JP2009168149A - Hst control device for work vehicle - Google Patents

Hst control device for work vehicle Download PDF

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Publication number
JP2009168149A
JP2009168149A JP2008006898A JP2008006898A JP2009168149A JP 2009168149 A JP2009168149 A JP 2009168149A JP 2008006898 A JP2008006898 A JP 2008006898A JP 2008006898 A JP2008006898 A JP 2008006898A JP 2009168149 A JP2009168149 A JP 2009168149A
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controller
proportional valve
hst
vehicle
control device
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JP2008006898A
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Isao Konishi
勲 小西
Jun Okada
純 岡田
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Caterpillar Japan Ltd
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Caterpillar Japan Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a hydrostatic transmission (HST) control device for a work vehicle operating a hydraulic pump, and traveling and moving the vehicle even if there is something wrong with a controller controlling an HST or electric wiring transmitting the signal of the controller is disconnected. <P>SOLUTION: This HST control device includes: the controller outputting the electric signal controlling a discharge of oil from a variable displacement pump; a solenoid proportional valve connected to the controller, and outputting a hydraulic signal in response to the output from the state in which there is no output of the electric signal and the discharge of oil is zero, to the capacity controller of the variable displacement pump; and a backup circuit arranged between the controller and the solenoid proportional valve, and having a switch switching the solenoid proportional valve to the controller or a battery as a power supply for the vehicle. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、作業車両のHST制御装置、さらに詳しくは、電子制御式HSTを装備した作業車両の制御装置に関する。   The present invention relates to a work vehicle HST control device, and more particularly to a work vehicle control device equipped with an electronically controlled HST.

ホイールローダ、トラクタ、ブルドーザなどの作業車両の多くは、電子制御式の無段変速装置である油圧ポンプ・モータからなる周知の、電子制御式HSTを備えている(例えば、特許文献1参照)。
特開平11−63218号公報(第1図)
Many work vehicles such as wheel loaders, tractors, and bulldozers are equipped with a well-known electronically controlled HST including a hydraulic pump / motor that is an electronically controlled continuously variable transmission (see, for example, Patent Document 1).
Japanese Patent Laid-Open No. 11-63218 (FIG. 1)

上述したとおりの電子制御式HSTを備えた作業車両には、次のとおりの解決すべき課題がある。   The work vehicle equipped with the electronically controlled HST as described above has the following problems to be solved.

すなわち、電子制御式HSTは、コントローラの電気信号を電磁比例弁によって油圧信号に変え、この油圧信号によって可変容量型油圧ポンプの容量制御器を操作し、所定の量の作動油を吐出させ車両の走行を制御している。したがって、コントローラの不具合によって電気信号が出力されない場合や、電磁比例弁への電気配線が断線した場合などにおいては、作動油を吐出するように油圧ポンプを制御できないので、車両を走行させることができず、車両を移動させることができない。   That is, in the electronically controlled HST, the electrical signal of the controller is changed to a hydraulic signal by an electromagnetic proportional valve, and the displacement controller of the variable displacement hydraulic pump is operated by this hydraulic signal to discharge a predetermined amount of hydraulic oil. Controlling driving. Therefore, when the electrical signal is not output due to a malfunction of the controller, or when the electrical wiring to the electromagnetic proportional valve is disconnected, the hydraulic pump cannot be controlled to discharge hydraulic oil, so the vehicle can be run. The vehicle cannot be moved.

例えば、車両が走行不能にコントローラの不具合、断線などによってなった場合には、原因の特定が難しく、現場での修理は困難である。特に、足場の悪い現場、人里離れた現場などにおいては、車両を移動させるのに多額の費用が必要になる。   For example, when the vehicle is unable to run due to a controller malfunction or disconnection, it is difficult to identify the cause and repair on site is difficult. In particular, a large amount of money is required to move a vehicle at a site with a poor footing or a remote site.

