JP2009247994A - Applicator of coating liquid - Google Patents

Applicator of coating liquid Download PDF

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JP2009247994A
JP2009247994A JP2008099303A JP2008099303A JP2009247994A JP 2009247994 A JP2009247994 A JP 2009247994A JP 2008099303 A JP2008099303 A JP 2008099303A JP 2008099303 A JP2008099303 A JP 2008099303A JP 2009247994 A JP2009247994 A JP 2009247994A
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coating
coating liquid
glass plate
needle
nozzle
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JP5504573B2 (en
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Shigeo Hamaguchi
滋生 濱口
Yoshinori Akamatsu
佳則 赤松
Nobuyuki Itakura
伸行 板倉
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Central Glass Co Ltd
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Central Glass Co Ltd
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Priority to JP2008099303A priority Critical patent/JP5504573B2/en
Priority to US12/865,282 priority patent/US8561571B2/en
Priority to PCT/JP2009/050871 priority patent/WO2009098940A1/en
Priority to CN2009801044019A priority patent/CN101939114A/en
Priority to EP09707922A priority patent/EP2248597A1/en
Priority to KR1020107019465A priority patent/KR20100119880A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an applicator of a coating liquid which applies a coating liquid with a necessary minimum coating amount on the upper face of a plate such as a rectangular and flat glass plate, resin panel and the like without coating unevenness and without intrusion of the coating liquid into the rear face side. <P>SOLUTION: The applicator of the coating liquid is composed by arranging a plurality of nozzles for supplying a coating liquid in parallel and in a constant pitch to the width direction perpendicular with the conveying direction of the glass plate, then connecting each of them with a tube respectively via an electromagnetic valve that stops freely to supply the coating liquid from the coating liquid tank to each nozzle respectively and arranging a needlelike needle part that discharges the coating liquid at each distal end portion of the needle part to the perpendicular direction to the glass plate. The film thickness on the glass surface is uniformalized by conducting the leveling in a conveying state of the glass plate and expanding the area of each belt-like application surface until the gap disappears mutually after applying the coating liquid so that each belt-like application surface becomes parallel with a distance of approximately a/4-a/30 wherein a is the width of each belt-like application surface immediately after the application formed on the upper surface from the leading edge to the rear edge of the glass plate by discharging the coating liquid from the needle part. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、ガラス板や樹脂パネル等の板状体の表面に塗布液の裏回りを発生させないで、最小限の塗布液によって塗布液を均一に塗布する装置に関し、特に、冷凍ショーケース等の防曇用、防霜用等に用いられる膜を均一に成膜するのに有用な塗布液の塗布装置である。   The present invention relates to an apparatus for uniformly applying a coating liquid with a minimum amount of coating liquid without generating a back surface of the coating liquid on the surface of a plate-like body such as a glass plate or a resin panel. It is a coating liquid application apparatus useful for uniformly forming a film used for anti-fogging, anti-frosting and the like.

従来、ガラス板や樹脂パネル等の板状体に塗布液等の塗布液を塗布する場合、刷毛により塗布液を塗布する方法、ノズルによってスプレー塗布する方法、またスリット形のノズルによってシャワー塗布するカーテンフローコート法や、板状体を回転させて塗布液を塗り広げるスピンコート法、あるいは回転ゴムロールに付着した塗布液を板状体に転写させて塗布する方法等のさまざまな方法や装置が知られている。   Conventionally, when a coating solution such as a coating solution is applied to a plate-like body such as a glass plate or a resin panel, a method of applying the coating solution with a brush, a method of spray-coating with a nozzle, or a curtain for applying a shower with a slit-shaped nozzle Various methods and devices are known, such as the flow coating method, the spin coating method that spreads the coating liquid by rotating the plate-like body, or the method of applying the coating liquid that adheres to the rotating rubber roll by transferring it to the plate-like body. ing.

ノズルによってスプレー塗布する方法として、例えば特開2007−175663号公報には、基材の被膜形成面に被膜を形成する被膜形成方法において、前記基材の被膜形成面が鉛直面に対して所定の角度となるように前記基材を保持する保持ステップと、前記被膜形成面に複数のノズルから塗布液を射出する射出ステップと、前記塗布液を射出しながら前記複数のノズルを前記被膜形成面に対して相対移動させるべく前記複数のノズル及び前記基材の少なくとも1つを移動させる移動ステップとを備えることを特徴とする被膜形成方法が開示されている(特許文献1)。   As a method of spray coating with a nozzle, for example, in Japanese Patent Application Laid-Open No. 2007-175663, a coating film forming method for forming a coating film on a coating film forming surface of a substrate, the coating film forming surface of the substrate is a predetermined surface with respect to a vertical surface. A holding step for holding the substrate at an angle, an injection step for injecting a coating liquid from the plurality of nozzles onto the film forming surface, and the plurality of nozzles on the film forming surface while injecting the coating liquid. A film forming method comprising: a moving step of moving at least one of the plurality of nozzles and the base material so as to be relatively moved with respect to the substrate (Patent Document 1).

あるいはまた、スリット形のノズルによってシャワー塗布する方法としては、例えば特開2006−175421号公報に、一対の平行なレール間の中央に基板載置ステージが配置され、平面視において前記レールと直交する基板載置ステージの幅方向中心線を基準として、左右対象に第1及び第2の門型移動機構が前記レール間に独立して走行可能に架け渡され、これら第1及び第2の門型移動機構にスリットノズルが昇降可能に保持されていることを特徴とする塗布装置が開示されている(特許文献2)。   Alternatively, as a method of performing shower coating with a slit-shaped nozzle, for example, in Japanese Patent Application Laid-Open No. 2006-175421, a substrate mounting stage is disposed at the center between a pair of parallel rails, and is orthogonal to the rails in plan view. With reference to the center line in the width direction of the substrate mounting stage, the first and second gate-type moving mechanisms are bridged on the left and right objects so as to be able to travel independently between the rails. A coating apparatus is disclosed in which a slit nozzle is held by a moving mechanism so as to be movable up and down (Patent Document 2).

あるいはまた、板状体を回転させて塗布液を塗り広げるスピンコート法としては、例えば特開平09−164364号公報に、被処理物W表面の中央に被膜形成用の塗布液を滴下し、被処理物W表面に塗布液を均一に拡げる。この時、被処理物Wの外端部下面には被膜形成用の塗布液の一部が廻り込んでいるがそのまま減圧乾燥装置3に搬送してある程度まで乾燥せしめる。次いで搬送装置6によって被処理物を洗浄用スピンナー4のチャック42上に移載し、チャック42で吸着した状態で被処理物Wを高速回転せしめるとともに下面にノズル43から洗浄液を噴出し、下面に廻り込んで、ある程度固まった塗布液を洗い落とすことを特徴とする被膜形成方法が開示されている(特許文献3)。   Alternatively, as a spin coating method in which the plate-like body is rotated to spread the coating liquid, for example, in JP 09-164364 A, a coating liquid for film formation is dropped on the center of the surface of the workpiece W, The coating liquid is spread evenly on the surface of the workpiece W. At this time, a part of the coating liquid for forming the coating is wrapped around the lower surface of the outer end of the workpiece W, but it is conveyed to the reduced pressure drying apparatus 3 as it is and dried to a certain extent. Next, the object to be processed is transferred onto the chuck 42 of the cleaning spinner 4 by the transfer device 6, and the object W to be processed is rotated at a high speed while adsorbed by the chuck 42, and the cleaning liquid is ejected from the nozzle 43 to the lower surface. A film forming method is disclosed which is characterized by wrapping around and washing off a coating solution that has solidified to some extent (Patent Document 3).

