JP2009231518A - Wire-wound inductor and mounting method therefor - Google Patents

Wire-wound inductor and mounting method therefor Download PDF

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JP2009231518A
JP2009231518A JP2008074779A JP2008074779A JP2009231518A JP 2009231518 A JP2009231518 A JP 2009231518A JP 2008074779 A JP2008074779 A JP 2008074779A JP 2008074779 A JP2008074779 A JP 2008074779A JP 2009231518 A JP2009231518 A JP 2009231518A
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circuit board
wound inductor
shape
wire
straight
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Ryuichi Suzuki
隆一 鈴木
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OGAWA ELECTRIC Inc
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OGAWA ELECTRIC Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wire-wound inductor which eliminates lead wires at both ends of the wire-wound inductor and eliminates variations in the floating inductance, makes circuit operation stable making reliability high, and which is easy to manufacture, as well asl, to provide a wire-wound inductor which is automatically alignable and mounted on a printed board fully automatically by devising the shape of a base end portion. <P>SOLUTION: A wire-wound type inductor 1 is formed, by winding a conductor around a core 2, formed into a tapered shape which gradually decrease for the rate of diameter reduction of the outside diameter from a large-diameter base end, as going toward a small-diameter chip. In this case, the core is wound, such that the winding of the conductor is not fixed in the diameter but is gradually decreased, as going toward the chip; the core has a straight shape portion 9 with a fixed outside diameter at the base end portion; and both the electrode portion present at the straight-shape portion and the tapered chip are directly surface-jointed to the terminals of the printed board through soldering. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

この発明は、広い周波数帯域において良好な通過損失特性を発揮する実用性に優れた巻線型インダクタに関するものである。   The present invention relates to a wire-wound inductor excellent in practicality that exhibits good passage loss characteristics in a wide frequency band.

従来から、特開2004−6695号公報や特開2007−150248号公報、特開2008−16462号公報に開示されているように、円錐状若しくは角錐状に形成したコアに導線を巻線して成る構成の巻線型インダクタが提案されている。   Conventionally, as disclosed in Japanese Patent Application Laid-Open No. 2004-6695, Japanese Patent Application Laid-Open No. 2007-150248, and Japanese Patent Application Laid-Open No. 2008-16462, a conductor is wound around a conical or pyramidal core. A wire wound inductor having the structure as described above has been proposed.

これは、上記のコアの外径が一定のタイプと異なり、図8に示したように、コアの外径が徐々に径小となり、このコアに巻線された導線の巻線径も徐々に径小となるために、一つの巻線型インダクタでありながら、単一でなく、異なる複数の共振周波数を有するものである。   This is different from the above-mentioned type in which the outer diameter of the core is constant, and as shown in FIG. 8, the outer diameter of the core is gradually reduced, and the winding diameter of the conductive wire wound around the core is also gradually increased. In order to reduce the diameter, it is a single winding type inductor but has a plurality of different resonance frequencies instead of a single one.

従って、このコアの外径が変化するタイプの巻線型インダクタは、上記のコアの外径が一定のタイプと異なり、たった一つの巻線型インダクタで異なる複数の共振周波数を有し、たった一つの巻線型インダクタでありながら非常に広い周波数帯域で良好にインダクタとしての機能を発揮でき、広い周波数帯域で高い減衰量が得られるものである。   Therefore, a wound inductor of a type in which the outer diameter of the core changes is different from the above-described type in which the outer diameter of the core is constant, and a single wound inductor has a plurality of different resonance frequencies and only one winding. Even though it is a linear inductor, it can function well as an inductor in a very wide frequency band, and a high attenuation can be obtained in a wide frequency band.

以下、特開2007−150248号公報のものは、同公報に詳述されているが、要約すると次のとおりである。
上記タイプの巻線型インダクタは、コアに導線を巻線して成る巻線型インダクタであり、コアには、フェライトや誘電体で構成し、また、空芯コイルに樹脂と鉄粉との混合体を充填した構成のものなども用いられる。また、導線には銅線を採用する。
このコアの先細り状部は、この先細り状部の径大な基端側で急激に縮径し、径小な先端側では前記径大な基端側に比して緩やかに縮径する先細り形状で、この先細り状部の径大な先端から径小な基端に向けて前記コアの縮径率が漸減する断面が双曲形状に形成している。また、この先細り状部の縦方向断面形状は円形、又は多角形としている。
The following is a detailed description of Japanese Patent Application Laid-Open No. 2007-150248, which is summarized as follows.
The above type of wire wound inductor is a wire wound inductor formed by winding a conducting wire around a core. The core is made of a ferrite or a dielectric, and a mixture of resin and iron powder is formed on an air core coil. A filled structure or the like is also used. Moreover, a copper wire is adopted as the conducting wire.
The taper-shaped portion of the core sharply decreases in diameter on the proximal end side of the taper-shaped portion, and the tapered shape gradually decreases in diameter on the distal end side of the small diameter as compared with the large-diameter proximal end side. Thus, the cross section in which the diameter reduction rate of the core gradually decreases from the large diameter tip of the tapered portion toward the small diameter base end is formed in a hyperbolic shape. Moreover, the longitudinal cross-sectional shape of the tapered portion is a circle or a polygon.

この先細り状部の形状は上記のものに限らず、この先細り状部の径大な基端と径小な先端とを結ぶ仮想の外形線よりも、実際の外径線が内方に凹没した形状であって、このコアの先細り状部を、この先細り状部の径大な基端側は傾斜角が大きく(縮径率が大きく)、径小な先端側では前記基端側よりも傾斜角の小さい(縮径率の小さい)異なる傾斜角を有する複数のテーパ面を有する傾斜面状に形成しても良い。即ち、縮径率が径大な基端側から径小な先端側に向けて連続的に徐々に小さくなる形状に限らず、縮径率が段階的に徐々に小さくなる形状、すなわち断面が折れ線形状でもよい。   The shape of the tapered portion is not limited to the above, but the actual outer diameter line is recessed inward rather than the virtual outer shape line connecting the large diameter proximal end and the small diameter distal end of the tapered shape portion. The tapered portion of the core has a larger inclination angle (large diameter reduction ratio) on the proximal end side of the tapered portion, and a smaller distal end side than the proximal end side. You may form in the inclined surface form which has several taper surfaces which have a small inclination angle (small diameter reduction rate) and a different inclination angle. That is, the shape is not limited to a shape in which the diameter reduction rate gradually decreases gradually from the base end side with a large diameter toward the tip end side with a small diameter, but a shape in which the diameter reduction rate gradually decreases in a stepwise manner, that is, the cross section is a broken line Shape may be sufficient.

