JP2009201654A - Combination body for manufacturing food product - Google Patents

Combination body for manufacturing food product Download PDF

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Publication number
JP2009201654A
JP2009201654A JP2008046056A JP2008046056A JP2009201654A JP 2009201654 A JP2009201654 A JP 2009201654A JP 2008046056 A JP2008046056 A JP 2008046056A JP 2008046056 A JP2008046056 A JP 2008046056A JP 2009201654 A JP2009201654 A JP 2009201654A
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Prior art keywords
rod
hole
shaped member
cylindrical body
curl
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Keishi Fujita
桂士 藤田
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Kibun Foods Inc
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Kibun Foods Inc
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Priority to JP2008046056A priority Critical patent/JP2009201654A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a combination body for manufacturing food product which makes it possible to mold boiled fish paste into a desired shape even when a user is not an expert. <P>SOLUTION: The combination body for manufacturing food product includes a cylindrical body forming a through-hole extending along a longitudinal direction and a rolling mat in which a plurality of stick members are connected in the side direction by a connecting member, the inner diameter of the through-hole of the cylindrical body and the outer diameter of the rolled rolling mat are almost equal, and when the rolled rolling mat is held inside the through-hole, there is almost no gap between a first stick member disposed at one end in the lateral direction of the rolling mat and a second stick member disposed at the other end on the opposite side of the one end. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本願発明は食品製造用組合体に関し、より詳細には鳴門巻、伊達巻等の練り製品を成形するための食品製造用組合体に関する。   The present invention relates to an assembly for food production, and more particularly to an assembly for food production for forming a kneaded product such as Naruto roll or Date roll.

例えば鳴門巻を成形する場合は、従来以下のような工程により行われていた。
魚肉のすり身と赤色に着色した魚肉のすり身とからなる練り状物を渦巻状の断面模様を形成するように混合した後、棒状に成形する。棒状の練り状物を所定長さに切断後、温水に一定時間浸漬して練り状物の表面をゲル化させる。
表面がゲル化された棒状の練り状物の外周に巻き簾を巻き付けた後、練り状物を一次加熱する。該加熱処理後、巻き簾を練り状物(鳴門巻)から取り除く。その後、一次冷却して包装した後、二次加熱して二次冷却を行う。
For example, when forming a Naruto roll, it has been conventionally performed by the following processes.
A kneaded product made of fish meat and red fish meat is mixed so as to form a spiral cross-sectional pattern, and then formed into a rod shape. The rod-like kneaded material is cut into a predetermined length and then immersed in warm water for a certain time to gel the surface of the kneaded material.
After winding the curl around the outer periphery of the rod-shaped kneaded material whose surface is gelled, the kneaded material is primarily heated. After the heat treatment, the mushroom is removed from the kneaded material (naruto roll). Then, after primary cooling and packaging, secondary cooling is performed by secondary heating.

特開2004−201662号公報JP 2004-201662 A 登録実用新案3135945号公報Registered Utility Model 3135945

しかしながら、練り状物の外周に巻き簾を正確且つ確実に巻き付けなければ、練り状物(鳴門巻)の外周面の山谷形状の模様がきれいに形成されず、製品不良に繋がる。例えば、巻き付けた際に巻き簾の横手方向の両端の間に隙間があると、この隙間に対応する練り状物(鳴門巻)の部分が山高になり練り状物(鳴門巻)の外周面には不均一且つ不完全な山谷形状が形成されることになる。
他方、練り状物の外周に巻き簾を巻き付けた後に巻き簾の上からひもを巻き付けて巻き簾を固定する方法も採用されたが、均一且つ完全な山谷形状を形成するようにひもを巻き付けるには相当の熟練を要する。
However, if the curl is not accurately and reliably wound around the outer periphery of the kneaded material, the mountain-and-valley pattern on the outer peripheral surface of the kneaded material (Naruto Maki) is not formed cleanly, leading to product defects. For example, if there is a gap between the both ends of the curl in the lateral direction when winding, the portion of the kneaded material (Naruto Maki) corresponding to this gap becomes a mountain height on the outer peripheral surface of the kneaded material (Naruto Maki) Will form a non-uniform and imperfect mountain valley shape.
On the other hand, a method of winding a string around the periphery of the kneaded material and then winding the string from the top of the string to fix the string is also adopted, but to wrap the string so as to form a uniform and complete mountain valley shape Requires considerable skill.

