JP2009258168A - Molding and laminate by using the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a molding capable of exhibiting excellent optical properties when used even if a protective sheet is stuck to the surface of the molding on the side of a metallic wire when the molding is conveyed or handled and the stuck protective sheet is peeled when used; and to provide a laminate by using the molding. <P>SOLUTION: The laminate includes: a wire grid polarizing plate 1 having a minutely rugged structure, which has 0.01-10 μm height and 0.01-10 μm pitch in at least one direction, on the surface thereof; and a protective film 2 which is arranged on the minutely rugged structure 11a of the wire grid polarizing plate 1 and has an easy-to-peel adhesive layer 22. The amount of a component to be extracted when a covering material constituting the adhesive layer 22 is extracted with a solvent is ≤0.3 mg per 1 cm<SP>2</SP>covering material. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates to a molded body having a fine uneven structure on the surface and a laminate using the molded body.

  With the recent development of photolithography technology, it has become possible to form a fine structure pattern having a pitch at the wavelength level of light. Such a member or product having a pattern with a very small pitch is useful in a wide range of applications not only in the semiconductor field but also in the optical field.

  For example, a wire grid having an uneven structure in which conductor wires made of metal or the like are arranged in a lattice pattern at a specific pitch has a pitch that is greater than that of incident light (for example, wavelengths of visible light from 400 nm to 800 nm). If the pitch is very small (for example, less than one half), the light of the electric field vector component that oscillates parallel to the conductor line is almost reflected, and the light of the electric field vector component perpendicular to the conductor line is reflected. Since it is almost transparent, it can be used as a polarizing plate that produces a single polarized light. The wire grid type polarizing element is desirable from the viewpoint of effective use of light because it can reflect and reuse light that does not pass through.

An example of such a wire grid type polarizing element is disclosed in Patent Document 1. The wire grid polarizer includes metal wires spaced at a grid period smaller than the wavelength of incident light.
JP 2002-328234 A

  However, in the configuration disclosed in Patent Document 1, minute metal wires are erected at minute intervals, which is weak in strength. For this reason, it is conceivable to protect the metal wire by attaching a protective sheet or the like to the surface on the metal wire side during transport or handling. When a protective sheet with an adhesive layer is simply applied to the surface of the wire grid polarizer, the adhesive component with a relatively low molecular weight moves from the coating material constituting the adhesive layer to the uneven structure on the surface, and enters between the wires to optically There is a problem that the characteristics are impaired.

  The present invention has been made in view of such points, and when transporting and handling, even when the protective sheet is attached to the surface on the metal wire side and the protective sheet is peeled off at the time of use, it is good at the time of use. An object of the present invention is to provide a molded product that can exhibit excellent optical characteristics and a laminate using the molded product.

The laminate of the present invention has a surface having a fine uneven structure having a height of 0.01 μm to 10 μm and a pitch in at least one direction of 0.01 μm to 10 μm, and the uneven structure of the formed body. And a covering material having an easily peelable adhesive layer, wherein the amount of the component extracted by solvent extraction of the covering material constituting the adhesive layer is It is characterized by being 0.3 mg or less per 1 cm ^{2 of the} covering material.

  According to this configuration, it is possible to protect a fine and highly accurate uneven structure. Moreover, since the protective film in this laminated body has an adhesive layer in which the content of the adhesive component having a relatively low molecular weight is minimum, it is possible to prevent a decrease in optical properties due to the migration of the adhesive component. In addition, this laminate has high productivity and excellent bending workability.

  In the laminated body of the present invention, it is preferable that the molded body is formed by forming a metal wire on the grid-shaped convex portion having a concave-convex structure in which a plurality of grid-shaped convex portions are arranged in parallel.

In the laminated body of the present invention, when the covering material is peeled off, the amount of component transferred from the covering material constituting the adhesive layer to the molded body is preferably 0.005 mg or less per 1 cm ^{2 of the} covering material. .

  In the laminated body of this invention, it is preferable that the peeling force between the said molded object and the said coating | covering material by the 90 degree | times peeling method at peeling speed 1000mm / min is 0.1gf / 25mm-200gf / 25mm.

