JP2009183838A - Detoxification treatment method for member in transformer containing organic halogen compound - Google Patents

Detoxification treatment method for member in transformer containing organic halogen compound Download PDF

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JP2009183838A
JP2009183838A JP2008025387A JP2008025387A JP2009183838A JP 2009183838 A JP2009183838 A JP 2009183838A JP 2008025387 A JP2008025387 A JP 2008025387A JP 2008025387 A JP2008025387 A JP 2008025387A JP 2009183838 A JP2009183838 A JP 2009183838A
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transformer
organic halogen
halogen compound
cleaning liquid
insulating oil
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Koichi Ito
鉱一 伊藤
Yoko Umeda
陽子 梅田
Susumu Terachi
進 寺地
Satoru Kanamori
悟 金森
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Tokyo Electric Power Company Holdings Inc
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Tokyo Electric Power Co Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method with which, from a transformer of a volume of ≥100 L (other than a pole transformer) charged with insulating oil comprising a trace amount of organic halogen compound, the insulating oil is extracted, thereafter, the organic halogen compound remaining in a member at the inside of the transformer can be easily and economically subjected to detoxification treatment in a short period of time before disassembling the transformer without by-producing harmful dioxins. <P>SOLUTION: From the transformer (other than a pole transformer) of a volume A of ≥100 L charged with insulating oil comprising the trace amount of organic halogen compound, the insulating oil is extracted, and, in the case, the volume B of the insulating oil remaining in the transformer satisfies 0.01<B/A≤0.2, a cleaning liquid composed of an isopropyl alcohol solution comprising alkali of 0.01 to 2.0 wt.% is filled into the transformer after the oil extraction in such a manner that 4≤C/B≤60 is satisfied, subsequently, and while circulating the cleaning liquid in a catalyst filling device, the liquid is circulated so as to perform cleaning, and further, while holding an alkali concentration, the organic halogen compound is decomposed so as to detoxify the internal member. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、有機ハロゲン化合物を微量含有する絶縁油が入っていた容量100L以上の変圧器(柱上変圧器を除く)であって、該絶縁油を抜き取った後の変圧器を、変圧器容器と内部部材とに解体する前に、洗浄液で循環洗浄しながら変圧器の内部部材を無害化処理する方法に関する。   The present invention relates to a transformer (excluding a pole transformer) having a capacity of 100 L or more in which an insulating oil containing a trace amount of an organic halogen compound is contained, and the transformer after removing the insulating oil is used as a transformer container. It is related with the method of detoxifying the internal member of a transformer, circulatingly cleaning with a washing | cleaning liquid before disassembling into an internal member.

各種有機ハロゲン化合物のなかでも、ポリ塩化ビフェニール(以下PCBと略称する)は人体を含む生体に極めて有害であることから、1973年に特定化学物質に指定され、その製造、輸入、使用が禁止されている。しかし、その後適切な廃棄方法が決まらないまま数万トンのPCBが未処理の状態で放置されている。   Among various organic halogen compounds, polychlorinated biphenyl (hereinafter abbreviated as PCB) is extremely harmful to living organisms including the human body. Therefore, it was designated as a specified chemical substance in 1973 and its manufacture, import, and use were prohibited. ing. However, after that, tens of thousands of tons of PCBs are left untreated without determining an appropriate disposal method.

有機ハロゲン化合物を含む絶縁油が入った変圧器の容器及び内部部材を無害化処理するには、一般的には、以下の方法が考えられる。
(1)変圧器から汚染された絶縁油を抜き取り、抜油後の変圧器を洗浄して解体し、容器容器(ケース)と内部部材とに分け、これらを個別に残留PCBが所定の卒業基準値を満たすまで洗浄する方法(従来法、図6のフローチャートを参照)。
(2)変圧器から汚染された絶縁油を抜き取り、抜油後の変圧器を丸ごと加熱もしくは真空加熱し、PCBを蒸発させて除去する方法。
(3)変圧器から汚染された絶縁油を抜き取り、抜油後の変圧器を解体せずに、変圧器全体を洗浄槽に浸漬し、容器(ケース)と内部部材を同時に洗浄する方法。
(4)変圧器から汚染された絶縁油を抜き取り、抜油後の変圧器を解体せずに、変圧器の中に洗浄液を入れて有機ハロゲン化合物を滲出させ、容器(ケース)と内部部材を同時に洗浄する方法(図7のフローチャートを参照)。
In order to detoxify the transformer container and the internal member containing the insulating oil containing the organic halogen compound, the following methods are generally considered.
(1) Drain the contaminated insulating oil from the transformer, clean the transformer after it has been drained, disassemble it, separate it into a container (case) and internal members, and individually separate the residual PCB from the prescribed graduation standard value A method of cleaning until the condition is satisfied (conventional method, see flowchart of FIG. 6).
(2) A method of removing the contaminated insulating oil from the transformer, heating the whole of the transformer after the oil removal or vacuum heating, and evaporating and removing the PCB.
(3) A method of removing the contaminated insulating oil from the transformer, immersing the entire transformer in a washing tank without disassembling the drained transformer, and simultaneously washing the container (case) and the internal member.
(4) Drain the contaminated insulating oil from the transformer, do not disassemble the transformer after draining, put the cleaning solution into the transformer to exude the organic halogen compound, and simultaneously put the container (case) and the internal members together Method of cleaning (see flowchart in FIG. 7).

ところが、変圧器は複雑な内部構造を有するため、絶縁油を全て抜き取ることは事実上不可能である。そのため、上記(1)の方法では、変圧器を一次洗浄した後、PCBを含有したままの状態で内部部材を容器から取り出し解体しなければならず、密閉空間での慎重な作業が必要とされることから、作業時間がかかり、かつ作業員への負担も大きいという問題がある。   However, since the transformer has a complicated internal structure, it is virtually impossible to extract all the insulating oil. Therefore, in the above method (1), after the transformer is first cleaned, the internal member must be taken out from the container while containing the PCB and disassembled, and careful work in a sealed space is required. Therefore, there is a problem that it takes work time and the burden on the worker is large.

上記(2)の方法は、上記(1)の方法のような問題はなく、変圧器を解体することな処理できる利点はあるが、容器が丸ごと収納可能な加熱炉もしくは真空加熱室等の大掛かりな設備が必要で、なおかつ反応も真空加熱で260〜600℃、加熱炉の場合850℃以上の加熱が必要である。   The method (2) has no problem as in the method (1) and has the advantage that the transformer can be disassembled. However, the method requires a large furnace such as a heating furnace or a vacuum heating chamber in which the entire container can be stored. In addition, the reaction requires heating at 260 to 600 ° C. by vacuum heating, and heating at 850 ° C. or more in the case of a heating furnace.

上記(3)および(4)の方法は、容器(ケース)と内部部材を同時に洗浄するため、新たに生じる洗浄廃液の処理が不要であるという利点があり、しかも、解体時には内部部材が無害化されているため作業上の制限も少ない。しかしながら、(3)の方法は、変圧器全体を浸漬できる洗浄槽が必要であり、容量1000L級や1万L級の大型変圧器(柱上変圧器を除く)の場合には洗浄設備が大掛かりにならざるを得ない。このような大型の変圧器の場合、洗浄槽へ移動させること自体大変な労力を要し、かつ慎重な作業が必要とされることから、作業員への負担も大きい。そのため、できるだけ変圧器を移動させず、特別な設備を新設せずに変圧器貯蔵所で無害化処理できることが望ましい。   The methods (3) and (4) have the advantage that the container (case) and the internal member are cleaned at the same time, so that there is no need for treatment of newly generated cleaning waste liquid, and the internal member is rendered harmless during dismantling. Therefore, there are few restrictions on work. However, the method (3) requires a washing tank that can immerse the entire transformer, and large-scale transformers with a capacity of 1000L or 10,000L (excluding pole transformers) require large washing equipment. I have to be. In the case of such a large transformer, moving to the washing tank itself requires a great amount of labor and requires careful work, so that the burden on the worker is large. For this reason, it is desirable that the transformer can be detoxified at the transformer store without moving the transformer as much as possible and without installing special equipment.

以上の理由から、PCBを含む絶縁油を抜き取った後に、有機ハロゲン化合物を微量含有する絶縁油が残留した大型の変圧器の内部部材を、低コストで、かつ大掛かりな設備を使用せずに無害化するには、上記(4)の方法が適当と考えられる。   For the above reasons, after extracting the insulating oil containing PCB, the internal parts of large transformers with a small amount of organic oil containing organic halogen compounds remain harmless at low cost and without using large-scale equipment. To achieve this, the method (4) is considered appropriate.

