JP2009173022A - Coated steel sheet, product, and panel for thin television - Google Patents

Coated steel sheet, product, and panel for thin television Download PDF

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JP2009173022A
JP2009173022A JP2008327218A JP2008327218A JP2009173022A JP 2009173022 A JP2009173022 A JP 2009173022A JP 2008327218 A JP2008327218 A JP 2008327218A JP 2008327218 A JP2008327218 A JP 2008327218A JP 2009173022 A JP2009173022 A JP 2009173022A
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steel sheet
film
coated steel
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chemical conversion
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JP5564787B2 (en
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Chiyoko Tada
千代子 多田
Hiroyuki Ogata
浩行 尾形
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coated steel sheet, a product and a panel for a thin television that implement the same level of satisfactory ease of bending and pressing flaw resistance even with a reduced film thickness of ≤10 μm as existing double-coated steel sheets having a total film thickness of about 20 μm. <P>SOLUTION: A zinc-based plating layer is formed on each side of a steel sheet. A chromium-free chemical conversion coating is formed on each zinc-based plating layer of the steel sheet. A colored single organic coating having a hardness of ≥200 N/mm<SP>2</SP>, an ERV of a bent end subjected to 0T bending conforming to JIS Z 2248-1996 of less than 5 mA, a thickness of ≤10 μm, and a color pigment content of 5 to 15 mass% is formed on the chemical conversion coating on either side of the steel sheet. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、塗装鋼板、加工品及び薄型テレビ用パネルに関するものであり、特に、良好な曲げ加工性と耐プレス疵性とを両立させた塗装鋼板に関するものである。本発明の塗装鋼板は、例えば、液晶テレビやプラズマテレビのような薄型テレビ用パネルに代表されるAV機器などの素材として使用するのに適する。   The present invention relates to a coated steel sheet, a processed product, and a thin TV panel, and more particularly, to a coated steel sheet that achieves both good bending workability and press resistance. The coated steel sheet of the present invention is suitable for use as a material for AV equipment typified by a thin TV panel such as a liquid crystal television or a plasma television.

塗装鋼板は、例えば、テレビ用パネル等に成形される際に、プレス加工や曲げ加工が行われるのが一般的であり、曲げ加工性及び耐プレス疵性が要求されている。通常、プレコート鋼板(塗装鋼板)では、内面側の下塗り塗膜に主として変性ポリエステル樹脂やエポキシ樹脂を使用することで、下地鋼板との密着性、耐食性などを確保し、また、外面側の上塗り塗膜にポリエステル系、アクリル系塗膜などを使用することで、主として耐汚染性、意匠性、耐疵付き性、ならびに耐エタノール性、耐塩酸性又は耐アルカリ性であるバリア性などを付与する2コート鋼板さらには下塗り塗膜と上塗り塗膜の間に中塗り塗膜を形成した3コート鋼板が一般的である。   For example, when a coated steel sheet is formed into a TV panel or the like, press working or bending is generally performed, and bending workability and press resistance are required. Usually, in pre-coated steel sheets (coated steel sheets), mainly modified polyester resin or epoxy resin is used for the undercoat on the inner surface side to ensure adhesion to the underlying steel sheet, corrosion resistance, etc. 2-coat steel sheet that imparts mainly stain resistance, design properties, scratch resistance, and ethanol, hydrochloric acid resistance, or alkali resistance barrier properties by using polyester or acrylic coatings for the film. Further, a three-coated steel sheet in which an intermediate coating film is formed between the undercoat film and the topcoat film is common.

なお、従来の2コート塗装鋼板は、特許文献1に開示されているように、下塗り塗膜の膜厚が5μm程度、上塗り塗膜の膜厚が15μm程度、これら塗膜の総膜厚が20μm程度であるのが一般的である。しかしながら、かかる塗膜の総膜厚だと、塗装や焼付のための時間が長くかかり、また、塗膜が厚いほど製造コストの点で不利となるため、塗装作業の合理化や省資源化の観点から、塗膜の薄膜化が望まれている。
特開平4−215873号公報
As disclosed in Patent Document 1, the conventional two-coated steel sheet has an undercoat film thickness of about 5 μm, an overcoat film thickness of about 15 μm, and the total film thickness of these coating films is 20 μm. Generally, it is a degree. However, if the total film thickness is such, it takes a long time for painting and baking, and the thicker the coating, the more disadvantageous it is in terms of manufacturing costs. Therefore, it is desired to reduce the thickness of the coating film.
JP-A-4-215873

本発明の目的は、有機皮膜の適正化を図ることにより、前記有機皮膜の膜厚が10μm以下と薄い場合であっても、総膜厚が20μm程度ある従来の2コート塗装鋼板と同等レベルの良好な曲げ加工性及び耐プレス疵性を具える塗装鋼板、加工品及び薄型テレビ用パネルを提供することにある。   The object of the present invention is to optimize the organic film, so that even if the film thickness of the organic film is as thin as 10 μm or less, it is at the same level as a conventional two-coated steel sheet with a total film thickness of about 20 μm. An object of the present invention is to provide a coated steel plate, a processed product, and a thin TV panel having good bending workability and press resistance.

上記目的を達成するため、本発明の要旨構成は以下の通りである。
(1)鋼板の両面に、亜鉛系めっき層を形成し、前記鋼板の亜鉛系めっき層上に、クロムを含有しない化成皮膜を形成し、前記鋼板の一方の面の前記化成皮膜上に、その硬度が200N/mm2以上で、かつ、JIS Z 2248-1996に準拠した0T曲げをしたときの曲げ加工頂部のERVが5mA未満である、膜厚が10μm以下の着色顔料の含有量が5〜15質量%である着色単一有機皮膜を形成することを特徴とする塗装鋼板。
In order to achieve the above object, the gist of the present invention is as follows.
(1) A zinc-based plating layer is formed on both surfaces of a steel plate, a chemical conversion film not containing chromium is formed on the zinc-based plating layer of the steel plate, and the chemical conversion coating on one surface of the steel plate is When the hardness is 200N / mm 2 or more and the 0V bending according to JIS Z 2248-1996 is 0T bending, the ERV of the bending top is less than 5mA, and the content of the color pigment with a film thickness of 10μm or less is 5 ~ A coated steel sheet characterized by forming a colored single organic film of 15% by mass.

(2)前記化成皮膜を形成した前記鋼板の他方の面の導電荷重が500g以下であることを特徴とする上記(1)記載の塗装鋼板。 (2) The coated steel sheet according to (1), wherein the conductive load on the other surface of the steel sheet on which the chemical conversion film is formed is 500 g or less.

(3)さらに、前記鋼板の他方の面の化成皮膜上に、有機樹脂層を形成し、前記他方の面の導電荷重が500g以下であることを特徴とする上記(1)又は(2)記載の塗装鋼板。 (3) Further, the organic resin layer is formed on the chemical conversion film on the other surface of the steel sheet, and the conductive load on the other surface is 500 g or less, (1) or (2) above Painted steel sheet.

(4)前記着色単一有機皮膜は、その表面に対して、キシレンラビング試験を0.5kgの荷重で10回行ったときのL値の変動幅(ΔL)が1以下であることを特徴とする上記(1)〜(3)のいずれか1項に記載の塗装鋼板。 (4) The colored single organic film has a variation width (ΔL) of 1 or less when a xylene rubbing test is performed 10 times with a load of 0.5 kg on the surface thereof. The coated steel sheet according to any one of (1) to (3) above.

