JP2009258102A - X-ray intensity adjusting body, x-ray foreign matter inspection method using it, and x-ray foreign matter inspection apparatus - Google Patents

X-ray intensity adjusting body, x-ray foreign matter inspection method using it, and x-ray foreign matter inspection apparatus Download PDF

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JP2009258102A
JP2009258102A JP2009076490A JP2009076490A JP2009258102A JP 2009258102 A JP2009258102 A JP 2009258102A JP 2009076490 A JP2009076490 A JP 2009076490A JP 2009076490 A JP2009076490 A JP 2009076490A JP 2009258102 A JP2009258102 A JP 2009258102A
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ray
inspection object
adjusting body
intensity adjusting
area camera
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Kensho Sugimoto
憲昭 杉本
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Panasonic Electric Works Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To easily use an X-ray intensity adjusting body at the time of nondestructive inspection. <P>SOLUTION: The X-ray intensity adjusting body 1 is provided with a circular opening part 1a on the upper surface and a circular hole part 1b on the bottom face. In the internals of the X-ray intensity adjusting body 1, a tapered part 1c forming a conical surface is formed connecting from the opening part 1a to the hole part 1b. By using the X-ray intensity adjusting body 1 at the time of taking X-ray image of an inspection object 11 of spherical shape together with the X-ray intensity adjusting body 1, the intensity of the X-ray image transmitted through the inspection object 11 and the X-ray intensity adjusting body 1 is made approximately uniform over the whole of the inspection object 11, and a precise nondestructive inspection is thereby performed. If the inspection object 11 is mounted in the tapered part 1c through the opening part 1a with the X-ray intensity adjusting body 1 arranged between an X-ray area camera 3 and an X-ray source 2, the inspection object 11 is easily inspected. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、被検査物に対してX線を照射して被検査物の表面や内部における異物や空隙等の有無について非破壊検査する際に用いられるX線強度調整体及びそれを用いたX線異物検査方法並びにX線異物検査装置に関する。   The present invention relates to an X-ray intensity adjusting body used when non-destructive inspection is performed for the presence or absence of foreign matter or voids on the surface or inside of an inspection object by irradiating the inspection object with X-rays, and X using the same The present invention relates to a line foreign object inspection method and an X-ray foreign object inspection apparatus.

被検査物のX線画像を撮像して非破壊検査を行うX線異物検査装置においては、例えば円筒形や球形等のように、被検査物の形状によっては中心部と周辺部においてX線の透過距離が不均一になることがあり、それにより、被検査物の画像が曖昧になり異物等の判別ができなくなることがある。そのため、例えば、被検査物にその外形形状に沿うような調整体を取り付け、被検査物の端部境界近傍においても確実に検査を行うことができるようにすることが知られている(例えば、特許文献1参照)。しかしながら、特許文献1に記載の装置において、調整体は被検査物の両側方にそれぞれ別個に設けられ、1つの被検査物を検査する度に、被検査物をX線センサ上にセットし、その後、当該被検査物に対し調整体を位置決めして配置する作業を行う必要がある。従って、多くの被検査物を次から次へと検査するような場合や、コンベア等で搬送しながら被検査物を検査するような場合には、特許文献1に記載の構成を適用することができない。   In an X-ray foreign substance inspection apparatus that performs non-destructive inspection by capturing an X-ray image of an inspection object, for example, a cylindrical shape or a spherical shape, X-rays may be emitted at the center and the periphery depending on the shape of the inspection object. The transmission distance may be non-uniform, which may make the image of the inspection object ambiguous and make it impossible to discriminate foreign matter or the like. Therefore, for example, it is known to attach an adjustment body along the outer shape of the object to be inspected so that the inspection can be reliably performed in the vicinity of the end boundary of the object to be inspected (for example, Patent Document 1). However, in the apparatus described in Patent Document 1, the adjustment bodies are separately provided on both sides of the inspection object, and each time an inspection object is inspected, the inspection object is set on the X-ray sensor, Thereafter, it is necessary to perform an operation of positioning and arranging the adjusting body with respect to the inspection object. Therefore, when many inspection objects are inspected from one to the next, or when inspection objects are inspected while being conveyed by a conveyor or the like, the configuration described in Patent Document 1 can be applied. Can not.

特開2004―354215号公報JP 2004-354215 A

本発明は、上記問題点を鑑みてなされたものであり、非破壊検査時に容易に用いることができ、中心部と周辺部においてX線透過距離が不均一になるような被検査物であっても精度良く検査可能にすることができるX線強度調整体及びそれを用いたX線異物検査方法並びにX線異物検査装置を提供することを目的とする。   The present invention has been made in view of the above problems, and is an object to be inspected that can be easily used during non-destructive inspection, and in which the X-ray transmission distance is nonuniform in the central portion and the peripheral portion. An object of the present invention is to provide an X-ray intensity adjusting body capable of accurately inspecting, an X-ray foreign substance inspection method using the X-ray foreign substance inspection method, and an X-ray foreign substance inspection apparatus.

上記目的を達成するため、請求項1の発明は、X線源から照射され被検査物を透過したX線をX線エリアカメラに入射させてそのX線エリアカメラによって撮像されたX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査に用いられ、当該被検査物を透過し前記X線エリアカメラに到達するX線の強度が略一様になるような形状に形成されたX線強度調整体であって、上部に設けられた開口部を囲むように、かつ、上部から下方に向けX線の透過方向に略垂直な平面における断面積が増加するように形成されたテーパ部を有するものである。   In order to achieve the above object, an invention according to claim 1 is directed to an X-ray image captured by an X-ray area camera by causing X-rays irradiated from an X-ray source and transmitted through an inspection object to enter the X-ray area camera. Based on the X-ray foreign matter inspection for determining the presence or absence of foreign matters or defects in or on the surface of the inspection object, and the intensity of the X-ray passing through the inspection object and reaching the X-ray area camera is substantially equal. An X-ray intensity adjusting body formed in such a shape that surrounds an opening provided in the upper part and cuts in a plane substantially perpendicular to the X-ray transmission direction from the upper part to the lower part. It has a taper part formed so that an area may increase.

請求項2の発明は、被検査物とX線エリアカメラとの間に該X線エリアカメラに入射するX線の強度を略一様にするためのX線強度調整体を設け、X線源から照射され当該被検査物を透過したX線を前記X線エリアカメラに入射させてそのX線エリアカメラによってX線画像を撮像し、撮像したX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査方法であって、前記X線強度調整体は、上部に設けられた開口部を囲むように、かつ、上部から下方に向けX線の透過方向に略垂直な平面における断面積が増加するように形成されたテーパ部を有し、前記X線エリアカメラと前記X線源との間に前記X線強度調整体を配置し、その後、前記開口部を介して前記テーパ部に被検査物を載置し、X線画像を撮像するものである。   According to a second aspect of the present invention, there is provided an X-ray intensity adjusting body for making the intensity of X-rays incident on the X-ray area camera substantially uniform between the object to be inspected and the X-ray area camera. The X-rays irradiated from the X-ray area camera are incident on the X-ray area camera, and an X-ray image is taken by the X-ray area camera. Based on the taken X-ray image, the inside of the inspection object is taken. Or an X-ray foreign matter inspection method for determining the presence or absence of foreign matters or defects on the surface, wherein the X-ray intensity adjuster surrounds an opening provided in an upper portion and emits X-rays downward from the upper portion. A taper portion formed so that a cross-sectional area in a plane substantially perpendicular to the transmission direction is increased, and the X-ray intensity adjusting body is disposed between the X-ray area camera and the X-ray source; An object to be inspected is placed on the tapered portion through the opening, and X It is intended to capture an image.

