されず、一般に製紙用途で使用されているものを例示することができる。具体的には、例えば、化学パルプ、機械パルプ、古紙パルプ等が好適に例示される。
〔Base paper〕
The base paper of this form has pulp fiber as a main component. The kind of raw material pulp which is the raw material of this pulp fiber is not specifically limited, What can generally be used for papermaking use can be illustrated. Specifically, for example, chemical pulp, mechanical pulp, waste paper pulp and the like are preferably exemplified.

化学パルプとしては、例えば、未晒針葉樹パルプ(NUKP)、未晒広葉樹パルプ(LUKP)、晒針葉樹パルプ(NBKP)、晒広葉樹パルプ(LBKP)等が例示され、これらの中から1種又は2種以上を適宜選択して使用することができる。   Examples of the chemical pulp include unbleached softwood pulp (NUKP), unbleached hardwood pulp (LUKP), bleached softwood pulp (NBKP), bleached hardwood pulp (LBKP), and the like, one or two of these The above can be appropriately selected and used.

機械パルプとしては、例えば、ストーングランドパルプ(SGP)、加圧ストーングランドパルプ(PGW)、リファイナーグランドパルプ(RGP)、ケミグランドパルプ(CGP)、サーモグランドパルプ(TGP)、グランドパルプ(GP)、サーモメカニカルパルプ(TMP)、ケミサーモメカニカルパルプ(CTMP)、リファイナーメカニカルパルプ(RMP)等が例示され、これらの中から1種又は2種以上を適宜選択して使用することができる。   Examples of the mechanical pulp include stone grand pulp (SGP), pressurized stone grand pulp (PGW), refiner ground pulp (RGP), chemi-ground pulp (CGP), thermo grand pulp (TGP), ground pulp (GP), Thermomechanical pulp (TMP), chemithermomechanical pulp (CTMP), refiner mechanical pulp (RMP) and the like are exemplified, and one or more of them can be appropriately selected and used.

古紙パルプとしては、例えば、茶古紙、クラフト封筒古紙、雑誌古紙、新聞古紙、チラシ古紙、オフィス古紙、段ボール古紙、上白古紙、ケント古紙、模造古紙、地券古紙等から製造される離解古紙パルプ、離解・脱墨古紙パルプ、離解・脱墨・漂白古紙パルプ等が例示され、これらの中から1種又は2種以上を適宜選択して使用することができる。   Waste paper pulp includes, for example, tea waste paper, craft envelope waste paper, magazine waste paper, newspaper waste paper, flyer waste paper, office waste paper, corrugated waste paper, Kamihiro waste paper, Kent waste paper, imitation waste paper, and old paper waste paper, etc. Examples include disaggregation / deinked waste paper pulp, disaggregation / deinking / bleached waste paper pulp, and the like, and one or more of these can be appropriately selected and used.

また、木綿、アマ、麻、黄麻、マニラ麻、ラミー等を原料とするぼろパルプ、わらパルプ、エスパルトパルプ、バガスパルプ、竹パルプ、ケナフパルプ等の茎稈パルプ、靭皮パルプ等の補助パルプなどを使用しても良い。   In addition, rag pulp, straw pulp, esparto pulp, bagasse pulp, bamboo pulp, kenaf pulp, and other auxiliary pulps such as bast pulp, etc. made from cotton, flax, hemp, jute, manila hemp, ramie, etc. are used. You may do it.

本形態においては、前記原料パルプを混合して抄紙原料(紙料スラリー)を調製するが、当該原料パルプには、例えば、内添填料、内添サイズ剤、紙力増強剤、紙厚向上剤、歩留向上剤等の、通常塗工紙に配合される種々の添加剤を、その種類及び配合量を適宜調整して内添することができる。   In this embodiment, the raw material pulp is mixed to prepare a papermaking raw material (stock slurry). For the raw material pulp, for example, an internal additive, an internal additive sizing agent, a paper strength enhancer, and a paper thickness improver Various additives usually added to coated paper, such as a yield improver, can be internally added by appropriately adjusting the type and amount of the additive.

前記抄紙原料(原料パルプ)を抄造して原紙を製造する際に使用することができる抄紙設備は特に限定がないが、より軽量な軽量塗工紙を得るには、以下の装置を組み合わせた設備を用いることが好ましい。   There are no particular limitations on the papermaking equipment that can be used when making the papermaking raw material (raw pulp) to produce the base paper, but in order to obtain a lighter and lighter coated paper, the following equipment is combined: Is preferably used.

まず、ワイヤーパートとしては、長網フォーマや、長網フォーマにオントップフォーマを組み合わせたもの、あるいはツインワイヤーフォーマ等、特に限定されないが、ヘッドボックスから噴出された紙料ジェットを2枚のワイヤーで直ちに挟み込むギャップタイプのギャップフォーマが、地合を崩さずに脱水するので、湿紙の密度ムラが生じ難く、均一な嵩高性を有する塗工紙が得られるため、断紙が発生し難い点から好ましい。   First, the wire part is not particularly limited, such as a long net former, a combination of a long net former and an on-top former, or a twin wire former, but the paper jet jetted from the head box is composed of two wires. Since the gap type gap former that is immediately sandwiched dehydrates without breaking the formation, wet paper density unevenness hardly occurs, and coated paper with uniform bulkiness can be obtained, so paper breakage is less likely to occur preferable.

このワイヤーパートでの紙層はプレスパートに移行され、さらに脱水が行われる。プレス機としては、ストレートスルー型、インバー型、リバース型のいずれであってもよく、またこれらの組み合わせも使用することができるが、オープンドローをなくしたストレートスルー型が、紙を保持しやすく、断紙等の操業トラブルが少ない点で好ましい。脱水方式としては、通常行われているサクションロール方式やグルーブドプレス方式等を採用することができるが、シュープレスは脱水性のみならず、平滑性を向上させることが可能な点で、必要以上に線圧を高めることなく脱水でき、より嵩高であり、紙の引張強度および引裂強度の低下、断紙の発生を防止できるため、より好ましい。   The paper layer in the wire part is transferred to the press part and further dewatered. The press machine can be either a straight-through type, an invar type, or a reverse type, and a combination of these can also be used. This is preferable in that there are few operational troubles such as paper breaks. As the dehydration method, a conventional suction roll method or a grooved press method can be adopted, but the shoe press is more than necessary because it can improve not only the dehydration property but also the smoothness. Furthermore, it is more preferable because it can be dehydrated without increasing the linear pressure, is bulky, can prevent the decrease in the tensile strength and tear strength of the paper, and the occurrence of paper breakage.

プレスパートを通った湿紙は、シングルデッキ方式のプレドライヤーパートに移行し、乾燥される。プレドライヤーパートは、紙の引張強度および引裂強度の低下なしで高効率に乾燥を行うことが可能なノーオープンドロー形式のシングルデッキドライヤーが、より嵩高な塗工紙が得られるため好ましい。ダブルデッキ方式にて乾燥することも可能であるが、キャンバスマーク、断紙、シワ、嵩、紙継ぎ等の操業性の面で、シングルデッキ方式と比較して劣るため、シングルデッキ方式を採用することが好ましい。   The wet paper that has passed through the press part is transferred to a single-deck type pre-dryer part and dried. As the pre-dryer part, a single deck dryer of a no-open draw type that can be dried with high efficiency without lowering the tensile strength and tear strength of the paper is preferable because a bulky coated paper can be obtained. Although it is possible to dry with the double deck method, the single deck method is adopted because it is inferior to the single deck method in terms of operability such as canvas marks, paper breaks, wrinkles, bulk, and paper splicing. It is preferable.

前記のごとく、ギャップフォーマからなるワイヤーパート、オープンドローをなくしたストレートスルー型のプレスパート及びシングルデッキドライヤーからなるプレドライヤーパートを組み合わせると、より軽量な軽量塗工紙においても、嵩高性に由来する紙の引張強度および引裂強度低下が少なく、断紙が発生し難い点から、特に好ましい。   As mentioned above, combining a wire part consisting of a gap former, a straight-through press part that eliminates an open draw, and a pre-dryer part consisting of a single-deck dryer results in bulkiness even in lighter and lighter coated paper. This is particularly preferable in that the decrease in the tensile strength and tear strength of the paper is small and the paper breakage hardly occurs.

このように、ワイヤーパート及びプレスパートにおいて前記システムを採用した場合には、原料パルプの種類及び配合割合、嵩高に起因する紙の引張強度および引裂強度の低下が発生しても、断紙する恐れがなく、生産性の低下を極力抑えた塗工紙が得られるという利点がある。   As described above, when the system is adopted in the wire part and the press part, the paper may be cut even if the kind and blending ratio of the raw material pulp and the decrease in the tensile strength and tear strength of the paper due to the bulkiness occur. There is an advantage that a coated paper can be obtained in which the decrease in productivity is minimized.

原紙の坪量には特に限定がないが、目的とする塗工紙の、JIS P 8124:1998に記載の「紙及び板紙−坪量測定方法」に準拠して測定した坪量が、30〜80g/m2であるのが好ましいことを考慮して、原紙の坪量は、15〜79g/m2となるように調整することが好ましい。なお、目的とする塗工紙の坪量が30g/m2未満では、紙の引張強度および引裂強度が低く、例えば商業印刷用途に使用することが困難になる恐れがあり、逆に、塗工紙の坪量が80g/m2よりも大きい場合は、軽量塗工紙とは言えないものとなる。 Although there is no particular limitation on the basis weight of the base paper, the basis weight measured in accordance with “paper and paperboard—basis weight measurement method” described in JIS P 8124: 1998 is 30 to In consideration of the fact that it is preferably 80 g / m 2 , the basis weight of the base paper is preferably adjusted to be 15 to 79 g / m 2 . If the basis weight of the target coated paper is less than 30 g / m 2 , the tensile strength and tear strength of the paper are low, and for example, it may be difficult to use in commercial printing applications. If the basis weight of the paper is greater than 80 g / m 2 , it cannot be said to be a lightweight coated paper.

〔下塗り塗工層〕
本形態では、かくして得られる原紙の少なくとも片面(片面又は両面)に塗工層が少なくとも2層形成され、原紙に接する塗工層(下塗り塗工層)は、前記水溶性高分子に対する無機顔料の割合が乾燥質量で1質量%以上100質量%以下に抑えられている(つまり、顔料の配合量が、水溶性高分子の配合量と同量か、少量とされている。)。
[Undercoat layer]
In this embodiment, at least two coating layers are formed on at least one side (one side or both sides) of the base paper thus obtained, and the coating layer (undercoat coating layer) in contact with the base paper is an inorganic pigment for the water-soluble polymer. The ratio is suppressed to 1% by mass or more and 100% by mass or less by dry mass (that is, the compounding amount of the pigment is the same as or small amount with the compounding amount of the water-soluble polymer).

この点、従来の顔料塗工紙においては、下塗り塗工層に顔料を配合していないため、印刷適性に劣っていたり、(前述特許文献1参照)、下塗り塗工層として顔料100質量部に対して、接着剤がおおよそ70質量部以下とされており(前述特許文献2参照)、嵩高な塗工紙ではなかった。また、電子写真用転写紙では、オフセット印刷適性やグラビア印刷適性などのフルカラー印刷適性が得られなかった。   In this respect, in the conventional pigment coated paper, since the pigment is not blended in the undercoat coating layer, the printability is inferior (see the above-mentioned Patent Document 1), or 100 parts by mass of the pigment as the undercoat coating layer. On the other hand, the adhesive was approximately 70 parts by mass or less (see Patent Document 2), and was not a bulky coated paper. In addition, electrophotographic transfer paper has failed to obtain full color printability such as offset printability and gravure printability.

本形態においては、水溶性高分子対して、顔料を1〜100質量%(水溶性高分子100質量部に対して顔料1〜100質量部)、好ましくは10〜80質量%の割合で混合することにより、顔料由来の塗工層密度の上昇を抑制できるため、塗工紙の軽量化が図れ、また、水溶性高分子のみならず顔料を塗工層に一部含んでいるため、印刷適性をも向上することができる。顔料の割合が1質量%を下回ると、塗工層の平坦性に劣り印刷適性が低下する。顔料の割合が100質量%を超過すると、水溶性高分子由来の手肉感が低下する。   In this embodiment, the pigment is mixed in an amount of 1 to 100% by mass (1 to 100 parts by mass of the pigment with respect to 100 parts by mass of the water-soluble polymer), preferably 10 to 80% by mass with respect to the water-soluble polymer. As a result, the increase in density of the pigment-derived coating layer can be suppressed, so that the weight of the coated paper can be reduced, and not only the water-soluble polymer but also the pigment is partially contained in the coating layer, so that the printability is good. Can also be improved. When the proportion of the pigment is less than 1% by mass, the flatness of the coating layer is inferior and the printability is lowered. When the ratio of the pigment exceeds 100% by mass, the hand feeling derived from the water-soluble polymer is lowered.