あるいはまた、ノズルから吐出する塗工液を基板等に塗布するノズルコート法としては、例えば特開平09−092134号公報には、被塗工物の平面状の塗布面に対して離間した状態で、ノズル先端から塗工液を吐出しつつ、前記塗布面に対してこれと平行に、該ノズルを相対的に移動させて、塗布 面に塗工液をライン状に塗布し、次の塗布ラインの幅方向の一部が先の塗布ラインに幅方向に重なるように順次繰り返して塗布することにより塗工面を形成することを特徴とするノズル塗布方法が開示されている(特許文献4)。
特開2007−175663号公報 特開2006−175421号公報 特開平09−164364号公報 特開平09−092134号公報
Alternatively, as a nozzle coating method for applying a coating liquid discharged from a nozzle to a substrate or the like, for example, in Japanese Patent Application Laid-Open No. 09-092134, in a state of being separated from a planar application surface of an object to be coated. Then, while discharging the coating liquid from the tip of the nozzle, the nozzle is moved relatively in parallel with the coating surface to apply the coating liquid to the coating surface in a line, and the next coating line A nozzle coating method is disclosed in which a coating surface is formed by sequentially and repeatedly coating so that a part in the width direction of the film overlaps the previous coating line in the width direction (Patent Document 4).
JP 2007-175663 A JP 2006-175421 A JP 09-164364 A JP 09-092134 A

前記特許文献1で示される発明は、ノズルによってスプレー塗布する方法であって、ガラス板の被膜形成面の上端辺を吊下げ状態に支持し、ガラス板の片側縦辺より対向する縦辺に向けて複数本のノズルを移動させ、塗布液を塗布するものであるため、塗布液はガラス板面に沿ってその下方に向けて垂れ下がり状態で塗布されるため、下方側のノズルによって塗布された塗布面上に、さらに上方側のノズルによって塗布された塗布液が塗り重ねられて膜厚を一定とすることができないという問題点があった。   The invention disclosed in Patent Document 1 is a method of spray coating using a nozzle, and supports the upper end side of the film-forming surface of the glass plate in a suspended state and is directed to the opposite vertical side from the vertical side of one side of the glass plate. Since the application liquid is applied by moving a plurality of nozzles and applying the application liquid along the glass plate surface, the application liquid applied by the lower nozzle is applied. There has been a problem that the coating liquid applied by the nozzle on the upper side is applied again on the surface, and the film thickness cannot be made constant.

また、前記特許文献2で示されるものは、水平姿勢で搬送されるガラス基板の上方より、長尺状のスリット部を有するスリットノズル部より塗布液をシャワー塗布する方法であるため、搬送されるガラス基板のエッジ部分より下面側に塗布液が回り込み易く、あるいは、塗布液によっては空気中の水分を吸収しやすいものもあり、このような水分の吸収が品質上問題となるような塗布液を扱う場合においては、ガラス板面から落下した塗布液を回収して循環させる間に、空気中の水分を吸収し、塗布液の性能低下を招いたり、空気中のリント等も付着し易いという問題点があった。   Moreover, what is shown by the said patent document 2 is conveyed since it is the method of applying a coating liquid from the slit nozzle part which has a elongate slit part from the upper direction of the glass substrate conveyed by a horizontal attitude | position. The coating solution tends to flow from the edge of the glass substrate to the lower surface side, or some coating solutions can easily absorb moisture in the air. In the case of handling, while recovering and circulating the coating liquid dropped from the glass plate surface, it absorbs moisture in the air, causing the performance of the coating liquid to deteriorate, or causing lint in the air to adhere easily There was a point.

さらに、前記特許文献3で示された発明においては、板状体を回転させて塗布液を塗り広げるスピンコート法であるために、ガラス基板上に塗布する塗布液の数量以上の塗布液を供給し、余った塗布液を遠心力で落下させるものであるため、塗布液を回収し循環させることになると、水分の吸収が品質上問題となるような塗布液を扱う場合においては、前記特許文献2で示された発明と同様に、循環して使用時に空気中の水分を吸収して、塗布液の性能低下を招いてしまうという問題点が発生し、さらに、ガラス基板が矩形状である場合には、エッジ部分より下面側に塗布液の裏周りが発生し易くなるという問題点があった。   Further, in the invention disclosed in Patent Document 3, since the spin coating method is used to spread the coating liquid by rotating the plate-like body, the coating liquid more than the number of coating liquids to be coated on the glass substrate is supplied. However, since the surplus coating liquid is dropped by centrifugal force, when the coating liquid is collected and circulated, when handling the coating liquid in which moisture absorption becomes a problem in quality, the above-mentioned patent document As in the case of the invention shown in Fig. 2, when the water is circulated and absorbs moisture in the air, the problem of reducing the performance of the coating solution occurs, and the glass substrate is rectangular. However, there is a problem in that the back of the coating liquid easily occurs on the lower surface side from the edge portion.

さらに、前記特許文献4で示される発明においては、ノズルをX方向(ガラス板の搬送方向と直交する方向)に駆動して塗布ラインを形成し、次にY方向(ガラス板の搬送方向)に塗布ラインの幅よりも小さいピッチPだけ移動して次の塗布ラインを形成し、順次隣接する幅方向に一部重なるようにしてガラス基板の全面に強制的に順次塗布して塗工面を形成するものであるため、ガラス板の面積が大きくなると全面塗布に時間がかかり、また、コントロールが煩雑となるという問題点があった。   Further, in the invention disclosed in Patent Document 4, a nozzle is driven in the X direction (direction perpendicular to the glass plate conveyance direction) to form a coating line, and then in the Y direction (glass plate conveyance direction). The next coating line is formed by moving by a pitch P smaller than the width of the coating line, and the coating surface is formed by forcibly sequentially coating the entire surface of the glass substrate so as to partially overlap in the adjacent width direction. Therefore, when the area of the glass plate is increased, it takes time to apply the entire surface, and there is a problem that the control becomes complicated.

本発明は、上記問題点の解決を図る、すなわち簡易な構成にして矩形状のフラットなガラス板や樹脂パネル等の板状体の上面に、空気中の水分を吸収しやすい塗布液を循環使用させずに100%の塗布効率で、必要最小限の塗布量で塗布液を塗布して、ガラス板の裏面側に塗布液の裏回りも発生させず、均質な膜を塗布することを目的とする。   The present invention aims to solve the above problems, that is, use a coating liquid that easily absorbs moisture in the air on the upper surface of a plate-like body such as a rectangular flat glass plate or resin panel with a simple configuration. The purpose is to apply a coating film with a minimum required coating amount with a coating efficiency of 100% without causing the coating liquid to be formed on the back side of the glass plate, and to form a uniform film. To do.

