JP2009269149A - Vertical duplex surface grinder and method of self-grinding tool mounting reference surface thereof - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To improve a working efficiency for changing to a self-grinding. <P>SOLUTION: In an upper grinding wheel 7, an wedge-like mounting tool 4 for fixing a workpiece grinding wheel 3 comprises extra screw holes 10, 10. A self-grinding wheel for self-grinding operation is secured using the extra screw holes 10, 10. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a vertical double-sided surface grinder and a self-polishing method for a jig mounting reference surface.

As this type of conventional vertical double-sided surface grinding machine, Patent Document 1 proposed by the present applicant is known.
That is, it is a surface grinder provided with a rotary table in which an upper grinding wheel and a lower grinding wheel are fixed to a pair of vertical grinding wheel shafts and holds the workpiece and supplies the workpiece to a grinding position between the upper and lower grinding wheels. .
Japanese Patent No. 3527213

By the way, in the vertical double-sided surface grinding machine, on the rotary table for supplying the work between the upper grinding wheel and the lower grinding wheel, the rotary shaft 40 (FIG. 1) is provided at a 180 ° symmetrical position. The rotating shaft 40 may be called a drive shaft.
FIG. 1 is a cross-sectional view of an essential part showing a state in which a workpiece W is being ground with a workpiece grinding wheel 41, which is common to the present invention described later and a conventional example.

The work W is a disc brake rotor of an automobile, and the central portion of the work W is clamped and held by a (lower) work jig 42 and an upper clamp member 43 (by an electric motor not shown). The workpiece W is rotated (autorotated) while the rotary shaft 40 is driven to rotate about the axis L ₂ , and the workpiece grinding wheels 41 and 41 rotate about the vertical axis L ₁ , so that the outer casing portion of the workpiece W is rotated. The upper surface 45a and the lower surface 45b of 45 are ground simultaneously.

By the way, the work jig 42 is placed on a jig attachment reference surface 50 formed on the upper surface of the rotating shaft 40 and fixed by a fixing tool such as a bolt 44 and a centering ring 46 or the like.
The workpiece W needs to be held in a normal posture and position with high accuracy, and for this reason, polishing of the jig mounting reference surface 50 is important. In addition, a pair (two) of rotating shafts (drive shafts) 40, 40 are provided on the table, and it is also important to align the jig mounting reference surfaces 50, 50 on the upper surface thereof.

Therefore, conventionally, in the present invention, which will be described later, the upper grinding wheel 47 is rotated around the vertical axis L ₁ while the rotary shaft 40 is assembled, and the upper grinding wheel 47 is used. Then, the work of polishing the jig mounting reference surface 50 is performed on the machine.
In the present invention, this polishing is referred to as “self-polishing”, and this polishing operation is referred to as “self-polishing operation”.

10 and 11, A shows a workpiece grinding state, and B shows a self-polishing state. For the same upper grinding wheel main body 47A, a plurality of rectangular flat plate-shaped workpiece grinding wheels 41 and self-polishing grinding wheels 48 are exchanged so as to correspond to the workpiece grinding state A and the self-polishing state B, respectively. I was attached.
That is, in the workpiece grinding state A of FIGS. 10 and 11, the workpiece grinding wheel 41 is attached to the outer peripheral surface of the upper grinding wheel main body 47A with the thin first base plate 38 with the bolts 39, and then is wedge-shaped. The workpiece grinding wheel 41 is fixed to the upper grinding wheel main body 47A by attaching the first fixture (first presser foot) 37 with the bolt 36.

Thereafter, when changing to a workpiece W having a different shape or size, it is necessary to replace the workpiece jig 42 and the clamp member 43. At this time, the workpiece jig 42 is finished with high accuracy. The upper end surface (jig mounting reference surface) 50 of the rotating shaft 40 to which this is attached needs to be finished with high precision, and self-polishing is performed. Alternatively, when the rotational accuracy of the rotating shaft 40 has deteriorated, it is necessary to replace the bearing that is pivotally supported (not shown), and after the bearing replacement, the upper end surface of the rotating shaft 40 (the jig mounting reference surface) 50 need to be self-polished.
In order to perform such self-polishing, the bolt 36, fixture (presser) 37, workpiece grinding wheel 41, first base plate 38, bolt 39, etc. in the workpiece grinding state A shown in FIGS. 10 and 11 are all removed. There was a need.