[課題を解決するための手段及びその効果]
上記課題を解決するための本願発明に係る食品製造用組合体は、長手方向に沿って延びる貫通穴を形成する筒体と、複数の棒状部材が連結部材により横手方向に連結された巻き簾とを備え、前記筒体の貫通穴の内径と丸めた前記巻き簾の外径とが略等しく、丸めた前記巻き簾を前記貫通穴内に保持したとき前記巻き簾の横手方向の一方端に配設された第1の棒状部材と前記一方端に対して反対側の他方端に配設された第2の棒状部材との間に隙間が概ねないことを特徴とする。
これによって、上記食品製造用組合体は、熟練者によらずとも練り製品の外周面にきれいな山谷模様を形成することができるという有利な効果を奏しうる。換言すれば、不均一且つ不完全な山谷模様を有する不良製品の数を減らすことができる。
[Means for solving problems and their effects]
The assembly for food production according to the present invention for solving the above problems includes a cylindrical body that forms a through-hole extending along the longitudinal direction, and a curl that has a plurality of rod-like members connected in the lateral direction by connecting members. The inner diameter of the through hole of the cylindrical body is substantially equal to the outer diameter of the rounded curl, and is disposed at one end in the transverse direction of the curl when the rounded curl is held in the through hole. There is substantially no gap between the first rod-shaped member formed and the second rod-shaped member disposed at the other end opposite to the one end.
Thereby, the said assembly for foodstuff manufacture can have the advantageous effect that a beautiful mountain valley pattern can be formed in the outer peripheral surface of a kneaded product, without relying on an expert. In other words, it is possible to reduce the number of defective products having a non-uniform and incomplete mountain valley pattern.

好ましくは、前記筒体の長手方向の端面の内側が面取りされている。これによって、前記筒体の貫通穴内に丸めた前記巻き簾を容易に挿入することができるという有利な効果を奏することができる。
また好ましくは、前記第1の棒状部材及び前記第2の棒状部材のうちの少なくとも一方がその他の棒状部材より短い。また好ましくは、前記第1の棒状部材の長手方向の一方端部が他の棒状部材より短く形成され、前記第2の棒状部材の前記長手方向の一方端部と反対側の他方端部が他の棒状部材より短く形成されている。また好ましくは、前記第1の棒状部材及び前記第2の棒状部材のうちの少なくとも一方に視認マークが設けられている。
これによって、前記巻き簾の横手方向の端が容易に視認できるため、前記巻き簾を練り状物(鳴門巻)から容易に取り除くことができる。
また好ましくは、前記筒体の側壁を貫通する孔が設けられている。これによって、巻き簾を巻き付けた練り状物が筒体の貫通穴内に保持された状態で一次加熱される際、従来の一次加熱条件を採用しても当該加熱処理後の品温を所定温度に維持する製造条件は満たされる。
Preferably, the inside of the end surface in the longitudinal direction of the cylindrical body is chamfered. Thereby, the advantageous effect that the rolled curl can be easily inserted into the through hole of the cylindrical body can be achieved.
Preferably, at least one of the first rod-shaped member and the second rod-shaped member is shorter than the other rod-shaped members. Preferably, one end in the longitudinal direction of the first rod-shaped member is formed shorter than the other rod-shaped member, and the other end of the second rod-shaped member opposite to the one end in the longitudinal direction is the other. It is shorter than the rod-shaped member. Preferably, a visual recognition mark is provided on at least one of the first rod-shaped member and the second rod-shaped member.
Thereby, since the end in the transverse direction of the curl can be easily seen, the curl can be easily removed from the kneaded material (naruto roll).
Preferably, a hole penetrating the side wall of the cylindrical body is provided. As a result, when the kneaded material wound with the curl is primarily heated in a state of being held in the through hole of the cylindrical body, the product temperature after the heat treatment is set to a predetermined temperature even if the conventional primary heating condition is adopted. The manufacturing conditions to maintain are met.

