JP2009259453A - Lighting fixture for vehicle - Google Patents

Lighting fixture for vehicle Download PDF

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JP2009259453A
JP2009259453A JP2008104355A JP2008104355A JP2009259453A JP 2009259453 A JP2009259453 A JP 2009259453A JP 2008104355 A JP2008104355 A JP 2008104355A JP 2008104355 A JP2008104355 A JP 2008104355A JP 2009259453 A JP2009259453 A JP 2009259453A
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light source
semiconductor
cover
lens
cover lens
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Masaaki Kobashi
正明 小橋
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Ichikoh Industries Ltd
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Ichikoh Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To aim at protecting a light-emitting part of a semiconductor-type light source, securing dust resistance and avoiding thermal obstruction. <P>SOLUTION: The semiconductor-type light source 10 is wholly covered with a cover lens 20, and a vent 23 is partially fitted at a peripheral side part of the cover lens 20, therefore air inside the cover lens 20 and outside is freely circulated, thus, even if a temperature inside the cover lens 20 is increased by heat generation due to lighting of the light-emitting part 11 of the semiconductor-type light source 10, heat inside the cover lens 20 is dispersed outside through the vent 23. Therefore, with protection and dust resistance of the light-emitting part 11 secured, thermal obstruction of the light-emitting part 11 is avoided. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、自動車のヘッドランプやリヤコンビネーションランプ等に用いられる車両用灯具に関する。   The present invention relates to a vehicular lamp used for a headlamp, a rear combination lamp, or the like of an automobile.

近年、ヘッドランプ等の車両用灯具の光源として、発光ダイオード(LED)などの自発光半導体型光源が用いられている。   In recent years, self-luminous semiconductor light sources such as light-emitting diodes (LEDs) have been used as light sources for vehicle lamps such as headlamps.

このような半導体型光源を用いた車両用灯具では、該半導体型光源の発光部の保護、および該発光部への塵埃付着による配光パターンへの影響などを考慮して、発光部をドーム状のカバーで被覆するようにしている(特許文献1参照)。
特開2008−16362号公報
In the vehicular lamp using such a semiconductor-type light source, the light-emitting portion is formed in a dome shape in consideration of the protection of the light-emitting portion of the semiconductor-type light source and the influence on the light distribution pattern due to dust adhering to the light-emitting portion. (See Patent Document 1).
JP 2008-16362 A

前述のように半導体型光源の発光部をカバーで被覆した場合、カバーによる発光部の内封容積が小さいため、発光部が発熱すると該カバー内部が昇温して発光部が熱的障害を受けて、照明効果が低下する可能性がある。これは、近年のように、照明効果を高めるために半導体型光源の高輝度化が進められるほど発光部の発熱量が大きくなって、前述の不具合が助長される。   As described above, when the light emitting part of the semiconductor light source is covered with a cover, the inner volume of the light emitting part by the cover is small, so when the light emitting part generates heat, the inside of the cover is heated up and the light emitting part is subjected to thermal failure. As a result, the lighting effect may be reduced. As in recent years, the amount of heat generated in the light emitting portion increases as the brightness of the semiconductor light source increases to increase the illumination effect, and the above-described problems are promoted.

そこで、本発明は半導体型光源の発光部を適切に保護および防塵できると共に、該発光部の発熱により発光部が熱的障害を受けるのを回避することができる車両用灯具を提供するものである。   Therefore, the present invention provides a vehicular lamp that can appropriately protect and prevent dust from being emitted from a semiconductor-type light source, and that can prevent the light emitting unit from being damaged due to heat generated by the light emitting unit. .

本発明の車両用灯具にあっては、半導体型光源と、該半導体型光源を全体的に覆うカバーレンズと、これら半導体型光源とカバーレンズとを灯室前方に向けて取付けたヒートシンク部材と、を備え、前記カバーレンズは、その周側部に部分的に通気口が設けられていることを主要な特徴としている。   In the vehicle lamp of the present invention, a semiconductor-type light source, a cover lens that covers the semiconductor-type light source as a whole, a heat sink member that attaches the semiconductor-type light source and the cover lens toward the front of the lamp chamber, The cover lens is mainly characterized in that a ventilation hole is partially provided in the peripheral side portion thereof.

