JP2009246017A - Protection member for frameless solar cell module - Google Patents

Protection member for frameless solar cell module Download PDF

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Publication number
JP2009246017A
JP2009246017A JP2008088305A JP2008088305A JP2009246017A JP 2009246017 A JP2009246017 A JP 2009246017A JP 2008088305 A JP2008088305 A JP 2008088305A JP 2008088305 A JP2008088305 A JP 2008088305A JP 2009246017 A JP2009246017 A JP 2009246017A
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solar cell
cell module
frameless solar
cover
protection member
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JP2008088305A
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JP5060363B2 (en
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Tatsuji Kanbara
達二 神原
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Kyocera Corp
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Kyocera Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053Corner, edge or end protectors
    • B65D81/055Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors
    • B65D81/056Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors the surfaces being generally perpendicular to each other, e.g. three-sided corner protectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D57/00Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
    • B65D57/002Separators for articles packaged in stacks or groups, e.g. stacked or nested
    • B65D57/003Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles
    • B65D57/004Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles the articles being substantially flat panels, e.g. wooden planks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2313/00Connecting or fastening means
    • B65D2313/06Connecting or fastening means using vacuum suction cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D2581/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D2581/051Details of packaging elements for maintaining contents at spaced relation from package walls, or from other contents
    • B65D2581/058Edge or corner protectors connected to each other by separate elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets

Abstract

<P>PROBLEM TO BE SOLVED: To provide a protection member, usable for transportation and packing for conveyance in a construction site, which is mounted directly on a frameless solar cell module and optionally detachable without damaging the frameless solar cell module. <P>SOLUTION: At a corner portion 4 of the frameless solar cell module 3, a cover 7 having a support portion 5 and a side-wall portion 6 is mounted by a mounting means allowing the cover to be attachable to and detachable from the corner portion 4. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、外周部にフレームが設けられないフレームレス太陽電池モジュールの角部を保護するために好適に実施することができるフレームレス太陽電池モジュールの保護部材に関する。   The present invention relates to a protective member for a frameless solar cell module that can be suitably implemented to protect corners of a frameless solar cell module in which no frame is provided on the outer periphery.

近年、太陽電池モジュールの周縁部にフレームが設けられていない、いわゆるフレームレス太陽電池モジュールとも呼ばれる太陽電池モジュールが開発されている。この太陽電池モジュールは、製造工場から現場への運搬時、現場での保管時および屋根などの設置位置への搬入時において、太陽電池モジュールの周縁部に損傷を受けやすい。   In recent years, a solar cell module called a so-called frameless solar cell module in which a frame is not provided at the peripheral edge of the solar cell module has been developed. This solar cell module is susceptible to damage to the peripheral edge of the solar cell module during transportation from the manufacturing plant to the site, storage at the site, and delivery to an installation position such as a roof.

特開2006−32978号公報JP 2006-32978 A

本発明は、フレームレス太陽電池モジュールの角部に任意に着脱可能に装着したカバーにより、製造後に施工位置へ搬入するまでの間、フレームレス太陽電池モジュールに生じる損傷を低減することを目的とする。   It is an object of the present invention to reduce damage caused to a frameless solar cell module until it is carried into a construction position after manufacture by a cover that is arbitrarily detachably attached to a corner portion of the frameless solar cell module. .

本発明は、矩形状であり、端部にフレームが設けられていない太陽電池モジュールの角部に着脱可能に装着され、前記角部を覆うカバーと、前記カバーを、前記太陽電池モジュールに装着する装着手段と、を含む。   The present invention has a rectangular shape and is detachably attached to a corner portion of a solar cell module that is not provided with a frame at an end, and the cover that covers the corner portion and the cover are attached to the solar cell module. Mounting means.

本発明によれば、装着手段によってフレームレス太陽電池モジュールを傷めることなく、角部にカバーを装着することができる。製造後の輸送から設置までにおいて、カバーがフレームレス太陽電池モジュールに装着された状態を維持することができ、これによってフレームレス太陽電池モジュールの損傷を低減することができる。   According to the present invention, the cover can be attached to the corner portion without damaging the frameless solar cell module by the attaching means. The state in which the cover is attached to the frameless solar cell module can be maintained from the transportation to the installation after the manufacture, thereby reducing the damage to the frameless solar cell module.

(第1の実施形態)
図1は本発明の第1の実施形態のフレームレス太陽電池モジュールの保護部材1を用いた梱包部材2の一部の断面図であり、図2は図1に示す保護部材1の斜視図であり、図3は梱包部材2によって複数のフレームレス太陽電池モジュール3が梱包された状態を示す斜視図である。
(First embodiment)
FIG. 1 is a partial cross-sectional view of a packaging member 2 using a protective member 1 of a frameless solar cell module according to a first embodiment of the present invention, and FIG. 2 is a perspective view of the protective member 1 shown in FIG. FIG. 3 is a perspective view showing a state in which a plurality of frameless solar cell modules 3 are packed by the packing member 2.

第1の実施形態の保護部材1は、矩形状の複数のフレームレス太陽電池モジュール3の角部4に着脱可能に装着される。保護部材1は、各角部4を支持する支持部5に角部4の側面を覆う側壁部6が一体的に形成されるカバー7と、カバー7を角部4に装着された状態に保持するための装着手段である吸着部材8とを含む。   The protection member 1 of the first embodiment is detachably attached to the corners 4 of a plurality of rectangular frameless solar cell modules 3. The protection member 1 holds a cover 7 in which a side wall portion 6 that covers the side surface of the corner portion 4 is integrally formed on a support portion 5 that supports each corner portion 4, and the cover 7 is attached to the corner portion 4. And an adsorbing member 8 which is a mounting means.