Next, as in the self-polishing state shown in FIGS. 10 and 11, a thick second base plate 35 is attached with bolts 39, and a dedicated wedge-shaped second and third attachment (presser) 34, The self-grinding grindstone 48 is fixed to the grinding wheel main body 47A at 33, and the upper end surface of the rotary shaft 40 is ground as shown in the self-polishing state B in FIG. There was a need.
Next, when the self-polishing is completed, all parts in the B state in FIGS. 10 and 11 are disassembled, and all parts are attached again as in the A state, and then dressing (dressing) is performed. This makes it possible to grind the workpiece with a constant grinding wheel surface.

As described in FIG. 10 and FIG. 11 (and FIG. 1), the work of alternately replacing the grindstones 41 and 48 takes a lot of time and effort, and once it takes a long time using a dial gauge or the like, Fine adjustment of the high-precision position of the lower end surface 41a of the work grinding wheel 41 has to be performed again by the above-described disassembly, and it has been a troublesome work that requires several hours to 10 and several hours, and has a work cost. .
Therefore, the present invention remarkably simplifies the replacement (replacement) of conventional self-polishing work, which takes time and effort, and enables the self-polishing to be performed efficiently, and its self-polishing surface grinding machine and its self An object is to provide a polishing method.

In order to achieve the above object, the present invention has an upper grinding wheel and a lower grinding wheel that are rotatable around a vertical axis, and the upper grinding wheel and the lower grinding wheel have a number of workpiece grinding wheels. In a vertical double-sided surface grinder fixed in a circular shape in plan view with a ring-shaped fixture, the upper grinding wheel includes a plurality of self-polishing wheels for self-polishing work, and the outer surface of the workpiece grinding wheel Are arranged in a concentric double annular shape in plan view so as to perform a self-polishing operation.
Further, the present invention has an upper grinding wheel and a lower grinding wheel that are rotatable around a vertical axis, and the upper grinding wheel and the lower grinding wheel have a plurality of workpiece grinding wheels in a wedge-shaped fixture. In a vertical double-sided surface grinder fixed in an annular shape in plan view, the wedge-shaped mounting tool of the upper grinding wheel is provided with an extra screw hole, and a plurality of sheets for self-polishing work. A holder to which each of the self-polishing grindstones is attached is fixed by a bolt screwed into the extra screw hole, and the self-polishing grindstone is fixed to the holder, and the upper grinding wheel is fixed to the self-polishing wheel. The grindstone is configured so as to perform self-polishing work by disposing the outer surface of the workpiece grinding grindstone in an encircling manner in a concentric double annular shape in plan view.

  In addition, the self-polishing method of the vertical double-sided surface grinder according to the present invention is such that a plurality of workpiece grinding wheels are attached to an upper grinding wheel rotatable around a vertical axis in a circular shape in a plan view, and the workpiece can be ground. The self-polishing work is carried out by detachably fixing a plurality of self-polishing whetstones in a concentric double-circular shape in a plan view with the outer surface of a large number of workpiece grinding grindstones in a plan view in the above-mentioned upper grinding wheel being enclosed. How to do it.

According to the vertical double-sided surface grinding machine according to the present invention, since a large number of workpiece grinding wheels are mounted on the upper grinding wheel and a large number of self-polishing wheels are mounted along the outer peripheral side, a significant work time is required. Can be shortened. In addition, a dedicated base plate for self-polishing, fixtures and the like can be omitted, and inventory management becomes easy.
Moreover, according to the self-polishing method according to the present invention, the working time can be greatly shortened.