従って、半導体型光源の発光部の点灯により、該発光部が発熱してカバーレンズの内部は昇温するが、カバーレンズの周側部に部分的に設けられた通気口によりカバーレンズの内,外において空気の流通が行われ、カバーレンズ内部の熱が外側に拡散される。   Accordingly, although the light emitting part generates heat by heating the light emitting part of the semiconductor type light source and the temperature inside the cover lens rises, the inside of the cover lens is formed by the ventilation holes partially provided on the peripheral side part of the cover lens. Air flows outside and the heat inside the cover lens is diffused outward.

本発明によれば、半導体型光源を全体的に覆うカバーレンズの周側部には部分的に通気口が設けられているため、前記半導体型光源の発光部の発熱によりカバーレンズ内部が昇温するものの、前記通気口を通してカバーレンズの内,外で空気の流通が行われて、カバーレンズ内部の熱を外側に拡散することができる。   According to the present invention, since the vent hole is partially provided in the peripheral side portion of the cover lens that entirely covers the semiconductor-type light source, the inside of the cover lens is heated by the heat generation of the light-emitting portion of the semiconductor-type light source. However, air can be circulated in and out of the cover lens through the vent, and the heat inside the cover lens can be diffused outward.

この結果、半導体型光源の発光部が、その発熱による熱的障害を受けるのを回避することができる。   As a result, it is possible to avoid the light-emitting portion of the semiconductor light source from receiving a thermal failure due to the heat generation.

以下、本発明の一実施形態を図面と共に詳述する。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.

図1は本発明に係る車両用灯具の半導体型光源の正面図、図2は図1のA矢視図、図3は図1のB矢視図、図4はカバーレンズと防塵フィルターとの分解斜視図である。   1 is a front view of a semiconductor-type light source of a vehicular lamp according to the present invention, FIG. 2 is a view as viewed from an arrow A in FIG. 1, FIG. 3 is a view as viewed from an arrow B in FIG. It is a disassembled perspective view.

本実施形態の車両用灯具は、図1〜図3に示すように、発光ダイオード(LED)等の半導体型光源10と、この半導体型光源10を全体的に覆うカバーレンズ20と、これら半導体型光源10とカバーレンズ20とを灯室前方に向けて取付けたヒートシンク部材30と、を備えている。   As shown in FIGS. 1 to 3, the vehicular lamp according to the present embodiment includes a semiconductor light source 10 such as a light emitting diode (LED), a cover lens 20 that entirely covers the semiconductor light source 10, and these semiconductor types. And a heat sink member 30 to which the light source 10 and the cover lens 20 are attached facing the front of the lamp chamber.

ヒートシンク部材30は、半導体型光源10に発生した熱を受けて拡散させるもので、熱伝導性が良く、かつ、熱容量の大きな金属材料、例えば、アルミダイカスト製からなる。   The heat sink member 30 receives and diffuses the heat generated in the semiconductor light source 10 and is made of a metal material having a good thermal conductivity and a large heat capacity, for example, made of aluminum die casting.

半導体型光源10およびカバーレンズ20は、ヒートシンク部材30の前面の所要部位に設定した取付面31に、位置決め手段、例えばロケートピンとロケート孔等の係合手段により正確に位置決めされてビス固定される。   The semiconductor light source 10 and the cover lens 20 are accurately positioned and fixed to a mounting surface 31 set as a required portion on the front surface of the heat sink member 30 by positioning means, for example, engaging means such as a locate pin and a locate hole.

半導体型光源10は熱伝導性の良い基板(図示せず)を有しており、この基板をヒートシンク部材30の取付面31に重合して前述の位置決め固定が行われる。   The semiconductor-type light source 10 has a substrate (not shown) with good thermal conductivity. This substrate is superposed on the mounting surface 31 of the heat sink member 30 to perform the above-described positioning and fixing.

また、この取付面31には、半導体型光源10の光を所定の方向に反射して所定の配光パターンを灯具前方に照射させるための図外のリフレクタが位置決め固定され、これらの構成部品でランプユニットが構成される。そして、このランプユニットが図外のハウジングとアウターレンズとで形成される灯室内に配設されて、車両用灯具が構成される。   In addition, a reflector (not shown) for reflecting the light of the semiconductor-type light source 10 in a predetermined direction and irradiating a predetermined light distribution pattern in front of the lamp is positioned and fixed on the mounting surface 31. A lamp unit is configured. And this lamp unit is arrange | positioned in the lamp chamber formed with the housing and outer lens which are not shown in figure, and comprises the vehicle lamp.

