JP2009165991A - Dehydrator - Google Patents

Dehydrator Download PDF

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Publication number
JP2009165991A
JP2009165991A JP2008008834A JP2008008834A JP2009165991A JP 2009165991 A JP2009165991 A JP 2009165991A JP 2008008834 A JP2008008834 A JP 2008008834A JP 2008008834 A JP2008008834 A JP 2008008834A JP 2009165991 A JP2009165991 A JP 2009165991A
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Japan
Prior art keywords
dewatering
dehydrator
disposed
basket
receiving tank
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JP2008008834A
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Japanese (ja)
Inventor
Teruaki Iwasaki
輝明 岩崎
Yoshio Yokoi
義男 横井
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NISSETSU KOGYO KK
Genmai Koso KK
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NISSETSU KOGYO KK
Genmai Koso KK
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Priority to JP2008008834A priority Critical patent/JP2009165991A/en
Publication of JP2009165991A publication Critical patent/JP2009165991A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dehydrator continuously receiving dehydrating objects fed from a washing machine, dehydrating at high speed, and continuously and automatically recovering only dehydrated objects. <P>SOLUTION: In the dehydrator, a recovering guide is disposed at the upper periphery of a water receiving tank disposed on a base; a dehydration cage is turnably disposed in the water receiving tank; a flange is formed at an upper end of a periphery wall of the dehydration cage with the upper part tapered; the flange is set in a covered state at the upper end of the dehydration cage with a given space; a hopper is non-contactly set in the dehydration cage with a lower end approaching the bottom; the dehydration objects charged from the hopper are dehydrated by the rotational centrifugal force of the dehydration cage and rise along the inner wall periphery by the centrifugal force, to be recovered by the recovering guide. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は脱水機に係り、特に、水洗した大豆など穀類の水分を連続的に除去し、脱水物を、自動的に連続して回収することのできる脱水機に関する。   The present invention relates to a dehydrator, and more particularly to a dehydrator capable of continuously removing moisture from cereals such as washed soybeans and automatically and continuously recovering dehydrated matter.

従来、脱水機は、回転籠の中に被脱水物を収容し、回転させて遠心力で水分を飛ばして脱水しており、回転籠の中の被脱水物は、回転籠の上からとりだしている。
振動脱水機としては特許文献1のような振動篩で脱水し、被脱水物は振動で次の工程部へ送りだしている。
特開平10−57726号公報
Conventionally, a dehydrator contains a material to be dehydrated in a rotating basket, and spins and spins off moisture by centrifugal force. The dehydrated material in the rotating basket is taken out from the rotating basket. Yes.
As a vibration dehydrator, dehydration is performed with a vibrating sieve as in Patent Document 1, and the material to be dehydrated is sent to the next process part by vibration.
JP-A-10-57726

前記従来の遠心式脱水機では、脱水後に被脱水物を回転籠の上から取り出すという手間がかかり、連続的な脱水が困難であった。また振動脱水機では、十分な脱水が困難であるという難点があった。
この発明は、洗滌機から配送されて来る被脱水物を連続的に受入れて、高速脱水するとともに、自動的に脱水済みのものを、連続して自動的に回収する脱水機を提供すること、を目的としている。
In the conventional centrifugal dehydrator, it takes time to take out the material to be dehydrated from the rotary basket after dehydration, and it is difficult to perform continuous dehydration. Further, the vibration dehydrator has a drawback that it is difficult to perform sufficient dehydration.
The present invention provides a dehydrator that continuously receives dehydrated materials delivered from a washing machine, dehydrates at high speed, and automatically automatically collects dehydrated items continuously, It is an object.

この発明の具体的な内容は次の通りである。   The specific contents of the present invention are as follows.

(1) 基台上に配設された受水槽の上端周部に回収ガイドが配設され、受水槽内に旋回自在に脱水籠が配設され、該脱水籠はテーパ状に上部を大径とした周壁上端部にフランジが形成され、該フランジが脱水槽の上端部に所定の間隔を開けて被覆状に設定され、脱水籠の中には、下端部が底に所定間隔を開けて近接するように、ホッパが非接触で配設され、ホッパから投入された被脱水物が、脱水籠の回転遠心力で脱水され、かつ内壁面に沿って遠心力で上昇して、回収ガイドにより回収されるように構成された、脱水機。   (1) A collection guide is provided at the upper periphery of the water receiving tank provided on the base, and a dewatering basket is provided in the water receiving tank so as to be pivotable. A flange is formed at the upper end of the peripheral wall, and the flange is set to cover the upper end of the dewatering tank with a predetermined interval. In the dewatering bowl, the lower end is close to the bottom with a predetermined interval. Thus, the hopper is disposed in a non-contact manner, and the dehydrated material thrown in from the hopper is dehydrated by the rotational centrifugal force of the dewatering basket and rises by the centrifugal force along the inner wall surface, and is collected by the collection guide. Configured to be a dehydrator.