(5)上記(1)〜(4)のいずれか1項に記載の塗装鋼板を用い、該塗装鋼板の前記着色単一有機皮膜を具える面が凸表面になるようにプレス加工を施して形成してなる加工品。 (5) Using the coated steel sheet according to any one of the above (1) to (4), press working so that the surface of the coated steel sheet having the colored single organic film becomes a convex surface. Processed product formed.

(6)上記(1)〜(4)のいずれか1項に記載の塗装鋼板を用い、該塗装鋼板の前記着色単一有機皮膜を具える面が外部に露出する凸表面になるようにプレス加工を施して形成してなる薄型テレビ用パネル。 (6) Using the coated steel sheet according to any one of (1) to (4) above, press the coated steel sheet so that the surface having the colored single organic film is a convex surface exposed to the outside. Panel for thin TVs formed by processing.

本発明によれば、膜厚が10μm以下と薄い場合であっても、総膜厚が20μm程度ある従来の2コート塗装鋼板と同等レベルの良好な曲げ加工性及び耐プレス疵性を具える塗装鋼板、加工品及び薄型テレビ用パネルの提供が可能となった。   According to the present invention, even when the film thickness is as thin as 10 μm or less, the coating has good bending workability and press wrinkle resistance equivalent to the conventional two-coated steel sheet having a total film thickness of about 20 μm. It is now possible to provide steel plates, processed products, and thin TV panels.

以下、本発明を具体的に説明する。
本発明の塗装鋼板は、鋼板の両面に、亜鉛系めっき層及び化成皮膜を順次形成し、前記鋼板の一方の面の前記化成皮膜上に、着色単一有機皮膜を形成する。
前記塗装鋼板の各部の詳細について以下に述べる。
The present invention will be specifically described below.
In the coated steel sheet of the present invention, a zinc-based plating layer and a chemical conversion film are sequentially formed on both surfaces of the steel sheet, and a colored single organic film is formed on the chemical conversion film on one surface of the steel sheet.
Details of each part of the coated steel sheet will be described below.

(亜鉛系めっき層)
本発明の塗装鋼板の下地鋼板となる亜鉛系めっき層を形成した鋼板としては、例えば、溶融亜鉛めっき鋼板、電気亜鉛めっき鋼板、合金化溶融亜鉛めっき鋼板、アルミニウム−亜鉛合金めっき鋼板(例えば、溶融亜鉛−55質量%アルミニウム合金めっき鋼板、溶融亜鉛−5質量%アルミニウム合金めっき鋼板)、鉄−亜鉛合金めっき鋼板、ニッケル−亜鉛合金めっき鋼板などの各種亜鉛系めっき鋼板を用いることができる。
(Zinc-based plating layer)
Examples of the steel sheet on which a zinc-based plating layer serving as a base steel sheet of the coated steel sheet of the present invention is formed include a hot dip galvanized steel sheet, an electrogalvanized steel sheet, an alloyed hot dip galvanized steel sheet, and an aluminum-zinc alloy plated steel sheet (for example, molten steel). Various zinc-based plated steel sheets such as zinc-55% by mass aluminum alloy plated steel sheet, hot dip zinc-5% by mass aluminum alloy plated steel sheet, iron-zinc alloy plated steel sheet, nickel-zinc alloy plated steel sheet can be used.

(化成皮膜)
前記亜鉛系めっき層の上に形成された化成皮膜は、環境保護の観点から、クロムを含有しないものとする。前記化成皮膜は、主としてめっき層と有機皮膜との密着性向上のために形成される。密着性を向上するものであればどのようなものでも支障はないが、密着性だけでなく耐食性を向上できるものがより好ましい。密着性と耐食性の点からシリカ微粒子を含有し、耐食性の点からリン酸及び/又はリン酸化合物を含有することが好ましい。シリカ微粒子は、湿式シリカ、乾式シリカのいずれを用いても構わないが、密着性向上効果の大きいシリカ微粒子、特に乾式シリカが含有されることが好ましい。また、シリカは化成皮膜中に1〜20質量%含有することが、密着性及び耐食性が向上する点で好ましい。リン酸やリン酸化合物は、例えば、オルトリン酸、ピロリン酸、ポリリン酸など、これらの金属塩や化合物などのうちから選ばれる1種以上を含有すれば良い。また、リン酸やリン酸化合物は、化成皮膜中に0.1〜5質量%含有させることが、耐食性が向上する点で好ましい。さらに、アクリル樹脂、エポキシ樹脂、アミン変性エポキシ樹脂、ポリエステル樹脂などの樹脂、シランカップリング剤などの1種以上を添加してもよい。
(Chemical conversion film)
The chemical conversion film formed on the zinc plating layer does not contain chromium from the viewpoint of environmental protection. The chemical conversion film is formed mainly for improving the adhesion between the plating layer and the organic film. Any material that improves adhesion can be used, but it is more preferable to improve not only adhesion but also corrosion resistance. It is preferable to contain silica fine particles from the viewpoint of adhesion and corrosion resistance and to contain phosphoric acid and / or a phosphoric acid compound from the viewpoint of corrosion resistance. As the silica fine particles, either wet silica or dry silica may be used, but it is preferable that silica fine particles having a large effect of improving adhesion, particularly dry silica, be contained. Silica is preferably contained in the chemical conversion film in an amount of 1 to 20% by mass in terms of improving adhesion and corrosion resistance. The phosphoric acid or phosphoric acid compound may contain at least one selected from these metal salts and compounds such as orthophosphoric acid, pyrophosphoric acid, and polyphosphoric acid. Moreover, it is preferable that phosphoric acid or a phosphoric acid compound is contained in the chemical conversion film in an amount of 0.1 to 5% by mass in terms of improving the corrosion resistance. Furthermore, you may add 1 or more types, such as resin, such as an acrylic resin, an epoxy resin, an amine modified epoxy resin, and a polyester resin, and a silane coupling agent.

(着色単一有機皮膜)
前記化成皮膜上に形成した着色単一有機皮膜は、その硬度が200N/mm2以上で、かつ、JIS Z 2248-1996に準拠した0T曲げをしたときの曲げ加工頂部のERVが5mA未満である、膜厚が10μm以下の着色単一有機皮膜である。
(Colored single organic film)
The colored single organic film formed on the chemical conversion film has a hardness of 200 N / mm 2 or more and an ERV of the bending top when 0T bending according to JIS Z 2248-1996 is less than 5 mA. A colored single organic film having a film thickness of 10 μm or less.

前記硬度は、前記塗装鋼板の一方の面の着色単一有機皮膜に、正四角錘ビッカース圧子を用いて、試験荷重3.0mNを加えた際の押し込み深さ(μm)を、超微小押し込み硬さ試験機(フィッシャースコープ(登録商標)HM2000)により測定し、この押し込み深さから算出した硬度を意味する。図1及び図2に、荷重と押し込み深さとの関係を表すグラフ、及び押し込み深さと硬度との関係を表すグラフを示す。ここで、前記硬度を200N/mm2以上としたのは、プレス時に金型から圧力がかかった状態で摺動を受けた場合であっても、めっき面を保護し、良好な皮膜外観を維持できる、つまり耐プレス疵性に優れるとともに、輸送時やハンドリング時の取り扱い疵もつきにくく、テレビパネル等の用途で用いられた場合に必要とされる硬度を有することができるからである。 The hardness is the indentation depth (μm) when a test load of 3.0 mN is applied to the colored single organic film on one surface of the coated steel plate using a square tetragonal Vickers indenter. It means a hardness calculated from the indentation depth measured by a testing machine (Fischerscope (registered trademark) HM2000). FIG. 1 and FIG. 2 show a graph representing the relationship between the load and the indentation depth, and a graph representing the relationship between the indentation depth and the hardness. Here, the hardness is set to 200 N / mm 2 or more to protect the plated surface and maintain a good film appearance even when the die is slid under pressure from the mold during pressing. In other words, it is excellent in press-resisting resistance, is difficult to handle when transporting or handling, and has the hardness required when used in applications such as TV panels.