前記コアは、外径が一定のストレート状部を有し、このストレート状部の端部から前記先細り状部によりこのコアの外径が縮径する形状に形成している。具体的には、このコアに形成した前記先細り状部の径大な基端から前記ストレート状部を有する形状である。尚、このストレート状部は底面形状を円形または正方形としている。
また、特開2004−6695号公報のものは図12,図13に図示される。
The core has a straight portion having a constant outer diameter, and is formed in a shape in which the outer diameter of the core is reduced by the tapered portion from an end portion of the straight portion. Specifically, it is a shape having the straight portion from the base end having a large diameter of the tapered portion formed in the core. The straight portion has a bottom or a round shape.
Japanese Patent Application Laid-Open No. 2004-6695 is shown in FIGS.

上記図12の巻線型インダクタは、銅線12の表面にポリエステル、ポリウレタン等の高分子絶縁材料より成る絶縁被膜14を形成した導線16を、誘電体セラミックや、フェライト等の磁性材料より成る円錐状のコア18の巻線部20外周面に巻回して成る。また、導線16の両端は、上記絶縁被膜14を剥離して銅線12を露出させることにより、端子部22と成されている。なお、図13は、図12の側面図である。   In the wire-wound inductor shown in FIG. 12, the conductive wire 16 in which an insulating coating 14 made of a polymer insulating material such as polyester or polyurethane is formed on the surface of the copper wire 12 is formed into a conical shape made of a dielectric ceramic or a magnetic material such as ferrite. The core 18 is wound around the outer peripheral surface of the winding part 20. Further, both ends of the conductive wire 16 are formed as terminal portions 22 by peeling the insulating coating 14 and exposing the copper wire 12. FIG. 13 is a side view of FIG.

しかし、上記従来の巻線型インダクタは、図3(a)に示されるように先端及び基端部にコイル30の延長されたリード線31,32を有する構造であり、この巻線型インダクタが基板に実装される時、図3(b)に示すようにリード線34,35がそれぞれ基板信号ライン33とグランド36の間に存在する構造となってしまう。
このように、部品と基板の回路間にリード線部分が存在すると、リード線の少しの歪みでも超高周波(特に、GHz帯)ではインダクタンスが生じてしまうため回路特性が変動してしまうので、回路誤動作の原因となったりして取扱上の信頼性に欠ける欠点があった。
特開2004−6695号公報 特開2007−150248号公報 特開2008−16462号公報
However, the conventional wire-wound inductor has a structure having lead wires 31 and 32 extending from the coil 30 at the front end and the base end, as shown in FIG. When mounted, the lead wires 34 and 35 are respectively present between the substrate signal line 33 and the ground 36 as shown in FIG.
In this way, if there is a lead wire part between the circuit of the component and the board, even a slight distortion of the lead wire will cause an inductance at a very high frequency (especially in the GHz band), and the circuit characteristics will vary. There was a defect that it would cause malfunction and lack reliability in handling.
JP 2004-6695 A JP 2007-150248 A JP 2008-16462 A

本発明が解決しようとする課題は、上記両端のリード線を無くし、該両端のリード線による浮遊インダクタンスのばらつきを無くすことにより、回路動作の安定した信頼性の高い、またこのことにより製造が容易な巻線型インダクタを提供することを目的とする。
また、さらには基端部の形状を工夫することにより、自動整列可能であってチャックが掴みやすい構造を採用しているので、プリント基板に全自動実装が可能な巻線型インダクタを提供することを目的とする。
The problem to be solved by the present invention is that the lead wires at both ends are eliminated, and fluctuations in stray inductance due to the lead wires at both ends are eliminated, so that the circuit operation is stable and highly reliable. An object of the present invention is to provide a simple wound inductor.
In addition, by devising the shape of the base end part, it adopts a structure that can be automatically aligned and easy to grasp the chuck, so it is possible to provide a wound inductor that can be fully automatically mounted on a printed circuit board. Objective.

この課題を解決するための手段として、この発明の請求項1記載の巻線型インダクタは、径大な基端から径小な先端に向けて外径の縮径率が徐々に減少する先細り形状に形成したコアに導線を巻いて成る巻線型インダクタであって、前記コアに巻線することにより前記導線の巻線の径が一定ではなく前記先端に向けて徐々に径小となると共に、前記コアは前記基端部に外径が一定のストレート形状部を有し、上記ストレート形状部に延在する電極部及び上記先細り形状の先端部の両方を直接回路基板の端子にハンダ付して面接合することを特徴とする。   As a means for solving this problem, the wound inductor according to claim 1 of the present invention has a tapered shape in which the diameter reduction rate of the outer diameter gradually decreases from the large diameter base end to the small diameter distal end. A wire-wound inductor formed by winding a conductive wire around a formed core, and by winding the wire around the core, the diameter of the winding of the conductive wire is not constant but gradually decreases toward the tip, and the core Has a straight-shaped part with a constant outer diameter at the base end part, and both the electrode part extending to the straight-shaped part and the tapered tip part are directly soldered to the terminal of the circuit board and surface bonded. It is characterized by doing.

さらに、この発明の請求項2記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記外径の縮径率が徐々に減少する先細り形状の横断面形状が任意の直線または曲線形状であり、前記回路基板に取り付けた時、前記先端部における前記直線方向が回路基板の平面とのなす垂直方向の角度、あるいは前記曲線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線が回路基板の平面となす垂直方向の角度が8°以上であることを特徴とする。   Further, in the wound inductor according to claim 2 of the present invention, in the wound inductor, the tapered cross-sectional shape in which the reduction ratio of the outer diameter gradually decreases is an arbitrary straight line or curved line, When attached to the circuit board, the straight angle at which the straight line direction at the tip part makes a perpendicular to the plane of the circuit board, or the straight line connecting the contact point where the curved line contacts the straight part and the tip part of the circuit board The vertical angle formed with the plane is 8 ° or more.

