JP2009227391A - Part feeder - Google Patents

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Publication number
JP2009227391A
JP2009227391A JP2008073860A JP2008073860A JP2009227391A JP 2009227391 A JP2009227391 A JP 2009227391A JP 2008073860 A JP2008073860 A JP 2008073860A JP 2008073860 A JP2008073860 A JP 2008073860A JP 2009227391 A JP2009227391 A JP 2009227391A
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vibration
workpiece
conveying
diaphragm
acceleration
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JP2008073860A
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Japanese (ja)
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Yoshiyuki Hirose
良行 広瀬
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MOTRON KK
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MOTRON KK
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Abstract

<P>PROBLEM TO BE SOLVED: To solve such problems that although horizontal non-linear vibration conveying conveys a workpiece by generating relative slip by reducing vertical acceleration of the workpiece more than gravity acceleration when the workpiece on a conveying passage is fed in a conveying direction and is returned, in order to easily generate the slip, slide resistance of the workpiece relative to the conveying passage must be reduced, large drive force is required, slip is generated relative to the workpiece and it and conveying efficiency is reduced when acceleration in conveying is increased more than the coefficient of static friction with the workpiece. <P>SOLUTION: In the part feeder, the workpiece fed to a vibration plate is linearly conveyed by vibrating the vibration plate at vibration with difference of acceleration in advancement and returning. The vibration plate is rotatably connected to and supported by a plurality of vibration links freely rotatably provided to perform arcuate vibration. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、パーツフィーダの改良に関するものである。
The present invention relates to an improvement of a parts feeder.

自動組立装置などにワークを整列・供給することを目的としてパーツフィーダが広く利用されている。このようなパーツフィーダは、板ばね等で支持した搬送路を電磁石や圧電素子などの振動機構で振動させることによって、搬送路上のワークを搬送する構造である。   Parts feeders are widely used for the purpose of aligning and supplying workpieces to automatic assembly equipment. Such a parts feeder is a structure which conveys the workpiece | work on a conveyance path by vibrating the conveyance path supported by the leaf | plate spring etc. with vibration mechanisms, such as an electromagnet and a piezoelectric element.

本発明者が発明した搬送方法として水平非線形振動がある。これは、水平回転するボウル若しくは水平に直線移動するフィーダを、往復に加速度差をつけて水平振動させることにより、摩擦力と慣性力を利用してワークを搬送する方法である。   There is horizontal non-linear vibration as a conveying method invented by the present inventors. This is a method of conveying a workpiece using frictional force and inertial force by horizontally vibrating a horizontally rotating bowl or a horizontally moving feeder with an acceleration difference in a reciprocating manner.

特許文献1に示す水平非線形振動によるパーツフィーダにおいては、水平方向の振動だけでワークを搬送するため、騒音や破損などの問題がほとんど生じないという優れた効果があった。
実開昭55−007852号
In the parts feeder based on the horizontal nonlinear vibration shown in Patent Document 1, since the workpiece is conveyed only by the horizontal vibration, there is an excellent effect that problems such as noise and breakage hardly occur.
Shokai Sho 55-007852

水平非線形振動搬送では、搬送路上のワークを搬送方向に送って戻るときの搬送路の前進端付近において、ワークの垂直加速度を重力加速度より小さくして相対滑りを生じさせることで搬送の効率化が図られる。ところが、滑りを生じさせ易くするためには、搬送路に対するワークの摺動抵抗を軽減しなければならず大きな駆動力を必要とする。また、搬送時の加速度がワークとの静摩擦係数より大きくなるとワークとの間に滑りが発生して搬送効率が低下する問題が生じる。
In horizontal non-linear vibration transfer, near the forward end of the transfer path when the work on the transfer path is returned in the transfer direction, the vertical acceleration of the work is made smaller than the gravitational acceleration to increase the efficiency of transfer. Figured. However, in order to easily cause the slip, the sliding resistance of the work with respect to the conveyance path must be reduced, and a large driving force is required. Further, if the acceleration during conveyance becomes larger than the coefficient of static friction with the workpiece, there arises a problem that slip occurs between the workpiece and the conveyance efficiency is lowered.