ところで、絶縁油抜き取り後の変圧器容器の洗浄には、下記した種々の方法が提案されている。しかしながら、大型の変圧器(柱上変圧器を除く)の内部部材を解体前に洗浄して無害化処理する方法は未だ報告されていない。   By the way, the following various methods have been proposed for cleaning the transformer container after draining the insulating oil. However, a method for cleaning and detoxifying internal members of large transformers (excluding pole transformers) before disassembly has not been reported yet.

例えば、特許文献1には、PCBを含有する絶縁油抜き取り後の柱上変圧器を、ウォタージェットにより水で一次洗浄した後、ケースと内部部材とに解体・分別し、ケースを更に水および溶剤で洗浄することにより、柱上変圧器ケースを無害化する方法が開示されているが、この方法では解体前に内部部材を無害化できない。特許文献2には、変圧器の内部部材をプロパノール等の洗浄液中に浸漬することにより、該部材の隙間に洗浄液を侵入させ、隙間に付着したPCBを洗浄除去する方法が開示されているが、この方法でも部材を解体後、さらに洗浄する必要がある。   For example, in Patent Document 1, a column transformer after draining insulating oil containing PCB is first washed with water by a water jet, and then disassembled and separated into a case and an internal member. Although the method of detoxifying the pole transformer case by washing with is disclosed, the internal member cannot be detoxified before disassembly by this method. Patent Document 2 discloses a method in which an internal member of a transformer is immersed in a cleaning liquid such as propanol so that the cleaning liquid enters the gap between the members, and the PCB attached to the gap is cleaned and removed. Even in this method, it is necessary to clean the member after disassembly.

特許文献3には、有機塩素化合物が入った変圧器から内容物を抜き取り、その後、変圧器の内部をイソプロピルアルコールを用いて循環洗浄する方法が開示され、循環洗浄時に有機塩素化合物を分解することもできるとされているが、基本的には、所定の卒業基準値を超える部材に対する洗浄が必要とされる方法である。特許文献4には、変圧器からPCB抜き取り後に変圧器内部の循環洗浄を行う方法が開示されているが、この方法は循環洗浄した後、内部部材を解体・分離し、内部部材については真空加熱分離処理または溶剤洗浄処理を行う方法である。   Patent Document 3 discloses a method in which contents are extracted from a transformer containing an organic chlorine compound, and then the inside of the transformer is circulated and cleaned using isopropyl alcohol. Basically, it is a method that requires cleaning of members exceeding a predetermined graduation standard value. Patent Document 4 discloses a method of circulating and cleaning the inside of the transformer after removing the PCB from the transformer. In this method, after circulating and cleaning, the internal member is disassembled and separated, and the internal member is vacuum heated. This is a method of performing separation treatment or solvent washing treatment.

一方、柱上変圧器に入ったPCBを微量含有する絶縁油を無害化処理する方法として、柱上変圧器の中にアルカリとイソプロピルアルコールを添加し、絶縁油とイソプロピルアルコールの混合液を触媒充填装置に流通させながら変圧器内で循環させることにより、油中のPCBを分解する方法が開示されている(特許文献5等を参照)。この方法では、油の分解処理と同時に、内部部材中に残留するPCBも滲出・分解するが、その滲出は非常にゆっくりでありかつ、循環する液中のPCB濃度にも影響されるので、油の分解処理時に液中のPCB濃度が0.5ppm以下になったからと言って、内部部材も無害化できたと判断することは実質的に困難である。   On the other hand, as a method of detoxifying the insulating oil containing a small amount of PCB that has entered the pole transformer, alkali and isopropyl alcohol are added to the pole transformer, and the mixture of insulating oil and isopropyl alcohol is filled with the catalyst. A method of decomposing PCB in oil by circulating it in a transformer while circulating it in a device has been disclosed (see Patent Document 5). In this method, PCB remaining in the internal member is leached and decomposed simultaneously with the oil decomposition treatment, but the leaching is very slow and is also affected by the PCB concentration in the circulating liquid. It is substantially difficult to judge that the internal member can also be rendered harmless simply because the PCB concentration in the liquid has become 0.5 ppm or less during the decomposition treatment.

さらに、変圧器容器の中に、アルカリとイソプロピルアルコールを添加し、イソプロピルアルコール溶液を触媒充填装置に流通させながら変圧器内で循環させることにより、絶縁紙中のPCBを無害化処理する方法が開示されている(特許文献6を参照)。絶縁紙や木片に含まれているPCBは、時間とともにイソプロピルアルコール中に拡散溶出していくので、それを分解すれば、時間とともにPCB濃度を減少させることが可能であることが開示されているが、具体的な無害化処理条件は開示されていない。
特許第377941号公報(請求項1等) 特開2003−24885号公報(請求項1、請求項10等) 特開2003−145122号公報(請求項1等) 特開2003−117517号公報(請求項1等) 特許第3626960号公報(請求項1等) 特開2006−142278号公報(請求項1、請求項3、図1等)
Further disclosed is a method of detoxifying PCB in insulating paper by adding alkali and isopropyl alcohol to a transformer container and circulating the isopropyl alcohol solution in the transformer while circulating the catalyst filling device. (See Patent Document 6). It is disclosed that PCB contained in insulating paper and wood pieces diffuses and elutes into isopropyl alcohol with time, so that if it is decomposed, the PCB concentration can be reduced with time. No specific detoxification process conditions are disclosed.
Japanese Patent No. 377941 (Claim 1 etc.) JP 2003-24885 A (Claim 1, Claim 10, etc.) JP 2003-145122 A (Claim 1 etc.) JP2003-117517A (Claim 1 etc.) Japanese Patent No. 3626960 (Claim 1 etc.) Japanese Patent Laying-Open No. 2006-142278 (Claim 1, Claim 3, FIG. 1, etc.)

本発明は、前記の課題に鑑みてなされたものであり、有機ハロゲン化合物を微量含有する絶縁油の入った容量100L以上の変圧器(柱上変圧器を除く)から該絶縁油を抜き取った後に、変圧器の内部部材に残留する有機ハロゲン化合物を、簡易に、経済的に、しかも有害なダイオキシン類を副生することなく、変圧器を容器と内部部材とに解体する前に無害化処理することができる、有機ハロゲン化合物含有変圧器内部部材の無害化処理方法を提供することを目的とする。   The present invention has been made in view of the above problems, and after extracting the insulating oil from a transformer (excluding a pole transformer) having a capacity of 100 L or more containing an insulating oil containing a trace amount of an organic halogen compound. The organic halogen compounds remaining on the internal parts of the transformer are detoxified before disassembling the transformer into the container and the internal parts, easily and economically, and without producing harmful dioxins as a by-product. It is an object of the present invention to provide a detoxifying treatment method for an organic halogen compound-containing transformer internal member.

本発明者らは、前記課題を解決するため、100L級、1000L級及び1万L級の変圧器(柱上変圧器を除く)について鋭意検討を行った。その結果、これら大型の変圧器の形状は容量にかかわらずほぼ相似形であるため、汚染された絶縁油の入った変圧器から該絶縁油をドレン弁から抜き取った後の残油量は、変圧器の用途・容量に関係なく、もとの変圧器の容量の1〜20%になるとの知見を得た。そして、該変圧器の中にアルカリ含有イソプロピルアルコール溶液からなる洗浄液を入れ、その後、この溶液を触媒充填装置に流通させながら洗浄液を交換或いは追加せずに変圧器内を循環洗浄させ、卒業基準を満たすまで内部部材を洗浄できるかどうかを試みた。   In order to solve the above-mentioned problems, the present inventors have conducted intensive studies on 100 L class, 1000 L class, and 10,000 L class transformers (excluding pole transformers). As a result, the shapes of these large transformers are almost similar regardless of capacity, so the amount of residual oil after extracting the insulating oil from the drain valve from the transformer containing contaminated insulating oil is The knowledge that it becomes 1 to 20% of the capacity of the original transformer regardless of the usage and capacity of the transformer. Then, a cleaning liquid composed of an alkali-containing isopropyl alcohol solution is put into the transformer, and then the inside of the transformer is circulated and cleaned without changing or adding the cleaning liquid while circulating this solution to the catalyst filling device. An attempt was made to clean the inner member until it was satisfied.

