JP2009167440A - Heat treatment apparatus for steel sheet - Google Patents

Heat treatment apparatus for steel sheet Download PDF

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JP2009167440A
JP2009167440A JP2008003921A JP2008003921A JP2009167440A JP 2009167440 A JP2009167440 A JP 2009167440A JP 2008003921 A JP2008003921 A JP 2008003921A JP 2008003921 A JP2008003921 A JP 2008003921A JP 2009167440 A JP2009167440 A JP 2009167440A
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steel plate
water discharge
heat treatment
water
steel sheet
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JP5165395B2 (en
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Takeshi Yoshida
剛 吉田
Akihiro Sumi
明宏 角
Shigeki Kishihara
重樹 岸原
Yoshiyuki Morishita
芳行 森下
Akihiro Takeya
昭宏 竹屋
Nobuhiko Matsumoto
信彦 松本
Shingo Shukuwa
新吾 宿輪
Kanji Nakama
寛司 仲摩
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Dai Ichi High Frequency Co Ltd
Mitsubishi Nagasaki Machinery Mfg Co Ltd
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Dai Ichi High Frequency Co Ltd
Mitsubishi Nagasaki Machinery Mfg Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Heat Treatments In General, Especially Conveying And Cooling (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat treatment apparatus which stably secures a width C to be induction-heated and a width D in which the high temperature is maintained, up to end parts even if a steel sheet is thin, when the steel sheet 20 is induction-heated with a moving system while the both ends are pulled by a sandwiching device 21 that extends over a full width. <P>SOLUTION: The heat treatment apparatus for the steel sheet is directed at sequentially applying induction heating and subsequent water cooling to the steel sheet 20 while moving the steel sheet in its longitudinal direction for the purpose of crystal grain refining treatment in which heat treatments for rapidly heating and subsequently rapidly cooling the steel sheet 20 are repeatedly carried out; and has a movable frame 31 which holds both ends of the steel sheet 20 in its longitudinal direction with the sandwiching device 21 and pulls the both ends with a tension-imparting member 32; a tilted table 34 which mounts the movable frame 31 thereon in a form of making the steel sheet 20 take such an attitude that the width direction is horizontal and the longitudinal direction is tilted, and moves the steel sheet 20 in the longitudinal direction by linearly moving the movable frame 31; an inductor 22 for heating the moving steel sheet; and a water spraying portion 23. The amount of water to be sprayed from the water spraying portion 23 is reduced in the vicinity of the sandwiching device 21. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、鋼板に急熱とこれに続く急冷とを適用する熱処理を繰返し施して行う結晶粒微細化処理のために鋼板と誘導子とを該鋼板の長手方向に相対移動させながら該鋼板に誘導加熱とこれに続く急冷とを順次適用する鋼板熱処理装置に関する。   The present invention relates to a steel sheet while relatively moving the steel sheet and the inductor in the longitudinal direction of the steel sheet for a grain refinement process that is performed by repeatedly performing a heat treatment that applies rapid heating and subsequent quenching to the steel sheet. The present invention relates to a steel plate heat treatment apparatus that sequentially applies induction heating and subsequent rapid cooling.

鋼の熱処理に関してAc3直上に急熱しこれに続いて急冷する熱処理を繰返し施す処理法により超微細粒鋼材が得られることや、結晶粒を微細化すれば強度・靱性が共に上昇すること、鋼製品の表面にオーステナイト化温度域とマルテンサイト変態温度域とを往復させる急熱と急冷を複数回繰返して微細な細粒層を形成することにより硬さと靱性を両立させるとともにシャルピー衝撃値ばかりか破壊靱性も向上させられることが知られており、急熱は高周波誘導加熱で急冷は水冷で具現化できることも知られている。   With regard to the heat treatment of steel, it is possible to obtain ultrafine-grained steel materials by repeatedly performing a heat treatment that is rapidly heated immediately above Ac3 and then rapidly cooled, and that the strength and toughness both increase if the crystal grains are refined. The hardness and toughness are both achieved and the fracture toughness is achieved by simultaneously forming hardness and toughness by repeating rapid heating and quenching that reciprocate between the austenitizing temperature range and martensitic transformation temperature range multiple times on the surface of the steel. It is also known that rapid heating can be realized by high-frequency induction heating and rapid cooling by water cooling.

また、有限長の鋼板については(例えば特許文献1参照)、高硬度を維持しつつ破壊靱性を高める結晶粒微細化処理を実施するのに好適な鋼板熱処理装置が開発されており、この装置は、鋼板の長手方向の両端に係合して鋼板をその長手方向を鉛直方向に配向させた状態で且つ曲り許容状態で保持する支承部材と、これを介して鋼板を長手方向に移動させる昇降機構と、鋼板の移動加熱用の誘導子と鋼板の急冷用の放水部とを組みにした熱処理ユニットと、この熱処理ユニットを水平面内で移動させて位置と面内方位の調節を行う水平面内調節機構とを備えている。そして、この鋼板熱処理装置は、有限長の鋼板を両端から曲り許容状態で保持して熱処理を繰返しても自重による曲り変形が生じ難いうえ例え熱処理によって曲がっても熱処理を続行することができるものとなっている。   In addition, for a finite-length steel sheet (see, for example, Patent Document 1), a steel sheet heat treatment apparatus suitable for carrying out a grain refinement process that increases fracture toughness while maintaining high hardness has been developed. A support member that engages both ends of the steel sheet in the longitudinal direction and holds the steel sheet in a state in which the longitudinal direction is oriented in the vertical direction and in an allowable bending state, and a lifting mechanism that moves the steel sheet in the longitudinal direction via the support member And a heat treatment unit that combines an inductor for moving heating of the steel plate and a water discharge part for rapid cooling of the steel plate, and a horizontal plane adjustment mechanism for adjusting the position and in-plane orientation by moving the heat treatment unit in the horizontal plane And. And this steel plate heat treatment apparatus is capable of continuing the heat treatment even if it is bent by the heat treatment, even if it is bent by the heat treatment even if the heat treatment is repeated by holding the steel plate of a finite length from both ends in a state where it is allowed to bend. It has become.

特開2006−348339号公報JP 2006-348339 A

しかしながら、このような縦持ち縦移動の鋼板熱処理装置では、装置や設備のコストダウンが難しいうえ、処理対象鋼板のセッティング作業等を慎重に行わなければならず作業負担の軽減も難しい。このため、実績の多い横置き横移動で、すなわち被処理を横置きしそれに沿って誘導子と放水部を横に相対移動させる移動加熱方式で、鋼板に対する結晶粒微細化の熱処理を実用化することが望ましい。そして、その実現には、有限長鋼板の両端を引張拘束して鋼板に長手方向の引張力を作用させながら急熱と急冷を施すことが考えられるが、残留応力を許容範囲内に抑えながら反りや捻れ更にはうねりといった熱処理起因の不所望な変形を十分に抑制することが求められる。そのため、有限長鋼板の横置きの具体的な遣り方、特に引張拘束手段をどのように具体化するかが、基本的な課題となる。   However, in such a vertically held and vertically moved steel plate heat treatment apparatus, it is difficult to reduce the cost of the apparatus and equipment, and it is difficult to reduce the work load because the setting work of the steel plate to be processed must be performed carefully. For this reason, practical heat treatment for grain refinement of steel sheet is put to practical use by horizontal movement that has a proven track record, that is, a moving heating method in which the object to be processed is horizontally placed and the inductor and the water discharger are moved relative to each other. It is desirable. In order to achieve this, it is conceivable that both ends of the finite-length steel plate are restrained by tension and subjected to rapid heating and quenching while applying a tensile force in the longitudinal direction to the steel plate, but warping while suppressing the residual stress within an allowable range. It is required to sufficiently suppress undesired deformation caused by heat treatment such as twisting and swell. Therefore, a specific problem is how to put the finite-length steel plate in a specific manner, in particular, how to embody the tensile restraining means.

図4は、本発明の課題を更に説明するためのものであり、(a)が厚板の鋼板10を横置きして移動加熱しているところの平面図、(b)がその正面図、(c)が薄板の鋼板20を横置きして移動加熱しているところの平面図、(d)がその正面図、(e)が厚板の鋼板10に係るAA矢視の縦断面拡大図、(f)が薄板の鋼板20に係るBB矢視の縦断面拡大図である。   FIG. 4 is a view for further explaining the problem of the present invention, in which (a) is a plan view where the thick steel plate 10 is horizontally placed and heated and moved, (b) is a front view thereof, (C) is a plan view where a thin steel plate 20 is placed horizontally and heated by heating, (d) is a front view thereof, and (e) is an enlarged vertical cross-sectional view of the thick steel plate 10 as viewed in the direction of arrow AA. (F) is the longitudinal cross-sectional enlarged view of the BB arrow which concerns on the steel plate 20 of a thin plate.