カバーレンズ20は、透明な合成樹脂材からなり、半導体型光源10を実質的にそのほぼ全体を覆うカバー部21と、レンズ部22と、を備えている。   The cover lens 20 is made of a transparent synthetic resin material, and includes a cover portion 21 that covers substantially the entire semiconductor light source 10 and a lens portion 22.

レンズ部22以外の部分は、例えば塗装等を施して不透光にされ、レンズ部22の部分からのみ半導体光源21の光が透過するようにされている。また、レンズ部22の表面は、ARコート等の光学的表面処理が行われている。   The portions other than the lens portion 22 are made opaque, for example, by painting, and the light from the semiconductor light source 21 is transmitted only from the lens portion 22 portion. Further, the surface of the lens portion 22 is subjected to optical surface treatment such as AR coating.

このレンズ部22は、半導体型光源10の発光部11を中心として外側に膨出するドーム状に形成されている。   The lens portion 22 is formed in a dome shape that bulges outward from the light emitting portion 11 of the semiconductor light source 10.

また、カバーレンズ20の周側部には部分的に通気口23が設けられ、この通気口23によりカバーレンズ20の内,外で自由に空気の流通が行われるようになっている。   Further, a vent hole 23 is partially provided in the peripheral side portion of the cover lens 20, and air can freely flow inside and outside the cover lens 20 by the vent hole 23.

この通気口23には通気性を有する防塵フィルター40が設けられ、該防塵フィルター40により塵埃や金属粉等がカバーレンズ20の内部に侵入するのを回避している。   The ventilation hole 23 is provided with a dustproof filter 40 having air permeability. The dustproof filter 40 prevents dust, metal powder, and the like from entering the cover lens 20.

本実施形態では、前記カバーレンズ20のカバー部21は、左右側壁21aと上壁21bおよび前壁21cとからなる正面矩形状に形成されている。左右側壁21aと上壁21bの後端縁にはフランジ24が一連に形成され、その左右側部に各一対のロケート孔24aとビス挿入孔24bとが設けられ、これらロケート孔24aとビス挿入孔24bを介して、前述のヒートシンク部材30の取付面31への位置決め固定が行われる。   In the present embodiment, the cover portion 21 of the cover lens 20 is formed in a front rectangular shape including left and right side walls 21a, an upper wall 21b, and a front wall 21c. A series of flanges 24 are formed on the rear end edges of the left and right side walls 21a and the upper wall 21b, and a pair of locate holes 24a and screw insertion holes 24b are provided on the left and right side portions thereof, and these locate holes 24a and screw insertion holes are provided. Positioning and fixing to the mounting surface 31 of the heat sink member 30 is performed via 24b.

これにより、カバー部21の左右側壁21aと上壁21bと前壁21cとによって、半導体型光源10の左右両側と上側および前側とが囲繞される。   Thus, the left and right sides, the upper side, and the front side of the semiconductor light source 10 are surrounded by the left and right side walls 21a, the upper wall 21b, and the front wall 21c of the cover portion 21.

前記レンズ部22は、カバー部21の前壁21cに前述のように半導体型光源10の発光部11を中心としてドーム状に形成され、その略下半部がカバー部21の前壁下縁から下方に張り出して形成されている。このレンズ部22の張り出し部分の周縁には、カバー部21の前壁21cの下縁がフランジ部22aとして延設されている。   The lens portion 22 is formed in a dome shape with the light emitting portion 11 of the semiconductor light source 10 as the center on the front wall 21c of the cover portion 21 as described above, and a substantially lower half portion thereof from the lower edge of the front wall of the cover portion 21. It is formed to project downward. A lower edge of the front wall 21c of the cover portion 21 extends as a flange portion 22a on the periphery of the protruding portion of the lens portion 22.

従って、本実施形態にあっては、カバーレンズ20の通気口23が、カバー部21の下縁からレンズ部22の略下半部周縁に亘る領域でカバーレンズ20の下辺部に設けられている(図4参照)。   Therefore, in the present embodiment, the vent 23 of the cover lens 20 is provided in the lower side portion of the cover lens 20 in a region extending from the lower edge of the cover portion 21 to the substantially lower half periphery of the lens portion 22. (See FIG. 4).