Hereinafter, the present invention will be described in detail based on the illustrated embodiment.
2 to 5 are diagrams for explaining a workpiece grinding state, and FIGS. 6 to 9 are diagrams for explaining a self-polishing state. FIG. 1 is a cross-sectional view of a main part in a workpiece grinding state for explaining the present invention (partly including a configuration common to the conventional example).

Although there is a point partially overlapping with the description already described, first, referring to FIG. 1, the workpiece W is provided with an upper grinding wheel 7 and a lower grinding wheel 9 that can rotate around the vertical axis L ₁ . The upper and lower grinding wheels 7 and 9 are rotationally driven as indicated by arrows C and E by driving means (not shown) connected to the rotary drive shafts 1 and 2 centering on the axis L ₁ . The upper grinding wheel 7 includes an upper grinding wheel main body 7a, a large number of workpiece grinding wheels 3, a large number (the same number) of wedge-shaped attachments (pressers) 4, a large number (the same number) of base plates 5 and the like. (See FIGS. 2 to 5). The lower grinding wheel 9 includes a lower grinding wheel main body 9a, a large number of workpiece grinding wheels 13, a large number of wedge-shaped attachments (pressers) (not shown), a large number of base plates 15, and the like. The upper and lower workpiece grinding wheels 3 and 13 have a rectangular flat plate shape, and a plurality of workpiece grinding wheels 3 and 13 are arranged in an annular shape in plan view. In the present invention, the term “multiple sheets” is defined as 10 to 50 sheets.

The workpiece W is a disc brake rotor of an automobile, and the central portion of the workpiece W is clamped and held by a lower work jig 42 and an upper clamp member 43 (by driving means not shown). The rotary shaft 40 is driven to rotate about the axis L ₂ , the workpiece W is rotated (rotated) integrally with the rotary shaft 40, and the workpiece grinding wheels 3 and 13 are driven to rotate about the vertical axis L _1. Then, the upper surface 45a and the lower surface 45b of the outer flange 45 of the workpiece W are simultaneously ground.

  The vertical position accuracy of the jig mounting reference surface 50 on the upper end surface of the rotary shaft 40, and the accuracy such as the flatness and the horizontality are important. The work jig 42 is fixed with bolts 44 in close contact with the jig mounting reference surface 50. Reference numeral 6 denotes a rotation-preventing pin, and 8 a center-determining ridge that is closely inserted into the center hole of the workpiece W to determine the center of rotation of the workpiece W, and projects from the center of the upper surface of the workpiece jig 42. Yes. A pair of the rotary shafts 40 is provided on a rotary table (not shown) as symmetrical positions at 180 °, and the upper grinding wheel 7 and the lower grinding wheel 9 are spaced apart from each other in a vertical direction as compared with FIG. The workpiece W is held and fed (supplied) by the rotary table.

In this way, under the workpiece grinding state of FIG. 1, the present invention and the present invention seem to have almost the same configuration. However, the feature of the present invention is that the wedge-shaped fixture (presser) of the upper grinding wheel 7 is first of all. It appears at (Fri) 4.
As shown in FIGS. 3 to 5, the wedge-shaped fixture (presser) 4 according to the present invention is provided with extra screw holes 10 and 10, and the upper grinding wheel main body 7 a has a fixture (holder). Apart from the through-holes 12 and 12 for the bolts 11 and 11 to which 4 is fixed, extra screw holes 10 and 10 are arranged in parallel (and alternately).
The base plate 5 has a rectangular flat plate shape and is fixed by bolts 14 and 14 along the outer peripheral surface of the upper grinding wheel main body 7a.

7 to 8, in the self-polishing state, the self-grinding grindstone 18 is replaced with the holder 20, the bolt 21 and the wedge-shaped mounting piece 16 while maintaining the workpiece grinding state of FIGS. And a small bolt 17 or the like, and as shown in FIG. 6, a large number of workpiece grinding wheels 3 arranged in an annular shape and a concentric double annular shape larger than that. A large number of self-polishing whetstones 18 are arranged in an annular shape with a diameter.
In other words, the upper grinding wheel 7 has a self-polishing grindstone 18 arranged in a concentric double ring shape in plan view with the outer surface of the workpiece grinding grindstone 3 being surrounded, and the self-polishing operation shown in FIG. Polishing of the tool mounting reference surface 50 is performed.