[各要素の構成]
図1中、筒体1は、側壁1aの内側に長手方向に沿って延びる貫通穴1bを形成する円筒体である。筒体1の形状は成形する練り状物の所望形状に合わせて円筒体以外の形状(例えば、四角形筒体等の多角形筒体)でもよい。筒体1には、側壁1aを貫通し開口面の形状が円又は楕円形の孔1dが設けられている。孔1dは長手方向に沿って3つ配設された列と2つ配設された列とが交互に4列ずつ設けられ、孔1dの合計数は16であるが、孔1dの数は適宜変更可能である。孔1dの外側において面取り1eがされてもよい。なお、孔1dは設けられなくともよい。
図2に示すように、筒体1の長手方向の端面1cは、内側において面取り1fがされ、外側において面取り1gがされてもよい。
[Configuration of each element]
In FIG. 1, the cylinder 1 is a cylinder which forms the through-hole 1b extended along a longitudinal direction inside the side wall 1a. The shape of the cylindrical body 1 may be a shape other than the cylindrical body (for example, a polygonal cylindrical body such as a rectangular cylindrical body) according to the desired shape of the kneaded material to be molded. The cylindrical body 1 is provided with a hole 1d penetrating the side wall 1a and having a circular or elliptical opening surface. The holes 1d have four rows of three rows and two rows arranged alternately along the longitudinal direction, and the total number of the holes 1d is 16, but the number of the holes 1d is appropriately determined. It can be changed. A chamfer 1e may be formed outside the hole 1d. The hole 1d may not be provided.
As shown in FIG. 2, the end face 1c in the longitudinal direction of the cylindrical body 1 may be chamfered 1f on the inner side and chamfered 1g on the outer side.

図3中、巻き簾2は、複数の棒状部材3が連結部材4により横手方向に連結されて構成される。棒状部材3の横断面3aは山3bを有する略三角形でもよいが、製造する食品に合わせてその他の形状を適宜採用することができる。本実施例では、連結部材4はひも状部材であり隣接する棒状部材3は所定間隔離間しているが、連結部材4は帯状部材でもよい。   In FIG. 3, the curl 2 is configured by connecting a plurality of rod-shaped members 3 in the transverse direction by connecting members 4. Although the cross section 3a of the rod-shaped member 3 may be a substantially triangular shape having a mountain 3b, other shapes can be appropriately employed according to the food to be manufactured. In this embodiment, the connecting member 4 is a string-like member and the adjacent rod-like members 3 are spaced apart by a predetermined distance, but the connecting member 4 may be a belt-like member.

[組合体の構成]
図4に示すように、筒体1と巻き簾2とを備える本願発明に係る食品製造用組合体は、筒体1の貫通穴1bの内径と丸めた巻き簾2の外径とが略等しく、貫通穴1b内に丸めた巻き簾2を保持しうるよう構成される。丸めた巻き簾2が貫通穴1b内に略緊密に保持された状態において、巻き簾2の横手方向の一方端に配設された第1の棒状部材3aと上記横手方向の一方端と反対側の他方端に配設された第2の棒状部材3bとの間に隙間が概ねないことが好ましい。
[Composition of union]
As shown in FIG. 4, the food manufacturing combination according to the present invention including the cylinder 1 and the curl 2 has substantially the same inner diameter of the through hole 1 b of the cylinder 1 and the outer diameter of the rolled curl 2. , It is configured to hold the rounded winding rod 2 in the through hole 1b. In a state in which the rolled curl 2 is held almost tightly in the through hole 1b, the first rod-shaped member 3a disposed at one end in the transverse direction of the curl 2 and the side opposite to the one end in the lateral direction It is preferable that there is almost no gap between the second rod-shaped member 3b disposed at the other end of the first rod-shaped member 3b.

