JP2009160544A - Agitation apparatus - Google Patents

Agitation apparatus Download PDF

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Publication number
JP2009160544A
JP2009160544A JP2008001951A JP2008001951A JP2009160544A JP 2009160544 A JP2009160544 A JP 2009160544A JP 2008001951 A JP2008001951 A JP 2008001951A JP 2008001951 A JP2008001951 A JP 2008001951A JP 2009160544 A JP2009160544 A JP 2009160544A
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Prior art keywords
stirring
spur gear
shaft
agitation
tachometer
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JP2008001951A
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Japanese (ja)
Inventor
Takahiro Komatsu
孝廣 小松
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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Priority to JP2008001951A priority Critical patent/JP2009160544A/en
Publication of JP2009160544A publication Critical patent/JP2009160544A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an agitation apparatus which has a structure capable of accurately and easily measuring the rotational speed of an agitation blade by a simple structure. <P>SOLUTION: The agitation apparatus has a rotation counter 9 which is connected to a rotary shaft 20 through a first spur gear 1, a second spur gear 2, a rotary shaft 3 and a flexible shaft 8. Therefore, rotation of the rotary shaft 20 can be accurately measured at any time whether large and small in agitation resistance based on a reaction, etc. of a material to be agitated in an agitation tank. As its result, agitation and mixing of the material to be agitated can be achieved under the optimum condition while suitably controlling a chemical reaction speed in the agitation tank. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、液状物質、スラリー状物質等の、攪拌による混合や反応を目的とする攪拌装置の構造に関する。   The present invention relates to a structure of a stirring device for mixing and reacting liquid substances, slurry substances, and the like by stirring.

攪拌装置として、下記特許文献1に開示されるものが挙げられる。この攪拌装置を図2に示す。この攪拌装置は、円筒の攪拌槽10を有している。攪拌槽10の内部には、小型の傾斜攪拌翼60が複数取り付けられたアーム40が配設されている。アーム40の上端部には、軸継手30を介して回転軸20が連結されている。アーム40の下端部には、大型の垂直攪拌翼70が取り付けられている。また、攪拌槽10の内壁面には、バッフルプレート80が取り付けられている。   As a stirring apparatus, what is disclosed by the following patent document 1 is mentioned. This stirring apparatus is shown in FIG. The stirring device has a cylindrical stirring tank 10. Inside the stirring vessel 10, an arm 40 to which a plurality of small inclined stirring blades 60 are attached is disposed. The rotary shaft 20 is connected to the upper end portion of the arm 40 through a shaft coupling 30. A large vertical stirring blade 70 is attached to the lower end of the arm 40. A baffle plate 80 is attached to the inner wall surface of the agitation tank 10.

上記構成からなる攪拌装置においては、回転軸20が駆動装置(図示省略)を用いて回転させられることにより、傾斜攪拌翼60、垂直攪拌翼70、および、バッフルプレート80の相互作用により、攪拌槽10内に旋回流が生じ、攪拌槽10内において上昇流および下降流が形成されることで、攪拌槽10内において、攪拌混合物の攪拌・混合が行なわれる。   In the stirring device having the above-described configuration, the rotating shaft 20 is rotated by using a drive device (not shown), whereby the stirring tank is obtained by the interaction of the inclined stirring blade 60, the vertical stirring blade 70, and the baffle plate 80. A swirl flow is generated in the stirring tank 10 and an upward flow and a downward flow are formed in the stirring tank 10, whereby the stirring mixture is stirred and mixed in the stirring tank 10.

ここで、傾斜攪拌翼60および垂直攪拌翼70の回転数は、化学反応速度などに大きな影響を与えることから、攪拌翼の回転数を正確、迅速に求めることは重要である。下記特許文献1おいては、回転翼の駆動装置にトルク計を設置して、攪拌混合物の攪拌・混合中のトルクを計測し、間接的に攪拌翼の回転数を求める方法が開示されている。また、他の方法としては、携行型の非接触回転数計を用いて、回転軸20の回転数を測定する方法が挙げられる。   Here, since the rotational speeds of the inclined stirring blades 60 and the vertical stirring blades 70 have a great influence on the chemical reaction rate and the like, it is important to obtain the rotational speeds of the stirring blades accurately and quickly. In the following Patent Document 1, a method is disclosed in which a torque meter is installed in a driving device of a rotary blade, the torque during stirring and mixing of the stirring mixture is measured, and the rotational speed of the stirring blade is indirectly obtained. . As another method, a method of measuring the rotational speed of the rotary shaft 20 using a portable non-contact rotational speed meter can be mentioned.