カバー7の側壁部6は、直角に連なる一対の側壁部分11a,11bから成り、これらの側壁部分11a,11bが連なる交差部分12には、棒材13が挿通する挿通孔14が形成される。各側壁部分11a,11bより支持部5が一体的に形成される。支持部5は、各側壁部分11a,11bに略垂直であって、略中央部には吸着部材8を取付けるための取付孔15と、この取付孔15から外周面に連なって切欠き16が形成される。このようなカバー7を形成するのに適したものとしてはエポキシ樹脂やポリフェニレンエーテル樹脂などの樹脂材料がある。これらの樹脂材料は、軽量で、加工が容易で、ガラス基板より硬度が低いため、ガラス基板22を傷つけにくい。   The side wall portion 6 of the cover 7 is composed of a pair of side wall portions 11a and 11b that are connected at right angles, and an insertion hole 14 through which the bar 13 is inserted is formed in the intersecting portion 12 where the side wall portions 11a and 11b are connected. The support portion 5 is integrally formed from the side wall portions 11a and 11b. The support portion 5 is substantially perpendicular to each of the side wall portions 11a and 11b, and has a mounting hole 15 for mounting the adsorption member 8 in a substantially central portion, and a notch 16 formed from the mounting hole 15 to the outer peripheral surface. Is done. Suitable materials for forming the cover 7 include resin materials such as epoxy resin and polyphenylene ether resin. These resin materials are lightweight, easy to process, and less hard than the glass substrate, so that the glass substrate 22 is hardly damaged.

吸着部材8は、フレームレス太陽電池モジュール3のガラス基板22に吸着する吸着パット17と、吸着パット17の頂部から突出する軸部18と、軸部18の遊端部に一体的に形成され、取付孔15よりも大径の抜止め部19とを有する。このような吸着部材8は、吸盤とも呼ばれ、軸部18を切欠き16を介して取付孔15に嵌着することによって、抜止め部19が支持部5の裏面に当接することで抜け止めとなる。吸着パット17は、フレームレス太陽電池モジュール3の角部4が収容される収容空間に臨んで配置され、ガラス基板22の角部4に気密的に吸着することができる。仮に輸送時の振動などにより、角部4から吸着パット17が離脱しても、フレームレス太陽電池モジュール3の自重により再び吸着する。また、吸着パット17に設けられた突起部16を引くことで、ガラス基板22を傷つけることなく、容易に取り外すことができる。したがって吸着部材8はフレームレス太陽電池モジュール3を真空吸着して取り外し可能に保持し、輸送中の振動などによって角部4から離脱しにくい。   The adsorption member 8 is formed integrally with an adsorption pad 17 that adsorbs to the glass substrate 22 of the frameless solar cell module 3, a shaft portion 18 that protrudes from the top of the adsorption pad 17, and a free end portion of the shaft portion 18, A retaining portion 19 having a larger diameter than the mounting hole 15 is provided. Such an adsorbing member 8 is also called a suction cup, and the retaining portion 19 abuts against the back surface of the support portion 5 by fitting the shaft portion 18 into the mounting hole 15 through the notch 16, thereby preventing the suction member 8 from coming off. It becomes. The suction pad 17 is disposed facing the accommodation space in which the corner portion 4 of the frameless solar cell module 3 is accommodated, and can be adsorbed airtight to the corner portion 4 of the glass substrate 22. Even if the suction pad 17 is detached from the corner 4 due to vibration during transportation, it is again attracted by the weight of the frameless solar cell module 3. Further, by pulling the protrusion 16 provided on the suction pad 17, it can be easily removed without damaging the glass substrate 22. Accordingly, the adsorbing member 8 holds the frameless solar cell module 3 in a vacuum-removable manner, and is difficult to be detached from the corner portion 4 due to vibration during transportation.

このような吸着部材8を形成するのに適したものとしては、シリコーンゴムやポリ塩化ビニルなどの軟質合成樹脂がある。軟質合成樹脂は、振動を吸収するため、吸着部材8がフレームレス太陽電池モジュール3とカバー7の間に挟まれることで輸送時の振動を吸収することができるというメリットがある。フレームレス太陽電池モジュール3には、太陽電池素子3を結線する半田付け部や脆性の太陽電池素子などが含まれるため、振動を吸収することで、半田付け部の剥離を低減し太陽電池素子の微細な亀裂の進展を低減し、フレームレス太陽電池モジュール3の出力が低下しにくい。   Suitable materials for forming the adsorbing member 8 include soft synthetic resins such as silicone rubber and polyvinyl chloride. Since the soft synthetic resin absorbs vibration, there is an advantage that vibration during transportation can be absorbed when the adsorbing member 8 is sandwiched between the frameless solar cell module 3 and the cover 7. Since the frameless solar cell module 3 includes a soldered portion for connecting the solar cell element 3 and a brittle solar cell element, the vibration of the soldered portion is reduced by absorbing vibration, thereby reducing the solar cell element. The progress of fine cracks is reduced, and the output of the frameless solar cell module 3 is unlikely to decrease.

吸着部材8によって吸着されるフレームレス太陽電池モジュール3は、一平面上でマトリクス状に配置される複数の太陽電池素子20を内蔵する裏面構造部21と、裏面構造部21の受光面側に積層されるガラス基板22とを有し、このガラス基板22を下方にして吸着部材8上に載置される。   The frameless solar cell module 3 adsorbed by the adsorbing member 8 is stacked on the back surface structure portion 21 including a plurality of solar cell elements 20 arranged in a matrix on one plane, and on the light receiving surface side of the back surface structure portion 21. The glass substrate 22 is placed on the suction member 8 with the glass substrate 22 facing downward.