請求項3の発明は、被検査物を保持する保持テーブルと、被検査物にX線を照射するX線源と、前記X線源から照射され被検査物を透過したX線を入射させてX線画像を撮像するX線エリアカメラと、前記X線エリアカメラによって撮像されたX線画像に基づいて被検査物の内部又は表面における異常又は欠陥の有無を判別する異常・欠陥判別部とを備えたX線検査装置において、当該被検査物を透過し前記X線カメラに到達するX線の強度が略一様になるような形状に形成されたX線強度調整体をさらに備え、前記X線強度調整体は、上部に設けられた開口部を囲むように、かつ、上部から下方に向けX線の透過方向に略垂直な平面における断面積が増加するように形成されたテーパ部を有するものである。   According to a third aspect of the present invention, there is provided a holding table for holding an inspection object, an X-ray source for irradiating the inspection object with X-rays, and X-rays irradiated from the X-ray source and transmitted through the inspection object. An X-ray area camera that captures an X-ray image, and an abnormality / defect determination unit that determines the presence or absence of an abnormality or defect in or on the surface of the inspection object based on the X-ray image captured by the X-ray area camera. The X-ray inspection apparatus provided further comprises an X-ray intensity adjusting body formed in a shape such that the intensity of the X-ray that passes through the inspection object and reaches the X-ray camera is substantially uniform. The line strength adjusting body has a tapered portion formed so as to surround an opening provided in the upper portion and to increase a cross-sectional area in a plane substantially perpendicular to the X-ray transmission direction from the upper portion to the lower portion. Is.

請求項4の発明は、X線源から照射され被検査物を透過したX線をX線エリアカメラに入射させてそのX線エリアカメラによって撮像されたX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査に用いられ、当該被検査物を透過し前記X線エリアカメラに到達するX線の強度が略一様になるように形成されたX線強度調整体であって、前記被検査物の形状に応じて部位毎にX線の透過率が異なるように板状に形成されているものである。   According to a fourth aspect of the present invention, based on an X-ray image picked up by an X-ray area camera, which is irradiated from an X-ray source and transmitted through the inspection object, the inspection object is used. Is used for X-ray foreign matter inspection to determine the presence or absence of foreign matter or defects inside or on the surface, and is formed so that the intensity of X-rays passing through the inspection object and reaching the X-ray area camera is substantially uniform. In addition, the X-ray intensity adjusting body is formed in a plate shape so that the X-ray transmittance varies depending on the shape of the inspection object.

請求項5の発明は、被検査物とX線エリアカメラとの間に該X線エリアカメラに入射するX線の強度を略一様にするためのX線強度調整体を設け、X線源から照射され当該被検査物を透過したX線を前記X線エリアカメラに入射させてそのX線エリアカメラによってX線画像を撮像し、撮像したX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査方法であって、前記X線強度調整体は、前記被検査物の形状に応じて部位毎にX線の透過率が異なるように板状に形成されており、前記X線エリアカメラと前記X線源との間に前記X線強度調整体を配置し、その後、前記X線強度調整体の上面に被検査物を載置し、X線画像を撮像するものである。   According to a fifth aspect of the present invention, an X-ray intensity adjusting body for making the intensity of X-rays incident on the X-ray area camera substantially uniform between the object to be inspected and the X-ray area camera is provided. The X-rays irradiated from the X-ray area camera are incident on the X-ray area camera, and an X-ray image is taken by the X-ray area camera. Based on the taken X-ray image, the inside of the inspection object is taken. Or an X-ray foreign matter inspection method for determining the presence or absence of foreign matter or defects on the surface, wherein the X-ray intensity adjusting body is arranged so that the X-ray transmittance varies from site to site in accordance with the shape of the inspection object. The X-ray intensity adjusting body is disposed between the X-ray area camera and the X-ray source, and then an inspection object is placed on the upper surface of the X-ray intensity adjusting body, An X-ray image is captured.

請求項6の発明は、被検査物を保持する保持テーブルと、被検査物にX線を照射するX線源と、前記X線源から照射され被検査物を透過したX線を入射させてX線画像を撮像するX線エリアカメラと、前記X線エリアカメラによって撮像されたX線画像に基づいて被検査物の内部又は表面における異常又は欠陥の有無を判別する異常・欠陥判別部とを備えたX線検査装置において、当該被検査物を透過し前記X線カメラに到達するX線の強度が略一様になるような形状に形成されたX線強度調整体をさらに備え、前記X線強度調整体は、前記被検査物の形状に応じて部位毎にX線の透過率が異なるように板状に形成されているものである。   According to a sixth aspect of the present invention, there is provided a holding table for holding an inspection object, an X-ray source for irradiating the inspection object with X-rays, and X-rays irradiated from the X-ray source and transmitted through the inspection object. An X-ray area camera that captures an X-ray image, and an abnormality / defect determination unit that determines the presence or absence of an abnormality or defect in or on the surface of the inspection object based on the X-ray image captured by the X-ray area camera. The X-ray inspection apparatus provided further comprises an X-ray intensity adjusting body formed in a shape such that the intensity of the X-ray that passes through the inspection object and reaches the X-ray camera is substantially uniform. The line intensity adjusting body is formed in a plate shape so that the X-ray transmittance differs for each part according to the shape of the inspection object.

本発明によれば、X線強度調整体の上部の開口部からテーパ部上に被検査物を載置することにより、被検査物を検査可能にすることができるので、精度が良い被検査物の検査を容易に行うことができる。また、例えばコンベア等にX線強度調整体を載置することができるので、多数の被検査物をコンベア等により搬送しながら順次検査するような場合であっても、容易に被検査物を検査可能にすることができる。   According to the present invention, since the inspection object can be inspected by placing the inspection object on the taper portion from the opening at the top of the X-ray intensity adjusting body, the inspection object has high accuracy. Can be easily inspected. For example, since the X-ray intensity adjusting body can be placed on a conveyor or the like, even when a large number of objects are inspected sequentially while being conveyed by the conveyor or the like, the objects to be inspected can be easily inspected. Can be possible.

また、本発明の別の形態によれば、板状のX線強度調整体の上面に被検査物を載置することにより、被検査物を検査可能にすることができるので、精度が良い被検査物の検査を容易に行うことができる。また、例えばコンベア等にX線強度調整体を載置することができるので、多数の被検査物をコンベア等により搬送しながら順次検査するような場合であっても、容易に被検査物を検査可能にすることができる。   Further, according to another aspect of the present invention, the inspection object can be inspected by placing the inspection object on the upper surface of the plate-like X-ray intensity adjusting body. The inspection object can be easily inspected. For example, since the X-ray intensity adjusting body can be placed on a conveyor or the like, even when a large number of objects are inspected sequentially while being conveyed by the conveyor or the like, the objects to be inspected can be easily inspected. Can be possible.