  The molded body of the present invention is characterized in that the covering material is peeled from the laminate.

  In the molded article of the present invention, the amount of components extracted by solvent extraction of the molded article is preferably 10% by weight or less of the total weight of the molded article.

The laminate of the present invention has a surface having a fine uneven structure having a height of 0.01 μm to 10 μm and a pitch in at least one direction of 0.01 μm to 10 μm, and the uneven structure of the formed body. And a covering material having an easily peelable adhesive layer, and the amount of a component extracted by solvent extraction of the covering material constituting the adhesive layer per 1 cm ^{2 of the} covering material Since it is 0.3 mg or less, even when transported or handled, a protective sheet is affixed to the surface on the metal wire side, and even when the protective sheet is peeled off during use, it exhibits good optical properties during use. be able to.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Here, a case will be described in which the molded body is a wire grid polarizing plate in which a metal wire is formed on a grid-like convex part having a concave-convex structure formed by arranging a plurality of grid-like convex parts.

  FIG. 1 is a schematic cross-sectional view showing a part of a laminate according to an embodiment of the present invention. The laminated body shown in FIG. 1 includes a transparent base material 11 having a fine uneven structure 11a (a lattice-like uneven structure having protrusions extending in one direction) on the surface, and an uneven structure 11a of the base material 11. Mainly from the protective film 2 which is a covering material provided with the protective film base material 21 which has the adhesion layer 22 which contacts the front-end | tip part of this metal wire 12, and the metal wire 12 provided on the area | region containing a grid | lattice-like convex part It is configured. The substrate 11 and the metal wire 12 constitute a wire grid polarizing plate 1 that is a molded body, and the fine uneven structure 11a has a height of 0.01 μm to 10 μm, and a pitch in at least one direction is 0.1. For example, it can be manufactured by applying an optical nanoimprint technique. Moreover, about the uneven structure 11a, you may comprise not only the metal wire 12 formed on the grid-like convex part but the grid-like convex part with a thin film or a dot. You may comprise the recessed part of the uneven structure 11a with a pinhole.

  Here, the base material 11 has a single layer structure in which the uneven structure 11a is formed on the surface of the base material 11, but in the present invention, the base material 11 has the uneven structure 11a for providing the metal wire 12. If it is a thing, it will not be limited to a single layer.

  When the substrate 11 is formed of a single layer, examples of the substrate 1 include thermoplastic resins such as PET resin, PMMA resin, PC resin, PS resin, and COP, resins such as TAC resin, and glass. be able to. Moreover, the base material 11 may have a multi-layer structure in which an ultraviolet curable resin layer is provided on the base base material so as to have an uneven structure 11a. In this case, the substrate 11 is composed of PET (polyethylene terephthalate) resin, PMMA (polymethyl methacrylate) resin, PC (polycarbonate) resin, PS (polystyrene) resin, PE (polyethylene) resin, PP (polypropylene). ) Resins, thermoplastic resins such as COP (cycloolefin polymer), resins such as TAC (triacetyl cellulose) resin, and glass. As the ultraviolet curable resin constituting the ultraviolet curable resin layer, an acrylic, epoxy, urethane or other ultraviolet curable resin can be used.

  In the case where the uneven structure 11a is provided using an ultraviolet curable resin, for example, an uneven structure in which the above-described ultraviolet curable resin is applied to the surface of the resin or glass constituting the substrate 11 and the desired uneven structure is inverted. The ultraviolet curable resin is cured with ultraviolet rays while being pressed against the mold having the, and the concave / convex structure of the mold is transferred to the ultraviolet curable resin to provide the convex / concave structure 11 a on the substrate 11.

  Further, when the uneven structure 11a is provided in the thermoplastic resin to form the single-layer base material 11, for example, a method of thermally transferring the uneven structure to the thermoplastic resin using a mold having an uneven structure obtained by inverting the desired uneven structure. Alternatively, for example, there is a method of obtaining a base material 11 provided with an uneven structure 11a having a desired pitch by performing a thermal transfer using a reversible mold having a large pitch with a thermoplastic resin that can be stretched and then performing a stretching process. Such stretching of the thermoplastic resin substrate is described in Japanese Patent Application No. 2006-2100 of the present applicant. All this content is included here. Further, when the uneven structure 11a is provided on a glass substrate or the like, a normal patterning method such as photolithography or etching may be used.