このような保護部材1は、フレームレス太陽電池モジュール3の4つの角部4にそれぞれ装着される。図3に示されるように、保護部材1を装着したフレームレス太陽電池モジュール3は、パレット23上に相互に間隔をあけて平行に積層された状態で載置される。このような間隔は、フレームレス太陽電池モジュール3が輸送の振動により撓む距離以上をとることで、フレームレス太陽電池モジュール3の破損を低減できる。一般的に、フレームレス太陽電池モジュールは、輸送時や運搬時の擦過や衝突により角部4が特に損傷を受けやすい。このため、図3に示すように角部を保護することで、太陽電池モジュールの損傷を低減しやすい。ガラス基板22に強化ガラスが用いられている場合、強化ガラスの角部4は特に衝撃に弱く、衝撃を受けることで全体にくもの巣状の亀裂が生じる。また裏面構造部21に裏面シートが用いられている場合、角部4から裏面シートの剥離が生じると、輸送時や運搬時に擦過や衝突を受けやすいため、剥離が進展しやすい。剥離が進展すると外観を損なうとともに、太陽電池素子20を充填するEVAが吸湿して黄変し、出力低下を生じる場合がある。このように角部4は外力を受けやすいとともに、フレームレス太陽電池モジュール3の強度の点からも弱い部分であるため優先して保護することで効率的な輸送をすることができる。さらに設置前の屋根上などへの運搬時に、フレームレス太陽電池モジュール3を一時的に壁に立てかけて保管する場合がある。このような場合であっても、角部4が吸着部材8により吸着したカバー7により保護されているため、裏面シートや充填材の剥離を防止することができる。   Such a protective member 1 is attached to each of the four corners 4 of the frameless solar cell module 3. As shown in FIG. 3, the frameless solar cell module 3 on which the protective member 1 is mounted is placed on the pallet 23 in a state of being stacked in parallel with a space between each other. Such an interval can reduce the breakage of the frameless solar cell module 3 by taking more than the distance that the frameless solar cell module 3 bends due to vibration of transportation. In general, in the frameless solar cell module, the corner portion 4 is particularly easily damaged by abrasion or collision during transportation or transportation. For this reason, as shown in FIG. 3, it is easy to reduce damage to the solar cell module by protecting the corners. When tempered glass is used for the glass substrate 22, the corner 4 of the tempered glass is particularly vulnerable to impacts, and a spider web-like crack is generated throughout the impact. Further, when a back sheet is used for the back structure portion 21, if the back sheet is peeled off from the corner portion 4, the peeling is likely to progress because it is easily subjected to scratching or collision during transportation or transportation. When the peeling progresses, the appearance is impaired, and the EVA filling the solar cell element 20 absorbs moisture and turns yellow, resulting in a decrease in output. As described above, the corner portion 4 is easily subjected to external force, and is also a weak portion from the viewpoint of the strength of the frameless solar cell module 3, so that it can be efficiently transported by preferential protection. Furthermore, the frameless solar cell module 3 may be temporarily stood against a wall during transportation to the roof before installation. Even in such a case, since the corner 4 is protected by the cover 7 adsorbed by the adsorbing member 8, it is possible to prevent peeling of the back sheet and the filler.

また、図2に示すようにカバー7は挿通穴14が設けられている。このため複数積み重ねられたカバー7の挿通穴14を、棒材13が挿通することで、保護部材1を取り付けた複数のフレームレス太陽電池モジュール3を一体化することができる。また棒材13はねじなどの固定具であってもよい。これにより棒材13を、下方に配置される軸線方向一端部がパレット23の上壁24をその厚み方向に挿通して下方に突出し、ナット25が螺着することができる。また棒材13の上壁24からほぼ垂直に突出する部分は、複数のカバー7の各挿通孔14を挿通し、最上部のカバー7から突出する軸線方向他端部は、板状の押さえ片26をその厚み方向に挿通し、ナット27が螺着することができる。これらのナット25,27を締付けることによって、複数のカバー7がパレット23の上壁24と押さえ片26との間で挟持され、パレット27に固定されて、梱包される。カバー7の挿通穴14に棒材13を挿通して、保護材1を取り付けたフレームレス太陽電池モジュール3を一体化したことで、輸送振動による水平方向の移動を低減できる。さらに棒材13にナット27を螺着して上下方向を拘束したことで、輸送振動により積み重ねたカバー7が上下方向に離脱して荷崩れしにくい。   As shown in FIG. 2, the cover 7 is provided with an insertion hole 14. For this reason, the plurality of frameless solar cell modules 3 to which the protection member 1 is attached can be integrated by inserting the bar 13 through the insertion holes 14 of the plurality of stacked covers 7. The bar 13 may be a fixture such as a screw. Thereby, the axial direction one end part arrange | positioned below the bar 13 penetrates the upper wall 24 of the pallet 23 in the thickness direction, protrudes below, and the nut 25 can be screwed. Further, a portion that protrudes substantially vertically from the upper wall 24 of the bar member 13 is inserted through each insertion hole 14 of the plurality of covers 7, and the other axial end portion protruding from the uppermost cover 7 is a plate-shaped pressing piece. 26 is inserted in the thickness direction, and the nut 27 can be screwed. By tightening these nuts 25, 27, the plurality of covers 7 are sandwiched between the upper wall 24 of the pallet 23 and the pressing piece 26, fixed to the pallet 27 and packed. By moving the bar 13 through the insertion hole 14 of the cover 7 and integrating the frameless solar cell module 3 with the protective material 1 attached thereto, horizontal movement due to transportation vibration can be reduced. Further, the nut 27 is screwed onto the bar 13 to restrain the vertical direction, so that the cover 7 stacked by the transport vibration is detached in the vertical direction and is not easily collapsed.