第1の棒状部材3a及び第2の棒状部材3bのうちの少なくとも一方がその他の棒状部材3より短く形成されていることが好ましい。例えば、第1の棒状部材3aの長手方向の一方端部3cが他の棒状部材3より短く形成され、第2の棒状部材3bの前記長手方向の一方端部と反対側の他方端部3dが他の棒状部材3より短く形成されてもよい。また、例えば長手方向に延びる有色帯状(図4参照)や有色点(図示せず)等からなる視認マーク3eが、第1の棒状部材3a及び/又は第2の棒状部材3bに設けられてもよい。   It is preferable that at least one of the first rod-shaped member 3 a and the second rod-shaped member 3 b is formed shorter than the other rod-shaped members 3. For example, one end 3c in the longitudinal direction of the first rod-shaped member 3a is formed shorter than the other rod-shaped member 3, and the other end 3d opposite to the one end in the longitudinal direction of the second rod-shaped member 3b is formed. It may be formed shorter than the other rod-shaped member 3. Further, for example, a visual mark 3e composed of a colored strip extending in the longitudinal direction (see FIG. 4), a colored point (not shown) or the like is provided on the first rod-shaped member 3a and / or the second rod-shaped member 3b. Good.

[使用方法]
鳴門巻を例に挙げて、本願発明に係る食品製造用組合体の使用方法(図示せず)について説明する。
魚肉のすり身と赤色に着色した魚肉のすり身とからなる練り状物を渦巻状の断面模様を形成するように混合した後、棒状に成形する。棒状の練り状物を所定長さに切断後、温水に一定時間浸漬して練り状物の表面をゲル化させる。
表面がゲル化された棒状の練り状物の外周に、棒状部材3の山3bが半径方向内方を指向するように巻き簾2を巻き付ける。その後、練り状物を巻いた巻き簾2を筒体1の貫通穴1b内に挿入する。この際、筒体1の端面1cが内側において面取り1fされているため、貫通穴1b内に巻き簾2を挿入することが容易である。また、第1の棒状部材3aと第2の棒状部材3bとの間に隙間があると、この隙間に対応する練り状物の部分が山高となり形状不良(製品不良)になるが、本組合体はそのような隙間が概ねないため上述のような形状不良は極めて発生しにくい。
[how to use]
Taking Narutomaki as an example, a method for using a food manufacturing assembly according to the present invention (not shown) will be described.
A kneaded product made of fish meat and red fish meat is mixed so as to form a spiral cross-sectional pattern, and then formed into a rod shape. The rod-like kneaded material is cut into a predetermined length and then immersed in warm water for a certain time to gel the surface of the kneaded material.
The curl 2 is wound around the outer periphery of the rod-like kneaded material whose surface is gelled so that the mountain 3b of the rod-shaped member 3 is directed radially inward. Thereafter, the winding rod 2 wound with the kneaded material is inserted into the through hole 1 b of the cylindrical body 1. At this time, since the end surface 1c of the cylinder 1 is chamfered 1f on the inner side, it is easy to insert the curl 2 into the through hole 1b. In addition, if there is a gap between the first rod-shaped member 3a and the second rod-shaped member 3b, the portion of the kneaded material corresponding to the gap becomes a mountain height, resulting in a defective shape (product defect). Since there are almost no such gaps, the above-mentioned shape defects are very unlikely to occur.