前記ERV(エナメルレイティング値)は、前記塗装鋼板を縦60mm、横30mmの大きさに切り出した試験片に、前記塗装鋼板の温度が室温で密着曲げ加工(JIS Z 2248-1996に準拠した0T曲げ)を施し、この密着曲げ加工部の頂部における前記着色単一皮膜の被覆度をERV法にて評価するものである。ここで、ERV法により得られるERVの測定は、図3に示すように、曲げ加工部の頂部を10mm×10mmが露出する枠のシールテープにより端面をシールし、電解液との接触面積を一定にした状態で、温度20〜25℃、1質量%の食塩水を電解液とするエナメルレーターで測定した値である。なお、本発明では、曲げ加工部の平面部に金属露出部を形成して陽極とし、陰極をC電極とする電解液中に、6Vの直流電圧を4秒間印加した後の電流値としている。このERVの測定によれば、電流が多く流れるほど、絶縁体である有機皮膜に欠陥が存在し、めっきの金属が露出していることがわかる。また、ERVが5mA未満としたのは、5mA以上あると目視で有機皮膜の割れが確認され、曲げ加工すると外観を損ねる、つまり、曲げ加工性が劣るからである。   The ERV (enamel rating value) is a test piece obtained by cutting the coated steel sheet into a size of 60 mm in length and 30 mm in width, and the coated steel sheet is subjected to close bending at room temperature (0T bending according to JIS Z 2248-1996) ) And the degree of coverage of the colored single film at the top of the tightly bent portion is evaluated by the ERV method. Here, as shown in FIG. 3, the measurement of ERV obtained by the ERV method is such that the top surface of the bent portion is sealed with a frame seal tape exposing 10 mm × 10 mm, and the contact area with the electrolyte is kept constant. It is the value measured with the enamellator which uses 20 mass% and 1 mass% salt solution as electrolyte solution in the state made into. In the present invention, the current value is obtained after applying a DC voltage of 6 V for 4 seconds in an electrolytic solution in which a metal exposed portion is formed on the flat portion of the bent portion to serve as an anode and the cathode as a C electrode. According to this ERV measurement, it can be seen that the more current flows, the more defects are present in the organic film, which is an insulator, and the plating metal is exposed. Further, the reason why the ERV is less than 5 mA is that when the current is 5 mA or more, the organic film is visually cracked, and when bent, the appearance is impaired, that is, the bending workability is poor.

また、前記着色単一有機皮膜に用いられる有機樹脂としては特に限定せず、例えばアクリル系、ポリエステル系、エポキシ系、フッ素系、ポリウレタン系等が挙げられるが、主として前記硬度および前記曲げ加工性を有する点からポリエステル系樹脂を含有することが好ましい。
ポリエステル樹脂は、多塩基酸成分と多価アルコールを周知の方法で加熱反応させて得られる共重合体である。多塩基酸成分としては、例えば無水フタル酸、イソフタル酸、テレフタル酸、無水トリメリット酸、マレイン酸、アジピン酸、フマル酸などを用いることができる。また、多価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、ポリエチレングリコール、プロピレングリコール、ジプロピレングリコール、ポリプロピレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオール、ネオピンチルグリコール、トリエチレングリコール、グリセリン、ペンタエリスリトール、トリメチロールプロパン、トリメチロールエタンなどを用いることができる。市販されているポリエステル樹脂としては、「アルマテックス」(登録商標)(商品名、三井東圧化学(株)製)、「アルキノール」(商品名、住友バイエルウレタン(株)製)、「デスモフェン」(登録商標)(商品名、住友バイエルウレタン(株)製)、「バイロン」(登録商標)(商品名、東洋紡績(株)製)などがある。
また、さらに好ましいポリエステル樹脂としてはポリエステル樹脂と、脂肪族ジイソシアネート化合物とを反応して得られるウレタン変性ポリエステル樹脂が使用できる。上記脂肪族ジイソシアネート化合物としては、具体的には、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート、シクロヘキサン−1,4−ジイソシアネート、ジシクロヘキシルメタン−4,4−ジイソシアネート、メチルシクロヘキサンジイソシアネートなどを挙げることができる。
In addition, the organic resin used for the colored single organic film is not particularly limited, and examples thereof include acrylic, polyester, epoxy, fluorine, polyurethane, and the like. It is preferable to contain a polyester-type resin from the point to have.
The polyester resin is a copolymer obtained by heat-reacting a polybasic acid component and a polyhydric alcohol by a known method. As the polybasic acid component, for example, phthalic anhydride, isophthalic acid, terephthalic acid, trimellitic anhydride, maleic acid, adipic acid, fumaric acid and the like can be used. Examples of the polyhydric alcohol include ethylene glycol, diethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, polypropylene glycol, 1,4-butanediol, 1,6-hexanediol, neopintyl glycol, and triethylene glycol. Glycerin, pentaerythritol, trimethylolpropane, trimethylolethane and the like can be used. Commercially available polyester resins include “Almatex” (registered trademark) (trade name, manufactured by Mitsui Toatsu Chemical Co., Ltd.), “Alkinol” (trade name, manufactured by Sumitomo Bayer Urethane Co., Ltd.), “Desmophen” (Registered trademark) (trade name, manufactured by Sumitomo Bayer Urethane Co., Ltd.), “Byron” (registered trademark) (trade name, manufactured by Toyobo Co., Ltd.), and the like.
Further, as a more preferable polyester resin, a urethane-modified polyester resin obtained by reacting a polyester resin with an aliphatic diisocyanate compound can be used. Specific examples of the aliphatic diisocyanate compound include hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, cyclohexane-1,4-diisocyanate, dicyclohexylmethane-4,4-diisocyanate, and methylcyclohexane diisocyanate.