また、この発明の請求項3記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記外径の縮径率が徐々に減少する先細り形状の断面が双曲形状であり、前記回路基板に取り付けた時、前記先端部における前記双曲線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線が回路基板の平面となす垂直方向の角度が8°以上であることを特徴とする。
さらにまた、この発明の請求項4記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記先端部が巻線又はハンダで覆われていて前記コアが露出していないことを特徴とする。
According to a third aspect of the present invention, in the wound inductor, the taper-shaped cross section in which the reduction ratio of the outer diameter gradually decreases is a hyperbolic shape, and the wound inductor is attached to the circuit board. In this case, the vertical angle formed by the straight line connecting the contact point where the hyperbola at the tip part contacts the straight shape part and the tip part with the plane of the circuit board is 8 ° or more.
Furthermore, the wound inductor according to claim 4 of the present invention is characterized in that, in the wound inductor, the tip portion is covered with a winding or solder and the core is not exposed.

また、この発明の請求項5記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記外径が一定のストレート形状部及び前記ストレート形状部に延在する電極部が、前記先細り形状に形成したコアと一体に形成された磁性体又は誘電体であって、該電極部に導電膜を形成して回路基板への接続用電極としたことを特徴とする。
さらにまた、この発明の請求項6記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記ストレート形状部にも導線が巻線されていることを特徴とする。
According to a fifth aspect of the present invention, there is provided the wound inductor according to the above-described wound inductor, wherein the straight shape portion having a constant outer diameter and the electrode portion extending to the straight shape portion are formed in the tapered shape. A magnetic body or a dielectric body formed integrally with each other, wherein a conductive film is formed on the electrode portion to form an electrode for connection to a circuit board.
Furthermore, the wound inductor according to claim 6 of the present invention is characterized in that, in the wound inductor, a conductive wire is wound around the straight shape portion.

この発明の請求項7記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記電極部の回路基板にハンダ付される底面が、前記先端部における前記直線方向が回路基板の平面とのなす垂直方向の角度、あるいは前記曲線の前記ストレート形状部との接点と前記先端部を結ぶ直線が回路基板の平面とのなす垂直方向の角度に合わせて横断面が斜めに形成されており、前記回路基板にハンダ付される時上記底面が回路基板平面と平行となって回路基板に密着して面接合されることを特徴とする。
また、この発明の請求項8記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記径大方向の前記電極部の底面が部品供給時に部品供給装置において自動配列される非定形形状であることを特徴とする。
According to a seventh aspect of the present invention, in the wound inductor, the bottom surface soldered to the circuit board of the electrode portion is in a vertical direction in which the linear direction at the tip portion forms a plane of the circuit board. Or a straight line connecting the contact point with the straight shape portion of the curve and the tip portion is formed in a cross section obliquely in accordance with a vertical angle formed with a plane of the circuit board, When the soldering is performed, the bottom surface is parallel to the circuit board plane and is in close contact with the circuit board to be surface-bonded.
Further, in the wound inductor according to claim 8 of the present invention, in the wound inductor, the bottom surface of the electrode portion in the large-diameter direction has an atypical shape that is automatically arranged in a component supply apparatus when supplying the component. Features.

また、この発明の請求項9記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記径大方向の前記電極部の底面の非定形形状が3辺が直線で回路基板に立接された時の上方向の辺のみ円形や楕円形状であることを特徴とする。
またさらに、この発明の請求項10記載の巻線型インダクタは、上記巻線型インダクタにおいて、前記巻線型インダクタを前記電極部の前記3方向の直線辺をチャックで挟み、回路基板に自動植設して接合することを特徴とする。
According to a ninth aspect of the present invention, there is provided the wound inductor according to the first aspect, wherein the irregular shape of the bottom surface of the electrode portion in the large diameter direction is a straight line on three sides and is erected on the circuit board. Only the upper side is circular or elliptical.
Still further, in the wound inductor according to claim 10 of the present invention, in the wound inductor, the wound inductor is automatically planted on a circuit board by sandwiching the three sides of the electrode portion with a chuck. It is characterized by joining.

また、この発明の請求項11記載の巻線型インダクタの実装方法は、径大な基端から径小な先端に向けて外径の縮径率が徐々に減少する先細り形状に形成したコアに巻線することにより、前記導線の巻線の径が一定ではなく前記先端に向けて徐々に径小となると共に、前記コアは前記基端部に外径が一定のストレート形状部及び該ストレート形状部に延在する電極部を有した巻線型インダクタを用い、上記ストレート形状部に延在する電極部及び上記先細り形状の先端部の両方を直接回路基板の端子にハンダ付して面接合することを特徴とする。   The winding inductor mounting method according to an eleventh aspect of the present invention is such that a winding core is wound around a core formed in a tapered shape in which the diameter reduction rate of the outer diameter gradually decreases from the large diameter proximal end to the small diameter distal end. When the wire is wired, the diameter of the winding of the conducting wire is not constant but gradually decreases toward the tip, and the core has a straight shape portion having a constant outer diameter at the base end portion and the straight shape portion. And using a wire wound inductor having an electrode portion extending to the surface of the circuit board and soldering both the electrode portion extending to the straight shape portion and the tapered tip portion directly to the terminals of the circuit board. Features.

さらに、この発明の請求項12記載の巻線型インダクタの実装方法は、前記径大方向の前記電極部の底面が非定形形状であって、部品供給時に部品供給装置において自動配列されると共に、前記径大方向の前記電極部の底面の非定形形状が3辺が直線で回路基板に立接された時の上方向の辺のみ円形や楕円形状の前記巻線型インダクタを用い、前記電極部の直線辺をチャックで挟み、回路基板に自動植設して接合することを特徴とする。   Furthermore, the winding type inductor mounting method according to claim 12 of the present invention is such that the bottom surface of the electrode portion in the large-diameter direction has an irregular shape and is automatically arranged in a component supply apparatus when supplying a component, The non-standard shape of the bottom surface of the electrode portion in the large diameter direction is a straight line of the electrode portion using the wound inductor having a circular or elliptical shape only on the upper side when the three sides are straight and are erected on the circuit board. It is characterized in that the sides are sandwiched between chucks and are automatically implanted and joined to the circuit board.