その結果、全く予期しないことに、変圧器の容器を反応容器に見立て、残油に対する洗浄液の量を4倍以上60倍以下とすれば、洗浄液を追加しなくともアルカリを適時追添加するだけで、変圧器内部部材(鉄芯、コイル、絶縁紙、木片等)に残留する有機ハロゲン化合物を卒業基準を満たすまで無害化処理することができ、変圧器にラジエーターを付けた状態でも、変圧器からラジエーターを取り外した状態でも、ラジエーターの容量さえ把握できていれば、その分洗浄液を多く充填するだけでよいとの知見を得た。
しかも、残油量が明確になることによって、無害化処理所要時間の予測が正確になり、かつ、触媒の量を最適化できるので高価な触媒を余分に使用する必要性が無くなることを見出し、本発明を完成するに至った。
As a result, unexpectedly, if the transformer container is regarded as a reaction container and the amount of the cleaning liquid with respect to the residual oil is set to 4 to 60 times, it is only necessary to add the alkali timely without adding the cleaning liquid. It is possible to detoxify organohalogen compounds remaining in transformer internal members (iron cores, coils, insulating paper, wood chips, etc.) until the graduation standard is met. Even when a transformer is attached with a radiator, It was found that even if the radiator was removed, as long as the capacity of the radiator could be grasped, it was only necessary to fill the washing liquid accordingly.
In addition, by clarifying the amount of residual oil, it has been found that the time required for detoxification treatment can be accurately predicted and the amount of catalyst can be optimized, eliminating the need to use an expensive catalyst. The present invention has been completed.

すなわち、本発明は以下のとおりである。
(1)有機ハロゲン化合物を微量含有する絶縁油が入った、容量Aが100L以上の変圧器(柱上変圧器を除く)から該絶縁油を抜き取った後の変圧器内に残留する絶縁油の容量Bが、0.01<B/A≦0.2を満たす場合において、
絶縁油抜き取り後の変圧器内に、0.01〜2.0重量%のアルカリを含有するイソプロピルアルコール溶液からなる洗浄液を、その容量Cが、4≦C/B≦60を満たすように充填した後、
変圧器内の洗浄液を触媒充填装置に流通させながら変圧器内で循環洗浄すると共に、アルカリ濃度が0.01〜2.0重量%の範囲を保持するようアルカリを適時添加しながら、変圧器の内部部材に残留する有機ハロゲン化合物を分解する、
ことを特徴とする有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(2)絶縁油抜き取り後の変圧器がラジエーター無しであり、かつ、4≦C/B≦50であることを特徴とする、前記(1)に記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(3)絶縁油抜き取り後の変圧器がラジエーター有りであり、かつ、5≦C/B≦60であることを特徴とする、前記(1)に記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(4)変圧器からラジエーターを取り外した後の底面側の開口から変圧器内の洗浄液を排出し、触媒充填装置に導くことを特徴とする、前記(1)又は(2)に記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(5)洗浄温度が常温以上60℃以下であることを特徴とする、前記(1)〜(4)のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(6)アルカリがNaOHおよびKOHから選ばれた少なくとも一種であることを特徴とする、前記(1)〜(5)のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(7)触媒がパラジウム担持炭素化合物であることを特徴とする、前記(1)〜(6)のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
(8)有機ハロゲン化合物の分解に際し、触媒充填装置内の洗浄液へマイクロ波を照射することを特徴とする、前記(1)〜(7)のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
That is, the present invention is as follows.
(1) Insulating oil remaining in a transformer after extracting the insulating oil from a transformer (excluding a pole transformer) containing an insulating oil containing a trace amount of an organic halogen compound and having a capacity A of 100 L or more In the case where the capacity B satisfies 0.01 <B / A ≦ 0.2,
The transformer after draining the insulating oil was filled with a cleaning liquid composed of an isopropyl alcohol solution containing 0.01 to 2.0% by weight of alkali so that the capacity C satisfies 4 ≦ C / B ≦ 60. rear,
While circulating the washing liquid in the transformer through the catalyst filling device and circulatingly washing in the transformer, while adding alkali so that the alkali concentration is kept in the range of 0.01 to 2.0% by weight, Decomposes organic halogen compounds remaining on internal members
A detoxifying treatment method for an organic halogen compound-containing transformer internal member.
(2) The harmless organic halogen compound-containing transformer internal member according to (1) above, wherein the transformer after draining the insulating oil has no radiator and 4 ≦ C / B ≦ 50 Processing method.
(3) The harmless organic halogen compound-containing transformer internal member according to (1) above, wherein the transformer after draining the insulating oil is provided with a radiator and 5 ≦ C / B ≦ 60. Processing method.
(4) The organic halogen according to (1) or (2) above, wherein the cleaning liquid in the transformer is discharged from the opening on the bottom side after the radiator is removed from the transformer and led to a catalyst filling device. Detoxification method for compound-containing transformer internal member.
(5) The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of (1) to (4), wherein the cleaning temperature is from room temperature to 60 ° C.
(6) The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of (1) to (5), wherein the alkali is at least one selected from NaOH and KOH.
(7) The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of (1) to (6), wherein the catalyst is a palladium-supported carbon compound.
(8) The organic halogen compound-containing transformer internal member according to any one of (1) to (7), wherein microwaves are irradiated to the cleaning liquid in the catalyst filling device when the organic halogen compound is decomposed. Detoxification treatment method.

本発明によれば、面倒なポンプ汲み出し作業が不要で、しかも、コイル或いは紙、木片等の内部部材に付着或いは染み込んだ有機ハロゲン化合物を、適量の洗浄液に滲出・溶解させた後、適時アルカリを追加しつつ、洗浄液を触媒充填装置に流通させながら変圧器内で循環させるので、有機ハロゲン化合物の洗浄と分解が同時進行することによって、内部部材を無害化できる。変圧器にラジエーターを付けた状態でも、変圧器からラジエーターを取り外した状態でも、実質的に変圧器の中の洗浄液の量は変わらないため、状況に応じて選択肢が増えることで作業がし易くなる。
残油の量が明確であるため、残油中の有機ハロゲン化合物濃度と残油量とから残留する有機ハロゲン化合物の量を把握することができる。そのため、無害化処理所要時間の予測が正確になり、分解に用いる触媒の量も最適化できるので経済性が大幅に向上する。
According to the present invention, a troublesome pumping operation is unnecessary, and an organic halogen compound adhering or soaking into an internal member such as a coil or paper or a piece of wood is exuded and dissolved in an appropriate amount of a cleaning solution, and then alkalinated in a timely manner. In addition, since the cleaning liquid is circulated in the transformer while flowing through the catalyst filling device, the internal member can be rendered harmless by the simultaneous cleaning and decomposition of the organic halogen compound. Whether the transformer is attached to the radiator or the radiator is removed from the transformer, the amount of cleaning liquid in the transformer does not change substantially, making it easier to work with more options depending on the situation. .
Since the amount of residual oil is clear, the amount of residual organic halogen compound can be determined from the concentration of organic halogen compound in the residual oil and the amount of residual oil. For this reason, the time required for the detoxification treatment can be accurately predicted, and the amount of catalyst used for the decomposition can be optimized, so that the economy is greatly improved.

絶縁油抜き取り後の変圧器を無害化処理施設へ搬送する必要がなく、大規模な設備が不要で常圧下でも実施できるので、工場や変圧器貯蔵所などの現場で洗浄することができる。経済性及び安全性に優れた無害化処理である。   It is not necessary to transport the transformer after draining the insulating oil to a detoxification treatment facility, and since large-scale equipment is not required and can be carried out under normal pressure, it can be cleaned at the site such as a factory or transformer storage. It is a detoxification process that is economical and safe.

洗浄を常温以上60℃以下で実施すれば、処理時に有害なダイオキシン類を副生させることがない。   If washing is carried out at a temperature between normal temperature and 60 ° C., harmful dioxins are not by-produced during the treatment.

アルカリとしてKOHやNaOHを使用し、分解用の触媒として金属担持炭素化合物を用いれば、有機ハロゲン化合物の分解を高効率で行うことができるので、処理コストを低減することができる。   If KOH or NaOH is used as the alkali and a metal-supported carbon compound is used as the decomposition catalyst, the organic halogen compound can be decomposed with high efficiency, so that the processing cost can be reduced.

触媒充填装置において触媒層を流通する洗浄液にマイクロ波を照射すれば、分解を促進することができる。   Decomposition can be facilitated by irradiating the cleaning liquid flowing through the catalyst layer with microwaves in the catalyst filling device.

以下、本発明の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法について、図面を参照しながら詳細に説明する。   Hereinafter, the detoxification treatment method for an internal component of an organic halogen compound-containing transformer according to the present invention will be described in detail with reference to the drawings.