一方、防塵フィルター40は、前記通気口23を閉塞し得るように略半円形に形成され、カバー部21の下縁部内面と、レンズ部22の略下半部のフランジ部22a内面とに亘って、適宜の接着剤により接着固定されている。   On the other hand, the dustproof filter 40 is formed in a substantially semicircular shape so as to close the vent 23, and extends over the inner surface of the lower edge portion of the cover portion 21 and the inner surface of the flange portion 22 a of the substantially lower half portion of the lens portion 22. Then, they are bonded and fixed with an appropriate adhesive.

前記通気口23の部分では、半導体型光源10の基板に接続した一対の給電端子12が外側に突出して配置される。このため、防塵フィルター40には、これらの給電端子12を挿通するための一対の貫通孔41が設けられている。   In the vent 23, a pair of power supply terminals 12 connected to the substrate of the semiconductor light source 10 are disposed so as to protrude outward. For this reason, the dustproof filter 40 is provided with a pair of through holes 41 for inserting these power supply terminals 12.

以上の構成からなる本実施形態の車両用灯具によれば、半導体型光源10の発光部11の点灯により、該発光部11が発熱してカバーレンズ20の内部は昇温するが、カバーレンズ20の周側部に部分的に設けられた通気口23によりカバーレンズ20の内,外において空気の流通が行われ、カバーレンズ20内部の熱が外側に拡散される。   According to the vehicular lamp of the present embodiment having the above configuration, the light emitting unit 11 generates heat by the lighting of the light emitting unit 11 of the semiconductor light source 10, and the inside of the cover lens 20 is heated, but the cover lens 20 Air is circulated inside and outside the cover lens 20 by the vent holes 23 partially provided on the peripheral side of the cover lens 20, and the heat inside the cover lens 20 is diffused to the outside.

この結果、半導体型光源10の発光部11が、その発熱による熱的障害を受けるのを回避して、発光機能の低下を防止することができる。   As a result, it is possible to prevent the light emitting unit 11 of the semiconductor light source 10 from receiving a thermal failure due to the heat generation and to prevent the light emitting function from being deteriorated.

また、カバーレンズ20は、半導体型光源10を図外の基板を含めて全体的に覆っており、しかも、該カバーレンズ20のレンズ部21は、前記発光部11を中心としてドーム状に形成されて内部容積が広げられているため、カバーレンズ20内部の昇温特性を低めることができる。   The cover lens 20 entirely covers the semiconductor light source 10 including a substrate (not shown), and the lens portion 21 of the cover lens 20 is formed in a dome shape with the light emitting portion 11 as the center. Therefore, the temperature rise characteristic inside the cover lens 20 can be lowered.

特に、本実施形態では、前記カバーレンズ20は、半導体型光源10の左右両側と上側および前側とを囲繞するカバー部21と、該カバー部21の前壁21cに形成したドーム状のレンズ部22とで構成されているが、該レンズ部22は、カバー部21の前壁21c下縁から下方に張り出して形成されているため、レンズ部22の外径がカバー部21の前壁21c面内に制約されずに大径化することができて、発光部11周りの容積を十分に確保して熱拡散効果を高めることができる。   In particular, in this embodiment, the cover lens 20 includes a cover portion 21 that surrounds the left and right sides, the upper side, and the front side of the semiconductor light source 10, and a dome-shaped lens portion 22 formed on the front wall 21 c of the cover portion 21. However, since the lens portion 22 is formed to protrude downward from the lower edge of the front wall 21c of the cover portion 21, the outer diameter of the lens portion 22 is in the plane of the front wall 21c of the cover portion 21. The diameter can be increased without being restricted by the above, and the volume around the light emitting portion 11 can be sufficiently secured to enhance the thermal diffusion effect.

また、カバー部21により半導体型光源10を図外の基板を含めて全体的に覆っていても、カバーレンズ20内の熱拡散効果が高いため、該半導体型光源10の基板の熱拡散性に些かも影響を及ぼすことはない。   Even if the semiconductor light source 10 is entirely covered by the cover portion 21 including the substrate (not shown), since the heat diffusion effect in the cover lens 20 is high, the heat diffusibility of the substrate of the semiconductor light source 10 is improved. There is little influence.