本発明は上記事実に鑑みてなされたもので、その技術的課題は、電子制御式HSTを備えた作業車両において、HSTを制御するコントローラの不具合、コントローラの信号を伝える電気配線の断線などにおいても、油圧ポンプを操作し、車両を走行させ、移動させることができる、作業車両のHST制御装置を提供することである。   The present invention has been made in view of the above-mentioned facts, and its technical problem is also in a work vehicle equipped with an electronically controlled HST, such as a failure of a controller that controls the HST, a disconnection of an electrical wiring that transmits a controller signal, and the like Another object of the present invention is to provide an HST control device for a work vehicle that can operate and move a hydraulic pump to move the vehicle.

本発明によれば上記技術的課題を解決する作業車両のHST制御装置として、電子制御式HSTの可変容量ポンプの吐出油量を制御する電気信号を出力するコントローラと、このコントローラに接続され、可変容量ポンプの容量制御器に、電気信号の出力のない吐出油量ゼロの状態から出力に応じた油圧信号を出力する電磁比例弁と、該コントローラと電磁比例弁の間に設けられ、該電磁比例弁をコントローラまたは車両の電源であるバッテリーに切換可能なスイッチを有したバックアップ回路とを備えていることを特徴とする作業車両のHST制御装置が提供される。   According to the present invention, as an HST control device for a work vehicle that solves the above technical problem, a controller that outputs an electric signal for controlling the amount of oil discharged from a variable displacement pump of an electronically controlled HST, and a variable connected to the controller are provided. An electromagnetic proportional valve that outputs a hydraulic signal according to the output from a state where the discharge oil amount is zero and no electric signal is output to the displacement controller of the displacement pump, and is provided between the controller and the electromagnetic proportional valve. Provided is a work vehicle HST control device including a backup circuit having a switch that can switch a valve to a controller or a battery that is a power source of the vehicle.

好適には、バックアップ回路は、該バッテリーとスイッチの間に電磁比例弁への電気信号を調整する出力調整手段を備えている。また、バックアップ回路は、該バッテリーを車両の電気負荷に接続する電源スイッチのONのときの出力部に接続されている。   Preferably, the backup circuit includes output adjusting means for adjusting an electric signal to the electromagnetic proportional valve between the battery and the switch. Further, the backup circuit is connected to an output section when the power switch that connects the battery to the electric load of the vehicle is ON.

本発明に従って構成された作業車両のHST制御装置は、可変容量ポンプの吐出油量を制御する電気信号を出力するコントローラと、このコントローラに接続され、可変容量ポンプの容量制御器に、電気信号の出力のない吐出油量ゼロの状態から出力に応じた油圧信号を出力する電磁比例弁と、該コントローラと電磁比例弁の間に設けられ、該電磁比例弁をコントローラまたは車両の電源であるバッテリーに切換可能なスイッチを有したバックアップ回路を備えている   An HST control device for a work vehicle configured in accordance with the present invention includes a controller that outputs an electric signal for controlling the amount of oil discharged from a variable displacement pump, and the controller connected to the controller. An electromagnetic proportional valve that outputs a hydraulic signal corresponding to the output from a zero discharge oil amount state without output, and is provided between the controller and the electromagnetic proportional valve, and the electromagnetic proportional valve is connected to a battery that is a power source of the controller or vehicle. Has a backup circuit with switchable switch

したがって、HSTを制御するコントローラの不具合、コントローラの信号を電磁比例弁に伝える電気配線の断線などと推定される原因によって車両が走行できない場合には、スイッチを切換えて車両のバッテリーに電磁比例弁を接続し、この電気信号によって油圧ポンプを操作することにより、車両を走行させ、移動させることができる。   Therefore, if the vehicle cannot run due to a failure of the controller that controls the HST or a cause such as disconnection of the electrical wiring that transmits the controller signal to the electromagnetic proportional valve, the switch is switched and the electromagnetic proportional valve is connected to the vehicle battery. By connecting and operating the hydraulic pump with this electrical signal, the vehicle can be run and moved.