その後、巻き簾2を巻き付けた練り状物は筒体1の貫通穴1b内に保持された状態で一次加熱される。或る鳴門巻製造時の一次加熱の条件によれば、練り状物は摂氏約95度の蒸気により約20分間加熱される。一次加熱の間、筒体1の側壁1aに設けられた孔1dを経由して蒸気が練り状物に行き届き練り状物が十分に加熱されるため、従来の一次加熱条件を採用しても一次加熱処理後の練り状物の品温を76〜86度に維持する製造条件は満たされる。したがって、従来の一次加熱条件を変更することなく本願発明に係る食品製造用組合体を採用することができる。この場合、孔1dの数は上述したように16であることが好ましいが16に限るものでなく、また孔1dの開口面の形状は円や楕円形に限定される必要はない。   Thereafter, the kneaded material around which the winding rod 2 is wound is primarily heated while being held in the through hole 1b of the cylindrical body 1. According to the primary heating conditions during the production of some Naruto rolls, the dough is heated with steam at about 95 degrees Celsius for about 20 minutes. During the primary heating, the steam reaches the kneaded product through the holes 1d provided in the side wall 1a of the cylindrical body 1 and the kneaded product is sufficiently heated. The production conditions for maintaining the temperature of the kneaded product after the heat treatment at 76 to 86 degrees are satisfied. Therefore, the food manufacturing combination according to the present invention can be employed without changing the conventional primary heating conditions. In this case, the number of holes 1d is preferably 16, as described above, but is not limited to 16, and the shape of the opening surface of the hole 1d is not necessarily limited to a circle or an ellipse.

上記一次加熱処理後、巻き簾2は練り状物(鳴門巻)から取り除かれる。練り状物には、巻き簾2に対応する山谷形状が形成される。なお、巻き簾2を練り状物(鳴門巻)から取り除くとき、棒状部材3の短く形成された一方端部3c及び他方端部3d並びに視認マーク3eを手掛かりに、巻き簾2の横手方向の端は容易に視認される。したがって、巻き簾2を練り状物(鳴門巻)から容易に取り除くことができる。
その後冷却された鳴門巻は、包装され、二次加熱された後二次冷却を経て梱包されて出荷される。
After the primary heat treatment, the roll 2 is removed from the kneaded material (naruto roll). In the kneaded product, a mountain-valley shape corresponding to the curly ridge 2 is formed. When removing the curl 2 from the kneaded material (naruto roll), the end of the curb 2 in the lateral direction is taken as a clue from the short end 1c and the other end 3d of the rod-shaped member 3 and the visual recognition mark 3e. Is easily visible. Therefore, the roll 2 can be easily removed from the kneaded material (Naruto roll).
Thereafter, the cooled Naruto-maki is packaged, secondarily heated, then packed through secondary cooling, and shipped.

なお、本組合体は例えば伊達巻等の鳴門巻以外の食品の製造にも適用できる。伊達巻の場合について、以下に例示する。
伊達巻の手巻き成形の従来の一般的な方法(図示せず)は次のとおりである。まず、白身魚等のすり身に卵を混ぜ合わせた混練りすり身を底面が平らな直方体の容器を用いて焼く。上記容器から焼いたすり身を取り出し、焼き表面を下にして横断面が「の」の字状になるように巻いて形を馴染ませる。その後、巻き簾を用いて渦巻状に巻き、巻きひもで巻き簾を締めてから冷却して成形する。
本願発明に係る食品製造用組合体を使用して伊達巻を成形する場合、伊達巻の所望太さに対応する巻き簾2を用いて上述の如く焼いた混練りすり身を巻いた後、筒体1の貫通穴1b内に巻き簾2を保持してから冷却することで伊達巻の成形をすることができる。これによって、従来用いていた巻きひもの締め具合を調整する必要が無くなり、熟練者でなくても伊達巻を容易に成形することができる利点がある。また、冷却の際、筒体1の側壁1aに設けられた孔1dの作用により、伊達巻を所望温度まで冷却する時間を短縮できる利点がある。
In addition, this union body is applicable also to manufacture of foodstuffs other than Naruto rolls, such as Date roll. The case of Date roll is illustrated below.
The conventional general method (not shown) of Date winding manual winding is as follows. First, the kneaded surimi prepared by mixing eggs with surimi such as white fish is baked using a rectangular parallelepiped container having a flat bottom surface. Remove the grilled surimi from the container and wrap it with the grilled surface down so that the cross-section is in the shape of "". After that, it is wound in a spiral shape using a curl, and the curl is tightened with a string and then cooled and molded.
When forming a date roll using the food manufacturing combination according to the present invention, after winding the kneaded surimi baked as described above using the roll 2 corresponding to the desired thickness of the date roll, Date winding can be formed by cooling after holding the winding rod 2 in the through hole 1b. As a result, there is no need to adjust the tightness of the winding string used in the past, and there is an advantage that the date winding can be easily formed even if it is not an expert. Moreover, there exists an advantage which can shorten the time which cools Date winding to desired temperature by the effect | action of the hole 1d provided in the side wall 1a of the cylinder 1 in the case of cooling.