(2) 前記脱水籠は、受水槽の底を貫通して配設された回転軸の上部に支持され、該回転軸は伝動機構を介して原動機に連結され、脱水籠の回転速度は変速可能に構成されている、前記(1)に記載された脱水機。   (2) The dewatering basket is supported on an upper part of a rotating shaft disposed through the bottom of the water receiving tank. The rotating shaft is connected to a prime mover through a transmission mechanism, and the rotation speed of the dewatering basket can be changed. The dehydrator described in (1), which is configured as described above.

(3) 前記脱水籠の回転速度の変速は、原動機のインバータ制御によるものである、前記(2)に記載された脱水機。   (3) The dehydrator according to (2), wherein the speed change of the dewatering trough is based on inverter control of a prime mover.

(4) 前記脱水籠の回転速度の変速は、回転軸と原動機の間に介在する伝動機構に配設された変速手段によるものである、前記(2)に記載された脱水機。   (4) The dehydrator according to (2), wherein the speed change of the rotational speed of the dehydrator is by a speed change unit disposed in a transmission mechanism interposed between the rotating shaft and the prime mover.

(5) 前記脱水籠は、形態の異なった脱水籠を、回転軸に対して、取替え可能に構成された、前記(1)〜(4)のいずれかに記載された脱水機。   (5) The dehydrator according to any one of (1) to (4), wherein the dewatering bowl is configured to be able to replace the dewatering bowl having a different form with respect to the rotating shaft.

本発明によると次のような効果がある。   The present invention has the following effects.

前記(1)に記載された発明の脱水機は、ホッパから脱水籠に投入された被脱水物は、回転する脱水籠によって遠心力で脱水され、かつ遠心力によって、傾斜した脱水籠の内壁周面に沿って、次第に上方へと移動して、脱水籠の上端部に達して、外方へ弾き飛ばされ、回収ガイドによって連続的に回収される。
これによって脱水と回収が自動的におこなわれる。
In the dehydrator according to the invention described in the above (1), the material to be dewatered put into the dewatering basket from the hopper is dewatered by the centrifugal force by the rotating dewatering basket, and the inner wall circumference of the inclined dewatering basket by the centrifugal force It gradually moves upward along the surface, reaches the upper end of the dewatering basket, is flipped outward, and is continuously collected by the collection guide.
As a result, dehydration and recovery are performed automatically.

前記(2)に記載された発明の脱水機は、脱水籠の回転速度を調節することによって、脱水度や回収速度を調節することができるので、被脱水物の変化に即時対応することができる。   The dehydrator of the invention described in the above (2) can adjust the dehydration degree and the recovery rate by adjusting the rotation speed of the dehydration basket, and can immediately respond to changes in the dehydrated matter. .

前記(3)に記載された発明の脱水機は、原動機のインバータ制御により回転速度を円滑に制御することができる。    The dehydrator of the invention described in (3) can smoothly control the rotation speed by inverter control of the prime mover.

前記(4)に記載された発明の脱水機は、伝動機構に変速手段を配設するので、原動機が同じでも、回転速度を即時切り替えができる。    In the dehydrator according to the invention described in (4) above, since the transmission mechanism is provided in the transmission mechanism, the rotational speed can be switched immediately even if the prime mover is the same.

前記(5)に記載された発明の脱水機は、被脱水物に合う脱水籠を選択して、取り替えで脱水することができる。    The dehydrator of the invention described in the above (5) can be dehydrated by replacement by selecting a dewatering bowl suitable for the material to be dehydrated.

脱水籠の上部を大径とし、上端部にフランジを形成して、受水槽の上端部にフランジを被覆状に配設する。   The upper part of the dewatering trough has a large diameter, a flange is formed at the upper end, and the flange is disposed in a covering shape at the upper end of the water receiving tank.

この発明の実施例を図面を参照して説明する。図1は本発明に係る脱水機の正面図である。図において脱水機1は、基台2の上に受水槽3が配設されている。図中符号3aは排水口である。該受水槽3の上端周部には、回収ガイド4が固定されている。   An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a front view of a dehydrator according to the present invention. In the drawing, the dehydrator 1 is provided with a water receiving tank 3 on a base 2. Reference numeral 3a in the figure denotes a drain outlet. A collection guide 4 is fixed to the upper periphery of the water receiving tank 3.