鋼板10,20の材質は、急熱と急冷の繰返しで結晶粒が微細化するものであり、例えばJIS G3128(SHY)や,JIS G4103(SNCM)が挙げられる(特許文献1参照)。
厚板とされる鋼板10のサイズは、厚さ16mm×幅1200mm×長さ6000mm前後が典型的であるが、他のサイズでも良く、目安としては、板厚が10〜25mm、幅が900〜1200mm、長さが2000〜6000mmである。
薄板とされる鋼板20のサイズは、厚さ5mm×幅700mm×長さ1200mm前後が典型的であるが、他のサイズでも良く、目安としては、板厚が3〜12mm、幅が300〜800mm、長さが500〜2000mmである。
The material of the steel plates 10 and 20 is one in which crystal grains become finer by repeated rapid heating and rapid cooling, and examples thereof include JIS G3128 (SHY) and JIS G4103 (SNCM) (see Patent Document 1).
The size of the steel plate 10 to be a thick plate is typically about 16 mm thick x 1200 mm wide x about 6000 mm long, but other sizes may be used. As a guide, the thickness is 10 to 25 mm and the width is 900 to 900 mm. The length is 1200 mm and the length is 2000 to 6000 mm.
The size of the thin steel plate 20 is typically about 5 mm thick x 700 mm wide x about 1200 mm long, but other sizes may be used. As a guide, the thickness is 3 to 12 mm and the width is 300 to 800 mm. The length is 500 to 2000 mm.

有限長被処理物が厚板の鋼板10である場合(図4(a),(b)参照)、鋼板10の両端部の中央寄りに例えば小穴を貫通形成して、そこにワイヤー状の引張拘束具11を繋ぎ、引張拘束具11を介して鋼板10に長手方向の引張力を作用させる(短波線矢印を参照)。また、鋼板10を横にして即ち長手方向も幅方向も水平にし厚み方向は鉛直にして、例えば500〜100mmの適宜ピッチで配置された幾つかのローラ付き支承具12で鋼板10の下面を支える。そして、先行の誘導子13と後続の放水部14とを具えた熱処理ユニットを鋼板10の一端から他端まで移動させることにより、鋼板10に必要な熱処理を施す。この場合、熱処理ユニットの移動時に支承具12が順に昇降することにより、熱処理ユニットと支承具12との不所望な干渉を避けつつ鋼板10を多点で分散支持できるので、自重や変態に起因して生じる鋼板10の変形が抑制されて許容範囲に収まる。   When the finite-length workpiece is a thick steel plate 10 (see FIGS. 4A and 4B), for example, a small hole is formed near the center of both ends of the steel plate 10 and a wire-like tension is formed there. The restraint tool 11 is connected, and a tensile force in the longitudinal direction is applied to the steel plate 10 via the tension restraint tool 11 (see the short-wave line arrow). Further, the lower surface of the steel plate 10 is supported by several supporters 12 with rollers arranged at an appropriate pitch of, for example, 500 to 100 mm, with the steel plate 10 being horizontal, i.e., the longitudinal direction and the width direction are horizontal and the thickness direction is vertical. . Then, the necessary heat treatment is performed on the steel sheet 10 by moving the heat treatment unit including the preceding inductor 13 and the subsequent water discharge section 14 from one end of the steel sheet 10 to the other end. In this case, the steel plate 10 can be dispersedly supported at multiple points while avoiding undesired interference between the heat treatment unit and the support tool 12 by moving the support tool 12 up and down in order during the movement of the heat treatment unit, resulting in its own weight and transformation. The deformation of the steel plate 10 generated is suppressed and falls within the allowable range.

一方、有限長被処理物が薄板の鋼板20である場合(図4(c),(d)参照)、上述した厚板のような保持手法は適さない。鋼板20の横置きでは、板厚が薄いことから、下面の支承は省けるが、両端の引張拘束を局部で済ませることができないので、鋼板20の全域に対して均等に引張力を作用させることが求められるからである。そのため、全幅に及ぶ挟持具21にて鋼板20の両端を拘束し、挟持具21を介して引っ張ることで、長手方向の引張力を作用させることとなる(短波線矢印を参照)。そして、鋼板20の断面形状に適合させた先行の誘導子22と後続の放水部23とを具えた熱処理ユニットを鋼板20の一端から他端まで何回か相対移動させることで、鋼板20の結晶粒微細化に必要な熱処理を施すのである。   On the other hand, when the finite-length workpiece is a thin steel plate 20 (see FIGS. 4C and 4D), a holding method such as the above-described thick plate is not suitable. When the steel plate 20 is placed horizontally, since the plate thickness is thin, the support on the lower surface can be omitted. However, since the tensile restraint at both ends cannot be completed locally, a tensile force can be applied uniformly to the entire area of the steel plate 20. Because it is required. Therefore, both ends of the steel plate 20 are constrained by the clamping tool 21 extending over the entire width, and a tensile force in the longitudinal direction is applied by pulling through the clamping tool 21 (see the short wave line arrow). Then, the heat treatment unit including the preceding inductor 22 adapted to the cross-sectional shape of the steel plate 20 and the subsequent water discharge portion 23 is relatively moved several times from one end to the other end of the steel plate 20, thereby crystallizing the steel plate 20. Heat treatment necessary for grain refinement is performed.

ところで、横置き横移動の有限長鋼板熱処理では、鋼板の表裏で焼入れ性能が同じになるよう、冷却水の滞留しがちな鋼板上面と冷却水の剥離落下しやすい鋼板下面とに生じる冷却効果の差違を低減・解消するために、上面への水量より下面への水量を多くしている。このように上面の冷却水は比較的少量で足りるので、厚板の鋼板10の場合(図4(e)参照)、放水部14から冷却水15を鋼板10へ吹き付ける際に噴射方向ηが後方(図では左)に傾くようになっていれば良い。冷却水15は鋼板10の上面のうち放水部14の通過したところに広がって鋼板10の縁から流れ落ち、放水部14や誘導子13の直下には冷却水15が不所望なほど多くは流れ込まないので、鋼板10に対する移動加熱の瞬時幅として、鋼板10のうち誘導子13と対向している部分の誘導加熱幅Cと、そこから放水部14の放水位置に至る高温維持幅Dとが、安定して確保される。   By the way, in the finite-length steel plate heat treatment with lateral placement and lateral movement, the cooling effect that occurs on the upper surface of the steel plate where the cooling water tends to stay and the lower surface of the steel plate where the cooling water is likely to fall off so that the quenching performance is the same on both sides of the steel plate. In order to reduce or eliminate the difference, the amount of water on the lower surface is increased than the amount of water on the upper surface. Thus, since the cooling water on the upper surface is relatively small, in the case of the thick steel plate 10 (see FIG. 4 (e)), when the cooling water 15 is blown from the water discharge portion 14 to the steel plate 10, the injection direction η is backward. It only needs to be inclined (left in the figure). The cooling water 15 spreads in the upper surface of the steel plate 10 where the water discharge unit 14 has passed and flows down from the edge of the steel plate 10, and the cooling water 15 does not flow unnecessarily below the water discharge unit 14 or the inductor 13. Therefore, as the instantaneous width of the moving heating with respect to the steel plate 10, the induction heating width C of the portion of the steel plate 10 facing the inductor 13 and the high temperature maintenance width D from there to the water discharge position of the water discharge unit 14 are stable. Secured.

しかしながら、薄板の鋼板20では(図4(f)参照)、放水部23直下の高温維持幅Dの確保が難しく、誘導子22直下の誘導加熱幅Cすら安定しないこともある。鋼板20が薄くなると熱容量が小さくなって高温維持幅D部分の熱量が少なくなるため、冷却水24のうち後方噴射に反して前方へ不所望に分流したり飛び散ったものが、後方へ流れる量より少ないとは言え、蒸発しきらず、放水部23直下に入り込んで予定より早く鋼板20を冷却してしまうため、高温維持幅Dがしばしば変化したり消滅したりするのである。また、鋼板20の端部まで熱処理しようとすると、挟持具21が鋼板20の端部の全幅に亘っているため(図では二点鎖線の部分を参照)、例え挟持具21の一部を切り欠いて水はけを良くしたとしても、その近くでは、挟持具21から跳ね返った冷却水24や,逃げ場が無くて盛り上がった冷却水24が、放水部23や誘導子22の方へ溢れてきやすいので、移動加熱の瞬時幅(C+D)の変動が更に大きくなる。   However, in the case of the thin steel plate 20 (see FIG. 4F), it is difficult to secure the high temperature maintenance width D directly under the water discharge portion 23, and even the induction heating width C directly under the inductor 22 may not be stable. When the steel plate 20 is thinned, the heat capacity is reduced and the amount of heat in the high temperature maintaining width D portion is reduced. Therefore, the coolant 24 that is undesirably shunted or scattered forward is contrary to the amount that flows backward. Although it is small, it does not evaporate and enters directly under the water discharge part 23 and cools the steel plate 20 sooner than planned. Therefore, the high temperature maintenance width D often changes or disappears. Further, when the heat treatment is performed up to the end of the steel plate 20, the holding tool 21 extends over the entire width of the end of the steel plate 20 (see the portion indicated by the two-dot chain line in the figure). Even if the water drainage is improved, the cooling water 24 that has bounced off from the holding tool 21 or the cooling water 24 that has risen without escape is likely to overflow toward the water discharge section 23 or the inductor 22. The fluctuation of the instantaneous width (C + D) of moving heating is further increased.