本発明の第1実施形態に係るX線強度調整体を示す斜視図。The perspective view which shows the X-ray intensity adjustment body which concerns on 1st Embodiment of this invention. 上記X線強度調整体を用いてX線異物検査装置において被検査物のX線画像の撮像を行う状態を示す図。The figure which shows the state which images the X-ray image of a to-be-inspected object in an X-ray foreign material inspection apparatus using the said X-ray intensity adjustment body. 上記状態におけるX線異物検査装置の撮像部を示す側断面図。The sectional side view which shows the imaging part of the X-ray foreign material inspection apparatus in the said state. 上記X線強度調整体を用いて撮像されたX線画像の一例を示す図。The figure which shows an example of the X-ray image imaged using the said X-ray intensity adjustment body. 上記X線強度調整体を用いてX線異物検査装置においてコンベア上で被検査物を搬送しながらX線画像の撮像を行う状態を示す図。The figure which shows the state which image-captures an X-ray image, conveying a to-be-inspected object on a conveyor in an X-ray foreign material inspection apparatus using the said X-ray intensity adjustment body. (a)は上記X線強度調整体の一変型例を示す斜視図、(b)は同X線強度調整体上に被検査物を載置した状態を示す斜視図。(A) is a perspective view which shows the modified example of the said X-ray intensity adjustment body, (b) is a perspective view which shows the state which mounted the to-be-inspected object on the X-ray intensity adjustment body. 上記X線強度調整体のさらに別の変型例を示す斜視図。The perspective view which shows another modification of the said X-ray intensity adjustment body. 本発明の第2実施形態に係るX線強度調整体を用いてX線画像の撮像を行う状態におけるX線異物検査装置の撮像部を示す側断面図。The sectional side view which shows the imaging part of the X-ray foreign material inspection apparatus in the state which images an X-ray image using the X-ray intensity adjustment body which concerns on 2nd Embodiment of this invention. (a)は上記X線強度調整体について撮像されたX線画像の一例を示す図、(b)は上記X線強度調整体を用いずに撮像された被検査物のX線画像の一例を示す図。(A) is a figure which shows an example of the X-ray image imaged about the said X-ray intensity adjustment body, (b) is an example of the X-ray image of the to-be-inspected object imaged without using the said X-ray intensity adjustment body. FIG. 上記X線強度調整体を用いて撮像されたX線画像の一例を示す図。The figure which shows an example of the X-ray image imaged using the said X-ray intensity adjustment body. (a)は上記X線強度調整体の構造を示す組み立て前の斜視図、(b)は組み立て後の斜視図。(A) is the perspective view before the assembly which shows the structure of the said X-ray intensity adjustment body, (b) is the perspective view after an assembly. (a)は上記とは別のX線強度調整体の構造を示す組み立て前の斜視図、(b)は組み立て後の断面斜視図。(A) is the perspective view before the assembly which shows the structure of the X-ray intensity | strength adjustment body different from the above, (b) is a cross-sectional perspective view after an assembly.

以下、本発明の第1実施形態について図面を参照して説明する。図1は、本実施形態に係るX線強度調整体(強度調整ブロック)の一例を示す。X線強度調整体1は、例えば、X線透過率が、後述する被検査物11と略同等である素材を用いて一体に形成されている。X線強度調整体1は、外形が上下方向が軸方向となる円柱形状であり、上部に外側面を端縁部とする円形の開口部1aを有しており、下面の中央部に円形の穴部1bを有している。X線強度調整体1の内部では、開口部1aから穴部1bにかけて、円錐面形状を成すテーパ部1cが形成されている。すなわち、テーパ部1cは、X線強度調整体1の上部から下方に向け、後述するようにX線の透過方向に略垂直な略水平面における断面積が増加するように、開口部1aを囲むように形成されている。X線強度調整体1は、被検査物11の検査時に、X線異物検査装置10と共に用いられる。   Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows an example of an X-ray intensity adjusting body (intensity adjusting block) according to this embodiment. The X-ray intensity adjusting body 1 is integrally formed using, for example, a material whose X-ray transmittance is substantially equal to an inspection object 11 described later. The X-ray intensity adjusting body 1 has a cylindrical shape whose outer shape is an axial direction in the vertical direction, and has a circular opening 1a having an outer surface as an edge at the upper portion, and a circular shape at the center portion of the lower surface. It has a hole 1b. Inside the X-ray intensity adjusting body 1, a tapered portion 1c having a conical surface shape is formed from the opening 1a to the hole 1b. That is, the taper portion 1c surrounds the opening portion 1a from the upper part of the X-ray intensity adjusting body 1 downward so as to increase the cross-sectional area in a substantially horizontal plane substantially perpendicular to the X-ray transmission direction as will be described later. Is formed. The X-ray intensity adjusting body 1 is used together with the X-ray foreign substance inspection apparatus 10 when inspecting the inspection object 11.

図2は、X線強度調整体1を用いて行う被検査物11の検査時のX線異物検査装置10を示す。X線異物検査装置10は、X線を出射するX線源2と、X線源2の制御を行うX線制御装置2aと、X線源2から出射されたX線が入射するように配置され、被検査物11を透過したX線の画像を撮像するX線エリアカメラ3と、X線エリアカメラ3によって撮像されたX線画像を解析することにより、被検査物11の内部又は表面に異物や空隙等の欠陥が存在するかどうかを判別する異物検出手段として機能する画像処理装置5等によって構成されている。被検査物11の検査時には、X線エリアカメラ3とX線源2との間にX線強度調整体1を配置し、その後、X線強度調整体1上に被検査物11を載置し、その状態でX線エリアカメラ3によるX線画像の撮像を行う。被検査物11は、X線強度調整体1の開口部1aを介してテーパ部1c上に載置される。X線源2は例えば点光源であるため、被検査物11は、X線源2の真下に略中央部が位置するように配置される。   FIG. 2 shows an X-ray foreign substance inspection apparatus 10 at the time of inspection of the inspection object 11 performed using the X-ray intensity adjusting body 1. The X-ray foreign substance inspection apparatus 10 is arranged so that the X-ray source 2 that emits X-rays, the X-ray control apparatus 2a that controls the X-ray source 2, and the X-rays emitted from the X-ray source 2 are incident. The X-ray area camera 3 that captures an X-ray image transmitted through the inspection object 11, and the X-ray image captured by the X-ray area camera 3 are analyzed, so that the inside or the surface of the inspection object 11 is detected. The image processing apparatus 5 and the like function as foreign matter detection means for determining whether or not a defect such as a foreign matter or a gap exists. When inspecting the inspection object 11, the X-ray intensity adjusting body 1 is arranged between the X-ray area camera 3 and the X-ray source 2, and then the inspection object 11 is placed on the X-ray intensity adjustment body 1. In this state, an X-ray image is captured by the X-ray area camera 3. The inspection object 11 is placed on the taper portion 1 c through the opening 1 a of the X-ray intensity adjusting body 1. Since the X-ray source 2 is a point light source, for example, the inspection object 11 is arranged so that a substantially central portion is located directly below the X-ray source 2.

