JP2009167254A - Solid fuel, and method for production - Google Patents

Solid fuel, and method for production Download PDF

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JP2009167254A
JP2009167254A JP2008004637A JP2008004637A JP2009167254A JP 2009167254 A JP2009167254 A JP 2009167254A JP 2008004637 A JP2008004637 A JP 2008004637A JP 2008004637 A JP2008004637 A JP 2008004637A JP 2009167254 A JP2009167254 A JP 2009167254A
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solid fuel
waste
solid
substance
producing
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JP5078628B2 (en
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Takamitsu Seki
孝光 碩
Masaaki Nakazawa
正章 中澤
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Toa Oil Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/78Recycling of wood or furniture waste

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  • Processing Of Solid Wastes (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a solid fuel having advantages that the insufficient calorific value required of a solid fuel due to lowering of the calorific value by an incombustible material or a low-combustible material contained therein is more prevented, and to provide a method for producing the solid fuel. <P>SOLUTION: The solid fuel comprises a combustible liquid (a liquid waste) and a solid material (a solid waste). The solid material comprises at least one of the incombustible material and the low-combustible material, and a combustible material. The method for producing the solid fuel is provided. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、固形燃料および固形燃料の製造方法に関する。   The present invention relates to a solid fuel and a method for producing the solid fuel.

各種事業所より排出される廃棄物には廃油、廃塗料等液体可燃性廃棄物、木くず、繊維くず、廃トナー、廃プラスチック粉末等可燃性固体廃棄物等、発熱量を持ち、燃料として利用出来る廃棄物が多く排出されているが、これら可燃性廃棄物を燃料として再資源化を行う試みが多くなされてきている。   Waste discharged from various offices has a calorific value such as liquid flammable waste such as waste oil and waste paint, wood waste, textile waste, waste toner, waste plastic powder, etc., and can be used as fuel Although many wastes are discharged, many attempts have been made to recycle these combustible wastes as fuel.

例えば可燃性液体からなる可燃性廃棄物を液体燃料として再資源化する試みは下記特許文献1、下記特許文献2などでなされている。しかしながら、これら文献に記載の液体廃棄物には水と油が含まれていることが多く、水と油を乳化することにより均一な液体燃料としているが、貯蔵中に水と油が分離することを完全に防止することが出来ない。   For example, attempts to recycle flammable waste made of flammable liquid as liquid fuel have been made in Patent Document 1, Patent Document 2, and the like. However, the liquid wastes described in these documents often contain water and oil, and the water and oil are emulsified to make a uniform liquid fuel, but the water and oil are separated during storage. Cannot be completely prevented.

そこで固体物質の可燃性廃棄物を固形燃料とすることが考えられる。可燃性廃棄物を固形燃料とする技術としてRDF(Refuse Derived Fuel)が良く知られている。RDFとは都市ごみ等の可燃性廃棄物を破砕し、結合材料として石灰やセメントを添加して圧縮成型を行った固形燃料である。セメントや石灰は結合材としてだけではなく水分除去及び高pHによる腐敗防止を目的として添加されるが十分に作用しているとは言えず、RDFが貯蔵タンク内で発酵し、発酵熱が過剰に蓄積してしまう場合がある。   Therefore, it is conceivable to use solid combustible waste as solid fuel. RDF (Refuse Delivered Fuel) is well known as a technique for using combustible waste as a solid fuel. RDF is a solid fuel obtained by crushing combustible waste such as municipal waste and compressing it by adding lime or cement as a binding material. Cement and lime are added not only as a binder but also for the purpose of removing moisture and preventing spoilage due to high pH, but it cannot be said that they are working sufficiently. RDF is fermented in the storage tank, and the heat of fermentation is excessive. It may accumulate.

この腐敗防止及び臭気低減方法として、下記特許文献3ではゼオライトと炭素質物質を添加する方法、下記特許文献4では特殊セメントを用い高温で成形する方法、特許文献5ではフライアッシュと生石灰を添加する方法を提案している。
特開2001−329276号公報 特開平7−166178号公報 特開2001−49271号公報 特開平11−302673号公報 特開平8−269471号公報
As a method for preventing corruption and reducing odor, the following Patent Document 3 is a method of adding a zeolite and a carbonaceous material, the following Patent Document 4 is a method of forming at a high temperature using a special cement, and Patent Document 5 is a method of adding fly ash and quick lime. Proposed method.
JP 2001-329276 A JP-A-7-166178 JP 2001-49271 A Japanese Patent Laid-Open No. 11-302673 JP-A-8-269471

しかしながら上記特許文献3〜5に記載の固体物質の可燃性廃棄物を固形燃料とする際、固体物質の可燃性廃棄物は、不燃性物質と低燃性物質とのうち少なくとも一方と可燃性物質とを含んでなることが通常であり、不燃性物質や低燃性物質が含まれる分、発熱量が低下し、必要とされる固形燃料の発熱量が足りなくなる場合がある。   However, when the solid material combustible waste described in Patent Documents 3 to 5 is used as a solid fuel, the solid material combustible waste is composed of at least one of a non-combustible material and a low-flammable material and a combustible material. The amount of heat generated is reduced by the amount of non-combustible substances and low-flammable substances, and the required amount of heat generated by the solid fuel may be insufficient.

上記特許文献1、2などの可燃性液体からなる可燃性廃棄物からなる液体燃料であれば不燃性物質や低燃性物質が含まれにくく、発熱量が低下し、必要とされる固形燃料の発熱量が足りなくなるという不具合は発生しにくい。しかしながら上記のように液体燃料は貯蔵中に含まれている油と水が分離するため使用が困難である場合がある。   If it is a liquid fuel made of flammable waste made of a flammable liquid such as the above-mentioned Patent Documents 1 and 2, it is difficult to contain non-flammable substances and low-flammable substances, the calorific value is reduced, The problem that the amount of generated heat is insufficient is unlikely to occur. However, as described above, the liquid fuel may be difficult to use because the oil and water contained during storage are separated.

なお、可燃性廃棄物を固形燃料とする際の上記特許文献3〜5に記載の腐敗防止及び臭気低減方法についてはいずれもその目的を十分に達成しているとは言えない場合がある。更にこれら文献では圧縮成型を施しており、RDF製造コストを引き上げる要因となってしまう場合がある。このように固形燃料は含有する水分などのため腐敗し、臭気が強く、更に発酵熱により過剰に熱が蓄積する可能性のある燃料である場合も多く、圧縮成型を施すため製造コストも高い場合がある。   In addition, it cannot be said that all of the anti-corruption and odor reduction methods described in Patent Documents 3 to 5 described above when solid combustible waste is used as a solid fuel have achieved their objectives sufficiently. Furthermore, in these documents, compression molding is performed, which may increase the RDF manufacturing cost. In this way, solid fuels are spoiled due to moisture contained in them, have strong odors, and are often fuels that may accumulate excessive heat due to heat of fermentation. There is.

本発明は上記課題を少なくとも1つ解決することに鑑みてなされたものであり、特には不燃性物質や低燃性物質が含まれる分、発熱量が低下し、必要とされる固形燃料の発熱量が足りなくなることを防止するなどの利点がある固形燃料また固形燃料の製造方法を提供することをその主な目的とする。   The present invention has been made in view of solving at least one of the above-mentioned problems, and in particular, the amount of heat generation is reduced by the amount of non-combustible substances and low-flammable substances, and the required heat generation of solid fuel. The main object of the present invention is to provide a solid fuel or a method for producing a solid fuel that has an advantage of preventing the amount from being insufficient.