以下、本発明に従って構成された作業車両のHST制御装置について、好適実施形態を図示している添付図面を参照して、さらに詳細に説明する。   Hereinafter, an HST control device for a work vehicle configured according to the present invention will be described in more detail with reference to the accompanying drawings illustrating a preferred embodiment.

図2を参照して、代表的な作業車両であるホイールローダについて説明する。ホイールローダ2は、前車輪4および作業装置6を備えた前車体8と、後車輪10、エンジン室12およびに運転室14を備えた後車体16を具備している。   A wheel loader that is a typical work vehicle will be described with reference to FIG. The wheel loader 2 includes a front vehicle body 8 including a front wheel 4 and a work device 6, and a rear vehicle body 16 including a rear wheel 10, an engine compartment 12, and a cab 14.

図2とともに図1、主として図1を参照して説明する。ホイールローダ2は、エンジン室12のエンジン12aによって駆動される可変容量油圧ポンプ18および車輪4,10を駆動する油圧モータ20を有した周知の電子制御式のHST22を備えている。可変容量油圧ポンプ18は、例えば斜板ピストン型のようなポンプであり、容量制御器18aによって斜板の傾きが操作され、作動油の吐出の、断続、油量、方向などが制御される。   1 will be described with reference to FIG. 1 and mainly FIG. The wheel loader 2 includes a known electronically controlled HST 22 having a variable displacement hydraulic pump 18 driven by the engine 12 a in the engine compartment 12 and a hydraulic motor 20 that drives the wheels 4 and 10. The variable displacement hydraulic pump 18 is, for example, a swash plate piston type pump, and the displacement controller 18a operates the inclination of the swash plate to control the intermittent discharge, oil amount, direction, and the like of the hydraulic oil.

全体を番号24で示すHST制御装置は、HST22の可変容量ポンプ18の吐出を制御する電気信号を出力するコントローラ26と、コントローラ26に接続され、可変容量ポンプ18の容量制御器18aに、電気信号の出力のない吐出油量ゼロの状態から出力に応じた油圧信号を出力する電磁比例弁28と、コントローラ26と電磁比例弁28の間に設けられ、電磁比例弁28をコントローラ26または車両の電源であるバッテリー30に切換可能なスイッチ32を有したバックアップ回路34を備えている。   The HST control apparatus generally indicated by reference numeral 24 is connected to the controller 26 that outputs an electric signal for controlling the discharge of the variable displacement pump 18 of the HST 22, and is connected to the controller 26 a of the variable displacement pump 18. Is provided between the controller 26 and the electromagnetic proportional valve 28. The electromagnetic proportional valve 28 is provided between the controller 26 or the vehicle power supply. A backup circuit 34 having a switch 32 that can be switched to the battery 30 is provided.

コントローラ26は、ホイールローダ2の電子制御モジュール(ECM)36に含まれている。コントローラ26は、例えば運転室14(図2)のオペレータが操作する走行レバーの操作に応じた電気信号を出力する。   The controller 26 is included in an electronic control module (ECM) 36 of the wheel loader 2. For example, the controller 26 outputs an electrical signal corresponding to the operation of the travel lever operated by the operator of the cab 14 (FIG. 2).

バックアップ回路34は、バッテリー30とスイッチ32の間に電磁比例弁28への電気信号を調整する出力調整手段としての可変抵抗38を備えている。このバックアップ回路34は、バッテリー30を車両の電気負荷40に接続する電源スイッチ40のONのときの出力部に接続されている。なお、電気信号を調整した固定値にできる場合は、出力調整手段38は固定抵抗であってもよい。   The backup circuit 34 includes a variable resistor 38 between the battery 30 and the switch 32 as output adjusting means for adjusting an electric signal to the electromagnetic proportional valve 28. This backup circuit 34 is connected to the output section when the power switch 40 that connects the battery 30 to the electric load 40 of the vehicle is ON. If the electric signal can be adjusted to a fixed value, the output adjusting means 38 may be a fixed resistor.