そこで本発明者は上記問題に鑑み鋭意研究の結果、本発明を成し得たものであり、その特徴とするところは、往復に加速度差のある振動で振動板を振動させることにより、該振動板に供給したワークを直線状に搬送する部品供給装置であって、該振動板は、遊動自在に回転可能に設けた複数の振動リンクに可回転に連結支持し、弧振動させることにある。   In view of the above problems, the present inventor has achieved the present invention as a result of intensive research. A component supply device that linearly conveys a workpiece supplied to a plate, wherein the vibration plate is rotatably connected to and supported by a plurality of vibration links provided so as to be freely rotatable.

ここで、本明細書中でいう「振動板」とは、組立装置などに供給するワークを載置搬送するための送路を備え、別体の振動装置で送路方向に振動させる部材をいう。本発明においては、振動板を複数の振動リンクに可回転に連結支持する。この状態で送路方向に往復運動させることにより、振動板を円弧振動させる。そして、振動板を往復に加速度差をつけて振動させることで、搬送の効率化を図っている。   Here, the “diaphragm” in this specification refers to a member that is provided with a feeding path for placing and transporting a workpiece to be supplied to an assembling apparatus or the like and vibrates in the feeding direction with a separate vibrating device. . In the present invention, the diaphragm is rotatably connected to the plurality of vibration links. In this state, the diaphragm is caused to oscillate in a circular arc by reciprocating in the feed direction. And the efficiency of conveyance is aimed at by vibrating a diaphragm with an acceleration difference reciprocatingly.

振動板は、各振動リンクの回転軸との距離を変えたり、各振動リンクと連結角度を変えるなどの方法により、必ずしも平行移動させなくてもよい。また、振動リンクの回転軸は回転に伴って転動させるなどの方法で支持してもよく、円弧振動以外の振動でもよい。本発明においては、円弧振動など弧振動させる範囲としては、基本的に最下端の鉛直付近から水平付近の範囲であり、振動板が斜め前方に向かって上昇する過程に前進端を設ける。   The diaphragm does not necessarily have to be translated by changing the distance from the rotation axis of each vibration link or changing the connection angle with each vibration link. Further, the rotating shaft of the vibration link may be supported by a method such as rolling with rotation, or may be vibration other than circular vibration. In the present invention, the range of arc vibration such as arc vibration is basically the range from the vicinity of the bottom end to the vicinity of the horizontal, and the forward end is provided in the process in which the diaphragm rises obliquely forward.

ワークの移送は、振動板の送路との静摩擦係数を上限とする定加速度で搬送するのが理想的であることから、カム駆動による振動が好ましい。カムによる振動としては、カムとバネなどの弾性体との組み合わせや溝カムを用いる場合などである。ただ、本発明では、水平方向の振幅が長く、垂直方向の振幅が短い軌跡の弧振動としたことにより、前進端付近での傾斜角を大きくとることができる。従って、振動板の前進端におけるワークの鉛直方向の加速度が小さくなり、戻り開始時点での滑りが大きくなる。このため、電磁石や圧電素子等を利用した振動装置でも効率よく駆動させることができる。
Since the workpiece is ideally conveyed at a constant acceleration with the upper limit of the coefficient of static friction with the diaphragm feed path, vibration by cam drive is preferred. The vibration caused by the cam includes a combination of a cam and an elastic body such as a spring or a groove cam. However, in the present invention, it is possible to increase the inclination angle in the vicinity of the forward end by using the arc vibration of the trajectory having a long horizontal amplitude and a short vertical amplitude. Accordingly, the acceleration in the vertical direction of the workpiece at the forward end of the diaphragm is reduced, and the slip at the start of return is increased. For this reason, even a vibration device using an electromagnet, a piezoelectric element, or the like can be driven efficiently.

本発明に係るパーツフィーダは、ワークを搬送することを目的として往復に加速度差をつけて振動させる振動板を、遊動自在に可回転に設けた複数の振動リンクに連結支持したことにより、送り方向の前進端付近での滑りをより大きくして非線形振動機構による搬送効率を高くすることが可能となった。   In the parts feeder according to the present invention, a vibration plate that vibrates with an acceleration difference in a reciprocating manner for the purpose of transporting a workpiece is connected to and supported by a plurality of vibration links that are freely and freely rotatable. It is possible to increase the efficiency of conveyance by the non-linear vibration mechanism by increasing the slip near the forward end.