  In consideration of polarization characteristics over a wide band in the visible light region, the pitch of the grid-like convex portions of the convex / concave structure 11a of the substrate 11 is preferably 150 nm or less, more preferably 120 nm or less, and further preferably 80 nm or less. The polarization characteristics improve as the pitch decreases. On the other hand, in terms of ease of processing, the thickness is preferably 10 nm or more. When importance is attached to the polarization characteristics, it is preferably 2 μm or less, more preferably 1 μm or less, and further preferably 250 nm or less. Further, when importance is attached to polarization characteristics in the terahertz region, it is preferably 10 μm or less. The pitch size as described above can be controlled by adjusting the manufacturing conditions.

  As described above, the height of the lattice-shaped convex portions of the uneven structure 11a is preferably 0.01 μm to 10 μm, and 0.5 to 1.5 times the pitch between the lattice-shaped convex portions in terms of strength. More preferably, the height is 0.8 to 1.5 times higher. When the metal wire 12 is provided on the concavo-convex structure 11a, the height of (grid-like convex part + metal wire 12) is 0.5 to 1.5 times the pitch between the lattice-like convex parts. In particular, a height of 0.8 to 1.5 times is more preferable in terms of strength and polarization performance.

  A dielectric layer may be provided on the uneven structure 11a. In particular, when a resin base material is used as the base material 11, it is preferable to provide a dielectric layer. When the dielectric layer covers the side surfaces of the lattice-shaped protrusions of the uneven structure 11a, the contact area between the lattice-shaped protrusions and the dielectric layer increases. Thereby, the adhesiveness between a grid | lattice-like convex part and a dielectric material layer can be improved. Since the adhesion between the lattice-shaped convex portion and the dielectric layer is improved as described above, the metal wire 12 can be firmly erected on the lattice-shaped convex portion, so that the metal wire 12 is thickened. Even if the height of the entire wire (lattice-shaped convex portion + metal wire 12) is increased by providing it, the strength against the external force of the wire can be kept high.

  The metal constituting the metal wire 12 is preferably a material having a high light reflectivity, and examples thereof include aluminum and silver. The width of the metal wire 12 is preferably 35% to 60% of the pitch between the lattice-shaped convex portions in consideration of the degree of polarization, transmittance, and the like. The ratio between the height and width (aspect ratio) of the wire is preferably 2 to 5, and particularly preferably 2 to 3.5. The height of the wire is more preferably 120 nm to 220 nm, and most preferably 140 nm to 200 nm in consideration of the polarization characteristics in the visible light region. The method for forming the metal wire 12 is appropriately selected in consideration of the material constituting the metal wire 12 and the material constituting the substrate. For example, a vacuum deposition method or the like can be used.

  There is no limitation on the cross-sectional shape of the concave portions of the fine convex-concave lattice formed by the lattice-shaped convex portions or the plurality of lattice-shaped convex portions. These cross-sectional shapes may be sinusoidal, such as trapezoidal, rectangular, square, prismatic, and semicircular. Here, the sinusoidal shape means that it has a curved portion formed by repetition of a concave portion and a convex portion. In addition, the curved part should just be a curved curve, for example, the shape which has a constriction in a convex part is also included in a sine wave form.

  The adhesive layer 22 of the protective film 2 disposed on the uneven structure 11a of the molded body 1 is a lattice-shaped protrusion (if the metal wire 12 is provided on the uneven structure 11a, This will be described along this case.)) Following the shape of the top portion, it comes into contact and has the necessary binding force to bond the molded body 1 and the protective film substrate 21, while the protective film 2 is molded. When removing from the body 1, the metal wire 12 is peeled off from the base material 11, the uneven structure 11 a or the molded body 1 itself is deformed as compared to before the protective film 2 is provided, or the component derived from the adhesive layer 22 Has easy releasability without remaining on the wire.