本発明においては、容量Aが100L以上の変圧器(柱上変圧器を除く)が対象となる。図1,図2は、本発明の無害化処理方法の実施形態を説明する図である。図1は変圧器にラジエーターを付けた状態で循環洗浄を行う実施形態を示す概略図である。図2は変圧器からラジエーターを取り外した状態で循環洗浄を行う実施形態を示す概略図であり、ラジエーターを取り外した時に出来た底面側の穴2から変圧器内の洗浄液を排出し、触媒充填装置に導入する。
1が変圧器、2がラジエーターを取り外した後にできた穴を利用した開口、3がラジエーターを取り外した後にできた穴を閉塞した部材、4がラジエーター、6がマイクロ波装置、7が触媒充填装置、8が帰還タンクである。10は洗浄液貯槽である。アルカリは、あらかじめ適量のイソプロピルアルコールに撹拌溶解したものを、イソプロピルアルコールが入った貯槽10に添加する。アルカリを添加したイソプロピルアルコールからなる洗浄液が、貯槽10より配管を通して変圧器1に導入される。
In the present invention, transformers having a capacity A of 100 L or more (excluding pole transformers) are targeted. 1 and 2 are diagrams for explaining an embodiment of the detoxification processing method of the present invention. FIG. 1 is a schematic view showing an embodiment in which circulation cleaning is performed with a radiator attached to a transformer. FIG. 2 is a schematic view showing an embodiment in which the circulation cleaning is performed with the radiator removed from the transformer, and the cleaning liquid in the transformer is discharged from the bottom-side hole 2 formed when the radiator is removed, and the catalyst filling device. To introduce.
DESCRIPTION OF SYMBOLS 1 is a transformer, 2 is an opening using the hole formed after removing a radiator, 3 is the member which obstruct | occluded the hole formed after removing a radiator, 4 is a radiator, 6 is a microwave apparatus, 7 is a catalyst filling apparatus , 8 is a return tank. Reference numeral 10 denotes a cleaning liquid storage tank. Alkaline, which is previously dissolved in an appropriate amount of isopropyl alcohol by stirring, is added to the storage tank 10 containing isopropyl alcohol. A cleaning liquid made of isopropyl alcohol to which alkali is added is introduced from the storage tank 10 into the transformer 1 through a pipe.

触媒充填装置を流通させる循環ラインとは別に、ポンプ11を介して、変圧器内の洗浄液を循環する。このポンプ11を設置することにより、容量100L以上の大型の変圧器でも洗浄液を循環させることができるので、内部部材からの有機ハロゲン化合物の滲出・溶解を促進して、処理時間を短縮する効果がある。   Separately from the circulation line for circulating the catalyst filling device, the cleaning liquid in the transformer is circulated through the pump 11. By installing this pump 11, the cleaning liquid can be circulated even in a large transformer having a capacity of 100 L or more, so that the leaching / dissolution of the organic halogen compound from the internal member is promoted and the processing time is shortened. is there.

無害化処理前の変圧器に入っていた絶縁油は、有機ハロゲン化合物を微量含有する(含有量:1ppm〜10,000ppm、好ましくは1ppm〜500ppm)絶縁油である。   The insulating oil contained in the transformer before detoxification treatment is an insulating oil containing a trace amount of an organic halogen compound (content: 1 ppm to 10,000 ppm, preferably 1 ppm to 500 ppm).

絶縁油に含まれる有機ハロゲン化合物としては、PCB、ダイオキシン類等を挙げることができ、その種類は特に限定されるものではない。PCB市販品としては、例えば、鐘淵化学(株)のKC−200(主成分:2塩化ビフェニール)、KC−300(主成分:3塩化ビフェニール)、KC−400(主成分:4塩化ビフェニール)、KC−500(主成分:5塩化ビフェニール)、KC−600(主成分:6塩化ビフェニール)や、三菱モンサイト(株)のアロクロール1254(54% Chlorine)等を挙げることができる。   Examples of the organic halogen compound contained in the insulating oil include PCBs and dioxins, and the kind thereof is not particularly limited. Examples of commercially available PCBs include KC-200 (main component: biphenyl dichloride), KC-300 (main component: biphenyl trichloride), KC-400 (main component: biphenyl tetrachloride) manufactured by Kaneka Chemical Co., Ltd. KC-500 (main component: biphenyl bichloride), KC-600 (main component: biphenyl bichloride), Arrochlor 1254 (54% Chlorine) manufactured by Mitsubishi Monsite Corporation, and the like.

図3は、容量1000L級の変圧器(柱上変圧器を除く)の構成例を説明する説明図である。変圧器1(外寸:約65cm×85cm×190cm)はラジエーター4付で、ラジエーター4は上下2箇所2,3で変圧器に接続(フランジで接続もしくは溶接)されている。接続箇所3から変圧器の上端までの距離は約20cmである。変圧器容器の中には、鉄板12,15と鉄枠13が設置され、その中に、体積約130〜200Lの内部部材(コイル)14が設置され、コイルの中には図示しない絶縁紙、木片が存在する。変圧器の下部にはドレン弁17がある。なお、図3では1本のラジエーター4のみを図示したが、ラジエーターは変圧器の4側面に各1本づつフランジにより取付けられていて、ラジエーターの内容積は4本合計で240Lである。   FIG. 3 is an explanatory diagram illustrating a configuration example of a transformer having a capacity of 1000 L (excluding a pole transformer). The transformer 1 (outer dimension: about 65 cm × 85 cm × 190 cm) is provided with a radiator 4, and the radiator 4 is connected to the transformer (connected or welded with a flange) at two upper and lower portions 2 and 3. The distance from connection point 3 to the upper end of the transformer is about 20 cm. In the transformer container, iron plates 12 and 15 and an iron frame 13 are installed, in which an internal member (coil) 14 having a volume of about 130 to 200 L is installed, and in the coil, insulating paper (not shown), There is a piece of wood. There is a drain valve 17 at the bottom of the transformer. Although only one radiator 4 is shown in FIG. 3, each radiator is attached to each of the four side surfaces of the transformer by a flange, and the total volume of the four radiators is 240 L in total.

図4は、図3の変圧器からラジエーターを取り外した状態を説明する図である。   FIG. 4 is a diagram illustrating a state where the radiator is removed from the transformer of FIG. 3.

図5は、容量1万L級の変圧器(柱上変圧器を除く)の構成例を説明する説明図で、変圧器21(外寸:約1600cm×5500cm×2000cm)の容器の中には、1000L級の変圧器と同様の3個の内部部材(コイル)24が設置され、コイルの中には図示しない絶縁紙、木片が存在する。両側面にはラジエーター26が接続されている。変圧器の下部にはドレン弁27がある。   FIG. 5 is an explanatory diagram for explaining a configuration example of a transformer having a capacity of 10,000 L (excluding a pole transformer). In the container of the transformer 21 (outside dimension: about 1600 cm × 5500 cm × 2000 cm) Three internal members (coils) 24 similar to a 1000 L class transformer are installed, and insulating paper and wood pieces (not shown) are present in the coils. A radiator 26 is connected to both sides. There is a drain valve 27 at the bottom of the transformer.

容量が異なる変圧器1と変圧器21は、内部部材(コイル)の形状はほぼ同じ(相似)で、内部部材(コイル)数が異なる構成である。そのため、変圧器21は底面積が大きい分だけ容量が大きい。絶縁油抜き取り後に変圧器内に残る残油量Bは、変圧器の底面積及び壁面積に比例するため、変圧器の容量が異なっていても、残油量Bの変圧器容量Aに対する比(B/A)はほぼ一定の値になる。   The transformer 1 and the transformer 21 having different capacities have a configuration in which the shape of the internal member (coil) is substantially the same (similar) and the number of internal members (coils) is different. Therefore, the capacity | capacitance of the transformer 21 is large by the part which has a large bottom area. Since the residual oil amount B remaining in the transformer after draining the insulating oil is proportional to the bottom area and the wall area of the transformer, even if the capacity of the transformer is different, the ratio of the residual oil amount B to the transformer capacity A ( B / A) is a substantially constant value.

同様に、絶縁油抜き取り後に変圧器内に残る残油量Bは、変圧器の底面積に比例するため、変圧器の容量が異なっていても、絶縁油抜き取り後に変圧器に充填する洗浄液の容量Cの残油量Bに対する比(C/B)が等しければ、ほぼ同じ割合の高さまで洗浄液が充填されることになる。   Similarly, the residual oil amount B remaining in the transformer after draining the insulating oil is proportional to the bottom area of the transformer, so that even if the capacity of the transformer is different, the capacity of the cleaning liquid filled in the transformer after draining the insulating oil If the ratio of C to the residual oil amount B (C / B) is equal, the cleaning liquid is filled to the height of almost the same ratio.