X線源2は、X線制御装置2aによって制御され、鉛直下方向を中心に所定の照射角でX線を放射状に出射する。X線源2から出射されたX線は、被検査物11及びX線強度調整体1を透過して、X線エリアカメラ3によって検知される。X線エリアカメラ3は、入射したX線を電気信号に変換して出力する。これにより、X線エリアカメラ3によってX線画像が撮像される。   The X-ray source 2 is controlled by the X-ray control device 2a, and emits X-rays radially at a predetermined irradiation angle with the vertical downward direction as the center. X-rays emitted from the X-ray source 2 pass through the inspection object 11 and the X-ray intensity adjusting body 1 and are detected by the X-ray area camera 3. The X-ray area camera 3 converts incident X-rays into electrical signals and outputs them. Thereby, an X-ray image is captured by the X-ray area camera 3.

図3は、本実施形態における被検査物11の検査時のX線画像の撮像部を示す。図において、2点鎖線はX線の光路の例を示す。被検査物11は、例えば、略球形状であるため、X線強度調整体1は、その被検査物11と当該X線強度調整体1を透過するX線の透過距離(図に太線で示す部分の距離)が、被検査物11の略全域において略等しくなるような形状に、被検査物11の形状に応じて形成されている。例えば、図1、図3に示すように被検査物11の形状が球形である場合、X線強度調整体21の中心部から離れるに従い、X線の透過方向における断面が増加するように、すり鉢状のテーパ部1cが形成されている。すなわち、X線源2から鉛直に出射されたX線は、被検査物11の中央部を透過し、穴部1bを通過してX線エリアカメラ3に入射する。このとき、X線は被検査物11の中心を通過するので、被検査物11内の透過距離は最大となる。他方、X線源2から被検査物11の側方に向けて出射されたX線は、被検査物11とX線強度調整体1とを透過してX線エリアカメラ3に入射する。このとき、被検査物11内の透過距離は、鉛直に出射されたX線の透過距離よりも短いが、さらにX線強度調整体1を透過することにより、被検査物11内の透過距離とX線強度調整体1内の透過距離との合計は、鉛直に出射されたX線の被検査物11内の透過距離とおよそ同等となる。X線強度調整体1は、テーパ部1cを有していることにより、被検査物11を透過したX線のX線強度調整体1内の透過距離は、X線の鉛直からの照射角が大きくなり、X線の透過する位置が被検査物11の中心から離れるにつれ、徐々に長くなる。すなわち、X線の鉛直からの照射角が大きくなるにつれ、被検査物11内の透過距離は短くなる一方で、X線強度調整体1内の透過距離は長くなるので、被検査物11とX線強度調整体1との両方における合計のX線の透過距離は、被検査物11の略全域において略等しくなる。   FIG. 3 shows an X-ray image capturing unit at the time of inspection of the inspection object 11 in the present embodiment. In the figure, a two-dot chain line indicates an example of an X-ray optical path. Since the inspection object 11 has, for example, a substantially spherical shape, the X-ray intensity adjusting body 1 has an X-ray transmission distance (shown by a bold line in the drawing) that passes through the inspection object 11 and the X-ray intensity adjustment body 1. The distance of the portion is formed so as to be substantially equal over substantially the entire area of the inspection object 11 according to the shape of the inspection object 11. For example, when the shape of the inspection object 11 is a sphere as shown in FIGS. 1 and 3, a mortar is used so that the cross section in the X-ray transmission direction increases as the distance from the center of the X-ray intensity adjusting body 21 increases. A tapered portion 1c is formed. That is, X-rays emitted vertically from the X-ray source 2 pass through the central portion of the inspection object 11, pass through the hole portion 1 b, and enter the X-ray area camera 3. At this time, since the X-ray passes through the center of the inspection object 11, the transmission distance in the inspection object 11 becomes the maximum. On the other hand, X-rays emitted from the X-ray source 2 toward the side of the inspection object 11 pass through the inspection object 11 and the X-ray intensity adjusting body 1 and enter the X-ray area camera 3. At this time, the transmission distance in the inspection object 11 is shorter than the transmission distance of the X-rays emitted vertically, but the transmission distance in the inspection object 11 is further transmitted by passing through the X-ray intensity adjusting body 1. The total of the transmission distance in the X-ray intensity adjusting body 1 is approximately equal to the transmission distance in the inspection object 11 of the X-rays emitted vertically. Since the X-ray intensity adjusting body 1 has the tapered portion 1c, the transmission distance of the X-ray transmitted through the inspection object 11 in the X-ray intensity adjusting body 1 depends on the irradiation angle of the X-ray from the vertical. As the position through which X-rays pass increases away from the center of the inspection object 11, it gradually increases. That is, as the X-ray irradiation angle from the vertical increases, the transmission distance in the inspection object 11 becomes shorter, while the transmission distance in the X-ray intensity adjusting body 1 becomes longer. The total transmission distance of X-rays in both of the line intensity adjusting bodies 1 is substantially equal over substantially the entire area of the inspection object 11.

なお、X線源2は点光源であるため、X線源2からX線エリアカメラ3に到達するまでのX線の照射距離は、X線エリアカメラ3上において、X線源2の鉛直真下の部位から離れるに従い長くなる。X線の強度は、X線源2からの照射距離の2乗に反比例するので、このX線強度調整体1のテーパ部1cは、その照射距離の違いも考慮して形成されている。すなわち、テーパ部1cは、照射距離の違いにより生じるX線エリアカメラ3上の各部におけるX線の強度の差も均一にするように、側面に近づくにつれてより高さが高くなるように形成されている。   Since the X-ray source 2 is a point light source, the X-ray irradiation distance from the X-ray source 2 to the X-ray area camera 3 is directly below the X-ray source 2 on the X-ray area camera 3. It gets longer as it gets away from the area. Since the intensity of the X-ray is inversely proportional to the square of the irradiation distance from the X-ray source 2, the taper portion 1c of the X-ray intensity adjusting body 1 is formed in consideration of the difference in the irradiation distance. That is, the taper portion 1c is formed so as to increase in height as it approaches the side surface so that the difference in X-ray intensity in each portion on the X-ray area camera 3 caused by the difference in irradiation distance is made uniform. Yes.