本発明は、リード線を無くし、リード線による浮遊インダクタンスのばらつきを無くすことにより、回路動作の安定した信頼性の高い、またこのことにより製造が容易な巻線型インダクタを提供することができる。
また、さらには基端側電極部の形状を工夫することにより、自動整列可能であってチャックが掴みやすい構造を採用しているので、回路基板に全自動実装が可能な巻線型インダクタを提供することができる。
The present invention eliminates the lead wire and eliminates the variation in stray inductance due to the lead wire, thereby providing a wire-wound inductor with stable circuit operation and high reliability, which can be easily manufactured.
In addition, by adopting a structure that can be automatically aligned and easily grasped by the chuck by devising the shape of the base end side electrode part, a wound inductor that can be fully automatically mounted on a circuit board is provided. be able to.

以下図面を参照しつつ本発明を詳細に説明する。
図1は、本発明の巻線型インダクタ1の構造を示す図である。図1において、上記巻線型インダクタ1は、径大な基端7から径小な先端8に向けて外径の縮径率が徐々に減少する先細り形状に形成したコア2に導線を巻いて成る巻線型インダクタであって、前記コア2に巻線することにより前記導線の巻線の径が一定ではなく前記先端8に向けて徐々に径小となると共に、前記コア2は外径が一定のストレート形状部9を有し、図2に示す如く、上記ストレート形状部9に延在する電極部6(図2の21)及び上記先細り形状の先端部8(図2の25)の両方を直接回路基板23の端子にハンダ付して面接合する構造となっている。なお、基端側の巻き線の一端は、図1に示すように電極6の巻き線側11を経由して、電極下端部中央の溝を介して電極裏面側に導出される。該巻き線の一端側端部は図2の21に示されるように回路基板の端子にハンダ付けされる。
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 is a diagram showing the structure of a wound inductor 1 according to the present invention. In FIG. 1, the wound inductor 1 is formed by winding a conductive wire around a core 2 formed in a tapered shape in which a reduction ratio of an outer diameter gradually decreases from a base end 7 having a large diameter toward a tip 8 having a small diameter. It is a wire-wound inductor, and by winding around the core 2, the diameter of the winding of the conducting wire is not constant but gradually decreases toward the tip 8, and the core 2 has a constant outer diameter. As shown in FIG. 2, both the electrode portion 6 (21 in FIG. 2) and the tapered tip portion 8 (25 in FIG. 2) extending directly to the straight shape portion 9 are directly attached. The terminal of the circuit board 23 is soldered and surface-bonded. As shown in FIG. 1, one end of the winding on the base end side is led out to the back side of the electrode via the winding side 11 of the electrode 6 and the groove at the center of the lower end of the electrode. One end of the winding is soldered to the terminal of the circuit board as indicated by 21 in FIG.

上記巻線型インダクタにおいて、前記外径の縮径率が徐々に減少する先細り形状の横断面形状が図11に示すように任意の直線または曲線形状であり、前記回路基板に取り付けた時、前記直線形状の場合の先端部における前記直線方向が回路基板の平面とのなす垂直方向の角度、あるいは前記曲線形状の場合の前記曲線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線が回路基板の平面となす垂直方向の角度θが8°以上であることを特徴とする。
また、上記曲線形状の巻線型インダクタは、一例として前記外径の縮径率が徐々に減少する先細り形状の断面が双曲形状であり、前記プリント基板に取り付けた時、前記先端部における前記双曲形状が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線が回路基板の平面となす垂直方向の角度θ(図2の24)が8°以上である。
In the wound inductor, the tapered cross-sectional shape in which the reduction ratio of the outer diameter gradually decreases is an arbitrary straight line or a curved shape as shown in FIG. 11, and when attached to the circuit board, the straight line In the case of a shape, the straight line connecting the tip and the contact angle where the straight line at the tip of the tip is perpendicular to the plane of the circuit board or the curve in the case of the curve is in contact with the straight shape. The vertical angle θ formed with the plane of the substrate is 8 ° or more.
In addition, the curved wire-wound inductor has, for example, a taper-shaped cross section in which the diameter reduction rate of the outer diameter gradually decreases, and has a hyperbolic shape when attached to the printed circuit board. A vertical angle θ (24 in FIG. 2) formed by a straight line connecting the contact point where the curved shape is in contact with the straight shape portion and the tip end portion with the plane of the circuit board is 24 ° or more.

図5には、従来の巻線型インダクタと本発明の巻線型インダクタとを比較した周波数特性(通過損失)を示す。図5において、51が図3に示す従来型の巻線型インダクタであり、52が本発明の巻線型インダクタの特性を示す。なお、図5の巻線型インダクタの大きさは、大径0.8×小径0.1×長さ3mmで巻き数は38回である。また、図の右上53に測定回路を示す。
明らかに、本発明の面接合型の巻線型インダクタの方が、通過損失が小さく、特に40GHz以上においてその差が顕著である。
FIG. 5 shows frequency characteristics (passage loss) comparing a conventional wound inductor and a wound inductor of the present invention. In FIG. 5, 51 is the conventional wound inductor shown in FIG. 3, and 52 is a characteristic of the wound inductor of the present invention. The size of the wound inductor shown in FIG. 5 is a large diameter 0.8 × small diameter 0.1 × length 3 mm and the number of turns is 38. The measurement circuit is shown in the upper right 53 of the figure.
Obviously, the surface-bonded wound inductor of the present invention has a smaller passage loss, and the difference is particularly remarkable at 40 GHz or higher.

図6に他の比較例を示す。図6の巻線型インダクタの大きさは、大径2×小径0.1×長さ5.4mmで巻き数は71回である。61が従来型の巻線型インダクタであり、62が本発明の巻線型インダクタの特性を示す。図5と同様に、本発明の面接合型の巻線型インダクタの方が、通過損失が小さく、特に25GHz以上においてその差が顕著である。同様に、図の右上に測定回路を示す。   FIG. 6 shows another comparative example. The size of the wound inductor shown in FIG. 6 is 2 in the large diameter, 0.1 in the small diameter, 5.4 mm in length, and 71 turns. Reference numeral 61 denotes a conventional wound inductor, and 62 denotes the characteristics of the wound inductor of the present invention. Similar to FIG. 5, the surface-bonded wire wound inductor of the present invention has a smaller passage loss, and the difference is particularly remarkable at 25 GHz or more. Similarly, the measurement circuit is shown in the upper right of the figure.