このように各カバー7には、吸着部材8によってフレームレス太陽電池モジュール3がガラス基板22を下方にして吸着されるので、各フレームレス太陽電池モジュール3の角部4からカバー7が離脱しにくく、輸送時などの振動によって各カバー7が角部4から離脱して荷崩れなどを生じにくい。さらにカバー7および吸着部材8は、化学変化や塑性変形を用いて装着されていないため何度も再使用可能である。そのため、フレームレス太陽電池モジュール3の輸送に必要な材料を削減できるとともに、環境に与える影響を小さくすることができる。   As described above, since the frameless solar cell module 3 is adsorbed to each cover 7 by the adsorption member 8 with the glass substrate 22 facing downward, the cover 7 is unlikely to be detached from the corner 4 of each frameless solar cell module 3. Each cover 7 is separated from the corner portion 4 due to vibration during transportation or the like, and is not likely to collapse. Furthermore, since the cover 7 and the adsorbing member 8 are not mounted using chemical changes or plastic deformation, they can be reused many times. Therefore, it is possible to reduce the material necessary for transportation of the frameless solar cell module 3 and to reduce the influence on the environment.

(第2の実施形態)
図4は本発明の第2の実施形態のフレームレス太陽電池モジュールの保護部材1aを示す一部の断面図である。なお、前述の実施の形態と対応する部分には、同一の参照符を付す。第2の実施形態では、カバー7をフレームレス太陽電池モジュール3の角部4に装着された状態に保持する装着手段として、カバー7の支持部5とフレームレス太陽電池モジュール3の角部4とを着脱可能に接合する接着性材料であるホットメルト接着剤が用いられ、フレームレス太陽電池モジュール3の角部4は、接着剤層30により支持部5に接着される。
(Second Embodiment)
FIG. 4 is a partial cross-sectional view showing the protective member 1a of the frameless solar cell module according to the second embodiment of the present invention. Note that portions corresponding to those of the above-described embodiment are denoted by the same reference numerals. In the second embodiment, as mounting means for holding the cover 7 in a state of being mounted on the corner 4 of the frameless solar cell module 3, the support 5 of the cover 7 and the corner 4 of the frameless solar cell module 3 A hot melt adhesive, which is an adhesive material that detachably attaches to each other, is used, and the corner 4 of the frameless solar cell module 3 is bonded to the support 5 by the adhesive layer 30.

このような接着剤層30は、フレームレス太陽電池モジュール3と支持部5とに接着されており、フレームレス太陽電池モジュール3の運搬中などに振動が作用してもフレームレス太陽電池モジュール3のガラス基板22から剥離しにくい。また接着剤層30はガラスより樹脂に対する接着力が大きいため、ガラス基板22よりカバー7に対する接着力が大きい。このため、施工現場等で接着剤層30を取外す必要が生じた際に、フレームレス太陽電池モジュール3の面方向に沿って矢符Fで示すように、工具などによって衝撃力を与えることによって、接着剤層30をカバー7の方に残留させ、フレームレス太陽電池モジュール3に接着剤層を残すことなく分離することができる。   Such an adhesive layer 30 is bonded to the frameless solar cell module 3 and the support 5, and even if vibration is applied during transportation of the frameless solar cell module 3, It is difficult to peel off from the glass substrate 22. Further, since the adhesive layer 30 has a higher adhesive force to the resin than glass, the adhesive layer 30 has a higher adhesive force to the cover 7 than the glass substrate 22. For this reason, when it becomes necessary to remove the adhesive layer 30 at a construction site or the like, by applying an impact force with a tool or the like as indicated by an arrow F along the surface direction of the frameless solar cell module 3, The adhesive layer 30 remains on the cover 7 and can be separated without leaving the adhesive layer on the frameless solar cell module 3.

このような接着剤層30は、例えば、ホットメルト接着剤、エポキシ接着剤、フェノール樹脂接着剤などのガラス用接着剤からなる。ホットメルト接着剤が用いられた場合は、固化後に粘着性を有しないため、フレームレス太陽電池モジュール3との分離後にガラス基板22に残らず、作業性に優れるという効果がある。エポキシ接着剤は、溶剤を含有せず、接触圧によって室温で硬化し、透明性が高く、低収縮性であるので、ガラスの接着に好ましい。またフェノール樹脂接着剤は、耐熱性および耐水性に優れ、太陽電池モジュールの屋外での保管に対して耐性が高く、この点で長期にガラス基板22にカバー7を接着させたいときには、高い信頼性を実現することができる。   Such an adhesive layer 30 is made of, for example, an adhesive for glass such as a hot melt adhesive, an epoxy adhesive, or a phenol resin adhesive. When a hot melt adhesive is used, since it does not have adhesiveness after solidification, it does not remain on the glass substrate 22 after separation from the frameless solar cell module 3 and has an effect of excellent workability. The epoxy adhesive does not contain a solvent, is cured at room temperature by contact pressure, has high transparency, and is low in shrinkage, and thus is preferable for glass adhesion. In addition, the phenol resin adhesive is excellent in heat resistance and water resistance, and has high resistance to outdoor storage of the solar cell module. In this regard, when the cover 7 is to be bonded to the glass substrate 22 for a long period of time, high reliability is obtained. Can be realized.