すなわち、本発明は、搬送ロール上を水平姿勢で一定速度で搬送される矩形状のガラス板の上面に塗布液を塗布する装置において、
ガラス板の搬送方向と直交する幅方向に一定ピッチで塗布液供給用の複数のノズルを並設し、該各ノズル夫々に塗布液タンクより塗布液の供給停止を自在とする電磁弁を介して夫々チューブでノズルと接続し、前記ノズルの各先端部には塗布液を吐出する針状のニードル部をガラス板面に対して垂直方向に配設し、該ニードル部からの塗布液の吐出によってガラス板の先端から後端間の上面に形成される塗布直後の帯状塗布面の幅をaとすると、該帯状塗布面同士が略a/4〜a/30となる間隔で平行となるように塗布後、ガラス板の搬送状態でレベリングさせ、各帯状塗布面の面積を互いに隙間の無くなるまで広げて、ガラス面上の膜厚を均一にするレベリング手段と、からなることを特徴とする塗布液の塗布装置である。
That is, the present invention is an apparatus for applying a coating liquid on the upper surface of a rectangular glass plate that is conveyed at a constant speed in a horizontal posture on a conveying roll.
A plurality of nozzles for supplying the coating liquid are arranged in parallel at a constant pitch in the width direction orthogonal to the conveying direction of the glass plate, and each nozzle is connected via an electromagnetic valve that can freely stop the supply of the coating liquid from the coating liquid tank. Each of the nozzles is connected to a nozzle, and a needle-like needle portion for discharging the coating liquid is disposed at each tip of the nozzle in a direction perpendicular to the glass plate surface, and the coating liquid is discharged from the needle portion. When the width of the belt-like coating surface immediately after coating formed on the upper surface between the front end and the rear end of the glass plate is a, the strip-shaped coating surfaces are parallel to each other at an interval of approximately a / 4 to a / 30. A coating solution comprising leveling means for leveling in a transported state of the glass plate after coating and expanding the area of each strip-shaped coating surface until there is no gap between them to make the film thickness on the glass surface uniform. It is a coating device.

あるいは、本発明は、前記塗布液タンクからノズルのニードル部までを外気の水分から遮断し密閉系構造とし、一旦ニードルから吐出された塗布液を循環使用しない構造としたことを特徴とする上述の塗布液の塗布装置である。   Alternatively, the present invention is characterized in that the coating liquid tank and the needle portion of the nozzle are shielded from the moisture of the outside air to form a sealed system structure, and the coating liquid once discharged from the needle is not circulated and used. This is a coating liquid coating apparatus.

あるいはまた、本発明は、前記針状のニードル部の穴内径を0.5〜3.0mm、長さを5〜30mm、ニードル部の下端からガラス板の上面までの距離を5〜150mmとし、並設する各ニードル部間の間隔を5〜100mmとしたことを特徴とする上述の塗布液の塗布装置である。   Alternatively, in the present invention, the inner diameter of the needle-shaped needle portion is 0.5 to 3.0 mm, the length is 5 to 30 mm, the distance from the lower end of the needle portion to the upper surface of the glass plate is 5 to 150 mm, The above-described coating liquid coating apparatus is characterized in that the interval between the needle portions arranged in parallel is set to 5 to 100 mm.

あるいはまた、本発明は、前記複数のニードル部をガラス板の幅方向にジグザグ状または千鳥足状に配置したことを特徴とする上述の塗布液の塗布装置である。   Alternatively, the present invention is the coating liquid coating apparatus described above, wherein the plurality of needle portions are arranged in a zigzag shape or a staggered shape in the width direction of the glass plate.

あるいはまた、本発明は、前記各ノズルは幅方向に設けたレール上で幅方向の位置を調整可能とする位置調整手段を有したことを特徴とする上述の塗布液の塗布装置である。   Alternatively, the present invention is the above-described coating solution coating apparatus, wherein each nozzle has a position adjusting unit that can adjust the position in the width direction on a rail provided in the width direction.

あるいはまた、本発明は、ガラス板の搬送方向の先端位置を位置検出手段によって検出し、ニードル部からの吐出により塗布された塗布直後の隣合う帯状塗布面間の間隔の略1/2の長さだけ、ガラス板の先端より内側位置より電磁弁を開として塗布開始し、後端より前記間隔と略同一長さだけ手前位置で電磁弁を閉として塗布を停止とするコントローラによって塗布液を塗布させることを特徴とする上述のいずれかに記載の塗布液の塗布装置である。   Alternatively, according to the present invention, the position of the tip of the glass plate in the conveyance direction is detected by the position detecting means, and the length is approximately ½ of the interval between the adjacent belt-like application surfaces immediately after application applied by ejection from the needle part. The coating liquid is then applied by a controller that starts the application by opening the solenoid valve from the inside position from the front end of the glass plate, and closes the solenoid valve at a position that is approximately the same length as the interval from the rear end and stops the application. Any one of the above-described coating liquid coating apparatuses.

あるいはまた、本発明は、前記レベリング手段として、搬送ロール上のガラス板に強制的に微振動を与える微振動付与手段を取り付け、該微振動付与手段として、機械的振動手段または超音波振動手段によって、帯状塗布面の面積の広がりを促進させるようにしたことを特徴とする上述のいずれかに記載の塗布液の塗布装置である。   Alternatively, in the present invention, as the leveling means, fine vibration applying means for forcibly applying fine vibration to the glass plate on the transport roll is attached, and the fine vibration applying means is provided by mechanical vibration means or ultrasonic vibration means. The coating liquid coating apparatus according to any one of the above, wherein the spread of the area of the belt-shaped coating surface is promoted.

本発明は、矩形状でフラットなガラス板や樹脂パネル等の板状体の上部面に、塗布液を、ガラス板の幅方向に一定ピッチで離隔した複数本のノズルによって等間隔で平行線状の帯状の塗布帯を設けるという簡易な構成によって塗布した複数本の帯状の塗布帯の塗布幅を、レベリングによって隣合う帯状の塗布帯間の隙間がなくなるまで広げて平坦化させることによって、ガラス面全体に塗布液を塗布ムラもなく均一に塗布することができる。   In the present invention, a rectangular and flat glass plate or resin panel or other plate-like body has an upper surface of a plate-like body, and the coating liquid is formed in parallel lines at equal intervals by a plurality of nozzles spaced apart at a constant pitch in the width direction of the glass plate. The coating surface of a plurality of strip-shaped coating strips applied by a simple configuration of providing a strip-shaped coating strip is flattened by leveling until the gap between adjacent strip-shaped coating strips is eliminated and leveled. The coating solution can be applied uniformly without coating unevenness.