また、振動板を振動リンクによる懸垂構造で回転可能に支持したことにより、駆動抵抗が極めて小さく、振動装置の小容量化が可能となるなど実用上極めて有益な効果を有するものである。
In addition, since the diaphragm is rotatably supported by a suspension structure using a vibration link, the driving resistance is extremely small, and the capacity of the vibration device can be reduced.

本発明は、可回転に設けた複数の振動リンクに振動板を回転可能に連結支持して、往復に加速度差のある弧振動させることにより、上述課題を解決した。
The present invention solves the above-mentioned problem by connecting and supporting a vibration plate to a plurality of vibration links provided in a rotatable manner so that the vibration plate can reciprocate in an arc.

図1は、本発明に係るパーツフィーダ1の一実施例を示すもので、ベース2に可回転に設けた3つの振動リンク3に、振動板4を回転可能に連結支持した構造である。本例では、ベース2に振動装置5を設け該振動板4をほぼ水平方向に振動させると共に、コイルばね6で該振動板4を搬送方向に付勢している。   FIG. 1 shows an embodiment of a parts feeder 1 according to the present invention, which has a structure in which a diaphragm 4 is rotatably connected to three vibration links 3 provided on a base 2 so as to be rotatable. In this example, a vibration device 5 is provided on the base 2 to vibrate the diaphragm 4 in a substantially horizontal direction, and the diaphragm 4 is urged by a coil spring 6 in the conveying direction.

振動板4は、図2のように固定ピン31で可回転に設けた振動リンク3に、振動ピン32で回転可能に連結支持した構造である。図のハッチングを施した振動リンク3の位置が自然に収束する位置であり、例えば図の点線で示す範囲で振動させる。   As shown in FIG. 2, the vibration plate 4 has a structure in which the vibration link 3 rotatably provided by the fixed pin 31 is rotatably supported by the vibration pin 32. The position of the vibration link 3 that is hatched in the figure is a position where the vibration link 3 naturally converges. For example, the vibration link 3 is vibrated in a range indicated by a dotted line in the figure.

この場合の円弧振動の軌跡を図3に示す。振動板4を円弧振動させることで、垂直方向の振幅Vに対し水平方向の振幅Hを大きくすることができ、しかも前進端での傾斜角度が大きくなる。このことは、ワークの上下移動を少なくして搬送距離を長くできることに繋がり、その上前進端でのワークの鉛直方向の加速度を小さくして、ワークを振動板4から離反させ易く搬送効率を高めることが可能となる。   The locus of arc vibration in this case is shown in FIG. By vibrating the diaphragm 4 in a circular arc, the horizontal amplitude H can be increased with respect to the vertical amplitude V, and the inclination angle at the forward end is increased. This leads to a reduction in the vertical movement of the workpiece and a longer conveyance distance, and further reduces the vertical acceleration of the workpiece at the forward end, thereby easily moving the workpiece away from the diaphragm 4 and increasing the conveyance efficiency. It becomes possible.

図1に示した振動板4を振動させる振動装置5は、図4に示す非線形カム51によりカムフォロア52を往復振動させる構造である。図1のパーツフィーダ1では、振動板4をコイルばね6で搬送方向に付勢させており、ロッド53を介して振動板4に連結したカムフォロア52で復帰させる。これにより、振動の往復に加速度差を生じさせてワークの搬送が行われる。つまり、コイルばね6でワークとの間に滑りを生じさせることなく振動板4を搬送方向に送り、非線形カム51により振動板4を大きな加速度で後退させることで、ワークとの間に滑りを生じさせる振動である。
The vibration device 5 that vibrates the diaphragm 4 shown in FIG. 1 has a structure in which the cam follower 52 is reciprocally vibrated by the non-linear cam 51 shown in FIG. In the parts feeder 1 of FIG. 1, the diaphragm 4 is urged in the conveying direction by a coil spring 6 and is returned by a cam follower 52 connected to the diaphragm 4 via a rod 53. As a result, the workpiece is transported by causing an acceleration difference in the reciprocation of the vibration. That is, the diaphragm 4 is fed in the conveying direction without causing any slip between the coil spring 6 and the non-linear cam 51 causes the diaphragm 4 to move backward with a large acceleration, thereby causing slip between the work and the work. It is a vibration to make.