(第3の実施形態)
図5は本発明の第3の実施形態のフレームレス太陽電池モジュールの保護部材1bを示す斜視図である。なお、前述の実施の各形態と対応する部分には、同一の参照符を付す。本実施の形態の太陽電池モジュールの保護部材1bは、カバー7を角部4に装着した状態に保持する装着手段として、フレームレス太陽電池モジュール3の4つの各角部4にそれぞれ装着されたカバー7を、対角線方向に相互に連結する線状部材である紐31a,31bが用いられる。
(Third embodiment)
FIG. 5 is a perspective view showing the protective member 1b of the frameless solar cell module according to the third embodiment of the present invention. Note that portions corresponding to those of the above-described embodiments are denoted by the same reference numerals. The protection member 1b of the solar cell module according to the present embodiment is a cover mounted on each of the four corners 4 of the frameless solar cell module 3 as mounting means for holding the cover 7 in a state of being mounted on the corner 4. Strings 31a and 31b, which are linear members that connect 7 to each other diagonally, are used.

各紐31a,31bは、フレームレス太陽電池モジュール3の各角部4にそれぞれ装着されたカバー7のうち、対角線方向に配置される各一対のカバー7同士を結束し、角部4からの離脱を低減する。このようなカバー7には、各紐31a,31bの各両端部を結束するために、側壁部6の上部に支持部5と平行に延びる上壁部32が一体的に形成され、各上壁部32には各紐31a,31bの各両端部をそれぞれ挿通して結束するための挿通孔33が形成される。   The cords 31 a and 31 b bind the pair of covers 7 arranged in the diagonal direction among the covers 7 attached to the corners 4 of the frameless solar cell module 3, and detach from the corners 4. Reduce. In such a cover 7, an upper wall portion 32 extending in parallel with the support portion 5 is integrally formed on the upper portion of the side wall portion 6 in order to bind both ends of the strings 31 a and 31 b, and each upper wall The part 32 is formed with an insertion hole 33 for inserting and binding the both ends of the strings 31a and 31b.

このように紐31a,31bによって、各カバー7を対角線方向に結束することによって、輸送時に角部4からカバー7が振動によって離脱しにくくできるとともに、現場で設置する際には、各紐31a,31bを鋏などの切断工具によって切断し、あるいはカバー7の上壁部32への結束状態を解除することによって、角部4から各カバー7を容易に離脱させることができる。   Thus, by binding each cover 7 diagonally by the strings 31a and 31b, the cover 7 can be made difficult to be detached from the corner 4 by vibration at the time of transport. Each cover 7 can be easily detached from the corner portion 4 by cutting 31b with a cutting tool such as a scissors or by releasing the binding state of the cover 7 to the upper wall portion 32.

(第4の実施形態)
本発明の第4の実施形態では、第3の実施形態の紐31a,31bに代えて、合成樹脂製のテープ、またはゴム製の帯状バンドといった弾性を有する線状部材を用いて対角線方向に配置される各カバー7を連結する。
(Fourth embodiment)
In the fourth embodiment of the present invention, instead of the strings 31a and 31b of the third embodiment, a linear member having elasticity such as a synthetic resin tape or a rubber band is used and arranged in a diagonal direction. The respective covers 7 to be connected are connected.

弾性の線状部材は振動を吸収可能であるため、輸送時の振動により各角部4の結束が緩みにくい、つまりガタツキが大きくなりにくく、各カバー7が離脱するのを低減することができる。またフレームレス太陽電池モジュール3を設置するときには、各カバー7の線状部材による連結を前述の切断工具などにより容易に解除して、各カバー7を各角部4から取外すことができる。   Since the elastic linear member can absorb vibration, it is difficult to loosen the binding of the corner portions 4 due to vibration during transportation, that is, the backlash is less likely to increase, and the cover 7 can be prevented from being detached. Further, when installing the frameless solar cell module 3, the connection of the covers 7 by the linear members can be easily released by the above-described cutting tool or the like, and the covers 7 can be removed from the corners 4.

(第5の実施形態)
図6は本発明の第5の実施形態のフレームレス太陽電池モジュールの保護部材1cを示す斜視図であり、図7は図6に示す保護部材1cを用いた梱包部材2aによって複数のフレームレス太陽電池モジュール3が梱包された状態を示す斜視図である。なお、前述の実施の各形態と対応する部分には同一の参照符を付す。第5の実施形態のフレームレス太陽電池モジュールの保護部材1cは、カバー7の各側壁部11a,11bが交差する交差部分12に、紐31a,31bなどの線状部材を嵌着するための嵌合溝36が形成される。
(Fifth embodiment)
FIG. 6 is a perspective view showing a protective member 1c of a frameless solar cell module according to a fifth embodiment of the present invention. FIG. 7 shows a plurality of frameless solar cells by a packing member 2a using the protective member 1c shown in FIG. It is a perspective view which shows the state in which the battery module 3 was packed. Note that the same reference numerals are given to the portions corresponding to the above-described embodiments. The protective member 1c of the frameless solar cell module according to the fifth embodiment is fitted to fit linear members such as the strings 31a and 31b to the intersecting portions 12 where the side wall portions 11a and 11b of the cover 7 intersect. A joint groove 36 is formed.

この嵌合溝36は、一方の側壁部分11aの外側面37aと他方の側壁部分11bの外側面37bとが交差する交差位置に向けて開放し、各側壁部分37a,37bの直円筒状の一部を成す内周面によって規定される。   The fitting groove 36 is opened toward an intersecting position where the outer side surface 37a of the one side wall portion 11a and the outer side surface 37b of the other side wall portion 11b cross each other. It is defined by the inner peripheral surface that forms the part.