また、ガラス板面上に一定ピッチで離隔した複数本のノズルによって等間隔な平行線条の帯状の塗布帯を設けるため、ディップコート法やカーテンフローコート法に比べて多量の塗布液を必要とせず、塗布液のロスもなく、塗着効率がほぼ100%と非常に高い。   In addition, a plurality of nozzles spaced apart at a constant pitch on the glass plate surface are provided with a strip-like coating strip of parallel stripes, so that a larger amount of coating solution is required compared to the dip coating method or curtain flow coating method. Furthermore, there is no loss of coating solution, and the coating efficiency is very high at almost 100%.

さらにまた、前記塗布液タンクからノズルのニードル部までを外気中の水分から遮断し密閉系構造とし、塗布した液をほぼ100%塗着できるために、カーテンフローコート法やスピンコート法のように塗布液を回収循環使用させる必要もなく、回収循環させた場合のように空気中の水分を塗布液が吸収することによる塗布液の変質もなく、塗布液を供給タンクからノズルまでの密封系の環境とすることができ、塗布液の品質を常時保つことができる。   Furthermore, since the coating liquid tank to the needle part of the nozzle are shielded from moisture in the outside air to form a sealed system structure, the applied liquid can be applied almost 100%, so that the curtain flow coating method or spin coating method can be used. There is no need to collect and use the coating liquid, and there is no alteration of the coating liquid due to the absorption of moisture in the air as in the case of collecting and circulating the coating liquid. The environment can be maintained, and the quality of the coating solution can be constantly maintained.

図1に示すように、塗布手段10は、ガラス板Gの搬送方向と直交する幅方向に一定ピッチで塗布液供給用の複数のノズル11が並設され、該各ノズル11、11、・・夫々に塗布液タンク15より塗布液の供給停止を自在とする電磁弁13を介して夫々チューブ14でノズル11、11、・・に接続されている。   As shown in FIG. 1, the coating means 10 includes a plurality of nozzles 11 for supplying a coating liquid at a constant pitch in the width direction orthogonal to the conveying direction of the glass plate G, and each of the nozzles 11, 11,. Each of them is connected to a nozzle 11, 11,... Via a solenoid valve 13 that can freely stop the supply of the application liquid from the application liquid tank 15.

前記各ノズル11、11、・・の先端部には塗布液を吐出する針状のニードル部12が水平姿勢のガラス板G面に対して垂直方向に配設され、該ニードル部12からの塗布液の吐出によってガラス板Gの先端から後端間の上面に形成される帯状塗布面2、2、・・の各幅をaとすると、該帯状塗布面2、2、・・同士が略a/4〜a/30となる間隔で平行となるように塗布される。この時、ガラス板Gは水平に精度よく配設し、ニードル部12はガラス板G面に垂直となる方向に設ける。   At the tip of each nozzle 11, 11,..., A needle-like needle portion 12 that discharges the coating liquid is disposed in a direction perpendicular to the glass plate G surface in a horizontal posture, and coating from the needle portion 12 is performed. If the width of each of the strip-shaped application surfaces 2, 2,... Formed on the upper surface between the front end and the rear end of the glass plate G by discharging the liquid is a, the strip-shaped application surfaces 2, 2,. It is applied so as to be parallel at an interval of / 4 to a / 30. At this time, the glass plate G is horizontally and accurately arranged, and the needle portion 12 is provided in a direction perpendicular to the surface of the glass plate G.

図2に示したように、前記塗布手段10によってガラス板Gの上面上に、複数本の帯状塗布面2が平行に形成されると、前記レベリング手段によって、ガラス板Gの搬送中にガラス板G面上の各帯状塗布面2、2、・・の塗布液をレベリングさせて塗布面積を広げて、各帯状塗布面2、2、・・の面積を互いに隙間が無くなるまで引き伸ばして、ガラス板G面上の塗布液の膜厚が均一となるようにする。   As shown in FIG. 2, when a plurality of strip-like application surfaces 2 are formed in parallel on the upper surface of the glass plate G by the application means 10, the glass plate G is being conveyed by the leveling means during the conveyance of the glass plate G. Leveling the coating solution on each of the belt-like coating surfaces 2, 2,... On the G surface, expanding the coating area, and stretching the area of each belt-like coating surface 2, 2,. The film thickness of the coating solution on the G surface is made uniform.

加圧タンク16内にいれた前記塗布液タンク15からノズル11のニードル部12までを極力外気の水分から遮断した密閉系構造とし、一旦ニードル部12から吐出された塗布液については、循環使用しない構造とした。さらに、加圧タンク16に接続した配管17を通して加圧タンク16内に送り込むエアーとしては、乾燥したクリーンな空気とした。   The coating liquid tank 15 placed in the pressurized tank 16 to the needle portion 12 of the nozzle 11 has a sealed structure in which moisture from outside air is blocked as much as possible, and the coating liquid once discharged from the needle portion 12 is not circulated. The structure. Furthermore, the air sent into the pressurized tank 16 through the pipe 17 connected to the pressurized tank 16 was dry and clean air.

前記ノズル11については、ステンレス製(SUS304)とし、針状のニードル部12の穴内径を0.5〜3.0mm、ニードル部12の長さを5〜30mm、ニードル部12の下端からガラス板Gの上面までの距離を5〜150mmとして、並設する各ニードル部12、12、・・間の間隔を5〜100mmとするのが好ましい。   The nozzle 11 is made of stainless steel (SUS304), the hole inner diameter of the needle-like needle portion 12 is 0.5 to 3.0 mm, the length of the needle portion 12 is 5 to 30 mm, and the glass plate extends from the lower end of the needle portion 12. It is preferable that the distance to the upper surface of G is 5 to 150 mm, and the interval between the needle parts 12, 12,.

前記針状のニードル部12の穴内径を0.5〜3.0mmの範囲とするのが良いとしたのは、ガラス板Gの面上に塗布する塗布量、および帯状塗布面の幅をコントロールし易くなるためであり、余り細くすると目詰まりの恐れや塗布圧力の上昇による塗布液の飛散の恐れがあり、余り太くすると吐出量のコントロールが困難となったり、塗布液の粘度によっては、給液停止時の液止まりが悪くなり、ニードル部内の塗布液の残量が意図しない位置で落下する恐れがあるためである。   The reason why the hole inner diameter of the needle-shaped needle portion 12 is preferably in the range of 0.5 to 3.0 mm is to control the coating amount applied on the surface of the glass plate G and the width of the belt-shaped coating surface. If it is too thin, there is a risk of clogging or scattering of the coating liquid due to an increase in coating pressure. If it is too thick, it may be difficult to control the discharge rate, or depending on the viscosity of the coating liquid, This is because the liquid stoppage at the time of liquid stoppage becomes worse and the remaining amount of the coating liquid in the needle portion may fall at an unintended position.