図9及び図10には、前記先端部における前記直線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線が回路基板の平面となす垂直方向の角度38°の場合(本発明)、前記先端が基板から浮いている状態(コイル中心軸が水平)の場合、及び上記直線が0°、すなわち巻線型インダクタがぴったり回路基板に密着して実装された場合のそれぞれについて周波数特性を取った結果を示している。
測定は、図9の104の回路で行われ、本発明の巻線型インダクタ、及び他社製の類似巻線型インダクタで通過損失が測定された。
なお、図9において、100が本発明の前記傾斜角が38°の場合、101は上記密着型、102はコイル中心軸が水平型の場合のそれぞれの測定結果である。同様に、図10において、他社製類似巻線型インダクタの、110が前記傾斜角が38°の場合、111は密着型、112は水平型の場合のそれぞれの測定結果である。
9 and 10, in the case where the straight line connecting the tip and the contact point where the straight line at the tip part abuts the straight shape part and the plane of the circuit board is at an angle of 38 ° (invention), Frequency characteristics were obtained for the case where the tip is floating from the substrate (coil central axis is horizontal) and for the case where the straight line is 0 °, that is, when the wound inductor is mounted in close contact with the circuit board. Results are shown.
The measurement was performed with the circuit 104 in FIG. 9, and the passage loss was measured with the wound inductor of the present invention and a similar wound inductor manufactured by another company.
In FIG. 9, when 100 is the inclination angle of the present invention, 100 is the measurement result when 101 is the contact type, and 102 is the measurement result when the coil central axis is the horizontal type. Similarly, in FIG. 10, when 110 is the inclination angle of 38 °, 111 is a close contact type, and 112 is a horizontal type measurement result of a similar wound inductor manufactured by another company.

図9,図10から明らかなように、密着型の場合、20〜25GHzにおいて、損失量の大きな増大が見られる(図9の105,図10の115)。また、水平型の場合も、40GHz近辺(図9の106,図10の116)において、本発明品の傾斜角38°(100の曲線)の場合に比べ、102の損失特性の低下が著しい。
これは巻き線で発生する電磁界が回路基板上の金属等により影響を受け、電磁界が変形されるためと推測される。傾斜角が38°の場合、最も磁性体または誘電体の存在する基端部方向が回路基板から離隔されて実装されるので、上記回路基板による電磁界の変化の影響が小さいものと考えられる。なお、水平型と38°型の比較においても、径の大きい方の回路基板への距離の違いが前記特性の違いとなっているものと推測される。
As is clear from FIGS. 9 and 10, in the case of the contact type, a large increase in loss is observed at 20 to 25 GHz (105 in FIG. 9 and 115 in FIG. 10). Also in the horizontal type, the loss characteristic of 102 is remarkably reduced in the vicinity of 40 GHz (106 in FIG. 9 and 116 in FIG. 10) as compared with the case of the inclination angle of 38 ° (100 curve) of the product of the present invention.
This is presumably because the electromagnetic field generated by the winding is affected by the metal on the circuit board and the electromagnetic field is deformed. When the inclination angle is 38 °, the base end direction in which the magnetic material or the dielectric material is present is mounted so as to be separated from the circuit board. In the comparison between the horizontal type and the 38 ° type, the difference in the distance to the circuit board having the larger diameter is assumed to be the difference in the characteristics.

図7は、本発明の巻線型インダクタについて、上記傾斜角を種々変化させた場合の周波数特性の測定結果である。
図7に置いて、71は傾斜角0°、すなわち巻線型インダクタが回路基板に密着された状態、72は上記傾斜角が10°の場合、73は上記傾斜角が8°の場合、74は上記傾斜角が16°の場合の測定結果を示す。
0°の場合、5〜10GHzにおいて、明らかに他の測定結果より損失特性が悪い。しかし、8°以上では、あまり特性の違いが見られない。なお、上記傾斜角が大きくなると実装した時の巻線型インダクタの高さがその分高くなるので、あまり大きな傾斜角は実装上不利である。
上記図7の結果から、ほぼ8°以上の傾斜角で実装すれば、回路基板の影響なしに巻線型インダクタの特性が良好となることが確かめられた。
FIG. 7 shows measurement results of frequency characteristics when the tilt angle is variously changed for the wound inductor of the present invention.
In FIG. 7, reference numeral 71 denotes an inclination angle of 0 °, that is, a state where the wound inductor is in close contact with the circuit board, 72 denotes the inclination angle of 10 °, 73 denotes the inclination angle of 8 °, and 74 denotes The measurement result when the tilt angle is 16 ° is shown.
In the case of 0 °, loss characteristics are clearly worse than other measurement results at 5 to 10 GHz. However, there is not much difference in characteristics at 8 ° or more. When the inclination angle is increased, the height of the wound inductor when mounted is increased correspondingly, so that a large inclination angle is disadvantageous in mounting.
From the results shown in FIG. 7, it was confirmed that when mounted at an inclination angle of approximately 8 ° or more, the characteristics of the wound inductor are improved without the influence of the circuit board.

さらに、この発明の巻線型インダクタは、前記巻線型インダクタにおいて、前記先端部が巻線で覆われていて前記コアが露出しておらず、巻き線の先端はすべてハンダメッキで覆われている。
これは従来の如く、先端部にコイルが露出しているとその露出部分で寄生のインダクタンスが生じるので、先端部分にコイルが露出しないようにすべてハンダメッキで覆ったものである。先端部にコイルが露出していると特性がばらつくことは実験によっても確かめられた。
Furthermore, in the wound inductor according to the present invention, in the wound inductor, the tip end portion is covered with a winding and the core is not exposed, and the tip end of the winding is all covered with solder plating.
As in the prior art, when the coil is exposed at the tip, a parasitic inductance is generated at the exposed portion. Therefore, all of the coil is covered with solder plating so that the coil is not exposed at the tip. Experiments have confirmed that the characteristics vary when the coil is exposed at the tip.