It is preferable that the coating material which comprises such an adhesion layer 22 is 0.3 mg or less per 1 cm < ² > of the protective film 2 (the said coating | covering material) the quantity of the component extracted by solvent extraction. If such a material is used, even if the protective film 2 is applied to the molded body 1, the relatively low molecular weight adhesive component contained in the adhesive layer 22 moves to the surface of the molded body 1, and the wire between the metal wires 12 Intrusion between the lattice-shaped convex portions and residual contamination, permeating into the molded body 1 to deform the uneven structure 11a, and firmly bonding the interlayer between the protective film 2 and the molded body 1, The protective film 2 can be easily peeled off from the molded body 1, and the molded body 1 peeled off from the protective film 2 can exhibit good optical characteristics equivalent to those before providing the protective film 2 as a wire grid polarizing plate.

In order to further improve the storage stability of the laminate of the present invention, the amount of components extracted by solvent extraction is preferably smaller, more preferably 0.2 mg or less per 1 cm ^{2 of} the coating material. More preferably, it is 0.1 mg or less per cm ² of the coating material, particularly preferably 0.05 mg or less per cm ² of the coating material, most preferably 0.01 mg or less per cm ² of the coating material, and most preferably coating. It is 0.005 mg or less per 1 cm ^{2 of the} material. As a method for producing a protective film with a small amount of components extracted by solvent extraction in this way, a method of limiting the blending of a relatively low molecular weight adhesive component, a means such as extracting an excessive adhesive component in advance, etc. And a method of reducing the thickness of the pressure-sensitive adhesive layer 22 and a method of limiting the thickness of the adhesive layer 22 thinly.

  Here, the solvent used for solvent extraction can be appropriately selected from organic solvents such as toluene, chloroform, alcohols, ketones, ethers, and hot water depending on the characteristics of components that can be extracted. Toluene, alcohols, hot water and the like are preferably used from the viewpoint of dissolving the components and safety. Moreover, as a method for solvent extraction, a conventionally used method can be employed.

Moreover, about the coating | coated material which comprises the adhesion layer 22, when the protective film 2 is peeled from the molded object 1, the quantity of the component which transfers to the molded object 1 from the coating | coated material which comprises the adhesion layer 22 is protective film 2 (said said What is 0.005 mg or less per 1 cm ^{2 of the} coating material is preferable. Thus, by using a material with a small amount of components that migrate to the molded body 1 for the adhesive layer 22, the migrated components enter between the wires, corrode the wires, or peel off the protective film 2. The molded body 1 peeled off from the protective film 2 without sticking foreign matter such as dust to the surface of the subsequent molded body 1 is used as a wire grid polarizer, and the same good optical as before the protective film 2 is provided. This is preferable because the characteristics can be exhibited.

In order to further improve the effect of the present invention, it is preferable that the amount of the component transferred from the covering material constituting the adhesive layer 22 to the molded body 1 is smaller, and more preferably 0.001 mg or less per 1 cm ^{2 of} the covering material. , more preferably less dressing 1 cm ² per 0.0005 mg, particularly preferably not more than dressing 1 cm ² per 0.0002 mg. As a method for producing a protective film with a small amount of components transferred from the covering material constituting the adhesive layer to the molded body in this way, there is a method for limiting the blending of relatively low molecular weight adhesive components, and excessive adhesive components. A method of removing and reducing in advance by means such as extraction, a method of restricting the thickness of the adhesive layer 22 to be thin, and a method of quickly volatilizing from the surface of the molded body 1 after peeling off the protective film 2 as an adhesive component are selected. Methods and the like.

  Here, the amount of the migration component is a comparison of the respective extract amounts of the molded body 1 (a) before being in close contact with the protective film 2 and the molded body 2 (b) after the protective film 2 is peeled off from the laminate 1. Or a method of XPS analysis of the wire grid surfaces of the molded body 1 (a) and the molded body 1 (b).