しかし、駆動装置のトルクから間接的に攪拌翼の回転数を求める方法においては、予め、トルクと攪拌翼の回転数との相関を測定しておく必要があり、その準備作業が煩雑であるという問題が懸念される。また、携行型の非接触回転数計を用いる場合には、回転軸20等の回転機器に非接触回転数計を近づける作業が必要となるため、常時回転数を計測しなければならないような攪拌作業には不向きである。
特開平06−198154号公報
However, in the method of indirectly determining the rotation speed of the stirring blade from the torque of the driving device, it is necessary to measure the correlation between the torque and the rotation speed of the stirring blade in advance, and the preparation work is complicated. The problem is concerned. In addition, when a portable non-contact tachometer is used, it is necessary to bring the non-contact tachometer closer to a rotating device such as the rotary shaft 20, so that the stirring must be constantly measured. Not suitable for work.
JP 06-198154 A

この発明が解決しようとする課題は攪拌装置において、攪拌翼の回転数を容易に且つ簡便に求めることができない点にある。したがって、この発明の目的は、簡易な構造により正確に且つ簡便に攪拌翼の回転数を測定することが可能な構造を備える攪拌装置を提供することにある。   The problem to be solved by the present invention is that the rotation speed of the stirring blade cannot be easily and simply obtained in the stirring device. Accordingly, an object of the present invention is to provide a stirring device having a structure capable of accurately and simply measuring the rotation speed of a stirring blade with a simple structure.

この発明に基づいた攪拌装置においては、攪拌槽内に攪拌翼を備えた攪拌装置であって、上記攪拌翼が固定され、上記攪拌翼を軸心周りに沿って回転させるための第1回転軸と、上記第1回転軸と同軸に設けられ、上記回転軸の外周面に設けられる第1平歯車と、上記第1平歯車に噛み合う第2平歯車と、上記第2平歯車と同軸に設けられる第2回転軸と、上記第2回転軸に連結され、上記第1平歯車および上期第2平歯車により伝達される上記第1回転軸の回転数を観測するための回転計とを備える。   The stirrer according to the present invention is a stirrer provided with a stirrer blade in a stirrer, wherein the stirrer blade is fixed, and the first rotating shaft for rotating the stirrer blade around an axis A first spur gear provided coaxially with the first rotation shaft, provided on an outer peripheral surface of the rotation shaft, a second spur gear meshing with the first spur gear, and provided coaxial with the second spur gear. And a tachometer connected to the second rotation shaft and for observing the number of rotations of the first rotation shaft transmitted by the first spur gear and the first second spur gear.

この発明に基づいた攪拌装置によれば、回転軸の回転を測定する回転計が、回転軸に連結されている。これにより、攪拌槽内の攪拌物の反応等に基づく攪拌抵抗の大小に関係なく、随時回転軸の回転を正確に測定することが可能となる。その結果、攪拌槽内の化学反応速度を適切に管理しながら、最適な条件下で、攪拌物の攪拌・混合を実現させることが可能となる。   According to the stirring device based on this invention, the tachometer for measuring the rotation of the rotating shaft is connected to the rotating shaft. This makes it possible to accurately measure the rotation of the rotating shaft at any time, regardless of the magnitude of the stirring resistance based on the reaction of the stirring material in the stirring tank. As a result, it is possible to achieve stirring and mixing of the stirring material under optimal conditions while appropriately managing the chemical reaction rate in the stirring tank.