また、この発明の巻線型インダクタは、前記外径が一定のストレート形状部(図1の9)及び前記ストレート形状部に延在する電極部(図1の3)が、前記先細り形状に形成したコア(図1の2)と一体に形成された磁性体又は誘電体であって、該電極部(図1の3)は導電膜6を形成してプリント基板への接続用電極10としたことを特徴とする。この発明の巻線型インダクタは、上記構成の巻線型インダクタにおいて、前記ストレート形状部9にも導線が巻線されている。該巻き線の先端は、前述の如く延在電極部3の巻き線側11(図1)を経由して電極6と接続されており、前記先端構造と同様に巻き線は露出していない構造となっている。従って、この部分での寄生インダクタンスは発生しない。
従来の巻線型インダクタの場合、仮に面接合しようとしても、図4に示すように先端部42のコイルの先端44及び基端部41にコイルの先端43が存在し、これらのコイルの露出部分は浮遊インダクタンスの発生を招く。
しかし、前述の如く、本発明の場合、巻線型インダクタの先端部も基端部に延在する電極部にもコイルの先端が露出することはないので、面接合においても上記浮遊インダクタンスは発生せず、安定した回路動作となる。
In the wound inductor according to the present invention, the straight shape portion (9 in FIG. 1) having a constant outer diameter and the electrode portion (3 in FIG. 1) extending to the straight shape portion are formed in the tapered shape. A magnetic body or a dielectric body integrally formed with the core (2 in FIG. 1), and the electrode portion (3 in FIG. 1) is formed with a conductive film 6 to be an electrode 10 for connection to a printed circuit board. It is characterized by. In the wound inductor according to the present invention, a conductive wire is also wound around the straight shape portion 9 in the wound inductor having the above-described configuration. The tip of the winding is connected to the electrode 6 via the winding side 11 (FIG. 1) of the extended electrode portion 3 as described above, and the winding is not exposed like the tip structure. It has become. Accordingly, no parasitic inductance is generated in this portion.
In the case of the conventional wire-wound inductor, even if it is going to be surface-bonded, as shown in FIG. 4, there are coil tips 43 at the tip 44 and the base end 41 of the tip 42, and the exposed portions of these coils are Causes stray inductance.
However, as described above, in the case of the present invention, the leading end of the coil is not exposed to either the tip end portion of the wire wound inductor or the electrode portion extending to the base end portion. Stable circuit operation is achieved.

この発明の巻線型インダクタは、前記巻線型インダクタにおいて、前記電極部の回路基板にハンダ付される底面10が、図1に示す如く前記先端部8における前記直線方向が回路基板の平面とのなす垂直方向の角度、あるいは前記曲線の前記ストレート形状部との接点と前記先端部を結ぶ直線が回路基板の平面とのなす垂直方向の角度θに合わせて横断面が図1の10示されるように斜めに形成されており、図2に示す如く該電極が回路基板にハンダ付される時該底面が回路基板平面23と平行となって回路基板に密着して接続されることを特徴とする。該構成により、前記電極部は安定して回路基板に面接合することができる。   In the wound inductor of the present invention, in the wound inductor, the bottom surface 10 soldered to the circuit board of the electrode portion is such that the linear direction at the tip 8 is the plane of the circuit board as shown in FIG. A cross section is shown in FIG. 1 in accordance with a vertical angle or a vertical angle θ formed by a straight line connecting the contact point with the straight shape portion of the curve and the tip portion and a plane of the circuit board. As shown in FIG. 2, when the electrode is soldered to the circuit board, the bottom surface is parallel to the circuit board plane 23 and is in close contact with the circuit board. With this configuration, the electrode portion can be stably surface-bonded to the circuit board.

さらに、この発明の巻線型インダクタは、前記径大方向の電極部の底面が図1(b)に示す如く、部品供給時に部品供給装置において自動配列される非定形形状である。また、該径大方向の前記電極部の底面の非定形形状が3辺が直線で回路基板に立設された時の上方向の辺のみ円形や楕円形状であるので、振動を与えながら周回して部品を供給する部品供給装置において前記巻線型インダクタの向きを一定に自動配列することができ、またさらに、該巻線型インダクタを前記電極部の前記2方向の直線辺(図1(b)の左右の辺)をチャックで挟み、回路基板に自動植設して接合することができる特徴を有する。
一方、従来型の巻線型インダクタは、図8,図13に示される如く、コアの底面形状が正方形または円形である。従って、形状の向きに特徴がないので、自動整列が不可能である。自動整列ができないと全自動実装もできないことになるので生産効率が悪い。
なお、上記巻線型インダクタは、前記電極部の底面の非定形形状が図1(b)に示される如く3辺が直線で1方向の辺のみ円形や楕円形状であるが、自動配列できる形状であればその他の形状でもよい。
Furthermore, the wound inductor of the present invention has an atypical shape in which the bottom surface of the electrode portion in the large diameter direction is automatically arranged in the component supply apparatus when supplying the component as shown in FIG. In addition, since the irregular shape of the bottom surface of the electrode portion in the large diameter direction is a circle or an ellipse only on the upper side when the three sides are straight and are erected on the circuit board, it circulates while giving vibration. In the component supply apparatus for supplying components, the direction of the wire-wound inductor can be automatically arranged to be constant, and further, the wire-wound inductor can be arranged in the two sides of the electrode portion (see FIG. 1B). The left and right sides are sandwiched between chucks and can be automatically implanted and joined to the circuit board.
On the other hand, as shown in FIGS. 8 and 13, in the conventional wound inductor, the bottom shape of the core is square or circular. Therefore, since there is no feature in the shape direction, automatic alignment is impossible. If automatic alignment is not possible, full automatic mounting cannot be performed, so production efficiency is poor.
The wound inductor has an irregular shape on the bottom surface of the electrode part as shown in FIG. 1 (b). The three sides are straight and only one side is circular or elliptical. Any other shape may be used.