振動板4は、必ずしも平行移動させる必要はなく、図5(a)のように各振動リンク3の固定ピン31と振動ピン32の長さ(r<R)を変えたり、同図(b)のように振動リンク3の角度を変えて振動板4と連結してもよい。
The diaphragm 4 does not necessarily have to be moved in parallel. As shown in FIG. 5A, the length (r <R) of the fixed pin 31 and the vibration pin 32 of each vibration link 3 may be changed, or the same figure (b). As described above, the angle of the vibration link 3 may be changed and the diaphragm 4 may be connected.

また、振動リンク3の固定ピン31は定位置で回転させるだけでなく、図6のように回転に伴って転動させるように支持すれば、楕円軌跡の弧振動させることができ、円弧振動よりも水平方向の振幅Hの割合を高くすることができる。
Further, if the fixed pin 31 of the vibration link 3 is not only rotated at a fixed position, but also supported so as to roll along with the rotation as shown in FIG. Also, the ratio of the amplitude H in the horizontal direction can be increased.

本発明に係るパーツフィーダの一実施例を示す正面図である。(実施例1)It is a front view which shows one Example of the parts feeder which concerns on this invention. Example 1 本発明に係るパーツフィーダにおける振動板と振動リンクの連結状態を示す概略正面図である。It is a schematic front view which shows the connection state of the diaphragm and vibration link in the parts feeder which concerns on this invention. 振動板を円弧振動させたときの軌跡を示す概略図である。It is the schematic which shows a locus | trajectory when carrying out circular arc vibration of the diaphragm. 図1に示したパーツフィーダの振動装置の一実施例を示す概略図である。It is the schematic which shows one Example of the vibration apparatus of the parts feeder shown in FIG. 本発明に係るパーツフィーダの他の実施例を示すもので、(a)(b)はそれぞれ振動板と振動リンクの連結を示す概略正面図である。(実施例2)The other Example of the parts feeder which concerns on this invention is shown, (a) (b) is a schematic front view which shows the connection of a diaphragm and a vibration link, respectively. (Example 2) 本発明に係るパーツフィーダのさらに他の実施例を示すもので、振動リンクの固定ピンを転動可能に支持した状態を示す概略正面図である。(実施例3)It is a schematic front view which shows the further another Example of the parts feeder which concerns on this invention, and shows the state which supported the fixing pin of the vibration link so that rolling was possible. (Example 3)

符号の説明Explanation of symbols

1 パーツフィーダ
2 ベース
3 振動リンク
31 固定ピン
32 振動ピン
4 振動板
5 振動装置
51 非線形カム
52 カムフォロア
53 ロッド
6 コイルばね
1 Parts feeder 2 Base 3 Vibration link
31 Fixing pin
32 Vibrating Pin 4 Diaphragm 5 Vibrating Device
51 Nonlinear cam
52 Cam Follower
53 Rod 6 Coil spring

Claims (1)

往復に加速度差のある振動で振動板を振動させることにより、該振動板に供給したワークを直線状に搬送する部品供給装置であって、該振動板は、遊動自在に回転可能に設けた複数の振動リンクに可回転に連結支持し、弧振動させることを特徴とするパーツフィーダ。   A component supply device that conveys a workpiece supplied to the diaphragm in a straight line by vibrating the diaphragm with a vibration having an acceleration difference in a reciprocating manner, wherein the diaphragm is provided in a plurality of freely rotatable manners. A parts feeder characterized in that it is connected to and supported by a vibration link in a rotatable manner to cause arc vibration.
JP2008073860A 2008-03-21 2008-03-21 Part feeder Pending JP2009227391A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008073860A JP2009227391A (en) 2008-03-21 2008-03-21 Part feeder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008073860A JP2009227391A (en) 2008-03-21 2008-03-21 Part feeder

Publications (1)

Publication Number Publication Date
JP2009227391A true JP2009227391A (en) 2009-10-08

Family

ID=41243256

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008073860A Pending JP2009227391A (en) 2008-03-21 2008-03-21 Part feeder

Country Status (1)

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JP (1) JP2009227391A (en)

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