そこで、鋼板20の両端を引っ張りながら移動方式で誘導加熱するに際し、鋼板が薄くても誘導加熱幅C及び高温維持幅Dが安定して確保されるよう、鋼板熱処理装置を改良することが技術的な課題となる。
また、その際の両端保持を全幅に亘る挟持具21で行っても、端部まで誘導加熱幅C及び高温維持幅Dが安定して確保されるよう、鋼板熱処理装置を改良することが更なる技術課題となる。
Therefore, it is technical to improve the steel plate heat treatment apparatus so that the induction heating width C and the high temperature maintenance width D are stably secured even when the steel plate is thin when the both ends of the steel plate 20 are pulled by the moving method. It becomes a difficult task.
Moreover, even if the both-ends holding in that case is performed with the clamping tool 21 over the entire width, it is further improved to improve the steel plate heat treatment apparatus so that the induction heating width C and the high-temperature maintenance width D are stably secured to the ends. It becomes a technical issue.

本発明の鋼板熱処理装置は(解決手段1)、このような課題を解決するために創案されたものであり、鋼板に急熱とこれに続く急冷とを適用する熱処理を繰返し施して行う結晶粒微細化処理のために該鋼板を長手方向に移動させながら該鋼板に誘導加熱とこれに続く放水冷却とを順次適用する鋼板熱処理装置において、前記鋼板の長手方向の両端を全幅に亘って挟持して前記鋼板をその長手方向に引っ張る保持機構と、幅方向には水平で長手方向には傾斜した姿勢を前記鋼板にとらせる態様で前記保持機構を搭載していて前記保持機構を直線移動させることにより前記鋼板をその長手方向に移動させる傾斜台と、この傾斜台に装着されていて前記保持機構に保持された前記鋼板に対し幅方向には全域に亘り長手方向には一部区間に対峙するように配置された急熱用の誘導子と、この誘導子の隣で又は近くで前記傾斜台に装着されていて前記鋼板に対し幅方向には全域に亘り長手方向には一部区間に対峙するように配置された急冷用の放水部とを備えたことを特徴とする。   The steel plate heat treatment apparatus of the present invention (Solution means 1) was devised in order to solve such a problem, and crystal grains are obtained by repeatedly applying heat treatment to a steel plate to apply rapid heating and subsequent rapid cooling. In a steel plate heat treatment apparatus for sequentially applying induction heating and subsequent water cooling to the steel plate while moving the steel plate in the longitudinal direction for the refinement treatment, both ends in the longitudinal direction of the steel plate are sandwiched over the entire width. A holding mechanism that pulls the steel plate in the longitudinal direction thereof, and the holding mechanism is mounted in such a manner that the steel plate takes a posture that is horizontal in the width direction and inclined in the longitudinal direction, and the holding mechanism is moved linearly. And an inclined table for moving the steel plate in the longitudinal direction thereof, and the steel plate mounted on the inclined table and held by the holding mechanism is confronted with a partial section in the longitudinal direction over the entire region in the width direction. Yo And an inductor for rapid heating arranged on the tilting table adjacent to or near the inductor and facing the steel sheet across the entire area in the width direction and in a partial section in the longitudinal direction. And a water discharge section for rapid cooling arranged as described above.

また、本発明の鋼板熱処理装置は(解決手段2)、上記解決手段1の鋼板熱処理装置であって、前記放水部に冷却水を供給する給水回路が給水量を可変することにより、前記放水部が前記挟持具の近くで放水を開始するときは前記放水部の放水量が少なく抑えられ、前記放水部が前記挟持具から離れるに連れて前記放水部の放水量が増え、前記放水部が前記挟持具から離れてからは前記放水部の放水量が一定に維持されるようになっていることを特徴とする。   The steel plate heat treatment apparatus according to the present invention is (the solution means 2), the steel plate heat treatment apparatus of the solution means 1, wherein a water supply circuit for supplying cooling water to the water discharge section varies the amount of water supply, whereby the water discharge section. However, when water discharge is started near the holding device, the water discharge amount of the water discharge portion is suppressed to be small, the water discharge amount of the water discharge portion increases as the water discharge portion moves away from the clamp device, and the water discharge portion is The water discharge amount of the water discharge unit is maintained constant after leaving the holding tool.

さらに、本発明の鋼板熱処理装置は(解決手段3)、上記解決手段1,2の鋼板熱処理装置であって、前記放水部が前記誘導子の両側に設けられ、前記傾斜台が揺動して両端の高低を交互に替えられるようになっていることを特徴とする。   Further, the steel plate heat treatment apparatus according to the present invention (Solution means 3) is the steel plate heat treatment apparatus of the above solution means 1 and 2, wherein the water discharge portions are provided on both sides of the inductor, and the tilt table swings. It is characterized in that the height of both ends can be changed alternately.

このような本発明の鋼板熱処理装置にあっては(解決手段1)、有限長鋼板の熱処理が縦持ち縦移動でなく横置き横移動でもなく言わば傾置斜動にて遂行されるようにしたことにより、鋼板上面に対する放水の角度に鋼板上面の傾斜が加わって水平に対する放水の角度が広がるとともに、鋼板上面において着水位置よりも放水部の直下位置や誘導子の直下位置の方が高くなるので、冷却水のうち放水部や誘導子の方へ不所望に入り込む量が減少する。そのため、薄い鋼板の両端を引っ張りながら移動方式で誘導加熱しても誘導加熱幅ばかりか高温維持幅も安定して確保される。なお、適切な傾斜角度の下限は、品質の観点から、放水部下方に入り込む冷却水量が十分僅少になるところとなり、上限は、作業性の観点から、鋼板の長手方向の両端を引張可能に挟持させる傾斜セッティング作業が横置きセッティング作業と大差なく行えるところとなり、目安の範囲は7゜〜15゜である。   In such a steel plate heat treatment apparatus of the present invention (Solution 1), the heat treatment of the finite length steel plate is performed not by vertical holding but vertical movement, and by horizontal tilting, not by vertical tilting. As a result, the inclination of the upper surface of the steel sheet is added to the angle of water discharge with respect to the upper surface of the steel sheet, and the angle of water discharge with respect to the horizontal is expanded. As a result, the amount of cooling water that enters the water discharge part and the inductor undesirably decreases. Therefore, even if induction heating is performed by a moving method while pulling both ends of a thin steel plate, not only the induction heating width but also the high temperature maintenance width is stably secured. The appropriate lower limit of the inclination angle is where the amount of cooling water entering the lower part of the water discharge part is sufficiently small from the viewpoint of quality, and the upper limit is that the both ends in the longitudinal direction of the steel sheet can be pulled from the viewpoint of workability. The tilt setting work to be performed can be performed without much difference from the horizontal setting work, and the standard range is 7 ° to 15 °.

また、本発明の鋼板熱処理装置にあっては(解決手段2)、挟持具の影響を受ける熱処理開始時やその直後には挟持具が近いほど放水量が少なく抑えられるようにしたことにより、鋼板の両端保持を全幅に亘る挟持具で行っても、挟持具で跳ね返って放水部の方まで戻ってくる水量が少ないうえ、挟持具近傍での冷却水の盛り上がりや溢れ出しが生じないので、鋼板の端部まで誘導加熱幅も高温維持幅も安定して確保されることとなる。   Moreover, in the steel plate heat treatment apparatus of the present invention (solution 2), the water discharge amount is reduced as the holding tool is closer at the start or immediately after the heat treatment affected by the holding tool. Even if holding the both ends of the steel plate with a clamping device over the entire width, the amount of water that bounces back with the clamping device and returns to the water discharge section is small, and the cooling water does not rise or overflow near the clamping device. As a result, the induction heating width and the high temperature maintenance width can be stably secured up to the end portion.

さらに、本発明の鋼板熱処理装置にあっては(解決手段3)、一回の移動加熱が終わる度に、傾斜台の傾斜状態が交互に切り替えられるとともに、急冷に使用される放水部の選択状態も交互に切り替えられて、誘導子の両側の放水部のうち加熱後の冷却を行える片方からだけ放水がなされる。これにより、結晶粒微細化に要する移動加熱を繰返すために有限長鋼板を往復させるに際して、往復の何れでも傾置斜動の熱処理を行うことができる。そのため、傾置斜動の熱処理の繰り返しによる結晶粒微細化の時間が短縮されることとなる。   Furthermore, in the steel plate heat treatment apparatus of the present invention (solution means 3), every time moving heating is completed, the inclined state of the tilting table is alternately switched, and the selected state of the water discharge unit used for rapid cooling is selected. Are also switched alternately, and water is discharged only from one of the water discharge portions on both sides of the inductor that can be cooled after heating. As a result, when the finite-length steel plate is reciprocated in order to repeat the moving heating required for crystal grain refinement, the tilting and tilting heat treatment can be performed in either reciprocation. For this reason, the time required for crystal grain refinement by repeated heat treatment of tilting tilting is shortened.