水溶性高分子化合物としては、例えば、酸化澱粉、ヒドロキシエチルエーテル化澱粉(HES)、アセチル化酸化澱粉(AOS)、酵素変性澱粉等の澱粉、ポリアクリルアミド(PAM)等の、下塗り塗工剤として通常使用されるものを、それぞれ単独で又は2種以上を混合して使用することができる。なお、下塗り塗工剤とは、上記水溶性高分子および顔料を主成分とする塗工液をいう。   As a water-soluble polymer compound, for example, as an undercoat coating agent such as oxidized starch, hydroxyethyl etherified starch (HES), acetylated oxidized starch (AOS), starch such as enzyme-modified starch, polyacrylamide (PAM), etc. What is normally used can be used individually or in mixture of 2 or more types, respectively. The undercoat coating agent refers to a coating solution mainly composed of the water-soluble polymer and the pigment.

顔料および接着剤を主成分とする従来の顔料塗料は、濃度が約60質量%であるのに対して、本形態の塗料は、濃度が10〜30質量%と低く、原紙に塗料が沈み込みやすい傾向があり、塗工層表面の平坦化が得られにくく、印刷適性が低下しやすい問題があった。   The conventional pigment paint mainly composed of a pigment and an adhesive has a concentration of about 60% by mass, whereas the paint of this embodiment has a low concentration of 10 to 30% by mass, and the paint sinks into the base paper. There was a problem that the coating layer surface was difficult to be flattened, and printability was liable to deteriorate.

このことから、水溶性高分子においては、原紙に沈み込まず、表面に留まり易い澱粉及び澱粉誘導体の少なくとも一方を使用することが好ましい。特に本形態においては、水溶性高分子に対して顔料が少ないため、水溶性高分子の沈み込みに比例して顔料も沈み込みやすくなり、印刷適性が更に低下する問題がある。水溶性高分子としてPAMを使用すると、得られる塗工紙の手肉感が高く、紙の腰が向上する利点があるが、PAMは澱粉と比べて原紙に沈み込みやすいため、用紙の平坦化効果が低い。   For this reason, in the water-soluble polymer, it is preferable to use at least one of starch and starch derivatives that do not sink into the base paper and easily stay on the surface. In particular, in this embodiment, since the pigment is less than the water-soluble polymer, the pigment is likely to sink in proportion to the sink of the water-soluble polymer, and there is a problem that printability is further deteriorated. The use of PAM as a water-soluble polymer has the advantage that the resulting coated paper has a high hand feeling and improves the stiffness of the paper. However, PAM is more likely to sink into the base paper than starch, so the paper can be flattened. Is low.

本形態の下塗り塗工層に用いる顔料は、製紙用途で一般に使用しているものであれば特に限定がなく、例えば、カオリンクレー、重質炭酸カルシウム、タルク、サチンホワイト、亜硫酸カルシウム、石膏、硫酸バリウム、ホワイトカーボン、焼成カオリン、構造化カオリン、珪藻土、炭酸マグネシウム、二酸化チタン、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛、酸化亜鉛、酸化マグネシウム、ベントナイト、セリサイト等の無機顔料を使用することができ、これらの中から1種又は2種以上を適宜選択して使用することができる。   The pigment used for the undercoat layer in this form is not particularly limited as long as it is generally used in papermaking applications. For example, kaolin clay, heavy calcium carbonate, talc, satin white, calcium sulfite, gypsum, sulfuric acid Inorganic pigments such as barium, white carbon, calcined kaolin, structured kaolin, diatomaceous earth, magnesium carbonate, titanium dioxide, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, zinc hydroxide, zinc oxide, magnesium oxide, bentonite, sericite These can be used, and one or more of them can be appropriately selected and used.

本形態においては、ポリスチレン樹脂微粒子、尿素ホルマリン樹脂微粒子、微小中空粒子、多孔質微粒子等の有機顔料も併用することができるが、高価であること、下塗り塗工剤の濃度が低下し、均一な塗工が得られないなどの問題があることから、含有しないことが好ましく、含有しても水溶性高分子に対して、5質量%以下とすることが好ましい。   In this embodiment, organic pigments such as polystyrene resin fine particles, urea formalin resin fine particles, fine hollow particles, and porous fine particles can be used in combination, but they are expensive, the concentration of the undercoat coating agent is reduced, and uniform. Since there is a problem that the coating cannot be obtained, it is preferably not contained, and even if contained, the content is preferably 5% by mass or less with respect to the water-soluble polymer.

顔料は、大粒径顔料を用いると、水溶性高分子の原紙への沈み込みに対する抵抗が大きく、原紙表面に留まりやすいとの利点がある。この点から、本形態の顔料は、粒子径10〜30μm、好ましくは10〜20μmの顔料(大粒径顔料)が、顔料全体の20〜60質量%、好ましくは40〜60質量%であると、好適なものとなる。粒子径が10μm未満の顔料は、原紙に沈み込みやすいため、他方、粒子径が30μmを上回る顔料は、塗工層表面の平坦性を低下させるため、いずれも印刷適性が低下するおそれがある。また、大粒径顔料の配合量が20質量%未満であると沈み込みが発生しやすく他方、大粒径顔料の配合量が60質量%を超えると塗工層表面の平坦化効果が低くなり、いずれも印刷適性が低下するため好ましくない。   When a pigment having a large particle size is used as the pigment, there is an advantage that the water-soluble polymer has a large resistance to sinking into the base paper and is likely to stay on the base paper surface. From this point, the pigment of this embodiment has a particle size of 10 to 30 μm, preferably 10 to 20 μm, and the pigment (large particle size pigment) is 20 to 60% by mass, preferably 40 to 60% by mass of the whole pigment. , Which is preferable. A pigment having a particle diameter of less than 10 μm is likely to sink into the base paper. On the other hand, a pigment having a particle diameter exceeding 30 μm decreases the flatness of the surface of the coating layer, so that the printability may be reduced. Moreover, if the blending amount of the large particle size pigment is less than 20% by mass, sinking is likely to occur. On the other hand, if the blending amount of the large particle size pigment exceeds 60% by mass, the effect of flattening the coating layer surface becomes low. , Both of which are not preferable because printability is lowered.

また、上記大粒径顔料としては、アスペクト比が3〜10と高扁平顔料が、特に原紙への沈み込み効果が高く、かつ、原紙の被覆性が良好であるため印刷適性の向上効果も高くなることから、好ましい。   Further, as the above-mentioned large particle size pigment, a high flat pigment having an aspect ratio of 3 to 10 has a particularly high sinking effect on the base paper, and also has a good effect of improving the printability due to the good coverage of the base paper. Therefore, it is preferable.

一方、上記のごとく大粒径顔料の配合量を20〜60質量%とした場合においては、塗工層表面の平坦化効果が高く、印刷適性は向上するものの、完全ではなく印刷物に若干の印刷ムラがあり、改善の余地があることが判った。そこで発明者等は鋭意検討を重ねた結果、大粒径顔料の配合量を上記範囲とするほか、粒子径0.1〜2.0μm、好ましくは0.5〜1.5μmの顔料(小粒径顔料)を、顔料全体の40〜80質量%、好ましくは40〜60質量%となるように配合すると、若干の印刷ムラをも解消することができることを見出した。この点、大粒径顔料の配合量が上記範囲であると、原紙への沈み込みが少なく被覆性が良好であるため原紙の平坦化効果が高いが、塗工層表面が大粒径顔料のみで覆われると、大粒径顔料由来の粗さを改善することができない。そこで、大粒径顔料由来の粗さを改善するために、より粒子径の小さい小粒径顔料を上記範囲内の配合量で併用することで、大粒径顔料由来の被覆性と、小粒子径顔料由来の更なる平坦性の向上効果が得られるのである。   On the other hand, when the blending amount of the large particle size pigment is 20 to 60% by mass as described above, the effect of flattening the surface of the coating layer is high and the printability is improved. There was unevenness and there was room for improvement. Accordingly, as a result of intensive studies, the inventors set the blending amount of the large particle size pigment within the above range, and a pigment (small particle size of 0.1 to 2.0 μm, preferably 0.5 to 1.5 μm). It has been found that when the (pigment diameter) is blended so as to be 40 to 80% by mass, preferably 40 to 60% by mass, based on the whole pigment, some printing unevenness can be eliminated. In this regard, if the blending amount of the large particle size pigment is in the above range, the coating layer surface has only a large particle size pigment, although there is little sinking into the base paper and the coverage is good, so the effect of flattening the base paper is high. If it is covered with, the roughness derived from the large particle size pigment cannot be improved. Therefore, in order to improve the roughness derived from the large particle size pigment, the coating property derived from the large particle size pigment and the small particle can be obtained by using the small particle size pigment having a smaller particle size in combination within the above range. A further flatness improvement effect derived from the diameter pigment can be obtained.

ここで、粒子径が0.1μm未満の顔料は、原紙に沈み込みやすいため、他方、粒子径が2.0μmを上回る顔料は、塗工層表面の平坦化効果が低いため、いずれも印刷適性を十分に向上させることができないおそれがある。また、小粒径顔料の配合量が40質量%未満であると平滑性の改善ができず、印刷適性が低下し、他方、小粒径顔料の配合量が80質量%を超えると、顔料の沈み込みが発生しやすく、印刷適性が低下する。   Here, pigments having a particle size of less than 0.1 μm are likely to sink into the base paper, while pigments having a particle size of more than 2.0 μm have a low flattening effect on the surface of the coating layer, and are therefore suitable for printing. May not be sufficiently improved. Further, when the blending amount of the small particle size pigment is less than 40% by mass, the smoothness cannot be improved, and the printability is deteriorated. On the other hand, when the blending amount of the small particle size pigment exceeds 80% by mass, Sinking is likely to occur and printability is reduced.

なお、大粒径顔料及び小粒径顔料の配合割合は、乾燥質量比で2:8〜6:4が好ましく、4:6〜6:4が特に好ましい。小粒径顔料の割合が2:8を超えても、原紙に沈み込む小粒径顔料が多くなるだけで、印刷適性の向上には繋がらないおそれがある。他方、小粒径顔料の割合が6:4を下回ると、小粒径顔料由来の印刷適性改善効果が得られにくくなる。   In addition, the blending ratio of the large particle size pigment and the small particle size pigment is preferably 2: 8 to 6: 4, particularly preferably 4: 6 to 6: 4, in terms of dry mass ratio. Even if the ratio of the small particle size pigment exceeds 2: 8, only a small amount of small particle size pigment sinks into the base paper, which may not lead to improvement in printability. On the other hand, when the ratio of the small particle size pigment is less than 6: 4, it becomes difficult to obtain the effect of improving the printability derived from the small particle size pigment.

また、顔料として、製紙スラッジから再生して得られた再生粒子、脱墨フロスから再生した再生粒子凝集体、シリカ被覆再生粒子凝集体を用いると、顔料由来の嵩高効果が高く、得られる塗工紙の嵩が向上する(密度が低下する)だけでなく、原紙への沈み込み防止効果も得られるため好ましい。再生粒子は、一般の顔料と異なり、粒子の形状が不定形であり、嵩高な顔料となっており、その不定形ゆえに水溶性高分子の原紙への沈み込みに対する抵抗が大きく、原紙表面に留まりやすい。再生粒子、再生粒子凝集体、シリカ被覆再生粒子凝集体は、大粒径顔料及び小粒径顔料のいずれとして使用しても良いが、その両方に使用することが好ましい。   In addition, when a regenerated particle obtained by regenerating from papermaking sludge, a regenerated particle aggregate regenerated from deinking floss, or a silica-coated regenerated particle agglomerate is used as the pigment, the bulk effect derived from the pigment is high and the resulting coating is obtained. This is preferable because not only the bulk of the paper is improved (the density is reduced), but also the effect of preventing sinking into the base paper is obtained. Unlike general pigments, regenerated particles have irregular shapes and bulky pigments, and because of their irregular shape, they have a high resistance to sinking water-soluble polymers into the base paper and remain on the base paper surface. Cheap. The regenerated particles, regenerated particle aggregates, and silica-coated regenerated particle aggregates may be used as either large particle size pigments or small particle size pigments, but are preferably used for both.