本発明は、可燃性液体と固体物質とを含み、前記固体物質は、不燃性物質と低燃性物質とのうち少なくとも一方と可燃性物質とを含んでなる固形燃料であることを特徴とする。   The present invention includes a flammable liquid and a solid material, and the solid material is a solid fuel including at least one of a non-flammable material and a low-flammability material and a flammable material. .

前記固形燃料は、前記可燃性液体と前記固体物質が造粒物質によって造粒されてなると好適である。   The solid fuel is preferably formed by granulating the combustible liquid and the solid substance with a granulated substance.

前記固形燃料は、前記造粒物質は樹脂であると好適である。   In the solid fuel, the granulated material is preferably a resin.

前記固形燃料は、前記可燃性液体と前記固体物質の少なくとも一方が廃棄物であると好適である。   In the solid fuel, it is preferable that at least one of the combustible liquid and the solid substance is waste.

前記固形燃料は、前記可燃性液体と前記固体物質の両方が廃棄物であると好適である。   In the solid fuel, it is preferable that both the combustible liquid and the solid substance are waste.

前記固形燃料は、さらに木くずと繊維くずのうち少なくとも一方を含むと好適である。   It is preferable that the solid fuel further includes at least one of wood waste and fiber waste.

前記固形燃料は、その表面が微粉抹状物質、セメント、汚泥のうち少なくとも一方で被覆されていると好適である。   It is preferable that the surface of the solid fuel is coated with at least one of fine powder, cement, and sludge.

前記固形燃料は、発熱量が3000cal/g以上であり塩素含有量が3000ppm以下であると好適である。   The solid fuel preferably has a calorific value of 3000 cal / g or more and a chlorine content of 3000 ppm or less.

前記固形燃料は、セメント製造用燃料として用いられると好適である。   The solid fuel is preferably used as a fuel for cement production.

また本発明は、可燃性液体と、不燃性物質と低燃性物質とのうち少なくとも一方と可燃性物質とを含んでなる固体物質とを混合し、この混合物を造粒物質によって造粒してなる固形燃料の製造方法を特徴とする。   The present invention also includes a combustible liquid, a solid material comprising at least one of an incombustible material and a low-flammability material, and a combustible material, and the mixture is granulated with a granulating material. The manufacturing method of the solid fuel which becomes.

前記固形燃料の製造方法であって、前記固体物質中に樹脂を含み、この樹脂を造粒物質として使用すると好適である。   In the method for producing the solid fuel, it is preferable that the solid material includes a resin and the resin is used as a granulated material.

前記固形燃料の製造方法であって、さらに木くずと繊維くずのうち少なくとも一方を加えて混合し、この混合物を造粒物質によって造粒してなると好適である。   In the method for producing the solid fuel, it is preferable that at least one of wood waste and fiber waste is added and mixed, and the mixture is granulated with a granulating substance.

前記固形燃料の製造方法であって、発熱量と塩素含有量との少なくとも一方の量について所定範囲となるように前記混合物の配分を決めると好適である。   In the method for producing the solid fuel, it is preferable that the distribution of the mixture is determined so that at least one of the calorific value and the chlorine content falls within a predetermined range.

前記固形燃料の製造方法であって、前記混合は容器内で行い、この容器に設置した計量計によって前記混合される物質の計量を行うと好適である。   In the method for producing the solid fuel, it is preferable that the mixing is performed in a container, and the substance to be mixed is measured by a meter installed in the container.

前記固形燃料の製造方法であって、前記混合される物質は廃棄物を含むと好適である。   In the method for producing the solid fuel, it is preferable that the substance to be mixed contains waste.

不燃性物質や低燃性物質が含まれる分、発熱量が低下し、必要とされる固形燃料の発熱量が足りなくなることを防止するなどの利点がある固形燃料また固形燃料の製造方法を提供できる。   Providing a solid fuel or solid fuel manufacturing method that has the advantage of preventing the calorific value of the solid fuel from decreasing due to the inclusion of non-flammable substances and low-flammable substances, and preventing the calorific value of the required solid fuel from becoming insufficient it can.

本発明者は、二種類以上の材料から構成されるなど不燃性物質と低燃性物質とのうち少なくとも一方を含む固体物質を含む固形燃料について鋭意検討した。その結果、不燃性物質や低燃性物質と可燃性物質とを分離することは物理的や経済的に困難であっても、驚くべき事にそのような固体物質だけでなく可燃性液体を加えることで不燃性物質や低燃性物質が含まれる分発熱量が低下することを高発熱量の可燃性液体が発熱量を補い、必要とされる固形燃料の発熱量が足りなくなることを防止することができることを見出し、本発明に至った。   This inventor earnestly examined the solid fuel containing the solid substance containing at least one of the nonflammable substance and the low-flammable substance such as being composed of two or more kinds of materials. As a result, even if it is physically and economically difficult to separate non-flammable or low-flammable materials from flammable materials, surprisingly add not only such solid materials but also flammable liquids The high calorific value of the flammable liquid supplements the calorific value of the incombustible or low-flammable material, and the amount of calorific value of the solid fuel that is required is prevented from becoming insufficient. The present inventors have found that it is possible to achieve the present invention.

また本発明者は、前記固形燃料は、前記可燃性液体と前記固体物質が造粒物質によって造粒されてなると好適であることを見出した。前記可燃性液体と前記固体物質を包み込み粒状化させることで取り扱いが容易となる。さらにこの造粒物質は樹脂であるとセメント等に比べ固形燃料全体の発熱量を低下させ難いので好適であることを見出した。   The present inventor has also found that the solid fuel is preferably formed by granulating the combustible liquid and the solid substance with a granulated substance. The flammable liquid and the solid substance are wrapped and granulated to facilitate handling. Furthermore, it has been found that this granulated material is preferable because it is less likely to reduce the calorific value of the entire solid fuel than a cement or the like.

また本発明者は、前記固形燃料は、前記可燃性液体と前記固体物質の少なくとも一方が廃棄物であると好適であることを見出した。何らかの廃棄物の再利用として有用だからである。さらには前記固形燃料は、前記可燃性液体と前記固体物質の両方が廃棄物であると廃棄物の再利用という観点からはより好適であることを見出した。   The present inventor has also found that the solid fuel is preferably such that at least one of the combustible liquid and the solid substance is waste. This is because it is useful for the reuse of some sort of waste. Furthermore, it has been found that the solid fuel is more preferable from the viewpoint of waste reuse when both the combustible liquid and the solid substance are waste.

また本発明者は、前記固形燃料は、さらに木くずと繊維くずのうち少なくとも一方を含むと好適であることを見出した。木くずと繊維くずが可燃性液体、造粒物質、を吸着や吸収し、核となり固形燃料内でのより強固な固形燃料中の一体化に貢献する。   Further, the present inventor has found that the solid fuel preferably further contains at least one of wood waste and fiber waste. Wood and fiber scraps adsorb and absorb flammable liquids and granulated substances, and serve as nuclei that contribute to stronger solid fuel integration in solid fuels.