このような本発明の鋼板熱処理装置について、これを実施するための具体的な形態を、以下の実施例1〜2により説明する。
図1〜2に示した実施例1は、上述した解決手段1〜2(出願当初の請求項1〜2)を具現化したものであり、図3に示した実施例2は、上述した解決手段3(出願当初の請求項3)を具現化したものである。
なお、それらの図示に際しては、簡明化等のため、ボルト等の締結具や,ヒンジ等の連結具,電動モータ等の駆動源,タイミングベルト等の伝動部材,モータドライバ等の電気回路,コントローラ等の電子回路などは図示を割愛し、発明の説明に必要なものや関連するものを中心に簡略図示した。また、それらの図示に際し、既述の図4に記載したのと同様の構成要素には同一の符号を付して示した。
About the steel plate heat processing apparatus of this invention, the specific form for implementing this is demonstrated by the following Examples 1-2.
The embodiment 1 shown in FIGS. 1 and 2 embodies the above-described solving means 1 and 2 (claims 1 and 2 as originally filed), and the embodiment 2 shown in FIG. Means 3 (claim 3 as originally filed) is embodied.
In these drawings, for the sake of simplicity, fasteners such as bolts, coupling tools such as hinges, drive sources such as electric motors, transmission members such as timing belts, electric circuits such as motor drivers, controllers, etc. The electronic circuit and the like are not shown in the figure, and are illustrated in a simplified manner with a focus on what is necessary and related to the explanation of the invention. Further, in the illustration thereof, the same components as those described in FIG. 4 are denoted by the same reference numerals.

本発明の鋼板熱処理装置の実施例1について、その具体的な構成を、図面を引用して説明する。図1は、(a)が鋼板保持機構31+21+32の平面図、(b)が水受器37を外した鋼板熱処理装置30の正面図、(c)〜(e)が何れも鋼板熱処理装置30の正面図である。また、図2(a)は、冷却水量可変の給水回路の記号図である。   About the Example 1 of the steel plate heat processing apparatus of this invention, the specific structure is demonstrated referring drawings. 1A is a plan view of the steel plate holding mechanism 31 + 21 + 32, FIG. 1B is a front view of the steel plate heat treatment apparatus 30 with the water receiver 37 removed, and FIGS. It is a front view. FIG. 2A is a symbol diagram of a water supply circuit having a variable amount of cooling water.

この鋼板熱処理装置30は(図1参照)、既述した薄板の鋼板20に結晶粒微細化処理として急熱とこれに続く急冷とを適用する熱処理を繰返し施して行う際に、鋼板20をその長手方向に移動させながら、鋼板20に対して誘導加熱によって急熱を適用するとともに、これに続く放水冷却によって鋼板20に急冷を適用するものであるが、その順次適用を傾置斜動にて遂行するために、既述した誘導子22と放水部23と、図示した鋼板保持機構31+21+32と傾斜台34と脚部35,36と水受器37と、図示しない高周波電源装置と水冷装置と制御装置とを具えている。   This steel plate heat treatment apparatus 30 (see FIG. 1) is a method of repeatedly performing a heat treatment that applies rapid heating and subsequent quenching as crystal grain refining treatment to the thin steel plate 20 described above. While moving in the longitudinal direction, rapid heating is applied to the steel sheet 20 by induction heating, and rapid cooling is applied to the steel sheet 20 by subsequent water discharge cooling. In order to carry out, the inductor 22 and the water discharge part 23, the steel plate holding mechanism 31 + 21 + 32 shown in the figure, the inclined base 34, the legs 35 and 36, the water receiver 37, the high-frequency power supply device and the water cooling device (not shown) are controlled. With equipment.

鋼板保持機構31+21+32は、鋼板20の長手方向の両端を全幅に亘って挟持して鋼板20をその長手方向に引っ張るために、傾斜台34に直線移動可能に装着される可動枠31と、この可動枠31に固定された挟持具21と、これに対向配置され可動枠31には固定されていないもう一つの挟持具21と、この非固定の挟持具21に作用して一対の挟持具21,21を引き離そうとすることにより一対の挟持具21,21の間の鋼板20に引張力をかける引張力付与部材32とを具えている。挟持具21は、鋼板20の全幅に及んでいれば足りるが、下側固定で上側が揺動して断面形状が挟持時にはコの字状になり解放時にはL字状になるものが使い易い。引張力付与部材32は、油圧シリンダ等で具体化されており、常に一定の引張力を発生させるために油圧供給部に比例電磁式リリーフ弁等を用いるとともに圧力制御用に圧力センサーとアンプを採用して圧力フィードバックをかけながら自動制御を行い、高精度に制御された引張力を鋼板20の全長に亘り安定して作用させるものとなっている。   The steel plate holding mechanism 31 + 21 + 32 includes a movable frame 31 that is mounted on the inclined base 34 so as to be linearly movable so as to hold the both ends of the steel plate 20 in the longitudinal direction and pull the steel plate 20 in the longitudinal direction. A holding tool 21 fixed to the frame 31, another holding tool 21 that is disposed opposite to the holding tool 21 and is not fixed to the movable frame 31, and a pair of holding tools 21 that act on the non-fixed holding tool 21, A tensile force applying member 32 that applies a tensile force to the steel plate 20 between the pair of sandwiching devices 21 and 21 by pulling 21 apart is provided. It is sufficient that the clamping device 21 extends over the entire width of the steel plate 20, but it is easy to use the clamping device 21 that is fixed at the lower side and swings on the upper side so that the cross-sectional shape becomes a U shape when sandwiched and becomes an L shape when released. The tension applying member 32 is embodied by a hydraulic cylinder or the like, and a proportional electromagnetic relief valve or the like is used for the hydraulic pressure supply unit in order to always generate a constant tensile force, and a pressure sensor and an amplifier are used for pressure control. Thus, automatic control is performed while applying pressure feedback, and the tensile force controlled with high accuracy is stably applied over the entire length of the steel plate 20.

傾斜台34は、鋼板20より長い可動枠31の概ね二倍の長さを持った直線状・平行線状の枠体等を主体とし、それに可動枠31を搭載させて長手方向に定速や高速で直線移動・往復移動させるのに必要な付加機構として、例えば、LMガイドといった直線案内部材や、ボールネジといった伝動部材、サーボモータといった駆動源などを、具えている。傾斜台34の一端(図では左端)は背の低い脚部35で支持され、傾斜台34の他端(図では右端)は背の高い脚部36で支持されて、傾斜台34は長手方向が水平から角度θほど傾斜している。傾斜角度θは例えば10゜に固定しても良いが、この鋼板熱処理装置30では傾斜角度θを例えば5゜〜20゜の範囲で可変設定できるよう、脚部36が、例えばシリンダ機構やロック機構で具体化されて、伸縮可能なものとなっている。   The tilting table 34 is mainly composed of a linear / parallel line frame having a length approximately twice as long as the movable frame 31 longer than the steel plate 20, and the movable frame 31 is mounted on the inclined table 34 so that a constant speed is achieved in the longitudinal direction. As an additional mechanism necessary for linear movement and reciprocation at high speed, for example, a linear guide member such as an LM guide, a transmission member such as a ball screw, and a drive source such as a servo motor are provided. One end (left end in the figure) of the inclined base 34 is supported by a short leg 35, and the other end (right end in the figure) of the inclined base 34 is supported by a tall leg 36. Is inclined from the horizontal by an angle θ. The inclination angle θ may be fixed at, for example, 10 °. In the steel plate heat treatment apparatus 30, the leg portion 36 is, for example, a cylinder mechanism or a lock mechanism so that the inclination angle θ can be variably set within a range of, for example, 5 ° to 20 °. It is embodied in and can be stretched.

この傾斜台34に可動枠31を装着するときには両者の長手方向を一致させるとともに幅方向を水平に保って行うよう装着部やガイド等が設けられているので、可動枠31を装着された傾斜台34は、幅方向には水平で長手方向には傾斜した姿勢を鋼板20にとらせる態様で鋼板保持機構31+21+32を搭載していて鋼板保持機構31+21+32を直線移動させることにより鋼板20をその長手方向に移動させるものとなっている。
水受器37は、冷却水の垂れ流しや散逸を防止するために傾斜台34の下から脇までを囲む状態で傾斜台34に外装されており、冷却水を回収するために水受器37の端部には排水口が形成され、そこには排水ホースが接続されている。
When the movable frame 31 is mounted on the tilting table 34, the mounting frame, the guide, and the like are provided so that the longitudinal directions of the two frames are aligned and the width direction is kept horizontal. 34 is equipped with a steel plate holding mechanism 31 + 21 + 32 in such a manner that the steel plate 20 takes a posture that is horizontal in the width direction and inclined in the longitudinal direction. It is to be moved.
The water receiver 37 is externally mounted on the inclined base 34 so as to surround from the bottom to the side of the inclined base 34 in order to prevent the cooling water from flowing down and dissipating, and the water receiver 37 of the water receiver 37 is used to collect the cooling water. A drain outlet is formed at the end, and a drain hose is connected thereto.