最近の携帯電話やパソコン等の電子装置は、高密度化、高周波化、小型化の傾向にあり、このため巻線型インダクタも小型化すると共に高周波領域、特にGHz帯での動作の安定性、製造し易さが求められている。
本発明の巻線型インダクタは、面接合のため不要な浮遊インダクタンスが生じないので高周波数特性がよいと共に、全自動整列が可能で自動植設ができるので製造容易であり、その分製造コストも低減できる。
従って、産業上の利用性がきわめて高い。
Recently, electronic devices such as mobile phones and personal computers tend to have higher density, higher frequency, and smaller size. For this reason, wire-wound inductors are also reduced in size, and operation stability and manufacturing in the high-frequency region, especially in the GHz band, are increasing. Ease is required.
The wire-wound inductor of the present invention has high frequency characteristics because unnecessary stray inductance does not occur because of surface bonding, and is fully manufacturable because it can be fully automatically aligned and automatically implanted, thereby reducing the manufacturing cost accordingly. it can.
Therefore, industrial applicability is extremely high.

本発明の巻線型インダクタ1の構造を示す図である。It is a figure which shows the structure of the winding type | mold inductor 1 of this invention. 本発明の巻線型インダクタ1の実装状態を示す図である。It is a figure which shows the mounting state of the winding type | mold inductor 1 of this invention. 従来の巻線型インダクタの構造及び実装状態を示す図である。It is a figure which shows the structure and mounting state of the conventional winding type inductor. 従来の巻線型インダクタの実装状態を示す他の実装例を示す図である。It is a figure which shows the other mounting example which shows the mounting state of the conventional winding type | mold inductor. 従来の巻線型インダクタと本発明の巻線型インダクタとを比較した周波数特性を示す図である。It is a figure which shows the frequency characteristic which compared the conventional winding type inductor and the winding type inductor of this invention. 従来の巻線型インダクタと本発明の巻線型インダクタとを比較した他の周波数特性を示す図である。It is a figure which shows the other frequency characteristic which compared the conventional winding type inductor and the winding type inductor of this invention. 本発明の巻線型インダクタについて、先端部における断面の直線又は曲線がストレート形状部と当接する接点と先端部を結ぶ直線が回路基板の平面となす垂直方向の角度(傾斜角θ)を種々変化させた場合の特性の測定結果を示す図である。With respect to the wound inductor of the present invention, the vertical angle (inclination angle θ) formed by the straight line connecting the contact point where the straight line or curve of the cross section at the front end part contacts the straight shape part and the plane of the circuit board is varied. It is a figure which shows the measurement result of the characteristic in the case of. 従来型の巻線型インダクタの一例を示す図である。It is a figure which shows an example of the conventional winding type | mold inductor. 巻線型インダクタについて、先端部における直線または曲線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線が回路基板の平面となす垂直方向の角度(傾斜角θ)が38°の場合(本発明)、先端が水平になっていて、回路基板から浮いている状態(巻き線の中心軸が水平型)の場合、及び上記直線が0°、すなわち巻線型インダクタがぴったり回路基板に密着して実装された場合のそれぞれについて周波数を取った結果を示す図である。In the case of a wound inductor, a vertical angle (inclination angle θ) formed by a straight line or a curved line at the tip portion and a straight line connecting the tip portion and the contact point contacting the straight shape portion with the plane of the circuit board is 38 ° (this Invention), when the tip is horizontal and is floating from the circuit board (the central axis of the winding is horizontal), and when the straight line is 0 °, that is, the wound inductor is closely attached to the circuit board It is a figure which shows the result of having taken the frequency about each when mounted. 図9と同様の特性を他の巻線型インダクタについて測定した結果を示す図である。It is a figure which shows the result of having measured the characteristic similar to FIG. 9 about the other winding type | mold inductor. 本発明の巻線型インダクタの種々の断面構造を示す図である。It is a figure which shows the various cross-sectional structures of the winding type inductor of this invention. 従来の他の巻線型インダクタの構造を示す図である。It is a figure which shows the structure of the other conventional winding type inductor. 図12の巻線型インダクタの側面図である。FIG. 13 is a side view of the wire wound inductor of FIG. 12.

符号の説明Explanation of symbols

1 巻線型インダクタ
2 コア
3 延在部分
6 電極
8 先端部分
9 ストレート状部
10 電極底面部
21 電極接合部
25 先端接合部
DESCRIPTION OF SYMBOLS 1 Winding type inductor 2 Core 3 Extension part 6 Electrode 8 Tip part 9 Straight part 10 Electrode bottom part 21 Electrode junction 25 Tip junction

Claims (12)