また、耐汚染性、耐摩耗性などを付与する目的で、硬化剤成分を添加し、焼付け硬化皮膜にすることも可能である。硬化剤成分としては、イソシアネート化合物および/またはアミノ樹脂を用いることができる。また、これらの二種以上を混合して用いてもよい。イソシアネート化合物としては、一般的製法で得られるイソシアネート化合物を用いることができるが、その中でも特に、一液型塗料としての使用が可能である、フェノール、クレゾール、芳香族第二アミン、第三級アルコール、ラクタム、オキシムなどのブロック剤でブロック化されたポリイソシアネート化合物が好ましい。
また、さらに好ましいポリイソシアネート化合物としては非黄変性のヘキサメチレンジイソシアネート(以下、HDIと略す)およびその誘導体、トリレンジイソシアネート(以下、TDIと略す)およびその誘導体、4,4’−ジフェニルメタンジイソシアネート(以下、XDIと略す)およびその誘導体、イソホロンジイソシアネート(以下、IPDIと略す)およびその誘導体、トリメチルヘキサメチレンジイソシアネート(以下、TMDIと略す)およびその誘導体、水添TDIおよびその誘導体、水添MDIおよびその誘導体、水添XDIおよびその誘導体などを挙げることができる。さらに、「スミジュール」(登録商標)(商品名、住友バイエルウレタン(株)製)、「デスモジュール」(登録商標)(商品名、住友バイエルウレタン(株)製)、「コロネート」(登録商標)(商品名、日本ポリウレタン(株)製)などの市販のイソシアネート化合物も使用できる。
Further, for the purpose of imparting stain resistance, wear resistance, etc., it is possible to add a curing agent component to form a baked cured film. As the curing agent component, an isocyanate compound and / or an amino resin can be used. Moreover, you may mix and use these 2 or more types. As the isocyanate compound, an isocyanate compound obtained by a general production method can be used. Among them, phenol, cresol, aromatic secondary amine, tertiary alcohol, which can be used as a one-component paint, can be used. Polyisocyanate compounds blocked with a blocking agent such as lactam or oxime are preferred.
More preferable polyisocyanate compounds include non-yellowing hexamethylene diisocyanate (hereinafter abbreviated as HDI) and derivatives thereof, tolylene diisocyanate (hereinafter abbreviated as TDI) and derivatives thereof, 4,4′-diphenylmethane diisocyanate (hereinafter referred to as “diisocyanate”). , XDI) and derivatives thereof, isophorone diisocyanate (hereinafter abbreviated as IPDI) and derivatives thereof, trimethylhexamethylene diisocyanate (hereinafter abbreviated as TMDI) and derivatives thereof, hydrogenated TDI and derivatives thereof, hydrogenated MDI and derivatives thereof And hydrogenated XDI and its derivatives. Furthermore, "Sumijoule" (registered trademark) (trade name, manufactured by Sumitomo Bayer Urethane Co., Ltd.), "Desmodule" (registered trademark) (trade name, manufactured by Sumitomo Bayer Urethane Co., Ltd.), "Coronate" (registered trademark) ) (Trade name, manufactured by Nippon Polyurethane Co., Ltd.) can also be used.

硬化剤であるアミノ樹脂としては、尿素、ベンゾグアナミン、メラミンなどとホルムアルデヒドとの反応で得られる樹脂、およびこれらをメタノール、ブタノールなどのアルコールによりアルキルエーテル化したものが使用できる。具体的には、メチル化尿素樹脂、n−ブチル化ベンゾグアナミン樹脂、iso−ブチル化メラミン樹脂などを挙げることができる。さらに、「サイメル」(商品名、三井サイアミッド(株)製)、「ユーバン」(登録商標)(商品名、三井東圧化学(株)製)、「スミマール」(登録商標)(商品名、住友化学工業(株)製)、「メラン」(登録商標)(商品名、日立化成工業(株)製)などの市販のアミノ樹脂も使用できる。
硬化剤を用いて硬化させる場合、有機樹脂と硬化剤との配合比(固形分の重量比)は有機樹脂/硬化剤:99/1〜80/20、望ましくは97/3〜90/10とするのが好ましい。硬化剤の配合量は皮膜固形分中の割合で0.75〜15重量%とする。この硬化剤の配合量が0.75重量%未満では皮膜硬度が不十分となり、一方、15重量%を超えると曲げ加工時に皮膜割れが発生する。
As the amino resin that is a curing agent, resins obtained by reacting urea, benzoguanamine, melamine and the like with formaldehyde, and those obtained by alkyl etherification with alcohols such as methanol and butanol can be used. Specific examples include methylated urea resins, n-butylated benzoguanamine resins, and iso-butylated melamine resins. In addition, “Cymel” (trade name, manufactured by Mitsui Ciamid Co., Ltd.), “Uban” (registered trademark) (trade name, manufactured by Mitsui Toatsu Chemicals), “Sumimar” (registered trademark) (trade name, Sumitomo) A commercially available amino resin such as “Chemical Industry Co., Ltd.” and “Melan” (registered trademark) (trade name, manufactured by Hitachi Chemical Co., Ltd.) can also be used.
In the case of curing using a curing agent, the blending ratio (weight ratio of solid content) of the organic resin and the curing agent is organic resin / curing agent: 99/1 to 80/20, desirably 97/3 to 90/10. It is preferable to do this. The blending amount of the curing agent is 0.75 to 15% by weight as a ratio in the solid content of the film. If the blending amount of this curing agent is less than 0.75% by weight, the film hardness becomes insufficient, while if it exceeds 15% by weight, film cracking occurs during bending.

また、前記着色単一有機皮膜には目的や用途に応じてワックスを適量配合することができる。このワックスとしては天然ワックス、または合成ワックスを用いることができる。
さらに、前記着色単一有機皮膜には目的や用途に応じてp−トルエンスルホン酸、オクトエ酸錫、ジブチル錫ジウラレート、2-エチルヘイソエート鉛などの硬化触媒、;その他消泡剤、顔料分散剤、流れ止め剤などの各種添加剤を適宜配合することができる。
さらにまた、前記着色単一有機皮膜には目的や用途に応じて粒子状アクリル樹脂、ナイロン樹脂などを含有することも可能である。
In addition, an appropriate amount of wax can be blended in the colored single organic film depending on the purpose and application. As this wax, natural wax or synthetic wax can be used.
Further, the colored single organic film has a curing catalyst such as p-toluenesulfonic acid, tin octoate, dibutyltin diurarate, lead 2-ethyl heisoate, etc. depending on the purpose and application; other antifoaming agent, pigment dispersion Various additives such as an agent and a flow preventive agent can be appropriately blended.
Furthermore, the colored single organic film may contain a particulate acrylic resin, a nylon resin, or the like depending on the purpose and application.

また、前記着色単一有機皮膜には目的や用途に応じて防錆顔料、および防錆剤を併用して配合することができる。防錆顔料としては、リン酸亜鉛、亜リン酸亜鉛、リン酸アルミ、亜リン酸アルミ、モリブデン酸塩、リン酸モリブデン酸塩、バナジン酸/リン酸混合顔料、シリカ、カルシウムシリケートと呼ばれるCaを吸着させたタイプのシリカ等の一般に公知の防錆顔料および防錆剤を使用することができる。   Further, the colored single organic film can be blended with a rust preventive pigment and a rust preventive agent depending on the purpose and application. Anti-corrosive pigments include zinc phosphate, zinc phosphite, aluminum phosphate, aluminum phosphite, molybdate, phosphate molybdate, vanadic acid / phosphoric acid mixed pigment, silica, and calcium silicate. Generally known rust preventive pigments and rust preventives such as adsorbed type silica can be used.

なお、前記着色単一有機皮膜に用いられる有機樹脂の数平均分子量は20000〜50000、ガラス転移温度Tgが20〜70℃、水酸基価が2〜20KOHmg/gであることが好ましい。
前記数平均分子量が20000未満では、皮膜の架橋間分子量が短すぎ、架橋密度が大きくなりすぎるため、伸びが低下して曲げ加工性が劣化したり、皮膜強度が高くなりすぎ加工変形部の皮膜が剥離しやすくなるからであり、一方、数平均分子量が50000を超えると、充分な架橋密度が得られない結果、バリア性が不充分で皮膜が膨潤するおそれがあるからである。
前記ガラス転移温度Tgが20℃未満では、皮膜の強靭性が低下し、充分なプレス加工性が得られない上、皮膜硬度、加工後皮膜密着性などの特性も低下する傾向があるからであり、一方、ガラス転移温度Tgが70℃を超えると、充分な曲げ加工性が得られなくなるおそれがあるからである。
さらに、前記ポリエステル系樹脂の水酸基価が2KOHmg/g未満では、架橋反応が不充分となるために充分な皮膜硬度が得られず、一方、水酸基価が20KOHmg/gを超えると充分な加工性が得られなくなるおそれがあるためである。
The number average molecular weight of the organic resin used for the colored single organic film is preferably 20000 to 50000, the glass transition temperature Tg is 20 to 70 ° C., and the hydroxyl value is 2 to 20 KOHmg / g.
If the number average molecular weight is less than 20,000, the molecular weight between crosslinks of the film is too short, and the crosslink density becomes too high. On the other hand, if the number average molecular weight exceeds 50,000, sufficient crosslinking density cannot be obtained, resulting in insufficient barrier properties and swelling of the film.
If the glass transition temperature Tg is less than 20 ° C., the toughness of the film is lowered, sufficient press workability cannot be obtained, and characteristics such as film hardness and film adhesion after processing tend to be lowered. On the other hand, if the glass transition temperature Tg exceeds 70 ° C., sufficient bending workability may not be obtained.
Furthermore, if the hydroxyl value of the polyester resin is less than 2 KOHmg / g, the crosslinking reaction is insufficient, so that sufficient film hardness cannot be obtained. On the other hand, if the hydroxyl value exceeds 20 KOHmg / g, sufficient processability is obtained. This is because it may not be obtained.