誘導子22は、水冷可能な銅管等の電気良導体からなり、コイル状に捲回されており、傾斜台34のほぼ中央位置に装着されている。その位置は、鋼板保持機構31+21+32に保持された鋼板20の直線移動路を囲むところなので、誘導子22は、図示しない高周波電源装置からやはり不図示のケーブルやトランスを介して高周波電流が通電されると、鋼板20の対峙部分を誘導加熱する。また、誘導子22は、移動加熱用なので、鋼板20との対峙状態に関して、鋼板20の幅方向には全域に亘って鋼板20と対峙し、鋼板20の長手方向には一部区間で鋼板20と対峙するようになっている。   The inductor 22 is made of a good electrical conductor such as a water-coolable copper tube, is wound in a coil shape, and is mounted at a substantially central position of the inclined base 34. Since the position surrounds the linear moving path of the steel plate 20 held by the steel plate holding mechanism 31 + 21 + 32, the inductor 22 is supplied with a high-frequency current from a high-frequency power supply device (not shown) through a cable or a transformer (not shown). And the opposite part of the steel plate 20 is induction-heated. Moreover, since the inductor 22 is for moving heating, with respect to the facing state with respect to the steel plate 20, the steel plate 20 faces the steel plate 20 over the entire area in the width direction of the steel plate 20, and the steel plate 20 in a partial section in the longitudinal direction of the steel plate 20. It comes to confront with.

放水部23は、移動中の鋼板20に対して急熱後の急冷を行うため、傾斜台34に装着されて誘導子22の直ぐ側に位置していて、やはり鋼板保持機構31+21+32に保持された鋼板20と幅方向には全域に亘り長手方向には一部区間で対峙するようになっている。鋼板20を傾斜台34の傾斜に沿って斜めに下るよう移動させながら熱処理が行われるので、放水部23は、誘導子22の斜め下方(図では左下)に位置して、鋼板20の移動経路を囲むように、傾斜台34に装着されている。放水部23には多数の噴射口が鋼板20の幅方向に列なって穿孔されており、放水時には、水冷装置から給水回路を介して適量に調整された冷却水が各噴射口から鋼板20に向けて噴射されるようになっている。   The water discharger 23 is mounted on the tilting base 34 and is located on the immediate side of the inductor 22 in order to perform rapid cooling after the rapid heating of the moving steel plate 20, and is also held by the steel plate holding mechanism 31 + 21 + 32. The steel plate 20 and the steel plate 20 are opposed to each other in the width direction and in a part of the longitudinal direction. Since the heat treatment is performed while moving the steel plate 20 obliquely along the inclination of the inclined table 34, the water discharger 23 is located obliquely below the inductor 22 (lower left in the figure), and the movement path of the steel plate 20. Is attached to the tilting table 34 so as to surround. A large number of injection holes are formed in the water discharge portion 23 in a row in the width direction of the steel plate 20, and at the time of water discharge, cooling water adjusted to an appropriate amount from the water cooling device via the water supply circuit is supplied from each injection port to the steel plate 20. It is designed to be jetted towards.

放水部23の上側部分と下側部分とを連通させるとともに上側の噴射口より下側の噴射口を広く形成しておくことで上下で水量の異なる放水を簡便に具体化することもできるが、この放水部23は、上下の給水量を独立に調整・設定できるよう、上側通水部分と下側通水部分とが仕切られて、各々に給水ラインが接続されている。
給水回路は(図2(a)参照)、冷却装置の一部として設けられ又は冷却装置と放水部23とを繋ぐ給水ラインに介挿して設けられて、放水部23に冷却水を供給するものであるが、放水部23への給水量を上下別個に可変できるようになっている。
Although the upper part and the lower part of the water discharge part 23 are communicated with each other and the lower injection port is formed wider than the upper injection port, it is possible to easily embody water discharge with different water amounts in the upper and lower sides. The water discharge section 23 is divided into an upper water flow portion and a lower water flow portion so that the upper and lower water supply amounts can be adjusted and set independently, and a water supply line is connected to each.
The water supply circuit (see FIG. 2 (a)) is provided as a part of the cooling device or provided in a water supply line connecting the cooling device and the water discharger 23, and supplies the cooling water to the water discharger 23. However, the amount of water supplied to the water discharger 23 can be varied separately up and down.

具体的には、可変絞り弁51と電磁切換弁41とを直列接続したものと、可変絞り弁52と電磁切換弁42とを直列接続したものと、可変絞り弁53と電磁切換弁43とを直列接続したものとを並列接続して、それを給水源から放水部23の下側部分への給水ラインに介挿することで、放水部23の下側の給水量の調整と高速多段切換とを可能にしている。また、可変絞り弁54と電磁切換弁44とを直列接続したものと、可変絞り弁55と電磁切換弁45とを直列接続したものと、可変絞り弁56と電磁切換弁46とを直列接続したものとを並列接続して、それを給水源から放水部23の上側部分への給水ラインに介挿することで、放水部23の上側の給水量の調整と高速多段切換とを可能にしている。   Specifically, a variable throttle valve 51 and an electromagnetic switching valve 41 connected in series, a variable throttle valve 52 and an electromagnetic switching valve 42 connected in series, a variable throttle valve 53 and an electromagnetic switching valve 43 are provided. What is connected in series is connected in parallel, and is inserted into a water supply line from the water supply source to the lower part of the water discharger 23, thereby adjusting the water supply amount below the water discharger 23 and high-speed multistage switching. Is possible. The variable throttle valve 54 and the electromagnetic switching valve 44 are connected in series, the variable throttle valve 55 and the electromagnetic switching valve 45 are connected in series, and the variable throttle valve 56 and the electromagnetic switching valve 46 are connected in series. By connecting them in parallel and inserting them into the water supply line from the water supply source to the upper part of the water discharger 23, it is possible to adjust the water supply amount on the upper side of the water discharger 23 and to perform high-speed multistage switching. .

制御装置は(図示せず)、プログラマブルなシーケンサやコンピュータにて具体化されて、誘導子22の通電や,放水部23の放水,可動枠31の移動に係る制御を行うものであるが、放水制御を詳述すると、電磁切換弁41〜46を制御することにより、放水部23に挟持具21の近くで放水を開始させるときは例えば電磁切換弁41,44だけをオン(開,通水)させることで放水部23の放水量を少なく抑え、放水部23が挟持具21から少し離れたときに例えば電磁切換弁41,44に加えて電磁切換弁42,45もオン(開,通水)させることで放水部23の放水量を増やし、放水部23が挟持具21から十分に離れたら例えば電磁切換弁41〜46を総てオン(開,通水)させることで放水部23の放水量を更に増やしたうえでその後はそのまま一定に維持するようになっている。   The control device (not shown) is embodied by a programmable sequencer or computer, and performs control related to energization of the inductor 22, water discharge of the water discharge unit 23, and movement of the movable frame 31. To describe the control in detail, by controlling the electromagnetic switching valves 41 to 46, for example, only the electromagnetic switching valves 41 and 44 are turned on (open, water flow) when the water discharger 23 starts water discharge near the holding tool 21. In this case, the water discharge amount of the water discharge unit 23 is suppressed to be small, and when the water discharge unit 23 is slightly separated from the holding tool 21, for example, in addition to the electromagnetic switch valves 41 and 44, the electromagnetic switch valves 42 and 45 are also turned on (open, water flow). By increasing the water discharge amount of the water discharge portion 23, and when the water discharge portion 23 is sufficiently separated from the holding tool 21, for example, all the electromagnetic switching valves 41 to 46 are turned on (open, water flow) to discharge the water discharge amount of the water discharge portion 23. After further increasing Is as it is adapted to be maintained at a constant after.

この実施例1の鋼板熱処理装置30について、その使用態様及び動作を、図面を引用して説明する。図1(c)〜(e)は何れも鋼板熱処理装置30の正面図であり、図2(b)〜(c)は何れも熱処理部分の縦断面拡大図である。   About the steel plate heat processing apparatus 30 of this Example 1, the use aspect and operation | movement are demonstrated referring drawings. FIGS. 1C to 1E are all front views of the steel plate heat treatment apparatus 30, and FIGS. 2B to 2C are all enlarged longitudinal sectional views of the heat treatment portion.