ここで、再生粒子、再生粒子凝集体、及び、シリカ被覆再生粒子凝集体の製造方法について説明する。   Here, a method for producing regenerated particles, regenerated particle aggregates, and silica-coated regenerated particle aggregates will be described.

a)製紙スラッジ由来の再生粒子
製紙スラッジ由来の再生粒子(製紙スラッジを焼却して得られた焼却灰を粉砕した白色顔料)としては、例えば、特開2002−167523号公報に記載のものを使用することができる。具体的には、例えば、製紙スラッジを直径3〜10mmの紐状に押出成形し、長さ8〜10cmにカットし、次いでロータリーキルンで500〜1000℃で焼却し、この焼却により得た焼却灰を乾式粉砕、湿式粉砕の順で粉砕して得た、平均粒径0.1〜40μmの白色顔料を使用することができる。製紙スラッジ由来の再生粒子の品質としては、例えば、白色度(粉体白色度計((株)ケット科学研究所製、形式C−100))が60%以上であり、硬度(プラスチックワイヤー摩耗度(日本フィルコン製、3時間))が100mg未満のものを使用することができる。
a) Recycled particles derived from paper sludge Recycled particles derived from paper sludge (white pigment obtained by pulverizing incinerated ash obtained by incineration of paper sludge), for example, those described in JP-A-2002-167523 can do. Specifically, for example, paper sludge is extruded into a string shape having a diameter of 3 to 10 mm, cut to a length of 8 to 10 cm, and then incinerated at 500 to 1000 ° C. with a rotary kiln. A white pigment having an average particle size of 0.1 to 40 μm obtained by pulverization in the order of dry pulverization and wet pulverization can be used. As the quality of the regenerated particles derived from papermaking sludge, for example, the whiteness (powder whiteness meter (manufactured by Kett Scientific Laboratory, type C-100)) is 60% or more, and the hardness (plastic wire wear degree) (Nippon Filcon, 3 hours)) of less than 100 mg can be used.

b)脱墨フロス由来の再生粒子凝集体
脱墨フロス由来の再生粒子(古紙処理工程から排出される脱墨フロスを主原料とする製紙スラッジを脱水、乾燥、焼成及び粉砕工程を経ることにより得られ、焼成工程で凝集させ、粒子中にカルシウム、ケイ素及びアルミニウムの3成分を含有する再生粒子)としては、例えば、特開2007−99613号公報や、特開2007−100262号公報に記載のものを使用することができる。具体的には、例えば、水分率95〜98質量%程度の脱墨フロスに凝集剤を加え、50〜60質量%程度まで脱水して、脱水物を熱風乾燥・分級した後、450〜650℃の範囲で、未燃率が10質量%以上、15質量%未満となるよう焼成して凝集させる。焼成した無機粒子凝集体を、一次粒子が平均粒子径0.01〜0.1μm、この一次粒子が凝集した二次粒子が平均粒子径0.1〜40μmとなるよう粉砕して得られた白色顔料を使用することができる。脱墨フロス由来の再生粒子の品質としては、例えば、吸油量が30〜100ml/100gである。また、コールターカウンター法による粒度分布の微分曲線における平均粒子径のピーク高さを30%以上に調整し、さらには原料スラッジ中のカルシウム、シリカ及びアルミニウムを、酸化物換算で30〜82:9〜35:9〜35の質量割合に調整することで、無機粒子凝集体の細孔容積を0.15〜0.60cc/g、細孔表面積を10〜25m2/g、細孔半径を300〜1000オングストロームに調整した白色顔料を使用することもできる。
b) Regenerated particle agglomerates derived from deinked floss Regenerated particles derived from deinked floss (obtained by dehydrating, drying, firing and crushing papermaking sludge made mainly from deinked floss discharged from the waste paper processing step) Examples of regenerated particles that are agglomerated in the firing step and contain three components of calcium, silicon, and aluminum in the particles) are, for example, those described in JP-A 2007-99613 and JP-A 2007-1000026 Can be used. Specifically, for example, a flocculant is added to deinked floss having a moisture content of about 95 to 98% by mass, dehydrated to about 50 to 60% by mass, and the dehydrated product is dried with hot air and classified, and then 450 to 650 ° C. In such a range, it is fired and agglomerated so that the unburned ratio becomes 10 mass% or more and less than 15 mass%. White particles obtained by pulverizing the calcined inorganic particle aggregate so that the primary particles have an average particle diameter of 0.01 to 0.1 μm and the secondary particles in which the primary particles have aggregated have an average particle diameter of 0.1 to 40 μm. Pigments can be used. As the quality of the regenerated particles derived from the deinking floss, for example, the oil absorption is 30 to 100 ml / 100 g. Moreover, the peak height of the average particle diameter in the differential curve of the particle size distribution by the Coulter counter method is adjusted to 30% or more, and furthermore, calcium, silica and aluminum in the raw material sludge are converted into oxides in an amount of 30 to 82: 9 to By adjusting the mass ratio to 35: 9 to 35, the pore volume of the inorganic particle aggregate is 0.15 to 0.60 cc / g, the pore surface area is 10 to 25 m 2 / g, and the pore radius is 300 to White pigments adjusted to 1000 angstroms can also be used.

填料の品質においては、製紙スラッジ由来の再生粒子よりも脱墨フロス由来の再生粒子の方が好ましい。製紙スラッジには脱墨フロス以外に、製紙排液を処理した汚泥や重量異物が含まれるため、焼成ムラが発生し易く、均一に焼成できず、未焼成や過焼成による異物が発生して、得られる塗工紙の夾雑物の増加や、不透明度の低下が発生し易くなる。   In terms of filler quality, regenerated particles derived from deinked floss are preferred over regenerated particles derived from papermaking sludge. In addition to deinking floss, papermaking sludge contains sludge and heavy foreign matter processed from papermaking wastewater, so firing unevenness is likely to occur, it cannot be uniformly fired, and foreign matter due to unfired or overfired occurs, Increase in the amount of impurities in the coated paper and reduction in opacity are likely to occur.

再生粒子は、製紙スラッジ又は脱墨フロスを焼成して得られる循環使用が可能なものであるので、廃棄物としての埋立等の処分が不要であり、環境負荷の低減と、省資源化に大きく貢献するものである。また、原料が古紙処理工程で生じる製紙スラッジ又は脱墨フロスであるので、安価であり、新たな天然無機鉱物の使用量を抑えることができ、製造コストが充分に削減されるという利点がある。   Recycled particles can be recycled by baking paper sludge or deinked floss, so there is no need to dispose of landfills as waste, greatly reducing environmental impact and saving resources. It contributes. Further, since the raw material is papermaking sludge or deinking floss generated in the used paper processing step, there is an advantage that it is inexpensive, the amount of new natural inorganic mineral used can be suppressed, and the manufacturing cost is sufficiently reduced.

c)シリカ被覆再生粒子
シリカ被覆再生粒子としては、例えば、特開2007−146354号公報や、特開2007−186800号公報に記載のものを使用することができる。具体的には、例えば、水分率95〜98%に脱水した脱墨フロスを、更に40%〜70%に脱水した後、100〜200℃の熱風で、水分率が2〜20質量%となるように乾燥する。乾燥物は、粒子径355〜2000μmのものが70質量%以上となるように調整する。乾燥物は510〜750℃の範囲で焼成して凝集させ、未燃分を調整した後、微細粒化し、一次粒子が平均粒子径0.01〜0.1μm、この一次粒子が凝集した二次粒子が平均粒子径0.1〜40μmとなるよう調整し、再生粒子凝集体を得る。この再生粒子凝集体は、コールターカウンター法による粒度分布の微分曲線における平均粒子径のピーク高さを30%以上に調整し、さらには脱墨フロス中のカルシウム、ケイ素及びアルミニウムを、酸化物換算で30〜82:9〜35:9〜35の質量割合に調整することで、無機粒子凝集体の細孔容積を0.15〜0.60cc/g、細孔表面積を10〜25m2/g、細孔半径を300〜1000オングストロームに調整した白色顔料とすることが好ましい。この再生粒子凝集体を珪酸アルカリ水溶液に添加・分散しスラリーを調製した後に加熱攪拌しながら、液温70〜100℃で硫酸、塩酸、硝酸などの鉱酸の希釈液を添加し、シリカゾルを生成させ、最終反応液のPHを8.0〜11.0の範囲に調整することにより、再生粒子凝集体表面に粒子径10〜20nmのシリカゾル粒子を生成させて得られた白色顔料を使用できる。このシリカ被覆再生粒子は、カルシウム、ケイ素及びアルミニウムを、酸化物換算で30〜62:29〜55:9〜35の質量割合とすることで、シリカ析出効果による吸油性、不透明性を向上させることができる。シリカ被覆再生粒子の品質としては、例えば、吸油量が30〜100ml/100gである。
c) Silica-coated regenerated particles As silica-coated regenerated particles, for example, those described in Japanese Patent Application Laid-Open No. 2007-146354 and Japanese Patent Application Laid-Open No. 2007-186800 can be used. Specifically, for example, after deinking floss dehydrated to a moisture content of 95 to 98% is further dehydrated to 40% to 70%, the moisture content becomes 2 to 20 mass% with hot air at 100 to 200 ° C. To dry. The dried product is adjusted so that the particle size of 355 to 2000 μm is 70% by mass or more. The dried product is baked and agglomerated in the range of 510 to 750 ° C., and after adjusting the unburned matter, it is finely pulverized, the primary particles have an average particle diameter of 0.01 to 0.1 μm, and the primary particles are agglomerated secondary. The particles are adjusted so as to have an average particle diameter of 0.1 to 40 μm to obtain a regenerated particle aggregate. In this regenerated particle aggregate, the peak height of the average particle diameter in the differential curve of the particle size distribution by the Coulter counter method is adjusted to 30% or more, and furthermore, calcium, silicon and aluminum in the deinking floss are converted into oxides. By adjusting to a mass ratio of 30 to 82: 9 to 35: 9 to 35, the pore volume of the inorganic particle aggregate is 0.15 to 0.60 cc / g, the pore surface area is 10 to 25 m 2 / g, A white pigment having a pore radius adjusted to 300 to 1000 angstroms is preferred. This regenerated particle aggregate is added to and dispersed in an aqueous alkali silicate solution, and a slurry is prepared. Then, while heating and stirring, a diluted solution of mineral acid such as sulfuric acid, hydrochloric acid, nitric acid is added at a liquid temperature of 70 to 100 ° C. to produce a silica sol. By adjusting the pH of the final reaction solution to a range of 8.0 to 11.0, a white pigment obtained by generating silica sol particles having a particle diameter of 10 to 20 nm on the surface of the regenerated particle aggregate can be used. This silica-coated regenerated particles improve the oil absorption and opacity due to the silica precipitation effect by making calcium, silicon and aluminum into a mass ratio of 30 to 62:29 to 55: 9 to 35 in terms of oxides. Can do. As the quality of the silica-coated regenerated particles, for example, the oil absorption is 30 to 100 ml / 100 g.

シリカ被覆再生粒子は、湿式粉砕機等公知の粉砕機で、平均粒子径を0.1〜40μmに調整することが好ましく、粒子径が0.1〜40μmの割合を少なくとも80%以上にすることがより好ましい。平均粒子径が0.1μmを下回ると、顔料が原紙に沈み込み易く、印刷適性が低下するため好ましくない。   The silica-coated regenerated particles are preferably adjusted with a known pulverizer such as a wet pulverizer to an average particle size of 0.1 to 40 μm, and the ratio of the particle size of 0.1 to 40 μm is at least 80% or more. Is more preferable. When the average particle diameter is less than 0.1 μm, the pigment is liable to sink into the base paper and the printability is lowered, which is not preferable.

シリカ被覆再生粒子は、循環使用における古紙処理工程において、水酸化ナトリウムと反応させて緩衝剤や漂白助剤として製紙用原料、再生粒子の循環使用にも寄与させることができる。また、かかるシリカ被覆再生粒子を顔料として使用した場合には、シリカで被覆していない再生粒子を用いた場合よりもさらに、印刷適性、手肉感、インク乾燥性、インク吸収ムラ、嵩高性といった効果をより向上させることができる。   Silica-coated regenerated particles can be made to react with sodium hydroxide in the used paper processing step for recycle use and contribute to recycle use of the raw material for papermaking and recycle particles as a buffering agent and bleaching aid. Further, when such silica-coated regenerated particles are used as a pigment, effects such as printability, hand feeling, ink drying property, ink absorption unevenness, and bulkiness are further increased than when regenerated particles not coated with silica are used. Can be further improved.

以上のように、顔料の配合量が、水溶性高分子の配合量と同量か、少量とされた塗料を下塗り塗工層に用いることで、塗工量が少なくても印刷適性に優れる塗工紙が得られる。特に、水溶性高分子として澱粉及び澱粉誘導体の少なくとも一方を使用し、大粒径顔料の配合量を上記範囲とするのが好ましく、小粒径顔料の配合量を上記範囲とするのがより好ましく、顔料として製紙スラッジから再生した再生粒子、脱墨フロスから再生した再生粒子凝集体、シリカ被覆再生粒子凝集体を使用することが、特に好ましい。   As described above, a coating with a pigment content equal to or less than that of the water-soluble polymer is used for the undercoat coating layer, so that a coating having excellent printability even with a small coating amount. Work paper is obtained. In particular, it is preferable to use at least one of starch and starch derivatives as the water-soluble polymer, and the blending amount of the large particle pigment is preferably in the above range, and the blending amount of the small particle pigment is more preferably in the above range. It is particularly preferable to use regenerated particles regenerated from paper sludge, regenerated particle aggregates regenerated from deinking floss, and silica-coated regenerated particle aggregates as pigments.