  Examples of the material of the easily peelable pressure-sensitive adhesive layer 22 include a low-flow rubber-based elastic material. Specifically, an acrylic pressure-sensitive adhesive mainly composed of a polyacrylic acid ester, a crosslinked silicone rubber (polyorganosiloxane), natural rubber, polyisobutylene and the like can be mentioned. It is preferable that the coating material constituting such an adhesive layer 22 has a small amount of low molecular weight components (volatile components). Additives such as tackifiers, oils, and glass transition temperature shift agents may be added to such rubber materials within the qualitative and quantitative ranges that do not impair the effects of the present invention. The adhesive layer 22 composed of such a material is bonded to the metal wire 12 mainly by van der Waals force. Thereby, as above-mentioned, it becomes possible to affix and peel the protective film 2 on the base material 11 which has the metal wire 12 many times.

  The base material 21 of the protective film 2 is transparent and has sufficient rigidity to protect the fine uneven structure 11 a and the metal wire 12. Examples of the material constituting the protective film substrate 21 include PET, PE, PP, PMMA, COP, PC, PS, and TAC.

  The peeling force between the molded body 1 and the protective film 2 (the covering material) is sufficient to securely fix the protective film 2 on the molded body 1 when the protective film 2 is provided, and at the same time, the molded body. When peeling 1 and the protective film 2, the metal wire 12 is peeled from the base material 11, the uneven structure 11 a or the molded body 1 itself is deformed as compared with the state before the protective film 2 is provided, or the adhesive layer 22. It is a force of the grade which does not leave the component derived from to a wire. For example, it is preferable that the peeling force by the 90 degree peeling method at a peeling speed of 1000 mm / min is 0.1 gf / 25 mm to 200 gf / 25 mm. In the case of protecting a large-area molded body having a large contact area between the molded body 1 and the protective film 2, it is preferable that the peel force per unit area is small, while in the case of protecting a small-area molded body, A larger peel force per unit area is preferable. More preferable peeling force is in the range of 0.5 gf / 25 mm to 150 gf / 25 mm, more preferably in the range of 1.0 gf / 25 mm to 100 gf / 25 mm, and particularly preferably in the range of 2.0 gf / 25 mm to 50 gf / 25 mm. And most preferably in the range of 3.0 gf / 25 mm to 30 gf / 25 mm.

  Thereby, in the laminated body of this invention, it becomes possible to stick and peel the molded object 1 and the protective film 2 many times, without reducing the characteristic as a wire grid polarizing plate.

  In the molded product of the present invention, the amount of components such as residual monomer, plasticizer, mold release agent and the like extracted by solvent extraction after peeling off the protective film 2 is 10% of the total weight of the molded product 1. % Or less is preferable. When the substrate 11 is composed of a single layer, the amount of residual monomer is related to the purity of the raw resin, and when the uneven structure 11a is provided using an ultraviolet curable resin, the amount of residual monomer depends on the purity and reaction of the raw resin. In relation to the rate (productivity), the amount of the plasticizer is related to the workability when the base material 11 is produced by stretching with a single layer and the bending workability after the molded body 1 is produced. The amount of the agent is a component related to ensuring high productivity when transferring the uneven structure 11a by the inversion type. In the laminate of the present invention, these components bleed out from the molded body 1 and have a problem of impairing optical properties by entering between the lattice-like convex portions and between the wires together with the components transferred from the protective film 2. In the laminate of the present invention, high productivity, stretch workability, bending of the molded product while adjusting the amount of components extracted by solvent extraction of the molded product after peeling off the protective film. It is preferable to take measures in terms of the composition of the raw material resin so that it is excellent in processability, for example, high purity and high reaction rate of the raw material resin, plastic components that are fixed by chemical bonds and not extracted And means for introducing a mold release component are preferred.

  By using such a material, the amount of components that can be extracted by solvent extraction of the molded product after peeling off the protective film is at a minimum level. It is possible to prevent the intrusion between the wires and impair the optical characteristics, and it is possible to produce a molded body excellent in high productivity, stretch workability, bending workability and the like of the molded body. Here, the solvent used for solvent extraction can be appropriately selected from organic solvents such as toluene, chloroform, alcohols, ketones, ethers, and hot water depending on the characteristics of components that can be extracted. Toluene, alcohols, hot water and the like are preferably used from the viewpoint of dissolving the components and safety. Moreover, as a method for solvent extraction, a conventionally used method can be employed.