  In additional explanation, in the state of workpiece grinding shown in FIGS. 2 to 5, extra screw holes 10 and 10 are formed in advance with the wedge-shaped fixture 4. The holder 20 to which the self-grinding grindstone 18 is attached is fixed with bolts 21. In other words, the workpiece grinding wheel 3 and the fixture 4 arranged in an annular shape in a plan view on the upper grinding wheel 7 (while being in a workpiece grinding state) are enclosed from the radially outer side, and the holder 20 is provided with extra screws. The bolts 21 and 21 are screwed into the holes 10 and 10 to be fixed. Thereafter, the self-grinding grindstone 18 is fixed to the holder 20 with the wedge-shaped mounting pieces 16 and the small bolts 17.

  As shown in FIGS. 9 and 6, the holder 20 includes a grindstone holder portion 25 in which a shallow recess 23 is formed (vertically) by left and right side wall portions 22 and 22 and a bottom wall portion 24, and the grindstone holder portion 25. And a mounting ridge 26 projecting from the inner surface of the housing.

In FIG. 6, the outer side surfaces of the left and right side wall portions 22, 22 of the grindstone holder portion 25 coincide with radial lines drawn radially from the point L ₁ of the upper grinding wheel 7 (see FIG. 1). The distance between the outer side surfaces of the left and right side wall portions 22 and 22 in each holder 20 is formed as a sloped surface that gradually decreases toward the inner diameter, whereby the outer side surfaces are in close contact with each other as shown in FIG. All the holders 20 are stably fixed so as to form one annular shape.
In addition, a self-grinding grindstone 18 is fitted in the recess 23, and the inner surface of the right side wall portion 22 is formed into a gradient surface that expands in the outer diameter direction, and the wedge is formed so as to be in close pressure contact with the gradient surface. The self-grinding grindstone 18 is firmly fixed to the holder 20 by screwing the shaped mounting piece 16 with a small bolt 17.

  In FIG. 9, (four) screw holes 27 are provided along the right side wall portion 22, and the small bolts 17 are screwed into the screw holes 27 to fix the wedge-shaped attachment pieces 16. . Further, as shown in FIG. 9, two bolt mounting holes 28, 28 are provided in the bottom wall portion 24, and the bolts 21, 21 are inserted into the mounting holes 28, 28, so that a wedge on the inner diameter side is inserted. Screw into the remaining screw holes 10, 10 of the shaped fixture 4.

  By the way, in the illustrated example, the mounting protrusion 26 is integrally provided with a positioning protrusion 29 having a rectangular or long track shape (round key shape) having a low protruding shape in the inner diameter direction, As shown in FIGS. 3 and 5, the outer surface of the wedge-shaped fixture 4 is provided with a long track type (round key type) for positioning the extra screw holes 10, 10 and the head of the bolt 11 in an encircling manner. A shallow groove 30 is formed. A convex strip 29 is fitted into the shallow concave groove 30, and each holder 20 is fixed (arranged) at an accurate position as shown in FIGS.

The self-polishing method of the vertical double-sided surface grinding machine of the present invention configured as described above will be described below. A large number of workpiece grinding wheels 3 are attached in an annular shape in plan view to an upper grinding wheel 7 that is rotatable (rotated and driven) around the vertical axis L _{1 so} that the workpiece can be ground. Then, as shown in FIG. 1, the upper surface 45a and the lower surface 45b of the workpiece W are ground simultaneously. Thereafter, when changing to a workpiece W having a different shape or size, it is necessary to replace the workpiece jig 42 and the clamp member 43. At this time, the workpiece jig 42 is finished with high accuracy. The upper end surface (jig mounting reference surface) 50 of the rotating shaft 40 to which this is attached needs to be finished with high precision, and self-polishing is performed. Alternatively, when the rotational accuracy of the rotating shaft 40 has deteriorated, it is necessary to replace the bearing that is pivotally supported (not shown), and after the bearing replacement, the upper end surface of the rotating shaft 40 (the jig mounting reference surface) 50 need to be self-polished.