(絶縁油の抜き取り)
変圧器から絶縁油を抜き取る方式としては、一般的には、ドレン弁から排出する方式(別称:排油口抜き)、ポンプで汲み出す方式(別称:ポンプ上抜き)、ひっくり返す方式(別称:傾倒排油)が挙げられる。大型の変圧器では傾倒排油は困難であり、ポンプで汲み出す方式では作業が煩雑になることから、ドレン弁(図3の17、図5の27)から排出する方式が最も一般的である。本発明では、該ドレン弁から排出する方式、さらには、これに変圧器をドレン弁のある方を下にして斜めに傾け、ドレン弁からの排出ができるだけ多くなるようにすることを併用する方式が適している。
(Draining insulation oil)
As a method of extracting insulating oil from a transformer, generally, a method of discharging from a drain valve (another name: draining the oil outlet), a method of pumping out by a pump (another name: upper pumping), an overturning method (another name: tilting) Drainage). Since it is difficult to tilt and drain oil with a large transformer, and the pumping method makes the work complicated, the method of discharging from the drain valve (17 in FIG. 3, 27 in FIG. 5) is the most common. . In the present invention, a method of discharging from the drain valve, and further, a method of additionally using a method in which the transformer is inclined obliquely with the drain valve facing downward so that the drain valve discharges as much as possible. Is suitable.

柱上変圧器を除く変圧器の場合、内部構造は柱上変圧器ほど複雑ではないが、絶縁油抜き取り後も内部部材の隙間に侵入した油や絶縁紙や木片に浸透した油は完全に除去されないため、抜き取り後に変圧器内に残った残油の容量Bを、変圧器の容量Aに対する割合(B/A)で表わすと、ドレン弁からの排出方式では、通常、0.01<B/A≦0.2となる。ドレン弁からの排出方式でB/Aが0.01を超えるのは、ドレン弁の取り付け位置が構造上変圧器の底面より数cm上にあるためである。また、B/Aが0.2を超えると残油の量が多くなり過ぎ、1回の洗浄液の充填では内部部材を無害化することができなくなる恐れがあるが、ドレン弁からの排出方式では、通常、ドレン弁の位置は、装置底面から装置高さの2割を超えるような高い位置にあることはまずないため、0.2を超えることは無い。ただし、絶縁油の抜き取り方式によっては、残油量Bの変圧器容量Aに対する割合(B/A)を、0.01<B/A≦0.05 とすることも可能であり、残油量が少なければ相対的に多量の洗浄液を充填できるため、処理時間の短縮を図る上で、好ましい。残油の容量Bは、変圧器に入っていた汚染絶縁油の量と、抜き取った絶縁油の量との差として、求めることができる。ちなみに、ほとんどの場合、残油の液面はラジエーターの底面側取り付け部分よりも低くなる。   In the case of transformers other than pole transformers, the internal structure is not as complex as pole transformers, but oil that has penetrated into the gaps of internal parts and oil that has penetrated into insulating paper and wood pieces even after draining insulation oil is completely removed. Therefore, when the capacity B of the residual oil remaining in the transformer after extraction is expressed as a ratio (B / A) to the capacity A of the transformer, in the discharge method from the drain valve, usually 0.01 <B / A ≦ 0.2. The reason why B / A exceeds 0.01 in the discharge method from the drain valve is because the attachment position of the drain valve is structurally several cm above the bottom surface of the transformer. In addition, if B / A exceeds 0.2, the amount of residual oil becomes too large, and there is a possibility that the internal member cannot be rendered harmless by filling the cleaning liquid once. However, in the discharge method from the drain valve, Usually, the position of the drain valve is unlikely to be higher than 20% of the height of the device from the bottom of the device, and therefore does not exceed 0.2. However, depending on the extraction method of the insulating oil, the ratio (B / A) of the residual oil amount B to the transformer capacity A can be set to 0.01 <B / A ≦ 0.05. If the amount is small, a relatively large amount of cleaning liquid can be filled, which is preferable for shortening the processing time. The capacity B of the residual oil can be obtained as a difference between the amount of the contaminated insulating oil that has entered the transformer and the amount of the extracted insulating oil. By the way, in most cases, the liquid level of the residual oil is lower than the bottom side attachment portion of the radiator.

(洗浄液の充填)
絶縁油抜き取り後、残油量がもとの変圧器の容量の1〜20%(好ましくは1〜5%)になった変圧器内に、0.01〜2.0重量%のアルカリを含有するイソプロピルアルコール溶液からなる洗浄液を、洗浄液の容量Cが、4≦C/B≦60を満たすように充填する。この段階で変圧器(又は変圧器+ラジエーター)の中には、残油(容量B)と洗浄液(容量C)が入っている。洗浄液の添加割合(C/B)が4未満になると内部部材が洗浄液に全部浸らなくなるため、洗浄液と接触しない内部部材が無害化されなくなるおそれがある。また、洗浄液の添加割合(C/B)が60を超えると、変圧器の容器内に収容できず溢れてしまう。
(Filling with cleaning solution)
After draining insulation oil, 0.01 to 2.0% by weight of alkali is contained in the transformer whose residual oil amount is 1 to 20% (preferably 1 to 5%) of the original transformer capacity. The cleaning liquid composed of the isopropyl alcohol solution is filled so that the volume C of the cleaning liquid satisfies 4 ≦ C / B ≦ 60. At this stage, residual oil (capacity B) and cleaning liquid (capacity C) are contained in the transformer (or transformer + radiator). When the addition ratio (C / B) of the cleaning liquid is less than 4, the internal member is not completely immersed in the cleaning liquid, and thus the internal member that does not come into contact with the cleaning liquid may not be rendered harmless. Moreover, when the addition ratio (C / B) of a washing | cleaning liquid exceeds 60, it cannot accommodate in the container of a transformer and will overflow.

図1に示す様に、洗浄液の循環洗浄をラジエーター有りの状態で実施する場合は、変圧器の中に入る分だけの洗浄液が必要になるため、洗浄液の容量Cが、5≦C/B≦60を満たすように充填するのがよく、より好ましくは20≦C/B≦60を満たすように充填するのがよい。   As shown in FIG. 1, in the case where the cleaning liquid is circulated and cleaned with a radiator, as much cleaning liquid as is required to enter the transformer is required, so that the capacity C of the cleaning liquid is 5 ≦ C / B ≦. 60 is preferably filled, and more preferably 20 ≦ C / B ≦ 60.

図2に示す様に、洗浄液の循環洗浄をラジエーター無しの状態で実施する場合は、洗浄液がラジエーターに入る分だけ余分に洗浄液が必要になるため、洗浄液の容量Cが、4≦C/B≦50を満たすように充填するのがよく、より好ましくは10≦C/B≦50を満たすように充填するのがよい。   As shown in FIG. 2, when the cleaning liquid is circulated and cleaned without a radiator, an extra cleaning liquid is required as long as the cleaning liquid enters the radiator, so the capacity C of the cleaning liquid is 4 ≦ C / B ≦. 50 is preferably filled, and more preferably 10 ≦ C / B ≦ 50.

洗浄液を構成する溶剤は、イソプロピルアルコールを用いる。このイソプロピルアルコールは、有機ハロゲン化合物の溶解溶剤として、かつ、有機ハロゲン化合物分解時における水素供与体となる。   Isopropyl alcohol is used as the solvent constituting the cleaning liquid. This isopropyl alcohol serves as a solvent for dissolving the organic halogen compound and serves as a hydrogen donor during the decomposition of the organic halogen compound.

洗浄液を構成するアルカリは、脱ハロゲン化効率が高く、コスト及びハンドリング性に優れている観点より、KOH、NaOHが好ましい。アルカリは、単独で又は2種以上を任意に組合わせて使用する。アルカリは、有機ハロゲン化合物の分解により脱離した塩素を中和する中和剤となるため、中和剤の量が多すぎても経済性に劣り、少なすぎると反応速度が低下することになる。   The alkali constituting the cleaning liquid is preferably KOH or NaOH from the viewpoint of high dehalogenation efficiency and excellent cost and handling properties. An alkali is used individually or in combination of 2 or more types. Alkali serves as a neutralizing agent that neutralizes chlorine released by the decomposition of the organic halogen compound. Therefore, even if the amount of the neutralizing agent is too large, it is inferior in economic efficiency, and if it is too small, the reaction rate decreases. .