図4は、X線強度調整体1を用いて撮像した被検査物11についてのX線画像100の一例を示す。図において、ハッチングの濃淡が濃い部分は、X線エリアカメラ3に入射したX線の強度が比較的低いことを示している。本実施形態において、X線源2から上面視で被検査物11の側方に向けて出射された鉛直からの照射角が大きいX線の強度は、X線エリアカメラ3に入射する時点では、X線強度調整体1を透過することにより、鉛直に出射されたX線と略同等になる。すなわち、X線画像100上において、被検査物11の略全域においてX線強度が概ね同等となるため、被検査物11又はX線強度調整体1を透過したX線による像110aの濃淡が、少なくとも被検査物11を端部まで完全に含む部分において、略均一になる。従って、図に示すように、被検査物11上面視で端部となる部位の付近に異物等が存在する場合であっても、X線画像100上においてその異物等の像60が明確に現れるので、異物等の検知を高精度に行うことができる。   FIG. 4 shows an example of an X-ray image 100 of the inspection object 11 imaged using the X-ray intensity adjusting body 1. In the figure, the dark shaded portion indicates that the intensity of X-rays incident on the X-ray area camera 3 is relatively low. In the present embodiment, the intensity of X-rays emitted from the X-ray source 2 toward the side of the inspection object 11 in a top view and having a large irradiation angle from the vertical is incident on the X-ray area camera 3. By passing through the X-ray intensity adjusting body 1, it becomes substantially the same as the X-rays emitted vertically. That is, on the X-ray image 100, since the X-ray intensity is substantially equal over substantially the entire area of the inspection object 11, the density of the image 110a by X-rays transmitted through the inspection object 11 or the X-ray intensity adjusting body 1 is At least in the part that completely includes the inspection object 11 up to the end, it becomes substantially uniform. Therefore, as shown in the figure, even when a foreign object or the like is present in the vicinity of a portion that is an end portion when the inspection object 11 is viewed from above, an image 60 of the foreign object or the like appears clearly on the X-ray image 100. Therefore, it is possible to detect a foreign object or the like with high accuracy.

以上説明したように、本実施形態においては、X線強度調整体1をX線異物検査装置10に配置した後、その上部の開口部1aを介してテーパ部1c上に被検査物11を載置することにより、被検査物11を検査可能にすることができるので、被検査物11の検査を容易に精度良く行うことができる。   As described above, in this embodiment, after the X-ray intensity adjusting body 1 is arranged in the X-ray foreign substance inspection apparatus 10, the inspection object 11 is placed on the tapered portion 1c through the opening 1a on the upper portion. By placing, the inspection object 11 can be inspected, so that the inspection object 11 can be inspected easily and accurately.

なお、このX線強度調整体1は、例えば、被検査物11を搬送するコンベア等の上にも配置することができる。図5は、コンベア4上に被検査物11及びX線強度調整体1を載置した状態のX線異物検査装置15を示す。このように、X線強度調整体1を用いることにより、多数の被検査物をコンベア等により搬送しながら、順次、非破壊検査を行うような場合であっても、容易に被検査物を検査可能に配置し、高精度な検査を行うことができる。   In addition, this X-ray intensity adjustment body 1 can be arrange | positioned on the conveyor etc. which convey the to-be-inspected object 11, for example. FIG. 5 shows the X-ray foreign matter inspection apparatus 15 in a state where the inspection object 11 and the X-ray intensity adjusting body 1 are placed on the conveyor 4. In this way, by using the X-ray intensity adjusting body 1, it is possible to easily inspect the inspection object even when a non-destructive inspection is sequentially performed while a large number of inspection objects are conveyed by a conveyor or the like. It is possible to arrange and perform high-precision inspection.

なお、本実施形態において、X線強度調整体の形状は、円柱形状に限られない。図6(a)、(b)は、例えば底面が正方形である直方体形状の外形を有するX線強度調整体の一例を示す。図6(a)に示すように、このX線強度調整体21の上部には、X線強度調整体21の各側面の上端部を端縁とする正方形の開口部21aが形成されており、下面の中央部には、開口部21aの相似形の穴部21bが形成されている。そして、X線強度調整体21の内部において、開口部21aから穴部21bにかけて、開口部21aの各辺とその辺に対応する穴部21bの辺とを通る4つの斜面で構成されるテーパ部21cが、開口部21aを囲むように形成されている。テーパ部21cは、上部から下方に向けX線強度調整体21の水平面における断面積が増加するように形成されている。   In the present embodiment, the shape of the X-ray intensity adjusting body is not limited to a cylindrical shape. FIGS. 6A and 6B show an example of an X-ray intensity adjusting body having a rectangular parallelepiped shape whose bottom is square, for example. As shown in FIG. 6 (a), a square opening 21a having an edge at the upper end of each side surface of the X-ray intensity adjusting body 21 is formed at the top of the X-ray intensity adjusting body 21. A hole 21b having a shape similar to the opening 21a is formed at the center of the lower surface. And in the inside of the X-ray intensity adjusting body 21, from the opening 21a to the hole 21b, the taper part comprised of four inclined surfaces that pass through each side of the opening 21a and the side of the hole 21b corresponding to that side. 21c is formed so as to surround the opening 21a. The taper part 21c is formed so that the cross-sectional area in the horizontal plane of the X-ray intensity adjusting body 21 increases downward from the upper part.

図6(b)に示すように、このX線強度調整体21を用いたときにも、例えば球形状の被検査物11をX線強度調整体21の開口部21aを通してテーパ部21c上に載置し、容易に、高精度な非破壊検査を行うことができる。ここで、この場合、テーパ部21cが四角錐の側面形状に形成されているため、X線の鉛直からの照射角が等しい場合において球形状の被検査物11を透過したX線の強度が等しくても、その後X線強度調整体21における透過距離が若干異なる場合が生じる。そのため、撮像されたX線画像には、上記X線強度調整体1を用いた場合と比較し、微妙ではあるがムラが生じることになる。しかしながら、このようなムラの程度は、異物等の有無の判別にはほとんど影響を与えないものであり、X線強度調整体21を用いない場合と比較して、X線強度調整体21を使用することにより被検査物11の全体についてX線の強度を略一様にできるといえ、精度良く非破壊検査を行うことができる。   As shown in FIG. 6B, even when this X-ray intensity adjusting body 21 is used, for example, the spherical inspection object 11 is mounted on the tapered portion 21 c through the opening 21 a of the X-ray intensity adjusting body 21. It is possible to easily perform highly accurate nondestructive inspection. Here, in this case, since the tapered portion 21c is formed in the shape of a side surface of a quadrangular pyramid, the intensity of X-rays transmitted through the spherical inspection object 11 is equal when the X-ray irradiation angles from the vertical are equal. Even then, the transmission distance in the X-ray intensity adjusting body 21 may be slightly different. For this reason, the captured X-ray image is subtle but uneven as compared with the case where the X-ray intensity adjusting body 1 is used. However, the degree of such unevenness hardly affects the determination of the presence or absence of foreign matter and the like, and the X-ray intensity adjusting body 21 is used as compared with the case where the X-ray intensity adjusting body 21 is not used. By doing so, it can be said that the X-ray intensity can be made substantially uniform for the entire inspection object 11, and the nondestructive inspection can be performed with high accuracy.