本形態においては、上記構成以外にも、塗料の沈み込みを更に防止するために、塗料に増粘効果を付与できる保水剤(保水性を有する高分子化合物)を併用することが好ましい。   In the present embodiment, in addition to the above configuration, it is preferable to use a water retention agent (polymer compound having water retention property) that can impart a thickening effect to the paint in order to further prevent the paint from sinking.

保水剤としては、従来一般に製紙用途で使用されているものを使用することができる。例えば、澱粉系、セルロース系、ヒアルロン酸系、ポリビニルアルコール系、アクリル系、アクリルアミド系のいずれをも使用することができる。この中でも、粘度を向上させ塗料の原紙への沈み込みを防止する効果が高い、セルロース系、アクリル系を用いることが好ましい。さらには、カルボキシメチルセルロースまたはアクリル酸共重合体を用いることがより好ましく、特にアクリル酸とメタクリル酸の共重合体が、後述するフィルム転写型ロールコーターにおいて、塗料の沈み込みを防止する効果が高く、低塗工量においても印刷適性の向上効果が高いため好ましい。   As the water retention agent, those conventionally used for papermaking can be used. For example, any of starch, cellulose, hyaluronic acid, polyvinyl alcohol, acrylic, and acrylamide can be used. Among these, it is preferable to use a cellulose type or an acrylic type which has a high effect of improving the viscosity and preventing the paint from sinking into the base paper. Furthermore, it is more preferable to use carboxymethylcellulose or an acrylic acid copolymer, and in particular, a copolymer of acrylic acid and methacrylic acid has a high effect of preventing the coating from sinking in a film transfer type roll coater described later, Even at a low coating amount, the effect of improving the printability is high, which is preferable.

保水剤の含有量は、水溶性高分子に対して0.1〜1.0質量%が好ましく、0.3〜0.7質量%がより好ましい。0.1質量%を下回ると、塗料の沈み込みが多くなるため、他方、1.0質量%を上回ると、増粘しすぎて塗工層が均一にならないため、いずれも印刷適性が低下するおそれがある。   The content of the water retention agent is preferably 0.1 to 1.0% by mass, and more preferably 0.3 to 0.7% by mass with respect to the water-soluble polymer. If the amount is less than 0.1% by mass, the sinking of the coating increases. On the other hand, if the amount exceeds 1.0% by mass, the coating layer is not uniform because of excessive thickening. There is a fear.

上記の如く、水溶性高分子を主体とする塗工層に、前記の粒径特性を有する顔料を組み合わせて使用することで、印刷適性の向上効果が高くなるが、さらに、前記の保水剤を併用することで、原紙への塗料の沈み込みをさらに防止でき、印刷適性の向上効果が特に高くなる。   As described above, the use of a pigment having the above particle size characteristics in combination with a coating layer mainly composed of a water-soluble polymer increases the effect of improving printability. By using in combination, it is possible to further prevent the paint from sinking into the base paper, and the effect of improving the printability is particularly high.

なお、前記水溶性高分子化合物、顔料、保水剤の他にも、例えば、耐水化や表面強度向上を目的とした紙力増強剤、サイズ性付与を目的とした外添サイズ剤等を適宜配合することができる。   In addition to the water-soluble polymer compound, the pigment, and the water retention agent, for example, a paper strength enhancer for the purpose of improving water resistance and improving the surface strength, an externally added sizing agent for the purpose of imparting sizing properties, etc. can do.

塗料を調製する方法には特に限定がなく、水溶性高分子化合物、顔料、保水剤や、必要に応じて紙力増強剤、外添サイズ剤等の各種助剤の配合割合を適宜調整し、適切な温度にて均一な組成となるように撹拌混合すればよい。また、塗料の固形分濃度は特に限定されるものではなく、塗工量や塗工速度といった塗工条件に応じて適宜調整することが好ましい。   There is no particular limitation on the method of preparing the paint, water-soluble polymer compounds, pigments, water retention agents, and optionally adjusting the blending ratio of various auxiliary agents such as paper strength enhancer and external sizing agent, What is necessary is just to stir and mix so that it may become a uniform composition at appropriate temperature. Further, the solid content concentration of the coating is not particularly limited, and it is preferable to appropriately adjust it according to coating conditions such as a coating amount and a coating speed.

前記水溶性高分子化合物を主成分とする塗料は、例えば、2ロールサイズプレスコーターやゲートロールコーター(GR)、ブレードメタリングサイズプレスコーター、ロッドメタリングサイズプレスコーター(RMSP)、シムサイザー、JFサイザー等のフィルム転写型ロールコーター等の塗工機によって、原紙の少なくとも片面に下塗り塗工することができる。特に、より被覆性が良好なフィルム転写型ロールコーター(ロッドメタリングサイズプレスコーター、シムサイザー、JFサイザー)を用いると、より低塗工量で被覆性が高いため印刷適性が高く、より軽量な塗工紙を得られるため好ましい。   Examples of the paint mainly composed of the water-soluble polymer compound include a two-roll size press coater, a gate roll coater (GR), a blade metering size press coater, a rod metering size press coater (RMSP), a shim sizer, and a JF sizer. Undercoating can be performed on at least one side of the base paper by a coating machine such as a film transfer type roll coater. In particular, when a film transfer type roll coater (rod metal ring size press coater, shim sizer, JF sizer) with better coverage is used, the coatability is higher and the coatability is higher because the coatability is lower and the coatability is higher. This is preferable because it provides a processed paper.

前記下塗り塗工層は、塗料を、片面あたり0.1g/m2以上、さらには0.3g/m2以上、特に0.5g/m2以上の塗工量で塗工して形成されることが好ましく、また片面あたり5.0g/m2以下、さらには3.0g/m2以下、特に1.0g/m2以下の塗工量で塗工して形成されることが好ましい。塗工量が0.1g/m2未満では、原紙表面の被覆性が悪く、白紙光沢度や印刷適性が低下する恐れがあり、逆に塗工量が5.0g/m2を超えると、塗工液の高濃度化が必要となり、粘度上昇により均一な塗工が困難となる恐れがあり、印刷品質が低下するため好ましくない。また、塗工量が5.0g/m2を超えると、緊度が低下して手肉感を損なう。 The undercoat coating layer is formed by coating a coating material with a coating amount of 0.1 g / m 2 or more per side, further 0.3 g / m 2 or more, particularly 0.5 g / m 2 or more. it is preferable, also less per side 5.0 g / m 2, more 3.0 g / m 2 or less, is preferably formed in particular coated at a coat weight of 1.0 g / m 2 or less. When the coating amount is less than 0.1 g / m 2 , the covering property of the base paper surface is poor, and the glossiness of the white paper and the printability may be reduced. Conversely, when the coating amount exceeds 5.0 g / m 2 , A high concentration of the coating liquid is required, and uniform coating may be difficult due to an increase in viscosity, which is not preferable because print quality is deteriorated. On the other hand, when the coating amount exceeds 5.0 g / m 2 , the tightness is lowered and the hand feeling is impaired.

こうして得られた下塗り塗工紙は、必要に応じてカレンダー処理等の平坦化を施すことができる。カレンダーの線圧は、得られる塗工紙の手肉感の低下を防止することを考慮して、10〜50kN/m、さらには20〜30kN/mであることが好ましい。プレカレンダーでの線圧が10kN/mを下回ると平坦化効果が低く、印刷適性が低下する恐れがあり、逆に50kN/mを超えると、平坦化効果が頭打ちになるだけでなく、引張強度や引裂強度、嵩高性が低下する可能性がある。   The undercoat coated paper thus obtained can be subjected to flattening such as calendaring as necessary. The linear pressure of the calendar is preferably 10 to 50 kN / m, more preferably 20 to 30 kN / m, in consideration of preventing a decrease in hand feeling of the coated paper obtained. If the linear pressure in the pre-calendar is less than 10 kN / m, the flattening effect is low, and printability may be reduced. On the other hand, if the linear pressure exceeds 50 kN / m, not only the flattening effect reaches a peak, but also the tensile strength. In addition, tear strength and bulkiness may be reduced.

また、平坦化処理の処理温度(ロール温度)は、50〜90℃、さらには60〜90℃であることが好ましい。処理温度が50℃を下回ると平坦化効果が低くなり、逆に90℃を超えると、繊維焼けが発生し、白色度が低下するだけでなく、繊維が傷みやすく、引張強度や引裂強度が低下するため好ましくない。   Moreover, it is preferable that the processing temperature (roll temperature) of a planarization process is 50-90 degreeC, Furthermore, it is preferable that it is 60-90 degreeC. When the treatment temperature is lower than 50 ° C, the flattening effect is reduced. Conversely, when the treatment temperature is higher than 90 ° C, the fiber is burnt and not only the whiteness is lowered but also the fiber is easily damaged, and the tensile strength and tear strength are reduced. Therefore, it is not preferable.

上記の如く、塗工液の組成に加えて、フィルム転写型ロールコーターを用い、適切な塗工量を塗布し、適切なカレンダー条件で平坦化することで、後述する上塗り層の塗工量が少なくても、印刷適性が高い塗工紙が得られる。   As described above, in addition to the composition of the coating solution, a film transfer type roll coater is used, and an appropriate coating amount is applied and flattened under an appropriate calendar condition, so that the coating amount of an overcoat layer described later can be reduced. At least, a coated paper with high printability can be obtained.

前記のようにして得られた下塗り塗工紙には、更に上塗り塗工層として、顔料および接着剤からなる塗工層を設ける。   The undercoating paper obtained as described above is further provided with a coating layer comprising a pigment and an adhesive as an overcoating layer.

上塗り塗工を行う前に、前述のカレンダー処理(プレカレンダー処理)が施されることが好ましい。プレカレンダー処理により、下塗り塗工層の表面を平坦化できるだけでなく、上塗り塗工層表面の平坦性を向上できる利点があり、より低塗工量であっても印刷適性が良好となり、カレンダーのニップ圧を低減できるため、嵩高な塗工紙が得られる。   It is preferable that the calendar process (pre-calendar process) is performed before the top coat is applied. The pre-calendar treatment has the advantage of not only flattening the surface of the undercoat coating layer, but also improving the flatness of the surface of the topcoat coating layer. The printability is improved even with a lower coating amount. Since the nip pressure can be reduced, a bulky coated paper can be obtained.

次に、前記下塗り塗工層が形成され、好ましくはプレカレンダーにて平坦化処理が施された原紙の片面又は両面に、顔料と接着剤とを主成分とする上塗り塗工剤を塗工し、顔料塗工層を形成する。   Next, the undercoat coating layer is formed, and preferably, on one side or both sides of the base paper that has been flattened by a pre-calender, an overcoat coating agent mainly composed of a pigment and an adhesive is applied. Then, a pigment coating layer is formed.

本形態においては、上塗り塗工層の顔料として、カオリンクレーと重質炭酸カルシウムとが、10:90以上、さらには20:80以上(カオリンクレー:重質炭酸カルシウム(質量比))の割合で含まれることが好ましく、また60:40以下、さらには50:50以下(カオリンクレー:重質炭酸カルシウム(質量比))の割合で含まれることが好ましい。カオリンクレーの割合が前記下限値を下回ると、塗工層の平坦性が出難く、逆にカオリンクレーの割合が前記上限値を上回ると、塗料粘度が上がり、固形分を下げる必要があるため、印刷品質を損なう。   In this embodiment, kaolin clay and heavy calcium carbonate are used as a pigment for the top coat layer in a ratio of 10:90 or more, further 20:80 or more (kaolin clay: heavy calcium carbonate (mass ratio)). Preferably, it is contained in a ratio of 60:40 or less, more preferably 50:50 or less (kaolin clay: heavy calcium carbonate (mass ratio)). When the proportion of kaolin clay is below the lower limit, it is difficult to achieve flatness of the coating layer, and conversely, when the proportion of kaolin clay exceeds the upper limit, it is necessary to increase the viscosity of the paint and lower the solid content. Impair print quality.