  Thus, when self-polishing the jig mounting reference surface 50 on the upper end surface of the rotating shaft 40, the work grinding wheel 3 having a circular shape in plan view in the work grinding state A is left as it is, and its outer surface is surrounded. The bolts 21 and 21 are screwed into the above-described extra screw holes 10 and 10 so that the holder 20 is sequentially fixed in the circumferential direction, and self-polishing with the wedge mounting piece 16 or the like in the recess 23 of the holder 20 The grindstone 18 is fixed, a plurality of self-polishing grindstones 18 are detachably added to the concentric double ring in plan view, and the jig mounting reference surface 50 is polished in this state.

When self-polishing is completed in this way, the workpiece grinding state shown in FIGS. 2 to 5 can be immediately restored by removing the self-grinding grindstone 18 and the holder 20 shown in FIGS. Work grinding work can be started.
After that, a new (another) work jig 42 is placed on the reference surface 50 and fixed, and grinding of the next work W is resumed.

  Table 1 below is a comparison table of working times of the present invention and the conventional example. The result of actually performing each operation and measuring each required time Hr is shown.

  In the conventional example, it took 14 hours in total, but in the present invention, the total time was reduced to 5 hours.

As described above, the present invention has the upper grinding wheel 7 and the lower grinding wheel 9 that are rotatable around the vertical axis L ₁ , and the upper grinding wheel 7 and the lower grinding wheel 9 are composed of a plurality of workpieces. In a vertical double-sided surface grinding machine in which the grinding wheel 3 is fixed in an annular shape in plan view with a wedge-shaped fixture 4, the upper grinding wheel 7 has a number of self-polishing wheels 18 for self-polishing operations. Since the outer surface of the workpiece grinding wheel 3 is surrounded by a concentric double ring in a plan view so as to perform a self-polishing operation, the entire workpiece grinding wheel 3 is once temporarily disposed as in the prior art. The removal work can be omitted, and after self-polishing, the work of attaching all the work grinding wheels 3 again and the positioning work of the high-precision work grinding wheel 3 with a dial gauge or the like can be omitted, and the work time Can be greatly shortened and work efficiency can be greatly improved. . Also, conventional special parts--thick second base plate 35 and second and third attachments 34, 33, etc. in FIG. 10--can be omitted, and inventory management can be facilitated and simplified.

The upper grinding wheel 7 and the lower grinding wheel 9 are rotatable around the vertical axis L ₁ , and the upper grinding wheel 7 and the lower grinding wheel 9 have a number of workpiece grinding wheels 3 mounted in a wedge shape. In the vertical double-sided surface grinder fixed to the ring 4 in plan view by the tool 4, the wedge-shaped mounting tool 4 of the upper grinding wheel 7 is provided with extra screw holes 10 and 10, A holder 20 to which each of a large number of self-polishing grindstones 18 for self-polishing work is attached is fixed by bolts 21, 21 screwed into the above-mentioned additional screw holes 10, 10. The self-grinding wheel 18 is fixed, and the upper grinding wheel 7 has the self-polishing wheel 18 disposed in a concentric double ring shape in plan view with the outer surface of the work grinding wheel 3 surrounded. Since it is configured to perform the work, the wedge-shaped attachment 4 is firmly fixed in strength and the position is also accurate. If the holder 20 is fixed with bolts 21 and 21 using the screw holes 10 and 10, the self-polishing grindstone 18 has a very high mounting strength and rigidity and a simple structure, making self-polishing more accurate. Can be done. Of course, the work of removing all the workpiece grinding wheels 3 once as in the prior art can be omitted, and after self-polishing, the work of attaching all the workpiece grinding wheels 3 again, and a high-precision workpiece by a dial gauge or the like at that time The positioning operation of the grinding wheel 3 can be omitted, the working time can be greatly shortened, and the working efficiency can be greatly improved. Also, conventional special parts--thick second base plate 35 and second and third attachments 34, 33, etc. in FIG. 10--can be omitted, and inventory management can be facilitated and simplified.