以下、この発明に基づいた実施の形態における攪拌装置について図1を参照しながら説明する。なお、本実施の形態における攪拌装置は、攪拌槽10内に攪拌翼60,70を備えた第1回転軸としての回転軸20の回転を測定する回転計9を備えていることを特徴とし、攪拌装置そのものの構成は、背景技術に示す構造と同じである。したがって、ここでは、背景技術において説明した部分と同一または相当部分については、同一の参照番号を付し、重複する説明は繰り返さず、回転計に関する構成のみを詳細に説明する。   Hereinafter, a stirrer according to an embodiment of the present invention will be described with reference to FIG. The stirrer in the present embodiment is characterized by including a tachometer 9 for measuring the rotation of the rotary shaft 20 as the first rotary shaft provided with the stirring blades 60 and 70 in the stirring tank 10, The structure of the stirring device itself is the same as the structure shown in the background art. Therefore, the same or corresponding parts as those described in the background art are denoted by the same reference numerals, and repeated description will not be repeated, and only the configuration relating to the tachometer will be described in detail.

第1回転軸である回転軸20には、この回転軸20と同軸に設けられ、回転軸20の外周面にボルト等の固定部材を用いて第1平歯車1が取り付けられている。また、その回転軸が回転軸20と並行となるように、第1平歯車1に噛み合う第2平歯車2が配置されている。この第2平歯車2には、この第2平歯車2と同軸に設けられる第2回転軸としての回転軸3が設けられ、軸受箱5に収容された軸受4,4により回転可能に軸支持されている。なお、第1平歯車1と第2平歯車2との間のギヤ比(歯車比)は、後述する回転計9の仕様により決定される。   The first spur gear 1 is attached to the outer peripheral surface of the rotating shaft 20 by using a fixing member such as a bolt. The rotating shaft 20 is a first rotating shaft. Further, a second spur gear 2 that meshes with the first spur gear 1 is arranged so that the rotation shaft thereof is parallel to the rotation shaft 20. The second spur gear 2 is provided with a rotating shaft 3 as a second rotating shaft provided coaxially with the second spur gear 2, and is rotatably supported by bearings 4, 4 accommodated in a bearing housing 5. Has been. The gear ratio (gear ratio) between the first spur gear 1 and the second spur gear 2 is determined by the specification of the tachometer 9 described later.

回転軸3の他端には、接続金具6を介してエルボ継手7が連結され、このエルボ継手7の他端には、可撓軸(フレキシブル・シャフト)8が連結されている。この可撓軸8はチューブ8a内に回転を伝達するためのコア回転軸8bが挿入されている。可撓軸8の他端には、回転計9が連結されている。ここで、この回転計9には、攪拌層10での化学反応に対する引火を未然に回避する観点から(防爆型)、機械式の回転計が用いられることが好ましい。また、可撓軸8を用いることで、攪拌層10の近傍でなくても、攪拌層10から離れた場所においても、回転軸20の回転数を観測することができる。   An elbow joint 7 is coupled to the other end of the rotating shaft 3 via a connection fitting 6, and a flexible shaft (flexible shaft) 8 is coupled to the other end of the elbow joint 7. The flexible shaft 8 is inserted with a core rotating shaft 8b for transmitting rotation into the tube 8a. A tachometer 9 is connected to the other end of the flexible shaft 8. Here, as the tachometer 9, it is preferable to use a mechanical tachometer from the viewpoint of avoiding ignition of a chemical reaction in the stirring layer 10 (explosion-proof type). Further, by using the flexible shaft 8, the rotational speed of the rotating shaft 20 can be observed not only in the vicinity of the stirring layer 10 but also in a place away from the stirring layer 10.