なお、例えば前記のごとき割合でカオリンクレーと重質炭酸カルシウムとを顔料として配合した場合、後述する平坦化処理の条件により、グロス調、ダル調及びマット調の塗工紙のいずれをも得ることができる。しかしながら、グロス調の塗工紙であれば、充分に平坦化することで目標の光沢度および印刷適性を得ることができるが、マット調およびダル調塗工紙においては、平坦化しすぎると光沢が出すぎて、マット調およびダル調塗工紙の光沢の範囲から外れる問題がある。そのためマット調およびダル調、特にダル調塗工紙においては、必要以上の平坦化を行わずに印刷品質を向上させるために高塗工量にしており、嵩高塗工紙が得られにくい傾向にある。本発明は、これら従来のマット調およびダル調塗工紙と比べて、低塗工量でも高い印刷品質が得られるため、特に好ましい。   In addition, for example, when kaolin clay and heavy calcium carbonate are blended as pigments at the ratio as described above, it is possible to obtain any of glossy, dull and matte coated paper depending on the conditions of the flattening treatment described later. Can do. However, with glossy coated paper, the target glossiness and printability can be obtained by sufficiently flattening, but with matte and dull coated paper, the gloss becomes too flat There is a problem that it is too far out of the gloss range of matte and dull-coated paper. For this reason, matte and dull tones, especially dull-tone coated paper, have a high coating amount in order to improve printing quality without performing flattening more than necessary, and tend to be difficult to obtain bulky coated paper. is there. The present invention is particularly preferable because high printing quality can be obtained even with a low coating amount, as compared with these conventional matte and dull tone coated papers.

グロス調塗工紙においては、白紙光沢度を高くする必要があるため高ニップ圧で平坦化する必要があり、手肉感の低下が大きくなり易い。これに対してダル調塗工紙においては、グロス調塗工紙と比べて低ニップ圧で平坦化処理するため手肉感があり、かつ、白紙光沢度が低いため印刷情報の視認性に優れている。   In glossy coated paper, since it is necessary to increase the glossiness of the blank paper, it is necessary to flatten it with a high nip pressure, and the reduction in hand feeling tends to be large. Dull-tone coated paper, on the other hand, has a hand feeling because it is flattened at a low nip pressure compared to glossy-coated paper, and has a low blank paper gloss level, so it has excellent print information visibility. Yes.

また、マット調塗工紙においては、低ニップ圧で平坦化するため、紙表面の平滑性が低く、印刷適性が低くなり、見栄えのよい紙となり難い。これに対してダル調塗工紙の場合、適度なニップ圧で平坦化することで、嵩高性を維持したまま塗工層表面の平滑性を高くできるため、マット調のような印刷適性の低下や印刷ムラが起こらず、高級印刷物に好適な塗工紙となるという利点がある。したがって、ダル調塗工紙は、グロス調塗工紙及びマット調塗工紙の弱点を補完した、高級感のある塗工紙である。   In addition, since matte coated paper is flattened with a low nip pressure, the smoothness of the paper surface is low, printability is low, and it is difficult to make a good-looking paper. On the other hand, in the case of dull-coated paper, it is possible to increase the smoothness of the coating layer surface while maintaining bulkiness by flattening with an appropriate nip pressure. There is an advantage that the coated paper is suitable for high-quality printed matter without causing printing unevenness. Therefore, the dull-tone coated paper is a high-quality coated paper that complements the weak points of the gloss-tone coated paper and the matte-coated paper.

なお、本明細書においてダル調塗工紙とは、JIS P 8142:2005に記載の「紙及び板紙−75度鏡面光沢度の測定方法」に準拠して測定した白紙光沢度が20〜40%の塗工紙をいう。   In addition, in this specification, the dull tone coated paper means a white paper glossiness of 20 to 40% measured according to “Paper and paperboard—Measurement method of 75-degree specular gloss” described in JIS P 8142: 2005. This means coated paper.

顔料と共に上塗り塗工剤に配合される接着剤の種類には特に限定がないが、例えば、カゼイン、大豆蛋白等の蛋白質類;スチレン−ブタジエン共重合体ラテックス、メチルメタクリレート−ブタジエン共重合体ラテックス、スチレン−メチルメタクリレート−ブタジエン共重合体ラテックス等の共役ジエン系ラテックス、アクリル酸エステル及び/又はメタクリル酸エステルの重合体ラテックス若しくは共重合体ラテックス等のアクリル系ラテックス、エチレン−酢酸ビニル重合体ラテックス等のビニル系ラテックス、あるいはこれらの各種共重合体ラテックスをカルボキシル基等の官能基含有単量体で変性したアルカリ部分溶解性又は非溶解性のラテックス等のラテックス類;ポリビニルアルコール、オレフィン−無水マレイン酸樹脂、メラミン樹脂、尿素樹脂、ウレタン樹脂等の合成樹脂系接着剤;酸化澱粉、陽性化澱粉、エステル化澱粉、デキストリン等の澱粉類;カルボキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体等の、通常の塗工紙に用いられる接着剤が例示され、これらの中から1種又は2種以上を適宜選択して使用することができる。   There are no particular limitations on the type of adhesive blended into the topcoat coating agent together with the pigment, for example, proteins such as casein and soybean protein; styrene-butadiene copolymer latex, methyl methacrylate-butadiene copolymer latex, Conjugated diene latex such as styrene-methyl methacrylate-butadiene copolymer latex, acrylic latex such as acrylic acid ester and / or methacrylic acid ester polymer latex or copolymer latex, ethylene-vinyl acetate polymer latex, etc. Vinyl-based latex, or latexes such as alkali partially soluble or insoluble latex obtained by modifying these various copolymer latexes with a functional group-containing monomer such as a carboxyl group; polyvinyl alcohol, olefin-maleic anhydride resin , Me Synthetic resin adhesives such as min resin, urea resin and urethane resin; starches such as oxidized starch, positive starch, esterified starch and dextrin; ordinary coated paper such as cellulose derivatives such as carboxymethyl cellulose and hydroxyethyl cellulose Adhesives used in the above are exemplified, and one or more of them can be appropriately selected and used.

これらの接着剤の中でも、ラテックス類と澱粉類とを併用すると、カラーの粘度が向上するため、後述するフィルム転写型ロールコーターを用いた場合、上塗り塗料の転写性が高くなるため好ましい。また、澱粉を加えることで、紙の腰を向上させる効果があり、手肉感の低下を最小限に抑えることができる。特に、スチレン−ブタジエン共重合体ラテックスと酸化澱粉とを併用すると、ラテックスの成膜性由来の印刷適性の向上効果と、酸化澱粉由来の手肉感の向上効果の相乗効果が得られ、特に手肉感と印刷品質に優れた塗工紙が得られる。   Among these adhesives, when latexes and starches are used in combination, the viscosity of the color is improved. Therefore, when a film transfer type roll coater described later is used, the transferability of the top coating is increased, which is preferable. Moreover, the addition of starch has the effect of improving the waist of the paper, and the reduction in hand feeling can be minimized. In particular, when a styrene-butadiene copolymer latex and oxidized starch are used in combination, a synergistic effect of improving the printability derived from the film-forming property of the latex and improving the hand feeling derived from the oxidized starch is obtained. And coated paper with excellent print quality.

ラテックス類と澱粉類とを併用する場合、両者の割合(ラテックス類:澱粉類(質量比))が、4:1以上、さらには3:1以上となるように調整することが好ましく、また2:1以下となるように調整することが好ましい。澱粉類の割合が前記下限値を下回ると、後述するフィルム転写型ロールコーターでの上塗り塗料の転写性が悪化し、逆に澱粉類の割合が前記上限値を上回ると、塗工層の平坦性が低下し、印刷品質が悪化するため好ましくない。   When latexes and starches are used in combination, it is preferable to adjust the ratio of the two (latexes: starches (mass ratio)) to 4: 1 or more, further 3: 1 or more. It is preferable to adjust so that it may become 1 or less. When the ratio of starch is below the lower limit, the transferability of the top coating with a film transfer type roll coater described later deteriorates. Conversely, when the ratio of starch exceeds the upper limit, the flatness of the coating layer Is unfavorable because the printing quality deteriorates and the print quality deteriorates.

またラテックス類と澱粉類とを併用する場合、これらラテックス類及び澱粉類が、全顔料100質量部に対して合計で5質量部以上、さらには8質量部以上含まれていることが好ましく、また15質量部以下、さらには12質量部以下含まれていることが好ましい。ラテックス類と澱粉類との合計量が前記下限値を下回ると、表面強度や湿潤紙力が低く、印刷時に紙ムケが発生し、印刷品質が低下する。逆にラテックス類と澱粉類との合計量が前記上限値を上回ると、塗料粘度が上がり印刷品質が低下する。   When latexes and starches are used in combination, these latexes and starches are preferably contained in a total of 5 parts by mass or more, more preferably 8 parts by mass or more based on 100 parts by mass of the total pigments. It is preferably contained in an amount of 15 parts by mass or less, and more preferably 12 parts by mass or less. When the total amount of latexes and starches is less than the lower limit, the surface strength and wet paper strength are low, and paper scumming occurs at the time of printing, resulting in a reduction in printing quality. On the other hand, when the total amount of latexes and starches exceeds the upper limit, the viscosity of the coating increases and the printing quality decreases.

なお、ラテックス類としては、平均粒子径が90〜130μm、さらには90〜110μmのものを使用することが好ましい。ラテックス類の平均粒子径が90μm未満の場合、原紙層へのバインダー成分の沈み込みが発生し、印刷品質が低下する。逆にラテックス類の平均粒子径が130μmを超えると、塗工層強度の低下が発生し、印刷品質が低下する。   In addition, as latex, it is preferable to use a thing with an average particle diameter of 90-130 micrometers, and also 90-110 micrometers. When the average particle size of the latex is less than 90 μm, the binder component sinks into the base paper layer, and the print quality is deteriorated. On the other hand, when the average particle size of the latex exceeds 130 μm, the coating layer strength is lowered and the printing quality is lowered.

また、上塗り塗工剤には、前記顔料及び接着剤の他にも、例えば、蛍光増白剤や蛍光増白剤の定着剤、消泡剤、離型剤、着色剤、保水剤等の、通常使用される各種助剤を適宜配合することができる。   In addition to the pigments and adhesives, the top coating agent includes, for example, a fluorescent whitening agent and a fluorescent whitening agent fixing agent, an antifoaming agent, a release agent, a coloring agent, a water retention agent, and the like. Various auxiliary agents usually used can be appropriately blended.

上塗り塗工剤を調製する方法には特に限定がなく、顔料及び接着剤や、必要に応じて各種助剤の配合割合を適宜調整し、適切な温度にて均一な組成となるように撹拌混合すればよい。また上塗り塗工剤の固形分濃度は特に限定されるものではなく、塗工量や塗工速度といった塗工条件に応じて適宜調整することが好ましい。   There is no particular limitation on the method for preparing the top coating agent, and the mixing ratio of pigments and adhesives and various auxiliary agents as necessary is adjusted as appropriate, and the mixture is stirred and mixed at an appropriate temperature so as to obtain a uniform composition. do it. Further, the solid content concentration of the topcoat coating agent is not particularly limited, and it is preferable to adjust appropriately according to coating conditions such as a coating amount and a coating speed.

原紙の少なくとも片面への上塗り塗工剤の塗工は、例えば、複数段階、通常はプレドライヤーパートとアフタードライヤーパートとの2段階で行われるドライヤーパートの間のコーターパートにおいて行われることが好ましい。このコーターパートにおいて、フィルム転写ロール塗工、特にロッドメタリングサイズプレスを設けたオンマシンコーター又はオフマシンコーターによって、好ましくは前記下塗り塗工層上に、上塗り塗工剤が塗工される。塗工方法は特に限定されないが、より低塗工量で均一な被覆性が得られる、フィルム転写型ロールコーターが好ましい。   It is preferable that the top coat coating agent is applied to at least one side of the base paper, for example, in a coater part between dryer parts which is performed in a plurality of stages, usually two stages of a pre-dryer part and an after dryer part. In this coater part, the topcoat coating agent is preferably applied onto the undercoat coating layer by film transfer roll coating, particularly by an on-machine coater or an off-machine coater provided with a rod metering size press. The coating method is not particularly limited, but a film transfer type roll coater capable of obtaining uniform coverage with a lower coating amount is preferable.

また、本形態においては、オンマシンコーターを用いると、前記下塗り塗工層用の下塗り塗工剤を塗工した後、すぐに上塗り塗工剤の塗工を行うことができ、紙面温度が高い状態で上塗り塗工できるため、原紙の吸液性が高く、塗料の転写性が向上するため、塗料の飛散(ミスト)に起因する印刷品質の低下を防止できるという利点がある。原紙の吸液性が高いと、塗料の沈み込みにより、塗工層の平坦性が低下し、印刷品質が低下する傾向にあるが、本形態の如く前記下塗り塗工層にプレカレンダーを組み合わせた場合、下塗り塗工が低塗工量であっても、下塗り塗工後の平坦性が向上しているため、上塗り塗工後の印刷品質の低下は軽微となる。   Further, in this embodiment, when an on-machine coater is used, after applying the undercoat coating agent for the undercoat coating layer, the topcoat coating agent can be applied immediately, and the paper surface temperature is high. Since the top coat can be applied in a state, the liquid absorbency of the base paper is high, and the transferability of the paint is improved. Therefore, there is an advantage that it is possible to prevent a decrease in printing quality due to scattering (mist) of the paint. If the base paper has a high liquid absorbency, the flatness of the coating layer tends to decrease due to the sinking of the paint, and the print quality tends to deteriorate. However, a pre-calender is combined with the undercoat coating layer as in this embodiment. In this case, even if the undercoating is a low coating amount, the flatness after the undercoating is improved, so that the deterioration of the printing quality after the overcoating is slight.