アルカリの量は、化学量論的には、柱上変圧器内の残油量B、及び、残油中の有機ハロゲン化合物の濃度から、変圧器内の有機ハロゲン化合物の量を求め、該ハロゲンに対し1.0〜1.5倍当量をイソプロピルアルコール中に含有させるようにするのがよいと考えられるが、実際にはこれでは濃度が低すぎて反応が進まない。そこで、低濃度PCB混入油の処理で得た知見と、容器処理では残油が反応液としては70〜170倍に希釈されることを考慮し、容器処理時のアルカリは残油量の1〜20重量%を添加するのが好ましい。そのように調製したときの洗浄液中のアルカリ濃度は、通常、0.01〜2.0重量%になる。アルカリ濃度が0.01重量%未満の場合は反応速度が低下し、2.0重量%を超えても反応速度は上がらず、頭打ちになる。経済性や洗浄液の後処理等を考慮すると、さらに好ましいアルカリ濃度は0.01〜1.5重量%、最も好ましいアルカリ濃度は0.02〜0.5重量%である。   The amount of alkali is stoichiometrically determined from the amount of residual oil B in the pole transformer and the concentration of the organic halogen compound in the residual oil to determine the amount of the organic halogen compound in the transformer. However, it is considered that 1.0 to 1.5 times the equivalent of isopropyl alcohol should be contained in the isopropyl alcohol, but in reality, the concentration is too low to cause the reaction to proceed. Therefore, in consideration of the knowledge obtained by processing the low-concentration PCB-mixed oil and the fact that the residual oil is diluted 70 to 170 times as the reaction liquid in the container processing, the alkali during the container processing is 1 to 1 of the residual oil amount. 20% by weight is preferably added. The alkali concentration in the cleaning liquid when so prepared is usually 0.01 to 2.0% by weight. When the alkali concentration is less than 0.01% by weight, the reaction rate decreases, and when it exceeds 2.0% by weight, the reaction rate does not increase and reaches a peak. Considering economic efficiency, post-treatment of the cleaning liquid, etc., the more preferable alkali concentration is 0.01 to 1.5% by weight, and the most preferable alkali concentration is 0.02 to 0.5% by weight.

下記の(表1)には、変圧器の油量及び容量と、残油量に対し所定量の洗浄液を充填したときの洗浄液の組成例を示した。表1から、残油量が一定の範囲内にある場合は、洗浄液を一定の量範囲内で充填すれば、内部部材を洗浄液に浸漬することが可能になり、また洗浄液中のアルカリ濃度(該アルカリ濃度は、全液中のアルカリ濃度とほぼ等しい)も、0.01〜2.0重量%の範囲内になることが分かる。
一方、残油に対し、洗浄液の量が少なすぎる場合は内部部材のコイルの上部を洗浄液に浸漬することができなくなり(No.1)、洗浄液の量が多すぎる場合は変圧器の容器から洗浄液が溢れてしまうおそれがある(No.6、7)。
The following (Table 1) shows an example of the composition of the cleaning liquid when a predetermined amount of cleaning liquid is filled with respect to the oil amount and capacity of the transformer and the residual oil amount. From Table 1, when the amount of residual oil is within a certain range, it is possible to immerse the internal member in the cleaning liquid if the cleaning liquid is filled within the certain amount range, and the alkali concentration ( It can be seen that the alkali concentration is substantially equal to the alkali concentration in the whole liquid), which is also within the range of 0.01 to 2.0% by weight.
On the other hand, if the amount of cleaning liquid is too small relative to the residual oil, the upper part of the coil of the internal member cannot be immersed in the cleaning liquid (No. 1). If the amount of cleaning liquid is too large, the cleaning liquid can be removed from the transformer container. May overflow (No.6, 7).

(循環洗浄)
次に、変圧器内の洗浄液を、触媒充填装置に流通させながら変圧器内で循環洗浄すると共に、アルカリ濃度が0.01〜2.0重量%の範囲を保持するようアルカリを適時添加する。なお、循環洗浄の前に、洗浄液をあらかじめポンプ11にて変圧器内に数日間循環させ、内部部材中のPCBを溶出させてもよい。変圧器内に充填した洗浄液は、触媒充填装置に循環洗浄させるためにポンプ5を介して循環を開始すると、ラジエーター4(ラジエーター有りの場合のみ)、配管及び触媒充填装置7の中にも入り込むので、柱上変圧器内の洗浄液の量は減少する。この際に洗浄液の量を調整し、ラジエーターの上部接続部分2よりも若干低めの高さにするのが、洗浄液の経済性及び内部部材の無害化との兼ね合いから、最も好ましい(図3を参照)。同様の理由から、容量1万L級の変圧器(柱上変圧器を除く)の場合は、図5に示すように(25は液面である)、内部部材が完全に浸る量の洗浄液が充填されていることが、最も好ましい。
(Circulation cleaning)
Next, the cleaning liquid in the transformer is circulated and cleaned in the transformer while being passed through the catalyst filling device, and alkali is added at an appropriate time so that the alkali concentration is maintained in the range of 0.01 to 2.0% by weight. Prior to the circulation cleaning, the cleaning liquid may be circulated in the transformer for several days in advance by the pump 11 to elute the PCB in the internal member. When the cleaning liquid filled in the transformer starts to circulate through the pump 5 to circulate and wash the catalyst filling device, it also enters the radiator 4 (only when there is a radiator), piping and the catalyst filling device 7. The amount of cleaning liquid in the pole transformer is reduced. At this time, it is most preferable to adjust the amount of the cleaning liquid so that the height is slightly lower than the upper connection portion 2 of the radiator in view of the economy of the cleaning liquid and detoxification of the internal members (see FIG. 3). ). For the same reason, in the case of a transformer with a capacity of 10,000 L (excluding a pole transformer), as shown in FIG. Most preferably, it is filled.

変圧器内の洗浄液の量を調整した後、図1又は図2に示すように、柱上変圧器内の洗浄液を、ポンプ5を介して、マイクロ波装置6内に設置された触媒充填装置7へ供給する。図1及び図2に示す触媒充填装置7には、一部図示を省略しているが、有機ハロゲン化合物を分解しうる触媒が充填された触媒充填層が形成されている。洗浄液は、図中の矢印で示すように、ポンプ5、供給ラインを介して触媒充填装置7に導入され、導入された洗浄液は触媒充填層を流通した後、回収ラインを介して一旦帰還タンク8に戻され、ここで洗浄液中のガスを排出した後、ポンプ9を介して変圧器1内へ戻される。   After adjusting the amount of the cleaning liquid in the transformer, as shown in FIG. 1 or FIG. 2, the cleaning liquid in the pole transformer is passed through the pump 5 and the catalyst filling device 7 installed in the microwave device 6. To supply. Although not shown in part in the catalyst filling device 7 shown in FIGS. 1 and 2, a catalyst packed layer filled with a catalyst capable of decomposing an organic halogen compound is formed. As shown by the arrows in the figure, the cleaning liquid is introduced into the catalyst filling device 7 via the pump 5 and the supply line, and the introduced cleaning liquid flows through the catalyst packed bed and then temporarily returns to the return tank 8 via the recovery line. Here, after the gas in the cleaning liquid is discharged, it is returned to the transformer 1 through the pump 9.

触媒充填装置に充填する触媒としては、有機ハロゲン化合物(特に、PCB)の脱ハロゲン化反応を促進しうるものであれば限定されないが、無機系触媒は触媒寿命が長く、かつ、アルカリ化合物存在下でも安定であるため、有機系触媒よりも好ましい。無機系触媒としては、脱ハロゲン化効率を高める観点より、複合金属酸化物、炭素結晶化合物、金属担持炭素化合物、金属担持酸化物、金属担持複合金属酸化物及び金属酸化物等が好ましく用いられる。中でも、アルカリ性雰囲気で安定性が高い点より、炭素結晶化合物、金属担持炭素化合物、金属担持酸化物及び金属担持複合酸化物が好ましく、特に金属担持炭素化合物が好ましい。これらの触媒は、単独で又は2種以上を任意に組合せて使用することができ、再生触媒を使用してもよい。   The catalyst filled in the catalyst filling device is not limited as long as it can accelerate the dehalogenation reaction of an organic halogen compound (particularly PCB). However, an inorganic catalyst has a long catalyst life and is in the presence of an alkali compound. However, since it is stable, it is preferable to an organic catalyst. As the inorganic catalyst, composite metal oxides, carbon crystal compounds, metal-supported carbon compounds, metal-supported oxides, metal-supported composite metal oxides, metal oxides, and the like are preferably used from the viewpoint of increasing dehalogenation efficiency. Among these, from the viewpoint of high stability in an alkaline atmosphere, a carbon crystal compound, a metal-supported carbon compound, a metal-supported oxide, and a metal-supported composite oxide are preferable, and a metal-supported carbon compound is particularly preferable. These catalysts can be used alone or in any combination of two or more, and a regenerated catalyst may be used.