また、図7は、例えば底面が長方形である直方体形状の外形を有するX線強度調整体の一例を示す。このX線強度調整体31は、例えば円柱形の被検査物12の検査の際に用いることができるものであり、上面に長方形形状の開口部31aを有し、下面に開口部31aよりも小さい長方形状の穴部31bを有している。そして、X線強度調整体31の内部において、開口部31aから穴部31bにかけて、開口部31aの各辺とその辺に対応する穴部31bの辺を通る4つの斜面で構成され水平面における断面が長方形となるテーパ部31cが開口部31aを囲むように形成されている。テーパ部31cは、上部から下方に向けX線強度調整体31の水平面における断面積が増加するように形成されている。   FIG. 7 shows an example of an X-ray intensity adjusting body having a rectangular parallelepiped shape whose bottom is rectangular, for example. The X-ray intensity adjusting body 31 can be used, for example, when inspecting the cylindrical inspection object 12, and has a rectangular opening 31a on the upper surface and smaller than the opening 31a on the lower surface. It has a rectangular hole 31b. Then, inside the X-ray intensity adjusting body 31, from the opening 31a to the hole 31b, each side of the opening 31a and four slopes passing through the side of the hole 31b corresponding to the side have a cross section in the horizontal plane. A rectangular tapered portion 31c is formed so as to surround the opening 31a. The taper part 31c is formed so that the cross-sectional area in the horizontal plane of the X-ray intensity adjusting body 31 increases downward from the upper part.

このX線強度調整体31を用いて被検査物12の検査を行う際には、被検査物12を、被検査物12の長手方向がテーパ部31cの長手方向と一致するようにし、X線強度調整体31の開口部31aを介して、被検査物12の円筒側面がテーパ部31cに接触するようにX線強度調整体31上に容易に配置することができる。これにより、被検査物12の中心軸から離れた円筒側面近傍部位を透過するX線は、被検査物12内の透過距離が短くても、X線強度調整体31内の透過距離が長くなる。従って、被検査物12の全体について透過したX線の強度を略一様にすることができ、容易に、高精度な非破壊検査を行うことができる。   When the inspection object 12 is inspected using the X-ray intensity adjusting body 31, the inspection object 12 is set so that the longitudinal direction of the inspection object 12 coincides with the longitudinal direction of the tapered portion 31c. It can be easily arranged on the X-ray intensity adjusting body 31 so that the cylindrical side surface of the inspection object 12 comes into contact with the tapered portion 31c through the opening 31a of the intensity adjusting body 31. As a result, X-rays that pass through a portion near the cylindrical side surface away from the central axis of the inspection object 12 have a longer transmission distance in the X-ray intensity adjusting body 31 even if the transmission distance in the inspection object 12 is short. . Therefore, the intensity of the transmitted X-ray can be made substantially uniform for the entire inspection object 12, and a highly accurate nondestructive inspection can be easily performed.

次に、本発明の第2実施形態に係るX線強度調整体(強度調整板)について説明する。図8は、板状部材であるX線強度調整体51を用いた非破壊検査の例を示す。X線X線強度調整体51は、その部位毎にX線の透過率が異なるように構成されており、特に例えば球状の被検査物11の検査時に、特に有効に用いることができるものである。なお、X線強度調整体51は、例えば、図11に示すように、一定のX線の透過率を有する強度調整シート511〜516を多層に重ねた多層構造とし、その各層を構成する強度調整シート511〜516に、それぞれ、形状や大きさが他の層とは異なる切り抜き等を設けることにより、X線強度調整体51全体として、部位毎にX線の透過率が段階的に異なるように構成することができる。同図11に示したX線強度調整体51においては、平面視でX線強度調整体51の中心から離れるに従い透過率が段階的に低くなる。また、図12に示すように、X線の透過率が異なる複数のリング状の強度調整シート511〜516を組み合わせることで、X線強度調整体51全体として、部位毎にX線の透過率が異なるように構成することができる。なお、同図12(b)における切断面のハッチングの濃さはX線の吸収率を示し、外側の強度調整シートが内側の強度調整シートよりもX線の吸収率が高い材料で形成され、平面視でX線強度調整体51の中心から離れるに従い透過率が段階的に低くなる。このような構造でX線強度調整体51を構成することにより、部位毎のX線の透過率を容易且つ正確に設定及び調整することができ、また、X線強度調整体51を低コストで製造することができる。なお、X線強度調整体51は、例えば、X線の透過率が低い物質の濃度が部位毎に異なるようにして形成してもよい。   Next, an X-ray intensity adjusting body (intensity adjusting plate) according to the second embodiment of the present invention will be described. FIG. 8 shows an example of nondestructive inspection using the X-ray intensity adjusting body 51 which is a plate-like member. The X-ray X-ray intensity adjusting body 51 is configured to have different X-ray transmittance for each part, and can be used particularly effectively when, for example, inspecting a spherical inspection object 11. . The X-ray intensity adjusting body 51 has, for example, a multi-layer structure in which intensity adjusting sheets 511 to 516 having a certain X-ray transmittance are stacked in layers as shown in FIG. By providing the sheets 511 to 516 with cutouts or the like having shapes and sizes different from those of the other layers, the X-ray intensity adjusting body 51 as a whole has a stepwise difference in X-ray transmittance. Can be configured. In the X-ray intensity adjusting body 51 shown in FIG. 11, the transmittance gradually decreases as the distance from the center of the X-ray intensity adjusting body 51 increases in plan view. In addition, as shown in FIG. 12, by combining a plurality of ring-shaped intensity adjustment sheets 511 to 516 having different X-ray transmittances, the X-ray intensity adjuster 51 as a whole has an X-ray transmittance for each part. Can be configured differently. In addition, the hatching density of the cut surface in FIG. 12B indicates the X-ray absorption rate, and the outer strength adjustment sheet is formed of a material having a higher X-ray absorption rate than the inner strength adjustment sheet. The transmittance decreases stepwise as the distance from the center of the X-ray intensity adjusting body 51 increases in plan view. By configuring the X-ray intensity adjusting body 51 with such a structure, the X-ray transmittance for each part can be set and adjusted easily and accurately, and the X-ray intensity adjusting body 51 can be manufactured at low cost. Can be manufactured. Note that the X-ray intensity adjusting body 51 may be formed, for example, so that the concentration of a substance having a low X-ray transmittance is different for each part.

X線強度調整体51を用いた非破壊検査は、上述のX線強度調整体1等を用いて行う非破壊検査と同様に行うことができる。すなわち、先ず、X線異物検査装置において、X線源2とX線エリアカメラ3の間における、被検査物11を配置するべき位置に対応する所定の位置に、X線強度調整体51を位置決めして配置する。そして、そのX線強度調整体51の上面の所定の位置すなわちX線源2の鉛直下部に被検査物11を配置し、X線画像の撮像を行い、異物等の有無の検出を行う。   The nondestructive inspection using the X-ray intensity adjusting body 51 can be performed in the same manner as the nondestructive inspection performed using the X-ray intensity adjusting body 1 described above. That is, first, in the X-ray foreign substance inspection apparatus, the X-ray intensity adjusting body 51 is positioned at a predetermined position between the X-ray source 2 and the X-ray area camera 3 corresponding to the position where the inspection object 11 is to be placed. And place it. And the to-be-inspected object 11 is arrange | positioned in the predetermined position of the upper surface of the X-ray intensity adjustment body 51, ie, the perpendicular lower part of the X-ray source 2, an X-ray image is imaged, and the presence or absence of a foreign material etc. is detected.