準備段階では、鋼板20のサイズに適合する誘導子22及び放水部23を傾斜台34に装着して位置や姿勢を調整するとともに、可変絞り弁51〜56の絞り具合を調整して放水部23の放水量を多段切換の各段毎に設定する。また、誘導子22の通電電流や,その周波数,放水部23の放水量の変更タイミング等については、鋼板20に適合する値を選定して、それを制御装置にパラメータ設定しておく。   In the preparatory stage, the inductor 22 and the water discharger 23 suitable for the size of the steel plate 20 are mounted on the inclined base 34 to adjust the position and posture, and the throttle condition of the variable throttle valves 51 to 56 is adjusted to adjust the water discharger 23. Is set for each stage of multistage switching. In addition, for the energizing current of the inductor 22, the frequency thereof, the timing of changing the water discharge amount of the water discharge section 23, etc., values suitable for the steel plate 20 are selected and set in the control device as parameters.

典型的な数値例を一つ挙げると、鋼板20は、材質がSHYであり、サイズが厚さ5mm×幅700mm×長さ1200mmである。鋼板20の送り速度は、熱処理時が2.5mm/sで、戻りが100mm/sである。電気条件は、電流が250Aで、電圧が390Vで、周波数が30kHzである。放水部23の放水量は、最初の5秒間が上側は10L/minで,下側は20L/minであり、次の5秒間が上側は15L/minで,下側は30L/minであり、その後は上側が30L/minで,下側が60L/minで,一定である。   To give one typical numerical example, the steel plate 20 is made of SHY, and the size is 5 mm thick × 700 mm wide × 1200 mm long. The feed rate of the steel plate 20 is 2.5 mm / s during heat treatment and 100 mm / s for return. The electrical conditions are a current of 250 A, a voltage of 390 V, and a frequency of 30 kHz. The amount of water discharged from the water discharge section 23 is 10 L / min on the upper side for the first 5 seconds, 20 L / min on the lower side, 15 L / min on the upper side for the next 5 seconds, and 30 L / min on the lower side. After that, the upper side is 30 L / min and the lower side is 60 L / min.

鋼板熱処理装置10の初期設定や調節が済んだら、傾斜台34上の可動枠31の両端部に装備されている一対の挟持具21,21を開かせておき、利用可能なクレーンや鋼板吸着機等を備えたハンドリング装置で処理対象の鋼板20を保持して、鋼板20を誘導子22及び放水部23に挿入し、鋼板20の両端を挟持具21,21に挟持させる。このとき、鋼板保持機構31+21+32が傾斜台34と同じく斜めになっているが、その傾斜角度θはさほど大きくないので、誘導子22への遊挿を含めて鋼板20のセッティング作業は、この傾置斜動でも、横置き横移動のときとほとんど同じく、容易に行える。
それから、鋼板20を保持した鋼板保持機構31+21+32を傾斜台34の高位置側に移動させて(図1(c)参照)、熱処理の準備が整う。
After the initial setting and adjustment of the steel plate heat treatment apparatus 10, the pair of clamps 21 and 21 provided at both ends of the movable frame 31 on the tilting table 34 are opened, and an available crane or steel plate adsorption machine can be used. The steel plate 20 to be treated is held by a handling device equipped with the above and the like, the steel plate 20 is inserted into the inductor 22 and the water discharger 23, and both ends of the steel plate 20 are held between the holding tools 21 and 21. At this time, the steel plate holding mechanism 31 + 21 + 32 is inclined in the same manner as the tilt table 34, but the tilt angle θ is not so large. Therefore, the setting work of the steel plate 20 including the loose insertion into the inductor 22 is performed in this tilt position. Even with tilting, it can be done easily, just as in horizontal movement.
Then, the steel plate holding mechanism 31 + 21 + 32 holding the steel plate 20 is moved to the high position side of the tilting table 34 (see FIG. 1C), and preparation for heat treatment is completed.

そして、制御装置によって熱処理工程の自動制御が開始されると、高周波電源装置から誘導子22への高周波通電が行われて鋼板20の対峙部分が急速に誘導加熱されるとともに、可動枠31が傾斜台34に沿って斜め下方へ定速移動して鋼板20の急熱部位が一端から他端に向けて移動し、さらに水冷装置から放水部23への給水が行われて放水部23から鋼板20に冷却水が吹き付けられ、その放水冷却によって鋼板20の急熱部が急冷される。その際(図2(b)参照)、放水部23から鋼板20の上面に対する放水の角度ηに鋼板20の上面の傾斜θが加わって水平に対する放水の角度(η+θ)が横置時の角度ηより広がっているうえ、鋼板20の上面において着水位置よりも放水部の直下位置(D)や誘導子の直下位置(C)の方が高くなっているので、冷却水24のうち放水部や誘導子の方へ不所望に入り込む量は、極めて少ない。   When automatic control of the heat treatment process is started by the control device, high-frequency energization from the high-frequency power supply device to the inductor 22 is performed, the facing portion of the steel plate 20 is rapidly induction-heated, and the movable frame 31 is inclined. The steel plate 20 is moved at a constant speed obliquely downward along the table 34 so that the rapid heating portion of the steel plate 20 moves from one end to the other end, and further, water is supplied from the water cooling device to the water discharge unit 23 and the steel plate 20 is discharged from the water discharge unit 23. Cooling water is sprayed onto the steel plate 20, and the rapid heating portion of the steel plate 20 is rapidly cooled by the water discharge cooling. At that time (see FIG. 2B), the angle θ of the upper surface of the steel plate 20 is added to the water discharge angle η from the water discharge portion 23 to the upper surface of the steel plate 20, and the water discharge angle (η + θ) with respect to the horizontal is the angle η during horizontal installation. Furthermore, since the position directly under the water discharge part (D) and the position directly under the inductor (C) are higher than the water landing position on the upper surface of the steel plate 20, the water discharge part of the cooling water 24 and The amount of unwanted entry into the inductor is very small.

また、この放水部23による放水は、挟持具21の近くで開始するので、電磁切換弁41〜46の制御によって高速かつ多段に切り換えられて、最初は放水量が少なく抑えられ、速やかに増量される。そのため、挟持具21が放水先の近くに有っても、そこに貯留する水量は最初はごく僅かであり、その貯水量が増えるときには可動枠31ひいては鋼板20の移動によって挟持具21が遠ざかるので、傾斜台34の傾斜に基づく鋼板20の傾斜と移動量とに応じて挟持具21が放水部23より相対的に低いところに位置することの効果もあって、挟持具21による貯水が放水部の直下位置や誘導子の直下位置の方へ溢れて来ることが全くと言って良いほど無いので、鋼板20の熱処理部に係る誘導加熱幅C及び高温維持幅Dが安定して確保される。   Moreover, since the water discharge by this water discharge part 23 starts near the clamping tool 21, it switches to high speed and multistage by control of the electromagnetic switching valves 41-46, and at the beginning, the amount of water discharge is restrained small and it increases rapidly. The Therefore, even if the holding tool 21 is near the water discharge destination, the amount of water stored therein is very small at first, and when the amount of stored water increases, the holding tool 21 moves away by the movement of the movable frame 31 and the steel plate 20. There is also an effect that the holding tool 21 is positioned relatively lower than the water discharger 23 according to the inclination of the steel plate 20 based on the inclination of the inclined table 34 and the amount of movement, and the water storage by the holding tool 21 is the water discharger. Therefore, the induction heating width C and the high temperature maintenance width D related to the heat treatment part of the steel plate 20 are stably secured.

可動枠31の移動が進むと(図1(d)参照)、鋼板20の一端が放水部23から離れるため、傾斜台34の傾斜ひいては鋼板20の傾斜の効果もあって、挟持具21による貯水の影響は速やかに無くなるので、放水部23の放水量は一定に維持される。そして、このときも(図2(c)参照)、放水部23から鋼板20の上面に対する放水の角度ηに鋼板20の上面の傾斜θが加わって水平に対する放水の角度(η+θ)が広がっていることや、鋼板20の上面において着水位置よりも放水部の直下位置や誘導子の直下位置の方が高くなっていることにより、冷却水24のうち放水部や誘導子の方へ不所望に入り込む量が少ないという利点は維持されているので、鋼板20が薄板であっても誘導加熱幅C及び高温維持幅Dが安定して確保される。   As the movement of the movable frame 31 proceeds (see FIG. 1 (d)), one end of the steel plate 20 is separated from the water discharge portion 23, so that there is an effect of the inclination of the inclined base 34 and the inclination of the steel plate 20, and Therefore, the water discharge amount of the water discharge part 23 is kept constant. Also at this time (see FIG. 2 (c)), the water discharge angle from the water discharge portion 23 to the horizontal surface of the steel plate 20 is added to the angle θ of water discharge from the water discharge portion 23 to the upper surface of the steel plate 20, thereby increasing the water discharge angle (η + θ) with respect to the horizontal. In addition, since the position directly below the water discharge part and the position directly below the inductor are higher than the water landing position on the upper surface of the steel plate 20, the cooling water 24 is undesirably moved toward the water discharge part and the inductor. Since the advantage that the amount of entering is small is maintained, the induction heating width C and the high temperature maintenance width D are stably secured even if the steel plate 20 is a thin plate.