Further, according to the self-polishing method of the present invention, a large number of workpiece grinding wheels 3 are attached to the upper grinding wheel 7 that is rotatable about the vertical axis L _{1 in an} annular shape in plan view so that the workpiece can be ground. A plurality of self-polishing grinding wheels 18 are detachably fixed to a concentric double-circular ring in plan view with the outer surface of a large number of workpiece grinding wheels 3 having a circular shape in plan view in the upper grinding wheel 7 being enclosed. Thus, once the work grinding wheel 3 can be removed as in the past, the work grinding wheel 3 can be omitted. After self-polishing, the work grinding wheel 3 can be reattached, and the dial gauge can be used with high precision. The positioning work of the work grinding wheel 3 can be omitted, the working time can be greatly shortened, and the working efficiency can be greatly improved.

It is principal part partial cross-section explanatory drawing of the workpiece grinding state which showed together one Embodiment of this invention, and the prior art example. It is a principal part section top view of the work grinding state showing one embodiment of the present invention. It is a principal part front view. FIG. 4 is a simplified XX cross-sectional view of FIG. 3. FIG. 4 is a simplified YY sectional view of FIG. 3. It is a principal part cross-sectional top view which shows a self-polishing state. It is a principal part front view. It is a principal part sectional side view. It is a front view which shows an example of a holder. It is a cross-sectional top view for description of a conventional example. It is a principal part cross-sectional side view for description of a conventional example.

Explanation of symbols

3 Work grinding wheel 4 Wedge-shaped fixture (presser foot)
7 Upper grinding wheel 9 Lower grinding wheel
10 Extra screw holes
18 Self-grinding wheel
20 Holder
21 Bolt L ₁ Vertical axis W Workpiece

Claims (3)

It has an upper grinding wheel (7) and a lower grinding wheel (9) that are rotatable around a vertical axis (L ₁ ), and the upper grinding wheel (7) and the lower grinding wheel (9) In a vertical double-sided surface grinding machine in which a workpiece grinding wheel (3) is fixed in an annular shape in plan view with a wedge-shaped fixture (4),
In the upper grinding wheel (7), a plurality of self-polishing wheels (18) for self-polishing work are arranged in a concentric double ring shape in plan view with the outer surface of the work grinding wheel (3) as a surrounding shape. A vertical double-sided surface grinder characterized by a self-polishing operation. It has an upper grinding wheel (7) and a lower grinding wheel (9) that are rotatable around a vertical axis (L ₁ ), and the upper grinding wheel (7) and the lower grinding wheel (9) In a vertical double-sided surface grinding machine in which a workpiece grinding wheel (3) is fixed in an annular shape in plan view with a wedge-shaped fixture (4),
The wedge-shaped fitting (4) of the upper grinding wheel (7) is provided with extra screw holes (10), (10), and a plurality of self-polishing whetstones (18) for self-polishing work. The holder (20) to which each is attached is fixed by bolts (21) and (21) screwed into the extra screw holes (10) and (10), and the self-polishing grindstone is fixed to the holder (20). (18)
In the upper grinding wheel (7), the self-polishing grindstone (18) is arranged in a concentric double annular shape in plan view with the outer surface of the workpiece grinding grindstone (3) being enclosed, so that self-polishing work is performed. A vertical double-sided surface grinder characterized by the construction of An upper grinding wheel (7) in which a number of workpiece grinding wheels (3) are mounted in an annular shape in plan view on an upper grinding wheel (7) rotatable around a vertical axis (L ₁ ) so that the workpiece can be ground. The self-polishing work is carried out by detachably fixing a plurality of self-grinding grindstones (18) to the concentric double circle in plan view with the outer surface of a large number of workpiece grinding grindstones (3) having an annular shape in plan view surrounding the outer surface. A self-polishing method for a vertical double-sided surface grinder characterized by:

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