また、前記着色単一有機皮膜は、その名の通り、皮膜中に着色顔料を5〜15質量%含有する必要がある。後の塗装工程の省略が可能となり、素地色及び素地疵の隠蔽性有することができるためである。5%未満では顔料が少なすぎるため、素地色および素地疵の隠蔽性が不十分となるからであり、一方、15%超えでは顔料が多くなりすぎるため、皮膜が脆化するためである。   Moreover, the said colored single organic membrane | film | coat needs to contain 5-15 mass% of color pigments in a membrane | film | coat as the name. This is because the subsequent painting process can be omitted, and it is possible to have a background color and a background hiding property. This is because if the content is less than 5%, the amount of pigment is too small and the hiding property of the base color and the background becomes insufficient. On the other hand, if the content exceeds 15%, the amount of pigment becomes excessive and the coating becomes brittle.

また、着色顔料はカーボンブラックであることが好適である。カーボンブラックを用いれば、少量添加で着色が可能であり、高い隠蔽性が確保できるからである。   The color pigment is preferably carbon black. This is because if carbon black is used, it can be colored with a small amount of addition, and high concealability can be secured.

なお、前記着色単一有機皮膜の膜厚は、10μm以下とする必要がある。10μmを超えると、プレス加工時に切断端面から脱離する皮膜量が多くなり、製品に付着する恐れがあるからである。さらに、前記膜厚は、3〜5μmであることがより好ましい。3μm未満だと、皮膜の膜厚が不均一となり、着色顔料が少なく部分が存在するため、色調が安定せず、素地色および素地疵の隠蔽性が不十分となる傾向があり、加えて、耐食性の点でも好ましくないからである。
なお、前記有機皮膜の膜厚は、断面を光学顕微鏡又は電子顕微鏡を用い、1視野につき任意の3箇所の膜厚を測定し、少なくとも5視野で、合計15箇所以上で測定した膜厚の平均値とする。
The film thickness of the colored single organic film needs to be 10 μm or less. This is because if the thickness exceeds 10 μm, the amount of the film detached from the cut end face at the time of press working increases and may adhere to the product. Furthermore, the film thickness is more preferably 3 to 5 μm. If it is less than 3 μm, the film thickness becomes uneven, and there are few colored pigments, so there is a portion where the color tone is not stable, and the concealment of the base color and base color tends to be insufficient, It is because it is not preferable also in terms of corrosion resistance.
In addition, the film thickness of the said organic film measured the film thickness of arbitrary three places per field using an optical microscope or an electron microscope, and averaged the film thickness measured in 15 or more places in total in at least 5 fields of view. Value.

前記着色単一有機皮膜は、その表面に対して、エタノールラビング試験を4.9N(0.5kgf)の荷重で10回行ったときのL値の変動幅(ΔL)が1以下であることが好ましい。エタノールラビング試験とは、ガーゼにエタノール5mlを染み込ませた状態で、一定荷重をかけて前記着色単一有機皮膜上を往復運動することで、皮膜の耐溶剤性を測定する試験であり、試験前後の明度(L値)を測定し、その差が変動幅(ΔL)となる。L値の変動幅(ΔL)を1以下としたのは、1超えでは、耐溶剤性が不十分となるためである。   The colored single organic film preferably has a variation range (ΔL) of 1 or less when an ethanol rubbing test is performed 10 times with a load of 4.9 N (0.5 kgf) on the surface. The ethanol rubbing test is a test to measure the solvent resistance of the film by reciprocating the colored single organic film under a constant load with 5 g of ethanol soaked in gauze. The brightness (L value) is measured, and the difference becomes the fluctuation range (ΔL). The reason why the fluctuation range (ΔL) of the L value is 1 or less is that when it exceeds 1, the solvent resistance becomes insufficient.

(鋼板の他方の面)
また、本発明の塗装鋼板を、例えば薄型テレビ用パネルとして使用する場合には、プレス加工したパネルの内面になる塗装鋼板の裏面は、溶接や電磁波シールド等の必要性から導電性を有することが好ましい。
かかる場合には、前記鋼板の他方の面上にも、上述のクロムを含有しない化成皮膜を有することで、従来のクロメート皮膜と同程度の耐食性と密着性を有するとともに、優れた導電性も有すること、具体的には、導電荷重を500g以下とすることが、電磁波シールド性の点で好ましい。さらに好ましいのは300g以下とすることである。導電荷重は表面抵抗が10−4Ω以下となる最小荷重である。
(The other side of the steel plate)
In addition, when the coated steel sheet of the present invention is used as, for example, a panel for a thin TV, the back surface of the coated steel sheet that becomes the inner surface of the pressed panel may have conductivity due to the necessity for welding, electromagnetic shielding, and the like. preferable.
In such a case, by having the above-mentioned chemical conversion film not containing chromium on the other surface of the steel sheet, the steel sheet has corrosion resistance and adhesion similar to those of the conventional chromate film, and also has excellent conductivity. Specifically, the conductive load is preferably 500 g or less from the viewpoint of electromagnetic shielding properties. More preferably, it is 300 g or less. The conductive load is the minimum load with a surface resistance of 10 −4 Ω or less.

耐食性の要求度がそれほど高くない用途には、この他方の面はクロムを含有しない化成皮膜だけを形成し、特に電磁波シールド性に優れた塗装鋼板として提供できる。   For applications where the degree of demand for corrosion resistance is not so high, the other surface can be formed only as a chemical conversion film containing no chromium, and can be provided as a coated steel sheet having particularly excellent electromagnetic shielding properties.