  According to the laminated body of the said structure, a fine and highly accurate uneven structure can be protected. In addition, the protective film and the molded body constituting this laminate have a minimum amount of adhesive component having a relatively low molecular weight and a minimum content of residual monomer, plasticizer, mold release agent, etc. Can be prevented. In addition, this laminate has high productivity and excellent bending workability.

Next, examples performed for clarifying the effects of the present invention will be described.
(Example 1)
(Formation of grid-shaped convex part)
First, using the method described in Japanese Patent Application Laid-Open No. 2006-224659 of the present applicant, the pitch of the fine concavo-convex lattice on the surface is changed from the fine concavo-convex lattice having a pitch of 230 nm and the fine concavo-convex lattice height of 350 nm. A nickel stamper (stamper 1) having a height of 140 nm / 162 nm, a thickness of 0.3 mm, a length of 300 mm, and a width of 180 mm was produced.

Production of lattice convex transfer film using ultraviolet curable resin 20% by weight of trimethylolpropane triacrylate (TMPTA), 47% by weight of hexamethylene diacrylate (HDDA), 30% by weight of lauryl acrylate, Darocur 1173 ( 3% by weight of Ciba Specialty Chemicals Co., Ltd. was blended, and foreign matter was filtered to prepare a photocurable resin composition (Composition 1).

The composition 1 is applied to a PET film having a thickness of 100 μm to a thickness of 10 μm, the stamper 1 is pressed on the surface, and the UV light is irradiated from the PET film side with an amount of light of 1 J / cm ² to be cured and transferred to a lattice-like convex portion. A film was prepared.

(Production of wire grid polarizer)
-Deposition of metal using vacuum deposition method The metal was deposited on the obtained ultraviolet curable resin lattice-shaped convex transfer film using an electron beam vacuum deposition method (EB deposition method). In this example, aluminum (Al) was used as a metal, and aluminum was vapor-deposited at a vacuum degree of 2.5 × 10 ⁻³ Pa, a vapor deposition rate of 4 nm / s, and at room temperature.

・ Elimination of unnecessary metal by etching After depositing Al on the lattice-shaped convex transfer film, the film was washed in 0.1 wt% sodium hydroxide aqueous solution at room temperature under two conditions of 55 seconds and 80 seconds, and immediately The etching was stopped by washing with water. Thereafter, the film was dried to produce a lattice-shaped convex transfer film having a metal wire layer. The size of the lattice-shaped convex transfer film was 300 mm long and 180 mm wide. When the cross section of the lattice-shaped convex portion transfer film was observed with a field emission scanning electron microscope, the pitch of the lattice-shaped convex portions, the height of the formed aluminum, and the width were 140 nm / 162 nm / 63 nm, 140 nm / It was 130 nm / 55 nm. Thus, the wire grid polarizing plate (molded body 1 (a)) of the example was produced.

(Preparation of protective film)
A film in which a pressure-sensitive adhesive layer made of silicone rubber having a thickness of 25 μm was formed on a PET substrate having a thickness of 50 μm was further immersed in hexane for 1 hour, and then 3 hours in a hot air dryer at 80 ° C. A protective film was produced by drying for a while (protective film 1).

  The adhesive layer of the protective film 1 was brought into close contact with the aluminum wire layer of the molded body 1 (a). Thereafter, it was kept for 24 hours in an environment of 20 ° C. and 55% RH. In this way, a laminate was produced (laminate 1).

(Measurement of amount of extracted components from protective film)
620 cm ^{2 of the} protective film 1 was collected, and the extract obtained by immersing the strip cut into a strip shape in 50 ml of toluene for 12 hours was vacuum-dried, and the amount of the extracted component was evaluated. As a result, the amount of the extracted component was 1 cm ² for the protective film 1 It was 0.11 mg.