該回収ガイド4の上端部は、受水槽3の上端面より高い位置に設定され、周下部は片方へ傾斜して、下端部に吐出口4aが形成されている。
受水槽3の内底部には軸受5が固定され、該軸受5には回転軸6が回転自在に配設され、回転軸6の下部は、任意の伝動機構7aを介して原動機7と連結されている。
The upper end portion of the collection guide 4 is set at a position higher than the upper end surface of the water receiving tank 3, the lower circumferential portion is inclined to one side, and a discharge port 4a is formed at the lower end portion.
A bearing 5 is fixed to the inner bottom of the water receiving tank 3, and a rotary shaft 6 is rotatably disposed on the bearing 5. A lower portion of the rotary shaft 6 is connected to the prime mover 7 through an arbitrary transmission mechanism 7a. ing.

前記回転軸6の上部には、脱水籠8の底部が固定され、回転軸6の回転により高速旋回する。脱水籠8の形態、素材などは任意である。
前記脱水籠8の上端部には、フランジ8aが形成されており、該フランジ8a部分は、前記受水槽3の上端を、所定間隔を開けて被覆するように設定されている。
The bottom of the dewatering basket 8 is fixed to the upper part of the rotating shaft 6, and the rotating shaft 6 rotates at high speed. The form and material of the dewatering basket 8 are arbitrary.
A flange 8a is formed at the upper end portion of the dewatering basket 8, and the flange 8a portion is set to cover the upper end of the water receiving tank 3 with a predetermined interval.

前記脱水籠8の中には、底部を脱水籠8の底に所定間隔をあけて近接させて、ホッパ9が配設され、該ホッパ9の上部は、前記回収ガイド4の上端面よりも高い位置に設定されている。
以上の構成において、図示しない洗滌機において例えば大豆を洗滌して、振動篩などで脱水したものがホッパ9へ自動的に投入される。
In the dewatering basket 8, a hopper 9 is disposed with a bottom portion close to the bottom of the dewatering basket 8 at a predetermined interval, and the upper portion of the hopper 9 is higher than the upper end surface of the collection guide 4. Set to position.
In the above configuration, for example, soybeans are washed in a washing machine (not shown) and dehydrated with a vibration sieve or the like is automatically put into the hopper 9.

原動機7の稼働により脱水籠8を回転させ、ホッパ9に図示しない洗滌機から被脱水物を投入させると、降下した被脱水物は、脱水籠8の底に至り、脱水籠8の回転遠心力によって脱水籠8の内壁面に突当り、脱水されながら、遠心力により内壁周面の斜面を上方へ移動して、脱水籠8の上端部へ上昇しきったとき、外方へ弾かれて、回収ガイド4に当り、降下して吐出口4aから回収される。   When the dewatering basket 8 is rotated by the operation of the prime mover 7 and the material to be dehydrated is introduced into the hopper 9 from a washing machine (not shown), the lowered material to be dehydrated reaches the bottom of the dewatering basket 8 and the rotational centrifugal force of the dewatering basket 8 When the debris 8 hits the inner wall surface of the dewatering basket 8 and is dehydrated, it moves upward on the slope of the inner wall peripheral surface by centrifugal force and rises up to the upper end of the dewatering bowl 8 and is bounced outward to collect the guide. 4 is lowered and recovered from the discharge port 4a.

ホッパ9には、あらかじめ被脱水物を入れておいてから、脱水籠8を回転させてもよい。脱水籠8の底の被脱水物が、遠心力で内壁面に沿って被脱水物が上方へ移動すると、ホッパ9の中の被脱水物は自然に降下する。
これによって、自動的に脱水と、回収を連続的にすることができる。
The dewatering basket 8 may be rotated after a material to be dehydrated is put in the hopper 9 in advance. When the material to be dehydrated at the bottom of the dewatering basket 8 moves upward along the inner wall surface by centrifugal force, the material to be dehydrated in the hopper 9 naturally falls.
As a result, the dehydration and the recovery can be automatically made continuous.

前記脱水籠8の壁面の傾斜は、緩やかなら、被脱水物の上昇が早くなるので、脱水率は低下する。従って脱水籠8の壁面の傾斜は急にしておき、回転速度を上げる方が脱水効率は高い。
脱水籠8の回転速度の調節手段として、例えば原動機7はインバータ制御により変速可能に構成することができる。また伝動機構には、変速手段を配設することができる。
If the inclination of the wall surface of the dewatering basket 8 is gentle, the dewatering rate is increased, so that the dewatering rate is lowered. Accordingly, the dewatering efficiency is higher when the inclination of the wall surface of the dewatering basket 8 is kept steep and the rotational speed is increased.
As a means for adjusting the rotational speed of the dewatering basket 8, for example, the prime mover 7 can be configured to be variable by inverter control. The transmission mechanism can be provided with transmission means.