さらに、前記鋼板の他方の面に前記クロムを含有しない化成皮膜のみを形成する場合であって、耐食性の要求が高い用途については、前記鋼板の他方の面に形成されたクロムを含有しない化成皮膜が、エポキシ樹脂、アミン変性エポキシ樹脂及びポリエステル樹脂から選ばれる1種以上を含有することが好ましい。また、これらの樹脂を含有させる場合、硬化剤として、メラミン樹脂等を用いて硬化させることが好ましい。前記化成皮膜中の樹脂と硬化剤の合計の含有率は30〜50質量%とすることが好ましく、硬化剤を用いる場合、硬化剤の前記化成皮膜中の含有率は1〜20質量%が好ましい。また、前記化成皮膜中に、樹脂を含有させる場合、前記化成皮膜の他の成分は、耐食性を向上させるために1〜10質量%のリン酸及び/又はリン酸化合物、1〜10質量%の炭酸マンガン、炭酸アルミニウム、炭酸亜鉛などの無機添加剤とすることが好ましい。   Furthermore, in the case where only the chemical conversion film not containing chromium is formed on the other surface of the steel sheet, and the application has a high requirement for corrosion resistance, the chemical conversion film not containing chromium formed on the other surface of the steel sheet. However, it is preferable to contain 1 or more types chosen from an epoxy resin, an amine modified epoxy resin, and a polyester resin. Moreover, when these resins are contained, it is preferable to cure using a melamine resin or the like as a curing agent. The total content of the resin and the curing agent in the chemical film is preferably 30 to 50% by mass. When a curing agent is used, the content of the curing agent in the chemical film is preferably 1 to 20% by mass. . Moreover, when the resin is contained in the chemical film, the other components of the chemical film are 1 to 10% by mass of phosphoric acid and / or a phosphoric acid compound and 1 to 10% by mass to improve the corrosion resistance. It is preferable to use inorganic additives such as manganese carbonate, aluminum carbonate, and zinc carbonate.

また、特に耐食性の要求度が高い用途には、該化成皮膜上に必要に応じて有機樹脂層を形成することができる。有機樹脂層の有機樹脂種としてはエポキシ樹脂、ポリエステル樹脂が好ましい。有機樹脂層は、防錆顔料としてCaイオン交換シリカを含有することが、さらに優れた耐食性を得るために好ましい。また、有機樹脂層に対する防錆顔料の含有量は、0.1〜50質量%とすることが好ましい。この範囲にすることで、有機樹脂層の導電性を劣化させることなく、耐食性を向上させることができるためである。   Moreover, an organic resin layer can be formed on the chemical conversion film as necessary for applications that require a particularly high degree of corrosion resistance. As an organic resin seed | species of an organic resin layer, an epoxy resin and a polyester resin are preferable. The organic resin layer preferably contains Ca ion-exchanged silica as a rust preventive pigment in order to obtain further excellent corrosion resistance. Moreover, it is preferable that content of the antirust pigment with respect to an organic resin layer shall be 0.1-50 mass%. This is because by making it within this range, the corrosion resistance can be improved without deteriorating the conductivity of the organic resin layer.

さらに、放熱性の要求度が高い用途については、前記有機樹脂層に熱吸収性顔料を含むことが有利である。放熱性を発現するための有機樹脂種としては、例えば、エポキシ樹脂、アクリル樹脂、ウレタン樹脂、フェノール樹脂、尿素樹脂及びポリエステル樹脂等が挙げられる。また、前記熱吸収性顔料は、特に限定されるものではなく、公知の顔料を用いればよいが、放射率を上げるためには、カーボンブラック、アニリンブラック、ポリメチレン染料、トリスアゾ染料アミン塩、シアニン染料又はその金属錯体、酸化鉄、酸化ケイ素及びマグネシウムケイ酸塩が例示される。これら熱吸収性顔料は、単独で添加してもよいが、2種以上を組み合わせてもよい。
さらに、前記熱吸収性顔料を含有する有機樹脂層の放射率を、0.3〜0.8の範囲にすることで、所望の放熱性を得ることができる。ここで、放射率とは、4.5〜25μmの波長領域において、表面の分光反射率(R)を、同温度の黒体放射を1(100%)として相対的に表わし、波長範囲で積分したものである。具体的な熱吸収性顔料の有機樹脂層に対する添加量としては、0.1質量%以上20質量%以下であることが好ましい。添加量を0.1質量%以上とすることで、熱吸収効果を十分に得ることが可能となり、20質量%以下とすることで、前記有機樹脂層の耐食性の劣化を防ぐためである。
Furthermore, it is advantageous for the organic resin layer to contain a heat-absorbing pigment for applications that require a high degree of heat dissipation. Examples of the organic resin species for exhibiting heat dissipation include epoxy resin, acrylic resin, urethane resin, phenol resin, urea resin, and polyester resin. The heat-absorbing pigment is not particularly limited, and a known pigment may be used, but in order to increase the emissivity, carbon black, aniline black, polymethylene dye, trisazo dye amine salt, cyanine dye Or the metal complex, iron oxide, silicon oxide, and magnesium silicate are illustrated. These heat absorbing pigments may be added alone or in combination of two or more.
Furthermore, desired heat dissipation can be obtained by making the emissivity of the organic resin layer containing the said heat absorptive pigment into the range of 0.3-0.8. Here, the emissivity is a value obtained by integrating the spectral reflectance (R) of the surface relative to 1 (100%) of the black body radiation at the same temperature in the wavelength range of 4.5 to 25 μm and integrating it in the wavelength range. It is. The specific amount of the heat-absorbing pigment added to the organic resin layer is preferably 0.1% by mass or more and 20% by mass or less. This is because when the addition amount is 0.1% by mass or more, a sufficient heat absorption effect can be obtained, and when the addition amount is 20% by mass or less, the deterioration of the corrosion resistance of the organic resin layer is prevented.

なお、本発明の塗装鋼板は、前記着色単一有機皮膜を具える面が凸表面になるようにプレス加工が施され、さらに電磁波シールド性が要求される電子機器及び家電製品等の用途で使用される部材に好適である。例えば、プラズマディスプレーパネルや液晶テレビなどの薄型TVの背面パネルに使用するのに適している。   In addition, the coated steel sheet of the present invention is used in applications such as electronic devices and home appliances that are pressed so that the surface having the colored single organic film becomes a convex surface and further requires electromagnetic shielding properties. It is suitable for the member made. For example, it is suitable for use in a back panel of a thin TV such as a plasma display panel or a liquid crystal television.

また、上述したところは、この発明の実施形態の一例を示したにすぎず、請求の範囲において種々の変更を加えることができる。   Moreover, the place mentioned above only showed an example of embodiment of this invention, and can change a various change in a claim.