金属担持炭素化合物としては、金属を担持した炭素化合物であればよく、その金属担持量は、触媒全量に対して0.1〜20wt%、より好ましくは0.1〜10wt%である。担持される金属としては、例えば、鉄、銀、白金、ルテニウム、パラジウム、ロジウム等が挙げられ、脱ハロゲン化効率を高める観点より、パラジウム、ルテニウム、白金が好ましいが、特にパラジウムが好ましい。金属担持炭素化合物の具体例としては、例えば、Pd/C(パラジウム担持炭素化合物)、Ru/C(ルテニウム担持炭素化合物)、Pt/C(白金担持炭素化合物)等が挙げられる。アルカリ化合物存在下で安定なものであれば、ポリエチレン等の樹脂に金属を担持した触媒も使用することができる   The metal-supported carbon compound may be a carbon compound supporting a metal, and the amount of the metal supported is 0.1 to 20 wt%, more preferably 0.1 to 10 wt% with respect to the total amount of the catalyst. Examples of the supported metal include iron, silver, platinum, ruthenium, palladium, rhodium, and the like. From the viewpoint of increasing the dehalogenation efficiency, palladium, ruthenium, and platinum are preferable, and palladium is particularly preferable. Specific examples of the metal-supported carbon compound include Pd / C (palladium-supported carbon compound), Ru / C (ruthenium-supported carbon compound), and Pt / C (platinum-supported carbon compound). A catalyst in which a metal is supported on a resin such as polyethylene can be used as long as it is stable in the presence of an alkali compound.

触媒の形状は、粒状のものでもハニカム状のものでもよい。粒状の場合はカラムの上下をメッシュ等で固定する必要があり、その場合の粒子径は75μm〜10mmが好ましい。10mmを超える場合は比表面積が不足し、75μm未満の場合はメッシュが詰まり差圧が高くなる。より好ましくは150μm〜5mmが望ましい。触媒粒子は、できるだけ粒子径のそろったものがよい。   The shape of the catalyst may be granular or honeycomb. In the case of granular, it is necessary to fix the upper and lower sides of the column with a mesh or the like, and the particle diameter in that case is preferably 75 μm to 10 mm. When it exceeds 10 mm, the specific surface area is insufficient, and when it is less than 75 μm, the mesh is clogged and the differential pressure becomes high. More preferably, it is 150 μm to 5 mm. The catalyst particles should have the same particle size as possible.

循環洗浄は、洗浄液を触媒充填装置に流通させながら循環させる状態で、所定時間、継続して行うことが好ましいが、断続的に行ってもよい。その間、適宜洗浄液中の有機ハロゲン化合物濃度を測定することにより、反応の進行状況を確認することができる。循環洗浄は、内部部材に残存する有機ハロゲン化合物が、それぞれ所定の卒業基準を満たすまで実施する。洗浄時の液温は、常温以上60℃以下が好ましい。常温以下では有機ハロゲン化物の分解が遅いため処理時間が長くなり、60℃を超えると副生物やダイオキシン類が生成しやすくなるからである。   The circulating cleaning is preferably performed continuously for a predetermined time in a state where the cleaning liquid is circulated while flowing through the catalyst filling device, but may be performed intermittently. Meanwhile, the progress of the reaction can be confirmed by appropriately measuring the concentration of the organic halogen compound in the cleaning solution. The circulation cleaning is performed until the organic halogen compounds remaining in the internal members satisfy predetermined graduation standards. The liquid temperature during washing is preferably from room temperature to 60 ° C. This is because the decomposition time of organic halides is slow at room temperature or lower, so that the treatment time becomes longer, and when it exceeds 60 ° C., by-products and dioxins are easily generated.

循環洗浄は、洗浄液を触媒充填装置に流通させながら循環させる状態で、所定時間、継続して行うことが好ましいが、断続的に行ってもよい。その間、適宜洗浄液中の有機ハロゲン化合物濃度を測定することにより、反応の進行状況を確認することができる。循環洗浄は、内部部材に残存する有機ハロゲン化合物が、それぞれ所定の卒業基準を満たすまで実施する。洗浄時の液温は、常温以上60℃以下が好ましい。常温以下では有機ハロゲン化物の分解が遅いため処理時間が長くなり、60℃を超えると副生物やダイオキシン類が生成しやすくなるからである。   The circulating cleaning is preferably performed continuously for a predetermined time in a state where the cleaning liquid is circulated while flowing through the catalyst filling device, but may be performed intermittently. Meanwhile, the progress of the reaction can be confirmed by appropriately measuring the concentration of the organic halogen compound in the cleaning solution. The circulation cleaning is performed until the organic halogen compounds remaining in the internal members satisfy predetermined graduation standards. The liquid temperature during washing is preferably from room temperature to 60 ° C. This is because the decomposition time of organic halides is slow at room temperature or lower, so that the treatment time becomes longer, and when it exceeds 60 ° C., by-products and dioxins are easily generated.

また、本発明の無害化処理方法では、適時、例えば、1時間〜24時間間隔で、洗浄液中のアルカリ濃度を測定した後、必要に応じてアルカリを追添加し、アルカリが所定濃度を保持するようにする。有機ハロゲン化合物の分解に伴い、逐次アルカリが消費されていくため、アルカリ濃度が低下すると、有機ハロゲン化合物の分解速度が低下し、速やかな処理を実施することができなくなるからである。なお、洗浄液中のアルカリ濃度と液中のアルカリ濃度とはほぼ等しいことから(表1を参照)、洗浄液中のアルカリ濃度測定は、液中のアルカリ濃度測定をもって替えることができる。アルカリ濃度の測定方法に限定はないが、例えば、規定塩酸を用いた滴定で求めることができる。アルカリ濃度としては、脱塩素化効率及び経済性を考慮して、常時、0.01〜2.0重量%の範囲、さらに好ましくは0.01〜1.0重量%の範囲、特に好ましくは0.02〜0.5重量%の範囲に保持するのがよい。   Further, in the detoxification method of the present invention, after measuring the alkali concentration in the cleaning solution at an appropriate time, for example, at intervals of 1 to 24 hours, an alkali is additionally added as necessary, and the alkali maintains a predetermined concentration. Like that. This is because the alkali is gradually consumed with the decomposition of the organic halogen compound, and therefore, when the alkali concentration is lowered, the decomposition rate of the organic halogen compound is reduced, and a rapid treatment cannot be performed. Since the alkali concentration in the cleaning liquid and the alkali concentration in the liquid are substantially equal (see Table 1), the measurement of the alkali concentration in the cleaning liquid can be changed by measuring the alkali concentration in the liquid. Although there is no limitation in the measuring method of alkali concentration, it can obtain | require by titration using normal hydrochloric acid, for example. The alkali concentration is always in the range of 0.01 to 2.0% by weight, more preferably in the range of 0.01 to 1.0% by weight, particularly preferably 0 in consideration of dechlorination efficiency and economy. It is good to keep in the range of 0.02 to 0.5% by weight.

洗浄液を触媒充填装置に流通させる際には、触媒充填装置内で洗浄液にマイクロ波照射装置10によりマイクロ波を照射することによって、有機ハロゲン化合物の分解を促進することができる。マイクロ波は連続的又は断続的に照射すればよい。この場合、マイクロ波の出力、周波数は、設定する洗浄条件に応じて適宜決定することができるが、周波数1〜300GHzのマイクロ波を電気的に制御しながら10W〜20kWの範囲で照射することが好ましい。この場合も、洗浄時の液温は常温以上60℃以下が好ましい。   When the cleaning liquid is circulated through the catalyst filling device, the decomposition of the organic halogen compound can be promoted by irradiating the cleaning liquid with microwaves using the microwave irradiation device 10 in the catalyst filling device. The microwave may be irradiated continuously or intermittently. In this case, the output and frequency of the microwave can be determined as appropriate according to the cleaning conditions to be set. However, the microwave having a frequency of 1 to 300 GHz can be irradiated in the range of 10 W to 20 kW while being electrically controlled. preferable. Also in this case, the liquid temperature at the time of washing is preferably from room temperature to 60 ° C.

以上の方法により、内部部材に残留している有機ハロゲン化合物が卒業基準を満たすまで循環させることにより、内部部材を無害化することができる。   By circulating the organohalogen compound remaining in the internal member until the graduation standard is satisfied by the above method, the internal member can be rendered harmless.

洗浄処理終了後、洗浄液を汲み上げポンプで変圧器から抜き出し、図6のフローチャートに示すように、変圧器を乾燥した後、鉄製の容器(ケース)と内部部材とに解体する。解体した容器(ケース)は容器(ケース)と碍子等に分解し、また、内部部材は鉄芯とコイル(銅線)とに分解し、コイルは破砕した後に銅と紙・木等とに分解する。分解した各部材は、部材ごとに所定の卒業基準値を満たしているかどうかを分析により確認する。その後、部材をリサイクルする。   After completion of the cleaning process, the cleaning liquid is drawn up from the transformer by a pump, and as shown in the flowchart of FIG. 6, the transformer is dried and then disassembled into an iron container (case) and an internal member. The disassembled container (case) is disassembled into containers (cases) and insulators, etc. The internal members are disassembled into iron cores and coils (copper wires), and the coils are crushed and then disassembled into copper and paper / wood. To do. It is confirmed by analysis whether each disassembled member satisfies a predetermined graduation standard value for each member. Thereafter, the member is recycled.