上述のように、スイッチ32をバッテリー30側に切換えて、バッテリー30をコントローラ26に代えた電気信号源とする場合は、可変容量ポンプ18は、車両(ホイールローダ)2を走行移動できる量の作動油を吐出できればよいので、電気信号を細かく制御し吐出油量を細かく制御する必要はない。オペレータは、運転室14においてアクセルペダル(図示していない)を操作し、エンジン12aの出力回転数を調整し可変容量ポンプ18の吐出油量を調整すれば、走行移動速度を油量に応じた速度に調整できる。   As described above, when the switch 32 is switched to the battery 30 side and the battery 30 is used as an electrical signal source in place of the controller 26, the variable capacity pump 18 operates in an amount that allows the vehicle (wheel loader) 2 to travel. As long as the oil can be discharged, there is no need to finely control the electrical signal and finely control the amount of discharged oil. The operator operates an accelerator pedal (not shown) in the cab 14 to adjust the output rotational speed of the engine 12a and adjust the amount of oil discharged from the variable displacement pump 18, so that the traveling movement speed is set according to the amount of oil. Adjustable to speed.

図1を参照して上述したとおりの作業車両のHST制御装置24の作用について説明する。   The operation of the HST control device 24 for a work vehicle as described above will be described with reference to FIG.

HST制御装置24は、可変容量ポンプ18の吐出油量を制御する電気信号を出力するコントローラ26と、コントローラ26に接続され、可変容量ポンプ18の容量制御器18aに、電気信号の出力のない吐出油量ゼロの状態から出力に応じた油圧信号を出力する電磁比例弁28と、コントローラ26と電磁比例弁28の間に設けられ、電磁比例弁28をコントローラ26または車両の電源であるバッテリー30に切換可能なスイッチ32を有したバックアップ回路34を備えている。   The HST control device 24 is connected to the controller 26 that outputs an electric signal for controlling the amount of oil discharged from the variable displacement pump 18, and is discharged to the displacement controller 18 a of the variable displacement pump 18 without output of an electric signal. An electromagnetic proportional valve 28 that outputs a hydraulic signal corresponding to the output from a state where the oil amount is zero, and a controller 26 and an electromagnetic proportional valve 28 are provided. The electromagnetic proportional valve 28 is connected to the controller 26 or a battery 30 that is a power source of the vehicle. A backup circuit 34 having a switch 32 that can be switched is provided.

したがって、HST20を制御するコントローラ26の不具合、コントローラ26の信号を電磁比例弁28に伝える電気配線の断線などによって、油圧ポンプ18を制御できないときには、スイッチ32を切換えて電磁比例弁28を車両のバッテリー30に接続し、バッテリー30からの電気信号によって油圧ポンプ18を操作することにより、車両を走行させ、移動させることができる。   Therefore, when the hydraulic pump 18 cannot be controlled due to a malfunction of the controller 26 that controls the HST 20 or disconnection of the electrical wiring that transmits the signal of the controller 26 to the electromagnetic proportional valve 28, the switch 32 is switched to switch the electromagnetic proportional valve 28 to the vehicle battery. The vehicle can be run and moved by operating the hydraulic pump 18 with an electrical signal from the battery 30 connected to the vehicle 30.

バックアップ回路34は、バッテリー30とスイッチ32の間に電磁比例弁28への電気信号を調整する可変抵抗あるいは固定抵抗からなる出力調整手段38を備えている。したがって、可変抵抗38によって電磁比例弁28への電気信号を調整することにより、可変容量ポンプ18の吐出油量を調整して作業車両2の走行速度を調整することができる。   The backup circuit 34 includes an output adjusting means 38 formed of a variable resistor or a fixed resistor for adjusting an electric signal to the electromagnetic proportional valve 28 between the battery 30 and the switch 32. Therefore, by adjusting the electric signal to the electromagnetic proportional valve 28 by the variable resistor 38, the amount of oil discharged from the variable displacement pump 18 can be adjusted to adjust the traveling speed of the work vehicle 2.