図9(a)、(b)は、X線エリアカメラ3上に、それぞれX線強度調整体51のみ又は被検査物11のみを載置してX線画像の撮像を行うと仮定した場合のX線画像の一例を示す。また、図10は、X線強度調整体51を用いて撮像した被検査物11についてのX線画像の一例を示す。X線強度調整体51は、図9(a)のX線画像140aにおける中心部51a近傍に相当するような、被検査物11が載置された状態で被検査物11の中心部に近い部位を透過したX線が透過する部位については、X線の透過率が高くなるように構成されている。そして、図9のX線画像140aにおける中心部51aから若干離れている部位に相当するような、被検査物11の中心部から離れた部位を透過したX線が透過する部位については、被検査物11の中心部から離れるに従って、X線の透過率が徐々に低くなるように構成されている。   FIGS. 9A and 9B show the case where it is assumed that only the X-ray intensity adjusting body 51 or only the inspection object 11 is placed on the X-ray area camera 3 to capture an X-ray image. An example of an X-ray image is shown. FIG. 10 shows an example of an X-ray image of the inspection object 11 imaged using the X-ray intensity adjusting body 51. The X-ray intensity adjusting body 51 is a part close to the center of the inspection object 11 in a state where the inspection object 11 is placed, corresponding to the vicinity of the center 51a in the X-ray image 140a of FIG. The portion through which the X-rays that have passed through are transmitted is configured such that the X-ray transmittance is high. And about the site | part through which the X-ray which permeate | transmitted the site | part which left | separated from the center part of the to-be-inspected object 11 like the site | part slightly separated from the center part 51a in the X-ray image 140a of FIG. As the distance from the center of the object 11 increases, the X-ray transmittance gradually decreases.

X線強度調整体51を用いない場合、図9(b)に示すように、上面視で周縁部となる部分のX線の透過距離が短いため、被検査物11を示す範囲11aの近傍でのX線の強度は大きくなる。そのため、被検査物11の上面視で周縁部近傍に異物等が存在しても、X線画像140bにおいて、その像60を確認することができない場合がある。それと比較して、X線強度調整体51を用いてX線画像を撮像する場合には、被検査物11を透過した時点で強度が低いX線について、X線強度調整体51を透過させてもあまり強度を下げることなく、その一方で、被検査物11を透過した時点で強度が高いX線について、X線強度調整体51の透過率が低い部位を透過させることにより強度を下げることができる。その結果、X線強度調整体51を透過しX線エリアカメラ3に入射するX線の強度が被検査物11の全体について略一様となり、図10に示すように、X線画像140において、被検査物11を示す像110aの濃淡が略均一になるため、被検査物11の周縁部近傍等に存在する異物等の像60が明確になり、異物等を精度良く検出することができる。従って、第2実施形態においても、X線強度調整体51をX線エリアカメラ3の上方に配置した後に被検査物11をそのX線強度調整体51上に配置する簡単な作業により、容易に、正確な非破壊検査を実行することができる。   When the X-ray intensity adjusting body 51 is not used, as shown in FIG. 9B, the X-ray transmission distance of the peripheral portion in the top view is short, and therefore in the vicinity of the range 11a indicating the inspection object 11. The intensity of X-rays increases. Therefore, even if a foreign object or the like is present in the vicinity of the peripheral edge in the top view of the inspection object 11, the image 60 may not be confirmed in the X-ray image 140b. In contrast, when an X-ray image is captured using the X-ray intensity adjusting body 51, the X-ray intensity adjusting body 51 is transmitted through X-ray intensity that is low when it passes through the inspection object 11. On the other hand, the intensity of the X-ray having a high intensity when transmitted through the object to be inspected 11 can be reduced by transmitting the portion having a low transmittance of the X-ray intensity adjusting body 51. it can. As a result, the intensity of the X-ray transmitted through the X-ray intensity adjusting body 51 and incident on the X-ray area camera 3 becomes substantially uniform for the entire inspection object 11, and in the X-ray image 140, as shown in FIG. Since the density of the image 110a indicating the inspection object 11 is substantially uniform, the image 60 such as a foreign object existing near the periphery of the inspection object 11 becomes clear, and the foreign object or the like can be detected with high accuracy. Therefore, also in the second embodiment, the X-ray intensity adjusting body 51 is easily disposed by placing the inspection object 11 on the X-ray intensity adjusting body 51 after the X-ray intensity adjusting body 51 is disposed above the X-ray area camera 3. Accurate non-destructive inspection can be performed.

なお、本発明は上記実施形態の構成に限定されるものではない。例えば、上記第1実施形態に係るX線強度調整体1は、例えば直方体形状の被検査物等の検査時にも用いることができる。すなわち、X線強度調整体1は、特に上面視で端縁部となる部位についてX線の透過距離が短くなるような形状の被検査物の検査時に用いることにより、上述と同様に高精度な検査を実行可能である。このとき、上述と同様に、被検査物は開口部1aを介してテーパ部1cに載置するだけの容易な作業により、X線画像の撮像を実行可能にすることができる。   In addition, this invention is not limited to the structure of the said embodiment. For example, the X-ray intensity adjusting body 1 according to the first embodiment can be used at the time of inspecting a rectangular parallelepiped inspection object, for example. That is, the X-ray intensity adjusting body 1 is used at the time of inspecting an inspection object having such a shape that the X-ray transmission distance is shortened particularly in a portion that becomes an edge portion in a top view, so that the high-accuracy in the same manner as described above. Inspection can be performed. At this time, in the same manner as described above, the X-ray image can be captured by an easy operation in which the inspection object is simply placed on the tapered portion 1c through the opening 1a.

1,21,31,51 X線強度調整体
1a,21a,31a 開口部
1c,21c,31c テーパ部
2 X線源
3 X線エリアカメラ
11,12 被検査体
1, 21, 31, 51 X-ray intensity adjusting body 1a, 21a, 31a Opening 1c, 21c, 31c Taper 2 X-ray source 3 X-ray area camera 11, 12 Inspected object

Claims (6)