また、ニードル部12の長さを5〜30mmの範囲とするのが好ましいとしたのは、5mm未満と短くすると、ニードル部を垂直方向に設定するのが困難である。このため、長さをやや長くするのが好都合であるが、30mmを0超えて長くしすぎるとニードル部が折れ曲がったり、ニードル部の周辺装置を大型化とする必要があるため、取扱いが困難となる恐れがあるためである。   The length of the needle portion 12 is preferably in the range of 5 to 30 mm. If the length is shorter than 5 mm, it is difficult to set the needle portion in the vertical direction. For this reason, it is convenient to make the length a little longer, but if it exceeds 30 mm and is too long, it is necessary to bend the needle part or increase the size of the peripheral device of the needle part. Because there is a risk of becoming.

ニードル部12の下端からガラス板Gの上面までの距離を5〜150mmとしたのは、5mm未満だとガラス板の板厚を変更時に、ニードル部がガラス板に接触したりする恐れがあり、このためニードル部の高さを調整しなければならず、一方、150mm超だと、ガラス板に塗布液を塗布した際に塗布液が飛び散る原因となり易いためである。   The distance from the lower end of the needle portion 12 to the upper surface of the glass plate G is set to 5 to 150 mm. If the thickness of the glass plate is changed to less than 5 mm, the needle portion may come into contact with the glass plate. For this reason, the height of the needle portion must be adjusted. On the other hand, if the height exceeds 150 mm, the coating liquid tends to be scattered when the coating liquid is applied to the glass plate.

並設する各ニードル部12、12、・・間の間隔を5〜100mmとするのが好ましいとしたのは、取り扱う塗布液の粘度や塗布液をガラス板に給液した後、塗布液が蒸発する速度を勘案したためであり、さらに各ニードル部から吐出され形成される塗布直後の帯状塗布面の幅をa(5〜100mm)としたときに、隣合う帯状塗布面間の何も塗布されていない部分は塗布面をレベリングすることによって狭まり、帯状塗布面は面全体に塗れ広がって、ガラス板Gの面全体を均一の厚みとすることができるためである。   The interval between the needle sections 12, 12,... Arranged in parallel is preferably set to 5 to 100 mm because the coating liquid is evaporated after the viscosity of the coating liquid to be handled or the coating liquid is supplied to the glass plate. This is because the width of the belt-like application surface immediately after application discharged and formed from each needle portion is a (5 to 100 mm), nothing is applied between adjacent belt-like application surfaces. This is because the non-applicable portion is narrowed by leveling the coated surface, and the strip-shaped coated surface is spread over the entire surface, so that the entire surface of the glass plate G can have a uniform thickness.

尚、ガラス板は水平に配設することが重要であり、水平にすることで、均一な膜を形成することができる。また、各ニードル部も、ガラス面に垂直方向となるように設ける必要がある。これは、該ニードル部が傾いているとガラス板面上に塗布液を均一に塗布することが難しくなり、結果として液切れや膜ムラ発生の恐れがあるためである。   In addition, it is important to arrange | position a glass plate horizontally, and a uniform film | membrane can be formed by making it horizontal. Moreover, it is necessary to provide each needle part so as to be perpendicular to the glass surface. This is because, when the needle portion is inclined, it is difficult to uniformly apply the coating liquid onto the glass plate surface, and as a result, there is a risk of running out of liquid or film unevenness.

図1、図2に示すように、複数のニードル部を一列に配置したが、図3に示したように、幅方向に設けたレールを2本設け、該2本のレールに複数のニードル部をガラス板の幅方向にジグザグ状または千鳥足状に交互となるように配置しても良い。   As shown in FIG. 1 and FIG. 2, a plurality of needle portions are arranged in a row. However, as shown in FIG. 3, two rails provided in the width direction are provided, and a plurality of needle portions are provided on the two rails. May be arranged alternately in a zigzag or zigzag pattern in the width direction of the glass plate.

帯状塗布液の間隔を電磁弁の幅よりも狭い間隔とした場合、図1、図2に示すように、電磁弁を1本のレール上に一列に並べることができないため、電磁弁を図3のようにガラス板の幅方向にジグザグ状または千鳥足状に配置すれば、電磁弁に取り付けられるノズルのニードル部間の幅方向の間隔を狭めることができる。   When the interval of the belt-shaped coating liquid is set to be narrower than the width of the solenoid valve, the solenoid valves cannot be arranged in a line on one rail as shown in FIGS. Thus, if it arrange | positions in the zigzag shape or zigzag-leg shape in the width direction of a glass plate like this, the space | interval of the width direction between the needle parts of the nozzle attached to a solenoid valve can be narrowed.

前記各ノズル11、11、・・は、幅方向に設けたレール上にスライド移動自在なガイド(図示しない)を設け、該ガイドに電磁弁を取付固定してノズル11、11、・・を幅方向にスライド移動調整自在とした位置調整手段を有している。また各ノズル11、11、・・は、ガイド上に取り付けた取付部材に設けた上下方向の長穴によって、高さ方向の位置調整が可能とした。   Each of the nozzles 11, 11,... Is provided with a guide (not shown) that is slidable on a rail provided in the width direction, and an electromagnetic valve is attached and fixed to the guide so that the nozzles 11, 11,. Position adjustment means is provided that can adjust the sliding movement in the direction. In addition, each nozzle 11, 11,... Can be adjusted in the height direction by a vertical hole provided in an attachment member attached on the guide.

また、並設した複数のノズルの上流位置近傍に設けたガラス板Gの搬送方向の先端位置を検出可能なセンサー41等からなる位置検出手段40によって検出し、ニードル部12、12、・・からの塗布液の吐出によって塗布された塗布直後の隣合う帯状塗布面間の間隔の略1/2の長さだけ、ガラス板の先端より内側位置より電磁弁を開として塗布開始し、後端より前記間隔と略同一長さだけ手前位置で電磁弁を閉として塗布停止するようにした図示しないコントローラによって塗布液をガラス板面上に塗布させる。   Further, the position of the tip of the glass plate G in the transport direction provided in the vicinity of the upstream position of the plurality of nozzles arranged in parallel is detected by a position detecting means 40 including a sensor 41 and the like, and the needle portions 12, 12,. The coating is started by opening the electromagnetic valve from the inner side of the front end of the glass plate by a length approximately half of the interval between the adjacent strip-shaped coating surfaces immediately after coating applied by discharging the coating liquid. The coating liquid is applied onto the glass plate surface by a controller (not shown) which stops the application by closing the electromagnetic valve at a position in front of substantially the same length as the interval.

尚、塗布装置1の前記コントローラ(図示しない)は、前記センサー41によってガラス板Gの先端を検出後、予めガラス板Gの寸法毎にコントローラに設定記憶させたタイマーまたは搬送移動距離によって各電磁弁を開とするタイミングと、各電磁弁13、13、・・を閉とするタイミングをコントロールする。さらに、複数個所に並設した電磁弁13、13、・・のうち開閉を行う電磁弁13、13、・・を、ガラス板Gの幅毎に予め設定記憶させておく。   The controller (not shown) of the coating apparatus 1 detects each leading edge of the glass plate G by the sensor 41 and then sets each solenoid valve according to a timer or conveyance movement distance that is set and stored in the controller for each dimension of the glass plate G in advance. Is controlled, and the timing at which each solenoid valve 13, 13,... Is closed is controlled. Further, among the electromagnetic valves 13, 13,... Arranged in parallel at a plurality of places, the electromagnetic valves 13, 13,.