以上、この実施の形態における攪拌装置によれば、回転軸20の回転を測定する回転計9が、第1平歯車1、第2平歯車2、回転軸3および可撓軸8を介して回転軸20に連結されている。これにより、攪拌槽10内の攪拌物の反応等に基づく攪拌抵抗の大小に関係なく、随時回転軸20の回転を正確に測定することが可能となる。その結果、攪拌槽10内の化学反応速度を適切に管理しながら、最適な条件下で、攪拌物の攪拌・混合を実現させることが可能となる。   As described above, according to the stirring device in this embodiment, the tachometer 9 that measures the rotation of the rotary shaft 20 rotates via the first spur gear 1, the second spur gear 2, the rotary shaft 3, and the flexible shaft 8. It is connected to the shaft 20. Accordingly, it is possible to accurately measure the rotation of the rotating shaft 20 at any time, regardless of the magnitude of the stirring resistance based on the reaction of the stirrer in the stirring tank 10 or the like. As a result, it is possible to realize stirring and mixing of the stirring material under optimal conditions while appropriately managing the chemical reaction rate in the stirring tank 10.

以上、本発明に基づく実施の形態について説明したが、今回開示された実施の形態は全ての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内での全ての変更が含まれることが意図される。   Although the embodiment based on the present invention has been described above, the embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

この発明に基づいた実施の形態における攪拌装置の特徴的部分を示す図である。It is a figure which shows the characteristic part of the stirring apparatus in embodiment based on this invention. 背景技術における攪拌装置の内部構造を示す図である。It is a figure which shows the internal structure of the stirring apparatus in background art.

符号の説明Explanation of symbols

1 第1平歯車、2 第2平歯車、3 回転軸、4 軸受、5 軸受箱、6 接続金具、7 エルボ継手、8 可撓軸(フレキシブル・シャフト)、8a チューブ、8b コア回転軸、9 回転計、10 攪拌槽、20 回転軸、30 軸継手、40 アーム、60 傾斜攪拌翼、70 垂直攪拌翼、80 バッフルプレート。   DESCRIPTION OF SYMBOLS 1 1st spur gear, 2nd 2nd spur gear, 3 rotating shaft, 4 bearing, 5 bearing box, 6 connection metal fitting, 7 elbow joint, 8 flexible shaft (flexible shaft), 8a tube, 8b core rotating shaft, 9 Tachometer, 10 stirrer tank, 20 rotating shaft, 30 shaft joint, 40 arm, 60 inclined stirring blade, 70 vertical stirring blade, 80 baffle plate.

Claims (3)

攪拌槽内に攪拌翼を備えた攪拌装置であって、
前記攪拌翼が固定され、前記攪拌翼を軸心周りに沿って回転させるための第1回転軸と、
前記第1回転軸と同軸に設けられ、前記回転軸の外周面に設けられる第1平歯車と、
前記第1平歯車に噛み合う第2平歯車と、
前記第2平歯車と同軸に設けられる第2回転軸と、
前記第2回転軸に連結され、前記第1平歯車および前期第2平歯車により伝達される前記第1回転軸の回転数を観測するための回転計と、
を備える、攪拌装置。
A stirring device provided with a stirring blade in a stirring tank,
A first rotating shaft for fixing the stirring blade and rotating the stirring blade around an axis;
A first spur gear provided coaxially with the first rotary shaft and provided on an outer peripheral surface of the rotary shaft;
A second spur gear meshing with the first spur gear;
A second rotating shaft provided coaxially with the second spur gear;
A tachometer for observing the number of revolutions of the first rotation shaft connected to the second rotation shaft and transmitted by the first spur gear and the previous second spur gear;
A stirring device.
前記第2回転軸と前記回転計とは、たわみ軸により前記第2回転軸の回転が前記回転計に伝達される、請求項1記載の攪拌装置。   The stirring device according to claim 1, wherein the rotation of the second rotation shaft is transmitted to the tachometer by a deflection shaft between the second rotation shaft and the tachometer. 前記回転計は、機械式回転計である、請求項1または2記載の攪拌装置。   The stirring device according to claim 1 or 2, wherein the tachometer is a mechanical tachometer.
JP2008001951A 2008-01-09 2008-01-09 Agitation apparatus Withdrawn JP2009160544A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021169314A1 (en) * 2020-02-27 2021-09-02 苏州华纵纺织新材料科技有限公司 Textile size stirring device for textiles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021169314A1 (en) * 2020-02-27 2021-09-02 苏州华纵纺织新材料科技有限公司 Textile size stirring device for textiles

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