また本発明者は、前記固形燃料は、その表面がトナー、灰などの微粉抹状物質、セメントと汚泥のうち少なくとも一方で被覆されていると好適であることを見出した。被覆前の固形燃料表面の粘着性が高い場合、粘着性を抑え、保管、運搬等の取り扱い性を向上させることが出来る。   The present inventor has also found that the surface of the solid fuel is preferably coated with at least one of toner, fine powdered substances such as ash, cement and sludge. When the solid fuel surface before coating is highly sticky, it is possible to suppress stickiness and improve handling properties such as storage and transportation.

また本発明者は、前記固形燃料は、発熱量が3000cal/g以上であり塩素含有量が3000ppm以下であると好適であることを見出した。発熱量と塩素含有量が所定範囲となるように前記混合物の配分を決める。発熱量が大きいことや塩素含有量が少ないことは燃料として用いられる場合に要求されやすい。このような固形燃料は、例えばセメント製造用燃料として用いられると好適である。   Further, the present inventor has found that the solid fuel preferably has a calorific value of 3000 cal / g or more and a chlorine content of 3000 ppm or less. The distribution of the mixture is determined so that the calorific value and the chlorine content are within a predetermined range. A large calorific value and a low chlorine content are likely to be required when used as fuel. Such a solid fuel is preferably used as a fuel for cement production, for example.

前記固形燃料の製造方法であって、前記混合は容器内で行い、この容器に設置した計量計によって前記混合される物質の計量を行うと好適である。混合と計量を同一容器内で行うことで工程を統一化して削減することができる。特に可燃性液体、固体物質、樹脂などの造粒物質などの混合される物質が粘着性を有する場合などは計量容器と混合容器が別であると計量容器に粘着してしまい取り扱いが煩雑になりやすい。   In the method for producing the solid fuel, it is preferable that the mixing is performed in a container, and the substance to be mixed is measured by a meter installed in the container. By mixing and weighing in the same container, the process can be unified and reduced. In particular, when the substance to be mixed such as combustible liquid, solid substance, and granulated substance such as resin is sticky, if the measuring container and the mixing container are separate, it will stick to the measuring container and it will be complicated to handle. Cheap.

また本発明者は廃塗料、廃インキ、廃グリス等可燃性の液体廃棄物単体もしくは混合物と廃プラスチック粉砕物、木くず、廃トナー等固体廃棄物もしくは粉砕物単体もしくは混合物を混練し、廃棄物に含まれる、溶剤もしくは水に可溶な樹脂分もしくはエマルジョンの分散質として水に乳化している樹脂分を固体廃棄物もしくは粉砕物のバインダーとして用いる製造方法を見出し、製造コストのかかる圧縮成型を施す必要なく造粒することが出来ることを見出し、固形燃料を製造する方法を得た。これに造粒体表面にセメントと汚泥の混合物を塗布することにより、表面の粘着性を抑え、保管、運搬等の取り扱い性を向上さすことが出来、さらに好適である。   In addition, the present inventors knead flammable liquid waste alone or mixture such as waste paint, waste ink, waste grease, etc. and solid waste such as waste plastic ground, wood waste, waste toner, etc. Finding a manufacturing method that uses the resin content contained in the solvent or water, or the resin content emulsified in water as a dispersoid of the emulsion, as a binder for solid waste or pulverized material, and performing compression molding that requires manufacturing costs The inventors found that it can be granulated without necessity, and obtained a method for producing a solid fuel. By applying a mixture of cement and sludge to the surface of the granulated material, the adhesiveness of the surface can be suppressed, and handling properties such as storage and transportation can be improved.

以下本実施形態に係る固形燃料、固形燃料の製造方法にについて説明する。なお、本実施形態は、本発明を実施するための一形態に過ぎず、本発明は本実施形態によって限定されるものではない。なお、以下好適例として可燃性液体は可燃性液体廃棄物、固体物質は固体廃棄物として、はじめから造粒物質として廃棄物中に含まれる樹脂で造粒された固形燃料とその製造方法を説明する。単独で用いても良く、また、複数の種類を組み合わせて用いても良い。   The solid fuel and the method for producing the solid fuel according to this embodiment will be described below. In addition, this embodiment is only one form for implementing this invention, and this invention is not limited by this embodiment. As a preferred example, a combustible liquid is combustible liquid waste, a solid material is solid waste, a solid fuel granulated with resin contained in the waste as a granulated material from the beginning, and a method for producing the same To do. You may use independently and may use it combining several types.

本実施形態に用いられる可燃性液体廃棄物及び固体廃棄物は、廃油、廃プラスチック、木くず、繊維くず、動植物性残渣、もえがら、鉱さい、ばいじん、汚泥等から一種以上選ばれる群であるがこれらに限定されない。   The combustible liquid waste and solid waste used in the present embodiment are a group selected from one or more of waste oil, waste plastic, wood waste, fiber waste, animal and vegetable residues, rice bran, mineral waste, dust, sludge, etc. It is not limited to.

廃塗料、廃インキ等の可燃性液体廃棄物と、木くず、繊維くず、廃プラスチック、廃トナー等の固体廃棄物もしくはその粉砕物を混練すると、廃塗料及び廃インキには塗膜、印字を形成する樹脂分が含まれており、液体廃棄物は木くず、繊維くず、廃プラスチック、廃トナー等固体廃棄物もしくはその粉砕物表面に吸着され流動性が無くなり、廃棄物(特に液体廃棄物)中に含まれている溶剤に溶解している樹脂分がバインダーとなり、固体廃棄物もしくはその粉砕物を接着し粒状となる。粒状となり造粒された後、その表面に多少の粘着性が残る場合、表面に廃トナー、EP灰等微粉抹状の固体廃棄物を塗して粘着性を抑えると好適である。   Combustible liquid waste such as waste paint and waste ink and solid waste such as wood waste, fiber waste, waste plastic, waste toner, etc. Liquid waste is adsorbed on the surface of solid waste such as wood waste, fiber waste, waste plastic, waste toner, etc. or its pulverized product and loses its fluidity, and waste (especially liquid waste) The resin component dissolved in the contained solvent becomes a binder, and solid waste or a pulverized product thereof is adhered to form a granule. If some stickiness remains on the surface after being granulated, it is preferable to suppress the stickiness by applying a fine powdery solid waste such as waste toner or EP ash to the surface.

更に、粘着性をより無くすためには、セメントと汚泥を予め混練した混合物を添加混練し、固形燃料表面に塗布する。図1に示すように表層にセメント・汚泥混合物が塗布された2層構造の固形燃料が出来る。表層として形成されたセメント、汚泥混練物は汚泥に含まれる水分がセメントと水和反応を起こし、時間の経過と共に固化し粘着性が無くなる。汚泥およびセメントは単体で用いてもよく、また、複数を組み合わせて用いても良い。   Further, in order to further eliminate the stickiness, a mixture obtained by previously kneading cement and sludge is added and kneaded and applied to the surface of the solid fuel. As shown in FIG. 1, a solid fuel having a two-layer structure in which a cement / sludge mixture is applied to the surface layer is formed. In the cement and sludge kneaded material formed as the surface layer, the moisture contained in the sludge causes a hydration reaction with the cement, and solidifies with time and loses its adhesiveness. Sludge and cement may be used alone or in combination.