搬送ロール51の搬送速度が一定の場合は、タイマーのコントロール等で対応可能であるが、搬送速度がキャンペーンによって若干異なる場合もあり得るため、ガラス板Gの搬送距離を図示しないロータリーエンコーダ等によって発生するパルスのカウントにより前端位置、後端位置を精度良く決定する。   If the transport speed of the transport roll 51 is constant, it can be handled by controlling the timer, but the transport speed may vary slightly depending on the campaign, so the transport distance of the glass plate G is generated by a rotary encoder (not shown). The front end position and the rear end position are accurately determined by counting the number of pulses to be transmitted.

前記ガラス板Gの先端部の検出センサー41をノズル11、11、・・の位置の上流側に配置し、該センサー41がガラス板Gの後端を検出後、後端エッジよりa/4だけ手前(ガラス板の内側方向)位置で電磁弁13、13、・・を閉とすることもできる。   The detection sensor 41 at the front end of the glass plate G is arranged upstream of the position of the nozzles 11, 11,... And after the sensor 41 detects the rear end of the glass plate G, only a / 4 from the rear end edge. The electromagnetic valves 13, 13,... Can be closed at the front (inward direction of the glass plate) position.

図4〜図6に示したように、前記レベリング手段20としては、塗布以降の搬送ロール51の速度を低下させて、搬送中に搬送ロール51上のガラス板Gの上面に塗布された帯状塗布液面2が自重で徐々に広がって隣り合う帯状塗布液面2、2、・・同士が搬送ロール51の微振動で互いにピッタリ接合状態となり、ガラス板G面の前端側後端側の余白部にも塗布面が広がって、ガラス板G面全体に均一な厚みで塗布液面が形成するようにしても良い。   As shown in FIGS. 4 to 6, as the leveling means 20, a belt-like coating applied to the upper surface of the glass plate G on the transport roll 51 during the transport by reducing the speed of the transport roll 51 after the application. The liquid surface 2 gradually spreads by its own weight, and the adjacent belt-like coating liquid surfaces 2,... Are closely joined to each other by the slight vibration of the transport roll 51, and the margin part on the front end side rear end side of the glass plate G surface In addition, the coating surface may spread to form a coating liquid surface with a uniform thickness on the entire glass plate G surface.

前記レベリング手段20の別の実施の形態としては、搬送ロール51上で複数本の帯状塗布面2、2、・・が形成されたガラス板Gに、強制的に微振動を与える微振動装置(図示しない)を取り付け、例えば、超音波によって微振動を与えて帯状塗布面の塗布面積の広がりを促進させたり、搬送ロール自体に微振動装置を取り付けて、帯状塗布面の面積の広がりを促進させるようにしても良い。   As another embodiment of the leveling means 20, a fine vibration device for forcibly giving a fine vibration to the glass plate G on which a plurality of strip-like coating surfaces 2, 2,. (Not shown), for example, by applying fine vibrations by ultrasonic waves to promote the spread of the application area of the band-shaped application surface, or by attaching a fine vibration device to the transport roll itself to promote the expansion of the area of the band-shaped application surface You may do it.

以上好適な実施例について述べたが、本発明はこれに限定されるものではなく種々の応用が考えられるものである。   The preferred embodiment has been described above, but the present invention is not limited to this, and various applications can be considered.

ガラス板Gは、フラットな板とするが、強化ガラス板、半強化ガラス板、未強化のフロート(通称、生板ともいう)等の単板、あるいは複数枚の強化ガラス相互、あるいは強化ガラスと生板ガラスを組み合わせてPVBやEVA等の中間膜または樹脂注入で接着した合わせガラス等でも良く、さらに、ガラス板Gに限らず樹脂板等の各種のパネル材にも応用できる。   Although the glass plate G is a flat plate, a single plate such as a tempered glass plate, a semi-tempered glass plate, an unstrengthened float (commonly referred to as a green plate), a plurality of tempered glasses, or a tempered glass An intermediate film such as PVB or EVA combined with green glass or laminated glass bonded by resin injection may be used. Furthermore, the present invention can be applied not only to the glass plate G but also to various panel materials such as a resin plate.

以下、本発明に係わる塗布液の塗布装置1を図面に基づき詳細に説明する。
[実施例1]
図1、図2に示すように、前工程で位置決めされたガラス板Gの幅に合わせて、ガラス板Gの幅方向に設けたレール31上に設けたスライド移動自在なガイド32に取り付けた取付部材(図示しない)によって、ノズル11、11、・・の取付位置を調整し、さらに複数の塗布ノズル11、11、・・のうち、どのノズル11、11、・・を使用するかをガラス板G毎に設定登録しておく。
Hereinafter, a coating liquid coating apparatus 1 according to the present invention will be described in detail with reference to the drawings.
[Example 1]
As shown in FIG. 1 and FIG. 2, an attachment attached to a slide-movable guide 32 provided on a rail 31 provided in the width direction of the glass plate G in accordance with the width of the glass plate G positioned in the previous step. The mounting position of the nozzles 11, 11,... Is adjusted by a member (not shown), and a glass plate indicating which of the plurality of application nozzles 11, 11,. Settings are registered for each G.

さらにまた、ガラス板Gの厚み等によってノズル11の高さ調整が必要となった場合には、ガイド32上に取り付けた取付部材(図示しない)の長穴によって、上下方向に高さ方向の位置調整を可能である。   Furthermore, when it is necessary to adjust the height of the nozzle 11 due to the thickness of the glass plate G or the like, the position of the height direction in the vertical direction is determined by the elongated hole of the mounting member (not shown) mounted on the guide 32. Adjustment is possible.

図1、図2に示したように、図示しない前工程のガラス板の位置決め装置にて位置決めされたガラス板Gに塗布液2を成膜するために、搬送手段50の搬送ロール51によってガラス板Gが搬送される。ガラス板Gがノズル11、11、・・近傍まで近づくと、ガラス板検出センサー41が作動する。   As shown in FIG. 1 and FIG. 2, in order to form the coating liquid 2 on the glass plate G positioned by the glass plate positioning device in the previous process (not shown), the glass plate is moved by the transport roll 51 of the transport means 50. G is conveyed. When the glass plate G approaches the vicinity of the nozzles 11, 11,..., The glass plate detection sensor 41 is activated.

ガラス板検出センサー41がガラス板の先端を検出して所定時間後、ガラス板Gがノズルの真下を通過し、ガラス板の先端より数mm上流側の位置に到達した時点より設定された箇所の複数個の電磁弁13の夫々が開いて、各ノズル11のニードル部12から塗布液が滴下開始される。   The glass plate detection sensor 41 detects the front end of the glass plate, and after a predetermined time, the glass plate G passes under the nozzle and reaches the position set by several mm upstream from the front end of the glass plate. Each of the plurality of electromagnetic valves 13 is opened, and the application liquid starts to be dripped from the needle portion 12 of each nozzle 11.