なお、ドライヤーパートでの乾燥方法としては、例えば、熱風加熱、ガスヒーター加熱、赤外線ヒーター加熱等の各種加熱乾燥方式を適宜採用することができる。   In addition, as a drying method in the dryer part, for example, various heating drying methods such as hot air heating, gas heater heating, and infrared heater heating can be appropriately employed.

前記上塗り塗工層は、前記下塗り塗工層を設けているため、上塗り塗工量を低減することができ、例えば片面あたり6g/m2以上、さらには7g/m2以上の塗工量で塗工して形成することができ、また片面あたり10g/m2以下、さらには9g/m2以下の塗工量で塗工して形成されることが好ましい。塗工量が6g/m2未満では、目標とする印刷品質が得られないだけでなく、白紙光沢度低下し、マット調塗工紙となる可能性がある。逆に10g/m2を超えると、パルプや下塗り塗工の水溶性高分子に比べて、上塗り塗工の顔料成分が増加するため、手肉感が低下するだけでなく、軽量塗工紙に該当しなくなる。本発明を用いることにより、特に軽量塗工紙において、高強度かつ高印刷品質を有する塗工紙を得ることができるのである。 The overcoat coating layer, since the provided the undercoat coating layer, it is possible to reduce the top coat coating weight, for example per side 6 g / m 2 or more, further at 7 g / m 2 or more coating amount It can be formed by coating, and is preferably formed by coating at a coating amount of 10 g / m 2 or less, more preferably 9 g / m 2 or less per side. If the coating amount is less than 6 g / m 2 , not only the target print quality cannot be obtained, but also the glossiness of the white paper is lowered, and there is a possibility that it becomes a matte coated paper. On the other hand, if it exceeds 10 g / m 2 , the pigment component of the top coating will increase compared to the water-soluble polymer of pulp and undercoating, which will not only reduce hand feeling, but also corresponds to lightweight coated paper No longer. By using the present invention, it is possible to obtain a coated paper having high strength and high printing quality, particularly in a lightweight coated paper.

上塗り塗工層の顔料として、カオリンクレーと重質炭酸カルシウムとが10:90〜60:40(カオリンクレー:重質炭酸カルシウム(質量比))の割合で含まれ、かつ接着剤として、平均粒子径が60〜120μmのラテックス類と澱粉類とが、全顔料100質量部に対して合計で5〜15質量部含まれている場合には、上塗り塗工層を、片面あたり7〜9g/m2の低塗工量で原紙の両面に形成しても、上塗り塗工層を均一に塗工できるため、印刷品質に優れる軽量塗工紙とすることができるため好ましい。 As a pigment for the top coat layer, kaolin clay and heavy calcium carbonate are contained in a ratio of 10:90 to 60:40 (kaolin clay: heavy calcium carbonate (mass ratio)), and an average particle is used as an adhesive. When a total of 5 to 15 parts by mass of latexes and starches having a diameter of 60 to 120 μm are contained with respect to 100 parts by mass of the total pigment, the top coat layer is 7 to 9 g / m per side. Even if it is formed on both sides of the base paper with a low coating amount of 2 , the top coat layer can be applied uniformly, and therefore it is preferable because it can be a lightweight coated paper with excellent printing quality.

特に以上の形態においては、前記下塗り塗工層に、前記上塗り塗工層を組み合わせているため、下塗り塗工層および上塗り塗工層のいずれもが、より低塗工量でありながら、オフセット印刷適性やグラビア印刷適性などのフルカラー印刷適性を有する塗工紙とすることができる。更に、下塗り塗工後に、プレカレンダー処理することで、塗工原紙の平坦性を向上させる相乗効果が発現され、上塗り塗工量を更に低減できる。さらには、オンマシンで、フィルム転写型ロールコーターを用いて上塗り塗工することで、更なる印刷適性の向上効果が得られる。これにより、特に、上塗り塗工の塗工量が片面あたり7〜9g/m2と少なくても、充分な印刷品質が得られ、特にダル調塗工紙においては、従来よりも著しく高い印刷品質が得られる。 In particular, in the above embodiment, since the topcoat layer is combined with the undercoat layer, offset printing is performed while both the undercoat layer and the topcoat layer have a lower coating amount. It can be set as the coated paper which has full color printing aptitude, such as aptitude and gravure printing aptitude. Furthermore, a pre-calendar treatment is performed after the undercoating, whereby a synergistic effect for improving the flatness of the coated base paper is expressed, and the amount of top coating can be further reduced. Furthermore, the effect of further improving printability can be obtained by overcoating with a film transfer type roll coater on-machine. As a result, even if the coating amount of the top coat is as small as 7 to 9 g / m 2 per side, sufficient print quality can be obtained. Especially in dull-coated paper, the print quality is significantly higher than before. Is obtained.

以上のように、原紙の少なくとも片面に、少なくとも2層の塗工層が形成されるが、これら塗工層のうち、互いに接した少なくとも2層の塗工層はいずれも、ロール塗工にて形成されることが好ましい。本形態の塗工紙は、前記下塗り塗工層と前記上塗り塗工層を有しているため、塗工後の平坦性と印刷適性がブレード塗工やエアーナイフ塗工より劣るフィルム転写型ロールコーターを用いても、充分な印刷品質を得られる。   As described above, at least two coating layers are formed on at least one side of the base paper. Among these coating layers, at least two coating layers that are in contact with each other are all formed by roll coating. Preferably it is formed. Since the coated paper of this embodiment has the undercoat coating layer and the topcoat coating layer, the flatness and printability after coating are inferior to blade coating and air knife coating. Even with a coater, sufficient print quality can be obtained.

また、前記少なくとも2層の塗工層のうち、その最表層は、前記顔料と接着剤とを主成分とする顔料塗工層であり、当該最表層に接する下塗り塗工層は、水溶性高分子化合物を主成分とするクリア塗工層であることが好ましいが、本形態の塗工紙における塗工層の構成はこれに限定されるものではなく、得られる塗工紙の用途等に応じて適宜変更することができる。   Of the at least two coating layers, the outermost layer is a pigment coating layer mainly composed of the pigment and an adhesive, and the undercoat coating layer in contact with the outermost layer is a highly water-soluble coating layer. Although it is preferably a clear coating layer containing a molecular compound as a main component, the configuration of the coating layer in the coated paper of this embodiment is not limited to this, depending on the use of the resulting coated paper, etc. Can be changed as appropriate.

さらに本形態においては、塗工層に光沢や平滑性、印刷適性を付与する目的で、例えば熱ロールを用いて平坦化処理を施すことが好ましい。一般に平坦化処理は、弾性ロールと金属ロールとの間に塗工紙を通し、塗工紙に高ニップ圧をかけて摩擦力により塗工紙表面を磨き、光沢を付与するものであり、ニップ圧で紙を潰すため、過度な平坦化は紙の手肉感が損なわれると共に、塗工紙の微細な凸部にニップ圧と摩擦力が集中し、繊維焼けが発生するとの問題や、熱と圧力により、塗工紙自体が黄変化する退色の問題がある。また、従来のダル調塗工紙では、光沢度を20〜40%に抑えながら平坦化を行うため、中ニップ圧(50〜200kN/m)で平坦化処理を行っているが、この条件では、高い印刷品質が得られないばかりか、塗工紙が押し潰され、手肉感が低下する。   Furthermore, in this embodiment, for the purpose of imparting gloss, smoothness and printability to the coating layer, for example, it is preferable to perform a flattening treatment using a hot roll. In general, in the flattening process, a coated paper is passed between an elastic roll and a metal roll, a high nip pressure is applied to the coated paper, the surface of the coated paper is polished by frictional force, and gloss is given. Because the paper is crushed by pressure, excessive flattening impairs the hand feeling of the paper, and the nip pressure and friction force concentrate on the fine convex parts of the coated paper, causing problems such as fiber scorching and heat. There is a problem of fading that the coated paper itself changes yellow due to pressure. Moreover, in the conventional dull-tone coated paper, the flattening process is performed at a medium nip pressure (50 to 200 kN / m) in order to perform the flattening while suppressing the glossiness to 20 to 40%. In addition to not being able to obtain high print quality, the coated paper is crushed and the hand feeling is reduced.

したがって、本形態において塗工層に平坦化処理を施す場合には、カレンダー設備として、より低ニップ圧で平坦化処理が可能なソフトカレンダーを用いることが好ましい。中でも、マルチニップカレンダー、より望ましくは6段、8段、10段のマルチニップカレンダーが、ニップ圧を調整し易く、塗工紙の白色度を低下させることなく白紙光沢度を向上させる効果が高い点で好ましい。   Therefore, in the present embodiment, when a flattening process is performed on the coating layer, it is preferable to use a soft calendar that can be flattened with a lower nip pressure as the calendering equipment. Among them, the multi-nip calender, more desirably 6-, 8-, and 10-stage multi-nip calenders, is easy to adjust the nip pressure, and has a high effect of improving the glossiness of the blank paper without reducing the whiteness of the coated paper. This is preferable.

また、カレンダーの設置場所としては、抄紙機及び塗工機と一体になったオンマシンタイプが好ましい。オンマシンタイプでは、塗工後すぐに、紙面温度が高い状態で平坦化処理を行うことができるので、白紙光沢度が向上し易く、目的とする塗工紙を得るために必要な線圧が低く、従って、より低塗工量であっても十分な印刷適性が得られる。   Moreover, as an installation place of a calendar, an on-machine type integrated with a paper machine and a coating machine is preferable. With the on-machine type, flattening can be performed immediately after coating with the paper surface at a high temperature, so the glossiness of blank paper is easily improved, and the linear pressure necessary to obtain the desired coated paper is increased. Therefore, sufficient printability can be obtained even at a lower coating amount.

このようなカレンダーにおいては、ニップ圧が15〜150kN/m、さらには110〜150kN/mであることが好ましい。カレンダーでのニップ圧が15kN/mを下回ると、塗工層の平坦性が低く、逆に150kN/mを超えると、手肉感が損なわれるため好ましくない。   In such a calendar, the nip pressure is preferably 15 to 150 kN / m, more preferably 110 to 150 kN / m. When the nip pressure on the calender is less than 15 kN / m, the flatness of the coating layer is low. On the other hand, when the nip pressure exceeds 150 kN / m, the hand feeling is impaired.

また、平坦化処理の処理温度(ロール温度)は、100〜180℃、さらには130〜150℃であることが好ましい。処理温度が100℃を下回ると、平坦性に劣り、逆に180℃を超えると、白色度が低下する恐れがある。   Moreover, it is preferable that the processing temperature (roll temperature) of a planarization process is 100-180 degreeC, Furthermore, it is preferable that it is 130-150 degreeC. When the processing temperature is lower than 100 ° C, the flatness is inferior, and when the processing temperature is higher than 180 ° C, the whiteness may be lowered.

以上のようにして得られる本形態の塗工紙は、下塗り塗工層として、水溶性高分子を主体とし、水溶性高分子と同程度または少ない量の顔料を併用しており、顔料として、前記のとおりの割合と形状を有する顔料を用いているため、より低塗工量であっても平坦性と印刷適性が良好な塗工紙が得られる。   The coated paper of the present embodiment obtained as described above is mainly composed of a water-soluble polymer as an undercoat coating layer, and is used in combination with a pigment in the same or a small amount as the water-soluble polymer. Since the pigment having the proportion and shape as described above is used, a coated paper having good flatness and printability can be obtained even with a lower coating amount.

また、下塗り塗工層は、プレカレンダー処理した後に、上塗り塗工して、顔料及び接着剤の種類、量、配合比等を適宜調整した顔料塗工層を設けることで、印刷適性を向上することができ、かつ、下塗り塗工層の平坦性が高いため、印刷適性を保ったまま、通常よりも上塗り塗工量を低減することができ、従来よりも軽量な軽量塗工紙、特にダル調の軽量塗工紙が得られる。   In addition, the undercoat coating layer is pre-calendered and then overcoated to improve the printability by providing a pigment coating layer in which the type, amount, blending ratio, etc. of the pigment and adhesive are appropriately adjusted. In addition, since the flatness of the undercoat coating layer is high, it is possible to reduce the amount of the topcoat coating more than usual while maintaining the printability, and lighter weight coated paper, especially dull than conventional ones. Toned lightweight coated paper is obtained.