本実施形態で用いられる可燃性液体廃棄物(可燃性液体)としては廃塗料、廃インキ、廃ワニス、廃接着剤、廃タール・ピッチ等が挙げられる。これら廃棄物は約2000〜10000cal/gの発熱量を持ち、更に溶剤に溶解したバインダー用樹脂分を含む為本発明に好適に用いることが出来る。また、廃灯油、廃揮発油、廃溶剤、エンジンオイル、機械油、コンプレッサー油、油圧油、ギアーオイル、モーターオイル、絶縁油、圧延油、焼入れ油、切削油、廃グリス、重油、原油、廃動物油、廃植物油、ヘット、ラード等の廃油は樹脂分は殆ど含まないが、高発熱量を有する為、樹脂分を含む上記液体可燃性廃棄物、またはこれら廃油に可溶な樹脂を含む廃棄物と組み合わせて用いることが出来る。これら廃油の内発熱量が2000cal/g以上を持つものが本発明に好適に用いることが出来る。本発明で可燃性液体廃棄物とは廃油等流動性の有る廃棄物と廃インキ、廃グリス、有機性汚泥等発熱量を有するゲル状の廃棄物をも含める。   Examples of the flammable liquid waste (flammable liquid) used in the present embodiment include waste paint, waste ink, waste varnish, waste adhesive, waste tar and pitch. These wastes have a calorific value of about 2000 to 10000 cal / g and further contain a binder resin dissolved in a solvent, so that they can be suitably used in the present invention. Waste kerosene, waste volatile oil, waste solvent, engine oil, machine oil, compressor oil, hydraulic oil, gear oil, motor oil, insulation oil, rolling oil, quenching oil, cutting oil, waste grease, heavy oil, crude oil, waste animal oil Waste oils such as waste vegetable oil, head, lard, etc. contain almost no resin, but because they have a high calorific value, the liquid combustible waste containing the resin, or waste containing a resin soluble in these waste oils Can be used in combination. These waste oils having a calorific value of 2000 cal / g or more can be suitably used in the present invention. In the present invention, combustible liquid waste includes fluid waste such as waste oil and gel-like waste such as waste ink, waste grease, and organic sludge.

本実施形態で用いられる固体廃棄物(固体物質)は、廃活性炭、フェノール樹脂、ユリア樹脂、エポキシ樹脂、メラミン樹脂、ウレタン樹脂、塩化ビニル樹脂、塩化ビニリデン樹脂、ポリスチレン樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ナイロン樹脂、ポリエステル樹脂等廃合成樹脂、固形廃塗料、廃タイヤ等所謂廃プラスチック類、天然ゴムくず、エボナイトくず等のゴムくず、木くず、おがくず、かんなくず、バーク類(樹皮)、竹、ベニヤ、ベニヤボード類等の粉砕物及び畳くず、羊毛、綿、絹、麻等の繊維くずが挙げられる。固形可燃性廃棄物はその粒径を10mm以下に粉砕し用いる。個体廃棄物の内その発熱量が2000cal/g以上である廃棄物は本発明の固体廃棄物として好適に用いることが出来る。   The solid waste (solid substance) used in this embodiment is waste activated carbon, phenol resin, urea resin, epoxy resin, melamine resin, urethane resin, vinyl chloride resin, vinylidene chloride resin, polystyrene resin, polyethylene resin, polypropylene resin, Waste plastics such as nylon resin, polyester resin, so-called waste plastics such as solid waste paint, waste tires, rubber scraps such as natural rubber scraps, ebonite scraps, wood scraps, sawdust, irrigation, barks (bark), bamboo, veneer, Examples thereof include crushed materials such as veneer boards, and textile waste such as tatami waste, wool, cotton, silk, and hemp. Solid flammable waste is used after its particle size is pulverized to 10 mm or less. Of the solid waste, the waste having a calorific value of 2000 cal / g or more can be suitably used as the solid waste of the present invention.

本実施形態において造粒物質として用いられる樹脂はエポキシ樹脂、ウレタン樹脂、飽和・不飽和ポリエステル樹脂、ポリスチレン、ポリアミド、フェノール樹脂、ケトン樹脂、アクリル樹脂、ビニル樹脂、クロロプレンゴム、炭化水素樹脂、酢酸ビニル樹脂、ポリビニルアルコール、スチレンブタジエン共重合体、カルボキシメチルセルロース、でんぷん、グアーガム等の水溶性天然樹脂等を挙げる事が出来る。   The resin used as the granulating material in this embodiment is epoxy resin, urethane resin, saturated / unsaturated polyester resin, polystyrene, polyamide, phenol resin, ketone resin, acrylic resin, vinyl resin, chloroprene rubber, hydrocarbon resin, vinyl acetate. Examples thereof include water-soluble natural resins such as resins, polyvinyl alcohol, styrene butadiene copolymers, carboxymethyl cellulose, starch, and guar gum.

これら樹脂は廃塗料、廃インキ、廃ワニス、廃接着剤の主成分としてトルエン、ヘキサン、酢酸ブチル、水等溶剤に溶解しているものを用いるか、溶剤を含まない固形状の樹脂を用いる場合はトルエン、ヘキサン、酢酸ブチル、水等を含む廃溶剤、廃水と併用する。また水性塗料の塗膜形成用として用いられる樹脂のごとく、水に溶解せず、エマルジョンの分散質として分散している樹脂も本発明の固体廃棄物のバインダーとして用いる事が出来る。これらバインダーとして用いる樹脂は単独で用いても良く、複数の種類を組み合わせて用いても良い。   When these resins are dissolved in solvents such as toluene, hexane, butyl acetate and water as the main component of waste paint, waste ink, waste varnish and waste adhesive, or solid resins not containing solvent are used. Is used in combination with waste solvents and waste water containing toluene, hexane, butyl acetate, water, etc. In addition, a resin that does not dissolve in water and is dispersed as an emulsion dispersoid can be used as a binder for the solid waste of the present invention, such as a resin used for forming a coating film of an aqueous paint. These resins used as binders may be used alone or in combination of a plurality of types.

固体廃棄物の内、木くず、畳くずは一般に発熱量が3000〜4000cal/g有り、その性状が多孔性であり、液状廃棄物の吸収量が多い為本発明で特に好適に用いる事ができる。   Among solid wastes, wood waste and tatami waste generally have a calorific value of 3000 to 4000 cal / g, and their properties are porous, and the amount of absorption of liquid waste is large, so that they can be used particularly preferably in the present invention.

粒径を1mm〜10mmに粉砕した木くず、畳くずを用いると液体可燃性廃棄物を吸収した木くず、畳くずを核として表面に粉体もしくは固体可燃性廃棄物粉砕物が樹脂分をバインダーとして固着した図2に示すような2層構造の固形燃料を作る事ができ好適である。   Wood chips that have been crushed to a particle size of 1 mm to 10 mm, and tatami scraps are used to absorb liquid flammable waste, and powder or solid flammable waste pulverized material adheres to the surface with resin as a binder. Therefore, it is possible to produce a solid fuel having a two-layer structure as shown in FIG.

固体廃棄物たる粉体廃棄物としては木炭、すす、廃トナー、おから、ぬか、コーヒーかす、茶かす、パンくず、不良石炭、廃白土、粉炭かす等発熱量を持つ粉体の廃棄物が好適に用いられるが、集塵設備から集められたばいじん、廃顔料、廃サンドブラスト等発熱量を持たない粉体廃棄物も用いることが出来る。   Solid waste powder waste includes charcoal, soot, waste toner, okara, bran, coffee grounds, tea grounds, bread crumbs, defective coal, waste white clay, powdered coal grounds, etc. Although it is preferably used, it is also possible to use powder waste that does not generate heat, such as dust collected from a dust collection facility, waste pigment, and waste sandblast.