ノズルによって吐出される塗布直後の帯状塗布面の幅aを24mm、ノズルが28mmの一定ピッチで並設される設定において、隣合う帯状塗布面同士の間隔は4mmとなるので、ガラス板の先端より前記間隔の1/2の長さに相当する2mmだけ上流位置(ガラス板の内側)で予め設定されている複数箇所の電磁弁のそれぞれを開として、各ノズルのニードル部から塗布液が滴下開始され、図5、図6に示すように、平行線状の帯状塗布帯2が形成される。   In the setting where the width a of the belt-like application surface immediately after application discharged by the nozzle is 24 mm and the nozzles are arranged in parallel at a constant pitch of 28 mm, the distance between adjacent belt-like application surfaces is 4 mm. Each of the solenoid valves set in advance at the upstream position (inside of the glass plate) by 2 mm corresponding to 1/2 of the interval is opened, and the coating liquid starts dripping from the needle portion of each nozzle. Then, as shown in FIGS. 5 and 6, a parallel strip-shaped coating strip 2 is formed.

次に、図2に示すように、ガラス板の幅方向に複数個のノズルが28mmの一定ピッチで並設され、各ノズルのニードル部から吐出された帯状塗布面の塗布直後の幅aは24mmであり、ガラス板がさらに搬送されて、後端部に接近すると、ガラス板の後端部から前記間隔の1/2の長さに相当する2mmだけ手前位置で各ノズル毎の電磁弁が閉となりニードル部からの塗布液の滴下が停止する。   Next, as shown in FIG. 2, a plurality of nozzles are arranged in parallel at a constant pitch of 28 mm in the width direction of the glass plate, and the width a immediately after application of the belt-like coating surface discharged from the needle portion of each nozzle is 24 mm. When the glass plate is further transported and approaches the rear end, the solenoid valve for each nozzle is closed at a position 2 mm from the rear end of the glass plate corresponding to 1/2 of the above-mentioned distance. Then, dripping of the coating liquid from the needle portion stops.

ガラス板Gの後端がノズル11の吐出位置の真下を通り過ぎた後は、レベリングゾーンに搬送される。レベリングゾーンではガラス板の搬送速度を落とし、24℃の環境下で2分程度経過させると、図6のようにガラス板全面に膜が広がり防曇膜が形成される。   After the rear end of the glass plate G passes just below the discharge position of the nozzle 11, it is conveyed to the leveling zone. In the leveling zone, when the conveyance speed of the glass plate is lowered and about 2 minutes have passed under the environment of 24 ° C., the film spreads over the entire surface of the glass plate as shown in FIG. 6, and an antifogging film is formed.

尚、ガラス板は水平を保つように配設し、各ニードル部も、ガラス面に垂直方向となるように設けた。   In addition, the glass plate was arrange | positioned so that it might remain horizontal, and each needle part was also provided so that it might become a perpendicular | vertical direction to a glass surface.

各ノズルのニードル部の材質はステンレス製(SUS304)であり、その内径は1.4mm、吐出圧力は0.05MPaであり、フロー量は2.2g/sec、ガラス板の搬送速度は0.4m/secとした。   The material of the needle part of each nozzle is made of stainless steel (SUS304), the inner diameter is 1.4 mm, the discharge pressure is 0.05 MPa, the flow rate is 2.2 g / sec, and the conveying speed of the glass plate is 0.4 m. / Sec.

このように、ガラス板Gの全上面に塗布液を散布するのではなく、間隔を設けた幾本かの平行な帯状塗布帯でガラス板Gの先端の内側から後端の内側まで散布するようにしたので、塗布液がガラス板Gのエッジ端面や下面に裏回りすることはなく、吐出した塗布液を100%使用できて、ガラス板面からあふれ落ちた塗布液を回収して再利用する必要もないので、塗布液を回収利用した時のような塗布液の空気中の水分の吸収の可能性もなくなり、水分の吸収による防曇膜の性能低下を引き起こすこともなく、均一な膜を形成することができた。   In this way, the coating liquid is not sprayed on the entire upper surface of the glass plate G, but is sprayed from the inside of the front end of the glass plate G to the inside of the rear end with several parallel strip-shaped coating strips provided at intervals. As a result, the coating liquid does not flow around the edge end face or the lower surface of the glass plate G, and the discharged coating liquid can be used 100%, and the coating liquid overflowing from the glass plate surface is recovered and reused. Since there is no need, the possibility of absorbing moisture in the air of the coating liquid as when the coating liquid is recovered and used is eliminated, and the performance of the anti-fogging film is not deteriorated due to moisture absorption. Could be formed.

[実施例2]
図3に示したように、塗布ノズルを支持するレール31を2本設け、前記複数のノズル11を2本のレール31、31上に交互に配置して、ガラス板Gの幅方向にジグザグ状または千鳥足状に配置した。この場合、各ノズル11、11、・・の塗布開始のタイミングは、各ノズル毎にセンサー41位置までの距離を補正して、ガラス板の先端部の所定の塗布位置から塗布液を塗布できるようにした。
[Example 2]
As shown in FIG. 3, two rails 31 for supporting the coating nozzles are provided, and the plurality of nozzles 11 are alternately arranged on the two rails 31, 31 so as to zigzag in the width direction of the glass plate G. Or arranged in a staggered pattern. In this case, the application start timing of each of the nozzles 11, 11,... Can correct the distance to the position of the sensor 41 for each nozzle so that the application liquid can be applied from a predetermined application position at the tip of the glass plate. I made it.

このようなノズル設置とすることによって、電磁弁の幅よりも狭い間隔でノズル間の間隔を配置することが可能になった。   By adopting such nozzle installation, it has become possible to arrange the interval between the nozzles at an interval narrower than the width of the electromagnetic valve.

[実施例3]
前記レベリング手段として、搬送ロール上のガラス板に強制的に微振動を与える微振動付与手段として、図示しない超音波装置によってガラス板面上の帯状塗布帯に対して超音波を帯状塗布液に照射した。この場合に、超音波の照射停止後、数秒間の静止時間を設けた。これによって、帯状塗布面の面積の広がりを促進させることができるようになった。
[Example 3]
As the leveling means, as a fine vibration imparting means for forcibly giving a fine vibration to the glass plate on the transport roll, an ultrasonic wave is applied to the belt-like coating liquid on the glass plate surface by an ultrasonic device (not shown). did. In this case, a stationary time of several seconds was provided after the irradiation of ultrasonic waves was stopped. Thereby, the expansion of the area of the belt-like application surface can be promoted.