筒体の正面図である。It is a front view of a cylinder. 筒体の平面図である。It is a top view of a cylinder. 巻き簾の部分正面図である。It is a partial front view of a curl. 筒体と巻き簾とを組み合わせた食品製造用組合体の正面図である。It is a front view of the union for food manufacture which combined the cylinder and the curl.

符号の説明Explanation of symbols

1 筒体
2 巻き簾
3 棒状部材
4 連結部材
DESCRIPTION OF SYMBOLS 1 Cylindrical body 2 Winding rod 3 Bar-shaped member 4 Connection member

Claims (4)

長手方向に沿って延びる貫通穴を形成する筒体と、複数の棒状部材が連結部材により横手方向に連結された巻き簾とを備える食品製造用組合体において、
前記筒体の貫通穴の内径と丸めた前記巻き簾の外径とが略等しく、丸めた前記巻き簾を前記貫通穴内に保持したとき前記巻き簾の横手方向の一方端に配設された第1の棒状部材と前記一方端に対して反対側の他方端に配設された第2の棒状部材との間に隙間が概ねないことを特徴とする、食品製造用組合体。
In a food manufacturing combination comprising a cylinder that forms a through-hole extending along the longitudinal direction, and a winding rod in which a plurality of rod-shaped members are connected in the lateral direction by connecting members,
The inner diameter of the through hole of the cylindrical body is substantially equal to the outer diameter of the rounded curl, and when the rounded curl is held in the through hole, the first is disposed at one end in the transverse direction of the curl. A food manufacturing assembly, wherein there is substantially no gap between one bar-shaped member and a second bar-shaped member disposed on the other end opposite to the one end.
前記筒体の側壁を貫通する孔が設けられている、請求項1に記載の食品製造用組合体。   The food manufacturing combination according to claim 1, wherein a hole penetrating the side wall of the cylindrical body is provided. 前記筒体の長手方向の端面の内側が面取りされている、請求項1又は2に記載の食品製造用組合体。   The food manufacturing combination according to claim 1 or 2, wherein an inside of a longitudinal end surface of the cylindrical body is chamfered. 前記第1の棒状部材及び前記第2の棒状部材のうちの少なくとも一方がその他の棒状部材より短い、請求項1乃至3の何れか1項に記載の食品製造用組合体。   The union for food production according to any one of claims 1 to 3, wherein at least one of the first bar-shaped member and the second bar-shaped member is shorter than the other bar-shaped members.
JP2008046056A 2008-02-27 2008-02-27 Combination body for manufacturing food product Pending JP2009201654A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015226492A (en) * 2014-05-30 2015-12-17 培華 葉 Winding implement and production method of winding implement

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4738623Y1 (en) * 1968-06-03 1972-11-22
JPS4816151Y1 (en) * 1969-07-23 1973-05-08
JPH06253789A (en) * 1993-03-03 1994-09-13 Nagano Kamabokoten:Kk Production of steamed fish cake having drainboard pattern and device therefor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4738623Y1 (en) * 1968-06-03 1972-11-22
JPS4816151Y1 (en) * 1969-07-23 1973-05-08
JPH06253789A (en) * 1993-03-03 1994-09-13 Nagano Kamabokoten:Kk Production of steamed fish cake having drainboard pattern and device therefor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015226492A (en) * 2014-05-30 2015-12-17 培華 葉 Winding implement and production method of winding implement

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