固形燃料の表面塗布材としてセメントと廃棄物を混合して用いると好適である。そのような廃棄物として活性汚泥、製紙汚泥、ビルピット汚泥、染色廃水処理汚泥、クリーニング排水処理汚泥等の有機性汚泥、研磨汚泥、砂利洗浄汚泥、セメント工場排水処理汚泥、水酸化アルミ汚泥、ガラス研磨汚泥、油水分離後の汚泥、金属研磨汚泥等の無機汚泥を用いることが出来る。これら汚泥はゲル状であり水分が多く含まれる為セメントを混合し、固形燃料表面に塗布すると時間の経過と共に水和反応が進行し固形燃料表面が硬化し、粘着性が無くなる。   It is preferable to use a mixture of cement and waste as a surface coating material for solid fuel. Such sludge as activated sludge, papermaking sludge, billpit sludge, dyeing wastewater treatment sludge, organic sludge such as cleaning wastewater treatment sludge, polishing sludge, gravel cleaning sludge, cement factory wastewater treatment sludge, aluminum hydroxide sludge, glass polishing Inorganic sludge such as sludge, sludge after oil-water separation, and metal polishing sludge can be used. Since these sludges are gel-like and contain a lot of moisture, when cement is mixed and applied to the surface of the solid fuel, the hydration reaction proceeds with the passage of time, the surface of the solid fuel hardens, and the stickiness is lost.

更に詳しい製造方法を説明すると、混練機に可燃性液体廃棄物を5〜50重量%、好ましくは10〜40重量%、更に好ましくは20〜40重量%とし、残りは固体廃棄物を加え合計量を100重量%とした後混練する。この際バインダーとなる樹脂量は組成物全体の5〜50重量%、好ましくは5〜50%、更に好ましくは10〜40%となるように組成物の調整を行う。   A more detailed production method will be explained. The combustible liquid waste is 5 to 50% by weight, preferably 10 to 40% by weight, more preferably 20 to 40% by weight in the kneading machine, and the rest is added with the solid waste and the total amount And kneading. In this case, the composition is adjusted so that the amount of the resin serving as the binder is 5 to 50% by weight, preferably 5 to 50%, more preferably 10 to 40% of the entire composition.

可燃性液体廃棄物が5%以下では混練物に湿潤性が無く発塵し、また50%以上では固体廃棄物に吸着しきれずに混練物に流動性が残る為、固形燃料としての取り扱いが出来ない為不都合である場合がある。   If the flammable liquid waste is 5% or less, the kneaded material generates dust without wettability, and if it is 50% or more, it cannot be absorbed by the solid waste and the fluidity remains in the kneaded material, so it can be handled as a solid fuel. It may be inconvenient because it is not.

またバインダーとなる樹脂量が組成物全体の1%以下では固体廃棄物を完全に接着しきれず固形化出来ない為不都合である場合がある。   Further, if the amount of the resin serving as the binder is 1% or less of the total composition, it may be inconvenient because the solid waste cannot be completely adhered and cannot be solidified.

上記の配合で混練機に投入した液体・固体廃棄物を混練すると液体廃棄物は固体廃棄物に吸着され混練物の流動性が無くなり、組成に応じて約500mm〜1mmの塊となりやすい。   When the liquid / solid waste charged into the kneader with the above composition is kneaded, the liquid waste is adsorbed by the solid waste and the fluidity of the kneaded product is lost, and it tends to be a lump of about 500 mm to 1 mm depending on the composition.

造粒を行うには通常の混合機でも行えるが、所謂造粒機を用いると容易に行うことが出来る。造粒後、造粒物表面に粘着性が残る場合は粉体廃棄物を少量加え、造粒物表面に塗すと造粒物の粘着性が無くなる為好ましい。   Although granulation can be performed with a normal mixer, it can be easily performed with a so-called granulator. When the adhesive remains on the surface of the granulated product after granulation, it is preferable to add a small amount of powder waste and apply it to the surface of the granulated product because the adhesive of the granulated product is lost.

次に予め汚泥とセメントを混練した混合物をミキサーに投入し造粒した固形燃料の表面にコーティングする。使用するセメントはポルトランドセメント、アルミナセメント、ジェットセメント、高炉セメント、フライアッシュセメント等を用いることが出来る。   Next, a mixture obtained by previously kneading sludge and cement is put into a mixer and coated on the surface of the granulated solid fuel. As the cement to be used, Portland cement, alumina cement, jet cement, blast furnace cement, fly ash cement and the like can be used.

汚泥に対するセメントの混合割合は2〜100重量%が適当であり、混合物の7日後の一軸圧縮強度が0.5N/mm程度あればよく、配合割合を100重量%以上として強度を高めても不経済である。また配合割合が2重量%以下の場合は汚泥の性質にもよるが固化体強度が0.5N/mm以下となり、セメントの硬化後も粘着性が有るため好ましくない。 The mixing ratio of cement to sludge is suitably 2 to 100% by weight, and the uniaxial compressive strength after 7 days of the mixture should be about 0.5 N / mm 2. It is uneconomical. When the blending ratio is 2% by weight or less, although depending on the properties of the sludge, the solidified body strength is 0.5 N / mm 2 or less, and it is not preferable because it has adhesiveness after the cement is cured.

可燃性液体廃棄物、固体廃棄物合計に対する汚泥の添加割合は10〜30重量%が適当であり、10〜20重量%がより好ましい。10重量%以下では固形燃料表面を十分に覆うことが出来ず、50重量%以上では固形燃料の発熱量が低くなり好ましくない。   The proportion of sludge added to the total amount of combustible liquid waste and solid waste is suitably 10 to 30% by weight, more preferably 10 to 20% by weight. If it is 10% by weight or less, the surface of the solid fuel cannot be sufficiently covered, and if it is 50% by weight or more, the calorific value of the solid fuel becomes low.

汚泥・セメント混合物は時間の経過と共にセメントの水和反応が進み、固化体強度が発現されて粘着性が無くなり良好な固形燃料となりやすい。   In the sludge / cement mixture, the hydration reaction of the cement progresses over time, and the strength of the solidified body is manifested, so that the stickiness is lost and the solid fuel tends to become a good solid fuel.

本実施形態の固形燃料を良好な燃料として使用するためには、発熱量を4000cal/g以上とすることが好ましい。また燃焼機器の腐食・損耗を防ぐ為には塩素含有量が3000ppm以下であることが好ましい。   In order to use the solid fuel of this embodiment as a good fuel, the calorific value is preferably 4000 cal / g or more. In order to prevent corrosion and wear of the combustion equipment, the chlorine content is preferably 3000 ppm or less.