本発明の実施例について説明する。
(実施例1〜15及び比較例1〜2)
塗装用亜鉛系めっき鋼板として、各々板厚0.5mmの電気亜鉛めっき鋼板(めっき種記号:EG)、合金化溶融亜鉛めっき鋼板(Fe含有量:10質量%、めっき種記号:GA)、溶融亜鉛めっき鋼板(めっき種記号:GI)、溶融Zn−Alめっき鋼板(Al含有量:4.5質量%、めっき種記号:GF)および溶融Zn−Alめっき鋼板(Al含有量:55質量%、めっき種記号:GL)を準備した。めっき鋼板のめっき付着量(g/m2)を表1に示す。なお、鋼板の一方の面(オモテ面)と他方の面(ウラ面)のめっき付着量、およびめっき組成は同一とした。前記亜鉛系めっき鋼板に脱脂処理を行った後、以下の(i)及び(ii)の処理工程を行い、サンプルとなる塗装鋼板を作製した。めっき鋼板のめっき付着量(g/m2)及び膜厚(μm)を表1に示す。
(i)オモテ面に、表1に示す化成皮膜を形成するための化成処理薬剤をバーコーターにて塗布して乾燥させた後に、ウラ面に表2に示す化成皮膜を形成するための化成処理薬剤を塗布し、その後、加熱10秒後に到達板温が100℃となるような加熱処理を行い、所定膜厚のオモテ面及びウラ面の化成皮膜を形成した。それぞれの化成皮膜についての、組成及び膜厚を表1及び表3に示す。
(ii)その後、オモテ面に着色単一有機皮膜として、ポリエステル樹脂(ベース樹脂)、表1に示す硬化剤、カーボンブラック(着色顔料)を含有するオモテ面の着色単一有機皮膜用塗料(含有量は表1参照)を、表1に示す乾燥膜厚となるように塗布した後、必要に応じて、ウラ面に表2に示す組成の有機樹脂塗料を塗布し、その後、加熱開始から20秒後に到達板温が190℃となるように加熱処理を行い、オモテ面の着色単一有機皮膜、又は、さらにウラ面の有機樹脂層を形成した。
Examples of the present invention will be described.
(Examples 1-15 and Comparative Examples 1-2)
Galvanized steel sheets with a thickness of 0.5 mm (plating type code: EG), alloyed hot-dip galvanized steel sheets (Fe content: 10 mass%, plating type code: GA), hot-dip galvanized steel sheets for coating Plated steel plate (plating type symbol: GI), hot-dip Zn-Al-plated steel plate (Al content: 4.5 mass%, plating type symbol: GF) and hot-dip Zn-Al-plated steel plate (Al content: 55 mass%, plating type symbol) : GL) was prepared. Table 1 shows the coating amount (g / m 2 ) of the plated steel sheet. In addition, the plating adhesion amount and the plating composition of one surface (front surface) and the other surface (back surface) of the steel plate were the same. After degreasing the zinc-based plated steel sheet, the following processing steps (i) and (ii) were performed to prepare a coated steel sheet as a sample. Table 1 shows the coating amount (g / m 2 ) and film thickness (μm) of the plated steel sheet.
(I) The chemical conversion treatment for forming the chemical conversion film shown in Table 2 on the back surface after applying and drying a chemical conversion treatment chemical for forming the chemical conversion film shown in Table 1 on the front side with a bar coater A chemical was applied, and then a heat treatment was performed so that the ultimate plate temperature reached 100 ° C. after 10 seconds of heating to form a chemical film on the front and back surfaces having a predetermined thickness. Tables 1 and 3 show the composition and film thickness for each chemical conversion film.
(Ii) Thereafter, as a colored single organic film on the front surface, a paint for a colored single organic film on the front surface (containing polyester resin (base resin), a curing agent shown in Table 1, and carbon black (color pigment)) (See Table 1 for the amount) so that the dry film thickness shown in Table 1 is applied, and then, if necessary, an organic resin paint having the composition shown in Table 2 is applied to the back surface. Heat treatment was performed so that the ultimate plate temperature was 190 ° C. after 2 seconds, and a colored single organic film on the front side or an organic resin layer on the back side was formed.

Figure 2009173022
Figure 2009173022

Figure 2009173022
Figure 2009173022

Figure 2009173022
Figure 2009173022

Figure 2009173022
Figure 2009173022

<オモテ面の評価>
(1)硬度
硬度は、前述した、正四角錘ビッカース圧子を用いて、試験荷重3.0mNを加えた際の押し込み深さ(μm)を、超微小押し込み硬さ試験機(フィッシャースコープ(登録商標)HM2000)により測定し、この押し込み深さから算出する方法により求めた。
<Evaluation of the front side>
(1) Hardness As for the hardness, the indentation depth (μm) when a test load of 3.0 mN is applied using the above-mentioned regular square pyramidal indenter is used as an ultra-fine indentation hardness tester (Fischerscope (registered trademark)). ) HM2000), and obtained from the indentation depth.

(2)曲げ加工性(目視による評価)
前記曲げ加工性は、JIS Z2248−1996に準拠し、前記塗装鋼板を、縦60mm、横30mmの大きさに切り出した試験片に、前記塗装鋼板を室温で180°に折り曲げる0T曲げしたときの曲げ加工部頂部を目視で観察した。評価は以下の基準にしたがって行った。
○:有機皮膜の割れが確認されない
×:有機皮膜の割れが確認される
(2) Bending workability (visual evaluation)
The bending workability is in accordance with JIS Z2248-1996, bending the coated steel sheet into a test piece cut into a size of 60 mm in length and 30 mm in width and bending the coated steel sheet to 180 ° at room temperature. The top of the processed part was visually observed. Evaluation was performed according to the following criteria.
○: No cracking of the organic film is confirmed ×: Cracking of the organic film is confirmed

(3)曲げ加工性(ERVによる評価)
ERVによる評価は、上記(2)において0T曲げを行ったサンプルについて、前述したERV法により、ERVを測定した。評価は、以下の基準に従って評価した。
◎:2mA未満
○:2mA以上、5mA未満
△:5mA以上、10mA未満
×:10mA以上
(3) Bending workability (Evaluation by ERV)
Evaluation by ERV measured ERV by the ERV method mentioned above about the sample which performed 0T bending in said (2). Evaluation was performed according to the following criteria.
◎: Less than 2mA ○: 2mA or more, less than 5mA △: 5mA or more, less than 10mA ×: 10mA or more

(4)素地隠蔽性
素地面隠蔽性は、皮膜形成前の前記めっき鋼板のオモテ面を、先端が金属のペンで傷を付けたのち、前記した処理工程を行って各塗装鋼板を作製し、オモテ面を目視で観察した。評価は、以下の基準に従って評価した。
○:傷がわからない
×:傷が明瞭にわかる
(4) Substrate concealment The concealment concealment is the front surface of the plated steel sheet before film formation, after scratching the tip with a metal pen, and performing the above-described processing steps to produce each coated steel sheet, The front side was visually observed. Evaluation was performed according to the following criteria.
○: I do not know the scratch ×: I can clearly see the scratch

(5)耐プレス疵性
上記各塗装鋼板を、ブランク径67mmφ、ポンチ径33mmφ、成型速度300mm/s、壁面温度80℃で、円筒カップ成型した後の、側壁部の皮膜の損傷を目視により以下の基準に従って評価した。
◎:損傷は発生せず
○:若干の損傷が認められた
×:損傷が多数発生した
(5) Resistance to press wrinkling Damage to the film on the side wall after visual observation of each coated steel sheet after forming a cylindrical cup at a blank diameter of 67mmφ, a punch diameter of 33mmφ, a molding speed of 300mm / s, and a wall surface temperature of 80 ° C Evaluation was performed according to the criteria.
◎: No damage occurred ○: Some damage was observed ×: Many damage occurred

(6)耐溶剤性
上記各塗装鋼板の有機皮膜の表面に対し、エタノールラビング試験を4.9N(0.5kgf)の荷重で10回行い、エタノールラビング試験前後のL値の変動幅(ΔL)を測定し、以下の基準に従って評価した。
◎:ΔLが1以下
○:ΔLが1超え、2以下の範囲
×:ΔLが2超え
(6) Solvent resistance The ethanol rubbing test was performed 10 times with a load of 4.9 N (0.5 kgf) on the surface of the organic coating on each coated steel sheet, and the fluctuation range (ΔL) of the L value before and after the ethanol rubbing test was measured. And evaluated according to the following criteria.
◎: ΔL is 1 or less ○: ΔL is more than 1 and 2 or less ×: ΔL is more than 2

(7)耐食性
上記各サンプルから、試験片(大きさ:100×50mm)を切り出し、試験片の端部及び裏面をテープシールした後、5質量%の塩水を35℃で8時間噴霧した後、16時間休止する工程を1サイクルとし、これを3サイクル行った後の、皮膜表面外観の変化を評価した。評価は以下の基準に従って行った。
◎:皮膜表面に変化なし
○:皮膜表面に若干の発錆がある
×:皮膜表面に多数の発錆がある
(7) Corrosion resistance After cutting a test piece (size: 100 × 50 mm) from each of the above samples and tape-sealing the end and back of the test piece, spraying 5% by weight of salt water at 35 ° C. for 8 hours, The process of resting for 16 hours was defined as 1 cycle, and the change in the coating surface appearance after 3 cycles was evaluated. Evaluation was performed according to the following criteria.
◎: No change on the film surface ○: Slight rusting on the film surface ×: Many rusting on the film surface