X線源から照射され被検査物を透過したX線をX線エリアカメラに入射させてそのX線エリアカメラによって撮像されたX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査に用いられ、当該被検査物を透過し前記X線エリアカメラに到達するX線の強度が略一様になるような形状に形成されたX線強度調整体であって、
上部に設けられた開口部を囲むように、かつ、上部から下方に向けX線の透過方向に略垂直な平面における断面積が増加するように形成されたテーパ部を有することを特徴とするX線強度調整体。
X-rays irradiated from the X-ray source and transmitted through the inspection object are incident on the X-ray area camera, and based on the X-ray image captured by the X-ray area camera, the foreign matter inside or on the surface of the inspection object or X-ray intensity adjustment that is used for X-ray foreign matter inspection to determine the presence or absence of defects, and is shaped so that the intensity of X-rays that pass through the inspection object and reach the X-ray area camera is substantially uniform Body,
X has a taper portion formed so as to surround an opening provided in the upper portion and to increase a cross-sectional area in a plane substantially perpendicular to the X-ray transmission direction downward from the upper portion. Line strength adjustment body.
被検査物とX線エリアカメラとの間に該X線エリアカメラに入射するX線の強度を略一様にするためのX線強度調整体を設け、X線源から照射され当該被検査物を透過したX線を前記X線エリアカメラに入射させてそのX線エリアカメラによってX線画像を撮像し、撮像したX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査方法であって、
前記X線強度調整体は、上部に設けられた開口部を囲むように、かつ、上部から下方に向けX線の透過方向に略垂直な平面における断面積が増加するように形成されたテーパ部を有し、
前記X線エリアカメラと前記X線源との間に前記X線強度調整体を配置し、その後、前記開口部を介して前記テーパ部に被検査物を載置し、X線画像を撮像することを特徴とするX線異物検査方法。
An X-ray intensity adjusting body for making the intensity of X-rays incident on the X-ray area camera substantially uniform is provided between the object to be inspected and the X-ray area camera, and the object to be inspected is irradiated from the X-ray source. X-rays transmitted through the X-ray area camera are incident on the X-ray area camera, and an X-ray image is captured by the X-ray area camera. Based on the captured X-ray image, a foreign matter or a defect inside or on the surface of the inspection object is detected. An X-ray foreign matter inspection method for determining presence or absence,
The X-ray intensity adjusting body has a tapered portion formed so as to surround an opening provided in the upper portion and to increase a cross-sectional area in a plane substantially perpendicular to the X-ray transmission direction downward from the upper portion. Have
The X-ray intensity adjusting body is disposed between the X-ray area camera and the X-ray source, and then an object to be inspected is placed on the tapered portion through the opening to capture an X-ray image. X-ray foreign matter inspection method characterized by the above.
被検査物を保持する保持テーブルと、被検査物にX線を照射するX線源と、前記X線源から照射され被検査物を透過したX線を入射させてX線画像を撮像するX線エリアカメラと、前記X線エリアカメラによって撮像されたX線画像に基づいて被検査物の内部又は表面における異常又は欠陥の有無を判別する異常・欠陥判別部とを備えたX線検査装置において、
当該被検査物を透過し前記X線カメラに到達するX線の強度が略一様になるような形状に形成されたX線強度調整体をさらに備え、
前記X線強度調整体は、上部に設けられた開口部を囲むように、かつ、上部から下方に向けX線の透過方向に略垂直な平面における断面積が増加するように形成されたテーパ部を有することを特徴とするX線検査装置。
A holding table that holds the inspection object, an X-ray source that irradiates the inspection object with X-rays, and an X-ray that is irradiated from the X-ray source and transmitted through the inspection object is incident to capture an X-ray image. An X-ray inspection apparatus comprising: a line area camera; and an abnormality / defect determination unit that determines the presence or absence of an abnormality or a defect in or on the surface of an inspection object based on an X-ray image captured by the X-ray area camera ,
An X-ray intensity adjusting body that is formed in a shape such that the intensity of the X-ray that passes through the inspection object and reaches the X-ray camera is substantially uniform;
The X-ray intensity adjusting body has a tapered portion formed so as to surround an opening provided in the upper portion and to increase a cross-sectional area in a plane substantially perpendicular to the X-ray transmission direction downward from the upper portion. An X-ray inspection apparatus characterized by comprising:
X線源から照射され被検査物を透過したX線をX線エリアカメラに入射させてそのX線エリアカメラによって撮像されたX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査に用いられ、当該被検査物を透過し前記X線エリアカメラに到達するX線の強度が略一様になるように形成されたX線強度調整体であって、
前記被検査物の形状に応じて部位毎にX線の透過率が異なるように板状に形成されていることを特徴とするX線強度調整体。
X-rays irradiated from the X-ray source and transmitted through the inspection object are incident on the X-ray area camera, and based on the X-ray image captured by the X-ray area camera, the foreign matter inside or on the surface of the inspection object or An X-ray intensity adjuster that is used for X-ray foreign matter inspection to determine the presence or absence of defects and is formed so that the intensity of X-rays that pass through the inspection object and reach the X-ray area camera is substantially uniform. There,
An X-ray intensity adjusting body, wherein the X-ray intensity adjusting body is formed in a plate shape so that the X-ray transmittance varies from site to site depending on the shape of the inspection object.
被検査物とX線エリアカメラとの間に該X線エリアカメラに入射するX線の強度を略一様にするためのX線強度調整体を設け、X線源から照射され当該被検査物を透過したX線を前記X線エリアカメラに入射させてそのX線エリアカメラによってX線画像を撮像し、撮像したX線画像に基づいて、前記被検査物の内部又は表面における異物又は欠陥の有無を判別するX線異物検査方法であって、
前記X線強度調整体は、前記被検査物の形状に応じて部位毎にX線の透過率が異なるように板状に形成されており、
前記X線エリアカメラと前記X線源との間に前記X線強度調整体を配置し、その後、前記X線強度調整体の上面に被検査物を載置し、X線画像を撮像することを特徴とするX線異物検査方法。
An X-ray intensity adjusting body for making the intensity of X-rays incident on the X-ray area camera substantially uniform is provided between the object to be inspected and the X-ray area camera, and the object to be inspected is irradiated from the X-ray source. X-rays transmitted through the X-ray area camera are incident on the X-ray area camera, and an X-ray image is captured by the X-ray area camera. Based on the captured X-ray image, a foreign matter or a defect inside or on the surface of the inspection object is detected. An X-ray foreign matter inspection method for determining presence or absence,
The X-ray intensity adjusting body is formed in a plate shape so that the X-ray transmittance is different for each part according to the shape of the inspection object,
The X-ray intensity adjusting body is disposed between the X-ray area camera and the X-ray source, and then an inspection object is placed on the upper surface of the X-ray intensity adjusting body to capture an X-ray image. X-ray foreign matter inspection method characterized by the above.
被検査物を保持する保持テーブルと、被検査物にX線を照射するX線源と、前記X線源から照射され被検査物を透過したX線を入射させてX線画像を撮像するX線エリアカメラと、前記X線エリアカメラによって撮像されたX線画像に基づいて被検査物の内部又は表面における異常又は欠陥の有無を判別する異常・欠陥判別部とを備えたX線検査装置において、
当該被検査物を透過し前記X線カメラに到達するX線の強度が略一様になるような形状に形成されたX線強度調整体をさらに備え、
前記X線強度調整体は、前記被検査物の形状に応じて部位毎にX線の透過率が異なるように板状に形成されていることを特徴とするX線検査装置。
A holding table that holds the inspection object, an X-ray source that irradiates the inspection object with X-rays, and an X-ray that is irradiated from the X-ray source and transmitted through the inspection object is incident to capture an X-ray image. An X-ray inspection apparatus comprising: a line area camera; and an abnormality / defect determination unit that determines the presence or absence of an abnormality or a defect in or on the surface of an inspection object based on an X-ray image captured by the X-ray area camera ,
An X-ray intensity adjusting body that is formed in a shape such that the intensity of the X-ray that passes through the inspection object and reaches the X-ray camera is substantially uniform;
The X-ray intensity adjusting device is formed in a plate shape so that the X-ray transmittance is different for each part according to the shape of the inspection object.
JP2009076490A 2008-03-26 2009-03-26 X-ray intensity adjusting body, x-ray foreign matter inspection method using it, and x-ray foreign matter inspection apparatus Pending JP2009258102A (en)

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