可動枠31の移動が更に進んで(図1(e)参照)、鋼板20の他端が誘導子22に最接近すると、誘導子22への通電が止められ、次いで放水部23の放水が止められて、一回目の熱処理が終わる。
そして、可動枠31の移動も止まり、さらには可動枠31が反転移動して、可動枠31と共に鋼板20が初期位置に戻る。この戻りでは熱処理は行われないので、戻り時間を短縮するため戻り移動は高速で行われる。
When the movement of the movable frame 31 further proceeds (see FIG. 1 (e)) and the other end of the steel plate 20 is closest to the inductor 22, energization to the inductor 22 is stopped, and then the water discharge of the water discharge section 23 is stopped. As a result, the first heat treatment is completed.
Then, the movement of the movable frame 31 also stops, and further, the movable frame 31 is reversed and the steel plate 20 returns to the initial position together with the movable frame 31. Since the heat treatment is not performed in this return, the return movement is performed at a high speed in order to shorten the return time.

繰返しとなる詳細な説明は割愛するが、上述した処理がパラメータ設定に応じて繰り返されるので、鋼板20を長手方向に移動させながら誘導加熱による急熱と放水による急冷が結晶粒微細化に必要なだけ繰り返されて、鋼板20の結晶粒が微細化される。
こうして、所望の熱処理を終え、鋼板20の温度が下がったら、処理済みの鋼板20を鋼板熱処理装置30から外すが、その作業も、傾斜角度θがさほど大きくないので、傾置斜動であっても、横置き横移動のときとほとんど同じく、容易に行える。
Although the detailed description which is repeated is omitted, the above-described processing is repeated according to the parameter setting, so that rapid heating by induction heating and rapid cooling by water discharge are necessary for crystal grain refinement while moving the steel plate 20 in the longitudinal direction. Only, the crystal grains of the steel sheet 20 are refined.
In this way, when the desired heat treatment is completed and the temperature of the steel plate 20 is lowered, the treated steel plate 20 is removed from the steel plate heat treatment apparatus 30, but the work is also inclined tilting because the inclination angle θ is not so large. However, it can be done easily just as in horizontal movement.

本発明の鋼板熱処理装置の実施例2について、その具体的な構成を、図面を引用して説明する。図3は、(a)〜(c)何れも鋼板熱処理装置60の正面図である。   About Example 2 of the steel plate heat processing apparatus of this invention, the specific structure is demonstrated referring drawings. 3A and 3C are front views of the steel plate heat treatment apparatus 60.

この鋼板熱処理装置60が上述した実施例1の鋼板熱処理装置30と相違するのは、傾斜台34が揺動して両端の高低を交互に替えられるようになっている点と、放水部23が一個増えて誘導子22の両側に分配設置されている点である。
二個になった放水部23からの放水は、誘導子22の斜め上方になったものからは行われず、誘導子22の斜め下方になったものだけから行われるよう、制御装置のプログラムの一部が変更されている。
This steel plate heat treatment apparatus 60 is different from the steel plate heat treatment apparatus 30 of the first embodiment described above in that the inclined base 34 swings and the heights of both ends can be alternately changed, and the water discharge section 23 is The point is that one is added and distributed on both sides of the inductor 22.
One of the programs of the control device is such that the water discharge from the two water discharge sections 23 is not performed from the diagonally upper part of the inductor 22 but only from the diagonally lower part of the inductor 22. Department has been changed.

傾斜台34の揺動のため、上述した固定の脚部35に代えて、それよりは長いがやはり固定長の脚部61が採用され、この脚部61の頭頂部の軸受等が傾斜台34をその長手方向ほぼ中央で双方向回転可能に支承している。また、上述した伸縮可能な脚部36に代えて、伸縮範囲の拡張された可変長の脚部62が採用され、この脚部62が傾斜台34の端部を支持して伸縮することにより、傾斜台34が揺動してその両端の高低が交互に入れ替わるようになっている。さらに、脚部62に付設された図示しないロック機構等によって、傾斜台34の傾斜角度θが例えば−20゜〜+20゜の範囲のうち任意の二位置を採るよう設定できるものとなっている。   In order to swing the tilting table 34, instead of the above-described fixed leg 35, a longer but fixed-length leg 61 is adopted, and a bearing or the like at the top of the leg 61 is used as the tilting table 34. Is supported so as to be bi-directionally rotatable in the center in the longitudinal direction. Further, instead of the above-described extendable / contractible leg portion 36, a variable length leg portion 62 having an expanded expansion / contraction range is adopted, and the leg portion 62 extends and contracts while supporting the end portion of the inclined base 34. The tilt table 34 swings so that the heights at both ends thereof are alternately switched. Furthermore, the tilt angle θ of the tilt base 34 can be set to take any two positions within a range of −20 ° to + 20 °, for example, by a lock mechanism (not shown) attached to the leg portion 62.

この鋼板熱処理装置60でも鋼板20のセッティング等は上述の鋼板熱処理装置30と同様にして容易に行われ、一回目の熱処理は、脚部62が例えば伸びた状態で(図3(a)参照)、可動枠31の移動と誘導子22の通電とその斜め下方(左方)の放水部23の放水とによって、やはり上述の鋼板熱処理装置30と同様にして、安定に行われる。
ただし(図3(b)参照)、一回目の熱処理の後は可動枠31が戻るのでなく、脚部62が例えば縮んで、傾斜台34が揺動し、これによって傾斜台34の両端の高低が入れ替わるとともに、随伴して誘導子22の斜め下方の放水部23が左方から右方に替わる。
In this steel plate heat treatment apparatus 60, setting of the steel plate 20 and the like are easily performed in the same manner as in the above-described steel plate heat treatment apparatus 30, and the first heat treatment is performed with the legs 62 extended, for example (see FIG. 3A). The movement of the movable frame 31, the energization of the inductor 22, and the water discharge of the water discharge portion 23 obliquely below (to the left) are performed stably in the same manner as in the steel plate heat treatment apparatus 30 described above.
However (see FIG. 3B), after the first heat treatment, the movable frame 31 does not return, but the leg portion 62 contracts, for example, and the tilting table 34 swings. Are replaced, and the water discharge portion 23 obliquely below the inductor 22 is changed from the left side to the right side.

それから(図3(c)参照)、左右反転を除けば一回目の熱処理と同じく、二回目の熱処理も、可動枠31の移動と誘導子22の通電とその斜め下方(ただし右方)の放水部23の放水とによって、やはり安定に行われる。
こうして、二回分の熱処理が完了するが、その間における熱処理の一時中止時間が可動枠31の戻り時間から傾斜台34の揺動時間に短縮されているので、その分だけ熱処理に要する全時間が短縮されることとなる。
同様にして必要回数だけ熱処理が繰り返されて、鋼板20の結晶粒微細化が完了するが、段取り作業は一回しか行われないのに対し、上述した時間短縮は、熱処理の繰り返し毎になされるので、熱処理の繰り返し数が多いほど、短縮効果も顕著になる。
Then (see FIG. 3 (c)), except for left-right reversal, the second heat treatment is the same as the first heat treatment, and the movable frame 31 is moved, the inductor 22 is energized, and the water is discharged obliquely below (but to the right). It is also performed stably by the water discharge of the part 23.
In this way, the heat treatment for two times is completed, but the temporary suspension time of the heat treatment in the meantime is shortened from the return time of the movable frame 31 to the swing time of the tilting table 34, and thus the total time required for the heat treatment is shortened accordingly. Will be.
Similarly, the heat treatment is repeated as many times as necessary to complete the grain refinement of the steel sheet 20, but the set-up operation is performed only once, whereas the above-mentioned time reduction is made every time the heat treatment is repeated. Therefore, the shorter the heat treatment, the more pronounced the shortening effect.

[その他]
上記実施例では、脚部35+36,61+62にて支持された傾斜台34に水受器37が付設されていたが、水受器37の強度や剛性が足りれば、水受器37を脚部35+36,61+62で支持し、その水受器37に傾斜台34を搭載させるのも良い。
上記実施例では、放水部23の放水に係る多段切換が三段であったが、放水部23の放水は、何段の切換でも良く、連続的に可変されるようにしても良い。
上記実施例2では、伸縮可能な脚部62が傾斜台34の一端にしか設けられていなかったが、傾斜台34の両端に伸縮可能な脚部62を設けて交互に伸縮させるようにしても良く、この場合、固定長の脚部61は省いても良い。
[Others]
In the above embodiment, the water receiver 37 is attached to the inclined base 34 supported by the legs 35 + 36 and 61 + 62. However, if the water receiver 37 has sufficient strength and rigidity, the water receiver 37 is attached to the leg. 35 + 36 and 61 + 62 may be supported, and the tilt base 34 may be mounted on the water receiver 37.
In the said Example, although the multistage switching which concerns on the water discharge of the water discharge part 23 was 3 steps | paragraphs, the water discharge of the water discharge part 23 may be switched by what steps, and may be made to be continuously variable.
In the second embodiment, the extendable leg portion 62 is provided only at one end of the tilt base 34. However, the extendable leg portion 62 is provided at both ends of the tilt base 34 so as to be alternately extended and contracted. In this case, the fixed-length legs 61 may be omitted.