<ウラ面の評価>
(8)導電性
低抵抗測定装置(ロレスタGP:三菱化学(株)製:ESPプローブ)を用い、各サンプルのウラ面の表面抵抗値を測定した。その時、プローブ先端にかかる荷重を20g/sで増加させ、表面抵抗が10-4Ω以下になった時の荷重値で以下のように評価した。
表面抵抗が10-4Ω以下になった時の荷重値
◎:10点測定の平均荷重が300g以下
○:10点測定の平均荷重が300g超500g以下
△:10点測定の平均荷重が500g超700g以下
×:10点測定の平均荷重が700g超960g以下
<Evaluation of the back surface>
(8) Conductivity The surface resistance value of the back surface of each sample was measured using a low resistance measuring device (Loresta GP: manufactured by Mitsubishi Chemical Corporation: ESP probe). At that time, the load applied to the probe tip was increased at 20 g / s, and the load value when the surface resistance was 10 −4 Ω or less was evaluated as follows.
Load value when surface resistance is 10 -4 Ω or less ◎: Average load of 10 point measurement is 300 g or less ○: Average load of 10 point measurement is more than 300 g to 500 g or less △: Average load of 10 point measurement is more than 500 g 700g or less x: Average load of 10 point measurement is over 700g and 960g or less

(9)放熱性
実施例14及び15、並びに、比較例1及び2のサンプルについて、以下に示す条件で放熱性を測定した。
測定装置:日本電子(株)製 遠赤外線分光放射計 JIR−E500、測定温度:100℃、測定波長:4.5〜25μm、分解能:8cm−1、積算回数:100回、その他の条件:JIS R1801:2002に準拠
その後、測定結果から放射率を算出し、以下の基準で評価した。
◎:0.5以上、0.8未満
○:0.3以上、0.5未満
△:0.1以上、0.3未満
×:0.1未満
(9) Heat dissipation With respect to the samples of Examples 14 and 15 and Comparative Examples 1 and 2, the heat dissipation was measured under the following conditions.
Measuring equipment: Far-infrared spectroradiometer JIR-E500, manufactured by JEOL Ltd., measuring temperature: 100 ° C., measuring wavelength: 4.5 to 25 μm, resolution: 8 cm −1 , integration count: 100 times, other conditions: JIS R1801: Based on 2002, the emissivity was calculated from the measurement results and evaluated according to the following criteria.
◎: 0.5 or more, less than 0.8 ○: 0.3 or more, less than 0.5 △: 0.1 or more, less than 0.3 ×: less than 0.1

上記各試験の評価結果を表5に示す。
これによれば、実施例1〜15の塗装鋼板は、いずれも優れた硬度、素地隠蔽性、曲げ加工性、耐プレス疵性、耐溶剤性及び耐食性及び導電性を有している。特に、比較例1、2に比べて、いずれも曲げ加工性及び耐プレス疵性に優れていることがわかる。また、実施例14、15は、さらに、放射率も高く、放熱性に優れていることがわかる。
Table 5 shows the evaluation results of the above tests.
According to this, the coated steel plates of Examples 1 to 15 all have excellent hardness, base concealability, bending workability, press resistance, solvent resistance, corrosion resistance, and conductivity. In particular, it can be seen that both are superior in bending workability and press warpage resistance as compared with Comparative Examples 1 and 2. In addition, it can be seen that Examples 14 and 15 also have high emissivity and excellent heat dissipation.

Figure 2009173022
Figure 2009173022

本発明によれば、膜厚が10μm以下と薄い場合であっても、総膜厚が20μm程度ある従来の2コート塗装鋼板と同等レベルの良好な曲げ加工性及び耐プレス疵性を具える塗装鋼板、加工品及び薄型テレビ用パネルの提供が可能となった。   According to the present invention, even when the film thickness is as thin as 10 μm or less, the coating has good bending workability and press wrinkle resistance equivalent to the conventional two-coated steel sheet having a total film thickness of about 20 μm. It is now possible to provide steel plates, processed products, and thin TV panels.

荷重と押し込み深さとの関係を表すグラフを示す。The graph showing the relationship between a load and an indentation depth is shown. 押し込み深さと硬度との関係を表すグラフを示す。The graph showing the relationship between indentation depth and hardness is shown. ERV法を説明するための模式図を示す。The schematic diagram for demonstrating ERV method is shown.

Claims (6)

鋼板の両面に、亜鉛系めっき層を形成し、前記鋼板の亜鉛系めっき層上に、クロムを含有しない化成皮膜を形成し、前記鋼板の一方の面の前記化成皮膜上に、その硬度が200N/mm2以上で、かつ、JIS Z 2248-1996に準拠した0T曲げをしたときの曲げ加工頂部のERVが5mA未満である、膜厚が10μm以下の着色顔料の含有量が5〜15質量%である着色単一有機皮膜を形成することを特徴とする塗装鋼板。 A zinc-based plating layer is formed on both surfaces of the steel sheet, a conversion film not containing chromium is formed on the zinc-based plating layer of the steel sheet, and the hardness is 200 N on the conversion film on one side of the steel sheet. in / mm 2 or more and, JIS Z 2248-1996 bending the top of the ERV when the bending 0T conforming to is less than 5 mA, the film thickness is the content of the following coloring pigment 10 [mu] m 5 to 15 wt% A coated steel sheet characterized by forming a colored single organic film. 前記化成皮膜を形成した前記鋼板の他方の面の導電荷重が500g以下であることを特徴とする請求項1記載の塗装鋼板。   The coated steel sheet according to claim 1, wherein the conductive load on the other surface of the steel sheet on which the chemical conversion film is formed is 500 g or less. さらに、前記鋼板の他方の面の化成皮膜上に、有機樹脂層を形成し、前記他方の面の導電荷重が500g以下であることを特徴とする請求項1又は2記載の塗装鋼板。   Furthermore, the organic resin layer is formed on the chemical conversion film of the other surface of the said steel plate, The electroconductive load of the said other surface is 500 g or less, The coated steel plate of Claim 1 or 2 characterized by the above-mentioned. 前記着色単一有機皮膜は、その表面に対して、エタノールラビング試験を0.5kgの荷重で10回行ったときのL値の変動幅(ΔL)が1以下であることを特徴とする請求項1〜3のいずれか1項に記載の塗装鋼板。   The colored single organic film has an L value fluctuation width (ΔL) of 1 or less when an ethanol rubbing test is performed 10 times with a load of 0.5 kg on the surface thereof. The coated steel plate of any one of -3. 請求項1〜4のいずれか1項に記載の塗装鋼板を用い、該塗装鋼板の前記着色単一有機皮膜を具える面が凸表面になるようにプレス加工を施して形成してなる加工品。   A processed product formed by pressing the coated steel sheet according to any one of claims 1 to 4 so that a surface having the colored single organic film of the coated steel sheet becomes a convex surface. . 請求項1〜4のいずれか1項に記載の塗装鋼板を用い、該塗装鋼板の前記着色単一有機皮膜を具える面が外部に露出する凸表面になるようにプレス加工を施して形成してなる薄型テレビ用パネル。   Using the coated steel sheet according to any one of claims 1 to 4, the surface having the colored single organic film of the coated steel sheet is formed by pressing so as to be a convex surface exposed to the outside. A panel for a flat-screen TV.
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