固形燃料の製造装置としては固体、液体、粉体、各廃棄物が効率よく計量・混合・造粒出来れば特に限定はしないが、2軸形式のパドルミキサーが好適であり特に、特願2003−419916で提案された二軸混合機を好適に用いることが出来る。本混合機は練混ぜ分散障害のシャフトがない為、混練物の流動が高速化され均一混練が可能となり、相対する2本の連続螺旋ブレードは、交互に奥底から持上げながら、左右に対流させ、更にクロスする事により混練物同士のぶつかり合いが生じ、強力な圧力剪断を発生させて対流剪断を行うことが出来、多くの形状の廃棄物を混合する本発明に好適に用いることが出来る。   The solid fuel production apparatus is not particularly limited as long as solid, liquid, powder, and each waste can be efficiently metered, mixed, and granulated, but a biaxial paddle mixer is suitable. The twin-screw mixer proposed by 419916 can be used suitably. Since this mixer does not have a kneading and dispersion hindrance shaft, the flow of the kneaded product is increased in speed and uniform kneading is possible, and the two continuous spiral blades opposed to each other are convected to the left and right while being lifted from the bottom, Further, crossing causes the kneaded materials to collide with each other, thereby generating strong pressure shear to perform convective shearing, which can be suitably used in the present invention for mixing wastes of many shapes.

また計量方式は特に限定しないが、廃インキ、廃グリス等ゲル状廃棄物を正確に計量するため、ミキサーに設置されたロードセルを用いて行うことが好ましい。計量はミキサーとは別の計量装置を用いて行うことも出来るが、ゲル状廃棄物は計量容器に付着して完全に排出することが難しいので、移し替える必要のないミキサーに設置されたロードセル方式の計量装置を用いることが好ましい。   The measuring method is not particularly limited, but it is preferable to use a load cell installed in a mixer in order to accurately measure gelled waste such as waste ink and waste grease. Weighing can also be performed using a weighing device other than the mixer, but the gel waste is attached to the weighing container and it is difficult to completely discharge, so the load cell system installed in the mixer does not need to be transferred It is preferable to use the weighing device.

以下、本実施形態を実施例および比較例によりさらに具体的に説明するが、本発明はこれらの実施例に何ら限定されることはない。
表1に実施例に用いた廃棄物の性状を示す。
Hereinafter, the present embodiment will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
Table 1 shows the properties of the waste used in the examples.

Figure 2009167254
(実施例1)
表1に示す組成を持つ木くず3kg、廃トルエン6kg、粒径を3mm以下に粉砕した廃固形塗料7.4kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ、3mm〜30mmの粒径を持つ粒状の固形物となったがその表面は多少粘着性が有った。次に、予め3kgの製紙汚泥と0.6kgのポルトランドセメントを混練した混練物を加え更に2分間混練したところ、製紙汚泥−ポルトランドセメント混練物が粒状の固形燃料表面に塗された。一夜経過後観察したらポルトランドセメントが硬化し表面の粘着性は無くなっていた。
Figure 2009167254
Example 1
3 kg of wood scrap having the composition shown in Table 1, 6 kg of waste toluene, and 7.4 kg of waste solid paint pulverized to a particle size of 3 mm or less were put into a 40 liter dicross mixer manufactured by Kitagawa Steel Works and kneaded for 3 minutes. However, although it became a granular solid having a particle diameter of 3 mm to 30 mm, the surface was somewhat sticky. Next, when a kneaded material in which 3 kg of paper sludge and 0.6 kg of Portland cement were previously kneaded was added and further kneaded for 2 minutes, the paper sludge-Portland cement kneaded material was applied to the surface of the granular solid fuel. When observed overnight, the Portland cement hardened and the surface was not sticky.

本組成物の発熱量を(株)島津製作所製ボンベ型熱量計を用いて測定したところ4269cal/gであった。また塩素含有量を(株)ダイアインスツルメント製塩素計を用いて測定したところ545ppmであった。   It was 4269 cal / g when the calorific value of this composition was measured using the bomb type calorimeter by Shimadzu Corporation. The chlorine content was 545 ppm as measured using a chlorine meter manufactured by Dia Instruments Co., Ltd.

本発明の固形燃料組成物をセメントキルンで燃料として使用したが、貯蔵時、輸送時に粘着性が無く、更に発塵が起こらず、容易にセメント燃料として使用することができた。   Although the solid fuel composition of the present invention was used as a fuel in a cement kiln, it was not sticky during storage and transportation, and further dust generation did not occur, and it could be easily used as a cement fuel.

(実施例2)
表1に示した組成を持つ粒径5mm以下に粉砕した畳くず7kg、廃油性塗料4kg、廃インキ2kg、粒径2mm以下に粉砕した廃ポリエチレン2kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ混練物は畳くずを核とした図−2に示す2層構造の1mm〜50mmの粒径を持つ粒状の固形物となったがその表面は粘着性が有った。次に、予め4kgの下水道汚泥と1kgのポルトランドセメントを混練した混練物を加え更に2分間混練したところ、下水道汚泥・ポルトランドセメント混練物が粒状の固形燃料表面に塗された。一夜経過後観察したらポルトランドセメントが硬化し表面の粘着性は無くなっていた。
(Example 2)
7 kg of tatami scraps crushed to a particle size of 5 mm or less having the composition shown in Table 1, 4 kg of waste oil paint, 2 kg of waste ink, 2 kg of waste polyethylene crushed to a particle size of 2 mm or less with a total capacity of 40 L manufactured by Kitagawa Steel Works When the mixture was put into a dicross mixer and kneaded for 3 minutes, the kneaded product became a granular solid having a particle size of 1 mm to 50 mm as shown in FIG. There was. Next, a kneaded mixture of 4 kg of sewage sludge and 1 kg of Portland cement was added in advance and kneaded for 2 minutes. As a result, the sewage sludge and Portland cement kneaded were applied to the surface of the granular solid fuel. When observed overnight, the Portland cement hardened and the surface was not sticky.

本組成物の発熱量を(株)島津製作所製ボンベ型熱量計を用いて測定したところ4440cal/gであった。また塩素含有量を(株)ダイアインスツルメント製塩素計を用いて測定したところ830ppmであった。   It was 4440 cal / g when the calorific value of this composition was measured using the Shimadzu Corporation cylinder type calorimeter. The chlorine content was 830 ppm as measured using a diainstrument chlorine meter.

本発明の固形燃料組成物をセメントキルンで燃料として使用したが、貯蔵時、輸送時に粘着性が無く、更に発塵が起こらず、容易にセメント燃料として使用することができた。   Although the solid fuel composition of the present invention was used as a fuel in a cement kiln, it was not sticky during storage and transportation, and further dust generation did not occur, and it could be easily used as a cement fuel.

(実施例3)
表1に示した組成を持つ廃軽油2kg、粒径を3mm以下に粉砕した廃スチレン樹脂6kg、廃グアーガム粉末6kg、廃酢酸エチル3kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ混練物は1mm〜30mmの粒度を持つ粒状の固形物となったがその表面は粘着性が有った。次にEP灰3kgを加え1分間混練したところ固形物の表面にEP灰が塗され表面の粘着性は無くなった。
(Example 3)
2 kg of waste light oil having the composition shown in Table 1, 6 kg of waste styrene resin pulverized to a particle size of 3 mm or less, 6 kg of waste guar gum powder, and 3 kg of waste ethyl acetate are added to a dicross mixer with a total capacity of 40 L manufactured by Kitagawa Steel Works When the mixture was added and kneaded for 3 minutes, the kneaded product became a granular solid having a particle size of 1 mm to 30 mm, but the surface was sticky. Next, when 3 kg of EP ash was added and kneaded for 1 minute, EP ash was applied to the surface of the solid material, and the adhesiveness of the surface disappeared.