この発明は、前記実施例に限定されるものではなく、目的に沿って、適宜設計変更をすることができる。自動洗滌機と振動式簡易脱水装置の後に本脱水機を組合わせて、自動化することができる。
また、脱水籠8は、目の粗さや壁面の傾斜などの異なったものを、回転軸6に対して着脱可能に構成し、目的に合わせて任意に取替え可能に構成することができる。その場合、ホッパ9も取付高さを調節可能に構成することができる。
The present invention is not limited to the above-described embodiments, and can be appropriately changed in design according to the purpose. This dehydrator can be combined with an automatic washer and a vibratory simple dehydrator to automate.
Further, the dewatering basket 8 can be configured such that different items such as the roughness of the eyes and the inclination of the wall surface can be attached to and detached from the rotating shaft 6 and can be arbitrarily replaced according to the purpose. In that case, the hopper 9 can also be configured such that the mounting height can be adjusted.

この脱水機は、粒体物の洗滌後の脱水に適しており、特に雑穀類の脱水に適している。   This dehydrator is suitable for dehydration after washing the granular material, and particularly suitable for dehydration of millet.

本発明に係る脱水機の正面図である。It is a front view of the dehydrator concerning the present invention.

符号の説明Explanation of symbols

1. 脱水機
2.基台
3.受水槽
3a.排水口
4.回収ガイド
4a.吐出口
5.軸受
6.回転軸
7.原動機
7a.伝動機構
8.脱水籠
9.フランジ
1. 1. Dehydrator Base 3. Receiving tank 3a. Drain port 4. Collection guide 4a. 4. Discharge port Bearing 6. Rotating shaft7. Prime mover 7a. Transmission mechanism8. 8. Dehydrated bowl Flange

Claims (5)

基台上に配設された受水槽の上端周部に回収ガイドが配設され、受水槽内に旋回自在に脱水籠が配設され、該脱水籠はテーパ状に上部を大径とした周壁上端部にフランジが形成され、該フランジが脱水籠の上端部に所定の間隔を開けて被覆状に設定され、脱水籠の中には、下端部が底に近接するようにホッパが非接触で配設され、ホッパから投入された被脱水物が、脱水籠の回転遠心力で脱水され、かつ内壁面を遠心力で上昇して、回収ガイドにより回収されるように構成されたことを特徴とする脱水機。 A collection guide is disposed at the upper peripheral portion of the water receiving tank disposed on the base, and a dewatering basket is rotatably disposed in the water receiving tank. The dewatering bowl is a tapered peripheral wall having a large diameter at the top. A flange is formed at the upper end, and the flange is set in a covering shape at a predetermined interval from the upper end of the dewatering basket. The dewatered material placed and introduced from the hopper is dewatered by the rotational centrifugal force of the dewatering bowl, and the inner wall surface is raised by the centrifugal force and is collected by the collection guide. To dehydrator. 前記脱水籠は、受水槽の底を貫通して配設された回転軸の上部に支持され、該回転軸は伝動機構を介して原動機に連結され、脱水籠の回転速度は変速可能に構成されていること、を特徴とする請求項1に記載された脱水機。 The dewatering basket is supported on an upper part of a rotating shaft disposed through the bottom of the water receiving tank, the rotating shaft is connected to a prime mover through a transmission mechanism, and the rotational speed of the dewatering basket is configured to be variable. The dehydrator according to claim 1, wherein the dehydrator is provided. 前記脱水籠の回転速度の変速は、原動機のインバータ制御によるものであること、を特徴とする請求項2に記載された脱水機。 3. The dehydrator according to claim 2, wherein the speed change of the dewatering basket is based on inverter control of a prime mover. 前記脱水籠の回転速度の変速は、回転軸と原動機の間に介在する伝動機構に配設された変速手段によるものであること、を特徴とする請求項2に記載された脱水機。 3. The dehydrator according to claim 2, wherein the speed change of the dewatering trough is performed by a speed change unit disposed in a transmission mechanism interposed between the rotating shaft and the prime mover. 前記脱水籠は、形態の異なった脱水籠を、回転軸に対して、取替え可能に構成されたこと、を特徴とする請求項1〜4のいずれかに記載された脱水機。 The dehydrator according to any one of claims 1 to 4, wherein the dewatering bowl is configured to be able to replace the dewatering bowl having a different form with respect to the rotating shaft.
JP2008008834A 2008-01-18 2008-01-18 Dehydrator Withdrawn JP2009165991A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008008834A JP2009165991A (en) 2008-01-18 2008-01-18 Dehydrator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105495642A (en) * 2015-11-30 2016-04-20 刘义芝 Soybean cleaning and picking machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105495642A (en) * 2015-11-30 2016-04-20 刘义芝 Soybean cleaning and picking machine

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