支持部5には、吸着部材8が設けられてもよく、あるいは角部4が支持された状態で前述の接着剤層30を成す接着性材料が塗布されてもよい。   The support member 5 may be provided with the adsorbing member 8 or may be coated with an adhesive material that forms the above-described adhesive layer 30 in a state where the corner portion 4 is supported.

このような保護部材1cは、フレームレス太陽電池モジュール3の4つの角部4にそれぞれ装着され、上下に複数、たとえば10〜20枚のフレームレス太陽電池モジュール3がパレット23上に積重され、紐31a,31bを、各保護部材1cの嵌合溝36を挿通させて対角線上に結束し、梱包部材2aを構成することができる。   Such a protective member 1c is mounted on each of the four corners 4 of the frameless solar cell module 3, and a plurality of, for example, 10 to 20 frameless solar cell modules 3 are stacked on the pallet 23 vertically. The strings 31a and 31b can be inserted diagonally through the fitting grooves 36 of the protective members 1c to form the packaging member 2a.

梱包部材2aは、第3の実施の形態と同様に、各紐31a,31bを切断し、または結束状態を解除することによって、各フレームレス太陽電池モジュール3を、各角部4に保護部材1cが装着された状態で個別に取り出して、屋根などの設置場所へ搬入し、この設置場所で各保護部材1cを分離するようにしてもよい。   Similarly to the third embodiment, the packing member 2a cuts the strings 31a and 31b or releases the bundled state so that each frameless solar cell module 3 is attached to each corner portion 4 with a protective member 1c. May be taken out individually in a state of being mounted, carried into an installation place such as a roof, and the protective members 1c may be separated at the installation place.

このような構成においてもまた、輸送時の振動などによって各保護部材1cが角部4から不用意に離脱せず、信頼性の高い装着状態を維持することができる。   Also in such a configuration, each protective member 1c is not carelessly detached from the corner portion 4 due to vibration during transportation, and the highly reliable mounting state can be maintained.

(第6の実施形態)
図8は本発明の第6の実施形態のフレームレス太陽電池モジュールの保護部材1dを示す斜視図であり、図9は図8に示す保護部材1dの平面図であり、図10は図8に示す保護部材1dの底面図である。なお、前述の実施の各形態と対応する部分には同一の参照符を付す。第6の実施形態の保護部材1dは、カバー7の側壁部6の上部に突出して形成される第1嵌合部39と、カバー7の側壁部6の下部に突出して形成され、上方または下方に積重される他のカバー7の第1嵌合部39に着脱可能に嵌合する第2嵌合部40とを有する。これらの第1嵌合部39と第2嵌合部40とによって、連結手段を構成し、上下に積重された複数のカバー7を相互に着脱可能に連結することができる。
(Sixth embodiment)
FIG. 8 is a perspective view showing a protective member 1d of a frameless solar cell module according to a sixth embodiment of the present invention, FIG. 9 is a plan view of the protective member 1d shown in FIG. 8, and FIG. It is a bottom view of the protection member 1d shown. Note that the same reference numerals are given to the portions corresponding to the above-described embodiments. The protection member 1d according to the sixth embodiment is formed by projecting from the upper part of the side wall part 6 of the cover 7 to the first fitting part 39 and projecting from the lower part of the side wall part 6 of the cover 7, and above or below. And a second fitting portion 40 that is detachably fitted to the first fitting portion 39 of the other cover 7 stacked. The first fitting portion 39 and the second fitting portion 40 constitute a connecting means, and a plurality of covers 7 stacked in the vertical direction can be detachably connected to each other.

第1嵌合部39は、各側壁部分11a,11bの上部に各側壁部分11a,11bの長手方向に整列して等間隔に形成される複数の直円柱状の突起41から成る。各突起41のうち支持部5側、すなわち内側に列を成す内側突起41aと、各側壁部分11a,11bの外側面37a,37b側に配置されて外側に列を成す外側突起41bとは各整列方向に垂直な方向に間隔ΔL1,ΔL2を分けて離間している。   The first fitting portion 39 is composed of a plurality of right columnar protrusions 41 formed at equal intervals in the longitudinal direction of the side wall portions 11a and 11b on top of the side wall portions 11a and 11b. Of the protrusions 41, the inner protrusion 41a that forms a row on the support portion 5, that is, the inner protrusion 41a, and the outer protrusion 41b that is arranged on the outer surfaces 37a and 37b of the side wall portions 11a and 11b and forms an outer row are aligned. The distances ΔL1 and ΔL2 are separated in a direction perpendicular to the direction.

第2嵌合部40は、各側壁部分11a,11bの幅方向中央部から下方へ突出し、内側突起41aと外側突起41bとの間隔ΔL1,ΔL2とほぼ等しい厚みを有する略L字状に屈曲した凸部分42によって実現される。   The second fitting portion 40 protrudes downward from the central portion in the width direction of each of the side wall portions 11a and 11b, and is bent into a substantially L shape having a thickness substantially equal to the distances ΔL1 and ΔL2 between the inner protrusion 41a and the outer protrusion 41b. Realized by the convex portion 42.

このような第1嵌合部39と第2嵌合部40とは、各カバー7にそれぞれ形成され、上下方向に積重される一方のカバー7の第1嵌合部39とその上方に配置される他方のカバー7の第2嵌合部40とが着脱自在に嵌合して、各カバー体7同士が相互に着脱可能に連結し、輸送時の振動などによってフレームレス太陽電池モジュール3の角部4から離脱することが防がれる。   The first fitting portion 39 and the second fitting portion 40 are formed on each cover 7 and are arranged in the upper and lower directions of the first fitting portion 39 of one cover 7 and above it. The second fitting portion 40 of the other cover 7 is detachably fitted so that the cover bodies 7 are detachably connected to each other, and the frameless solar cell module 3 is caused by vibration during transportation. The separation from the corner 4 is prevented.