バックアップ回路34は、バッテリー30を車両の電気負荷40に接続する電源スイッチ42のONのときの出力部に接続されている。したがって、バックアップ回路34は、途中に電気系統を介することなく直接、確実に電源のバッテリー30に接続され、さらに電源スイッチ42をON状態にしてエンジン12aを運転し可変容量ポンプ18を駆動するときに、確実にバッテリー30に接続される。   The backup circuit 34 is connected to the output section when the power switch 42 that connects the battery 30 to the electric load 40 of the vehicle is ON. Therefore, the backup circuit 34 is directly connected to the battery 30 of the power supply directly without going through the electric system in the middle, and further when the engine 12a is operated to drive the variable capacity pump 18 with the power switch 42 turned ON. The battery 30 is securely connected.

本発明に従って構成された作業車両のHST制御装置の構成説明図。The structure explanatory view of the HST control device of the work vehicle constituted according to the present invention. 図1に示すHST制御装置を備えた作業車両の代表例であるホイールローダの側面図。The side view of the wheel loader which is a typical example of the work vehicle provided with the HST control apparatus shown in FIG.

符号の説明Explanation of symbols

2:ホイールローダ(作業車両)
18:可変容量ポンプ
18a:容量制御器
22:HST
26:コントローラ
28:電磁比例弁
30:バッテリー
32:スイッチ
34:バックアップ回路
38:可変抵抗(出力調整手段)
40:電気負荷
42:電源スイッチ
2: Wheel loader (work vehicle)
18: Variable capacity pump 18a: Capacity controller 22: HST
26: controller 28: electromagnetic proportional valve 30: battery 32: switch 34: backup circuit 38: variable resistance (output adjusting means)
40: Electric load 42: Power switch

Claims (3)

電子制御式HSTの可変容量ポンプの吐出油量を制御する電気信号を出力するコントローラと、
このコントローラに接続され、可変容量ポンプの容量制御器に、電気信号の出力のない吐出油量ゼロの状態から出力に応じた油圧信号を出力する電磁比例弁と、
該コントローラと電磁比例弁の間に設けられ、該電磁比例弁をコントローラまたは車両の電源であるバッテリーに切換可能なスイッチを有したバックアップ回路と
を備えていることを特徴とする作業車両のHST制御装置。
A controller that outputs an electrical signal for controlling the amount of oil discharged from the variable displacement pump of the electronically controlled HST;
An electromagnetic proportional valve connected to the controller and outputting a hydraulic signal corresponding to the output from the state of zero discharge oil amount without output of an electric signal to the displacement controller of the variable displacement pump;
A backup circuit having a switch provided between the controller and the electromagnetic proportional valve and capable of switching the electromagnetic proportional valve to a battery that is a power source of the controller or the vehicle. apparatus.
バックアップ回路が、
該バッテリーとスイッチの間に電磁比例弁への電気信号を調整する出力調整手段を備えている、
ことを特徴とする請求項1記載の作業車両のHST制御装置。
The backup circuit
An output adjusting means for adjusting an electric signal to the electromagnetic proportional valve is provided between the battery and the switch;
The HST control device for a work vehicle according to claim 1.
バックアップ回路が、
該バッテリーを車両の電気負荷に接続する電源スイッチのONのときの出力部に接続されている、
ことを特徴とする請求項1または2記載の作業車両のHST制御装置。
The backup circuit
Connected to the output part when the power switch for connecting the battery to the electric load of the vehicle is ON,
The HST control device for a work vehicle according to claim 1 or 2.
JP2008006898A 2008-01-16 2008-01-16 Hst control device for work vehicle Withdrawn JP2009168149A (en)

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011189837A (en) * 2010-03-15 2011-09-29 Yanmar Co Ltd Working vehicle
WO2015179080A1 (en) * 2014-05-23 2015-11-26 Caterpillar Inc. Hydraulic control system having bias current correction

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011189837A (en) * 2010-03-15 2011-09-29 Yanmar Co Ltd Working vehicle
WO2015179080A1 (en) * 2014-05-23 2015-11-26 Caterpillar Inc. Hydraulic control system having bias current correction

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