本組成物の発熱量を(株)島津製作所製ボンベ型熱量計を用いて測定したところ5840cal/gであった。また塩素含有量を(株)ダイアインスツルメント製塩素計を用いて測定したところ1160ppmであった。   The calorific value of this composition was 5840 cal / g as measured using a cylinder-type calorimeter manufactured by Shimadzu Corporation. Further, the chlorine content was measured using a chlorine meter manufactured by Dia Instruments Co., Ltd. and found to be 1160 ppm.

本固形燃料組成物をセメントキルンで燃料として使用したが、貯蔵時、輸送時に粘着性が無く、更に発塵が起こらず、容易にセメント燃料として使用することができた。   This solid fuel composition was used as a fuel in a cement kiln, but it was not sticky during storage and transportation, and no dust generation occurred, so that it could be easily used as a cement fuel.

(比較例1)
表1に示した組成を持つ廃軽油10kg、粒径を3mm以下に粉砕した廃スチレン樹脂3kg、廃グアーガム粉末2kg、廃酢酸エチル2kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ混練物は流動性が有った。次にEP灰3kgを加え1分間混練したが流動性が有り固形燃料とはならなかった。本配合では、液体廃棄物である廃軽油と廃酢酸エチルの合計量が組成物全体の60重量%となっていたため組成物に流動性が残ったものと考えられる。
(Comparative Example 1)
10 kg of waste light oil having the composition shown in Table 1, 3 kg of waste styrene resin pulverized to a particle size of 3 mm or less, 2 kg of waste guar gum powder, and 2 kg of waste ethyl acetate are added to a dicross mixer with a total capacity of 40 L manufactured by Kitagawa Steel Works. When the mixture was added and kneaded for 3 minutes, the kneaded product was fluid. Next, 3 kg of EP ash was added and kneaded for 1 minute, but it was fluid and did not become a solid fuel. In this formulation, the total amount of waste light oil and waste ethyl acetate, which is liquid waste, was 60% by weight of the entire composition, and it is considered that the fluidity remained in the composition.

(実施例4)
表1に示した組成を持つ粒径を2mm以下に粉砕した廃ポリプロピレン7kg、廃水性塗料6kg、廃粉末塗料2kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ混練物は1mm〜40mmの粒度を持つ粒状の固形物となった。次に、予め4kgのガラス研磨汚泥と1kgのアルミナセメントを混練した混練物を加え更に2分間混練したところ、ガラス研磨汚泥−アルミナセメント混練物が粒状の固形燃料表面に塗された。一夜経過後観察したらアルミナセメントが硬化し表面の粘着性は無くなっていた。
Example 4
7 kg of waste polypropylene pulverized to a particle size of 2 mm or less with the composition shown in Table 1, 6 kg of waste water-based paint, and 2 kg of waste powder paint are put into a 40 liter dicross mixer manufactured by Kitagawa Steel Works and kneaded for 3 minutes. As a result, the kneaded product became a granular solid having a particle size of 1 mm to 40 mm. Next, when a kneaded material obtained by previously kneading 4 kg of glass polishing sludge and 1 kg of alumina cement was added and further kneaded for 2 minutes, the glass polishing sludge-alumina cement kneaded material was applied to the surface of the granular solid fuel. When observed overnight, the alumina cement hardened and the surface was not sticky.

本組成物の発熱量を(株)島津製作所製ボンベ型熱量計を用いて測定したところ4755cal/gであった。また塩素含有量を(株)ダイアインスツルメント製塩素計を用いて測定したところ345ppmであった。   It was 4755cal / g when the calorific value of this composition was measured using the Shimadzu Corporation cylinder type calorimeter. The chlorine content was 345 ppm as measured using a diainstrument chlorine meter.

本固形燃料組成物をセメントキルンで燃料として使用したが、貯蔵時、輸送時に粘着性が無く、更に発塵が起こらず、容易にセメント燃料として使用することができた。   This solid fuel composition was used as a fuel in a cement kiln, but it was not sticky during storage and transportation, and no dust generation occurred, so that it could be easily used as a cement fuel.

(実施例5)
表1に示した組成を持つ粒系5mm以下に粉砕した木くず6kg、廃インキ6kg、廃活性炭3kg、廃グリス1kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ混練物は1mm〜50mmの粒度を持つ粒状の固形物となった。固形物の表面は多少粘着性が有ったので廃トナー4kgを更に加え混練したところ固形物表面の粘着性は無くなった。
(Example 5)
6 kg of wood scrap, 5 kg of waste ink, 3 kg of waste activated charcoal, and 1 kg of waste grease pulverized to a grain size of 5 mm or less having the composition shown in Table 1 are put into a 40 liter dicross mixer manufactured by Kitagawa Steel Works and kneaded for 3 minutes. As a result, the kneaded product became a granular solid having a particle size of 1 mm to 50 mm. Since the surface of the solid was somewhat sticky, when 4 kg of waste toner was further added and kneaded, the stickiness of the solid surface disappeared.

本組成物の発熱量を(株)島津製作所製ボンベ型熱量計を用いて測定したところ6180cal/gであった。また塩素含有量を(株)ダイアインスツルメント製塩素計を用いて測定したところ1970ppmであった。   It was 6180 cal / g when the calorific value of this composition was measured using the Shimadzu Corporation cylinder type calorimeter. The chlorine content was measured by using a diameter manufactured by Dia Instruments Co., Ltd. and found to be 1970 ppm.

本固形燃料組成物をセメントキルンで燃料として使用したが、貯蔵時、輸送時に粘着性が無く、更に発塵が起こらず、容易にセメント燃料として使用することができた。   This solid fuel composition was used as a fuel in a cement kiln, but it was not sticky during storage and transportation, and no dust generation occurred, so that it could be easily used as a cement fuel.

(比較例2)
表1に示した組成を持つ粒径5mm以下に粉砕した木くず8kg、廃インキ1kg、廃活性炭5kg、廃グリス1kg、廃トナー5kgを(株)北川鉄工所製総容量40Lのジクロスミキサーに投入し3分間混練したところ混練物は粉状であり発塵が激しく固形燃料として取り扱う事は出来なかった。本配合ではバインダー用樹脂量が2.25%であり十分に固体廃棄物を接着できなかった物と考えられる。
(Comparative Example 2)
8 kg of wood chips pulverized to a particle size of 5 mm or less with the composition shown in Table 1, 1 kg of waste ink, 5 kg of waste activated carbon, 1 kg of waste grease, and 5 kg of waste toner are put into a dicross mixer with a total capacity of 40L manufactured by Kitagawa Steel Works. When the mixture was kneaded for 3 minutes, the kneaded product was in a powder form and generated a lot of dust and could not be handled as a solid fuel. In this formulation, the amount of binder resin is 2.25%, and it is considered that solid waste could not be sufficiently bonded.

本固形燃料は主原料を廃棄物として、固体廃棄物もしくはその粉砕物を廃棄物に含まれるバインダー樹脂を用いて造粒しており、更に表面に汚泥・セメント硬化体を有する為粘着性が無く、取り扱い性に優れ、また固形燃料として良好に使用することが出来る。更に加圧成型を施する必要がないのでその生産コストを低く抑える事が出来る。   This solid fuel is granulated with the main raw material as waste, solid waste or its pulverized material using the binder resin contained in the waste, and further has sludge / cement hardened body on the surface, so there is no stickiness It is excellent in handleability and can be used well as a solid fuel. Furthermore, since it is not necessary to perform pressure molding, the production cost can be kept low.