本発明の鋼板熱処理装置は、薄板の有限長鋼板に適用が限定される訳でなく、両端の挟持にて保持されるとともに適度な引張力が付与されるのであれば、厚板に近い又は厚板に属する有限長鋼板にも適用することができる。   The steel plate heat treatment apparatus of the present invention is not limited to the application to thin finite-length steel plates, and it is close to a thick plate or thick as long as it is held by clamping at both ends and an appropriate tensile force is applied. It is applicable also to the finite length steel plate which belongs to a board.

本発明の実施例1について、鋼板熱処理装置の構造を示し、(a)が鋼板保持機構の平面図、(b)が水受器を外した装置の正面図、(c)〜(e)が何れも装置の正面図である。About Example 1 of this invention, the structure of a steel plate heat processing apparatus is shown, (a) is a top view of a steel plate holding | maintenance mechanism, (b) is a front view of the apparatus which removed the water receiver, (c)-(e). Both are front views of the apparatus. (a)が冷却水量可変の給水回路の構造を示す記号図、(b)〜(c)が何れも熱処理部分の縦断面拡大図である。(A) is a symbol figure which shows the structure of the water supply circuit with variable cooling water quantity, (b)-(c) are all the longitudinal cross-sectional enlarged views of the heat processing part. 本発明の実施例2について、鋼板熱処理装置の構造を示し、(a)〜(c)何れも正面図である。About Example 2 of this invention, the structure of a steel plate heat processing apparatus is shown, (a)-(c) are all front views. 本発明の課題を例示し、(a)が厚板を横置きして移動加熱しているところの平面図、(b)がその正面図、(c)が薄板を横置きして移動加熱しているところの平面図、(d)がその正面図、(e)が厚板に係るAA矢視の縦断面拡大図、(f)が薄板に係るBB矢視の縦断面拡大図である。The subject of this invention is illustrated, (a) is a top view in which the thick plate is placed and moved by heating, (b) is the front view, and (c) is moved and heated by placing the thin plate horizontally. (D) is the front view, (e) is the longitudinal cross-sectional enlarged view of AA arrow which concerns on a thick board, (f) is the longitudinal cross-sectional enlarged view of BB arrow which concerns on a thin board.

符号の説明Explanation of symbols

10…鋼板(厚板)、11…引張拘束具、12…支承具、
13…誘導子、14…放水部、15…冷却水、
20…鋼板(薄板)、21…挟持具、
22…誘導子、23…放水部、24…冷却水、
30…鋼板熱処理装置、31…可動枠、32…引張力付与部材、
34…傾斜台、35,36…脚部、37…水受器、
41〜46…電磁切換弁、51〜56…可変絞り弁、
60…鋼板熱処理装置、61,62…脚部
10 ... steel plate (thick plate), 11 ... tension restraint, 12 ... bearing
13 ... Inductor, 14 ... Water discharge part, 15 ... Cooling water,
20 ... steel plate (thin plate), 21 ... clamping device,
22 ... Inductor, 23 ... Water discharge part, 24 ... Cooling water,
30 ... Steel plate heat treatment apparatus, 31 ... Movable frame, 32 ... Tensile force imparting member,
34 ... tilting table, 35, 36 ... legs, 37 ... water receiver,
41-46 ... electromagnetic switching valve, 51-56 ... variable throttle valve,
60 ... Steel plate heat treatment device, 61, 62 ... Legs

Claims (3)

鋼板に急熱とこれに続く急冷とを適用する熱処理を繰返し施して行う結晶粒微細化処理のために該鋼板を長手方向に移動させながら該鋼板に誘導加熱とこれに続く放水冷却とを順次適用する鋼板熱処理装置において、前記鋼板の長手方向の両端を全幅に亘って挟持して前記鋼板をその長手方向に引っ張る保持機構と、幅方向には水平で長手方向には傾斜した姿勢を前記鋼板にとらせる態様で前記保持機構を搭載していて前記保持機構を直線移動させることにより前記鋼板をその長手方向に移動させる傾斜台と、この傾斜台に装着されていて前記保持機構に保持された前記鋼板に対し幅方向には全域に亘り長手方向には一部区間に対峙するように配置された急熱用の誘導子と、この誘導子の隣で又は近くで前記傾斜台に装着されていて前記鋼板に対し幅方向には全域に亘り長手方向には一部区間に対峙するように配置された急冷用の放水部とを備えたことを特徴とする鋼板熱処理装置。   In order to carry out the grain refinement treatment by repeatedly applying a heat treatment that applies rapid heating and subsequent quenching to the steel sheet, the steel sheet is moved in the longitudinal direction while the steel sheet is sequentially subjected to induction heating and subsequent water cooling. In the steel plate heat treatment apparatus to be applied, a holding mechanism that holds both ends in the longitudinal direction of the steel plate over the entire width and pulls the steel plate in the longitudinal direction, and a posture that is horizontal in the width direction and inclined in the longitudinal direction. The holding mechanism is mounted in such a manner that the steel plate is moved in a longitudinal direction by linearly moving the holding mechanism, and the tilting table is mounted on the tilting table and held by the holding mechanism. An inductor for rapid heating arranged so as to face the entire section in the width direction and partly in the longitudinal direction with respect to the steel sheet, and is mounted on the tilting table next to or near the inductor. Said steel plate Steel heat treatment apparatus in the width direction against, characterized in that a water discharge portion for quenching arranged so as to face a portion in the longitudinal direction over the entire section. 前記放水部に冷却水を供給する給水回路が給水量を可変することにより、前記放水部が前記挟持具の近くで放水を開始するときは前記放水部の放水量が少なく抑えられ、前記放水部が前記挟持具から離れるに連れて前記放水部の放水量が増え、前記放水部が前記挟持具から離れてからは前記放水部の放水量が一定に維持されるようになっていることを特徴とする請求項1記載の鋼板熱処理装置。   The water supply circuit for supplying cooling water to the water discharge unit varies the amount of water supply, so that when the water discharge unit starts water discharge near the holding tool, the water discharge amount of the water discharge unit is reduced, and the water discharge unit However, the water discharge amount of the water discharge portion increases as the distance from the holding tool increases, and the water discharge amount of the water discharge portion is maintained constant after the water discharge portion leaves the holding tool. The steel plate heat treatment apparatus according to claim 1. 前記放水部が前記誘導子の両側に設けられ、前記傾斜台が揺動して両端の高低を交互に替えられるようになっていることを特徴とする請求項1又は請求項2に記載された鋼板熱処理装置。   The said water discharge part is provided in the both sides of the said inductor, The said inclination stand rock | fluctuates, and the height of both ends can be changed alternately, The Claim 1 or Claim 2 characterized by the above-mentioned. Steel plate heat treatment equipment.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015010262A (en) * 2013-06-28 2015-01-19 第一高周波工業株式会社 Heat treatment apparatus for steel plate, and heat treatment method for steel plate
CN115896423A (en) * 2022-11-03 2023-04-04 浙江建鑫型钢科技股份有限公司 Heat treatment equipment for cold-drawn guide rail and heat treatment method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102503739B1 (en) * 2021-06-11 2023-02-24 조진구 High frequency heat treatment system equipped with sloped rollers

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JPS6092424A (en) * 1983-10-24 1985-05-24 High Frequency Heattreat Co Ltd Method for supporting shaft body in hardening apparatus
JP2004143528A (en) * 2002-10-24 2004-05-20 Jfe Steel Kk Method and apparatus for heat treatment of steel plate

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JPS6092424A (en) * 1983-10-24 1985-05-24 High Frequency Heattreat Co Ltd Method for supporting shaft body in hardening apparatus
JP2004143528A (en) * 2002-10-24 2004-05-20 Jfe Steel Kk Method and apparatus for heat treatment of steel plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015010262A (en) * 2013-06-28 2015-01-19 第一高周波工業株式会社 Heat treatment apparatus for steel plate, and heat treatment method for steel plate
CN115896423A (en) * 2022-11-03 2023-04-04 浙江建鑫型钢科技股份有限公司 Heat treatment equipment for cold-drawn guide rail and heat treatment method thereof
CN115896423B (en) * 2022-11-03 2023-10-10 浙江建鑫型钢科技股份有限公司 Heat treatment equipment for cold-drawn guide rail and heat treatment method thereof

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