また現場でフレームレス太陽電池モジュール3を設置する際には、フレームレス太陽電池モジュール3毎に各4つのカバー7を、上下に隣接する他のフレームレス太陽電池モジュール3の各角部4に装着されている各4つのカバー7から分離し、各フレームレス太陽電池モジュール3を個別に容易にかつ迅速に分離して取外すことができる。   In addition, when installing the frameless solar cell module 3 on site, four covers 7 for each frameless solar cell module 3 are attached to each corner 4 of the other frameless solar cell module 3 adjacent vertically. Each frameless solar cell module 3 can be easily and quickly separated and removed separately from each of the four covers 7.

このような保護部材1dの支持部5にもまた、前述の吸着部材8または接着剤層30を形成して、フレームレス太陽電池モジュール3の各角部4を接合して、離脱を生じにくくすることができる。   Also on the support portion 5 of such a protective member 1d, the aforementioned adsorbing member 8 or adhesive layer 30 is formed, and the corner portions 4 of the frameless solar cell module 3 are joined to make it difficult for separation. be able to.

(第7の実施形態)
図11は本発明の第7の実施形態のフレームレス太陽電池モジュールの保護部材1eを示す斜視図である。なお、前述の実施の各形態と対応する部分には同一の参照符を付す。第7の実施の形態の保護部材1e、互いに直交する3つの側壁部分11a,11b,11cによって側壁部6が構成され、各側壁部分11a〜11cの交差部分12には挿通孔14が形成される。第1の側壁部分11aと第2の側壁部分11bとの間には、一方の支持部5aが形成され、第2の側壁部分11bと第3の側壁部分11cとの間には、他方の支持部5bが形成され、保護部材11eの周方向Aに複数の支持部5a,5bが形成される。
(Seventh embodiment)
FIG. 11 is a perspective view showing a protective member 1e of the frameless solar cell module according to the seventh embodiment of the present invention. Note that the same reference numerals are given to the portions corresponding to the above-described embodiments. The protective member 1e according to the seventh embodiment and three side wall portions 11a, 11b, and 11c orthogonal to each other form a side wall portion 6, and an insertion hole 14 is formed in the intersecting portion 12 of each side wall portion 11a to 11c. . One support portion 5a is formed between the first side wall portion 11a and the second side wall portion 11b, and the other support is provided between the second side wall portion 11b and the third side wall portion 11c. A portion 5b is formed, and a plurality of support portions 5a and 5b are formed in the circumferential direction A of the protection member 11e.

このような保護部材1eによれば、各支持部5a,5bによって隣接して配置された2枚のフレームレス太陽電池モジュール3の各角部4a,4bを同時に支持して保護することができ、輸送に必要な梱包材を削減することができる。   According to such a protective member 1e, the corner portions 4a and 4b of the two frameless solar cell modules 3 arranged adjacent to each other by the support portions 5a and 5b can be simultaneously supported and protected, Packaging materials necessary for transportation can be reduced.

保護部材1eの各支持部5a,5bには前述の吸着部材8が設けられてもよく、接着剤層30を形成して、各角部4を接着するようにしてもよい。またボルト挿通孔14には、ボルト13を挿通して複数の保護部材1eを結合するようにしてもよく、また紐31a,31bを挿通して、複数のフレームレス太陽電池モジュール3を梱包するようにしてもよい。   The supporting members 5a and 5b of the protection member 1e may be provided with the aforementioned adsorbing member 8, or an adhesive layer 30 may be formed to bond the corners 4 together. Also, the bolts 13 may be inserted into the bolt insertion holes 14 to couple the plurality of protective members 1e, and the strings 31a and 31b are inserted to pack the plurality of frameless solar cell modules 3. It may be.

(第8の実施形態)
図12は本発明の第8の実施形態のフレームレス太陽電池モジュールの保護部材1fを示す斜視図である。なお、前述の実施の各形態と対応する部分には同一の参照符を付す。第8の実施の形態の保護部材1fは、第1〜第4の側壁部分11a〜11dと、各側壁部分11a〜11d間に形成される第1〜第4支持部5a〜5dとを有する。
(Eighth embodiment)
FIG. 12: is a perspective view which shows the protection member 1f of the frameless solar cell module of the 8th Embodiment of this invention. Note that the same reference numerals are given to the portions corresponding to the above-described embodiments. The protection member 1f according to the eighth embodiment includes first to fourth side wall portions 11a to 11d and first to fourth support portions 5a to 5d formed between the side wall portions 11a to 11d.

このように構成される保護部材1fによって、4つのフレームレス太陽電池モジュール3の相互に隣接した各角部4を第1〜第4支持部5a〜5d上に載置して、同時に保護することができる。   The protection member 1f configured in this manner places the corner portions 4 adjacent to each other of the four frameless solar cell modules 3 on the first to fourth support portions 5a to 5d and simultaneously protects them. Can do.

保護部材1fによってもまた、前述の実施の各形態と同様に、第1〜第4支持部5a〜5dに吸着部材8または接着剤層30を形成して各角部4からの離脱が生じにくくなり、各角部4に生じる損傷を低減できる。   Also with the protective member 1f, as in the above-described embodiments, the adsorbing member 8 or the adhesive layer 30 is formed on the first to fourth support portions 5a to 5d, and the separation from each corner portion 4 is unlikely to occur. Thus, the damage generated at each corner 4 can be reduced.