しかも、通気口23は、カバー部21の下縁から、下方に張り出したレンズ部22の略下半部に亘る領域に開口面積を大きくして形成されるため、カバーレンズ20内部の通気性を高めて熱拡散効果をより一層高めることができる。   Moreover, the vent 23 is formed with a large opening area in a region extending from the lower edge of the cover portion 21 to the substantially lower half of the lens portion 22 projecting downward. The thermal diffusion effect can be further enhanced.

また、このように通気口23がカバーレンズ20の下辺部に設けられているため、塵埃や金属粉等がカバーレンズ20内に直接落下、侵入することがなく、半導体型光源10をその基板および発光部11を含めて全体的に保護することができる。   Further, since the vent hole 23 is provided in the lower side portion of the cover lens 20 as described above, dust, metal powder or the like does not directly fall into and enter the cover lens 20, and the semiconductor light source 10 can be connected to the substrate and the light source 10. It is possible to protect the entire unit including the light emitting unit 11.

そして、この通気口23には、通気性を有する防塵フィルター40が設けられているため、半導体型光源10の発光部11および基板への塵埃付着による発光機能の低下を確実に防止することができる。   Since the air vent 23 is provided with a dust-proof filter 40 having air permeability, it is possible to reliably prevent the light emitting function from being deteriorated due to dust adhering to the light emitting portion 11 and the substrate of the semiconductor light source 10. .

本発明の一実施形態における半導体型光源の正面図。The front view of the semiconductor type light source in one Embodiment of this invention. 図1のA矢視図。The A arrow directional view of FIG. 図1のB矢視図。B arrow view of FIG. カバーレンズと防塵フィルターとの分解斜視図。The exploded perspective view of a cover lens and a dustproof filter.

符号の説明Explanation of symbols

10 半導体型光源
11 発光部
20 カバーレンズ
21 カバー部
21c 前壁
22 レンズ部
23 通気口
30 ヒートシンク部材
40 防塵フィルター
DESCRIPTION OF SYMBOLS 10 Semiconductor type light source 11 Light emission part 20 Cover lens 21 Cover part 21c Front wall 22 Lens part 23 Vent 30 Heat sink member 40 Dust-proof filter

Claims (4)

半導体型光源と、該半導体型光源を全体的に覆うカバーレンズと、これら半導体型光源とカバーレンズとを灯室前方に向けて取付けたヒートシンク部材と、を備え、前記カバーレンズは、その周側部に部分的に通気口が設けられていることを特徴とする車両用灯具。   A semiconductor-type light source; a cover lens that covers the semiconductor-type light source as a whole; and a heat sink member that is mounted with the semiconductor-type light source and the cover lens facing the front of the lamp chamber. A vehicular lamp characterized in that a vent is partially provided in the part. 通気口には、通気性を有する防壁フィルターが設けられていることを特徴とする請求項1に記載の車両用灯具。   The vehicular lamp according to claim 1, wherein a ventilating barrier filter having air permeability is provided in the vent hole. カバーレンズは、そのレンズ部が半導体型光源の発光部を中心としてドーム状に形成されていることを特徴とする請求項1または2に記載の車両用灯具。   The vehicular lamp according to claim 1, wherein the cover lens has a lens portion formed in a dome shape with the light emitting portion of the semiconductor light source as a center. カバーレンズは、半導体型光源の左右両側と上側および前側とを囲繞するカバー部と、該カバー部の前壁に半導体型光源の発光部を中心としてドーム状に形成されると共に、略下半部がカバー部の前壁下縁から下方に張り出して形成されたレンズ部と、を備え、通気口がカバー部の下縁からレンズ部の略下半部周縁に亘る領域でカバーレンズの下辺部に形成されていることを特徴とする請求項1または2に記載の車両用灯具。   The cover lens is formed in a dome shape with the light emitting part of the semiconductor light source as the center on the front wall of the semiconductor light source, the cover part surrounding the left and right sides, the upper side and the front side of the semiconductor light source. And a lens portion that protrudes downward from the lower edge of the front wall of the cover portion, and the vent hole is formed on the lower side portion of the cover lens in the region extending from the lower edge of the cover portion to the substantially lower half periphery of the lens portion. The vehicular lamp according to claim 1, wherein the vehicular lamp is formed.
JP2008104355A 2008-04-14 2008-04-14 Lighting fixture for vehicle Pending JP2009259453A (en)

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