本実施形態に係る固形燃料を示す模式図である。It is a schematic diagram which shows the solid fuel which concerns on this embodiment. 本実施形態に係る固形燃料を示す模式図である。It is a schematic diagram which shows the solid fuel which concerns on this embodiment.

Claims (15)

可燃性液体と固体物質とを含み、
前記固体物質は、不燃性物質と低燃性物質とのうち少なくとも一方と可燃性物質とを含んでなる固形燃料。
Including flammable liquids and solid substances,
The solid material is a solid fuel comprising at least one of a nonflammable material and a low-flammable material and a combustible material.
請求項1に記載の固形燃料であって、
前記可燃性液体と前記固体物質が造粒物質によって造粒されてなる固形燃料。
The solid fuel according to claim 1,
A solid fuel obtained by granulating the combustible liquid and the solid substance with a granulated substance.
請求項2に記載の固形燃料であって、
前記造粒物質は樹脂である固形燃料。
The solid fuel according to claim 2,
A solid fuel in which the granulated material is a resin.
請求項1から3のいずれか1つに記載の固形燃料であって、
前記可燃性液体と前記固体物質の少なくとも一方が廃棄物である固形燃料。
A solid fuel according to any one of claims 1 to 3,
A solid fuel in which at least one of the combustible liquid and the solid substance is waste.
請求項4に記載の固形燃料であって、
前記可燃性液体と前記固体物質の両方が廃棄物である固形燃料。
The solid fuel according to claim 4,
A solid fuel in which both the combustible liquid and the solid substance are waste.
請求項1から5のいずれか1つに記載の固形燃料であって、
さらに木くずと繊維くずのうち少なくとも一方を含む固形燃料。
A solid fuel according to any one of claims 1 to 5,
Solid fuel containing at least one of wood waste and fiber waste.
請求項1から6のいずれか1つに記載の固形燃料であって、
その表面が微粉抹状物質、セメント、汚泥のうち少なくとも一方で被覆されている固形燃料。
A solid fuel according to any one of claims 1 to 6,
Solid fuel whose surface is coated with at least one of fine powder, cement, and sludge.
請求項1から7のいずれか1つに記載の固形燃料であって、
発熱量が3000cal/g以上であり塩素含有量が3000ppm以下である固形燃料。
A solid fuel according to any one of claims 1 to 7,
A solid fuel having a calorific value of 3000 cal / g or more and a chlorine content of 3000 ppm or less.
請求項1から8のいずれか1つに記載の固形燃料であって、
セメント製造用燃料として用いられる固形燃料。
A solid fuel according to any one of claims 1 to 8,
Solid fuel used as a cement manufacturing fuel.
可燃性液体と、不燃性物質と低燃性物質とのうち少なくとも一方と可燃性物質とを含んでなる固体物質とを混合し、
この混合物を造粒物質によって造粒してなる固形燃料の製造方法。
Mixing a flammable liquid with a solid substance comprising at least one of a non-flammable substance and a low-flammable substance and a flammable substance;
A method for producing a solid fuel obtained by granulating this mixture with a granulating substance.
請求項10に記載の固形燃料の製造方法であって、
前記固体物質中に樹脂を含み、この樹脂を造粒物質として使用する固形燃料の製造方法。
A method for producing a solid fuel according to claim 10,
A method for producing a solid fuel, wherein a resin is contained in the solid material, and the resin is used as a granulated material.
請求項10または11に記載の固形燃料の製造方法であって、
さらに木くずと繊維くずのうち少なくとも一方を加えて混合し、
この混合物を造粒物質によって造粒してなる固形燃料の製造方法。
A method for producing a solid fuel according to claim 10 or 11,
Add and mix at least one of wood and fiber scraps,
A method for producing a solid fuel obtained by granulating this mixture with a granulating substance.
請求項10から12のいずれか1つに記載の固形燃料の製造方法であって、
発熱量と塩素含有量との少なくとも一方の量について所定範囲となるように前記混合物の配分を決める固形燃料の製造方法。
A method for producing a solid fuel according to any one of claims 10 to 12,
A method for producing a solid fuel, wherein distribution of the mixture is determined so that at least one of a calorific value and a chlorine content falls within a predetermined range.
請求項10から13のいずれか1つに記載の固形燃料の製造方法であって、
前記混合は容器内で行い、この容器に設置した計量計によって前記混合される物質の計量を行う固形燃料の製造方法。
A method for producing a solid fuel according to any one of claims 10 to 13,
A method for producing a solid fuel in which the mixing is performed in a container, and the substance to be mixed is measured by a meter installed in the container.
請求項10から14のいずれか1つに記載の固形燃料の製造方法であって、
前記混合される物質は廃棄物を含む固形燃料の製造方法。
A method for producing a solid fuel according to any one of claims 10 to 14,
The material to be mixed is a solid fuel manufacturing method including waste.
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JP2013035919A (en) * 2011-08-05 2013-02-21 Nippon Recycle Management:Kk Method for producing solid fuel
JP2013195607A (en) * 2012-03-19 2013-09-30 Taiheiyo Cement Corp Method of converting waste toner to fuel
JP2013203748A (en) * 2012-03-27 2013-10-07 Taiheiyo Cement Corp Method for converting combustible waste liquid having consolidation ability into fuel
JP2013234310A (en) * 2012-05-10 2013-11-21 Sumihiro Hasegawa Waste tatami mat rpf and industrial waste treatment method
KR101555883B1 (en) 2014-06-20 2015-10-01 주식회사 새솔 Method for processing rest of organic waste during solid composting

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JPH0987646A (en) * 1995-09-27 1997-03-31 Maitei 21:Kk Production of solid fuel using organic waste
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JP2000008057A (en) * 1998-06-29 2000-01-11 Taiheiyo Cement Corp Solid fuel and is production
JP2001220590A (en) * 2000-02-07 2001-08-14 Kawasaki Heavy Ind Ltd Preparation process of solid fuel and its apparatus
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JP2005187940A (en) * 2004-12-03 2005-07-14 Jfe Steel Kk Method for treating waste wood
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JP2010270244A (en) * 2009-05-22 2010-12-02 Toa Oil Kogyosho:Kk Solid fuel production system
JP2013035919A (en) * 2011-08-05 2013-02-21 Nippon Recycle Management:Kk Method for producing solid fuel
JP5048164B1 (en) * 2012-03-12 2012-10-17 太平洋セメント株式会社 Method for producing combustion ash molded product, fuel and reducing agent
JP2013195607A (en) * 2012-03-19 2013-09-30 Taiheiyo Cement Corp Method of converting waste toner to fuel
JP2013203748A (en) * 2012-03-27 2013-10-07 Taiheiyo Cement Corp Method for converting combustible waste liquid having consolidation ability into fuel
JP2013234310A (en) * 2012-05-10 2013-11-21 Sumihiro Hasegawa Waste tatami mat rpf and industrial waste treatment method
KR101555883B1 (en) 2014-06-20 2015-10-01 주식회사 새솔 Method for processing rest of organic waste during solid composting

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