(Measurement of amount of migration component when protective film is peeled off)
About molded body 1 (b) after peeling protective film 1 from laminate 1, (1) 700 cm ^{2 of} molded body 1 (b) was sampled and cut into strips and immersed in 50 ml of chloroform for 1 hour. Extracted components were collected by concentrating the extracted solution that was irradiated with ultrasonic waves. Also, the extracted components were collected in the same manner for the molded body 1 (a), and the components determined to be components transferred from the protective film 1 by GPC analysis. The amount was measured. As a result, the migration component amount was 0.0002 mg per cm ² for the protective film 1. Further, (2) 14 atomic% of the siloxane-based adhesive component was detected by XPS analysis of the wire grid surface of the molded body 1 (b), and the amount of the substance was determined to be about 0.00015 mg per 1 cm ² for the protective film 1.

(Measurement of the amount of extracted components from the molded body)
700 cm ² of the molded body 1 (b) after the protective film 1 was peeled from the laminate 1 was collected, and the cut piece was soaked in 50 ml of chloroform, and the extract subjected to ultrasonic irradiation for 1 hour was vacuum-dried. As a result of evaluating the amount of the extracted component, the amount of the extracted component was 0.08 w% of the total weight of the molded body 1 and was 0.90 w% even when considered as a value relative to the weight of the ultraviolet curable resin portion.

(Measurement of peel force by 90 degree peel method)
About the laminated body 1, what was cut | judged to width 25mm and length 100mm uses the adhesive tape 90 degree peeling test jig based on JISZ1528, and the peeling force in the peeling rate of 1000 mm / min with a tensile tester. As a result of the measurement, the peel force was 16 gf / 25 mm.

(Evaluation of polarization performance by spectrophotometer)
A spectrophotometer for the molded body 1 (a) before being in close contact with the protective film 1 and the molded body 1 (b) after peeling off the protective film 1 from the laminate 1 heated in a hot air dryer at 60 ° C. for 8 hours. Was used to measure the transmitted light intensity at the time of parallel Nicols and crossed Nicols with respect to linearly polarized light. The measurement wavelength range was 400 nm to 780 nm as visible light, and the degree of polarization was calculated from the following formula. The results are shown in FIG.
Polarization degree = [(Imax−Imin) / (Imax + Imin)] × 100 (%)
Here, Imax is the transmitted light intensity at the time of parallel Nicols, and Imin is the transmitted light intensity at the time of crossed Nicols.

  The laminate and the wire grid polarizing plate (molded body) according to the present invention exhibited the same degree of excellent polarization degree and transmittance over almost the entire visible light region before and after the protective film was adhered. Moreover, after cutting this laminated body with a cutter knife, the protective film was peeled off, and the appearance of the cut portion of the wire grid polarizing plate and its periphery was visually evaluated, and there was no abnormality such as adhesion of the adhesive layer at any location. I was not able to admit.

  Thus, the laminate of the present invention can protect the surface of the wire grid polarizer from external forces such as contamination from the surrounding environment, rubbing during handling, and cutting by the protective film. Moreover, it turns out that there is almost no bad influence from a protective film, for example, the fall of the wire grid polarizing plate performance by an adhesive, the damage of the wire grid surface at the time of peeling a protective film, and the contamination by a transfer material.

(Examples 2 and 3)
As a protective film, a 50 μm-thick PET base material prepared with a 20 μm-thick acrylic pressure-sensitive adhesive layer was prepared, and further immersed in hexane for 1 hour, and then in a hot air dryer at 80 ° C. And dried for 3 hours to prepare a protective film (protective film 2).

  A 50 μm thick PET substrate was prepared with a 5 μm thick acrylic pressure-sensitive adhesive layer, which was further immersed in hexane for 1 hour, and then dried in a hot air dryer at 80 ° C. for 3 hours. Thus, a protective film was produced (protective film 3).

  Furthermore, the laminated body was produced by the same operation as produced the laminated body 1 except having used the protective films 2-3 (laminated bodies 2-3).