本発明の塗布装置の正面図。The front view of the coating device of this invention. 本発明の塗布装置の平面図。The top view of the coating device of this invention. 本発明の塗布装置の別の実施の形態の平面図。The top view of another embodiment of the coating device of this invention. 本発明の塗布装置を説明するガラス板の側面図。The side view of the glass plate explaining the coating device of this invention. 本発明の塗布装置を説明するガラス板の正面図。The front view of the glass plate explaining the coating device of this invention. 本発明の塗布装置を説明するガラス板の平面図。The top view of the glass plate explaining the coating device of this invention.

符号の説明Explanation of symbols

G ガラス板
1 塗布装置
2 帯状塗布面(塗布液)
10 塗布手段
11 ノズル
12 ニ−ドル部
13 電磁弁
14 チューブ
15 塗布液タンク
16 加圧タンク
20 レベリング手段
30 位置調整手段
31 レール
32 ガイド
40 位置検出手段
41 センサー
50 搬送手段
51 搬送ロール
G glass plate 1 coating device 2 strip-shaped coating surface (coating solution)
DESCRIPTION OF SYMBOLS 10 Application | coating means 11 Nozzle 12 Needle part 13 Electromagnetic valve 14 Tube 15 Coating liquid tank 16 Pressure tank 20 Leveling means 30 Position adjustment means 31 Rail 32 Guide 40 Position detection means 41 Sensor 50 Conveyance means 51 Conveyance roll

Claims (7)

搬送ロール上を水平姿勢で一定速度で搬送される矩形状のガラス板の上面に塗布液を塗布する装置において、
ガラス板の搬送方向と直交する幅方向に一定ピッチで塗布液供給用の複数のノズルを並設し、該各ノズル夫々に塗布液タンクより塗布液の供給停止を自在とする電磁弁を介して夫々チューブでノズルと接続し、前記ノズルの各先端部には塗布液を吐出する針状のニードル部をガラス板面に対して垂直方向に配設し、
該ニードル部からの塗布液の吐出によってガラス板の先端から後端間の上面に形成される塗布直後の帯状塗布面の幅をaとすると、該帯状塗布面同士が略a/4〜a/30となる間隔で平行となるように塗布後、ガラス板の搬送状態でレベリングさせ、各帯状塗布面の面積を互いに隙間の無くなるまで広げて、ガラス面上の膜厚を均一にするレベリング手段と、からなることを特徴とする塗布液の塗布装置。
In an apparatus for applying a coating liquid on the upper surface of a rectangular glass plate that is transported at a constant speed in a horizontal posture on a transport roll,
A plurality of nozzles for supplying the coating liquid are arranged in parallel at a constant pitch in the width direction orthogonal to the conveying direction of the glass plate, and each nozzle is connected via an electromagnetic valve that can freely stop the supply of the coating liquid from the coating liquid tank. Each is connected to a nozzle with a tube, and at each tip of the nozzle, a needle-like needle part for discharging the coating liquid is arranged in a direction perpendicular to the glass plate surface,
Assuming that the width of the belt-like coating surface immediately after coating formed on the upper surface between the front end and the rear end of the glass plate by discharging the coating liquid from the needle portion is a, the belt-like coating surfaces are approximately a / 4 to a / Leveling means for leveling in the state of conveyance of the glass plate after coating so as to be parallel at an interval of 30 and expanding the area of each band-like coating surface until there is no gap between them, and uniforming the film thickness on the glass surface; A coating liquid coating apparatus comprising:
前記塗布液タンクからノズルのニードル部までを外気の水分から遮断し密閉系構造とし、一旦ニードルから吐出された塗布液を循環使用しない構造としたことを特徴とする請求項1に記載の塗布液の塗布装置。   2. The coating liquid according to claim 1, wherein the coating liquid tank and the needle portion of the nozzle are shielded from moisture of the outside air to form a sealed system structure, and the coating liquid once discharged from the needle is configured not to be circulated. Coating device. 前記針状のニードル部の穴内径を0.5〜3.0mm、長さを5〜30mm、ニードル部の下端からガラス板の上面までの距離を5〜150mmとし、並設する各ニードル部間の間隔を5〜100mmとしたことを特徴とする請求項1または2に記載の塗布液の塗布装置。   The inner diameter of the needle-shaped needle portion is 0.5 to 3.0 mm, the length is 5 to 30 mm, the distance from the lower end of the needle portion to the upper surface of the glass plate is 5 to 150 mm, and between the needle portions arranged in parallel The coating liquid coating apparatus according to claim 1, wherein the distance between the coating liquid and the coating liquid is 5 to 100 mm. 前記複数のニードル部をガラス板の幅方向にジグザグ状または千鳥足状に配置したことを特徴とする請求項1乃至3のいずれかに記載の塗布液の塗布装置。   4. The coating liquid coating apparatus according to claim 1, wherein the plurality of needle portions are arranged in a zigzag shape or a staggered shape in the width direction of the glass plate. 前記各ノズルは幅方向に設けたレール上で幅方向の位置を調整可能とする位置調整手段を有したことを特徴とする請求項1乃至4のいずれかに記載の塗布液の塗布装置。   5. The coating liquid coating apparatus according to claim 1, wherein each of the nozzles includes a position adjusting unit that can adjust a position in a width direction on a rail provided in the width direction. ガラス板の搬送方向の先端位置を位置検出手段によって検出し、ニードル部からの吐出により塗布された塗布直後の隣合う帯状塗布面間の間隔の略1/2の長さだけ、ガラス板の先端より内側位置より電磁弁を開として塗布開始し、後端より前記間隔と略同一長さだけ手前位置で電磁弁を閉として塗布を停止するコントローラによって塗布液を塗布させることを特徴とする請求項1乃至5のいずれかに記載の塗布液の塗布装置。   The tip position of the glass plate is detected by the position detection means by the position detection means, and the tip of the glass plate is approximately half the distance between the adjacent strip-like coating surfaces immediately after coating applied by ejection from the needle part. The application liquid is applied by a controller that starts application by opening the electromagnetic valve from a more inner position and closes the electromagnetic valve at a position closer to the front than the rear end by a solenoid valve and stops application. 6. A coating liquid coating apparatus according to any one of 1 to 5. 前記レベリング手段として、搬送ロール上のガラス板に強制的に微振動を与える微振動付与手段を取り付け、該微振動付与手段として、機械的振動手段または超音波振動手段によって、帯状塗布面の面積の広がりを促進させるようにしたことを特徴とする請求項1乃至6のいずれかに記載の塗布液の塗布装置。   As the leveling means, a fine vibration applying means for forcibly applying fine vibration to the glass plate on the transport roll is attached, and as the fine vibration applying means, the area of the belt-like coating surface is adjusted by mechanical vibration means or ultrasonic vibration means. 7. The coating liquid coating apparatus according to claim 1, wherein spreading is promoted.
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PCT/JP2009/050871 WO2009098940A1 (en) 2008-02-08 2009-01-21 Device and method for applying application liquid
CN2009801044019A CN101939114A (en) 2008-02-08 2009-01-21 Device and method for applying application liquid
EP09707922A EP2248597A1 (en) 2008-02-08 2009-01-21 Device and method for applying application liquid
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