本発明の無害化処理方法によれば、変圧器解体前に内部部材を無害化処理することができるが、変圧器の内部部材の無害化処理を実施した後に、万一、内部部材が卒業基準値を満たしていない場合は、従来公知の洗浄方法を用いてさらに洗浄すればよい。   According to the detoxification treatment method of the present invention, the internal member can be detoxified before dismantling the transformer, but after the detoxification treatment of the internal member of the transformer, If the value is not satisfied, further cleaning may be performed using a conventionally known cleaning method.

また、本発明による無害化処理を実施する際には、内部部材が存在しない変圧器容器の内側上部箇所の洗浄が不十分になるおそれがあるため、該箇所の洗浄を目的とした各種洗浄を併用してもよい。   Moreover, when performing the detoxification process according to the present invention, there is a risk that the inner upper portion of the transformer container where there is no internal member may be insufficiently cleaned. You may use together.

本発明の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法は、PCBが入っていた大型の変圧器(柱上変圧器を除く)の内部部材を無害化する処理方法として有用である。   The method for detoxifying an organic halogen compound-containing transformer internal member of the present invention is useful as a treatment method for detoxifying an internal member of a large transformer (excluding a pole transformer) containing PCB.

本発明に係る有機ハロゲン化合物含有変圧器内部部材の無害化処理方法の一実施形態を示す概略図である。It is the schematic which shows one Embodiment of the detoxification processing method of the organic halogen compound containing transformer internal member which concerns on this invention. 本発明に係る有機ハロゲン化合物含有変圧器内部部材の無害化処理方法の一実施形態を示す概略図である。It is the schematic which shows one Embodiment of the detoxification processing method of the organic halogen compound containing transformer internal member which concerns on this invention. 1000L級変圧器(柱上変圧器を除く)の構成例を示す説明図である。It is explanatory drawing which shows the structural example of a 1000L class transformer (except for a pole top transformer). 1000L級変圧器(柱上変圧器を除く)からラジエーターを取り外した構成例を示す説明図である。It is explanatory drawing which shows the structural example which removed the radiator from the 1000L class transformer (except pole transformer). 1万L級変圧器(柱上変圧器を除く)の構成例を示す説明図である。It is explanatory drawing which shows the structural example of a 10,000 L class transformer (except a pole top transformer). 本発明の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法による柱上変圧器の処理例を示すフロー図である。It is a flowchart which shows the process example of a pole transformer by the detoxification processing method of the organic halogen compound containing transformer internal member of this invention. 従来の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法による柱上変圧器の処理例を示すフロー図である。It is a flowchart which shows the process example of the pole transformer by the detoxification processing method of the conventional organic halogen compound containing transformer internal member.

符号の説明Explanation of symbols

1 変圧器
2,3 ラジエーター接続箇所
4 ラジエーター
5 ポンプ
6 マイクロ波装置
7 触媒充填装置
8 帰還タンク
9 ポンプ
10 洗浄液貯槽
11 ポンプ
12 鉄板
13 鉄枠
14 内部部材(コイル)
15 鉄板
16 洗浄液
17 ドレン弁
21 変圧器
24 内部部材(コイル)
25 洗浄液の液面
26 ラジエーター
27 ドレン弁
DESCRIPTION OF SYMBOLS 1 Transformer 2,3 Radiator connection location 4 Radiator 5 Pump 6 Microwave apparatus 7 Catalyst filling apparatus 8 Return tank 9 Pump 10 Cleaning liquid storage tank 11 Pump 12 Iron plate 13 Iron frame 14 Internal member (coil)
15 Iron plate 16 Cleaning liquid 17 Drain valve 21 Transformer 24 Internal member (coil)
25 Liquid level of cleaning liquid 26 Radiator 27 Drain valve

Claims (8)

有機ハロゲン化合物を微量含有する絶縁油が入った、容量Aが100L以上の変圧器(柱上変圧器を除く)から該絶縁油を抜き取った後の変圧器内に残留する絶縁油の容量Bが、0.01<B/A≦0.2を満たす場合において、
絶縁油抜き取り後の変圧器内に、0.01〜2.0重量%のアルカリを含有するイソプロピルアルコール溶液からなる洗浄液を、その容量Cが、4≦C/B≦60を満たすように充填した後、
変圧器内の洗浄液を触媒充填装置に流通させながら変圧器内で循環洗浄すると共に、アルカリ濃度が0.01〜2.0重量%の範囲を保持するようアルカリを適時添加しながら、変圧器の内部部材に残留する有機ハロゲン化合物を分解する、
ことを特徴とする有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。
The capacity B of the insulating oil remaining in the transformer after extracting the insulating oil from the transformer (excluding the pole transformer) containing the insulating oil containing a trace amount of the organic halogen compound and having a capacity A of 100 L or more is , 0.01 <B / A ≦ 0.2,
The transformer after draining the insulating oil was filled with a cleaning liquid composed of an isopropyl alcohol solution containing 0.01 to 2.0% by weight of alkali so that the capacity C satisfies 4 ≦ C / B ≦ 60. rear,
While circulating the washing liquid in the transformer through the catalyst filling device and circulatingly washing in the transformer, while adding alkali so that the alkali concentration is kept in the range of 0.01 to 2.0% by weight, Decomposes organic halogen compounds remaining on internal members
A detoxifying treatment method for an organic halogen compound-containing transformer internal member.
絶縁油抜き取り後の変圧器がラジエーター無しであり、かつ、4≦C/B≦50であることを特徴とする、請求項1に記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   2. The method for detoxifying an internal component of an organic halogen compound-containing transformer according to claim 1, wherein the transformer after draining the insulating oil has no radiator and 4 ≦ C / B ≦ 50. 絶縁油抜き取り後の変圧器がラジエーター有りであり、かつ、5≦C/B≦60であることを特徴とする、請求項1に記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   2. The method for detoxifying an internal component of an organic halogen compound-containing transformer according to claim 1, wherein the transformer after draining the insulating oil is provided with a radiator and 5 ≦ C / B ≦ 60. 変圧器からラジエーターを取り外した後の底面側の開口から変圧器内の洗浄液を排出し、触媒充填装置に導くことを特徴とする、請求項1又は2に記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   The organic halogen compound-containing transformer internal member according to claim 1 or 2, wherein the cleaning liquid in the transformer is discharged from the opening on the bottom side after the radiator is removed from the transformer and led to a catalyst filling device. Detoxification treatment method. 洗浄温度が常温以上60℃以下であることを特徴とする、請求項1〜4のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of claims 1 to 4, wherein the cleaning temperature is from room temperature to 60 ° C. アルカリがNaOHおよびKOHから選ばれた少なくとも一種であることを特徴とする、請求項1〜5のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of claims 1 to 5, wherein the alkali is at least one selected from NaOH and KOH. 触媒がパラジウム担持炭素化合物であることを特徴とする、請求項1〜6のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of claims 1 to 6, wherein the catalyst is a palladium-supported carbon compound. 有機ハロゲン化合物の分解に際し、触媒充填装置内の洗浄液へマイクロ波を照射することを特徴とする、請求項1〜7のいずれかに記載の有機ハロゲン化合物含有変圧器内部部材の無害化処理方法。   The method for detoxifying an organic halogen compound-containing transformer internal member according to any one of claims 1 to 7, wherein, when the organic halogen compound is decomposed, the cleaning liquid in the catalyst filling device is irradiated with microwaves.
JP2008025387A 2008-02-05 2008-02-05 Detoxification treatment method for member in transformer containing organic halogen compound Pending JP2009183838A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013208510A (en) * 2012-03-30 2013-10-10 Tokyo Electric Power Co Inc:The Method for treating large-sized instrument contaminated with pcb and treatment device to be used for the same

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006142278A (en) * 2004-10-21 2006-06-08 Tokyo Electric Power Co Inc:The Method for detoxifying instrument containing organic halogen compound

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006142278A (en) * 2004-10-21 2006-06-08 Tokyo Electric Power Co Inc:The Method for detoxifying instrument containing organic halogen compound

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013208510A (en) * 2012-03-30 2013-10-10 Tokyo Electric Power Co Inc:The Method for treating large-sized instrument contaminated with pcb and treatment device to be used for the same

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