  These laminates 2 to 3 were also evaluated in the same manner as in Example 1 for the extraction component, the migration component, the peeling force, the polarization performance, and the visual appearance. The results are summarized in Table 1. It turns out that there is almost no bad influence from a protective film also about the laminated bodies 2-3, and it can protect the performance of a wire grid polarizing plate from surrounding environment or external force.

(Comparative Example 1)
As a protective film, a film in which an acrylic adhesive layer having a thickness of 25 μm was provided on a PET film having a thickness of 38 μm was prepared (protective film 4).

Furthermore, the laminated body was produced similarly to Example 1 except having used the protective film 4 (laminated body 4).
These laminates 4 were also evaluated for extraction components, migration components, peeling force, polarization performance, and visual appearance in the same manner as in Example 1. The results are summarized in Table 1.

  Polarization performance of the molded body 1 (c) before being in close contact with the protective film 4 and the molded body 1 (d) after peeling off the protective film 4 from the laminate 4 heated in a hot air dryer at 60 ° C. for 8 hours. The evaluation results are shown in FIG. In the molded product 1 (d), the rate of decrease in the degree of polarization was remarkable on the short wavelength side in the visible light region. This is considered to be because the adhesive component of the protective film 4 has moved to the surface of the wire grid and has entered between the aluminum wires. Further, after the laminate 4 was cut with a cutter knife, the protective film 4 was peeled off, and the cut portion of the wire grid polarizing plate and its periphery were visually evaluated for appearance. It was. On the other hand, the protective film 4 adheres to the PET plane that does not have a grid-like convex portion and is simply attached with aluminum, and can adhere to an adhesive layer fragment that can be discerned with the naked eye even when an external force such as cutting is applied. Was not recognized. This difference in the behavior of the protective film 4 is considered to be because the adhesive layer has high fluidity, so that it can easily enter the grid-like convex portions, and is more strongly adhered to the molded body 1 (d).

The present invention is not limited to the embodiment described above, and can be implemented with various modifications. For example, the dimensions, materials, and the like in the above-described embodiment are illustrative, and can be changed as appropriate. Moreover, the polarizing plate in the said embodiment does not need to be a plate-shaped member, and may be a sheet form and a film form as needed. In addition, various modifications can be made without departing from the scope of the present invention.

It is a figure which shows the laminated body which concerns on embodiment of this invention. It is a figure which shows the optical characteristic of the molded object 1 (a) of Example 1, and the molded object 1 (b). It is a figure which shows the optical characteristic of the molded object 1 (c) of comparative example 1, and the molded object 1 (d).

Explanation of symbols

1 Wire grid polarizer (molded body)
2 Protective film (coating material)
DESCRIPTION OF SYMBOLS 11 Base material 11a Uneven structure 12 Metal wire 21 Protective film base material 22 Adhesive layer

Claims (6)

A molded body having a fine uneven structure with a height of 0.01 μm to 10 μm and a pitch of at least one direction of 0.01 μm to 10 μm on the surface, and disposed on the uneven structure of the molded body And a covering material having a peelable adhesive layer, wherein the amount of components extracted by solvent extraction of the covering material constituting the adhesive layer is 0.000 per 1 cm ^{2 of the} covering material. A laminate having a content of 3 mg or less.   The laminate according to claim 1, wherein the molded body is formed by forming metal wires on the grid-shaped convex portions having a concave-convex structure configured by arranging a plurality of grid-shaped convex portions in parallel. The amount of components transferred from the coating material constituting the adhesive layer to the molded body when the coating material is peeled is 0.005 mg or less per 1 cm ^{2 of the} coating material. 2. The laminate according to 2.   The peeling force between the said molded object and the said coating | covering material by the 90 degree | times peeling method with a peeling speed of 1000 mm / min is 0.1gf / 25mm-200gf / 25mm, The Claim 1- Claim 3 characterized by the above-mentioned. The laminated body in any one.   A molded body obtained by peeling off the covering material from the laminate according to any one of claims 1 to 4.   6. The molded body according to claim 5, wherein the amount of components extracted by solvent extraction of the molded body is 10% by weight or less of the total weight of the molded body.

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