また例えば、抄紙設備(ワイヤーパート、プレスパート、ドライヤーパート、プレカレンダーパート)、塗工設備(オンマシンコーター、オンマシンカレンダー)等においても、前記構成と前記条件を組み合わせることで、塗工層の平坦性を向上させ、かつ、断紙が発生しにくく、操業性、生産性も良好であり、前記上塗り塗工層、下塗り塗工層と組み合わせることで、目的とする軽量塗工紙、特に優れた印刷適性を有し、高級印刷物に好適なダル調の軽量塗工紙を得ることができる。   Also, for example, in the paper making equipment (wire part, press part, dryer part, pre-calendar part), coating equipment (on-machine coater, on-machine calendar), etc. Improves flatness, prevents paper breakage, has good operability and productivity, and combines with the top coat layer and undercoat layer to achieve the desired lightweight coated paper, especially excellent A dull-weight lightweight coated paper suitable for high-quality printed matter can be obtained.

本形態の塗工紙の白紙光沢度は、その用途に応じて異なるが、前記したように、例えばダル調塗工紙とする場合には、JIS P 8142:2005に記載の「紙及び板紙−75度鏡面光沢度の測定方法」に準拠して測定して20〜40%、好ましくは30〜40%である。   The white paper glossiness of the coated paper of the present embodiment varies depending on the application, but as described above, for example, when a dull-tone coated paper is used, “paper and paperboard” described in JIS P 8142: 2005 is used. It is 20 to 40%, preferably 30 to 40% as measured according to "Measurement method of 75 degree specular gloss".

次に本発明の塗工紙を、以下の実施例に基づいてさらに詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。   Next, although the coated paper of this invention is demonstrated still in detail based on the following Examples, this invention is not limited only to these Examples.

まず、原料パルプとしてLBKP及びNBKPを、80:20の割合で混合した。このパルプ100質量部(絶乾量)に対して、各々固形分で、内添サイズ剤(品番:AK−720H、ハリマ化成社製)0.02質量部、カチオン化澱粉(品番:アミロファックスT−2600、アベベジャパン社製)1.0質量部及び歩留向上剤(品番:NP442、日産エカケミカルス社製)0.02質量%を添加してパルプスラリーを得た。   First, LBKP and NBKP as raw pulp were mixed at a ratio of 80:20. With respect to 100 parts by mass (absolute dry amount) of this pulp, 0.02 parts by mass of an internal sizing agent (product number: AK-720H, manufactured by Harima Kasei Co., Ltd.), cationized starch (product number: Amylofax T), each in solid content -2600, manufactured by Abebe Japan Co., Ltd.) 1.0 part by mass and a yield improver (product number: NP442, manufactured by Nissan Eka Chemicals Co., Ltd.) 0.02% by mass were added to obtain a pulp slurry.

次に、前記パルプスラリーをワイヤーパート、プレスパート及びプレドライヤーパートに順に供し、坪量が約39〜41g/m2の原紙を製造した後、この原紙の両面に、表1及び表2に示す組成の下塗り塗工剤を表1及び表2に示す塗工量(片面あたり)にてゲートロールコーター(GR)又はロッドメタリングサイズプレスコーター(RMSP)で塗工し、下塗り塗工層を形成した。 Next, after subjecting the pulp slurry to a wire part, a press part and a pre-dryer part in order to produce a base paper having a basis weight of about 39 to 41 g / m 2 , it is shown in Tables 1 and 2 on both sides of the base paper. The undercoat coating composition is applied with a gate roll coater (GR) or a rod metering size press coater (RMSP) at the coating amount (per side) shown in Tables 1 and 2 to form an undercoat coating layer. did.

次に、両面に下塗り塗工層が形成された原紙をアフタードライヤーパートに供し、この下塗り塗工層を乾燥させた後、ニップ圧25KN/m及びロール温度70℃の条件で平坦化処理(プレカレンダー)を施した。次いでコーターパートにて、平坦化処理を施した下塗り塗工層の表面に、カオリンクレー40質量部および炭酸カルシウム60質量部、および表1及び表2に示す接着剤10質量部からなる上塗り塗工剤を表1及び表2に示す塗工量(片面あたり)をフィルム転写型ロールコーターで塗工し、上塗り塗工層を形成した。この後、実施例58以外はニップ圧120KN/m、ロール温度140℃の条件で2ニップの平坦化処理を施し、実施例58はニップ圧250KN/m、ロール温度140℃の条件で7ニップの平坦化処理を施し、JIS P 8142:2005に記載の「紙及び板紙−75度鏡面光沢度の測定方法」に準拠して測定した白紙光沢度を表1及び表2のとおりに調整し、次いでリールパート及びワインダーパートに順に供して坪量が約52〜64g/m2の塗工紙を得た。 Next, the base paper having an undercoat coating layer formed on both sides is provided to an after dryer part, and after drying the undercoat coating layer, a flattening treatment (pre-treatment is performed under conditions of a nip pressure of 25 KN / m and a roll temperature of 70 ° C. Calendar). Next, in the coater part, on the surface of the undercoat coating layer that has been subjected to the flattening treatment, an overcoat coating comprising 40 parts by mass of kaolin clay and 60 parts by mass of calcium carbonate and 10 parts by mass of the adhesive shown in Tables 1 and 2 The coating amount (per one side) shown in Tables 1 and 2 was applied to the agent with a film transfer type roll coater to form a topcoat coating layer. Thereafter, except for Example 58, a flattening process of 2 nips was performed under the conditions of a nip pressure of 120 KN / m and a roll temperature of 140 ° C., and in Example 58, a nip pressure of 7 KN / m and a roll temperature of 140 ° C. After performing the flattening treatment, the white paper glossiness measured in accordance with “Paper and paperboard—Method of measuring 75 ° specular gloss” described in JIS P 8142: 2005 is adjusted as shown in Tables 1 and 2, and then A coated paper having a basis weight of about 52 to 64 g / m 2 was obtained by sequentially applying to a reel part and a winder part.

表1及び表2に示す水溶性高分子化合物、顔料及び接着剤は、次のとおりである。
<下塗り塗工剤>
(水溶性高分子化合物)
・酸化澱粉(品番:酸化澱粉 エリエール商工製)
・ポリアクリルアミド(PAM、品番:ハリコートG−51、ハリマ化成社製)
・ヒドロキシエチルエーテル化澱粉(HES、品番:コートマスター K49F、三晶社製)
(顔料)
a)製紙スラッジ由来の再生粒子(再生粒子)
特開2002−167523号公報、試験例8の製法で粒径を調整して製造した。具体的には、DIPフローテーターのフロス又は脱水設備にて55〜65%に脱水して得られた製紙スラッジを、直径4.5mm、長さ8〜10cmの紐状にカットしてから、焼却炉において1000℃で焼却して再生粒子を生成した。
The water-soluble polymer compounds, pigments and adhesives shown in Tables 1 and 2 are as follows.
<Undercoat coating agent>
(Water-soluble polymer compound)
・ Oxidized starch (Product No .: Oxidized starch manufactured by Eliere Shoko)
・ Polyacrylamide (PAM, product number: Haricoat G-51, manufactured by Harima Chemicals)
・ Hydroxyethyl etherified starch (HES, product number: Coatmaster K49F, manufactured by Sankisha)
(Pigment)
a) Regenerated particles derived from paper sludge (regenerated particles)
It manufactured by adjusting the particle size by the manufacturing method of Unexamined-Japanese-Patent No. 2002-167523, Test Example 8. Specifically, paper sludge obtained by dehydrating to 55-65% with a DIP floater floss or dewatering equipment is cut into a string of 4.5 mm in diameter and 8-10 cm in length, and then incinerated. Regenerated particles were produced by incineration at 1000 ° C. in a furnace.

b)脱墨フロス由来の再生粒子凝集体(再生粒子凝集体)
特開2007−146354号公報、実施例3の製法で粒径を調整して製造した。具体的には、古紙の処理工程から排出される脱墨フロスを水分率60%まで脱水し(脱水工程)、120℃で乾燥して(乾燥工程)焼成工程入口での水分率が3%になるようにし、第1焼成工程で未燃分が7%となるように、第2焼成工程で未燃分が12質量%となるように焼成し(焼成工程)、粉砕して(粉砕工程)、再生粒子凝集体を生成した。
b) Regenerated particle aggregate derived from deinking floss (regenerated particle aggregate)
It manufactured by adjusting the particle size by the manufacturing method of Unexamined-Japanese-Patent No. 2007-146354 and Example 3. FIG. Specifically, the deinking floss discharged from the waste paper treatment process is dehydrated to a moisture content of 60% (dehydration process), dried at 120 ° C. (drying process), and the moisture content at the firing process inlet becomes 3%. In the first firing step, the unburned portion is 7% so that the unburned portion is 12% by weight (baking step) and pulverized (pulverizing step). Regenerated particle aggregates were produced.

c)シリカ被覆再生粒子凝集体(シリカ被覆)
特開2007−146354号公報、実施例15の製法で粒径を調整して製造した。具体的には、古紙の処理工程から排出される脱墨フロスを水分率50%まで脱水し(脱水工程)、130℃で乾燥して(乾燥工程)焼成工程入口での水分率が3%になるようにし、第1焼成工程で未燃分が7%となるように、第2焼成工程で未燃分が12質量%となるように焼成し(焼成工程)、粉砕して(粉砕工程)、再生粒子凝集体の表面に、シリカを析出させたシリカ被覆再生粒子凝集体を生成した。
c) Silica-coated regenerated particle aggregate (silica coating)
It manufactured by adjusting the particle size by the manufacturing method of Unexamined-Japanese-Patent No. 2007-146354 and Example 15. Specifically, deinked floss discharged from the waste paper processing process is dehydrated to a moisture content of 50% (dehydration process), dried at 130 ° C. (drying process), and the moisture content at the firing process inlet becomes 3%. In the first firing step, the unburned portion is 7% so that the unburned portion is 12% by weight (baking step) and pulverized (pulverizing step). Then, a silica-coated regenerated particle aggregate in which silica was precipitated was formed on the surface of the regenerated particle aggregate.

d)カオリンクレー
・カオリンクレー(品番:カオファイン、イメリス社製)
d) Kaolin clay / Kaolin clay (Product number: Kao Fine, manufactured by Imeris)

e)炭酸カルシウム
・湿式重質炭酸カルシウム(品番:ハイドロカーブ90K、オミヤコーリア社製)
e) Calcium carbonate / wet heavy calcium carbonate (Product number: Hydro curve 90K, manufactured by Omiya Korea)

(保水剤)
・澱粉(品番:コートマスターK49F、GPC社製)
・アクリル樹脂(品番:SNシックナー929−S、サンノプコ社製)
・メタクリル酸−アクリル酸エステル共重合体(品番:ソマレックス270K、ソマール社製)
<上塗り塗工剤>
(顔料)
・カオリンクレー(品番:カオファイン、イメリス社製)
・湿式重質炭酸カルシウム(品番:ハイドロカーブ90K、オミヤコーリア社製)
(接着剤)
・酸化澱粉(品番:コートマスター K96F、三晶社製)
・ヒドロキシエチルエーテル化澱粉(HES、品番:コートマスター K49F、三晶社製)
・アセチル化酸化タピオカ澱粉(AOS、品番:マーメイドMC−3000、三晶社製)
・スチレン−ブタジエン共重合体ラテックス(SBR、平均粒子径:100μm、品番:PA−1071、日本エイアンドエル社製)
・アクリロニトリル−ブタジエン系ラテックス(NBR、平均粒子径:100μm、品番:Nipol 1571CL、日本ゼオン社製)
なお、ワイヤーパートではギャップフォーマを、プレスパートではオープンドローのないストレートスルー型を、ドライヤーパートではシングルデッキドライヤーを用いて抄紙した。コーターパートでは、ゲートロールコーター(GR)又はロッドメタリングサイズプレスコーター(RMSP)で下塗り塗工剤を塗工した後、プレカレンダーで平坦化処理し、ロッドメタリングサイズプレスで上塗り塗工剤を塗工した。カレンダーパートでは、マルチニップカレンダーを用いて平坦化処理を行った。コーターパート、カレンダーパートは、それぞれ抄紙機に組み込んだ、オンマシンコーター、オンマシンカレンダーを使用した。
(Water retention agent)
・ Starch (Product No .: Coat Master K49F, manufactured by GPC)
Acrylic resin (Product number: SN thickener 929-S, manufactured by San Nopco)
・ Methacrylic acid-acrylic acid ester copolymer (Part No .: Somalex 270K, manufactured by Somaru)
<Topcoat coating agent>
(Pigment)
・ Kaolin Clay (Part No .: Kao Fine, manufactured by Imeris)
・ Wet heavy calcium carbonate (Product number: Hydro curve 90K, manufactured by Omiya Korea)
(adhesive)
・ Oxidized starch (Product No .: Coat Master K96F, manufactured by Sankisha)
・ Hydroxyethyl etherified starch (HES, product number: Coatmaster K49F, manufactured by Sankisha)
Acetylated oxidized tapioca starch (AOS, product number: Mermaid MC-3000, manufactured by Sankisha)
Styrene-butadiene copolymer latex (SBR, average particle size: 100 μm, product number: PA-1071, manufactured by Nippon A & L)
Acrylonitrile-butadiene latex (NBR, average particle size: 100 μm, product number: Nipol 1571CL, manufactured by Nippon Zeon)
Paper was made using a gap former for the wire part, a straight-through type without an open draw for the press part, and a single deck dryer for the dryer part. In the coater part, after applying the undercoat coating agent with a gate roll coater (GR) or rod metering size press coater (RMSP), flattening with a pre-calender, and top coating agent with a rod metaling size press. Coated. In the calendar part, a flattening process was performed using a multi-nip calendar. For the coater part and the calendar part, an on-machine coater and an on-machine calendar incorporated in the paper machine were used.