径大な基端から径小な先端に向けて外径の縮径率が徐々に減少する先細り形状に形成したコアに導線を巻いて成る巻線型インダクタであって、
前記コアに巻線することにより前記導線の巻線の径が一定ではなく前記先端に向けて徐々に径小となると共に、前記コアは前記基端部に外径が一定のストレート形状部を有し、
上記ストレート形状部に延在する電極部及び上記先細り形状の先端部の両方を直接回路基板の端子にハンダ付して面接合することを特徴とする巻線型インダクタ。
A wound inductor formed by winding a conducting wire around a core formed in a tapered shape in which the diameter reduction rate of the outer diameter gradually decreases from the large base end toward the small tip,
By winding around the core, the diameter of the winding of the conducting wire is not constant but gradually decreases toward the tip, and the core has a straight-shaped portion with a constant outer diameter at the base end. And
A wire-wound inductor characterized in that both the electrode portion extending to the straight shape portion and the tapered tip portion are soldered directly to the terminals of the circuit board and surface-bonded.
前記外径の縮径率が徐々に減少する先細り形状の横断面形状が任意の直線または曲線形状であり、前記回路基板に取り付けた時、前記先端部における前記直線方向がプリント基板の平面とのなす垂直方向の角度、あるいは前記曲線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線がプリント基板の平面となす垂直方向の角度が8°以上であることを特徴とする前記請求項1記載の巻線型インダクタ。   The tapered cross-sectional shape in which the reduction ratio of the outer diameter gradually decreases is an arbitrary straight line or curved shape, and when attached to the circuit board, the linear direction at the tip portion is a plane of the printed board. The vertical angle formed by the vertical direction or the vertical angle formed by the straight line connecting the contact point where the curved line contacts the straight shape portion and the tip end portion with the plane of the printed circuit board is 8 ° or more. 1. A wire wound inductor according to 1. 前記外径の縮径率が徐々に減少する先細り形状の横断面形状が双曲形状であり、前記プリント基板に取り付けた時、前記先端部における前記双曲線が前記ストレート形状部と当接する接点と前記先端部を結ぶ直線がプリント基板の平面となす垂直方向の角度が8°以上であることを特徴とする前記請求項2記載の巻線型インダクタ。   The tapered cross-sectional shape in which the reduction ratio of the outer diameter gradually decreases is a hyperbolic shape, and when attached to the printed circuit board, the hyperbola at the tip portion contacts the straight shape portion and the contact 3. The wire-wound inductor according to claim 2, wherein an angle in a vertical direction formed by a straight line connecting the tip portions with a plane of the printed circuit board is 8 [deg.] Or more. 前記先端部が巻線又はハンダで覆われていて前記コアが露出していないことを特徴とする前記請求項1記載の巻線型インダクタ。   2. The wound inductor according to claim 1, wherein the tip is covered with a winding or solder and the core is not exposed. 前記外径が一定のストレート形状部及び前記ストレート形状部に延在する電極部が、前記先細り形状に形成したコアと一体に形成された磁性体又は誘電体であって、該電極部に導電膜を形成して回路基板への接続用電極としたことを特徴とする前記請求項1記載の巻線型インダクタ。   The straight portion having a constant outer diameter and the electrode portion extending to the straight portion are a magnetic body or a dielectric formed integrally with the tapered core, and a conductive film is formed on the electrode portion. The wire-wound inductor according to claim 1, wherein the electrode is used for connection to a circuit board. 前記ストレート形状部にも導線が巻線されていることを特徴とする前記請求項5記載の巻線型インダクタ。   6. The wound inductor according to claim 5, wherein a conductive wire is also wound around the straight shape portion. 前記電極部の回路基板にハンダ付される底面が、前記先端部における前記直線方向がプリント基板の平面とのなす垂直方向の角度、あるいは前記曲線の前記ストレート形状部との接点と前記先端部を結ぶ直線が回路基板の平面とのなす垂直方向の角度に合わせて横断面が斜めに形成されており、前記回路基板にハンダ付される時上記底面が回路基板平面と平行となって回路基板に密着して面接合されることを特徴とする前記請求項1記載の巻線型インダクタ。   The bottom surface soldered to the circuit board of the electrode portion is a vertical angle formed by the linear direction of the tip portion with the plane of the printed circuit board, or the contact point with the straight shape portion of the curve and the tip portion. The cross section is diagonally formed in accordance with the vertical angle formed by the connecting line and the plane of the circuit board, and the bottom surface is parallel to the circuit board plane when soldered to the circuit board. 2. The wound inductor according to claim 1, wherein the wire-type inductor is closely bonded to each other. 前記径大方向の前記電極部の底面が部品供給時に部品供給装置において自動配列される非定形形状であることを特徴とする前記請求項1記載の巻線型インダクタ。   2. The wound inductor according to claim 1, wherein a bottom surface of the electrode portion in the large diameter direction has an atypical shape that is automatically arranged in a component supply device when supplying a component. 前記径大方向の前記電極部の底面の非定形形状が3辺が直線で回路基板に立接された時の上方向の辺のみ円形や楕円形状であることを特徴とする前記請求項8記載の巻線型インダクタ。   9. The atypical shape of the bottom surface of the electrode portion in the large diameter direction is a circle or an ellipse only on the upper side when the three sides are straight and stand on the circuit board. Wire wound inductor. 前記巻線型インダクタを前記電極部の前記3方向の直線辺をチャックで挟み、回路基板に自動植設して接合することを特徴とする前記請求項9記載の巻線型インダクタ。   10. The wire-wound inductor according to claim 9, wherein the wire-wound inductor is joined by being automatically implanted on a circuit board with the straight sides in the three directions of the electrode portions sandwiched between chucks. 径大な基端から径小な先端に向けて外径の縮径率が徐々に減少する先細り形状に形成したコアに巻線することにより、前記導線の巻線の径が一定ではなく前記先端に向けて徐々に径小となると共に、前記コアは前記基端部に外径が一定のストレート形状部及び該ストレート形状部に延在する電極部を有した巻線型インダクタを用い、
上記ストレート形状部に延在する電極部及び上記先細り形状の先端部の両方を直接回路基板の端子にハンダ付して面接合することを特徴とする巻線型インダクタの実装方法。
The winding diameter of the conducting wire is not constant by winding on a core formed in a tapered shape in which the diameter reduction rate of the outer diameter gradually decreases from the large base end toward the small tip. The core gradually decreases in diameter, and the core uses a wound-type inductor having a straight shape portion having a constant outer diameter at the base end portion and an electrode portion extending to the straight shape portion,
A method of mounting a wound inductor, characterized in that both the electrode portion extending to the straight shape portion and the tapered tip portion are directly soldered to the terminals of the circuit board and surface-bonded.
前記径大方向の前記電極部の底面が非定形形状であって、部品供給時に部品供給装置において自動配列されると共に、前記径大方向の前記電極部の底面の非定形形状が3辺が直線で回路基板に立接された時の上方向の辺のみ円形や楕円形状の前記巻線型インダクタを用い、前記電極部の直線辺をチャックで挟み、回路基板に自動植設して接合することを特徴とする前記請求項11記載の巻線型インダクタの実装方法。   The bottom surface of the electrode portion in the large-diameter direction has an irregular shape, and is automatically arranged in a component supply apparatus when supplying the component, and the non-uniform shape of the bottom surface of the electrode portion in the large-diameter direction is a straight line on three sides. When using the wound inductor that is circular or elliptical only in the upward direction when standing upright on the circuit board, the linear side of the electrode part is sandwiched between chucks and automatically implanted and joined to the circuit board. 12. The method of mounting a wound inductor according to claim 11, wherein the winding inductor is mounted.
JP2008074779A 2008-03-23 2008-03-23 Wire-wound inductor and mounting method therefor Pending JP2009231518A (en)

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