前述の図1〜図12に示される実施の各形態の保護部材1,1a〜1fは、合成樹脂製などによって実現することができるので、再利用可能であり、経済性を向上することができる。   Since the protective members 1 and 1a to 1f of the respective embodiments shown in FIGS. 1 to 12 can be realized by a synthetic resin or the like, they can be reused and can be economically improved. .

第1の実施形態のフレームレス太陽電池モジュールの保護部材1を用いた梱包部材2の一部の断面図である。It is sectional drawing of a part of packing member 2 using the protection member 1 of the frameless solar cell module of 1st Embodiment. 図1に示す保護部材1の斜視図である。It is a perspective view of the protection member 1 shown in FIG. 梱包部材2によって複数のフレームレス太陽電池モジュール3が梱包された状態を示す斜視図である。It is a perspective view which shows the state by which the some frameless solar cell module 3 was packed by the packing member 2. FIG. 第2の実施形態の保護部材1aを示す一部の断面図である。It is a partial sectional view showing protection member 1a of a 2nd embodiment. 第3の実施形態のフレームレス太陽電池モジュールの保護部材1bを示す斜視図である。It is a perspective view which shows the protection member 1b of the frameless solar cell module of 3rd Embodiment. 第5の実施形態のフレームレス太陽電池モジュールの保護部材1cを示す斜視図である。It is a perspective view which shows the protection member 1c of the frameless solar cell module of 5th Embodiment. 図6に示す保護部材1cを用いた梱包部材2aによって複数のフレームレス太陽電池モジュール3が梱包された状態を示す斜視図である。It is a perspective view which shows the state by which the some frameless solar cell module 3 was packed by the packing member 2a using the protection member 1c shown in FIG. 第6の実施形態のフレームレス太陽電池モジュールの保護部材1dを示す斜視図である。It is a perspective view which shows the protection member 1d of the frameless solar cell module of 6th Embodiment. 図8に示す保護部材1dの平面図である。It is a top view of the protection member 1d shown in FIG. 図8に示す保護部材1dの底面図である。It is a bottom view of the protection member 1d shown in FIG. 第7の実施形態のフレームレス太陽電池モジュールの保護部材1eを示す斜視図である。It is a perspective view which shows the protection member 1e of the frameless solar cell module of 7th Embodiment. 第8の実施形態のフレームレス太陽電池モジュールの保護部材1fを示す斜視図である。It is a perspective view which shows the protection member 1f of the frameless solar cell module of 8th Embodiment.

符号の説明Explanation of symbols

1,1a,1b,1c,1d,1e,1f 保護部材
2,2a 梱包部材
3 フレームレス太陽電池モジュール
4 角部
7 カバー
8 吸着部材
1, 1a, 1b, 1c, 1d, 1e, 1f Protection member 2, 2a Packing member 3 Frameless solar cell module 4 Corner portion 7 Cover 8 Adsorption member

Claims (7)

矩形状であり、端部にフレームが設けられていない太陽電池モジュールの角部に着脱可能に装着され、前記角部を覆うカバーと、
前記カバーを、前記太陽電池モジュールに装着する装着手段と、を含むことを特徴とするフレームレス太陽電池モジュールの保護部材。
A cover that is rectangular and is detachably attached to a corner of a solar cell module that is not provided with a frame at the end, and covers the corner,
A protective member for a frameless solar cell module, comprising: mounting means for mounting the cover on the solar cell module.
前記装着手段は、吸盤であることを特徴とする請求項1に記載のフレームレス太陽電池モジュールの保護部材。   The protection member of the frameless solar cell module according to claim 1, wherein the mounting means is a suction cup. 前記装着手段は、接着性材料から成ることを特徴とする請求項1に記載のフレームレス太陽電池モジュールの保護部材。   The frameless solar cell module protection member according to claim 1, wherein the mounting means is made of an adhesive material. 前記装着手段は、前記太陽電池モジュールの各角部にそれぞれ装着された複数のカバーを相互に連結する紐であることを特徴とする請求項1に記載のフレームレス太陽電池モジュールの保護部材。   2. The frameless solar cell module protection member according to claim 1, wherein the mounting means is a string that connects a plurality of covers mounted on each corner of the solar cell module. 前記複数のカバーが重ねられており、前記複数のカバー間を連結する連結手段をさらに含むことを特徴とする請求項1〜4のいずれか1つに記載のフレームレス太陽電池モジュールの保護部材。   5. The frameless solar cell module protection member according to claim 1, wherein the plurality of covers are overlapped, and further includes a connecting unit that connects the plurality of covers. 前記連結手段は、前記カバーの上部に突出して形成される第1嵌合部と、前記カバーの下部に突出して形成され、前記第1嵌合部に着脱可能に嵌合する第2嵌合部とを有することを特徴とする請求項5に記載のフレームレス太陽電池モジュールの保護部材。   The connecting means includes a first fitting portion that protrudes from the upper portion of the cover, and a second fitting portion that protrudes from the lower portion of the cover and is detachably fitted to the first fitting portion. The protective member for a frameless solar cell module according to claim 5, wherein: 前記カバーには、周方向に位置を違えて複数の支持部が設けられることを特徴とする請求項1〜6のいずれか1つに記載のフレームレス太陽電池モジュールの保護部材。   The protection member for a frameless solar cell module according to any one of claims 1 to 6, wherein the cover is provided with a plurality of support portions at different positions in the circumferential direction.
JP2008088305A 2008-03-28 2008-03-28 Protection member for frameless solar cell module Expired - Fee Related JP5060363B2 (en)

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