Figure 2009270211
Figure 2009270211

Figure 2009270211
Figure 2009270211

得られた塗工紙について、各物性を以下の方法にて調べた。これらの結果を表1及び表2に示す。
(a)白紙光沢度
塗工紙をJIS P 8142:2005に記載の「紙及び板紙−75度鏡面光沢度の測定方法」に準拠して測定した。
About the obtained coated paper, each physical property was investigated with the following method. These results are shown in Tables 1 and 2.
(A) White Paper Glossiness The coated paper was measured according to “Paper and paperboard—Measurement method of 75 ° specular gloss” described in JIS P 8142: 2005.

(b)密度(嵩)
塗工紙をJIS P 8118:1998に記載の「紙及び板紙−厚さ及び密度の試験方法」に準拠して測定した。
(B) Density (bulk)
The coated paper was measured according to “Paper and paperboard—Test method for thickness and density” described in JIS P 8118: 1998.

(c)手肉感
A4サイズ(210mm×297mm)の塗工紙サンプル20枚を重ね、長辺の一方をホチキスで3箇所(上端、中央、下端)綴じて水平に置き、1枚ずつ合計10枚捲って、手肉感について以下の評価基準に基づいて評価した。
(評価基準)
◎:めくった後の紙がへたれず、手肉感に特に優れる。
○:めくった後の紙のへたれが僅かであり、手肉感に優れる。
△:めくった後の紙のへたれが少なく、手肉感が良好である。
×:めくった後の紙がへたれ、手肉感に劣る。
なお、前記評価基準のうち、◎、○、△を実使用可能と判断する。
(C) Hand feeling 20 sheets of A4 size (210 mm x 297 mm) coated paper are stacked, and one side of the long side is stapled at 3 locations (top, center, bottom) and placed horizontally, 10 sheets in total On the other hand, hand feeling was evaluated based on the following evaluation criteria.
(Evaluation criteria)
A: The paper after turning does not sag and is particularly excellent in hand feeling.
○: Sag of paper after turning is slight and excellent hand feeling.
Δ: Little paper sagging after turning and good hand feeling.
X: The paper after turning is sagging, and the hand feeling is inferior.
Of the evaluation criteria, ◎, ○, and Δ are judged to be actually usable.

(d)印刷品質
次の条件で塗工紙に印刷を行って印刷試験体を作製した。
・印刷機:RI‐3型、(株)明製作所製
・インキ:WebRexNouverHIMARKプロセス(藍)、大日精化社製
・インキ量:上段ロールに0.3ml、下段ロールに0.2ml
・試験方法:上段、下段ロールでそれぞれインキを各3分間練り(2分間練った後、ロールを反転させてさらに1分間練る)、回転速度30rpmで2色同時印刷を行った。
前記印刷試験体について、白抜けおよび印刷ムラの発生度合いを目視及びルーペ(10倍)にて観察し、以下の評価基準に基づいて評価した。
(評価基準)
◎:白抜けや印刷ムラがなく、印刷品質に特に優れる。
○:白抜けや印刷ムラの発生が僅かであり、印刷品質に優れる。
△:白抜けや印刷ムラの発生が少なく、印刷品質が良好である。
×:白抜けや印刷ムラが発生し、印刷品質に劣る。
なお、前記評価基準のうち、◎、○、△を実使用可能と判断する。
(D) Printing quality Printing on a coated paper was performed under the following conditions to produce a printing specimen.
・ Printing machine: RI-3 type, manufactured by Akira Seisakusho Co., Ltd. ・ Ink: WebRexNouverHIMARK process (indigo), manufactured by Dainichi Seika Co., Ltd.
Test method: The ink was kneaded for 3 minutes each with the upper and lower rolls (kneaded for 2 minutes, then the roll was inverted and further kneaded for 1 minute), and two-color simultaneous printing was performed at a rotation speed of 30 rpm.
About the said printing test body, the generation | occurrence | production degree of white spot and printing nonuniformity was observed visually and with a magnifier (10 times), and evaluated based on the following evaluation criteria.
(Evaluation criteria)
A: There are no white spots or uneven printing, and the print quality is particularly excellent.
○: Occurrence of white spots and print unevenness is slight, and the print quality is excellent.
(Triangle | delta): There are few generation | occurrence | production of a white spot and printing nonuniformity, and print quality is favorable.
X: White spots and uneven printing occur, resulting in poor print quality.
Of the evaluation criteria, ◎, ○, and Δ are judged to be actually usable.

表1及び表2に示された結果から、実施例の塗工紙は、水溶性高分子に対して、顔料が1〜100質量%含まれているため、塗工量が少なくても印刷品質に優れていることがわかる。これに対して比較例の塗工紙は、水溶性高分子に対して、顔料が1〜100質量%含まれていないため、印刷品質に劣ることがわかる。   From the results shown in Tables 1 and 2, since the coated paper of the example contains 1 to 100% by mass of the pigment with respect to the water-soluble polymer, the print quality is low even if the coating amount is small. It turns out that it is excellent in. On the other hand, since the coated paper of the comparative example does not contain 1 to 100% by mass of pigment with respect to the water-soluble polymer, it can be seen that the coated paper is poor in print quality.

本発明の塗工紙は、例えば印刷用紙、出版用紙、書籍用紙等として好適に使用し得るものである。   The coated paper of the present invention can be suitably used as, for example, printing paper, publishing paper, book paper and the like.

Claims (8)

原紙の少なくとも片面に、少なくとも2層の塗工層が形成された塗工紙であって、
前記塗工層のうち、原紙に接する塗工層は水溶性高分子及び無機顔料を含み、
前記水溶性高分子100質量部に対する前記無機顔料の割合が乾燥質量で1質量部以上100質量部以下であり、
かつ前記原紙に接する塗工層の片面当たりの塗工量が5g/m2以下である、
ことを特徴とする多層塗り嵩高塗工紙。
A coated paper having at least two coating layers formed on at least one side of a base paper,
Of the coating layers, the coating layer in contact with the base paper contains a water-soluble polymer and an inorganic pigment,
The ratio of the inorganic pigment to 100 parts by mass of the water-soluble polymer is 1 part by mass or more and 100 parts by mass or less by dry mass,
And the coating amount per side of the coating layer in contact with the base paper is 5 g / m 2 or less,
A multilayer coated bulky coated paper characterized by the above.
前記顔料は、粒子径10〜30μmの顔料(大粒径顔料)を20〜60質量%、粒子径0.1〜2.0μmの顔料(小粒径顔料)を40〜80質量%含む、
請求項1に記載の多層塗り嵩高塗工紙。
The pigment contains 20 to 60% by mass of a pigment having a particle size of 10 to 30 μm (large particle pigment) and 40 to 80% by mass of a pigment having a particle size of 0.1 to 2.0 μm (small particle pigment).
The multilayer coated bulky coated paper according to claim 1.
前記顔料が、製紙スラッジ由来の再生粒子である、
請求項1又は請求項2記載の多層塗り嵩高塗工紙。
The pigment is a recycled particle derived from papermaking sludge,
The multilayer coated bulky coated paper according to claim 1 or 2.
前記水溶性高分子が、澱粉及び澱粉誘導体の少なくとも一方である、
請求項1〜3のいずれか1項に記載の多層塗り嵩高塗工紙。
The water-soluble polymer is at least one of starch and starch derivatives;
The multilayer coated bulky coated paper according to any one of claims 1 to 3.
前記塗工層が、保水性を有する高分子化合物を含む、請求項1〜4のいずれか1項に記載の多層塗り嵩高塗工紙。   The multilayer coated bulky coated paper according to any one of claims 1 to 4, wherein the coating layer contains a polymer compound having water retention. 前記保水性を有する高分子化合物が、メタクリル酸−アクリル酸共重合体を主成分とする樹脂である、
請求項5記載の多層塗り嵩高塗工紙。
The polymer compound having water retention is a resin mainly composed of a methacrylic acid-acrylic acid copolymer,
The multilayer coated bulky coated paper according to claim 5.
前記顔料が、脱墨フロス由来の再生粒子凝集体である、
請求項1〜6のいずれか1項に記載の多層塗り嵩高塗工紙。
The pigment is a regenerated particle aggregate derived from deinking floss,
The multilayer coated bulky coated paper according to any one of claims 1 to 6.
JIS P 8142:2005に記載の「紙及び板紙−75度鏡面光沢度の測定方法」に準拠して測定した白紙光沢度が、20〜40%である、
請求項1〜7のいずれか1項に記載の多層塗り嵩高塗工紙。
The blank paper glossiness measured in accordance with “Paper and paperboard—75-degree specular gloss measurement method” described in JIS P 8142: 2005 is 20 to 40%.
The multilayer coated bulky coated paper according to any one of claims 1 to 7.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010007189A (en) * 2008-06-25 2010-01-14 Daio Paper Corp Highly opaque coated paper
JP2012251275A (en) * 2011-06-07 2012-12-20 Oji Holdings Corp Method for producing coated paper for printing
JP2017048493A (en) * 2015-09-03 2017-03-09 日本製紙株式会社 Coated paper
JP2017061760A (en) * 2015-09-25 2017-03-30 北越紀州製紙株式会社 Coated paper for printing
CN111851137A (en) * 2020-07-24 2020-10-30 淄博圣泉纸业有限公司 Preparation method of low-absorption high-efficiency transfer printing paper
WO2023210709A1 (en) * 2022-04-27 2023-11-02 日本製紙株式会社 Coated paper

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JP2005248379A (en) * 2004-03-04 2005-09-15 Oji Paper Co Ltd Bulky gloss coated paper
JP2006028681A (en) * 2004-07-16 2006-02-02 Daio Paper Corp Coated paper for gravure printing and method for producing the same
JP2007216592A (en) * 2006-02-20 2007-08-30 Oji Paper Co Ltd Gas barrier laminate
JP2008081899A (en) * 2006-09-28 2008-04-10 Daio Paper Corp Coated paper

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JPS5813799A (en) * 1981-07-16 1983-01-26 北越製紙株式会社 Production of coated paper and paperboard for printed box
JPH07189188A (en) * 1993-11-16 1995-07-25 Nippon Paper Ind Co Ltd Coating material for transfer roll coating and coated paper
JP2005248379A (en) * 2004-03-04 2005-09-15 Oji Paper Co Ltd Bulky gloss coated paper
JP2006028681A (en) * 2004-07-16 2006-02-02 Daio Paper Corp Coated paper for gravure printing and method for producing the same
JP2007216592A (en) * 2006-02-20 2007-08-30 Oji Paper Co Ltd Gas barrier laminate
JP2008081899A (en) * 2006-09-28 2008-04-10 Daio Paper Corp Coated paper

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010007189A (en) * 2008-06-25 2010-01-14 Daio Paper Corp Highly opaque coated paper
JP2012251275A (en) * 2011-06-07 2012-12-20 Oji Holdings Corp Method for producing coated paper for printing
JP2017048493A (en) * 2015-09-03 2017-03-09 日本製紙株式会社 Coated paper
JP2017061760A (en) * 2015-09-25 2017-03-30 北越紀州製紙株式会社 Coated paper for printing
CN111851137A (en) * 2020-07-24 2020-10-30 淄博圣泉纸业有限公司 Preparation method of low-absorption high-efficiency transfer printing paper
CN111851137B (en) * 2020-07-24 2022-04-01 淄博圣泉纸业有限公司 Preparation method of low-absorption high-efficiency transfer printing paper
WO2023210709A1 (en) * 2022-04-27 2023-11-02 日本製紙株式会社 Coated paper

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